MICROBIAL ENHANCED OIL RECOVERY (MEOR) is a process to improve oil recovery by using microbes. Microbial flooding is performed by injecting a solution of microorganisms and a nutrient such as industrial molasses down injection wells drilled into an oilbearing reservoir. The resulting bank of oil and products are moved through the reservoir by means of drive water injected behind them.
MICROBIAL ENHANCED OIL RECOVERY (MEOR) is a process to improve oil recovery by using microbes. Microbial flooding is performed by injecting a solution of microorganisms and a nutrient such as industrial molasses down injection wells drilled into an oilbearing reservoir. The resulting bank of oil and products are moved through the reservoir by means of drive water injected behind them.
MICROBIAL ENHANCED OIL RECOVERY (MEOR) is a process to improve oil recovery by using microbes. Microbial flooding is performed by injecting a solution of microorganisms and a nutrient such as industrial molasses down injection wells drilled into an oilbearing reservoir. The resulting bank of oil and products are moved through the reservoir by means of drive water injected behind them.
LATAR BELAKANG Keanekaragaman hayati Indonesia. Bakteri dapat menghasilkan lebih dari satu jenis bioproduk. Penurunan produksi minyak indonesia. Keterbatasan anggaran yang dimiliki oleh pemerintah Indonesia. MICROBIAL FLOODING Two methods of flooding are employed using microbial techniques to enhance oil production, microbial flooding and cyclic microbial recovery. Microbial flooding is performed by injecting a solution of microorganisms and a nutrient such as industrial molasses down injection wells drilled into an oil- bearing reservoir. As the microorganisms feed on the nutrient, they metabolically produce products ranging from acids and surfactants to certain gases such as hydrogen and carbon dioxide. These products act upon the oil in place in a variety of ways, making it easier to move the oil through the reservoir to production wells. The microbial and nutrient solution and the resulting bank of oil and products are moved through the reservoir by means of drive water injected behind them, as shown in the drawing. Bacteria which exist in the reservoir may originate from the remaining bacteria population at the formation of oil Although bacteria penetration from surface aquifer takes many years, but as long as the water contains organic carbon found in rocks, penetration with slow bacteria growth is possible Bacteria Growth LARGE VARIETY NEED NUTRIENTS HAVE ENORMOUS CAPACITIES FOR CHEMICAL SYNTHESIS HAVE A WIDE RANGE OF ELABORATE PRODUCTS SELF-PROPAGATING : NOT PASSIVE SELF-RENEWING : KEEP PRODUCING SUBSTANCES DELICATE TO HOSTILE ENVIRONMENT ECONOMIC Microorganism Characteristics MEOR is a process to improve oil recovery by using microbes Microbe characteristics: Able to live in high pressure and high temperature Anaerobe Able to live in low pH and high salinity Able to live in less nutrition environment Able to use Hydrocarbon as nutrition source MICROBIAL ENHANCED OIL RECOVERY (MEOR) Producing acid dissolve rock matrix so that will increase porosity and permeability Producing gas (basically similar with CO 2 flood) Producing solvent (ethanol, butanol, acetone, isopropanol) miscible with oil, and reducing oil viscosity and giving better mobility ratio. Basic Mechanism for MEOR (Sublette, 1993) Mechanisms of Microbial Methods Producing surfactant basically similar with surfactant flood Selective plugging Improves sweep efficiency in heterogeneous reservoirs Producing polymer reducing water mobility and able to control water mobility by increasing water viscosity Basic Mechanism for MEOR Mechanisms of Microbial Methods Mechanisms of Microbial Methods Mechanisms of Microbial Methods Mechanisms of Microbial Methods Mechanisms of Microbial Methods Formation plugging Bacteria can plug pores of the rock which affects porosity and permeability Bacteria that can plug pores are