Power Factor Correction (PFC) Parts Selection Guide

Inneon Controllers, CoolMOS & SiC thinQ! Diodes

Power Factor Correction (PFC) Parts Selection Guide
Inneon Controllers, CoolMOS & SiC thinQ! Diodes
Power factor correction BASICS
PFC Simulation*
DCM
1) Highest efciency (not ON through full cycle limits conduction losses)
2) Triangular waveform causes EMI due to di/dt changes. (also high ripple)
3) Normally below 300W. (EMI is costly to get rid of above 300W topologies).
Passive and active PFC explained
Passive PFC Active PFC
Power Factor Correction is a technique of shaping the input current so that it will in-phase with the input
voltage in an AC circuit. The purpose of it is to minimize the unwanted efects (harmonic distortion)
introduced by electronic equipments in the power system and utilizing the usable power in the mains.
AC input current is lagging with respect to AC
input voltage hence both current and voltage
are not purely in-phase.
AC input current is almost perfectly in-phase with
AC input voltage.
CCM
1) Fast turn on needed, requires fast PFC diode. Good t for SiC Diode.
2) Trapezoidal current waveform with low ripple (lower di/dt so EMI easier to get rid of)
3) Normally 300W and above
Diference between DCM and CCM mode PFC What is PFC?
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No PFC
Typical input current without
harmonic line current
reduction
Passive PFC
Typical input current with
passive
Harmonic line current reduction
Pros:
Simple and rugged circuitry
Cheaper than active PFC
Cons:
Not able to efectively
eliminate line current
harmonics
Bulky and heavy magnetics
required
Not possible for universal
input range
Active PFC
Typical input current with
active harmonic
line current reduction
Pros:
Extensive suppression of
line current harmonics
Can comply with regulatory
requirements such as
IEC 61000-3-2 (Limits for
harmonic current emissions)
Able to operate in universal
input range
Cons:
Complex and costly circuitry
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* Source: EPSMA, Harmonic Current
Emissions. Guideluines to the
standard EN 61000-3-2, Nov. 2010
All rights reserved. 2013 Infineon Technologies AG Order Number: B152-H9804-X-X-7600-DB2012-0013
Date: 04/2013
Active Power Factor Correction
Discontinous Conduction Mode (DCM) or Continous Conduction Mode (CCM)
PFC Topologies
CoolMOS, SiC thinQ! Diodes & Controllers
Applications
CoolMOS P6 series
SiC thinQ! Generation 5 Diodes
CCM PFC Controller
ICExPCxx
Standard Interleaved
PC Silverbox/AIO
Server
C5 C8 Compact Lamp
HID
Lighting HID
DCM CCM
Standard Interleaved Dual Boost (bridgeless)
CoolMOS C7 or P6 series
Telecom
LCD TV/Adapter
All in One PC (AIO)
Notebook/Adapter
DCM PFC Controller
TDA48xx
Power Factor Correction (PFC) Selection Guide
Topologies
ICE3PCSxx
C
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TDA486xx
AC
C
o
o
l
M
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C
o
o
l
M
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SiC Diode
L1
L2
SiC Diode
400V
AC
C
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M
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L1
L2
400V
C
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SiC Diode
AC
AC
ICE3PCSxx
C
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M
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TDA486xx
AC
C
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M
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C
o
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M
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SiC Diode
L1
L2
SiC Diode
400V
AC
C
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L1
L2
400V
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SiC Diode
AC
AC
ICE3PCSxx
C
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M
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TDA486xx
AC
C
o
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M
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C
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SiC Diode
L1
L2
SiC Diode
400V
AC
C
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L1
L2
400V
C
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SiC Diode
AC
AC
ICE3PCSxx
C
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M
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TDA486xx
AC
C
o
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l
M
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C
o
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M
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SiC Diode
L1
L2
SiC Diode
400V
AC
C
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L1
L2
400V
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SiC Diode
AC
AC
Standard DCM PFC
Used in cost performance applications up to 300W,Controller, CoolMOS but no SiC thinQ! Diode
Interleaved CCM PFC
Higher power applications 2 CoolMOS and 2 SiC thinQ! Diode used
Standard CCM PFC
Used in applications above 300W Controller, CoolMOS & SiC thinQ! Diode used
Dual boost (Bridgeless)
Used in critical efciency applications. Removes losses from input bridge rectier diodes
Can save around 1.5% efciency
Inneon Parts (CoolMOS & thinQ!)
Silicon Carbide Diode (SiC) thinQ! Gen 5

