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CENTRIFUGAL PUMPS FOR GENERAL PROCESS SERVICES

AUGUST 1992

PAGE 1 OF 19

EGE 15-B-1 1992

TABLE OF CONTENTS 1. 2. Scope References 3. 4. General Modifications to API Standard 610

1. SCOPE This Guide covers basic requirements for centrifugal pumps in process applications that include petroleum, petrochemical services, and process water services such as foul water, boiler feedwater, and condensate. Fire pumps and nonhazardous general water pumps are not covered. These pumps are covered in EGE 15-B-3 and EGE 15-B-23, respectively. 2. REFERENCES The following publications form a part of this Guide. Unless otherwise specified herein, use the latest edition.
Mobil Engineering Guides Equipment EGE 00-B-5 EGE 00-B-20 EGE 00-B-21 EGE 00-C-4 EGE 15-D-1 EGE 15-B-3 EGE 15-B-7 EGE 15-B-9 EGE 15-B-23 EGE 33-B-9 Equipment Sound Levels Pressure Casting Inspection Pressure Containing Equipment Welding and Weld Inspection Equipment Purchases General Engineering Requirements Centrifugal Pump Data Sheet (Process Services) (a and b) Centrifugal Pumps for Nonhydrocarbon General Plant Services General-Purpose Steam Turbines Lube and Seal Oil Systems Centrifugal Fire Pumps Electrical Induction Motors

API (American Petroleum Institute) Standards Std 601 Std 610 Metallic Gaskets for Piping Centrifugal Pumps for General Refinery Services (Seventh Edition)

ASME (American Society of Mechanical Engineers) Standard B16.5 Pipe Flanges and Flanged Fittings

ASTM (American Society for Testing and Materials) Standard B88 Specification for Seamless Copper Water Tube

3. GENERAL 3.1 Centrifugal pumps shall conform to API Standard 610 except as modified in Section 4 of this Guide.

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PAGE 2 OF 19 AUGUST 1992

Vendors shall comply with the requirements of EGE 00-C-4.

3.3 In-line, nonintegral gear driven pumps that conform to API Standard 610 are acceptable below a maximum power of 150 kW (200 bhp), 204C (400F) pumping temperature, and 122 m (400 ft) total dynamic head (TDH). 3.4 All equipment covered by this Guide or any referenced specification shall meet the applicable sound levels established in EGE 00-B-5 without the benefit of additional physical devices or enclosures. 4. MODIFICATIONS TO API STANDARD 610 The following items are amendments to API Standard 610. The section and paragraph numbers refer to those given in that standard.
SECTION 2 BASIC DESIGN

Paragraph 2.1.4 (Modification)


Pumps with constant-speed drivers shall be capable of at least a 3 m (10 ft) or 5 percent (whichever is greater) head increase at rated conditions upon installation of a larger-diameter impeller or impellers.

Paragraph 2.1.9 (Addition)


The minimum continuous stable flow rating shall be indicated on the pump curves in addition to the NPSHR at this point.

Paragraph 2.1.11, First Sentence (Substitution)


Pumps shall have stable head/capacity curves that rise continuously to shutoff.

Paragraph 2.1.12 (Addition)


However, the rated point for pump selection shall not extend beyond 10 percent of the best efficiency point. For pumps with suction specific speeds greater than 12,000 and/or power requirements greater than 370 kW (500 hp), the vendor shall supply data (calculations, test data, etc.) to verify that recirculation does not occur within 10 percent below normal flow or 75 percent of best efficiency point (BEP), whichever is lower.

Paragraph 2.1.13 (Substitution)


Sound levels of all equipment furnished by the vendor shall conform to the requirements of EGE 00-B-5 (see Paragraph 3.4 of this Guide).

Paragraph 2.1.14 (Addition)


The vendor should evaluate the benefit of installing an impeller or impellers with an odd number of vanes.

Paragraph 2.1.14 (Addition)


When specified on the data sheet, double suction impellers shall have staggered or offset vanes.

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AUGUST 1992 PAGE 3 OF 19

EGE 15-B-1 1992

Paragraph 2.1.15 (Addition)


Vendor shall supply the necessary engineering data for purchaser to perform system analysis when indicated on the data sheet.

Paragraph 2.1.21 (Modification)


Cooler design pressure = 689 kPa (100 psig) Cooler test pressure = 1034 kPa (150 psig)

Paragraph 2.1.29 (Purchasers Choice)


All equipment covered by this Guide shall be designed for operation in a totally unprotected outdoor installation unless otherwise specified on EGE 15-D-1.

Paragraph 2.1.30 (New Paragraph)


All auxiliary items supplied with the purchased pump shall be of types and designs approved by Mobil. Pumps with suction specific speeds (NSS) greater than 12,000, calculated at the best efficiency point, require an NPSH test if the NPSH margin is less than 1.5 m [NPSHR ! NPSH A < 1.5 m (5 ft)]. See Paragraph 4.3.4.1.5.

Paragraph 2.2.3, Second Sentence (Addition)


All regions of the pump casing shall be designed for maximum working pressure (MWP). The outer barrel of vertical can pumps shall be designed for the pump maximum suction pressure.

Paragraph 2.2.5, Item (d) (Addition)


(d) All boiler feedwater pumps for operating pressures greater than 6200 kPa (900 psig).

Paragraph 2.2.6 (Addition)


Gaskets for radial split casings shall be solid metal, metal wrapped, or spiral-wound metal, nonasbestos-filled gaskets conforming to API Standard 601.

Paragraph 2.2.9 (Substitution)


Centerline and near centerline supported pump casings shall be used for horizontal pumps with pumped fluid temperatures of 100C (212F) or higher.

Paragraph 2.2.16 (New Paragraph)


Pumps with double-suction impellers shall be of "between bearings" design.

Paragraph 2.2.17 (New Paragraph)


Inducers may be provided on integral gear-type pumps and when specified on the data sheet.

Paragraph 2.2.18 (New Paragraph)


In-line, integral gear driven vertical pumps may be used for services up to 260 kW (350 bhp). Pumps

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requiring motors greater than 150 kW (200 hp) shall be furnished with a structural steel motor support. The pump shall be supplied with a heat exchanger to cool gear case oil when the process fluid temperature exceeds 54C (130F) and the pump speed is greater than 9000 rpm. If a gear case cooler is not required, plugged connections for the future installation of a cooler shall be provided.

Paragraph 2.2.19 (New Paragraph)


In-line, nonintegral gear driven pumps shall be furnished with a spacer coupling. The spacer shall be of sufficient length to allow mechanical seal replacement without removing the pump or driver.

Paragraph 2.3.1.1 (Addition)


Slip-on flanges shall not be used for nozzle connections.

Paragraph 2.3.1.5 (New Paragraph)


Radially split horizontal pumps shall have top-oriented suction nozzles when the suction line or header is overhead. These pumps shall have either side or end suction nozzles when the suction line or header is at or below the pump centerline.

Paragraph 2.3.2.10 (Substitution)


Drain connections are required. They shall be located to permit complete drainage of the casing and shall be easily accessible for operation while the pump is mounted on its grouted baseplate. Where threaded drain connections are supplied, a pipe nipple shall be seal welded (all threads covered) to the casing (unless otherwise specified on EGE 15-D-1) and at all other threaded connections including the block valve. Seal welding is not permitted for pumps in HF acid service. The case-to-pipe-nipple seal weld shall be postweld heat treated if the casing is made of an air-hardenable material. Materials shall be equal in corrosion resistance to the pump casing. A plugged gate valve shall be supplied in the drain piping. Refer to Paragraph 2.3.2.6 for minimum pipe schedule requirements.

Paragraph 2.4 (Addition)


When agreed by vendor and purchaser, piping forces may exceed those values given in Table 2 of API 610. Under these conditions, the vendor shall furnish calculations or test data to prove that the pump shaft displacement does not exceed the values in Table 8 of API 610. All casing drains shall be adequately supported and allow the pump to be disassembled for maintenance.

Paragraph 2.5.1, Second Sentence (Modification)


Fabricated and open impellers require specific approval by Mobil.

Paragraph 2.5.2, Second Sentence (Substitution)


Collets may not be used on vertical pumps.

