low pressure and gravity die casting machines and tooling

DESIGN consulting custom design turnkey projects

CONSTRUCTION standard customized
AFTER SALES training service
PROCESS technology transfer
06_LPM 2011.indd 1 01/06/11 15.34
LPM

group
06_LPM 2011.indd 2 01/06/11 15.34
Italy Germany France Austria Thailand Indonesia China Taiwan Mexico USA Norway Iran Venezuela South Africa Brazil
Czech Republic Hungary Turkey Australia South Korea Spain Slovenia Poland Croatia Russia Etiopia Canada Argentina
1
More than 600

machines sold around the world
06_LPM 2011.indd 1 01/06/11 15.34
AUTOMATIC/ROBOTIZED - CASTING PLANTS
Casting plants
UNIMOLDS LPM Casting Facilities LPM Machines LPM - FATA Nanjing
MOLDS
CORE BOXES
Low Pressure die casting
Gravity Die Casting
Design
Process simulation
Construction


Dimensional inspection
CASTING
TRIALS
Low Pressure die casting
Gravity Die Casting
Casting trials
Try-out
X-Ray
Spectrographic analysis
Aluminium/Magnesium
CASTING MACHINES
Low Pressure die casting
Gravity Die Casting
Foundry ancillary equipment
De-burring
De-sprueing

Design
Construction
Inspection
Service
Fully automated
GRAVITY CASTING CELLS
Gravity die casting
Linear and 6 axis
pouring robots
Core and liner setting robot
Sawing and degating cells
Decoring equipment
Design
Construction
Inspection
Service
2
Group activities
06_LPM 2011.indd 2 01/06/11 15.34
3
06_LPM 2011.indd 3 01/06/11 15.34
BP3
the origins
BPT
innovation
BPD
OEM production
4
I SERIES
Low pressure die casting machines
06_LPM 2011.indd 5 01/06/11 15.34
BPB
the evolution
BPC
tradition
BPB double
double print
1 2
1

motorbike wheels
twin cavity
2

reverse furnace
motion
5
Low pressure die casting machines
II SERIES
06_LPM 2011.indd 6 01/06/11 15.35
BPS-C
Practical with crucible
BPS-8
Practical and effective
BPS
Simply practical
3 4
3
automated wheel casting cell
4
furnace with tilting feature
and automatic door open/close
6
Low pressure die casting machines
III SERIES
06_LPM 2011.indd 7 01/06/11 15.35
2
3
1
1
Rotating degassing
system
2
3

Shuttle fully automatic crucible
furnace exchange
Crucible furnace with lid connected to the
lower press plate