650V
TO-220 R2L TO-247
New!
D
2
PAK R2L
New!
ThinPAK 8x8
New!
2A IDH02G65C5 IDK02G65C5 IDL02G65C5
3A IDH03G65C5 IDK03G65C5
4A IDH04G65C5 IDK04G65C5 IDL04G65C5
5A IDH05G65C5 IDK05G65C5
6A IDH06G65C5 IDK06G65C5 IDL06G65C5
8A IDH08G65C5 IDK08G65C5 IDL08G65C5
9A IDH09G65C5 IDK09G65C5
10A IDH10G65C5 IDW10G65C5 IDK10G65C5 IDL10G65C5
12A IDH12G65C5 IDW12G65C5 IDK12G65C5 IDL12G65C5
16A IDH16G65C5 IDW16G65C5
20A IDH20G65C5 IDW20G65C5
30A IDW30G65C5
40A IDW40G65C5
1.3
1.2
1.1
1.0
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0.0
1.6
1.5
1.4
1.3
1.2
1.1
1.0
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0.0
0 100 200 300 400 500 600 700 800 900 1000
0 100 200 300 400 500 600 700 800 900 1000
Eciency Dierence High Line
Eciency Dierence Low Line
Pout [W]
Pout [W]
D
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[
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D
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[
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CP/Gen2
C7/Gen5
CP/Gen2
C7/Gen5
CP/Gen2
C7/Gen5
1.3
1.2
1.1
1.0
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0.0
1.6
1.5
1.4
1.3
1.2
1.1
1.0
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0.0
0 100 200 300 400 500 600 700 800 900 1000
0 100 200 300 400 500 600 700 800 900 1000
Eciency Dierence High Line
Eciency Dierence Low Line
Pout [W]
Pout [W]
D
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[
%
]
D
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[
%
]
CP/Gen2
C7/Gen5
CP/Gen2
C7/Gen5
CP/Gen2
C7/Gen5
900W CCM PFC PSU
Efciency diference shown between CP/G2 SiC Diode & C7/G5 SiC Diode
CoolMOS P6 600V

R
DS(on)
[m]
ThinPAK
8 x 8
TO-252
DPAK
TO-220 TO-220
FullPAK
TO-247
600 IPD60R600P6
1)
IPP60R600P6
1)
IPA60R600P6
1)
380 IPD60R380P6
2)
IPP60R380P6
2)
IPA60R380P6
2)
280 IPP60R280P6
2)
IPA60R280P6
2)
IPW60R280P6
2)
230/255 IPL60R255P6
2)
IPP60R230P6
2)
IPA60R230P6
2)
IPW60R230P6
2)
190/210 IPL60R210P6
2)
IPP60R190P6
1)
IPA60R190P6
1)
IPW60R190P6
1)
160/180 IPL60R180P6
2)
IPP60R160P6
2)
IPA60R160P6
2)
IPW60R160P6
2)
125 IPP60R125P6
2)
IPA60R125P6
2)
IPW60R125P6
2)
99 IPP60R099P6
2)
IPA60R099P6
2)
IPW60R099P6
2)
70 IPW60R070P6
2)
41 IPW60R041P6
2)
N
e
w
!
CoolMOS C7 650V

