Pump Section Pump Section

ONE STOP SHOP PUMP SUPPLIER ONE STOP SHOP PUMP SUPPLIER ONE STOP SHOP PUMP SUPPLIER ONE STOP SHOP PUMP SUPPLIER
Agenda for Agenda for
Chemical Pump Selection Chemical Pump Selection
1. 1. Recommended Pump Selection Criteria Recommended Pump Selection Criteria
22. Chemical process centrifugal pumps . Chemical process centrifugal pumps 22. Chemical process centrifugal pumps . Chemical process centrifugal pumps
Mechanical Seal- ANSI vs API pump
Pump for High corrosive application
Canned Motor vs Magnetic drive pumps
33. Rotary Positive Displacement Pumps . Rotary Positive Displacement Pumps
Gear pump
Screw, Lobe, Circumferential piston, vane pump
Agenda for Agenda for
Chemical Pump Selection Chemical Pump Selection
44. Reciprocating Positive Displacement Pumps . Reciprocating Positive Displacement Pumps
Metering pump
Air Operated Double Diaphragm pump
LIQUID characteristic
VISCOSITY, specific gravity
TEMPERATURE, vapor pressure
CHEMICAL CORROSIVITY
LIQUID characteristic
VISCOSITY, specific gravity
TEMPERATURE, vapor pressure
CHEMICAL CORROSIVITY
1. 1. Recommended Chemical Pump Recommended Chemical Pump
Selection Criteria Selection Criteria
CHEMICAL CORROSIVITY
NPSH A
Application-Performance Proven
Life cycle cost- investment,
operation, maintenance,
opportunity cost
CHEMICAL CORROSIVITY
NPSH A
Application-Performance Proven
Life cycle cost- investment,
operation, maintenance,
opportunity cost
iitins cnxnxc+rnis+ic iitins cnxnxc+rnis+ic
( n..a i.a.a ( n..a i.a.a
+.. +..
c....- c....-
r|.++.s|- r|.++.s|-
xs....- xs....-
( o-:|- i.a.a ( o-:|- i.a.a
r|.++.s|-
xs....- xs....-
r,-..- r,-..-
pH Natural pH Natural
Clean Clean
Lubricating Lubricating
VISCOSITY EFFECT
Water
zs
Diesel oil
ss
Vegetable oil
i++
Lube oil SAE +
:s+
Bunker oil
i:s+
Gear oil
z,s++
Molasses
zs,+++
Asphalt cement
s,+++
Latex
i++,+++
Grease
is+,+++
Unit: SSU
CENTIPOISE = (SSU / 4.55) X S.g.
PPipe Size & Viscosity ipe Size & Viscosity EFFECT.. EFFECT..
zs i++ :s+ zs++ zs,+++ :s,+++ i++,+++ (SSU)
z
+.+s+ +.is +.zs i.+ z.s s.s s.+
r| ..:- i++ or .:s |..-. -a..|-: rsii: i ,.,-.
Pipe
Dia.
(Inch)
s

s
+.++zs +.++s +.+is +.+s +.s+ i.s z.s
+.+ii +.+i +.+ss +.zi i.: s. s.
+.ii +.ss +.
TEMPERATURE EFFECT..
@ Viscosity
@ Type of shaft seal
etxxx
i
:a
::
Unit:
O
F
etxxx
vi+ox
+rriox
xrornrxr
kxinrz
onxroii
:a
::
+

