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WELDING

WHY DO THE PROS TRUST TRYSTAR

?
We refuse to push one-size-
ts-all options on our
customers, insisting on more
efcient, customized solutions.
1 Our products are made
with only the highest quality
raw materials, manufactured
on site and serviced by our
own professionals.
For 20 years, weve consistently
offered innovative ways to
enhance our customers experience.
2 3
PRODUCT NAME
3 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com
TRYSTAR EXTREME
Premium Flexible Welding Cable
CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.
DESCRIPTION
Manufactured to AWG specications
Includes Trystars safety inner jacket of an opposite color
Corrosion eliminating compounds
Free custom marking every foot of the cable
Complete welding assemblies available
as extensions, stinger whips or grounds
Available in a range of colors
Option for UL and C-UL Listed Welding &
Portable Power Cable
Manufactured in the U.S.A. Cable with integrity Striped Cable with custom
print
CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.
4 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com
FLUTED WELDING CABLE
Fluted design enables cable to easily slide on steel decking
while reducing jacket wear & tear
Manufactured to AWG specications
Daisy style jacket reduces friction and increases cable lift
Includes Trystars safety inner jacket of opposite color
Non-paper inner safety liner eliminates wicking
and reduces corrosion
Available in a range of colors
Available in #2, 1/0 and 2/0 Size Cable
INDUSTRIAL SHIPYARD CABLE
Heavy duty interior and exterior jacket
for challenging environments
Manufactured to AWG specications
Includes Trystars safety inner jacket of an opposite color
Non-paper inner safety liner eliminates wicking
and reduces corrosion
Available in a range of colors
Cable colors Extensions Fluted colors
TRYSTAR EXTREME
Premium Flexible Welding Cable
CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.
5 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com
BANDED CONTROL CABLE
For use with Miller, Lincoln, ESAB & Themal Arc welders
Extension assemblies available in 25, 50, 75 & 100 ft. lengths
Standard assemblies contain multi-pin control cable, inert gas
hose & welding lead
All cable & hoses are custom labeled with customer name or
any alpha-numeric identier. i.e. phone number/website
Welding lead is available in custom colors and AWG size
Ready to connect to welder and wire feeder, no assembly
required
Banded with heavy duty adhesive backed shrinktubing and
friction tape, eliminating tape and zip ties.
OTHER WELDING CABLE
Anti-corrosion tin coated copper cable suitable for corossive
environments
Manufactured to AWG specications
Ultra-ex cable for extreme cold weather environments up to
-75C
Single jacketed highly exible battery cable
Electrostatic plate charging cable for the dangler industry
Available in a range of colors
Free custom marking every foot of the cable
Need Caption Need Caption
TRYSTAR BANDED CONTROL CABLE
And other specialty cable
need Caption
CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.
6 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com
STRIPED WELDING CABLE
Enables the user to have specic and unique cable identity to
deter cable theft
Stripe is integrated into the extrusion itself and part of the
outside cabel jacket
Custom colors for the main cable jacket, and stripe
Information printed on the stripe itself
Manufactured to AWG specications
Custom colors Custom prints
TRYSTAR EXTREME
Premium Flexible Welding Cable
Custom striping
7 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com
CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.
TRYSTAR 4, 6 AND 8 PACK RACKS &
GROUND SPLITTER BOX
4-8 PACK RACK
Adapts to t Miller, Lincoln, ESAB and Thermadyne welders
Heavy duty steel frame, skid style base, steel frame and lifting eyes
100% welded metal protective roof
Quick plug and play means no downtime
480/600V fuse banks
Easy front and rear access to welders for servicing
No need to shut down rack when swapping a welder
Voltage selector switch from 208V-480/600V
Reduces service calls
Aluminum power distribution panel, rugged powder-coat nish
UL 1640 Listed, C-UL 50 Listed enclosure, NEMA 3R
GROUND SPLITTER BOX
Grounding box reduces the amount of ground cable on a job site
Quick connect input and feed through
Branches main ground to multiple welders
Built for straight polarity runs
6 x Tweco style twist lock receptacles for quick plug and play
UL 1640 Listed, C-UL 50 Listed enclosure, NEMA 3R
Noncorrosive aluminum box,
powder-coated green with other color options
