Project:

Peregrino A / Peregrino B
Project
no.:
539900
Client:
Statoil
Prepared
PDD
Date: Sign.: Doc. no.:
05.12.2013
PDD
539900-050-130
Subjects:
Padeye Pulling Skid 9.5 T
Verified Date: Sign.: Rev Page / of:
00 1 / 7

1 GENERAL
1.1 Introduction
The SWL of the lifting appliance is 9,5T.
1.2 Drawings
\D1\ 539900-050-130 Padeye Pulling Skid
1.3 Standards
\S1\ NORSOK R-002 Lifting equipment, J une 2012
\S2\ NS-EN 1993-1-1:2005+NA:2008 Eurocode 3 - design of steel structures, part 1-1: general rules
and rules for buldings
\S3\ EN 13889:2003 Forged steel shackles for general lifting purposes - dee shackles and bow
shackles - grade 6 - safety
\S4\ NS-EN 1993-1-8:2005 Eureocode 3 - Design of steel structures, part 1-8: Design of joints
1.4 Programs
\P1\ Mathcad 14.0 Paramteric Technology Corp.
2 LOADS
Input:
WLL 9500kg := WLL of the lifting
appliance.
P WLL g 93.2kN = := Payload of the lifting app.
85deg := Maximum Angle between
wire and lead line
lat 10% := Lateral force in z-direction
DF 1.68 := Ref. \S1\ Table F.4
design factor of lifting
point
Cal cul ati on:
WLL P :=
Ref. \S1\ F.7.2.3.5
Dynamic amplification
factor for offshore lifts
DAF
pre
1.09 0.41
50kN
WLL
+ 1.4 = :=
DAF 1.2 := Onboard std 1,5
1
The Maximun design
force on the padeyes
P
p
P DF DAF ( ) 187.8 kN = :=
Horisontal design force
Parallell to base
P
ph
P
p
sin ( ) 187.1 kN = :=
Vertical design force
Perpendicular to base P
pv
P
p
cos ( ) 16.4 kN = :=
P
lat
lat P 9.3kN = := Lateral force in z-direction
3 ACCEPTED STRESS
Input:
f
y
228MPa := Ref. \S2\ Table 3.1
Yield and ultimate
stress limit for A500
steel
f
u
310MPa :=
for pad eye
Rm.pe
1.15 := for the pad eye Ref. \S1\ F.7.2.3.7
Material factor for lifting
lugs and weld
for weld
Rm.w
1 := for the weld
4 GEOMETRY OF THE PAD EYE
According to NORSOK R-002 \S1\ Annex J - J .2.7
Figure 2a: pad eye type 1 geometry in according to NORSOK
Si mpl i fi ed pad eyes, Axess
30
0
30
0
Cross section for A
sh
t
b
t
b
F
d
h
R
h
bh
K
L
<30
0
K
0
0
F
F
y
F
x
h
bh
L
90
0
R
dh
e
x
a
L
e
F10%
>30
0
Figure 2b: pad eye centric geometry
Axess type1
Figure 2c: pad eye excentric geometry.
The welded edge of the pad eye is often
vertical. Axess type2
2
Shackle size is according to R-002 based on EN 13889 \S3\
Table 1: bow shackle geometry according to EN 13889 \S3\
Input shackl e di mensi ons:
Shackle bolt diameter -
has to be in according
to Table 1. "b"
Diameter pin (b) d
sh
32mm :=
Inside width of shackle,
boss width "e"
Inside with of shackle (e) w
sh
47mm :=
Height to centre of
shackle bow "f"
Length inside (f) c
sh
108mm :=
Shackle opening,
inside diameter "g"
With bow (g) e
sh
75mm :=
Cal cul ati on due to shackl e, recomended for padeye:
d
hsh
1.03 d
sh
3mm + 36mm = := Recomended Hole
diameter
d
h.check
d
hsh
1.03 37mm = := Max. value for dh
1.3d
h0
Rpp < 1.8d
h0
< 1.3d
hsh
46.7mm =
R has to be between this
numbers 1.8d
hsh
64.7mm =
0.7w
s
t
b
s 0.9w
s
3 s tb (boss width) to be
between this numbers
0.7w
sh
32.9mm =
0.9w
sh
42.3mm =
3
h
pe
2.2d
hsh
79.1mm = := Height of pad eye from
base line to center of
hole
L
base
2.5h
pe
197.8 mm = := Min. Length of pad eye,
see Fig. 1
5 STRESS CALCULATIONS
Input of chosen val ues for cal cul ati on of hol e secti on:
h
bh
65mm := heigth from base to center of hole
30
0
30
0
Cross section for A
sh
t
b
t
b
F
d
h
R
h
bh
K
L
<30
0
A low value of R
is assumed
Rc 50.mm := Padeye Radius
t
b
25mm := thickness of boss
t
p
25mm := Thickness of leg of plate
d
h
36mm := hole diameter in padeye
L
b
100mm := Base length of padeye
K
b
35mm := Height of nose
d
p
32mm := Shackle pin diameter
e
x
0mm := Distance from nodal load point to
midt point of weld in x-direction,
vertikal
e
y
h
bh
:= Distance from nodal load point to
weld in y-direction, horisontal
Cal cul ati on, desi gn l i mi ts: Ref. \S1\ J .2.8.2 Limit
design stress for the
pad eye and its weld
for the pad eye:
f
d.pe
f
y

Rm.pe
198 MPa = :=
Limit design normal stress
f
rd
f
y
3
Rm.pe

114 MPa = := Limit design shear stress

Limit design contact stress
f
d
1.5f
d.pe
297.4 MPa = :=
Design bearing limit
stress (J .7)
4
for the wel d:
f
d.w
f
y

Rm.w
228 MPa = :=
Limit design normal stress, welds
Cal cul ati on of hol e secti on:
Tear out l i mi t desi gn stress accordi ng to \S1\ J.2.8.3
Recomended Tear out area
(only one side of the hole
shall be included.
A
sh
Rc
d
h
2

\
|
|
.
t
b
800 mm
2
= :=

Ed
P
p
2 A
sh

117.4 MPa = :=
URs

Ed
f
rd
1 = := Limit shear stress control
fs URs ( ) "The area is too small" =
Load beari ng l i mi t desi gn stress acc. to J.2.8.4 \S1\
t
eff
t
b
25mm = := Thickness of boss
thru hole

b
P
p
t
eff
d
p

234.8 MPa = := Pin hole bearing stress

(J .8)
URb

b
f
d
0.8 = := Limit bearing stress control
fb URb ( ) "The utilization of the bearing of pin hole is OK" =
5
6 Design of weld between pad eye and beam
30
0
30
0
Cross section for A
sh
t
b
t
b
F
d
h
R
h
bh
K
L
K
0
0
F
F
y
F
x
h
bh
L
90
0
R
d
h
e
x
a
L
e
F10%
>30
0
<30
0
Figure 3: pad eye with forces and moments
6
Input:
a
w
16mm := a-value - throat
thickness of the weld.
L
b
100mm :=
Length of the fillet weld
ant
s
4 := Amount welds longitunal
URw

j
f
d.w
0.91 = :=
The utilization ratio of the weld
control
f URw ( ) "The utilization of the weld is OK" return URw 1 < if
"The weld is too weak" return otherwise
:=
f URw ( ) "The utilization of the weld is OK" =
7