::
a
a
a
a
aaa
aa

:a
Unit:
O
F
PH EFFECT TO MATERIAL
PUMP CONSTRUCTION..
( e..-
( c..: .. ( c..: ..
( na.:.|- ..
( s:--|
( s:.. |-.. .:--|
Material Compatability
Shaft Sealing
Packing Seal.
Mechanical Seal.
NPSH is critical NPSH is critical
NPSHa = A - Hfs - Hv - Hs - Hmax
NPSHa > NPSHr = no cavitation
NPSHr > NPSHa = cavitation
NPSHa = NPSH available
NPSHr = NPSH required
Hs = a.waaaaaas
(asa:a. 0.5 -1 m -.a.awa.: 2m)
API API API API 610 610 610 610
For Petrochemical
ANSI ANSI ANSI ANSI B B B B 73 73 73 73. .. .1 11 1
For Chemical process
22. PROCESS CENTRIFUGAL PUMP . PROCESS CENTRIFUGAL PUMP
Rotodynamic Pump Standard Rotodynamic Pump Standard
API 610/ 8th Edition, 1996
Petrochemical and Heavy Duty Chemical Process
OH1-6, BB1-5, VS1-7,
ANSI / ASME B73.1 M - 1991 ANSI / ASME B73.1 M - 1991
Chemical Process
Horizontal End Suction Centrifugal Pumps
ANSI / ASME B71.1 M - 1991
Chemical Process
Vertical Inline Pumps
ISO, EN, DIN
ISO 9905 Class I (most severe)
Rotodynamic Pump Standard Rotodynamic Pump Standard
ISO 9905 Class I (most severe)
EN 5199 Class II
ISO 9908 Class III (least severe)
ISO 2858 End suction Pumps, 16bar
(mainly used in chemical application)
ANSI / ASME B73.1 M ANSI / ASME B73.1 M
Design and Construction Features
Pressure / Temperature Limits
Flanges, Casing
Impeller, Shaft Impeller, Shaft
Shaft Sealing
Bearings
Materials of Construction
Corrosion Allowance
Direction of Rotation
Dimensions
Miscellaneous
General Design General Design
ANSI API
Center-line Discharge all types
Horizontal, end suction Horizontal, end suction
Single stage
20 sizes not standardised
Dimensional interchange ability
Mounting dimensions
Size and location of Suction /Discharge-nozzles
Base plates
Foundation bolts holes
Pressure / Temperature Limits Pressure / Temperature Limits
ANSI API
Pressure / Material
Cast iron, 125 lbs, B16.1 I1, I2
Cast ductile iron, 150 lbs, B16.5 I1, I2
Cast steel, ( carbon or st.st ) S1-9, C6, A7-8, D1 Cast steel, ( carbon or st.st ) S1-9, C6, A7-8, D1
Temperature limits
T < 260C T max = 450C
T < 150C ( cast iron )
Nozzle Loads
not mentioned special requirements
Single Stage
OH2
Vertical Inline
OH3
Single Stage
Double Suction
BB2
Example of API Example of API 610 610 PUMP TYPE PUMP TYPE
Verticals Pumps: Verticals Pumps: API API 610 610 -- VS VS66
Pipeline Booster Pumps
Crude Oil
Natural Gas Liquids
Petroleum Condensate
Refinery High Pressure Hydrocarbon Pumps
Propane/Butane Boosters
Crude Oil Transfer
Demethanizer Columns Pumps
Flare Knock Out Pumps
Tank Farm
Loading
Corrosive Pump Application Corrosive Pump Application
Acids
Slurries
Gas cleaning
Steel pickling plants
Titaniumdioxide plants
Chlorine electrolysis
Galvanic processes Galvanic processes
Zinc-, Nickel- and Copper plants
Precious metals production
Waste water treatment
Sea water demineralisation
Ultra pure water technology
Corrosion Types Corrosion Types
1. General Corrosion .a.a.... Passivation
film +av ...+.u.a+. Cl, Br
2. Crevice Corrosion .a:...aa: oxygen ..a.
3. Stress Corrosion a.a...+.+..v anode a+.a..-
spring
4. Galvanic Corrosion .a+...-a.+ 4. Galvanic Corrosion .a+...-a.+
5. Cavitation
6. Pitting corrosion .v++.a. 2 a. 5 !.a..
+a..v+. .+...a..a+.!v...a.a
Pump Material options for high corrosive fluid Pump Material options for high corrosive fluid
Metallic pump
Stainless Steel
Cd4MCu
Alloy 20
Hastelloy
Non-metallic pump
Rubber lined
FRP
PFA lined
PP, PVC Hastelloy
Titanium
Etc.
PP, PVC
UHMWPE, PVDF,
PFA with outer
metallic casing
Etc.
Chemical standard pump to ISO 2858/ DIN EN
22858 made of non-metallic materials
PP, UHMW PP, UHMW--PE, PVDF or PTFE PE, PVDF or PTFE with mechanical seal,
and magnetic coupling
Modernize Non Modernize Non--metallic heavy duty pump metallic heavy duty pump
Vertical submersible pumps of UHMW-PE
or PVDF ...
cantilever type
UHMW UHMW--PE = Ultra High Molecular Weight Polyethylene PE = Ultra High Molecular Weight Polyethylene
Design features non-metallic pump casing
Process design
Completely enclosing
annular casing of
GGG 40.3
Thick-walled,
interchangeable plastic
parts, pump casing with
integrated suction and integrated suction and
discharge flange
Multi-functional retaining
ring (split )
Metallic reinforcement
of plastic parts and
seals
Optional: casing drain
Design features impeller and shaft seal
Increased chlorine
resistant impeller
(UHMW-PE), screwed
to the shaft, semi-open
Unique WERNERT
bellows-type axial face
seal, different designs seal, different designs
available
Bellows holder (tighten
before start-up!)
Stationary seal ring
Rotating seal ring
The Differences Between Canned Motor Pump, The Differences Between Canned Motor Pump,
Magnet Drive Pump and Pump with a mechanical seal. Magnet Drive Pump and Pump with a mechanical seal.
Canned motor pump
Pump with a mechanical seal
No Leakage
WHEN YOU NEED SEALLESS PUMP! WHEN YOU NEED SEALLESS PUMP!
Magnet drive pump
No Leakage
No Leakage
Leakage
Casing
Mechanical
Seal
Shaft
Impeller
Leakage
Coupling
Conventional Pump Conventional Pump
Casing
Magnetic Drive Pump Magnetic Drive Pump
Canned Motor Pump Canned Motor Pump
Impeller Casing
Frame
Stator Assy
Rotor Assy
Bearing
Conventional Pump
Magnetic Drive Pump
MOTOR MOTOR
SEALLESS CANNED MOTOR PUMP SEALLESS CANNED MOTOR PUMP
Compliance with Compliance with API API 685 685/ ANSI B / ANSI B 73 73..33
ZERO LEAKAGE! ZERO LEAKAGE!
PUMP PUMP
Pump and Motor are in one body Pump and Motor are in one body
Sectional View (standard type) Sectional View (standard type)
Bearings
Stator Can
(Rotor Can)
Shaft Sleeve
Gaskets
R.B.Housing
F.B.Housing
Comparison of
Canned Motor Pump and Magnet Drive Pump.
1. Operation with high temperature liquid
Canned Motor Pump
Magnet Drive Pump
(Non-Metallic)
Magnet Drive Pump
(Metallic)
Maximum
Temperature
842F
(450)
Normally
Around 250F