Available on legs or in a cage
Rack connected to
ground splitter
Shown with
distribution panel
Ground Splitter Box
8 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com
CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR OR-
TRYSTAR 3-6 PACK INDUSTRIAL SHIPYARD
TRANSFORMER WELDING RACKS
4-6 PACK SHIPYARD TRANSFOMER RACKS
Adapts to t Miller, Lincoln, ESAB and Thermadyne welders
3, 4 and 6 pack design
Main disconnect with individual breakers for each welder
Weather tight recetpacles
Fork-lift pockets and 10.000 lb. capacitylifting eyes, certication
available for onshore/offshore use
Sand-blasted and heat treated steel frame construction, nished
with powder-coating to specication
Aluminum distribution panel including auxillery electrical out-
puts, UL 1640 Listed and NEMA 3-R
Includes cable/tool storage box
6 pack skid style trans-
former rack
Power distribution included Shown with welders
Water-tight, heavy duty non-corrosive cable and tool storage
box
Machines can be hard wired with water tight cord grips, or
wired using 3 phase plugs
Common grounding panel availavble where same polarity is
required
Welding machines can be dropped shipped to Trystars factory
and installed by our technicians
9 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com
CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR OR-
TRYSTAR MODULAR WELDING RACK
MODULAR WELDING RACK
Designed for the contactor and rental market, allowing the rack
to accomodate the exact numbe of welders in every application
Each rack holds 2 welders, which quick connect to each other to
for 4, 6 or 8 pack congurations in minutes
Each rack assembly comes complete with an industrial designed
skid base, forkliftable for all sides
Quick plug and play means no downtime
480/600V breakers
No need to shut down rack when swapping a welder
Reduces service calls
Welders and changable welder adaptor plate
Optional caster set available for portability, racks come with stan-
dard caster storage space built into design
Modular sections Power distribuion quick con-
nects modular sections
Shown with welders
Modular design allows user to modify an 8 pack into 2 x 4 pack
welding racks with basic tools
Small foot-print makes it easy to move into freight elevators
One single source power input for up to 8 welders & quick con-
necting design for each modular section
Certied lifting eyes available for onshore/offshore use
Common grounding panel available where same polarity is
required
Aluminum distribution panel, steel frame & 5,000 lb. lifting eyes,
powder-coated to customers specication, and casters
Welders can be dropped shipped to Trystars factory and in-
stalled by our technicians
UL 1640 Listed, C-UL 50 Listed enclosure, NEMA 3R
10 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com
CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR OR-
TRYSTAR SHORT STACK WELDING RACK
SHORT STACK WELDING RACKS
Holds up to 2 x 400 plus amp inverter welders
Each welder is on its own circuit breaker
Hard wire welders with water tight cord grips, or wired 3 phase
plugs & receptacles
Sand-blasted and heat treated steel frame construction, nished
with powder-coating to specication
Removable roof allows for easy welder servicing/replacing
Slideout trays for quick welder servicing
Common grounding panel available for same poliarity applica-
tions
Distribution panel UL 1640 Listed, NEMA 3-R
Optional 480V pass through allows for daisy chaining muliple
racks
Short stack rack system Shown with welders
All aluminum power distribution breaker panel with integrated
manual and parts storage box
Stackable option allows racks to be used in multi operator sta-
tions while maintaining a small footprint.
4 side fork-lift pockets with lifting eyes which can be certied for
onshore/offshore use
Sand-blasted and heat treated steel frame construction, nished
with powder-coating to specication
Rugged power-coated frame
Optional caster set available for portability, casters can be stored
in welding rack slots
Option to hold (2) transformer style & (1) inverter style welder,
with slot for step down transformer for auxilary power
11 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com
CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.
TRYSTAR 50A TRADITIONAL AND HANGING TUFF BOX
TRADITIONAL TUFF BOX
50A input & feed through, 6 x 20A GFCI &
30A 125/250V receptacle
Noncorrosive tuff box powder-coated
in aluminum or stainless steel
Available on legs or in a cage
UL 1640 Listed, C-UL 50 Listed enclosure, NEMA 3R
HANGING TUFF BOX
50A input, up to 6 x 20A full GFCI duplex output
(other receptacles available)
Noncorrosive tuff box powder-coated
