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Engineers, Part C: Journal of Mechanical
Proceedings of the Institution of Mechanical
http://pic.sagepub.com/content/212/3/225
The online version of this article can be found at:
DOI: 10.1243/0954406981521178
225
1998 212: Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science
T Finkelstein
'ancillary' and 'tidal' domains
A new isothermal theory for Stirling machine analysis and a volume optimization using the concept of
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What is This?
V
c
T
C
B C
1
A
V
e
T
E
+
V
c
T
C
B
1cos R
tcr
2U sin R
tcr
D
=
V
k
T
E
V
h
T
C
proof is now presented in this section. This investigation
also produced two additional alternative criteria as an
(28)
unexpected fall-out.
The fundamental condition for the cited postulate may Equation (28) can be satised by any one of the fol-
lowing four sets of equations or constraints: be stated quantitatively by making the time average of
C00696 IMechE 1998 Proc Instn Mech Engrs Vol 212 Part C
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232 T FINKELSTEIN
Solution A: 6 NUMERICAL EXAMPLE
V
k
T
C
=
V
h
T
E
(29a) In this section it is shown that maximum output is indeed
obtained if the condition for symmetry in equation (28)
is satised. To illustrate the methodology, a typical V
E
T
E
=
V
C
T
C
(29b)
current state-of-the-art machine, the Swedish United
Stirling V-160 Model 1370-10024-24 Series E, will be
used as an example. [ This reference model (the proto-
Solution B:
type) was selected for three reasons: (a) it is represen-
tative of current designs, (b) it has been developed
V
k
T
C
<
V
h
T
E
(30a)
extensively (over one hundred pre-production proto-
types have been built and tested) and (c) reliable draw-
ings and specications were available. For brevity it will
A
V
E
T
E
V
C
T
C
B C
1
A
V
E
T
E
+
V
C
T
C
B
1cos R
tcr
2U sin R
tcr
D
be referred to as the V-160.] It is a single-cycle alpha-
type machine with an advertised output of 5 hp. There
=
V
k
T
C
V
h
T
E
(30b) are two single-acting pistons in a V-conguration to
compress, expand and distribute the working uid within
the machine enclosure. The two main working spaces,
Solution C:
e and c for expansion and compression respectively, are
each bounded by reciprocating pistons of equal size. V
k
T
C
>
V
h
T
E
(31a)
Between them are the three main heat exchangers with
manifolds or connecting ducts between the components.
The nine relevant primitive parameters needed for the
A
V
E
T
E
V
C
T
C
B C
1
A
V
E
T
E
+
V
C
T
C
B
1cos R
tcr
2U sin R
tcr
D ideal isothermal analysis presented in this paper are all
listed in Table 1. The rst six parameters are measures
of the dimensions, or the layout of the mechanism, and
=
V
k
T
C
V
h
T
E
(31b)
the next three are selected standard operating conditions
for the machine. It should be noted that the rst eight
Solution D:
of these are unique, but the ninth is optional: instead of
selecting the mean pressure as the ninth parameter, the
V
h
T
E
=
V
k
T
C
(32a) product MR could have been taken instead because of
the interrelationship in equation (14). This is not done
here because P
m
is relatively easy to measure while M
1
A
V
E
T
E
+
V
C
T
C
B
1cos R
tcr
2U sin R
tcr
=0 (32b)
cannot be determined directly.
A derivative machine is dened as a machine that
The rst solution, as stated in equations (29a) and has the same operating cycle as the prototype machine.
(29b), is also identical with the prior postulate in refer- Stated dierently, this implies that the equivalent par-
ences (8) to (10). For this rst and principal solution it ticles along the entire operating enclosure undergo pre-
will be noted that the pressure phase angle H in equation cisely the same thermodynamic processes during each
(11) is equal to zero so that the pressure vector is in cycle. To obtain derivative machines that will perform
phase with the reference vector. The other three solutions the same thermodynamic cycles in the various regions,
also satisfy the condition of symmetry in equation (28). only the tidal compression ratio R
tcr
has to be the same
Solutions A to C oer three distinct sets of volumes, as in the prototype. For the purpose of comparison in
each of which increases performance to approximately this analysis an additional restriction is stipulated that
the same extent. Lastly, there is a fourth solution, D, the two machines should also have the same MR prod-
which was found to be inapplicable because it results in uct. This implies that either they work with the same
working uid, in which case the charge mass M is the negative values for V
h
and V
k
.