Normally
Around 500F

Canned motor pump Magnet drive pump

Temperature
(450)
(121) (260)
2. Volatile Applications
Reverse Circulation type can handle volatile fluids
Comparison of
Canned Motor Pump and Magnet Drive Pump.
Vertical In-Line type is also available
Canned motor pump
Magnet drive pump
Unsuitable for handling volatile fluids
3. High Pressure Applications
Comparison of
Canned Motor Pump and Magnet Drive Pump.
Canned Motor Pump
Magnet Drive Pump
(Non-Metallic)
Magnet Drive Pump
(Metallic)
Maximum
Allowable
Working
Max. pressure rating
ever experienced
55MPa
Normally
Around 2.6MPa
Normally
Around 4MPa
Canned motor pump
Magnet drive pump
Working
Pressure
55MPa
(7900psi)
Around 2.6MPa
(375psi)
Around 4MPa
(580psi)
Canned motor pump
Magnet drive pump
Comparison of
Canned Motor Pump and Magnet Drive Pump.
4. Pump Efficiency
Loss Loss
Loss
Loss
Loss
Loss
Thickness of Can = 0.4 0.8 mm
Thickness of Can = 1.0 mm or more
Big Loss
Small Loss
Comparison of
Canned Motor Pump and Magnet Drive Pump.
5. Maintenance
Canned motor pump
Magnet drive pump
Simple Design
No Alignment
No Grouting
No Elaborated Foundation
No Special Tool for Maintenance
Complicated Design
Need Alignment
Need Grouting
Need Elaborated Foundation
Need Special Tools for
Maintenance
Comparison of
Canned Motor Pump and Magnet Drive Pump.
6. Bearing
Canned Motor
Pump
Magnet Drive
Pump
The number of
Bearings
2 Many
Canned motor pump
Magnet drive pump
Carbongraphite Bearings Silicon Carbide Bearings
Comparison of
Canned Motor Pump and Magnet Drive Pump.
7. Monitoring
Bearing Wear Monitor makes it possible
to see conditions of the Bearings.
Canned motor pump
Magnet drive pump
There is no way of seeing conditions of the Bearings.
Comparison of
Canned Motor Pump and Magnet Drive Pump.
8. Noise
Canned motor pump Magnet drive pump
Low because of no cooling fan High due to cooling fan
65 to 80 dbA 83 dbA
CANNED MOTOR PUMP CANNED MOTOR PUMP
APPLICATIONS APPLICATIONS
HIGH TEMP HIGH TEMP
HIGH VOLATILE HIGH VOLATILE
SLURRY SLURRY
LIQUID LIQUID
HIGH MELTING POINT HIGH MELTING POINT
CANNED MOTOR PUMP Advantage CANNED MOTOR PUMP Advantage
No leakage
No Shaft Seal / No Mechanical seal
No External Lubrication
7.5 years average bearing life (Teikoku)
Reliable bearing wear monitor and other safety
options
When you have to compare When you have to compare
Canned Motor Pump? Canned Motor Pump?
Larger flow through bearings
Longer motor life
More Reliable bearing monitor More Reliable bearing monitor
Every pump is performance-tested.
Many protection devices for an option.
33. Rotary Positive Displacement Pumps . Rotary Positive Displacement Pumps
Pump Characteristics
When do you need PD pump? When do you need PD pump?
Need constant flow rate with potential
differential pressure changes
viscosity and/or specific gravity too high
for a centrifugal pump for a centrifugal pump
Require High differential pressure
Shear sensitive liquid
For the pumping of viscous liquids
such as lubricating and fuel oil,
ROTAN