R
DS(on)
[m]
ThinPAK
8 x 8
TO-252
DPAK
TO-263
D
2
PAK
TO-220 TO-220
FullPAK
TO-247 TO-247-4
225/230 IPL65R230C7 IPD65R225C7 IPB65R225C7 IPP65R225C7
190/195 IPL65R195C7
2)
IPD65R190C7
2)
IPB65R190C7
2)
IPP65R190C7
2)
IPW65R190C7
2)
125/130 IPL65R130C7 IPB65R125C7
2)
IPP65R125C7
2)
IPA65R125C7
3)
IPW65R125C7
2)
95/99 IPL65R099C7
2)
IPB65R095C7
2)
IPP65R095C7
2)
IPA65R095C7
3)
IPW65R095C7
2)
IPZ65R095C7
2)
65/70 IPL65R070C7
2)
IPB65R065C7
2)
IPP65R065C7
2)
IPA65R065C7
3)
IPW65R065C7
2)
IPZ65R065C7
2)
45 IPB65R045C7 IPP65R045C7 IPA65R045C7
3)
IPW65R045C7 IPZ65R045C7
19 IPW65R019C7 IPZ65R019C7
N
e
w
!
1)
Samples available by Q2/2013
2)
Samples available by Q3/2013
3)
Samples available by Q4/2013
Inneon Parts (Controllers)
Product Package
TDA4862 DIP-8 and SO-8
TDA4863 / TDA4863-2 DIP-8 and SO-8
Discontinuous Continuous Conduction Mode (DCM) Power Factor Correction IC Portfolio
TDA4862
Power Factor Controller (PFC) IC for high-power factor and active harmonic lter
IC for sinusoidal line-current consumption
Power factor approaching 1
Controls boost converter as an active harmonics lter
Internal start-up with low current consumption
Zero current detector for discontinuous operation mode
High current totem pole gate driver
Trimmed 1.4% internal reference
Undervoltage lock out with hysteresis
Very low start-up current consumption
Pin compatible with world standard
Output overvoltage protection
Current sense input with internal low pass lter
Totem pole output with active shutdown during UVLO
Junction temperature range -40 to +150C
Available in DIP-8 and SO-8 packages
TDA4863 / TDA4863-2
Power Factor Controller IC for high-power factor and low THD additional features to TDA4862
Reduced tolerance of signal levels
Improved light load behavior
Open loop protection
Current sense input with leading edge blanking LEB
Undervoltage protection
2
nd
Generation Continuous Conduction Mode (CCM)
Power Factor Correction IC Features
Fulfills Class D Requirements of IEC 61000-3-2
Lowest count of external components
Adjustable and xed sw frequencies
Frequency range from 20kHz to 285kHZ
Versions with brown-out protection
available
Wide input range supported
Enanched Dynamic Response during
load jump
Cycle by Cycle Peak Current Limiting
Integrated protections OVP, OCP
DIP8 and DSO8
Leadfree, RoHS compliant
3
rd
Generation Continuous Conduction Mode (CCM)
Power Factor Correction IC Features
Fullls Class D Requirements of
IEC 61000-3-2
Integrated digital voltage loop compensation
Boost follower function
Bulk voltage monitoring signals, brown-out
Multi protections such as Double OVP
Fast output dynamic response during
load jump
External synchronization
Extra low peak current limitation threshold
SO8 and SO14
Leadfree, RoHS compliant
Product Frequency
(SW)
Current Drives Package
ICE2PCS01 50kHZ - 285kHZ 2.0 A
DIP-8
ICE2PCS02 65 kHZ 2.0 A
ICE2PCS03 100 kHz 2.0 A
ICE2PCS04 133 kHz 2.0 A
ICE2PCS05 20 kHz - 250 kHz 2.0 A
ICE2PCS01G 50kHZ - 285kHZ 2.0 A
DS0-8
ICE2PCS02G 65 kHZ 2.0 A
ICE2PCS03G 100 kHz 2.0 A
ICE2PCS04G 133 kHz 2.0 A
ICE2PCS05G 20 kHz - 250 kHz 2.0 A
2
nd
Generation Continous Conduction Mode (CCM) Power Factor Correction IC Portfolio
Product Frequency Current Drives Features Package
ICE3PCS01G
Adjustable
0.75A OVP+Brown-out DSO-14
ICE3PCS02G 0.75A OVP DSO-8
ICE3PCS03G 0.75A Brown-out DSO-8
3
rd
Generation Continuous Conduction Mode (CCM) Power Factor Correction IC Portfolio