Kalzip Structural

Kalzip
The ultimate in
creative freedom
with outstanding
performance
Contents
Total Capability
Kalzip Structural Deck & Cassette
Kalzip Structural Deck Material & Finishes
Kalzip Strucural Deck Section Properties
Deck Curving & Penetrations
Deck Side laps & end laps
Deck Fixings
Deck System details
Kalzip Structural Cassette
Kalzip Structural Cassette Section Properties
Cassette System Details & Dimension
Acoustics Decking & Cassette
Perforated Decking Section Properties
Perforated Cassette Section Properties
Load Span Tables
Example of using Load Span Table

Kalzip
Structural
5
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38
Project: National Conference Centre, Hanoi Vietnam
Architect: GMP - Von Gerkan, Marg and Partner
Kalzip
Structural
04
Project: Jalan Besar Stadium, Singapore
Architect: SAA Partnership
Kalzip
Structural
05
Total capability
Kalzip. The ultimate in creative freedom underpinned by
sound system engineering, quality of manufacture and
installation to guarantee outstanding performance
throughout the lifetime of the building.
The high performance capability of Kalzip
is due to the fact that, as a multi-
component system, it can be configured
to meet the most demanding of
specifications. Over the years a wide range
of products have been specially developed
and tested for performance and system
compatibility giving Kalzip supreme
flexibility and versatility.
In addition, the accumulated experience
and expertise of the technical team
provides the specifier with informed
guidance when dealing with demanding
applications and a specially developed
software programme is employed to
achieve project specific calculations.
Kalzip system - a unique proposition
Kalzip, now provides one source of design,
manufacture, supply and controlled
installation for the external building
envelope. By working as a dedicated
partner with the design and project team
to test buildability, provide design solutions
and technical support and to guarantee
the quality of materials and workmanship
at every stage, we are offering an
unbeatable proposition.
In addition to Kalzip standing seam roofing,
the brand now embraces:
Integrated facades
Louvres and solar shading
Smoke ventilation products
Bespoke fabrications - flashings,
rainwater goods, infill panels, etc
To find out more, contact:
+65 6768 9081
The Kalzip aluminium standing seam
roofing system is established as a world
leader with more than 60 million square
metres installed over the past 30 years -
an unbeatable track record of performance.
With thousands of Kalzip roofs now
entering their fourth decade, the
outstanding durability of the system has
been proven in all kinds of conditions -
from typhoons in Asia Pacific through to
heavy snow loading in northern Europe
and the most corrosive urban, industrial
and marine environments in the UK, France
and Germany.
Kalzip
Structural
06
Kalzip structural deck and cassette
For enhanced acoustic absorption, decking
sheets and casettes can both be perforated
and each system can support mass, such
as increased insulation or board, which
may be introduced for more rigorous
acoustic specifications. See page 21 for
more detail on acoustic performance.
Decking sheets can be smooth, crimp or
arch curved. Both decking and cassette
can be supplied polyester coated in any
BS/RAL colour. For buildings with extreme
temperature variations, a very effective
anti-condensation coating can also be
applied.
This brochure presents the options
available for the inner skin of the Kalzip
system covering:
Kalzip steel/aluminium structural
deck
Kalzip steel/aluminium structural
cassette
With a choice of steel or aluminium, a
selection of profiles, gauges and sheet
lengths this range of products has been
developed to extend the versatility of
Kalzip, making it suitable for a wide range
of applications.
As a general rule, steel is cost effective
and provides the optimum in loading and
spanning capability; whereas aluminium
offers exceptional durability in buildings
with high humidity levels such as swimming
pools and wet industrial process plants,
e.g. paper mills.
Where structural deck and cassette are
installed there is a reduced requirement
for secondary steelwork the sheets span
between main steel rafters with the Kalzip
outer sheet being fixed either directly to
the decking or onto top hat sub-purlins
rivetted to the decking.
