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I
CONFIDENTIAL
UNIVERSITI TUN HUSSEIN ONN MALAYSIA
FIIIAL EXAMINATIONI
SEMESTER II
SESSTON 20r0t2011
COTJRSE NAME
COURSE CODE
PROGRAMME
E)L{MINATION DATE
DIJRATION
INSTRUCTION
CIVIL ENGINEERING I\4ATERIAL
BFCr0s02
I BFF
APRIL lMAY 2OII
2HOURS
ANSWER ALL
QUESTION
IN PART
A AND THREE (3)
QUESTIONS
IN
PART B.
ATTACH THE APPENDIXIN YOUR
ANSWER SCRIPT.
THrS
pApER
CONSTSTS OF TWELVE (r2) PAGES
COI{FIDENTIAL
BFC 10502
PART A
Ql
You are assigned to complete the laboratory experiment. The first objective is to complete
the mix design form according to DOE method. Before doing the concrete mix" you need to
carry out the sieve analysis in determining the percentage passing of 600pm.
Given,
i. Characteristic compressive strength,32 N/mm2 at 28 days with a l0%
defective rate
ft:
1.28)
ii. Ordinary Portland cement
iii. Slump requiled, l0
-
30 mm
iv. Maximum crushed aggregate size,20mm,
v. Relative density of crushed aggegate (SSD), 2700kglm3
vii. Standard deviation is 8 N/mm'
viii. Trial mix (cube size) is l00mm x l00mm x l00mm
(a) List Five (5) process involved in sieve analysis test for fine aggregate.
(5 marks)
(b) Table
Ql
show the result of sieve analysis for fine aggregate. Complete the table.
(14 marks)
(d)
(c)
(e)
Use the result of percentage passing 600pm obtained in Table
el
to complete the
Design Mix Form.
(12 marks)
The second objective of experiment is to determine the compressive strength of
cubes in 3 days, 7 days, 14 days and 28 days. The total ofcubes used is 12 cubes.
Refening to the complete of Design Mix Form, determine the new mass of water,
cement fine aggregate and coarse aggregate.
(4 marks)
The third objective of experiment is to use the recycled aggregate in concrete mix.
The percentage
of recycled aggregate used to replace the coarse aggregate is 0%o,
l$yo, 20%, 30Yo and 40%. Refening to the new mass of coarse aggregate that
obtained in
Ql
(d), determine the mass of recycled aggregate and coarse aggregate
used in this experiment.
(5 marks)
BFC 10502
;
PARTB
Q2
(a) Give the definition, the usage and the chemical composition of the cement.
(6 marks)
(b) Name Two (2) types of Portland Cement. Explain each of it.
(6 marks)
(c) List five (5) tests can be conducted on cement.
(5 marks)
(d) What is the cement hydration? Give One (l) example.
(3 marks)
Q3
(a) List three (3) types of clay used in brick manufacturer.
(3 marks)
(b) A severe weathering clay brick were tested for water absorption and saturation
coefiicient according to ASTM c67 procedure. The folowing data;
Dry mass specimen = l.822kg
Safurated mass after 24 hour submersion in cold water: 2.044kg
Saturated mass after 5 hour submersion in boiling water = 2.060kg
i. Calculate the water absorption after24 hour submersion in cold water.
(3 marks)
ii. Calculate the water absorption after5 hour submersion in boiling water.
(3 marks)
iii. Calculate the saturation coefficient.
(3 marks)
iv. The maximum saturation coefficient for ASTM requirement is 0.9. Does the
result satisfr the ASTM requirement?
(l mark)
(c) Name Three (3) advantages of the bricks if it fulfills the ASTM requirement.
(3 marks)
(d) One unit of concrete masonry is tested according to ASTM Cl40 procedure and
produced the following result;
Mass of unit as received = 10.355 g
Saturated mass of unit
:
I l.0gg g
Oven dry mass of unit:9894 g
BFC 10502
i. Determine the perrentage ofwater absorption.
(2 marks)
ii. Determine the moisture content of the unit as a percent of total absorption.
(2 marks)
Q4
(a) List Three (3) types of hardwood and explain all.
(6 marks)
(b) Give Three (3) advantages and Three (3) disadvantages of using timber as a
consfuction material.