gear pumps are the right

choice.
Applications
DO transfer
FO transfer
LO pump
HFO transfer
Dirty oil pump
ROTAN

pumps
Special feature
Good reliable and competitive alternative to normal screw pumps.
Available with MAG-drive, the choice for ultimate protection against leakage.
Dirty oil pump
Asphalt/Bitumen
Chocolate/Molasses/
Paint/Lacquer/Polyester
Soap/Grease
Oil Additives
Rotan Internal Gear Pumps
HD
Heavy Duty pumps, for a wide
range of viscous, non-corrosive liquids
ED
Environmental Duty, magnetically coupled pumps
for ultimate protection against leakage
GP
General Purpose pumps in cast iron
for clean, non abrasive liquids
The Family Of ROTAN - Internal Gear
Pumps
PD
Petrochemical Duty pumps in carbon steel,designed
for refinery and petrochemical applications
CD
Chemical Duty pumps in stainless steel,
designed to handle corrosive liquids
HD - Cast iron
Heavy Duty 1-8
PD - Cast Steel
Petrochemical Duty
1-8
ROTAN internal gear pump series
UKPPT0101A
CD - Stain.
Steel
Chemical Duty
1-8
ED - Mag-drive All
mat.
Environmental Duty1-6
GP - Cast Iron
General Purpose 1-
4
ROTAN Pumps
"working principle"
INTERNAL GEAR PUMP
ADVANTAGES / DISADVANTAGES
Only two moving parts.
Only one stuffing box.
Positive suction, non-pulsating
discharge.
Ideal for high viscosity liquids.
Constant and even discharge
Usually requires moderate
speeds.
Medium pressure limitations.
One bearing runs in the
product pumped.
Advantages Advantages
Disadvantages Disadvantages
Constant and even discharge
regardless of pressure conditions.
Operates well in either direction.
Low NPSH required.
Single adjustable end clearance.
Easy to maintain.
Flexible design offers application
customization.
Overhung load on the shaft
bearing.
EXTERNAL GEAR PUMP
OPERATING PRINCIPLE
EXTERNAL GEAR PUMP
ADVANTAGES/DISADVANTAGES
Advantages

High speed.

Medium pressure.

No overhung bearing
loads.
Disadvantages

Four bushings in liquid

area.

No solids allowed.

Fixed End Clearances. loads.

Relatively quiet
operation.

Design accommodates
wide variety of materials.

Fixed End Clearances.