Table 1 Nine dening machine characteristics (the primitives) for the prototype engine, the United Stirling V-160. [Data by
courtesy of Dr Paolo Lista, Rome University, Italy]
Machine design characteristics Machine operating conditions
V
E
106 V
h
106 V
r
106 V
k
106 V
C
106 A T
E
T
C
P
m
107
(m3) (m3) (m3) (m3) (m3) (deg) ( K) ( K) (Pa)
159.8 71.2 83.8 96.9 159.8 55 993 288 1.25
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233 A NEW ISOTHERMAL THEORY FOR STIRLING MACHINE ANALYSIS AND A VOLUME OPTIMIZATION
same anyway, or, alternatively, if they do not, then mass (29b) for satisfying the condition of symmetry for the
thermodynamic mid-plane. The method of solution used will be in inverse proportion to R. To accomplish this
latter constraint, the requirement is that the values of S for these four simultaneous non-linear equations was by
the LevenbergMarquardt algorithm (14) together with and U should also be the same for the derivative
machines. the denitions for V
e
, V
h
, V
k
and V
c
in terms of their
temperatures. The results for this optimization are The values in Table 1 are now used as input to equa-
tions (9), (10) and (12) to calculate S, U and hence the shown in Table 3, where the rst row lists the computed
values for the prototype and the second row for the tidal compression ratio R
tcr
for the prototype which will
also dene all derivative engines. Additionally, from derivative according to solution A. By comparison with
Table 3 it is seen that the cyclic work W is increased equations (14) and (16) the mass M with air for the
working uid and the pressure ratio P are computed. from 668 to 1452 J and the specic performance N
sp
from
0.2820 to 0.6145. It will be noted that V
E
/V
C
=T
E
/T
C
All these values will next be used for the computed
derivative engines and are summarized in Table 2 for and that V
h
/V
k
=T
E
/T
C
, as required by equations (29a)
and (29b). Specic performance N
sp
increases from further use.
On this basis, the variational parameters for the proto- 0.2820 to 0.6145.
The other three solutions are computed next. Rows 3 type are now compared with those of the four derivative
machines optimized in accordance with solutions A to and 4 show the next two solutions according to the cri-
teria in equations (30a) to (31b), with the right-hand D. Of the nine parameters in Table 1, the four volumes
V
E
, V
h
, V
k
and V
C
or their temperature-normalized side being positive and negative respectively. Row 5
shows solution D, which is inadmissible, because two of equivalents are allowed to vary for this optimization,
but all the other ve primitives in Table 1 remain the the volumes are negative. After obtaining the pro-
portions for all four possible equivalent symmetrical same. To calculate the new dimensions, equations (29a),
(29b), (30a), (30b), (31a), (31b) and (32a), (32b) derivative engines, the cyclic work W is calculated from
equations (19a) or (19b) and also the non-dimensional respectively are required, using a method of seeded iter-
ation as the non-linear criteria for these four derivative specic performance N
sp
from equation (21) for the
prototype and the four derivatives. engines. In Table 3 the rows refer to the prototype as P
and to the four optimized derivatives as DA, DB, DC The next step was to compute a series of 11 additional
derivative engines, as part of a progressive range of and DD respectively and give the computational results
in the rst four columns. machines including the prototype as well as the optim-
ized machine according to solution A. Thus the gas par- Consider rst solution A. The following four equa-
tions have to be solved simultaneously: equations (9) ticles in the whole series of 13 engines undergo the same
process and operate with identical thermodynamic and (10) to retain the same tidal compression ratio R
tcr
and the same charge mass M and equations (29a) and cycles, so that the variance of selected parameters can
be displayed. This requires once more that they share all
the same parameters as listed in Table 2. To keep to these
Table 2 Parameters derived for the prototype engine that are
stipulated restrictions, the new input dimensions for each
also used for all the derivative engines
derivative engine were computed as follows: 11 inter-
S107 U107 M
mediate values taken from the prototype P (as shown in
(m3/K) (m3/K) R
tcr
(kg) P
the rst row of Table 3) and the principal symmetrical
Equation (9) (10) (12) (14) (16) derivative DA according to solution A (as shown in the
Value 9.1318 2.6810107 0.2980 0.03802 1.831
second row of Table 3) were calculated. The entire pro-
cedure requires solving a set of the following four equa-
tions simultaneously 11 times: two sets of intermediate
Table 3 Comparison of the V-160 (the prototype P) with the
values for the expansion side volumes according to
four optimized derivative engines DA, DB, DC and
DD
V
eD
=
e
i
E
V
eP
+
1e
i
E
V
eO
(33a)
V
E
106 V
h
106 V
k
106 V
C
106 W
(m3) (m3) (m3) (m3) (J) N
sp
H
e
i
=1, .. . , 12
P 159.8 71.2 96.9 159.8 668 0.2820
V
hD
=
e
i
E
i
V
hP
+
1e
i
E
V
hO
(33b)
DA 437.2 161.7 46.9 126.8 1452 0.6145
DB 376.3 217.2 38.1 152.1 1195 0.5057
DC 441.3 130.8 63.5 85.9 1182 0.5003
and the solutions for the two transposed equations (9)
DD 1774 506.5 146.9 514.4 * *
and (10):
* Indeterminate, signicant value cannot be computed.