For any requirements not covered by the
specifications detailed in this brochure,
please contact our technical department.
Kalzip structural deck provides an
economical solution for long span
installations. Structural cassette, whilst
also suitable for long spans, have the
additional benefit of providing a clean,
flat interior surface with no visible fixings.
Where required, for exceptionally long
spans, both decking and cassette can be
extended by the introduction of special
sections within the profiles.
0.71, 0.96, 1.21 & 1.46
0.75, 1.00, 1.25 & 1.50
Approx. 12000
85, 135 & 150
EC3 BS EN 1993-1-3
Hot-dip zinc coating (Z275) to BS EN 10346:2009
Paint finish
RAL 9002
Kalzip structural deck materials and finishes
Kalzip structural decking sheets are
manufactured from high grade steel to
BS EN 10346:2009 or aluminium alloy.
Standard finishes for decking sheets,
available on a short lead time are:
Hot-dip galvanised, natural finish. Ideal
for situations where the deck is not
visible or where visual appearance is
not critical.
White polyester coated on hot-dip
galvanised substrate. This finish is
highly durable, resists scratching and
has good formability, suitable for
exterior soffits.
A wide range of special colours can be
supplied subject to order quantity and
extended delivery. Alternative coatings
such as PVdF or double-side polyurethane
are available to suit particular
specifications, e.g., swimming pools and
wet industrial processes.
Materials
Dimensions (mm)
Steel Aluminium
Base metal thickness, BMT
Nominal thickness, NT
Profile length, L (mm)
Profile height, H (mm)
Load bearing capacity
Surface finishes
Metallic coating
Non-metallic coating
Colours
1.00, 1.25 & 1.50
Approx. 12000
85, 135 & 150
EC9 BS EN 1999-1-4
-
Paint finish
07
Kalzip
Structural
* Base metal thickness is the thickness of the metal substrate only. It does not include the surface finishes.
* Nominal thickness = BMT + Metallic Coating
Supreme Court, Singapore
Kalzip
Structural
08
Kalzip structural deck section properties
Kalzip SD 85/280
119.5 160.5
280
1120
40
8
4
.
5
t
R
5
Product specifications
Spans generally up to 4m
Cover width 1,120mm
Max. length 12.0m
Nominal thickness 0.75mm to 1.50mm
Material Section Properties - SD 85/280
Narrow flange under compression (mid span)
Bending moment
M
c, Rd
(kNm/m)
5.58
7.85
10.17
12.38
Effective moment
of inertia, I
eff
(cm
4
/m)
79.71
118.02
159.15
196.00
Reaction capacity at intermediate,
R
w, Rd
(kN/m)
Minimum support width of 40mm
12.05
22.27
35.33
51.16
Note:
1. Material & section properties for aluminium are calculated on project basic.
2. Reaction capacity at end support is R
w, Rd
/2.
3. Section properties are calculated to EC3 BS EN 1993-1-3:2006.
Wide flange under compression (mid span)
Bending moment
M
c, Rd
(kNm/m)
4.58
7.07
9.67
11.89
Effective moment
of inertia, I
eff
(cm
4
/m)
79.19
117.58
156.83
191.47
R
w, Rd
(kN/m)
9.42
16.95
26.79
39.15
* Nominal thickness = BMT + Metallic coating
Non-standard item
Base
metal
thickness,
BMT (mm)
0.71
0.96
1.21
1.46
Yield
strength
F
y
(N/mm
2
)
320
320
320
320
Base
metal
thickness,
BMT (mm)
0.71
0.96
1.21
1.46
Weight, w
(kg/m
2
)
7.88
10.51
13.14
15.77
Nominal
thickness,
NT (mm)
0.75
1.00
1.25
1.50
Nominal
thickness,
NT (mm)
0.75
1.00
1.25
1.50
09
Kalzip
Structural
145 165
310
930
43
1
3
7
t
Kalzip SD 135/310
Cover width 930mm
Max. length 12.0m
Bending moment
M
c, Rd
(kNm/m)
9.32
13.34
17.14
21.00
Effective moment
of inertia, I
eff
(cm
4
/m)
199.07
300.83
397.97
500.25
R
w, Rd
(kN/m)
11.00
21.97
34.62
49.93
Note:
w, Rd
/2.