Low Flow
High Pressure
High Viscosity
Low Flow
High Pressure
High Viscosity
Metering
Customer
Preference
Metering
Customer
Preference
GEAR PUMP GEAR PUMP GEAR PUMP GEAR PUMP Application Application Application Application GEAR PUMP GEAR PUMP GEAR PUMP GEAR PUMP Application Application Application Application
High Viscosity
Constant Flow vs
Pressure
High Viscosity
Constant Flow vs
Pressure
Preference
Self Priming
Preference
Self Priming
Lobe Pump
Rotary Lobe Pumps
Rotary Lobe Principal
1. Atmospheric or other external
pressures transfer the fluid into the
partial vacuum created by the
diverging rotor lobes.
2. As the lobes continue to rotate, 2. As the lobes continue to rotate,
liquid is trapped within the cavity
between the rotor lobes and
transported to the discharge side.
3. The action of the converging lobes
displaces fluid into the discharge port.
LOBE PUMP
ADVANTAGES/DISADVANTAGES
Advantages
Pass medium
solids.
No metal-to-metal
contact.
Disadvantages
Requires
timing gears.
Requires two
seals. contact.
Superior CIP/SIP
capabilities.
Positive suction,
nonpulsating
discharge.








seals.
Reduced lift
with thin
liquids.