V
cD
=T
C G
V
eD
T
E
cos A+
S
C
4U2
A
V
eD
T
E
sin A
B
2
DH
As an alternative, equations (9) and (12) or equations (10) and (12)
could have been selected with the same result, but with some increase
in computational work. (34a)
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234 T FINKELSTEIN
There is a maximum of 1452 J for the optimized machine
V
kD
=T
C C
S
A
V
eD
2
+V
hkB
1
T
C
V
r
ln T
T
E
T
C
V
cD
2T
C
D
versus 668 J for the unmodied V-160.
(34b)
7 DISCUSSION AND CONCLUSIONS
The four equations (33a), (33b) and (34a), (34b) were
solved simultaneously, again using the Levenberg
Marquardt method (14) to nd the four unknown vari- The concept of tidal and ancillary domains introduced
in this paper is a new method of visualizing and analys- ables for each of 11 derivative engines, in addition to
the optimized engine and the prototype. The results of ing Stirling cycle machines. It discriminates between the
active and passive regions within the system. A cen- these calculations appear in columns 5, 6, 8 and 9 of
Table 4 as input parameters, along with the rest of the tralized denition of phase angles is applied together
with a centralized system structure that is not biased primitive machine characteristics in columns 2, 3 and 7
for each derivative engine, being dictated by the con- towards the expansion space. The analysis implies a vec-
torial representation with a computational acceptance of stants from Table 2. Lastly, the two nal calculations in
Table 4 are performed and listed in the last two columns. negative volumes.
Initially these procedures were thought to be particu- In Fig. 4 the end result of this numeric calculation is
shown graphically. On the left the dimensions of the four larly suitable for use with the more advanced analytical
approaches that are based on the multiple conservation spaces in the prototype and all the derivatives, including
the optimized machine, are plotted. On the right the laws of mass, momentum and energy (5, 12). When
they were rst utilized for the simplest case of a single work output W for the 13 equivalent machines is plotted.
Table 4 Constants and computed values for the primitive machine characteristics of the prototype P, the symmetrical derivative
O1 and 11 other derivatives Dn
T
E
T
C
A V
E
106 V
h
106 V
r
106 V
k
106 V
C
106 P
m
107 W
( K) ( K) (deg) (m3) (m3) (m3) (m3) (m3) (Pa) (J) N
sp
D1 993 288 55 132.0 62.1 83.8 103.0 159.8 1.25 552 0.2338
P 993 288 55 159.8 71.19 83.8 96.9 159.8 1.25 668 0.2829
D2 993 288 55 187.5 80.2 83.8 90.5 159.3 1.25 782 0.3310
D3 993 288 55 215.3 89.3 83.8 84.3 158.3 1.25 892 0.3776
D4 993 288 55 243.0 98.3 83.8 78.3 156.8 1.25 998 0.4224
D5 993 288 55 270.8 107.4 83.8 72.8 154.8 1.25 1098 0.4645
D6 993 288 55 298.6 116.4 83.8 67.4 152.2 1.25 1190 0.5035
D7 993 288 55 326.3 125.5 83.8 62.4 149.0 1.25 1272 0.5385
D8 993 288 55 354.1 134.5 83.8 57.8 144.9 1.25 1343 0.5686
D9 993 288 55 381.8 143.6 83.8 53.6 140.0 1.25 1400 0.5924
D10 993 288 55 409.6 152.6 83.8 49.9 134.1 1.25 1438 0.6085
O1 993 288 55 437.2 161.7 83.8 46.9 126.8 1.25 1452 0.6145
D11 993 288 55 465.1 170.7 83.8 44.8 117.8 1.25 1434 0.6070
V(cm
3
)
W(J)
a. Volumes of Main Working Spaces b. Cyclic Work
Fig. 4 Graphic comparison of the characteristic data for the V-160 (the prototype), the optimized machine
and 11 further equivalent engines
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235 A NEW ISOTHERMAL THEORY FOR STIRLING MACHINE ANALYSIS AND A VOLUME OPTIMIZATION
conservation law, that of mass only, they resulted in an ow would have an especially deleterious eect when
heat transfer is less than ideal; isothermal conditions alternative to the classic Schmidt analysis, i.e. not biased
towards the expansion space. In this paper the iso- minimize this. It is therefore surprising that such a sub-
stantial increase in performance was found. A possible thermal and loss-less operation of Stirling cycle machines
is applied from rst principles. reason for this may be the improved allocation of regions
of temperature zones and the consequent increased As a by-product of this analysis, two new dimen-
sionless analytical parameters were formulated. The rst ability of the working uid to perform useful work. For
example, it should be noted that the lead or lag angle H of these is the tidal compression ratio R
tcr
, a unique
characteristic parameter that quanties the nature of the for the pressure, which usually has a positive or negative
magnitude for Stirling cycle machines whose volumes cyclic process within a Stirling engine. It is analogous to
the compression ratio used routinely with internal com- have not been optimized, becomes equal to zero for the
primary symmetrical machine. bustion engines as a standard of comparison.