Bending moment
M
c, Rd
(kNm/m)
7.31
11.24
15.41
19.26
Effective moment
of inertia, I
eff
(cm
4
/m)
211.88
313.23
418.86
517.22
R
w, Rd
(kN/m)
9.00
16.14
25.43
37.01
Non-standard item
Base
metal
thickness,
BMT (mm)
0.71
0.96
1.21
1.46
Yield
strength
F
y
(N/mm
2
)
320
320
320
320
Base
metal
thickness,
BMT (mm)
0.71
0.96
1.21
1.46
Weight, w
(kg/m
2
)
9.50
12.66
15.83
18.99
Nominal
thickness,
NT (mm)
0.75
1.00
1.25
1.50
Nominal
thickness,
NT (mm)
0.75
1.00
1.25
1.50
Kalzip
Structural
10
110 170
280
840
40
1
5
5
t
R
6
Kalzip SD 150/280
Cover width 840mm
Max. length 12.0m
Bending moment
M
c, Rd
(kNm/m)
10.85
16.27
21.56
26.51
Effective moment
of inertia, I
eff
(cm
4
/m)
273.36
395.60
519.11
656.86
R
w, Rd
(kN/m)
11.14
21.78
35.58
52.46
Note:
w, Rd
/2.
Bending moment
M
c, Rd
(kNm/m)
10.68
16.28
21.74
26.83
Effective moment
of inertia, I
eff
(cm
4
/m)
318.80
467.13
612.19
749.12
R
w, Rd
(kN/m)
10.82
20.05
32.81
49.90
Non-standard item
Base
metal
thickness,
BMT (mm)
0.71
0.96
1.21
1.46
Yield
strength
F
y
(N/mm
2
)
320
320
320
320
Base
metal
thickness,
BMT (mm)
0.71
0.96
1.21
1.46
Weight, w
(kg/m
2
)
10.52
14.02
17.52
21.03
Nominal
thickness,
NT (mm)
0.75
1.00
1.25
1.50
Nominal
thickness,
NT (mm)
0.75
1.00
1.25
1.50
Curving
Decking profile can be naturally curved
longitudinally to the radii shown in the
table. It can also be curved in transverse
direction as per the picture shown above.
Please contact our technical department
for information.
Minimum natural longtitude curving radii (m) of decking profiles
Profile
Radii
SD85/280
130
SD135/310
200
SD150/280
220
Penetrations
Small openings
Section A-A
Large openings
Section B-B
Penetrations less than 400 x 400mm
Steel channel both sides of opening
Penetrations greater than 400 x 400mm
Steel channel both sides of opening and
transverse steel channels between rafters
11
Kalzip
Structural
Kalzip
Structural
12
Side laps
Profile
SD85/280
SD135/310
SD150/280
Standard side lap arrangement
1120
930
840
Effective cover width
Kalzip Standard lap
SD85/280
End laps
In order to optimise the spanning capability
of the decking profiles it is sometimes
necessary to introduce non-standard
end-lap arrangements.
Standard end-lap arrangement Extended end-lap arrangement
Supported end-lap arrangement Gerber method - used to simulate multi-
span conditions
Where decks are required for diaphragm or stressed skinned functions we recommend
that you contact our technical department in order to clarify the fixing frequency and
boxing in of the end and side lap details. Note there are limitations when using perforated
steel decks, or any aluminium deck for stressed skin.
