Quality assurance plan (stracture)

sr
no Attributes Characcteristics
Type method of
check
Extent of
work
Reference
document
Acceptance
norms
1 Raw materiala. surface condition &dimension visual 100% as par drg Free from rust
Plate Measurement Sketch Pitting,scale
section crack,lamination
angle
channel
Etc
2 In process a. welding procedure specification Reviw 100% ASME sec ASME sec
b.procedure qualification record To quilify visual 100% ASME sec ASME sec
c.marking,cutting & Measurement 100% as par drg as par drg
edge preperation
d.Weld fit up visual 100% PQR PQR
e. Weld surface flaws visual 100% AWSDI Free from under
cuts
f. weld size Measurement sample Drg/sketch Drg/sketch
3 Final a.dimension Measurement 100% Drg/sketch Drg/sketch
inspection b.surface preperation & painting bY alcometer 100% Drg/sketch Drg/sketch
Quality plan no Signature
Date Name
Rev no
Prepared
by
Checked &
approved by
Format of
record Agency Remark
Inspaction report V V C
crack,lamination
WPS Format V V C
PQR Format V V C
Inspaction report V V C
V V C
Inspaction report V V C
Inspaction report V V C
Inspaction report V V C
Inspaction report V V C
P=performer c=customer
w=witness V=SEF
R=review record
Quality assurance plan (Erection of machinery)
sr
no Attributes Characcteristics
Type method
of check
Extent of
work
Reference
document
Acceptanc
e norms
1 Foundation check a.level/centerline of foundation Measurement 100% Drg/sketch Drg/sketch
b.Nos/Dia/Length of anchor bolts Measurement 100% Drg/sketch Drg/sketch
2 Lifting tackles a.Check for wt of equipment T.C. 100% T.C. T.C.
3 Inspection of a. For any damage Visual 100% SpecificationSpecification
equipment b.Free shaft rotation Visual 100% SpecificationSpecification
4 Hole in base plate a. Size/Taps Visual 100% Drg/sketch Drg/sketch
5 During erection a.Level/Elevation of base frame Measurement 100% Drg/sketch Drg/sketch
b.Bolt checking Visual/measure 100% Drg/sketch Drg/sketch
c.Grouting of base frame Visual 100% Drg/sketch Drg/sketch
d.orientation of equipment Measurement 100% Drg/sketch Drg/sketch
e.Elevation / level of equipment Measurement 100% Drg/sketch Drg/sketch
f.Shim size Measurement 100% Drg/sketch Drg/sketch
g.Distance between coupling Measurement 100% Drg/sketch Drg/sketch
h.Alignment Visual 100% Drg/sketch Drg/sketch
6 After erection a.Auxiliary connection Visual 100% Drg/sketch Drg/sketch
b.Running test Visual 100% SpecificationSpecification
Quality plan no Signature
Date Name
Rev no
Prepared
by
Checked &
approved
by
Format of record Agency Remark
Inspaction report V V C
Inspaction report
T.C.
Inspaction report
Inspaction report
Inspaction report
Inspaction report V V C
Inspaction report V V C
Inspaction report V V C
Inspaction report
Inspaction report V V C
Inspaction report V V C
Inspaction report
Inspaction report V V C
Inspaction report V V C
Inspaction report V V C
P=performer c=customer
w=witness V=SEF
R=review record
Quality assurance plan (Piping)
sr no Attributes Characcteristics
Type
method of
check
Extent of
work
Reference
document
Acceptanc
e norms
Format of
record Agency
1 Raw material a. surface condition & visual 100% as par drg Free from rust Inspaction report V
Pipe dimension Measurement Sketch Pitting,scale
Flanges crack,lamination
Tee
Reducer
Elbow
Etc
2 In process a. welding procedure specification Reviw 100% ASME sec ASME sec WPS FormatV
b.procedure qualification record To quilify 100% ASME sec ASME sec PQR FormatV
c.marking,cutting& edge preperation Dimension 100% Drg/sketch Drg/sketch Inspaction report V
d.Weld fit upvisual 100% PQR PQR V
e. Weld jointsvisual 100% Drg/sketch Free from under Inspaction report V
cuts,blow hole
f,D.P. test With D.P. Drg/spec. Drg/spec. Inspaction report V
g.Radiography Film shot Film as par standard Film record V
3 Final inspection a.dimension Measurement 100% Drg/sketch Drg/sketch Inspaction report V
b.Hydro test visual 100% Drg/sketch Drg/sketch Inspaction report V
Line cleaningvisual 100% Drg/spec. Drg/sketch Inspaction report
P=performer
Quality plan no Signature w=witness
Date Name R=review record
Rev no
Prepared
by
Checked &
approved
by
Remark
V C
V C
V C
V C
V C
V C
V C
V C
V C
V C
c=customer
V=SEF
Quality assurance plan (Tanks)
sr.no Attributes Characcteristics
Type
method of
check
Extent of
work
Reference
document
Acceptanc
e norms
Format of
record Agency
1 Material a. surface condition &dimension visual 100% as par drg Free from rust Inspaction report V
identification Measurement Sketch Pitting,scale
Plate crack,lamination
section b.Mechanical/chemical properties Mechanical As par
angle chemical test standard Drg/sketch Test certificate/
channel Checked test report
Pipe,flanges
Etc
2 In processa. welding procedure specification Reviw 100% ASME sec ASME sec WPS FormatV
b.procedure qualification record To quilify visual 100% ASME sec ASME sec PQR FormatV
c.marking,cutting & visual 100% Drg/sketch Drg/sketch Inspaction report V
edge preperation
d.Weld fit upvisual 100% PQR PQR Inspaction report V
e. Weld surface flaws visual 100% AWSDI Free from under Inspaction report V
cuts
f. weld size Measurement sample Drg/sketch Drg/sketch Inspaction report V
g.D.P. test With D.P. Drg/spec. Drg/spec. Inspaction report V
3 Final a.dimension Measurement 100% Drg/sketch Drg/sketch Inspaction report V
inspectionb.Hydro test with water 100% Drg/sketch no leak allowed Inspaction report V
P=performer
Quality plan no Signature w=witness
Date Name R=review record
Rev no
Prepared
by
Checked &
approved
by
Remark
V C
V C
V C
V C
V C
V C
V C
V C
V C
V C
c=customer
V=SEF