Circumferential Piston Pump Circumferential Piston Pump
The Circumferential Piston Pump is a The Circumferential Piston Pump is a
Rotary Positive Displacement principle Rotary Positive Displacement principle
As the cavity increases on the suction As the cavity increases on the suction
side, product is drawn into the pump side, product is drawn into the pump
Operating Principle Operating Principle
Fluid is transferred from inlet to outlet Fluid is transferred from inlet to outlet
positively through the cylinder by the positively through the cylinder by the
rotating pistons rotating pistons
Fluid is discharged on the pressure side Fluid is discharged on the pressure side
as the cavity contracts as the cavity contracts
Circumferential Piston Pump
Advantages:
Good solids handling
Self priming
Little to no pulsation
No compressive forces
Low slip
Efficient on low viscosity Efficient on low viscosity
Can handle abrasives
Long sealing path
Remanufacturing
Disadvantages:
Complex design
Cleaning
Non front-loading seals
Rotor turns in
casing with cam
profile
Cavity forms at
suction side to
draw liquid in
Rotary Vane Principle
Introduction
Market Need
Rotary Vane
Principle
Specifications
Features and
Benefits
draw liquid in
Vanes move liquid
through casing
Cavity decreases
at discharge to
force liquid out
Benefits
Competitor
Comparison
Markets and
Applications
Product
Introduction
Maintenance
Compare Compare 4 4 types of Rotary PD pump types of Rotary PD pump
Pump Selection Guide
Abrasives
Thin
Liquids
Viscous Solids Dry Prime
Internal Gear Internal Gear Internal Gear Internal Gear
G GG G G GG G E EE E P PP P A AA A
External Gear External Gear External Gear External Gear
P PP P G GG G G GG G P PP P A AA A
Lobe Lobe Lobe Lobe
G GG G A AA A E EE E E EE E A AA A
Vane Vane Vane Vane
P PP P E EE E A AA A P PP P G GG G
E = Excellent, G = Good, A = Average, P = Poor
GEAR PUMP SELECTION 10 STEPS
1. MATERIALS REQUIRED
2. JACKETING REQUIRED
3. PUMP PRINCIPLE
4. GENERAL PURPOSE
5. PUMP SERIES
6. PUMP SIZE
7. MATERIALS OF
CONSTRUCTION
4. GENERAL PURPOSE
vs
HEAVY DUTY
8. SPECIAL FEATURES
9. SHAFT SEALING
10. DRIVE SELECTION
Special Consideration Special Consideration
for Gear Pump Selection for Gear Pump Selection
Viscosity
Temperature
Corrosion
Abrasion
High pressure
Seal environment
Liquid specific requirement
Flush requirement
Pump environment
Customer preference
Progressive Cavity Pump Progressive Cavity Pump
Typical Application Typical Application Typical Application Typical Application Typical Application Typical Application Typical Application Typical Application
Sludge Service Sludge Service Sludge Service Sludge Service Sludge Service Sludge Service Sludge Service Sludge Service
Slurry Liquid Slurry Liquid Slurry Liquid Slurry Liquid Slurry Liquid Slurry Liquid Slurry Liquid Slurry Liquid
High Viscosity Liquid High Viscosity Liquid High Viscosity Liquid High Viscosity Liquid High Viscosity Liquid High Viscosity Liquid High Viscosity Liquid High Viscosity Liquid
are easy flowable to highly viscous/pasty
Progressive Cavity Pumps Progressive Cavity Pumps
Progressive cavity pumps are positive displacement
pumps which can handle products that
are easy flowable to highly viscous/pasty
contain solids
are abrasive or corrosive
have low shear characteristics
require accurate metering with minimum pulsation
The rotor
Rotating pumping element
How progressive cavity pumps work?
The stator
Stationary pumping element
Single external helix
Circular cross section
Eccentrically manufactured
Double internal helix
Helices are 180 opposed
Thread pitch length is twice
as long as the thread pitch
length of the rotor
When rotor and stator
are combined, cavities
Two complementary cavities are
formed, so as one cavity is
How progressive cavity pumps work?
are combined, cavities
are created
As the rotor revolves,
these cavities progress
in a spiral motion
through the pump
formed, so as one cavity is
finishing it's cycle another is
beginning it's cycle
This results in an uninterrupted,
continuous flow
How to select a progressive cavity pump?
Which pump data need to be calculated?
Calculate technical pump data
1. Pump speed
2. Power absorbed
3. Starting power
4. Axial forces
How to select a progressive cavity pump?
Check assembly possibilities
A critical point which can easily lead to mistakes and has in any case to
be checked is the fitting possibility between pump and drive
Selection Table for Variable Speed Geared Motors
Selection Table for Drives
Twin & Three Screws Pump Twin & Three Screws Pump
44. Reciprocating Positive Displacement Pumps . Reciprocating Positive Displacement Pumps
Pump Characteristics
Metering Pump Characteristics
Low to Medium Flow Rates
Positive Controlled Volume
Accuracy
Repeatability Repeatability
High Pressure
Variable Capacity
.:::::...a:
.::::.:ar
r:a..a. a-..-
+.r++ua +n.u++u =a:c: ::ca:c:
r:a..a. a-..-
.:::a.:
.:::.:.:.::
a.:.:.
..:: ,u a.
.:a.....:... .
+.za.
...r.....:a.
..::a:z.. .az n..
...:a..:a:......
.:uunru+.u+uu+
....:.:.a.
.+.za...:aa..
..::.az..a:a .a.
> Wastewater treatment
+.r++ua +n.u++u =a:c: ::ca:c:
> Cooling towers
> Coagulation
> Flocculation
> pH-control
> Anti-scaling, corrosion, fouling
> Microbiological control
> Boiler
a.:.+eu+
+.r++ua +n.u++u =a:c: ::ca:c:
> pH-control/ internal treatment
> Oxygen scavenging
> Softening
> pH-control
> Coagulation/Flocculation