Paragraph 2.5.4 (Purchasers Choice)


Impellers for multistage pumps shall be individually secured against axial movement in either direction along the shaft.

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EGE 15-B-1 1992

Paragraph 2.5.5 (Addition)


Horizontal pumps shall have one-piece shafts and shall have a cylindrical fit at the coupling end, unless coupling removal is required for seal maintenance. If coupling removal is required, the shaft shall have the standard SAE taper.

Paragraph 2.5.14 (Addition)


Vertical can pump and line shafting fabricated from carbon steel shall be hard-coated in the bearing areas.

Paragraph 2.5.16 (New Paragraph)


The maximum impeller diameter for a single-stage overhung pump operating at 3600 rpm and higher shall be limited to 375 mm (15 in.).

Paragraph 2.7.1.2 (Addition)


Materials of the component parts of the seals (gaskets and secondary seals included) shall be suitable for fluid temperatures 28C (50F) higher than the specified maximum pumping temperature. For pumps handling hydrocarbons at temperatures of 204C (400F) or above, the mechanical seal shall be of the metal-bellows type, high-temperature design.

Paragraph 2.7.1.5 (Addition)


Typical mechanical seal classifications are defined in Appendix H of this Guide. For hydrocarbon services containing H2S or chlorides and the possibility of aqueous phase developing during shutdowns or on standby, the bellows material for bellows-type seals shall be Inconel 718 or Hastelloy C with a hardness of Rockwell C40, maximum.

Paragraph 2.7.1.10 (Substitution)


Cooling jackets shall be provided around stuffing boxes of pumps with mechanical seals under the following conditions: (a) Fluid temperatures above 177C (350F) unless bellows-type mechanical seals are used. (b) Pumps in water service shall be designed so that water temperature at the seal face does not exceed 71C (160F). (c) (d) With all boiler feed pumps. With dead-ended seal arrangements.

Paragraph 2.7.1.11, First Sentence (Substitution)


Throat bushings shall be renewable and designed so that they cannot be forced out by hydraulic pressure. If the stuffing box is at a higher pressure than the casing interior, the throat bushing should be shouldered on the stuffing box side of the bushing. If the stuffing box is at a lower pressure than the casing interior, the bushing shall be shouldered on the casing side of the bushing. Shaft sleeves under mechanical seals shall be hardened.

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Paragraph 2.7.1.12, Second Sentence (Addition)


Piping for primary seals shall be furnished as follows: (a) API Plan 11 for clean services and API Plan 32 for dirty services. When an external source of clean compatible fluid is not available, API Plan 31 or 41, with temperature indication (TI), shall be used when specifically approved by Mobil. See Appendix D of this Guide. (b) API Plan 23 (with TI) for boiler feed pumps and hot water pumps.

(c) API Plans 11 and/or 13 with orifice piped back to the suction vessel when the specific gravity (SG) is 0.5 or less and differential pressure is sufficient for positive flow. Plan 13 to be vented at high point. (d) Tandem seals shall be used on all light hydrocarbon liquids with a vapor pressure equal to or greater than 101.3 kPa abs (14.7 psia) at pumping temperature. (e) API Plan 13 is required for all vertical canned pumps with the orifice piped back to suction.

Paragraph 2.7.1.13, Second Sentence (Purchasers Choice)


Throttle bushings are required with tandem seals.

Paragraph 2.7.1.14 (Purchasers Choice)


For pumps handling caustic, DEA, and other crystallizing solutions, a floating carbon bushing or auxiliary seal (outside seal) shall be used in place of a throttle bushing. A minimum 15 liter (4 US gal) reservoir is required for Plans 52 and 53. Each individual stuffing box shall have its own barrier-fluid reservoir. Each reservoir shall be equipped with an armored sight glass (bulls-eye type not acceptable), a full diameter flanged cooler, cooling coils and connections for level and pressure alarms, a local temperature indicator, and a flow indicator, when specified.

Paragraph 2.7.1.14 (Addition)


When tandem seals are specified, Plan 52 shall be furnished with a pressure switch. The space between the seals shall be filled with a suitable liquid. The entire system shall be designed for the pump maximum working pressure. The reservoir for the barrier fluid shall be designed so that the return connection is a minimum of 25.4 mm (1 in.) above the bottom. In addition, a valved cleanout connection shall be provided at the bottom of the reservoir.

Paragraph 2.7.1.16 (Modification)


A stainless steel gland shall be provided. When the product temperature is greater than 177C (350F) the gland gasket shall be the spiral-wound type.

Paragraph 2.7.1.17 (New Paragraph)


Wherever possible, pumps that have two stuffing boxes shall be equipped with outside-drive, cartridge-mounted mechanical seals. The pump and seal design shall be such that cartridges may be removed from the pump without removing the rotating assembly and without moving the pump or its driver. An eccentric washer, or an equivalent reference point, shall be provided on the seal plate and shall fit or correspond to a groove, or reference point, on the sleeve for locating the seal.

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EGE 15-B-1 1992

Paragraph 2.7.1.18 (New Paragraph)


Pumps that handle slurry or other fluids containing solids, coke, or abrasives in suspension shall be provided with a throat bushing and a connection for injecting a clean flushing liquid to prevent abrasive particles from entering the stuffing box. Pumps in slurry service shall be equipped with a mechanical seal.

Paragraph 2.7.1.19 (New Paragraph)


Antifriction pins or similar positive drive mechanisms shall be provided for both the rotating and stationary seal faces. Friction drives such as O-rings are unacceptable.

Paragraph 2.7.1.20 (New Paragraph)


When chevron-type dynamic seals are used, hard facing on shaft sleeves and positive drives for seals are required.

Paragraph 2.7.1.21 (New Paragraph)


The shaft and sleeve shall be relieved with dimple(s) in the area where setscrews are located.

Paragraph 2.7.1.22 (New Paragraph)


Cone-shaped setscrews shall be supplied for shafts 64 mm (2 in.) in diameter and below. Key drive seals shall be provided for shafts 76 mm (3 in.) in diameter and larger and for highly viscous services greater than 216 cSt (1000 SSU).

Paragraph 2.7.2.1 (Addition)


Seal cages shall be equipped with tapped holes or other means to facilitate their removal.

Paragraph 2.7.2.7 (Addition)


Two complete sets of packing shall be included for all pumps that utilize packing. The packing shall be shipped separately for installation at the job site.

Paragraph 2.8.1.3, Second Sentence (Substitution)


A structural analysis and experience list shall be submitted to verify preconstruction design.

Paragraph 2.8.3.4 (Purchasers Choice)


A torsional analysis is required for horizontal and vertical multistage pumps greater than 370 kW (500 hp) or when specified.

Paragraph 2.8.3.5 (Purchasers Choice)


This Paragraph shall apply for synchronous motor driven pumps or variable speed motor driven units.

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Paragraph 2.8.4.7 (Addition)


The vibration for all antifriction-bearing pumps, or for pumps with integral speed-increasing gears, as measured on the bearing housing during the shop test at rated speed and any capacity ranging from the vendors recommended minimum flow to 110 percent of rated capacity, shall not exceed: (a) an unfiltered velocity of 5.1 mm/s (0.20 in./s), or

(b) a filtered velocity of 3.8 mm/s (0.15 in./s), peak-to-peak at running speed, blade passing frequency, and other specified frequencies.

Paragraph 2.8.4.8 (Substitution)


The unfiltered vibration for sleeve-bearing pumps, as measured on the shaft with a proximity probe during the shop test at rated speed and any capacity ranging from the vendors recommended minimum flow to 110 percent of rated capacity, shall not exceed the following vibration limits, including shaft runout:
Speed rpm 1800 and below 1801 to 4500 Over 4500 Amplitude (Peak-to-Peak)

Fm
50.8 38.1 25.4

mil 2.0 1.5 1.0

For sleeve-bearing pumps that cannot accommodate proximity probes or hand-held probes, the vibration measured on the bearing housing during the shop test at rated speed and any capacity ranging from the vendors recommended minimum flow to 110 percent shall not exceed: (a) an unfiltered velocity of 5.1 mm/s (0.20 in./s), or

(b) a filtered velocity of 3.8 mm/s (0.15 in./s), peak-to-peak at running speed, blade passing frequency, and other specified frequencies.