in aluminum or stainless steel
Stainless steel feet with
protective coating
Main load center with
changeable breakers
Stainless steel hanging bracket
with protective coating
UL 1640 Listed, C-UL 50 Listed
enclosure, NEMA 3R
Red Safety Orange Safety Yellow Green Blue
Yellow White Copper Round Frame 3 phase
12 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com
CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.
Shown with 60A outputs Main and secondary breakers NEMA 3R, outdoor rated
TRYSTAR 8 PACK WELDER DISTRIBUTION CENTER
DESCRIPTION
Hard wire input with option for any inlet, up to 600V
Standard 8 x 60A outputs with option
for hard wire or other outputs
Main load center with changeable breakers
Auxiliary convenience 20A 120v GFCI &
50A 125/250v receptacle outputs
Front accessible breakers
UL 1640 Listed, C-UL 50 Listed enclosure, NEMA 3R
Stackable
Powder-coated steel frame with forklift
pockets and lifting eyes
Noncorrosive distribution panel available in
aluminum or stainless steel, powder-coated
silver vein with other color options
PRODUCT NAME
13 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com
CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.
15kva transformer Dolly transformer with
kickstand for transporting
TRYSTAR PORTABLE TRANSFORMERS
DESCRIPTION
Step down (480V to 208Y)
208Y secondary is standard
Standard 50A 480V input with other inputs available
Standard 10 x 20A 120v GFCI &
1 x 50A 125/250V receptacle outputs
with other outputs available
Main load center with changeable breakers
3 phase or single phase available
Aluminum dolly frame with load assist liberator kickstand
Power indicator light
UL Listed transformer & UL Listed Portable
Power Distribution Panel
Noncorrosive distribution panel and transformer skin
available in aluminum or stainless steel, powder-coated
silver vein with other color options
Standard on/off disconnect switch
Skid mounted transfomers
up to 300kva
CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.
14 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com
CONNECTORS:
Tweco/Lenco male-female for all sizes
Female angle lugs
Dinz connectors & adaptors
Cable Coiler
Steel Vault
ACCESSORIES
ELECTRODE HOLDERS
Tweco/Lenco male-female for all sizes
Compression Lugs
Cable strap
GROUND CLAMPS
Copper round
Coppe Flat Jaw
Steel
Collapsible Storage Bin
CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.
15 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com
WELDING CABLE SIZE SELECTION GUIDE
AMPS
DISTANCE FROM WELDING EQUIPMENT
50 75 100 125 150 200 250 300
100 4 4 2 1 1/0 2/0 3/0 4/0
150 3 2 2 1/0 2/0 4/0
200 2 1/0 2/0 3/0 4/0
250 1 1/0 2/0 4/0
300 1/0 2/0 4/0
350 2/0 3/0 4/0
400 3/0 4/0
450 4/0 4/0
NOTE Distances shown are half the length of cable required.
For total cable circuit length with welding lead and ground
lead, double the distance shown.
500 4/0
550 4/0
AVAILABLE SIZES & SPECIFICATIONS
Size Stranding
Strand
Nominal
OD
Finished
Nominal
OD
Weight
lbs. / M
FT
6 266 x 30 0.192 0.390 189
4 420 x 30 0.252 0.440 214
2 665 x 30 0.320 0.510 302
1 833 x 30 0.354 0.540 360
1/0 1045 x 30 0.397 0.610 460
2/0 1330 x 30 0.450 0.660 578
3/0 1691 x 30 0.510 0.730 686
4/0 2109 x 30 0.580 0.790 858
FEATURES
Extra Flexible Class K Stranding
-49C to 105C, 600 Volt Rating
Resistant to oil, water, acid, gas, cuts, tears and abrasion
Moisture resistant
Maintains cold weather exibility
APPLICATIONS
Designed for heavy duty welding cable use where
maximum exibility and resistance to cuts, tears
and abrasion is required
CONSTRUCTION
Conductor
Bare, annealed electrolytic copper
30 AWG Class K rope lay stranding
DUAL INSULATED JACKETING TECHNOLOGY
Inner Jacket- Added for Your Safety
A vinyl separator of high contrast color is applied between the
conductor and outer sheath for your added safety
This provides Increased insulation, added flexibility,
and allows you to easily identify damage or wear
Outer Jacket
TYPE TPE (FT1) Provides oil, water, acid,
gas resistance, durability and maximum exibility
at all operating temperatures
Custom Cable Identication Printing Available Sample
surface print on jacket with sequential footage marking
YOUR NAME HERE. SIZE __ 600V
WWW.TRYSTAR.COM MADE IN USA ><250FT
TYPE TPE (FT1) 6 AWG - 4/0 AWG
600 VOLTS - 49C TO 105C
IN USA ><250FT
TRYSTAR EXTREME
Premium Flexible Welding Cable
AT TRYSTAR

, OUR KNOWLEDGE IS POWER.


PURE AND SIMPLE.
CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.
17 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com
NOTES
trystar.com
CUSTOM CABLE &
POWER SOLUTIONS
507.333.3990
866.TRYSTAR

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