(6 marks)
(c) Explain briefly Four (4) types of timber heatment and curing method.
(8 marks)
Q5
(a) List Four (4) classification of steel.
(4 marks)
(b) Explain the process involved in Bessemer process and sketch the diagram of
Bessemer converter.
(8 marks)
(c) Give Two (2) differences between hardness and hardenability.
(4 marks)
(d) You are assigned to determine the hardenability of steel. As an Engineer of
euality
Assurance in steel factory, what should you do?
(4 marks)
Q6
Briefly discuss the following topics:
(a) The use of bitumen in the field ofcivil engineering
(5 marks)
(b) The advantages of Elastomer Rubber
(5 marks)
(c) The types and uses ofplastic.
(5 marks)
(d) The types and uses ofglass in industries
(5 marks)
BFC 10502
BAIIAGIAN A
Sl Anda ditugaskan untuk menjalankan eksperimen makmal. Objektif yang pertama untuk
melengkapkan borang rekabentuk campuran konkrit menurut kaedah DOE. Sebelum
melakukan campuran konkrit, anda perlu menjalankan analisis pengasingan untuk
mendapatkan peratus melepasi 600pm.
Diberi;
i. Kekuatan mampatan cirl.,32N/mm2 pada hari ke-28 dengan kadar
peratus rosak l0% (k
:
1.28)
Normal Portland Simen
Slump yang dikehendaki, l0
-
30 mm
Saiz maksimum agregat terhancur, 20 mm
Ketumpatan bandingan agregat terhancur, 2700 kg/^t
Kadar peratus rosak 8%
Campuran percubaan (saiz kiub): l00mm x l00mm x l00mm
(a) Senaraikan Lima(S) proses yang terlibat dalam melakukan ujian analisis
pengasingan untuk batu baur halus.
(5 markah)
(b) Jadual
Ql
menunjukkan keputusan analisis pengasingan untuk batu baur halus.
Lengkapkan jadual
ini dan tentukan peratus melepasi ayakan 600 pm.
(14 markah)
(c) Menggunakan keputusan peratus melepasi 600pm yang diperolehi dari Jadual
el,
lengkapkan borang rekabentuk campuran konkrit menurut kaedah DoE.
(12 markah)
(d) Objektif kedua eksperimen ialah untuk mendapatkan kekuatan 'compressive' kiub
untuk 3 hari, 7 hari, 14 hari dan 28 hari. Jumlah kiub yang digunakan ialah 12.
Merujuk kepada borang rekabentuk campuran konkrit yang lengkap, dapatkan berat
baru bagi air' simen' batu baur halus dan batu baur kasar'
(4 markah)
(e) Objektif ketiga eksperimen ialah menggunakan batu baur terpakai di dalam
bancuhan konkrit. Peratus batu baur terpakai yang digunakan untuk menggantikan
batu baur kasar ialah Uyo, l|Yo,20o/o,30Yo and 4V/o. Merujuk kepada berat baru batu
baur kasar yang telah diperolehi dalam Sl (d), dapatkan berat batu baur terpakai dan
batu baur kasar untuk eksperimen ini.
(5 markah)
BFC 10502
BAHAGIAN A
S2 (a) Terangkan makna simen, kegunaan dan campuran kimianya.
(b) Senaraikan Dua (2) jenis
Portland Simen. Terangkan setiap satu.
(c) Senaraikan Lima (5) ujian yang boleh dilakukan ke atas simen.
(d) Terangkan proses hidrasi simen.
(6 markah)
(6 markah)
(5 markah)
(3 markah)
53 (a) Senaraikan Tiga (3) jenis
tanah liat yang digunakan untuk pembuatan
bata.
(3 markah)
(b) Beberapa bata anah liat telah diuji untuk penyerapan air dan pekali saturasi
mengikut ASTM C67. Berikut adalah data yang diperolehi,
Berat kering specimen
:
l.822kg
Berat saturasi selepas 24
jam
rendaman dalam air sejuk
:2.044
kg
Berat saturasi selepas 5
jam
rendaman dalam air mendidih
:
2.060 kg
i. Kira penyerapan air selepas24 jam
rendaman dalam air sejuk.