Paragraph 2.8.4.13 (Purchasers Choice)


The vendor shall perform the specified test.

Paragraph 2.9.1.1, Second Sentence (Substitution)


Hydrodynamic radial bearings or thrust bearings, or both, shall be required under any of the following conditions: (a) With barrel pumps (radial and thrust).

(b) For "between bearings" pumps where DN factors are 300,000 or greater [the DN factor is the product of the bearing size (bore), in millimeters, times the rated speed, in revolutions per minute]. (c) Where antifriction bearings fail to meet the minimum L10 rating life (radial and thrust) given in AFBMA-4. (d) Where driver-rated power is 220 kW (300 hp) or greater (radial) except for single-stage overhung pumps.

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EGE 15-B-1 1992

Paragraph 2.9.1.2 (Addition)


Pumps fitted with double-suction impellers shall not exceed thrust bearing rated load due to partial loss of flow in either suction eye. Thrust bearings shall comply with Paragraph 2.9.1.7.4.

Paragraph 2.9.1.2.1, Formula (Substitution)


When gear-type couplings are used, the minimum coefficient of sliding friction used in the calculation of thrust transmitted through the coupling shall be 0.30 instead of 0.25.

Paragraph 2.9.1.7.2 (Substitution)


Thrust collars shall be replaceable and positively locked to the shaft.

Paragraph 2.9.2.2 (Purchasers Choice)


Horizontal pumps shall be provided with ring oil lubricated bearings and shall be equipped with constant-level oilers as specified. An oil level tag that locates the proper oil level is not acceptable. Permanent location of proper oil level shall be cast into the side of the bearing housing. The tapped hole for the constant-level oiler shall be located at the correct oil level so that no level adjustment is required.

Paragraph 2.9.2.5, Second Sentence (Modification)


Cooling coils are required. Water jackets are unacceptable. Cooling coils shall be copper tubing conforming to ASTM B88, Type K (soft annealed).

Paragraph 2.9.2.5 (Addition)


Bearing oil shall be cooled by either air or water to maintain oil within the specified temperature limitations. If the pumping temperature exceeds 149C (300F) or heavy-thrust loads are encountered, bearing oil shall be cooled by water. Bearing housing designs in which a removable cooling element is in direct contact with the oil are preferred to those in which a cored water passage in the housing tends to contact the outer bearing race.

Paragraph 2.9.2.6 (Addition)


All multistage horizontal pumps shall be furnished with steel inboard and outboard bearing housings.

Paragraph 2.9.2.7 (Modification)


When Plan 62 is used, the manufacturer shall install a two-piece bearing isolator on the seal side of the bearing housing.

Paragraph 2.9.3.1 (Addition)


The use of carbon guide bushings requires specific Mobil approval.

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Paragraph 2.9.3.3 (New Paragraph)


Suction bowl and end bell bearings, when provided, shall be lubricated with a continuous flush of pumped fluid from the pump discharge or first-stage discharge. All other bearings that are wetted by the pumped fluid shall be lubricated by that fluid. If lubrication flushing lines are required, a minimum NPS (NPS = nominal pipe size, inches), Schedule 40 corrosion-resistant line shall be provided.

Paragraph 2.10.3 (Substitution)


Pumps equipped with tilting-pad journal and thrust bearings shall be provided with a pressure lubrication system, including the pump driver and any other driven equipment such as gears.

Paragraph 2.10.3.1 (Substitution)


When pressure lubrication is required or specified for all horizontal split case pumps, or the total oil flow to radial split case, multistage pumps and drivers is 5.68 m/h (25 US gpm) or less, the vendor shall provide a self-contained system in accordance with Figure 1 of this Guide.

Paragraph 2.10.3.1, Item (b) (Purchasers Choice)


(b) Pressure lubrication systems shall be designed to ensure that the oil pressure is always higher than the cooling water pressure.

Paragraph 2.10.3.1, Item (e) (Modification)


(e) Pleated paper filter elements are unacceptable.

Paragraph 2.10.3.2 (Purchasers Choice)


An adjustable, thermostatically controlled, electric immersion heater shall be provided for heating the charge capacity of oil prior to startup. This heater shall have the capability to heat the oil in the reservoir from the specified minimum site temperature to the manufacturer's required startup temperature within four hours. The electric heater shall be interlocked with the low-level oil switch. See EGE 15-D-1 for area classification. All oil-containing pressure components shall be steel, and all oil piping and instrument tubing shall be stainless steel.

Paragraph 2.10.5 (Purchasers Choice)


When specified on the data sheet, and if the oil flow to radial split case, multistage pumps and drivers is greater than 5.68 m/h (25 US gpm), the shaft-driven pump shall be removed and a single oil console shall be furnished to supply oil to the main pump and its driver and the spare pump and its driver. The oil system shall be designed in accordance with the requirements of EGE 15-B-9.

Paragraph 2.11.1.4, Item (d) (New Paragraph)


(d) Cast iron impellers shall only be used in single-stage pumps.

Paragraph 2.11.2.3.1 (Addition)


Proposed weld procedures for repair welds to alloy steel castings shall meet the requirements of EGE 00-B-21 and shall be submitted for Mobil approval before the repairs are made.

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EGE 15-B-1 1992

Paragraph 2.11.2.5 (New Paragraph)


All castings shall be inspected in accordance with the requirements of EGE 00-B-20 when specified on the data sheet. Major repairs that require Mobil approval are as follows: (a) (b) (c) Repairs required after heat treatment. Repairs made due to the inability of the pump to pass hydrostatic testing. Repairs that exceed 64.5 mm (10 in.).

(d) Repairs that result in a repair cavity that exceeds 20 percent of the casting wall thickness or 25.4 mm (1 in.), whichever is less.

Paragraph 2.11.3.7.3 (Addition)


Piping welds to the case shall be made before heat treating and hydrostatic testing of the case.
SECTION 3 ACCESSORIES

Paragraph 3.1.1 (Addition)


Drivers for transfer pumps, loading pumps, and pipeline pumps operating in parallel shall be sized for end of curve power.

Paragraph 3.1.5 (Addition)


Motor drivers shall comply with the requirements in EGE 33-B-9.

Paragraph 3.1.10 (Substitution)


Turbines shall comply with the requirements of EGE 15-B-7.

Paragraph 3.1.14 (New Paragraph)


Vertical pumps shall be supplied with flanged column pipes and, depending on the type of pump, either flanged and bolted bowls or a bolted casing assembly. Vertical pumps shall be furnished with renewable impeller and case wearing rings. Pumping units using the driver shaft to mount the pump impeller are not acceptable without Mobil approval.

Paragraph 3.1.15 (New Paragraph)


Motor drivers for vertical pumps shall be supplied by the pump manufacturer.

Paragraph 3.1.16 (New Paragraph)


Vertical pumps shall be equipped with high-capacity downthrust motors. In addition, the pump manufacturer shall specify in the proposal the maximum upthrust and downthrust to be imposed on the motor thrust bearing and shall be responsible for proper sizing of the thrust bearing to accommodate these loads.

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Paragraph 3.1.17 (New Paragraph)


Vibration limits for motor drivers during shop test shall be as follows:
Antifriction Bearings* Velocity mm/s 3.8 3.8 in./s 0.15 0.15 Sleeve Bearings Amplitude

Speed rpm 3600 to 1801 1800 and below

Fm
63.5 76.2

mil 2.0 2.5

*Measured on the bottom housing; readings are filtered at running speed. Measured on the shaft; readings are unfiltered and peak-to-peak amplitudes are measured with proximity probes.

Paragraph 3.1.19 (New Paragraph)


Motor drivers for horizontal pumps above 75 kW (100 hp) shall be field mounted. Motors 75 kW and below shall be shipped to the pump vendors shop for mounting. Vertical motors and turbine drivers shall be shop mounted, aligned, and match marked. They shall be shipped separately to the field. Horizontal turbine drivers shall be field mounted.

Paragraph 3.2.2 (Addition)


Flexible couplings shall have forged steel hubs. Nonlubricated disc-type couplings shall be furnished for horizontal pumps. Discs shall be 18Cr-8Ni stainless steel, except for applications in a wet atmosphere in the presence of chlorides.