> Disinfection (chlorination)
Traditional solenoid dosing pump
> Solenoid spring return
Solenoid pump
Diaphragm pumps driving mechanism
> Solenoid spring return > Cam drive spring return
Diaphragm
Piston
Piston/
diaphragm
Positive pumps
Digital Dosing
> Crank drive
Digital Dosing drive mechanism
> Crank drive
Crank drive
> Diaphragm
Positive displacement pumps
> Piston/ Plunger
> Hydraulic Piston
diaphragm
> Others?
Hydraulic Diaphragm Pumps
Advantages
Zero chemical leakage
TFE diaphragm material -
standard
316 Stainless Steel available
for high pressures
Pressures to 6,000 psi (15,000
Disadvantages
Higher initial cost
Limited to medium viscosity
fluids (20,000 cPs max)
Slightly lower discharge
pressure capabilities vs plunger
More Complex than plunger Pressures to 6,000 psi (15,000
psi with 316 SS)
Low maintenance (no packing
to change)
Up to 0.5% accuracy
Double diaphragm protection /
redundancy
Rupture alarm available
Low Life Cycle Cost (LCC)
More Complex than plunger
Subject to zero shift of 5-10%
per 1,500 psi, 100 bar
Metering Pump Installation Guidelines
Conclusion for Metering pump Selection Conclusion for Metering pump Selection
Level of Accuracy Types of pump
Turndown ratio
Material of construction
Valve type
Stroke Adjustment type
Control Philosophy
Alarm option
Installation
Oil & Gas, Offshore Oil & Gas, Offshore Oil & Gas, Offshore Oil & Gas, Offshore
High Pressure !
UP TO 4000 BARS
Horizontal Triplex Reciprocating Pumps Horizontal Triplex Reciprocating Pumps
Oil & Gas, Offshore Oil & Gas, Offshore Oil & Gas, Offshore Oil & Gas, Offshore
Hydraulic Press Drive Hydraulic Press Drive Hydraulic Press Drive Hydraulic Press Drive
Steel Mill De Steel Mill De Steel Mill De Steel Mill De- -- -scaling scaling scaling scaling
Components of the triplex piston pump
Construction design:
Basically, the 3-Plunger Pump consists of two main components.
These components are:
- Power end
- Fluid end, consisting of three cylinders and one valve body
Application: On- and Offshore
Service pumps on FPSO's
(Floating - Production - Storing - Offloading)
14
Applications:
Particle boards for furniture
fabrication.
Plastics for car industry and private
utilization
Press water - emulsion plants
Application: HYDRAULIC PRESS DRIVE
utilization
Break lining for cars
Rubber articles
Steel- and nonferrous industry
Drives for forging- and deep-draw
presses.
Cooling effect
Hydromechanical descaling:
Application: STEEL MILL DESCALING
Cooling effect
Evaporation effect
Breaking effect
Flushing effect
Application: Water hydraulic - Deburring
Deburring with water jet technology
26
AODD Pump Application AODD Pump Application
Chemical handling , Caustic toxic and corrosive material
Waste Sludge & Slurries
Paint, Coating and Surface finishing
Ceramic and Slip
Mining, Construction and utilities
Graco Diaphragm Pumps
End-Porting
Aluminum or Stainless
Steel Center Section
Easy Access
Husky Air Valve
316 Stainless Steel
Bolted
Construction
Aluminum or Stainless
Steel Center Section
-For abrasive & shear-sensitive material
-For high viscosity fluids
-Solid up to 3 line size
-Sealless
-Self-priming
Advantage of AODD pump Advantage of AODD pump
-Self-priming
-variable flow & pressure
-Run dry without damage
-Dead head against close discharge
-Portable & submersible
-Hazardous area/ air operated
Process Pump Applications
Industrial Process Equipment
Oil Drilling
Natural Gas Drilling
Paint Manufacturing
Commercial Laundry
Plating
Gun Washers
Mining
Waste Water
Sanitary Process Equipment
Wine
Caramel
Tomato
Dairy
Peanut Butter
Sauces
Salad Dressing
Fruit Concentrate
95
Waste Water
Car/Truck Wash
Leather Tanning
Textile Yarn Dyeing
Wood Cabinets/Furniture
Electronics
Marine
Tire Filling
Chemical Plant
Lube Truck
Ceramics
Can Coating
Fruit Concentrate
Dough Conditioning
Cosmetics
Pharmaceutical
Frosting
Cream Cheese
Metallic, Plastic, Sealless, Screw-option
Motor type- Electric, Explosion proof, Air
NOTE: NOTE: BOTH CENTRIFUGAL & SCREW TYPES ARE AVAILABLE BOTH CENTRIFUGAL & SCREW TYPES ARE AVAILABLE
Why do you need Drum Pump? Why do you need Drum Pump?
lr drum pump ++vua.a ann ua
a nvlr ++vavaa+aa ulrJuuuv
v+ uaoaa +aJv
1. .u.+..v+a.a!:u. +...v..+a.:..
a+..u..a+.+.!.u. a+..u..a+.+.!.u.
2. ..a+a+!-a.v+a.. .u...+a..a...+.aa..+.
.u..av.| +.aa..v..r++
3. +a+!-a......+...+. +....va.+a...
a+.++...au a+.+a..+.
Drum Pump Application Drum Pump Application
lr+vn.J
:aa..+.a. 200 +... a.a++. Tote Tank, +++
+. day tank, .::aa .a ....a....:..++.
lr+vuuvav
- . multi-stage ...a..a. .- :. biocide . - . multi-stage ...a..a. .- :. biocide .
cooling tower ::.+... ....:...a.+
- . feed screw !-:..+..a. aa. 10,000 Cps
- . magnetic coupling .: gaseous . ..+...a
- . ..++ sealess) .:.a.a+...a.a..
x,.. c.|a.. i ra+, s-|-.:. c..:-...
LIQUID characteristic
VISCOSITY, specific gravity
TEMPERATURE, vapor pressure
CHEMICAL CORROSIVITY
LIQUID characteristic
VISCOSITY, specific gravity
TEMPERATURE, vapor pressure
CHEMICAL CORROSIVITY
NPSH A
Application-Performance Proven
Life cycle cost- investment, operation,
maintenance, opportunity cost
NPSH A
Application-Performance Proven
Life cycle cost- investment, operation,
maintenance, opportunity cost
Reference site/ presentation Reference site/ presentation
Grundfos
Wernert
Teikoku
Ruhrpumpen
Desmi Rotan
PCM PCM
Pulsafeeder
Wepuko
Graco
Grun
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