The second of these is the specic performance N
sp
, The Beale number is only valid for one particular
design, that of the beta machines. Additionally, it was similar to the W/(MRT) parameter rst proposed in
reference (2). It is a compact characteristic parameter designated by the originators, Berchowitz and Urieli, as
an empirical experimental correlation and not an ana- proportional to the ratio between cyclic work and the
working uid charge mass. The function is to quantify lytical derivation [see pages 47 and 48 of reference (4)].
As shown in Fig. 5, volume-normalized performance the goodness of the machine in terms of the charge
mass and the temperature dierential and it can there- criteria are not appropriate. For the reference V
e
, the
output is monotonically increasing with V
e
for the 11 fore be used for dimensional analysis and an analytical
optimization of various machines. derivatives computed. Similarly for V
c
, it increases with
V
c
. Using V
s
, as in the Beale number, there is a maxi- One postulate for the proportions of the working
spaces and the heat exchangers to maximize the perform- mum but its signicance is merely that for the beta
design, and therefore for all Beale machines the stroke ance of Stirling cycle machines has previously been pub-
lished by the author in references (5), (7) and (8). By of the displacer is minimized at the expense of other
advantageous machine characteristics. algebraic manipulation of the derived new formulae it is
now shown that the postulated condition of optimization It seems reasonable that what is the trend for the ideal
isothermal performance could be even more valid for where the thermodynamic mid-plane is situated centrally
in the regenerator can be fullled by a specied formu- a practical engine. After making the appropriate
reductions for losses and practical shortcomings of lation. It is therefore now conrmed analytically.
Additionally, two further criteria were found that are actual machines compared with ideal ones, the initial
advantage still applies, so that a similar gain might be similar and may be advantageous alternatives for some
specic heat transfer characteristics of practical expected, at least in the specic work. As an incidental
advantage, the actual thermal eciency may also exchangers. All three of these solutions increase the
performance. increase due to fewer unnecessary gas transfers and
reduced exposure to adverse temperature gradients in A numerical proof of this optimization postulate is
included. The series of calculations presented here are optimized machines. Published data show that nearly all
current machines have a one-to-one ratio between the all based on the V-160 prototype and various deriva-
tives that share such characteristics as mass of working main working spaces. It may therefore be surmised that
if this new theory proves to be applicable in practice, uid, temperature range, variation of pressure within the
cycle, regenerator volume and phasing, and are therefore then they all could be improved correspondingly. This
comparison has not yet been tested experimentally, since entirely equivalent, except for the proportioning. Thus
a comparative sample was established to compare the no engines following this rule are known to have been
built. The hypothesis will still have to be proved by lab- work output for various conforming congurations. For
this analysis the computerized solving procedure was oratory measurements, or at least by a comprehensive
multiple conservation law analysis. In the event that it based on the LevenbergMarquardt method (14) which
is not simple to program, but is useful for deriving data is found to be true, then a substantial overall increase
in specic output could be expected from the application conveniently. The results of Table 4 and of Fig. 4b show
that the specic performance, or output of the United of this theory. This might set the stage for a line of
improved machines with enhanced performance. Stirling V-160 (the latest, and most exhaustively tested,
Stirling engine known), may be increased substantially
in the ideal isothermal case for the primary symmetrical
ACKNOWLEDGEMENT
conguration by re-proportioning the machine, increas-
ing the performance from 668 to 1452 J per cycle.
It could be argued that the idealized isothermal theory The author is indebted to Dr Paolo Lista, Rome
University, for supplying the dimensions and operating would not show up the whole extent of potential
improvement, since an appropriate distribution of mass characteristics of the United Stirling V-160 engine.
C00696 IMechE 1998 Proc Instn Mech Engrs Vol 212 Part C
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236 T FINKELSTEIN
Fig. 5 Volume-normalized specic performance plotted for three dierent criteria
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