Paragraph 3.2.4 (Addition)


Couplings shall not be bored to a diameter greater than the maximum diameter permitted by the coupling manufacturer. For coking or viscous services, coupling service factor shall be 1.5 or as specified on the data sheets.

Paragraph 3.2.7 (Addition)


Couplings shall be dynamically balanced. The final residual unbalance shall not exceed the value given by 4 W/N [g-mm (oz-in.)], where W = wt of coupling in grams (ounces) and N = rpm.

Paragraph 3.2.13 (Addition)


For horizontal pumps driven by motors above 75 kW (100 hp) and pumps driven by turbines, the pump vendor shall deliver the fully machined driver half-coupling to the driver manufacturer's plant for mounting.

Paragraph 3.3.1.4, First Sentence (Revision)


All driver-train pads on the baseplate shall be machined to accept the driver with a 3 mm (1/8 in.) minimum to 6 mm (1/4 in.) maximum shim pack. There shall be a maximum of four shims. Shim material shall be stainless steel.

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EGE 15-B-1 1992

Paragraph 3.3.1.4 (Addition)


The pump shall be mounted on a fully machined flat surface without the use of shims. All shims furnished for the driver shall provide full foot support. Partial shims are not acceptable.

Paragraph 3.3.1.5 (Substitution)


Baseplates and pump supports (including the bearing housing support described in this Paragraph) shall be so constructed as to limit angular and parallel misalignment to the maximum extent permitted by the coupling manufacturer when the loads in Table 2 (Paragraph 2.4) are applied simultaneously. These loads represent the total effect of the external mechanical forces that may be applied to a pump base. The baseplate shall be a continuous, self-supporting type constructed of channel side and full depth cross-member supports. All equipment supports shall be attached directly to the structural steel members of the baseplate by continuous welding. Pumps, drivers, or piping shall not extend beyond the boundaries of the baseplate. Preferably, anchor bolts should be 19 mm (3/4 in.) minimum. Anchor bolt holes shall be located at each junction of a cross-member with the baseplate. The maximum span between anchor bolts shall not exceed 900 mm (36 in.) Single-stage overhung pumps shall be provided with a support foot at the coupling end of the bearing housing. The foot shall be bolted to the bearing bracket and to a raised surface on the baseplate. The support shall be flexible in the axial direction to allow for expansion and movement.

Paragraph 3.3.1.14, First Sentence (Modification)


Horizontal and vertical alignment positioning screws shall be provided for drivers rated at 37 kW (50 hp) and above.

Paragraph 3.3.1.15 (Purchasers Choice)


This Paragraph shall apply.

Paragraph 3.3.2.4 (Purchasers Choice)


This Paragraph shall apply.

Paragraph 3.5.1.1 (Addition)


The vendor shall supply and mount the auxiliary piping as specified.

Paragraph 3.5.1.4, Item (d) (Substitution)


(d) All vertical pumps equipped with mechanical seals shall have a high point bleed for the stuffing box. The bleed may be part of flush piping.

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Paragraph 3.5.1.4, Item (g) (Addition)


(g) When pressurized lube oil systems are provided, drain piping shall be sized for the total flow in that branch to permit flow when half full and shall be arranged to ensure good drainage. Horizontal runs shall slope downward continuously, a minimum of 42 mm/m ( in./ft). Stainless steel lube oil piping shall be provided.

Paragraph 3.5.1.7, Fourth Sentence (Modification)


Threaded flanges are not acceptable for lubricating systems. Bending of Schedule 10 pipe is unacceptable.

Paragraph 3.5.1.8, Second Sentence (Modification)


Flanges shall conform to ASME B16.5. Compressed nonasbestos spiral wound gaskets shall be used.

Paragraph 3.5.1.9 (Substitution)


Schedule 160, minimum, shall be used for pipe of NPS through NPS 2. Schedule 40 shall be used for NPS 2 and larger pipe.

Paragraph 3.5.2.4 (Addition)


Balance line materials shall be at least equal to the casing material in corrosion resistance and shall be of seamless construction for hydrocarbon service. Flanged connections shall have at least the same pressure rating as the pump discharge nozzle. Seal balance lines shall be sized to avoid fouling and high pressure drops. Vendor shall submit balance line sizing criteria and data.

Paragraph 3.5.4.4 (Purchasers Choice)


Sight flow indicators are required in each cooling water outlet line.

Paragraph 3.5.4.5 (Purchasers Choice)


The common return line of the cooling water system shall be provided with a valved drain connection, located upstream of the outlet block valve, to permit complete drainage.

Paragraph 3.5.4.6 (New Paragraph)


Cooling water tubing shall be thin-walled Type 304 or Type 316 stainless steel. A minimum wall thickness of 0.5 mm (0.018 in.) in 15 mm (5/8 in.) or 19 mm (3/4 in.) O.D. sizes, with NPS steel pipe fittings, is acceptable.

Paragraph 3.5.5.1, Second Sentence (Revision)


Horizontal runs shall slope continuously, a minimum of 42 mm/m ( in./ft), toward the reservoir.

Paragraph 3.5.5.6 (New Paragraph)


Lube oil and seal oil piping and connections at the pump shall be flanged, socket welded, or screwed and seal welded. The connection to the mechanical seal end plates shall not be seal welded. A socket-weld union shall be provided for seal end plate removal.

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EGE 15-B-1 1992

SECTION 4 INSPECTION AND TESTS

Paragraph 4.1.4 (Purchasers Choice)


See EGE 15-D-1, page 5, for inspection and test requirements.

Paragraph 4.3.1.3, Item (8) (New Paragraph)


(8) Vertical pumps tested with shop motors are required to meet the vibration and runout criteria of Paragraph 3.1.17 of this Guide.

Paragraph 4.3.3.1 (Addition)


Each pump ordered shall be subjected to a performance test. A performance curve from an identical pump will not be acceptable as a performance test. EGE 15-D-1 shall be marked to indicate when the performance test will be witnessed. Test data must be shown on certified test curves for the points tested.

Paragraph 4.3.3.1.1 (Addition)


When tandem or double seals are furnished, the pump shall be tested with its seal pot arrangement.

Paragraph 4.3.3.1.7 (Addition)


Wooden paddles, notched and held in contact with shaft for vibration measurement on test, are not acceptable.

Paragraph 4.3.3.1.8, Last Sentence (Substitution)


The vibration amplitude shall not exceed the limits specified in substitute Paragraphs 2.8.4.7 and 2.8.4.8. A log of vibration data shall be supplied by the pump vendor. The data shall be recorded at four different capacities, including recommended minimum flow, 110 percent of rated flow, and two intermediate points.

Paragraph 4.3.3.2.1 (Addition)


All pumps shall be operated for at least one hour.

Paragraph 4.3.3.4.1 (Substitution)


A retest is also required if the pump is dismantled for the purpose of machining impellers to meet the tolerance of differential head.

Paragraph 4.3.3.4.2 (Addition)


Use of weir or dam-type inlet wear rings to meet NPSH conditions or to correct suction instabilities is not acceptable.

Paragraph 4.3.3.5 (New Paragraph)


Double-case pumps and multistage horizontal pumps (or other special-design pumps) may be tested segmentally only with the specific approval of Mobil for each application. EGE 15-D-1, which shall accompany the vendors proposal, shall indicate where segmental testing is requested.

MOBIL ENGINEERING GUIDE EGE 15-B-1 1992


PAGE 16 OF 19 AUGUST 1992

Paragraph 4.3.3.9 (Deletion)


Delete entire Paragraph.

Paragraph 4.3.4.1.4 (New Paragraph)


An NPSH test shall be performed when the NPSHA does not exceed the NPSHR by 0.6 m (2 ft). (Proposals for providing such pumps shall include details of vendors proposed method of testing.)

Paragraph 4.3.4.1.5 (New Paragraph)


An NPSH test shall be performed when inducers are provided to improve suction conditions for an impeller. The NPSH test shall demonstrate a one percent head drop for acceptance.

Paragraph 4.3.4.3 (Addition)


When specified on the data sheet, sound level tests shall be performed in accordance with EGE 00-B-5.

