Products: Condensate Return Stations

Condensate Return Stations

Description
The condensate recovery units are designed to handle hot
condensate, which is commonly returned for use as boiler
feedwater. They can handle high quantities at 98C with
pump delivery heads up to 30 - 35 metres. A unit comprises
three main parts - receiver, pump/pumps and control panel.

Receivers are manufactured from mild steel or SS
304/316. All sizes are fitted with adequately sized vent,
overflow, drain and inlet connections flanged to PN16 or
screwed. A water level gauge and control is provided.
Pumps are designed for operation under conditions of
low NPSH to handle hot condensate with the minimum
of flooded suction. They are directly coupled to motors
having class F insulation (class B temperature rise) and
motor enclosure rating IP54 minimum.
Control: Receivers are fitted with solid state level
controls which provides on / off cascade pump operati-
on. The control panel incorporates electrical equipment
suitable for 400 volt, 3 phase, 50 Hz, 4 wire supply.
Control equipment is installed in a pre-wired IP54 rated
metal enclosure. Connections for BMS interface are
provided to monitor pump run or tripped condition.
Pump fitting: The motor and pumps are mounted
under the receiver with over size suction inlet pipework
and isolation valves. The pump discharge outlet is fitted
with a non return valve and a pressure gauge.































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Find technical specifications
on page 63.

Standards
This product fully complies with the requirements of the
European Machinery Directive 98/37/EC, European Low
Voltage Directive 72 / 73 / EEC and European Electro-
magnetic Compatibility Devices Directive 89/336/ EEC.
This product is not a pressurized vessel and therefore
does not need to comply with the European Pressure
Directive 97/23/EC.




















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Technical Specifications


Condensate Return Stations



N1




N1



E




N2







N5









A









B



Material (Tank):
Function:
Design:
Conditions:
Flange Standards:
Standards:
Certification:



Mild Steel (P235GH)
Stainless Steel (AISI 304 / 316 / DUPLEX)
Return of condensate from consumers back to feed water tank
Horizontal condensate tank pressureless, fitted with pumps, level control, control panel,
for easy installation and operation, ready for start-up
Max. operating pressure 0.5 bars, test pressure 2 bars
Max. operating temperature 120C
acc. to DIN-EN 1092-1, PN6 / 16 / 40
The product fully complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC and carries the
CE mark when so required.
acc. to EN 10204 certifiable as standard and certificates are available on request.
Note: All certification / inspection requirements must be stated at the time of order replacement





Model

ECR-500
ECR-1,000
ECR-1,500
ECR-2,000
ECR-3,000
ECR-5,000




N1
Vessel inlet
DN40
DN65
DN65
DN65
DN65
DN65




N2
Vent
DN50
DN80
DN80
DN100
DN100
DN100



Connections
N3
Overflow
DN25
DN40
DN40
DN40
DN50
DN65




N4
Drain
1" BSP
1" BSP
1" BSP
DN40
DN40
DN50




N5
Pumped
condensate
DN32
DN32
DN40
DN65
DN65
DN65




A
mm

2,400
2,400
2,600
2,800
3,500
4,000




B
mm

1,000
1,100
1,300
1,500
1,700
2,000




C
mm

1,700
1,700
1,800
2,000
2,000
2,200




D
mm

900
1,100
1,200
1,400
1,500
1,700




E
mm

2,000
2,100
2,100
2,200
2,400
3,000


Condensate
capacity
m/h

0.5-1
1-2
2-3
3-4
4-5
5-6
Sizing in accordance to customer requirements
Subject to change without change






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