sulfate reducing bacteria (SRB) which belong to: Desulfovibrio Desulfotomaculum Bacteria Effect in Reservoir Oil Degradation in reservoir Souring Sulfides production in oilbearing formation by sulphate reducing bacteria (SRB) can make produced oil & gas become sour Bacteria Effect in Reservoir Desirable Properties of Microbes for MEOR project: Resistant to high pressure and temperature Capacity to use food anaerobically Smaller size than the pores; able to pass through pores Able to live in low pH and high salinity environment Able to live in an environment with shortage of nutrition MEOR Mechanism Desirable Properties of Microbes for MEOR project: Able to use hydrocarbon as their nutrition (carbon and energy) source Able to multiply in reservoir Produce agents which mobilize oil Do not produce plugging and corrosive materials BACTERIA IS THE MOST POTENTIAL GROUP OF MICROORGANISMS MEOR Mechanism Microbial Methods (MEOR) Microbial Methods (MEOR) Typical application Generally applied as single-well stimulation 50 100 liters microbial culture 1 100 MM cells/ ml cell count 50 100 m 3 nutrient solution, 2 4 % by wt. 0.03 0.1% wt. Nitrates and phosphates 3 6 month incubation period 6 24 month production period Problems: Formation plugging Inappropriate geological condition (faults, stratigraphic phase out) Inappropriate crude oil characteristics Contamination by other microorganism Short of nutrition Failure of biological System MEOR Mechanism Two ways of injecting bacteria: Huff-Puff like bacteria with its nutrients is injected with waterflood. Then well is closed and opened again as producer (periodically). Inject bacteria with specified time interval MEOR Mechanism Microbial Injection Process: Treatment using chemical-flocculating agent to separate solids Deaeration and biocide addition (to minimize bacteria growth) Filtering through sand or dictomaceous-earth filter Filtering through cartridge-filter Filtering through polishing-filter before injection Addition of biocide, corrosion inhibitor, oxygen-scavenger Injection General CYCLIC MICROBIAL RECOVERY (A well-stimulation method) Microbial methods of flooding to enhance oil production include microbial flooding and cyclic microbial recovery. Cyclic microbial recovery, one of the newest EOR methods, requires the injection of a solution of microorganisms and nutrients down a well into an oil reservoir. This injection can usually be performed in a matter of hours, depending on the depth and permeability of the oil-bearing formation. Once injection is accomplished, the injection well is shut in for days to weeks. During this time, known as an incubation or soak period, the microorganisms feed on the nutrients provided and multiply in number. These microorganisms produce substances metabolically that affect the oil in place in ways that facilitate its flow, making it easier to produce. Depending on the microorganisms used, these products may be acids, surfactants, and certain gases, most notably hydrogen and carbon dioxide. At the end of this period, the well is opened, and the oil and products resulting from this process are produced. This method eliminates the need for continual injection, but after the production phase is completed a new supply of microorganisms and nutrients must be injected if the process is to be repeated. Performance of Microbial Methods Performance of Microbial Methods Recent Investigations in Microbial Methods Methods to get bacteria required: Strain Isolation with selection Genetic exchange between cells Genetics engineering General Microbial Methods (MEOR) CONCEPT Bacteria Nutrient Metabolism & Action on oil More Bacteria Useful products for EOR Regenerate Reservoir indigenous bacterial isolation and cultivation Reservoir indigenous bacterial characterization to oil Reservoir bacterial role simulation in laboratory scale the following year Field application Objectives Oil sampling Sequential isolation and oil characterization Adaptation to Oil Recovery