Paragraph 4.3.4.4 (Addition)


When a pressurized oil system is furnished, a functional test to completely demonstrate the performance of all system components is required. The console shall be tested with the pump for which it is designed.
SECTION 5 VENDOR'S DATA

Paragraph 5.1, Item (I) (Substitution)


(I) A list of spare parts required for normal maintenance for a period of two years, and a complete bill of materials showing both the item number and the manufacturers part number for each part, shall be provided. Prices and normal delivery times are required.

Paragraph 5.2.4.2 (Addition)


Vendor shall supply minimum and maximum impeller curves superimposed on certified performance curve.

Paragraph 5.2.5.2, Item (h) (Addition)


(h) A drawing illustrating all clearances associated with the pump assembly. This should include impeller, coupling, and bearing fits as well as a detailed mechanical seal assembly drawing.

MOBIL ENGINEERING GUIDE


AUGUST 1992 PAGE 17 OF 19

EGE 15-B-1 1992

MOBIL ENGINEERING GUIDE EGE 15-B-1 1992


PAGE 18 OF 19 AUGUST 1992

APPENDICES

Appendix D, Figure D-2, Plans 31 and 41 (Addition)


A minimum NPS line conducting fines from the cyclone separator to the suction nozzle shall have a continuous downward slope from the separator to the suction.

Appendix H, Table H-1 (see following page): Mechanical Seal Classification for Centrifugal Pumps Appendix K, Table K-1: Material Classes for Centrifugal Pumps (Modifications)
Service Boiler feedwater: Case horizontally split Forged barrel Boiler circulator MEA lean solution (CO2 only) Sulfuric acid concentration, percent: Over 85 85 to 15 15 to 1 Under 1 Molten sulfur (pit service) Hydrocarbon w/catalyst fines 12. 13. 38C (100F) & below 38C (100F) & below 38C (100F) & below 38C (100F) & below 93C (200F) & above 343C (650F) & above S-1 Alloy 20 A-8 A-8 I-1 C-6 14 14 Over 93C (200F) Over 93C (200F) Over 93C (200F) 79C to 149 C (175F to 300F) C-6 S-6 C-6 A-7 or S-1 12 Temperature Range Material Class Note Number

In high velocity water areas of barrel pumps, 18-8 overlay shall be provided. Surface coatings to improve corrosion resistance of part require Mobil approval. Material class shall not be reduced if surface coatings are used. The following material changes are required: Shaft Type 316 SS with chrome oxide coating in bearing and seal or packing areas.

14.

NOTE: Above material classes apply to all pressure classes.

MOBIL ENGINEERING GUIDE


AUGUST 1992 PAGE 19 OF 19

EGE 15-B-1 1992

MOBIL ENGINEERING GUIDE CENTRIFUGAL PUMP DATA SHEET (PROCESS SERVICES)


SI (METRIC) UNITS ISSUE 1 2 3 1 2 3 4 5 APPLICABLE TO: FOR SITE SERVICE MANUFACTURER NOTE: INFORMATION TO BE COMPLETED: 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 Pumps to Operate in (Parallel) (Series) With Gear Item No. 1 Gear Provided by Gear Mounted by Gear Data Sheet Nos. APPROVED 3 4 6 ISSUE APPROVED JOB NO. P.O. NO. REQ. NO. INQUIRY NO. ITEM NO. DATE

REVISED 7/93
EGE 15-D-1a 1992 Page 1 of 5

F PROPOSAL F PURCHASE F AS BUILT

UNIT NO. REQUIRED

PUMP SIZE, TYPE, & NO. STAGES

F BY PURCHASER G BY MANUFACTURER Q N BY MANUFACTURER OR PURCHER


GENERAL No. Motor Driven Pump Item No. Motor Item No. Motor Provided by Motor Mounted by No. Trubine Driven Pump Item No. Turbine Item No. Turbine Provided by Turbine Mounted by

MODEL

SERIAL NO.

F Capacity, Nor/Max. Proc/Rated / / F Other F Suction Pressure, Min./Max./Rated / / F Discharge Pressure kPa/barg F Differential Pressure kPa/bar F Differential Head m NPSH Available F Hydraulic Power kW Service: F Continuous F Intermittant (Starts/Day

Driver Data Sheet Nos.

OPERATING CONDITIONS

m3/h kPa/barg

F
LOCATION

Turbine Data Sheet Nos.

SITE AND UTILITY DATA

m )

F Indoor F Heated F Under Roof F Outdoor F Unheated F Partial Sides F Grade F Mezzanine F F Electrical Area Classification: Cl Gr Div F Winterization Required F Tropicalization Required F Elevation m Barometer F Range of Ambient Temps: Min./Max F Relative Humidity: Max./Min F Dust F Fumes F Utility Conditions:
STEAM: Min. Max. DRIVERS kPa/barg kPa/barg Drivers C C Heating UNUSUAL CONDITIONS SITE DATA kPa/bar abs /. /. C %

F Type or Name of Liquid F Pumping Temperature: Normal C Max. C Min. C F Specific Gravity Normal @ Max. Temp F Specific Heat Cp (kJ/kgC) F Viscosity cP @ C F Max. Viscosity @ Min. Temp cP F Corrosive/Erosive Agent (%)(ppm) F Chloride Concentration ppm F H S Concentration ppm Liquids: (3.5.2.11) F Toxic F Flammable FOther F Solids Content
2

LIQUID

F Other
HEATING kPa/barg kPa/barg Control C C Shutdown

Proposal Cruve No.

G rpm G Impeller Diam Rated Max. G Rated Power kW Efficiency G Minimum Continuous Flow: Thermal m /h Stable G Max. Head Rated Impeller G Max. Power Rated Impeller G NPSH Required at Rated Capacity G Suction Specific Speed G Max.Sound Pressure Level
3

ELECTRICITY: Voltage Hertz Phase

PERFORMANCE

Min.

mm % m /h m kW m(H2O) INSTRUMENT AIR: dBA Max./Min. Press. / kPa/barg


3

COOLING WATER: Temp Inlet Press. Norm. Min. Return Water Source C kPa/barg kPa/barg Max. Return Design Max. Allow. ) P C kPa/barg kPa/barg

REMARKS:

MOBIL ENGINEERING GUIDE

REVISED 7/93
EGE 15-D-1a 1992 Page 2 of 5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

G MAIN CONNECTIONS
SIZE Suction Discharge Bal Drum

CENTRIFUGAL PUMP DATA SHEET (PROCESS SERVICES)


SI (METRIC) UNITS CONSTRUCTION COUPLINGS

RATING

FACING

POSITION

F Make G Model G Cplg Rating, kW/100 rpm F Lubrication


~ ~ ~
Limited End Float Required Spacer Length Service Factor mm

DRIVER-PUMP

G OTHER CONNECTIONS
SERVICE Drain Vent Pressure Gage Temperature Gage Warmup CASING MOUNTING NO SIZE TYPE

F Dynamic Balanced AGMA Balance Class. Driver Half Coupling Mounted by: F Pump Manufacturer F Driver Manufacturer F Purchaser F Coupling per API 671
REMARKS

G Centerline G Foot G Vertical G In-line G Axial

G Near Centerline G Separate Mounting Plate G Sump G Radial G Double Volute G Diffuser G Vertical Double Casing

CASING SPLIT

CASING TYPE

G Single Volute G Barrel G Staggered Volutes

F Table H-1 Class. G Barrel/Case Impeller G Case/Impeller Wear Rings G Shaft Sleeve G Diffusers Gland G Coupling Hubs G Coupling Spacer G Coupling Diaphragms G API Baseplate Number/Material F Vertical Leveling Screws (3.3.1.15) F Horizontal Positioning Screws (3.3.1.14) F Casting Quality Designation (EGE 00-B-20)
REMARKS BEARINGS AND LUBRICATION BEARING (TYPE/NUMBER)

MATERIAL

IMPELLER MOUNTED

G Between Bearings G Overhung F Impellers Individually Secured (2.5.4) F Suction pressure regions of multistage or double casing pump designed for maximum allowable work pressure. G MAWP kPa/barg G Hydrotest kPa/barg G CW G CCW

CASE PRESSURE RATING

G Radial / G Thrust / ! Review and Approve Thrust Bearing Size. See Paragraphs 2.9.1.2
and 2.9.1.7.4.