13
Kalzip
Structural
Fixings
Kalzip fastener for steel decking
Detail Application Frequency Fastener type Max. clamping
length, mm
SFS
fastener code
Base Thickness,
mm
Structural steel
decking sheet to
mild steel rafters/
purlins
As per design
requirements
5.5mm dia. Self drilling t = 1.5 - 5.0
t = 4.0 - 14.0
t = 2 - unlimited
12
14
15
SD5-H15-5.5x25
SD14-H15-5.5x30
TDB-S-S16-6-6.3x25 6.3mm dia. Self-tapping
Structural steel
decking sheet
side-lap stitching
As per design
requirements
4.8mm dia. Self drilling t = < 2 2 SL2-4.8x20
Structural steel
decking sheet
end-lap stitching
As per design
requirements
Mild steel sub-
purlin to structural
decking
As per design
requirements
6.0mm dia. Self drilling t = 0.6 - 3.8mm 2 - 4 SL3/2-5-S-SV16-6.0x27
Kalzip Advanced
E-clip/ST-clip with
5mm thk. thermal
pad to structural
steel decking
As per design
requirements
5.8mm dia. Self drilling
t = 1.2 - 2.0mm
t = 0.7 - 1.2mm
t = 1.3 - 3.2mm
18
6 - 18
6 - 13
SX2/18-A16-5.8x35
SDK2-S-377-6.0x35
SDK3-S377-6.0x30
Kalzip Advanced
E-clip/ST-clip with
5mm thk. thermal
pad to sub-purlin
As per design
requirements
t = 1.2 - 2.0mm
t = 1.3 - 3.2mm
18
6 - 13
SX2/18-A16-5.8x35
SDK3-S377-6.0x30
Kalzip fastener for aluminium decking
length, mm
SFS
fastener code
Base Thickness,
mm
Structural alu
decking sheet to
mild steel
rafters/purlins
As per design
requirements
t = 4.0 - 14.0
t = 2 - unlimited
8
12
15
SX5/8-S16-5.5x33
SX14/12-S16-5.5x40
Structural alu
decking sheet
side-lap stitching
As per design
requirements
4.8mm dia. Self drilling 2 SL2-S-S14-4.8x22
Structural alu
decking sheet
end-lap stitching
As per design
requirements
Alu sub-purlin to
structural alu
decking
As per design
requirements
6.0mm dia. Self drilling 2 - 4 SL3/2-5-S-SV16-6.0x27 t = 0.6 - 4.8
Kalzip Advanced
E-clip/ST-clip with
5mm thk. thermal
pad to structural
alu decking
As per design
requirements
6.0mm dia. Self drilling 6 - 18 SDK2-S-377-6.0x35 t = 0.9 - 2.5
Kalzip Advanced
E-clip/ST-clip with
5mm thk. thermal
pad to alu sub-
purlin
As per design
requirements
6.0mm dia. Self drilling 6 - 18
6 - 13
SDK2-S-377-6.0x35
SDK3-S-377-6.0x30
t = 0.9 - 2.5
t = 2.0 - 3.2
Notes:
1. Above information is only for reference. Any structural design of fasteners should contact APAC technical team.
2. Tool accessory - DS-K265 socket is required for SDK type fastening
Kalzip
Structural
14
Deck system details
Kalzip Standing seam on Kalzip
structural decking with solid
board
Kalzip standing seam sheet
Insulation
Advanced E clip/ ST clip
Vapour control layer
Solid board
Kalzip structural decking
1
2
3
4
5
6
1
2
3
4
5
6
structural decking
Insulation
1
2
3
4
5
1
2
3
4
5
structural decking with top hat &
solid board
Insulation
Top hat
Solid board
1
2
3
4
5
6
7
1
2
3
4
5
6
7
15
Kalzip
Structural
Suitable for both roof and wall applications,
Kalzip structural cassette are available in
both aluminium and steel and are available
as a tested and proven alternative lining
element for the Kalzip standing seam
system. With good strength and stability,
Kalzip structural cassettes are suitable for
long span applications and there is also a
reduced requirement for structural
steelwork.