Medium Growth factor optimization Oil characterization on bacterial activities Oil recovery simulation Procedures Procedures Oil sampling Sequential isolation Adaptation to Oil Recovery Medium Oil characterization on bacterial activities Growth factor optimization Oil recovery simulation Pengambilan Sampel PROSEDUR & HASIL Pengamatan Swelling Pewarnaan& Identifikasi Inokulasi Karakterisasi Isolasi Screening (Temperatur) Adaptasi Medium SMSS Medium Air Formasi+oil+Amonium DEFINISI Mikroba / Mikroorganisme Mahluk hidup dengan ukuran diameter 0,5-30 mikrometer (10 -6 m) Bakteri Salah satu jenis dari mikroba Isolasi Pemisahan mikroba berdasar sifat yang diinginkan dari kelompok besarnya. Isolat: hasil isolasi Inokulasi Pemindahan bakteri ke medium baru untuk dikembangkan. Inokulum: bakteri yang dipindahkan Medium Fluida (cairan / gel) tempat pembiakkan bakteri. Adaptasi Memindahkan Bakteri ke medium baru ADAPTASI Adaptasi dilakukan dalam medium baru (sampel minyak + air formasi + amonium). Mengetahui daya taham bakteri yang telah lulus screening dalam medium baru. Lima isolat bakteri hasil screening dapat bertahan hidup. Isolat GM 2 GM 3 GM 6 GM 7 GM11 HASIL PEWARNAAN& PENGAMATAN NO ISOLATE BENTUK GRAM 1 GM 1 Batang Negatif 2 GM 2 Batang Negatif 3 GM 3 Batang Negatif 4 GM 4 Batang Negatif 5 GM 5 Batang Negatif 6 GM 6 Batang Negatif Bakteri dikembangkan dalam Erlenmeyer yang berisi garammineral yang mengandung glukosa sebagai media fermentasi untuk berkembangbiak. Suhu pada gelas Erlenmeyer dijaga konstan pada 37 o C sambil diaduk/digoyang dengan mesin dengan kecepatan 180 rpm. Mikroorganisme, Medium Dan Kondisi Pertumbuhan Bakteri Isolasi Dan Ekstraksi Biosurfaktan Mentah (Crude Biosurfactant) Setelah dikembangbiakkan, produksi biosurfactant dipisahkan dengan metode pengendapan asam(acid precipitation). Dimana sel-sel bakteri dipisahkan dari biosurfactant yang dihasilkannya dengan cara mengaduknya (centrifuge) dengan kecepatan 10.000 kali kecepatan gravitasi selama 20 menit. Setelah memisah, kemudian biosurfactant mentah tersebut (supernatant) dipindahkan ke media lain lalu ditambahkan 6 N HCl sehingga pH-nya menjadi 2,0. Setelah itu dibiarkan semalam pada suhu 4 o C sehingga biosurfactant menjadi mengendap. Setelah itu pH nya dinaikkan menjadi 8,0 sambil diaduk dan dilakukan proses penghilangan kandungan air dengan cara mendinginkan dan memvakumnya (lyophilization) sehingga akhirnya diperoleh kristal biosurfactant. Kemudian kristal biosurfactant tersebut diekstrak dengan methanol untuk selanjutnya dilakukan proses pemurnian dengan metode HPLC. Bacterial suspension Sampling every 12 hours with pour plate method while colony counting Growth Curve Bacteria OD measure, = 620nm Suspension on OD = 0,5 10% bacterial suspension in 100 mL recovery medium + 20% sterile crude oil Incubated 4 days on 50 0 C with 120 rpm agitation Turned into suspension in sterile NaCl 10% suspension taken to new medium Bacterial suspension in sterile medium (100 mL SMSSe + 2% crude oil) Activated on gradually increased temperature (50C, 60C, 70C, 80C, 90C). 3 day of each temperature, 10% bacterial taken and incubated to the next temperature Bacteria Active Bacterial Turned into suspension in sterile NaCl Bacterial on the last temperature (90C) Store in sterile medium (SMSSe + 2% crude oil) Activation Bacterial on the first temperature (50C) Pure indigenous bacterial 100 ml SMSSe sterile + 2% brine water & crude oil Suratmi non sterile Microbial growth Incubated several days on certain temperature (70 0 C) with 120rpm agitation Inoculated every day resuspension Microbial colony Purification Unpure Isolates Isolation Phase 1 SMSSe + 2% crude oil sterile + bacterial from isolation phase 1 Isolation Phase 2 SMSSe + 2% crude oil non sterile 10 % inoculum & residual oil degradation Residual oil degradation Incubated several days on certain temperature (70 0 C) with 120rpm agitation Incubated several days on certain temperature (70 0 C) with 120rpm