ROTATION (Viewed from coupling end.) REMARKS

SHAFT Shaft Diameter at Sleeve Shaft Diameter at Coupling Shaft Diameter Between Bearings Span Between Bearings C L Span Between Bearing & Impeller Stuffing Box I.D. Stuffing Box Depth Stepped Sleeve Minimum Diameter mm mm mm mm mm mm mm mm

G Grease G Flood F Ring Oil G Flinger G Purge Oil Mist F Pure Oil Mist F Constant Level Oiler F Pressure F API 610 F API 614 F Oil Visc ISO Grade Oil Heater Reqd F Electric ~ F Steam F Oil Pressure to Be Greater Than Coolant Pressure
REMARKS

LUBRICATION

MOBIL ENGINEERING GUIDE CENTRIFUGAL PUMP DATA SHEET (PROCESS SERVICES)


SI (METRIC) UNITS MECHANICAL SEAL OR PACKING 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 SEAL FLUIDS REQUIREMENT AND AVAILABLE FLUSH LIQUID NOTE: If flush liquid is pumpage liquid (as in flush piping Plans 11 to SEAL DESIGN DATA Seal Mounting: GLAND TAPS SEAL DATA SEAL FLUSH PIPING (CONTD)

REVISED 7/93
EGE 15-D-1a 1992 Page 3 of 5

F Speed, rpm F API Material Class. Code (Table H-4)


~ ~ ~
Seal Manufacturer Size and Type Manufacturer Code

F Cartridge Mount F Hooked Sleeve or Noncartridge F Pumping Ring G Sleeve Material G Gland Material F Auxiliary Seal Device
~ ~ ~ ~
Jacket Required Flush (F) Vent (V) Quench (Q)

SEAL CONSTRUCTION

F No Sleeve
Diam @ Seal mm

F Auxiliary Flush Plan F Tubing F Carbon Steel F Pipe F Stainless Steel F Piping Assembly F Threaded F Unions F Socket Welded F Seal Welded F Flanged F Type Tube Fittings F Flow Indicator (Plans 52/53) F Pressure Switch (Plans 52/53) F Pressure Gage (Plans 52/53) F Temperature Indicator (Plans 21, 22, 23, 32, 41) F Heat Exchanger ( Plans 52/53)
PACKING DATA Manufacturer Type

~ ~ ~

Drain (D) Cooling (C) Heating (H)

Barrier (B)

G Packing Injection Required G Flow m /h @ G Lantern Ring


3

Size and No. Rings

kPa/barg

G Rotating

G Stationary
DOUBLE OR TANDEM SEAL INBOARD % mm kPa/bar kPa/bar kPa/bar kPa/bar C C OUTBOARD % mm kPa/bar kPa/bar kPa/bar kPa/bar C C J/s

F Temperature (Supply) F Temperature, Min./Max. / F Specific Gravity @ F Name of Fluid F Specific Heat F Vapor Pressure kPa/bar abs @ F Toxic F Flammable F Other G Flowrate, Max./Min. / G Pressure Required, Max./Min. / G Temperature Required, Max. /Min. / F Supply Temperature, Min./Max. / F Specific Gravity @ F Name of Fluid F Vapor Pressure kPa/bar abs @ F Toxic F Flammable F Other G Flowrate, Max./Min. / G Pressure Required, Max./Min. / G Temperature Required, Max. /Min. / F Quench Piping Plan (Fig. D-3) F Name of Fluid F Flowrate F Seal Flush Piping Plan F Tubing F Carbon Steel F Pipe F Stainless Steel
SEAL FLUSH PIPING QUENCH FLUID BARRIER FLUID

41), the following flush liquid data is not required. C C C Cp(kJ/kgC) C m /h kPa/barg C
3

C C C m /h kPa/barg C
3

G Balance % G Face Width mm Max. Pressure Rating: G Dynamic kPa/bar G Static kPa/bar Min. Pressure Rating: G Dynamic kPa/bar G Static kPa/bar Temperature Rating: G Minimum C G Maximum C G Seal Heat Generated
~ ~ ~ ~ ~ ~ ~
REQUIRED ACCESSORIES Reservoir (See Paragraph 2.7.1.14) Pressure Gage Manufacturer Pressure Switch Manufacturer Heat Exchanger Type Cyclone Separator Level Gage Manufacturer Other

SINGLE SEAL

m /h

MOBIL ENGINEERING GUIDE CENTRIFUGAL PUMP DATA SHEET (PROCESS SERVICES)


SI (METRIC) UNITS

REVISED 7/93
EGE 15-D-1a 1992 Page 4 of 5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

F Sight Flow Indicators F Manifold Outlet Valve F Galvanized Piping Required F Copper Tubing Required F Stainless Steel Tubing Required G Cooling Water Requirements:
Seal Jacket/Pedestal/Brg Hsg Seal Heat Exchanger Quench Total Cooling Water REMARKS

COOLING WATER PIPING

F Type G Enclosure F Explosionproof "T" Code Rating F Minimum Starting Voltage F Temperature Rise
kPa/barg kPa/barg kPa/barg

MOTOR DRIVE (CONTD)

m /h @ m /h @ m /h @ m /h
3 3 3

~ ~ ~ ~ ~ ~

Full Load Amps Locked Rotor Amps Insulation Starting Method Bearings Lube

INSTRUMENTATION Vibration

F Noncontacting (API 670) F Accelerometer F Provision for Mounting Only F See Attached API 670 Data Sheet F Radial Brg Metal Temp F Thrust Brg Metal Temp F Provision for Instruments Only F See Attached API 670 Data Sheet F Temperature Gages F Thermowells Other F Pressure Gage Type Location F Pressure Switch Type
Location REMARKS TEMPERATURE AND PRESSURE

F 2X Thrust Rating (3.1.4) Vertical Shaft: F Solid G Vertical Thrust Capacity:


Up REMARKS N

F Hollow
Down N

REMARKS

G Pump Thrust:
At Min. Flow At Design Flow At Runout Max. Thrust

VERTICAL PUMPS UP N N N N @ DOWN N N N m /h


3

F Startup F Reconditioning F Critical Service F Specify

F SPARE PARTS (TABLE 12)

F Separate Mounting Plate F Drive Component Alignment Screws F Pit or Sump Depth G Pump Length G Min. Submergence Required Column Pipe: G Flanged G Threaded Line Shaft: G Open G Enclosed Guide Bushings: G Bowl G Line Shaft Guide Bushings Lube: G Water G Oil G Grease G Pumpage
REMARKS APPLICABLE SPECIFICATIONS API 610, "Centrifugal Pumps for General Refinery Service"

m m m

G Manufacturer G kW ~ G Horizontal G Vertical G Frame G Service Factor F Volts/Phase/Hertz


REMARKS

MOTOR DRIVE rpm

F Vendor Having Unit Responsibility F Governing Specification (If Different)


REMARKS

MOBIL ENGINEERING GUIDE CENTRIFUGAL PUMP DATA SHEET (PROCESS SERVICES)


SI (METRIC) UNITS

REVISED 7/93
EGE 15-D-1a 1992 Page 5 of 5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

F Manufacturers Standard: F Other PUMP F Pump Surface Preparation, SSPC-SPF Primer F Finish Coat BASEPLATE F Baseplate Surface Preparation, SSPC-SPF Primer F Finish Coat GROUTING REQUIRED (3.3.1.17) F Yes FNo F Grout Surface Preparation, SSPC-SPF Epoxy Primer F Remarks SHIPMENT (4.4.1) F Domestic F Export F Export Boxing Required F Outdoor Storage More Than 6 Months SPARE ROTOR ASSEMBLY PACKAGED FOR F Horizontal Storage F Vertical Storage F Type of Shipping Preparation G WEIGHTS
Motor Driven: Weight of Pump Weight of Baseplate Weight of Motor Weight of Gear Total Weight Turbine Driven: Weight of Baseplate Weight of Turbine Weight of Gear Total Weight REMARKS kg kg kg kg kg kg kg kg kg