Once in position the interior face of
the cassette provides a clean and pleasing
appearance with no visible fixings.
For increased spanability a special
section can be inserted into the side lap
of the cassette.
Structural cassette materials and
finishes
Kalzip structural cassette are manufactured
from high grade steel to BS EN 10346 or
from aluminium alloy.
Perforated versions are available where
acoustic absorption is required. The sheets
also have the strength to support the
introduction of additional mass such as
particle board or plaster board where there
is a requirement for good sound reduction.
For further details, please refer to the
acoustic section, or contact our technical
department.
Standard finishes for cassette, available
on a short lead time are:
Hot-dip galvanised, natural finish. Ideal
for situations where the cassette is not
visible or where visual appearance is
not critical.
White polyester coated on hot-dip
galvanised substrate. This finish is highly
durable, resists scratching and has
good formability, suitable for
exterior soffits.
Alternative perforation patterns and sizes
are available to suit specific requirements.
Perforated cassette will improve the
acoustic conditions within a building by
helping to optimise reverberation times.
Furthermore, the cassette can contribute
to noise reduction and noise containment
within the building by the inclusion of mass
above the cassette such as particle board
or plaster board and the inclusion of air
spaces within the system. If the application
requires, the system can be configured
for both acoustic absorption and noise
reduction. To obtain the correct
specification for precise acoustic
requirements, please contact our
technical department.
Product advantages
Capable of spanning up to 6m
between trusses
Eliminates the need for purlins
Concealed fixing
Provides smooth internal finish
eliminating the need for a seperate
ceiling
Kalzip structural cassette
Materials
Dimensions (mm)
Steel Aluminium
Base metal thickness, BMT
Nominal thickness, NT
Profile length, L (mm)
Profile height, H (mm)
Load bearing capacity
Surface finishes
Metallic coating
Non-metallic coating
Colours
0.71, 0.96, 1.21 & 1.46
0.75, 1.00, 1.25 & 1.50
Approx. 12000
100 & 145
EC3 BS EN 1993-1-3
Hot-dip zince coating (Z275) to BS EN 10346:2009
PVdF & Polyester
RAL standard colours in accordance with the Kalzip colour chart, special colours available
on request
1.00, 1.25 & 1.50
Approx. 12000
100 & 145
EC9 BS EN 1999-1-4
-
PVdF, Polyester & Stucco embossed
Kalzip
Structural
16
Kalzip structural cassette section properties
30
600
9
9
B
A
33
1
0
0
Kalzip SC 100/600
Cover width 600mm
Max. length 12.0m
Material Section Properties - SC 100/600
Bending
moment, M
c, Rd
(kNm/m)
1.97
3.77
6.21
8.17
Moment
of inertia,
I (cm
4
/m)
126.64
177.14
224.33
271.88
Reaction capacity at
intermediate, R
w, Rd
(kN/m)
5.46
9.59
14.79
21.00
Note:
w, Rd
/2.
Bending
moment, M
c, Rd
(kNm/m)
2.13
3.39
4.86
6.53
Moment of inertia,
I (cm
4
/m)
77.97
110.56
145.22
181.20
intermediate, R
w, Rd
(kN/m)
5.46
9.59
14.79
21.00
Non-standard item
Base
metal
thickness,
BMT (mm)
0.71
0.96
1.21
1.46
Yield
strength
F
y
(N/mm
2
)
320
320
320
320
Base
metal
thickness,
BMT (mm)
0.71
0.96
1.21
1.46
Weight, w
(kg/m
2
)
8.69
11.58
14.47
17.37
Nominal
thickness,
NT (mm)
0.75
1.00
1.25
1.50
Nominal
thickness,
NT (mm)
0.75
1.00
1.25
1.50
17
Kalzip SC 145/600
30
600
1
4
4
B
A
33
1
4
5
Cover width 600mm
Max. length 12.0m
Kalzip
Structural
Material Section Properties - SC 145/600
Bending
moment, M
c, Rd
(kNm/m)
3.72
6.79
9.55
12.52
Moment
of inertia,
I (cm
4
/m)
283.89
395.38
501.92
609.89
intermediate, R
w, Rd
(kN/m)
5.48
9.64
14.78
21.00
Note:
w, Rd
/2.