(3 markah)
ii. Kira penyerapan air untuk 5
jam
rendaman dalam air mendidih
(3 markah)
iii. Kira pekali ketepuan.
(3 markah)
iii. Pekali ketepuan untuk keperluan ASTM ialah 0.9. Adakah keputusan memenuhi
keperluan ASTM?
(l markah)
(c) Senaraikan Tiga (3) kepentingan bata sekiranya ia memenuhi piwaian ASTM..
(3 markah)
(d) Satu unit konkrit masonry telah diuji mengikut ASTM Cl40 dan berikut adalah data
yang diperolehi;
Berat unit yang diterima: 10.355 g
Berat unit untuk saturasi: I1.088 g
Berat kering untuk unit
:
9894 g
BFC 10502
i. Kirakan peratus air serapan.
(2 markah)
ii. Kirakan kandungan lembapan sebagai peratusjumlah penyerapan
(2 markah)
s4 (a) senaraikan tiga (3)ieniskayu keras dan terangkan kesemuanya.
(6 markah)
(b) Berikan tiga (3) kebaikan dan tiga (3) keburukan menggunakan kayu sebagai bahan
pembinaan.
(6 markah)
(c) Terangkan secara ringkas empat (4) jenis
rawatan kayu dan pengawetan.
(8 markah)
55 (a) Senaraikan empat (4) klasifikasi besi.
(4 markah)
(e) Terangkan proses yang terlibat dalam Bessemer dan lakarkan rajah Bessemer
converter.
(8 markah)
(c) Berikan dua (2) perbezaanantara'hardness'
dan'hardenability'.
(4 markah)
(d) Sebagai Jurutera Kualiti di kilang besi., anda ditugaskan untuk mendapatkan
'hardenability' besi. Apa yang perlu anda lakukan?
(4 markah)
56 Bincangkan seqlra ringkas untuk topik di bawah:
(a) Kegunaan bitumen di lapangan kejuruteraan awam.
(5 markah)
O)
Kebaikan Elastomer Rubber
(5 markah)
(c) Jenis dan kegunaan plastik.
(5 markah)
(d) Jenis dan kegunaan gelas dalam industri.
(5 markah)
BFC 10502
FINAL EXAMINATION
SEMESTER/SESSION
SUBJECT
2 | 20rv20rr
MATERIALS OF CIVIL
ENGINEERING
COURSE
SUBJECT CODE
BFA
BFC 10502
NAME :
STUDENT ID. NO: l/C NO or PASSPORT NO. :
LECTURER NAME:
SECTION NO. :
Table l: Result of Sieve Analysis
BS4IO
Sieve size
(mm)
Weight of
aggregate
retained
(e)
Percentage
retained
Cumulative
percentage
passing
5.00mm
2.36mm
l.l8mm
600pm
300pm
l50pm
Pan
0
35
42
45
50
34
l0
BFC 10502
STUDENT ID. NO: llC NO or PASSPORT NO. :
LECTURER NAME:
SECTION NO. :
Slllp bn
Roflnmt
qc&frton
UArr
t.2
1.3
1.4
1.5
1.6
1.1 Cfracbristic silrngilt Spaflkd
Fs3
cr
r
w
e.
Specncd
Table ZFig I
$ctfied
Standard da,btim
[faryln
Taryetmem sUergltt
CrncntsilerElt cbss
Aggcgabtner o(Etse
Aegreeetyps fte
Freewater&ennrt ratb
l/elxinwrter*tu/
cunstratio
""" """ $r?nmz
l- ....'.....,....