SURFACE PREPARATION AND PAINT

F Coordination Meeting Required F Review Foundation Drawings F Review Piping Drawings F Observe Piping Checks F Observe Initial Alignment Check F Check Alignment at Operating Temp F Rotor Balanced During Assembly of Each Element F Vendor Demonstration of Maximum Allowable Vibration at Minimum Flow F Lateral Response Analysis Required F Pump Only F All Equipment F Critical Speed Analysis F Stiffness Map of Undamped Rotor F Torsional Analysis F Progress Reports Required

F OTHER PURCHASER REQUIREMENTS

F Review Vendors QA Program F Performance Curve Approval F Shop Inspection: TEST NONWIT WIT OBSERVE Hydrostatic F F F Performance F F F NPSH F F F Complete Unit Test F F F Sound Level Test F F F F Dismantle & Inspect F F F After Test F Cleanliness Prior to F F F Final Assembly F F F F Pipeload Test F F F F F F F F F F F F F F F F F F F F Material Certification Required: F Casing F Impeller F Shaft F Other F Casting Repair Procedure Approval Required F Inspection Required for Nozzle Welds: F Mag Particle F Liq Penetrant F Radiographic F Ultrasonic F Inspection Required for Castings: F Mag Particle F Liq Penetrant F Radiographic F Ultrasonic F Charpy Impact Test Required for F Inspection Reqd for F Mag Particle F Liq Penetrant F Radiographic F Ultrasonic F Hardness Test Reqd for F Surfactant Hydrotest (4.3.2.5) F Vendor Submit Test Procedures F Record Final Assembly Running Clearances F Vendor Maint Records for 5 Years
REMARKS

QA INSPECTION AND TEST

MOBIL ENGINEERING GUIDE CENTRIFUGAL PUMP DATA SHEET (PROCESS SERVICES)


CUSTOMARY UNITS ISSUE 1 2 3 1 2 3 4 5 APPLICABLE TO: FOR SITE SERVICE MANUFACTURER NOTE: INFORMATION TO BE COMPLETED: 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 Pumps to Operate in (Parallel) (Series) With Gear Item No. 1 Gear Provided by Gear Mounted by Gear Data Sheet Nos. APPROVED 3 4 6 ISSUE APPROVED JOB NO. P.O. NO. REQ. NO. INQUIRY NO. ITEM NO. DATE

REVISED 7/93
EGE 15-D-1b 1992 Page 1 of 5

F PROPOSAL F PURCHASE F AS BUILT

UNIT NO. REQUIRED

PUMP SIZE, TYPE, & NO. STAGES

F BY PURCHASER G BY MANUFACTURER Q N BY MANUFACTURER OR PURCHER


GENERAL No. Motor Driven Pump Item No. Motor Item No. Motor Provided by Motor Mounted by No. Trubine Driven Pump Item No. Turbine Item No. Turbine Provided by Turbine Mounted by

MODEL

SERIAL NO.

F Capacity, Nor/Max. Proc/Rated / / F Other F Suction Pressure, Min./Max./Rated / / F Discharge Pressure psig F Differential Pressure psi F Differential Head ft NPSH Available F Hydraulic Power hp Service: F Continuous F Intermittant (Starts/Day

Driver Data Sheet Nos.

OPERATING CONDITIONS

F
LOCATION

Turbine Data Sheet Nos.

SITE AND UTILITY DATA

US gpm psig

ft )

F Indoor F Heated F Under Roof F Outdoor F Unheated F Partial Sides F Grade F Mezzanine F F Electrical Area Classification: Cl Gr Div F Winterization Required F Tropicalization Required F Elevation ft Barometer F Range of Ambient Temps: Min./Max F Relative Humidity: Max./Min F Dust F Fumes F Utility Conditions:
STEAM: Min. Max. ELECTRICITY: Voltage Hertz Phase DRIVERS psig psig Drivers F F Heating UNUSUAL CONDITIONS SITE DATA psia /. /. F %

F Type or Name of Liquid F Pumping Temperature: Normal F Max. F Min. F F Specific Gravity Normal @ Max. Temp F Specific Heat Cp (Btu/lbF) F Viscosity cP @ F F Max. Viscosity @ Min. Temp cP F Corrosive/Erosive Agent (%)(ppm) F Chloride Concentration ppm F H S Concentration ppm Liquids: (3.5.2.11) F Toxic F Flammable FOther F Solids Content
2

LIQUID

F Other
HEATING psig psig Control F F Shutdown

G rpm Proposal Cruve No. G Impeller Diam Rated Max. G Rated Power bhp Efficiency G Minimum Continuous Flow: Thermal US gpm Stable G Max. Head Rated Impeller G Max. Power Rated Impeller G NPSH Required at Rated Capacity G Suction Specific Speed G Max.Sound Pressure Level
REMARKS:

PERFORMANCE

Min.

in. % US gpm ft bhp ft (H2O) INSTRUMENT AIR: dBA Max./Min. Press. / psig COOLING WATER: Temp Inlet Press. Norm. Min. Return Water Source F psig psig Max. Return Design Max. Allow. ) P F psig psi

MOBIL ENGINEERING GUIDE

REVISED 7/93
EGE 15-D-1b 1992 Page 2 of 5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

G MAIN CONNECTIONS
SIZE Suction Discharge Bal Drum

CENTRIFUGAL PUMP DATA SHEET (PROCESS SERVICES)


CUSTOMARY UNITS CONSTRUCTION COUPLINGS

RATING

FACING

POSITION

F Make G Model G Cplg Rating, kW/100 rpm F Lubrication


~ ~ ~
Limited End Float Required Spacer Length Service Factor in.

DRIVER-PUMP

G OTHER CONNECTIONS
SERVICE Drain Vent Pressure Gage Temperature Gage Warmup CASING MOUNTING NO SIZE TYPE

F Dynamic Balanced AGMA Balance Class. Driver Half Coupling Mounted by: F Pump Manufacturer F Driver Manufacturer F Purchaser F Coupling per API 671
REMARKS

G Centerline G Foot G Vertical G In-line G Axial

G Near Centerline G Separate Mounting Plate G Sump G Radial G Double Volute G Diffuser G Vertical Double Casing

CASING SPLIT

CASING TYPE

G Single Volute G Barrel G Staggered Volutes

F Table H-1 Class. G Barrel/Case Impeller G Case/Impeller Wear Rings G Shaft Sleeve G Diffusers Gland G Coupling Hubs G Coupling Spacer G Coupling Diaphragms G API Baseplate Number/Material F Vertical Leveling Screws (3.3.1.15) F Horizontal Positioning Screws (3.3.1.14) F Casting Quality Designation (EGE 00-B-20)
REMARKS BEARINGS AND LUBRICATION BEARING (TYPE/NUMBER)

MATERIAL

IMPELLER MOUNTED

G Between Bearings G Overhung F Impellers Individually Secured (2.5.4) F Suction pressure regions of multistage or double casing pump designed for maximum allowable work pressure. G MAWP psig G Hydrotest G CW G CCW

CASE PRESSURE RATING

G Radial / G Thrust / ! Review and Approve Thrust Bearing Size. See Paragraphs 2.9.1.2
and 2.9.1.7.4.

psig

ROTATION (Viewed from coupling end.) REMARKS

SHAFT Shaft Diameter at Sleeve Shaft Diameter at Coupling Shaft Diameter Between Bearings Span Between Bearings C L Span Between Bearing & Impeller Stuffing Box I.D. Stuffing Box Depth Stepped Sleeve Minimum Diameter in. in. in. in. in. in. in. in.

G Grease G Flood F Ring Oil G Flinger G Purge Oil Mist F Pure Oil Mist F Constant Level Oiler F Pressure F API 610 F API 614 F Oil Visc ISO Grade Oil Heater Reqd F Electric ~ F Steam F Oil Pressure to Be Greater Than Coolant Pressure
REMARKS

LUBRICATION

MOBIL ENGINEERING GUIDE CENTRIFUGAL PUMP DATA SHEET (PROCESS SERVICES)


CUSTOMARY UNITS
MECHANICAL SEAL OR PACKING 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 SEAL FLUIDS REQUIREMENT AND AVAILABLE FLUSH LIQUID NOTE: If flush liquid is pumpage liquid (as in flush piping Plans 11 to SEAL DESIGN DATA Seal Mounting: GLAND TAPS SEAL DATA SEAL FLUSH PIPING (CONTD)

REVISED 7/93
EGE 15-D-1b 1992
Page 3 of 5

F Speed, rpm F API Material Class. Code (Table H-4)


~ ~ ~
Seal Manufacturer Size and Type Manufacturer Code

F Cartridge Mount F Hooked Sleeve or Noncartridge F Pumping Ring G Sleeve Material G Gland Material F Auxiliary Seal Device
~ ~ ~ ~
Jacket Required Flush (F) Vent (V) Quench (Q)

SEAL CONSTRUCTION

F No Sleeve
Diam @ Seal in.