agitation Pure indigenous bacterial Inoculated every day resuspension Microbial colony Purification Unpure Isolates ADAPTATION Pure Bacterial Turned into suspension in sterile NaCl 10% suspension with OD 0,5 in medium Incubated on reservoir temperature with 120 rpm agitation. By 4 th day, 10% bacterial moved to new medium Bacterial incubated again on reservoir temperature for 4 days Adapted Bacterial Bacterial platted and store in sterile medium - Counted number of bacteria and measured pH value in first day Rock sample - Incubated for 14 day, t = 50 C - Observated of rock sample - Cleaned and measured of porosity and permeability Rock sample Rock sample saturated with crude oil - Saturated with crude oil Recovery medium sterile - 10% (V/V) from volume recovery medium - Set in Erlemeyer flask aseptically - Measured volume of oil in rock sample Microbe starter Day 1 of treatment, H = 0 Day 14 of treatment, H = 14 TREATMENT - Cleaned and measured of porosity and permeability CONTROL Rock sample - Incubated for 14 day, t = 50 C - Observated of rock sample - Cleaned and measured of porosity and permeability Rock sample Rock sample saturated with crude oil - Saturated with crude oil Recovery medium sterile - Set in Erlemeyer flask aseptically - Measured volume of oil in rock sample Day 1 of treatment, H = 0 Day 14 of treatment, H = 14 - Cleaned and measured of porosity and permeability Sequential Isolation First Stage SMSSe medium 2% Crude oil (bacterial source) Day 3 Day 4 Day 5 Day 6 Day 7 bacteria bacteria bacteria bacteria bacteria SMSSe agar + oil Sequential Isolation Second Stage SMSSe medium 2% Crude oil (bacterial source) Day 3 Day 4 Day 5 Day 6 Day 7 Day 3-7 Day 3-7 Day 3-7 Day 3-7 Day 3-7 SMSSe + 1 st stage degraded oil SMSSe agar + 1 st stage degraded oil bacteria bacteria bacteria bacteria bacteria Sequential Isolation Third Stage SMSSe medium 2% Crude oil (bacterial source) Week 2 Week 4 Day 3-7 Day 3-7 SMSSe + 2 nd stage degraded oil Week 3 Day 3-7 SMSSe agar + 2 nd stage degraded oil bacteria bacteria bacteria Sequential Isolation SMSSe medium bacteria Crude oil (microbial source) bacteria SMSSe+1 st stage degradated oil bacteria SMSSe+2 nd stage degradated oil STAGE I STAGE II STAGE III Growth Factor Optimization Performing growth curve Temperature optimization Medium pH optimization Inoculum concentration optimization Bacterial isolate First-stage bacterium isolate (x 1000) Micrographs Of Bacterial Cells Under Gram And Endospore Staining With 1000x Magnification. Flavimonas sp Amphibacillusxylanus Bacillus polymyxa Bacillus macarens B. stearothermophilus Clostridium butyricum Oil Swelling Control First-stage degraded oil Results Crude oil chromatogram First-stage degraded oil chromatogram Oil viscosity and interfacial tension Samples Viscosity (cps) Interfacial tension (dynes/cm) Control 260 35,2 First - stage degraded oil 64 34,7 Results Oil Recovery Simulation Volume of oil recovery (mL) oil recovery increase Control 7 3,5% Repetition 1 24 12% Repetition 2 22 11% Mean 23 11,5% The Oil Recovery Simulation Oil Recovery Simulation by Modified Lazar Collector density 0,8904 0,8792 0,8831 0,8853 0,8825 0,884 0,8897 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1 C o n t r o l F .
o r y z i h a b i t a n s A .
x y l a n u s B .
p o l y m y x a B a c i l l u s
m a c e r a n s C .
b u t y r i c u m M i x
c u l t u r e density interfacial tension 15,46 12,07 12,53 13,65 11,74 11,28 14,92 0 2 4 6 8 10 12 14 16 C o n t r o l F .
o r y z i h a b i t a n s A .
x y l a n u s B .
p o l y m y x a B a c i l l u s
m a c e r a n s C .
b u t y r i c u m M i x
c u l t u r e interfacial tension viscosity 3,324 3,205 2,875 3,132 2,968 3,165 3,282 2,6 2,7 2,8 2,9 3 3,1 3,2 3,3 3,4 C o n t r o l F .
o r y z i h a b i t a n s A .
x y l a n u s B .
p o l y m y x a B a c i l l u s
m a c e r a n s C .
b u t y r i c u m M i x
c u l t u r e viscosity Oil Swelling 0 0,9 0,95 1,05 0,95 1 0,7 0 0,2 0,4 0,6 0,8 1 1,2 C o n t r o l F .