7
IV SERIE
06_LPM 2011.indd 7 01/06/11 15.35
BPSC 800S
crucible shuttle solution
Low pressure die casting machines
1
crucible for magnesium
2
electric magnesium melting/holding furnace
8
Aluminium and magnesium gravity sand casting
1
2
06_LPM 2011.indd 8 01/06/11 15.35
3
aluminiim and magnesium low pressure
sand casting machine
4
low pressure furnace for magnesium
5
sand molds shuttle
6
low pressure riser tube
9
Aluminium and magnesium low pressure sand casting
5
4 3
6
06_LPM 2011.indd 9 01/06/11 15.35
1
2
TCB
1
robotized casting cell
2
casting carousel
10
Tilting gravity die casting machines
06_LPM 2011.indd 10 01/06/11 15.35
SCB
11
Stationary gravity die casting machines
06_LPM 2011.indd 11 01/06/11 15.35
3 1
12
Ancillary equipment
2
4 5 5 4 4
06_LPM 2011.indd 12 01/06/11 15.36
1
hydraulic unit with accumulator
2
digital and proportional
cooling rack
3
leak test machine (air in water)
4
electric heated ladle
5
metal transfer with tilting ladle
6
linear catching retriever
7
auto screen loader
13
6 6
7 7 7
06_LPM 2011.indd 13 01/06/11 15.36
1
quick riser tube changeover
2
water quench system
3
protection system for heating elements
4
automatic furnace door opening
5
ip top platen
14
Optional features
4 4 5
2 1 3
06_LPM 2011.indd 4 01/06/11 15.34
15
06_LPM 2011.indd 4 01/06/11 15.34
1 furnace automatic
flling door
die loading device
(upper solution)
die loading device
(lower solution)
press tilting plate
2
3
4
1
2 3 4
3
1
spare punching head
2
die/punch tooling
3
drilling cell
16
De-sprueing machine
1 2
06_LPM 2011.indd 16 01/06/11 15.36
The ultimate and most effective solution
for wheels de-sprueing
17
06_LPM 2011.indd 17 01/06/11 15.37
1
2
1
drilling machine with turntable
2
typical aluminium components
after processing
2
18
Drilling machines
06_LPM 2011.indd 18 01/06/11 15.37
3 4
6 5
3
classifying conveyor
4
drilling machines with
automatic door for
robotized workpiece
load/unload
5
riser cut-off and
fettling system
6
fettling tooling
19
06_LPM 2011.indd 19 01/06/11 15.37
1
2
3
1
de-burring (brushing) of
motorbike wheels
2
automatic wheel
load/unload system
3
ATR de-burring system
Wheel de-burring machines
20
06_LPM 2011.indd 20 01/06/11 15.37
1 2
3
1
DP4 de-ashing machine with cubicle
2
de-ashing tool for rear wheel prole
3
de-ashing tool for rear and front
wheel prole
3
21
Wheel
06_LPM 2011.indd 21 01/06/11 15.37
2
1
Low pressure die casting
machine for aluminium
engine blocks
2
Low pressure die casting
machine for aluminium
y housing
3
Low pressure robotized
casting cell for double casting
3 3 1
22
LPM casting solutions
06_LPM 2011.indd 22 01/06/11 15.37
2 1
1
Double casting machine with multi stalk
technology
2
typical casting cell with manual sand core
loading
3
four-cavity mold for turbocharger bodies
4
castings after extraction
3 4
23
Low Pressure die casting multi stalk technology
06_LPM 2011.indd 23 01/06/11 15.37
1
2
1
typical 4-cavity
low pressure mold
for automotive
suspension parts
2
machining of
cylinder head mold
24
Molds and core boxes
06_LPM 2011.indd 14 01/06/11 15.36
State of the art
machining equipment
25
Tool shop
06_LPM 2011.indd 15 01/06/11 15.36
26
Molds and core boxes
06_LPM 2011.indd 11 01/06/11 15.35
Eight cavities
core box
1
Procast software
simulation
2

2
1
1
Machining of
swing arm mold
UNIMOLDS is equipped with:
2D and 3D CAD Software
- Auto CAD
- Pro E
- Catia V5
- Siemens NX 8.5
CAM Software;
- Work NC;
- CG Tech Vericut
2
2
Machining of
cradle mold

27
06_LPM 2011.indd 11 01/06/11 15.35
Eight cavities
core box
1
Procast software
simulation
2

1
2
1 2
3
28
LPM casting facility
06_LPM 2011.indd 24 01/06/11 15.37
4 5
1 LPDC machine
2 X-RAY booth
3 spectrometer
4 gas heated ladle for
aluminium loading
5 GDC machine
29
06_LPM 2011.indd 25 01/06/11 15.37
LPM SPA
via Egidio Berto, 24
35024 Bovolenta (PD) Italy
tel. +39 049 954 5262
fax +39 049 954 5263
e-mail info@lpm-it.com
web www.lpm-it.com
UNIMOLDS SRL
via Egidio Berto, 24, int. 2
35024 Bovolenta (PD) - Italy
tel. +39 049 9545258
fax +39 049 9549441
e-mail info@unimolds-it.com
e-mail gianni@unimolds-it.com
LPM
North America Inc.
Mission Viejo - CA
27181 Calle del Cid
92691 USA
tel. +1 734 5648230
e-mail e.borgogna@lpm-it.com
LPM
Fata Nanjing
Zhangcun Industrial Garden,
Jiangning District,
211000 Nanjing, CHINA
mobile +86 133-8206-3028
e-mail p_lu@njfata.com
w
w
w
.
c
a
la
m
u
s
d
e
s
ig
n
.
it
06_LPM 2011.indd 26 01/06/11 15.38