Bending
moment, M
c, Rd
(kNm/m)
3.38
5.28
7.61
10.27
Moment of inertia,
I (cm
4
/m)
181.73
256.87
337.63
421.40
intermediate, R
w, Rd
(kN/m)
5.48
9.64
14.78
21.00
Non-standard item
Base
metal
thickness,
BMT (mm)
0.71
0.96
1.21
1.46
Yield
strength
F
y
(N/mm
2
)
320
320
320
320
Base
metal
thickness,
BMT (mm)
0.71
0.96
1.21
1.46
Weight, w
(kg/m
2
)
9.64
12.85
16.06
19.27
Nominal
thickness,
NT (mm)
0.75
1.00
1.25
1.50
Nominal
thickness,
NT (mm)
0.75
1.00
1.25
1.50
Kalzip
Structural
18
Cassette system details
structural cassette with top hat
(Diagonally)
Insulation
Top hat
1
2
3
4
5
6
1
2
3
4
5
6
structural cassette with top hat
(perpendicular to cassette)
Insulation
Top hat
1
2
3
4
5
1
2
3
4
5
structural cassette with solid
board
Insulation
Solid board
1
2
3
4
5
6
1
2
3
4
5
6
6
6
19
Kalzip
Structural
Fixings
Kalzip fastener for steel cassette
length, mm
SFS
fastener code
Base Thickness,
mm
Structural steel
cassette sheet to
mild steel
rafters/purlins
As per design
requirements
t = 4.0 - 14.0
t = 2 - unlimited
12
14
15
SD5-H15-5.5x25
SD14-H15-5.5x30
Structural steel
cassette sheet
side-lap stitching
As per design
requirements
Structural steel
cassette sheet
end-lap stitching
As per design
requirements
Mild steel sub-
purlin to structural
cassette
As per design
requirements
4.8mm dia. Alu bulb-tite
rivet with EPDM washer
t = 0.6 - 3.8mm 2 - 4
1.5 - 6.3
1.2 - 9.5
SL3/2-5-S-SV16-6.0x27
RV6604-6-4W
RV6603-9-6W
Kalzip Advanced
E-clip/ST-clip with
5mm thk. thermal
pad to structural
steel cassette
As per design
requirements
t = 1.2 - 2.0mm
t = 0.7 - 1.2mm
t = 1.3 - 3.2mm
18
6 - 18
6 - 13
SX2/18-A16-6.3x35
SDK2-S-377-6.0x35
SDK3-S377-6.0x30
Kalzip Advanced
E-clip/ST-clip with
5mm thk. thermal
pad to sub-purlin
As per design
requirements
t = 1.2 - 2.0mm
t = 1.3 - 3.2mm
18
6 - 13
SX2/18-A16-6.3x35
SDK3-S377-6.0x30
Notes:
1. Above information is only for reference. Any structural design of fasteners should contact APAC technical team.
2. Tool accessories - Power Bird Rivetting is required for rivet type fastening & DS-K265 socket is required for SDK type fastening
Kalzip fastener for aluminium cassette
length, mm
SFS
fastener code
Base Thickness,
mm
Structural alu
cassette sheet to
mild steel
rafters/purlins
As per design
requirements
t = 4.0 - 14.0
t = 2 - unlimited
12
14
15
SX5/8-S16-5.5x33
SX14/12-S16-5.5x40
Structural alu
cassette sheet
side-lap stitching
As per design
requirements
Structural alu
cassette sheet
end-lap stitching
As per design
requirements
Alu sub-purlin to
structural cassette
As per design
requirements
t = 0.6 - 3.8mm 2 - 4
1.5 - 6.3
1.2 - 9.5
SL3/2-5-S-SV16-6.0x27
RV6604-6-4W
RV6603-9-6W
Kalzip Advanced
E-clip/ST-clip with
5mm thk. thermal
pad to structural
alu cassette
As per design
requirements
6.0mm dia. Self drilling t = 0.9 - 2.5mm 6 - 18 SDK2-S-377-6.0x35
Kalzip Advanced
E-clip/ST-clip with
5mm thk. thermal
pad to alu sub-
purlin
As per design
requirements
6.0mm dia. Self drilling t = 0.9 - 2.5mm
t = 2.0 - 3.2mm
6 - 18
6 - 13
SDK2-S-377-6.0x35
SDK3-S-377-6.0x30
Kalzip
Structural
20
Acoustics - decking & cassette
Kalzip structural decking sheets are available
perforated to provide sound absorption
performance. Alternative perforation patterns and
sizez are available to suit specific requirements.
Perforated decking & cassette will improve
the acoustic conditions within a building
by helping to optimise reverberation times.
Furthermore, the decking & cassette sheets
can contribute to noise reduction and noise
containment within the building by the
inclusion of mass above the decking or
cassette sheet such as particle board or
plasterboard and the inclusion of air spaces
within the system. If the application
requires, the system can be configured
for both acoustic absorption and noise
reduction. To obtain the correct
soecification for precise acoustic
requirements, please contact our
technical department.
Kalzip
decking sheet
85/280
135/310
150/280
100/600
145/600
60
60
60
200
200
35
35
35
35
35
11
9
9
12
11
Perforated
band width
Perforated
area %
Total void
area %
Approx. reduction in
load bearing capacity %
15
12
10
40
30
5mm dia.
8
8
21
Kalzip
Structural
Acoustics - Decking
perforated structural decking
Insulation
Kalzip clip
Top hat
30 mm thk solid board (100 kg/m3)
SD 150/280, 1 mm thk Alu web perforated
1
2
3
4
5
6
7
1
2
3
4
5
6
7
Acoustic absorption coefficient of Kalzip Structural Deck Roof
Cover width 1120mm
Max. length 12.0m
Perforation 5D x 8P, 35%
119.5 160.5
280
1120
40
8
4
.
5
t
A
B
R
5
Kalzip
Structural
22
Perforated decking section properties
Kalzip SD 85/280P
Material & section properties - SD 85/280P 5.0D x 8.0P, 35%
Narrow flange under compression
Bending moment,
Mc,Rd (kNm/m)
4.66
6.50
8.34
10.10
Effective moment
of inertia, Ieff
(cm
4
/m)
67.26
103.62
137.38
167.88
Rw,Rd (kN/m)
12.05
22.27
35.33
51.16
Note:
w, Rd
/2.
Wide flange under compression
Bending moment,
Mc,Rd (kNm/m)
3.36
5.38
7.56
9.32
Effective moment
of inertia, Ieff
(cm
4
/m)
63.10
96.01
130.59
159.80
Rw,Rd (kN/m)
9.42
16.95
26.79
39.15
Base
metal
thickness,
BMT (mm)
0.71
0.96
1.21
1.46
Yield
strength
F
y
(N/mm
2
)
320
320
320
320
Base
metal
thickness,
BMT (mm)
0.71
0.96
1.21
1.46
Weight, w
Non-
perforated
(kg/m
2
)
7.88
10.51
13.14
15.77
Nominal
thickness,
NT (mm)
0.75
1.00
1.25
1.50
Nominal
thickness,
NT (mm)
0.75
1.00
1.25
1.50
Cover width 930mm
Max. length 12.0m
145 165
310
930
43
1
3
7
t
A
B
23
Kalzip SD 135/310P
Kalzip
Structural
Bending moment,
Mc,Rd (kNm/m)
8.18
11.57
14.84
18.18
Effective moment
of inertia, Ieff
(cm
4
/m)
178.40
271.37
359.70
452.97
Rw,Rd (kN/m)
11.00
21.97
34.62
49.93
Note:
w, Rd
/2.
