Professional Documents
Culture Documents
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1. Level indicator
2. Vent plug
3. Terminal ports
4. Cover
5. Separator guard
6. Positive plate
7. Separator
8. Negative plate
9. Container
10. Plate rest
Figure - 1
Red mark
Plug
Threads
(M27x3 Pitch)
Float at green
mark level
Float at red
mark level
Figure - 2
Plastic Skirting
of suitable
colour fire
retardant
Microporous body
Body
Plug
8 windows of size
25x10 approx
Figure – 3
6 or 8 holes 0 2
for releasing gas
Figure - 4
Plates
Spongy Lead
Lead Peroxide
Separators
Container
Plate rest
Terminal ports
• Ampere-hour rating
• Watt-hour rating.
a) 100 AH at 10 A rate
b) 150 AH at 15 A rate.
Connector
Connector
Insulator
+ + -
Centre of cells
Connector
SINGLE/DOUBLE ROW SINGLE
TIER WOOD ON RACK
Figure - 5
Connector Connector
Insulator
Connector
+ - +
Centre of Cells
Figure - 6
6. Initial Charging
Specific Specific
Gravity Gravity Distill Sulfuric
of the of the water acid
original solution
Acid required
1825 1400 11 7
1825 1190 5 1
1400 1190 6 5
Table-1
Clean all the new cells for the battery set with
distilled water and fill all of them with this
electrolyte which will ensure uniform specific
gravity.
7.1 Precautions
7.3 Electrolyte
Form - S&T/BCP
______Railway______Division
Station_________
Signal and Telecommunication Department
Signature
remarks Work done and
Cell no.
Date
Param 1 2 - 10 - 15
eter
Specific
gravity
Cell
voltage
Specific
gravity
1220
Cell volts
7.7 Miscellaneous
7.8 Periodicity
Maintainer Period
ESM/WTM Weekly
JE/SE Monthly
SSE Every quarter
8. Trouble shooting
ventilation
5.5 Vent caps missing Provide new vent
caps
6. Voltage and specific gravity of cells unequal
6.1 Internal short circuit or Replaced the cell.
leakage
6.2 Leakage of electrolyte Replaced the cell
through crack cell, sealing
compound and covers
6.3 Dirty terminals of cell top Clean the
terminals.
6.4 Used with low electrolyte Use proper
level electrolyte
6.5 Sedimentation high inside Replace the
the battery battery
9. Spare parts
11.1 Do’s
11.2 Don’ts