F Auxiliary Flush Plan F Tubing F Carbon Steel F Pipe F Stainless Steel F Piping Assembly F Threaded F Unions F Socket Welded F Seal Welded F Flanged F Type Tube Fittings F Flow Indicator (Plans 52/53) F Pressure Switch (Plans 52/53) F Pressure Gage (Plans 52/53) F Temperature Indicator (Plans 21, 22, 23, 32, 41) F Heat Exchanger ( Plans 52/53)
PACKING DATA Manufacturer Type Size and No. Rings

~ ~ ~

Drain (D) Cooling (C) Heating (H)

Barrier (B)

G Packing Injection Required G Flow US gpm @ G Lantern Ring G Rotating


% in. psi psi psi psi F F

psig

G Stationary
DOUBLE OR TANDEM SEAL INBOARD % in. psi psi psi psi F F OUTBOARD % in. psi psi psi psi F F Btu/h

F Temperature (Supply) F Temperature, Min./Max. / F Specific Gravity @ F Name of Fluid F Specific Heat F Vapor Pressure psia @ F Toxic F Flammable F Other G Flowrate, Max./Min. / G Pressure Required, Max./Min. / G Temperature Required, Max. /Min. / F Supply Temperature, Min./Max. / F Specific Gravity @ F Name of Fluid F Vapor Pressure kPa/bar abs @ F Toxic F Flammable F Other G Flowrate, Max./Min. / G Pressure Required, Max./Min. / G Temperature Required, Max. /Min. / F Quench Piping Plan (Fig. D-3) F Name of Fluid F Flowrate F Seal Flush Piping Plan F Tubing F Carbon Steel F Pipe F Stainless Steel
SEAL FLUSH PIPING QUENCH FLUID BARRIER FLUID

41), the following flush liquid data is not required. F F F Cp(Btu/lbF) F US gpm psig F

F F F US gpm psig F

G Balance G Face Width Max. Pressure Rating: G Dynamic G Static Min. Pressure Rating: G Dynamic G Static Temperature Rating: G Minimum G Maximum G Seal Heat Generated
~ ~ ~ ~ ~ ~
REQUIRED ACCESSORIES Pressure Gage Manufacturer Pressure Switch Manufacturer Heat Exchanger Type Cyclone Separator Level Gage Manufacturer Other

SINGLE SEAL

Reservoir (See Paragraph 2.7.1.14)

US gpm

MOBIL ENGINEERING GUIDE CENTRIFUGAL PUMP DATA SHEET (PROCESS SERVICES)


CUSTOMARY UNITS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 lb 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 Vibration INSTRUMENTATION

REVISED 7/93
EGE 15-D-1b 1992
Page 4 of 5

F Sight Flow Indicators F Manifold Outlet Valve F Galvanized Piping Required F Copper Tubing Required F Stainless Steel Tubing Required G Cooling Water Requirements:
Seal Jacket/Pedestal/Brg Hsg Seal Heat Exchanger Quench Total Cooling Water REMARKS

COOLING WATER PIPING

F Type G Enclosure F Explosionproof "T" Code Rating F Minimum Starting Voltage F Temperature Rise
psig psig psig

MOTOR DRIVE (CONTD)

US gpm @ US gpm @ US gpm @ US gpm

~ ~ ~ ~ ~ ~

Full Load Amps Locked Rotor Amps Insulation Starting Method Bearings Lube

F Noncontacting (API 670) F Accelerometer F Provision for Mounting Only F See Attached API 670 Data Sheet F Radial Brg Metal Temp F Thrust Brg Metal Temp F Provision for Instruments Only F See Attached API 670 Data Sheet F Temperature Gages F Thermowells Other F Pressure Gage Type Location F Pressure Switch Type
Location REMARKS TEMPERATURE AND PRESSURE

F 2X Thrust Rating (3.1.4) Vertical Shaft: F Solid G Vertical Thrust Capacity:


Up REMARKS lb

F Hollow
Down lb

REMARKS

G Pump Thrust:
At Min. Flow At Design Flow At Runout Max. Thrust

VERTICAL PUMPS UP lb lb lb lb @ DOWN lb lb lb US gpm

F Startup F Reconditioning F Critical Service F Specify

F SPARE PARTS (TABLE 12)

F Separate Mounting Plate F Drive Component Alignment Screws F Pit or Sump Depth G Pump Length G Min. Submergence Required Column Pipe: G Flanged G Threaded Line Shaft: G Open G Enclosed Guide Bushings: G Bowl G Line Shaft Guide Bushings Lube: G Water G Oil G Grease G Pumpage
REMARKS APPLICABLE SPECIFICATIONS API 610, "Centrifugal Pumps for General Refinery Service"

ft ft ft

G Manufacturer G hp ~ G Horizontal G Vertical G Frame G Service Factor F Volts/Phase/Hertz


REMARKS

MOTOR DRIVE rpm

F Vendor Having Unit Responsibility F Governing Specification (If Different)


REMARKS

MOBIL ENGINEERING GUIDE CENTRIFUGAL PUMP DATA SHEET (PROCESS SERVICES)


CUSTOMARY UNITS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

REVISED 7/93
EGE 15-D-1b 1992
Page 5 of 5

F Manufacturers Standard: F Other PUMP F Pump Surface Preparation, SSPC-SPF Primer F Finish Coat BASEPLATE F Baseplate Surface Preparation, SSPC-SPF Primer F Finish Coat GROUTING REQUIRED (3.3.1.17) F Yes FNo F Grout Surface Preparation, SSPC-SPF Epoxy Primer F Remarks SHIPMENT (4.4.1) F Domestic F Export F Export Boxing Required F Outdoor Storage More Than 6 Months SPARE ROTOR ASSEMBLY PACKAGED FOR F Horizontal Storage F Vertical Storage F Type of Shipping Preparation G WEIGHTS
Motor Driven: Weight of Pump Weight of Baseplate Weight of Motor Weight of Gear Total Weight Turbine Driven: Weight of Baseplate Weight of Turbine Weight of Gear Total Weight REMARKS lb lb lb lb lb lb lb lb lb

SURFACE PREPARATION AND PAINT

F Coordination Meeting Required F Review Foundation Drawings F Review Piping Drawings F Observe Piping Checks F Observe Initial Alignment Check F Check Alignment at Operating Temp F Rotor Balanced During Assembly of Each Element F Vendor Demonstration of Maximum Allowable Vibration at Minimum Flow F Lateral Response Analysis Required F Pump Only F All Equipment F Critical Speed Analysis F Stiffness Map of Undamped Rotor F Torsional Analysis F Progress Reports Required

F OTHER PURCHASER REQUIREMENTS

F Review Vendors QA Program F Performance Curve Approval F Shop Inspection: TEST NONWIT WIT OBSERVE Hydrostatic F F F Performance F F F NPSH F F F Complete Unit Test F F F Sound Level Test F F F F Dismantle & Inspect F F F After Test F Cleanliness Prior to F F F Final Assembly F F F F Pipeload Test F F F F F F F F F F F F F F F F F F F F Material Certification Required: F Casing F Impeller F Shaft F Other F Casting Repair Procedure Approval Required F Inspection Required for Nozzle Welds: F Mag Particle F Liq Penetrant F Radiographic F Ultrasonic F Inspection Required for Castings: F Mag Particle F Liq Penetrant F Radiographic F Ultrasonic F Charpy Impact Test Required for F Inspection Reqd for F Mag Particle F Liq Penetrant F Radiographic F Ultrasonic F Hardness Test Reqd for F Surfactant Hydrotest (4.3.2.5) F Vendor Submit Test Procedures F Record Final Assembly Running Clearances F Vendor Maint Records for 5 Years
REMARKS

QA INSPECTION AND TEST

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