=
......r...r. N/mm2
4L5/52.5
@
@
I
l**hervaue
n
1.7
r.8
2 2.1
22
2.3
Stryorthbelir:
tfarimm aeg[c8pb$!e
Freeryatercsffi
Spcctred
Spqiicd
Table 3
Strnp .-...o.....................ro....... mm(flbelimg .......r...,......... S
3 3.1
32
3.3
Cement content C3
ldaxinutttcerpntcffi gecfied
|*5mmcgitwltcgiffit
Wd
,. kg/tn3
;;:;;;;;;
wnf
use 3.3 it > 3.1
ru
E
3.4 ltfodfied@rdb
4.1 Rehttoedecftyd
agrw&lssDl
Carcnbderuity
Tobl aggrcgab corfrrt
lstoil/assurned
4.2
4.3
Fis2
a
kgfinil
lg/fm3
5.1 Giadkg dfue aggreggte
5.2 Proporlkndfue4geee
5.3 Fteagr4atecoffril
l
5.4 Corsc aggr"Epts corfrnt J
c5
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CorrryrtrgrrlFgl
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SsD-b.tart srnl|rrhat Gafrr
BFC 10502
FINAL EXAMINATION
SEMESTER/SESSION : 2l20lG20ll COLJRSE : BFA
SUBJECT
: MATERIALS OF CIUL SUBJECT CODE : BFC 10502
ENGINEERING
Iable 2: Approximate compressive
strengths of concrete made with a free
water/cement ratio of 0.5 according to the DOE Method
Figure 1: Relationship betrveen cube compressive strength and free water/cement ratio
Type of
cement
Gement
strength
class
Type of
coarse
aggregate
Compressive strength* (M Pa(psi))
at the age of (days)
3 7 28 91
Ordinary
Portland
(Type l)
Sulfate-
resisting
Portfand
(Type V)
42.5
Uncrushed
Crushed
22 (3200)
27 (3e00)
30 (3200)
36 (5200)
42 (6100)
4e (7100)
4e (7100)
56 (8100)
Rapid-
hardening
Portland
(Type f ll)
52.5
Uncrushed
Crushed
2e (4200)
u (4e00)
37 (il00)
43 (6200)
48 (7000)
55 (8000)
54 (7800)
61 (8e00)
3
E
E
=E
(t
c
ct
g,
ID
tt
o
.D
o
E
o
(J
l0
BFC 10502
FINAL D(AMINATION
SEMESTER/SESSION
SUBJECT
2 | 20lG20t I
MATERIALS OF CIVIL
ENGINEERING
COURSE
SUBJECT
: BFA
CODE : BFC IO5O2
sflrylrrnl
(}-ro
1(F30 3$0 60!-1g0
htr_ryp$ :13 .6-13.
3-G 0-g
ilarhnrnCze
of
rysrugiilc
Typoof
lrrnl
aglrggab
l0 Uncrushed
Crushed
r50
r80
1&) 2(F
205 2n
225
2W
20 Uncrwhed
Crushed
135
170
160 180 195
r90 zla 225
n Uncrushed
Crushed
115
155
140 160 175
r75 190 2t5
bb: When cqanre and frre aggregptes d diftrent types ze used, Ute freerrater
content is e$ined
ry
tre agressbn:
?IW+tAV/.-
whore
ad
W =
frue+rahr csrbntapprcprirrc b type of frre aggregab
wn
=fteetnter
cdrterfiappropqiaE to type d coase
*greg&.
!|
E
e
.x
.5
E
o,
?
q)
\t
q,
q
()
r.)
aa-
o
H
.-
vt
c
iD
'15
-tll
<_
2500
2400
2300
2rOO
160 180 20c,
Frea-water content Ik tnj l
roo
Figure 2: Estimate wet den of fuf com concrete
ll
BFC 10502
FINAL EXAMINATION
SEMESTER/SESSION : 2l20lGl20ll COLTRSE : BFA
SLJBJECT
: MATERIALS OF CIUL SLJBJECT CODE : BFC 10502
ENGINEERJNG
Figure 3: Proportions of fine aggegates for gradin gzones 1,2,3,4
Maximurn aggregate she: 20mrn
Slump: O-1Omm
Vebe time: >12s
10-3Omm
6-12s
3G6Omm
3-6s
60-18Omrn
O-3s
s
c)
co
o)
@
(f)
(t,
(o
c)
g
o
c
.9
o
o-
o
(L
70
60
50
40
30
2a)
I
l
10i
o.
154
40'
60-
1
/
-/
-go-
-100-
o.4 0.6 0.8 o.2 a.4 0.6 0.8
Free-water/cement
ratio
1t'
I
-
1
':/
-4O-
:
=69=
-8b- -100'
15
:49^-
.60::
.1@'
z
-8,0-
/
t2