Bending moment,
Mc,Rd (kNm/m)
5.85
9.24
12.67
15.74
Effective moment
of inertia, Ieff
(cm
4
/m)
178.70
270.13
360.2
443.15
Rw,Rd (kN/m)
9.00
16.14
25.43
37.01
Base
metal
thickness,
BMT (mm)
0.71
0.96
1.21
1.46
Yield
strength
F
y
(N/mm
2
)
320
320
320
320
Base
metal
thickness,
BMT (mm)
0.71
0.96
1.21
1.46
Weight, w
Non-
perforated
(kg/m
2
)
9.50
12.66
15.83
18.99
Nominal
thickness,
NT (mm)
0.75
1.00
1.25
1.50
Nominal
thickness,
NT (mm)
0.75
1.00
1.25
1.50
110 170
280
840
40
1
5
5
t
A
B
R
6
Kalzip
Structural
24
Kalzip SD 150/280P
Cover width 840mm
Max. length 12.0m
Bending moment,
Mc,Rd (kNm/m)
9.76
14.77
18.92
23.25
Effective moment
of inertia, Ieff
(cm
4
/m)
243.37
355.33
467.12
592.08
Rw,Rd (kN/m)
11.14
21.78
35.58
52.46
Note:
w, Rd
/2.
Bending moment,
Mc,Rd (kNm/m)
8.40
13.49
18.33
22.7
Effective moment
of inertia, Ieff
(cm
4
/m)
265.97
402.58
534.57
655.52
Rw,Rd (kN/m)
10.82
20.05
32.81
49.90
Base
metal
thickness,
BMT (mm)
0.71
0.96
1.21
1.46
Yield
strength
F
y
(N/mm
2
)
320
320
320
320
Base
metal
thickness,
BMT (mm)
0.71
0.96
1.21
1.46
Weight, w
Non-
perforated
(kg/m
2
)
10.52
14.02
17.52
21.03
Nominal
thickness,
NT (mm)
0.75
1.00
1.25
1.50
Nominal
thickness,
NT (mm)
0.75
1.00
1.25
1.50
25
Kalzip
Structural
Perforated cassette section properties
30
600
9
9
B
A
33
1
0
0
86 184 60 184 86
Cover width 600mm
Max. length 12.0m
Kalzip SC 100/600P
Material & section properties - SC 100/600P 5.0D x 8.0P, 35%
Bending moment,
Mc,Rd (kNm/m)
1.54
2.21
3.02
4.13
Effective moment
of inertia, Ieff
(cm
4
/m)
108.90
152.62
193.99
238.91
Rw,Rd (kN/m)
5.46
9.59
14.79
21.00
Note:
w, Rd
/2.
Bending moment,
Mc,Rd (kNm/m)
1.59
2.40
3.30
4.29
Effective moment
of inertia, Ieff
(cm
4
/m)
65.43
91.68
118.33
146.91
Rw,Rd (kN/m)
5.46
9.59
14.79
21.00
Base
metal
thickness,
BMT (mm)
0.71
0.96
1.21
1.46
Yield
strength
F
y
(N/mm
2
)
320
320
320
320
Base
metal
thickness,
BMT (mm)
0.71
0.96
1.21
1.46
Weight, w
Non-
perforated
(kg/m
2
)
8.69
11.58
14.47
17.37
Nominal
thickness,
NT (mm)
0.75
1.00
1.25
1.50
Nominal
thickness,
NT (mm)
0.75
1.00
1.25
1.50
Kalzip
Structural
26
30
600
1
4
4
B
A
33
1
4
5
86 184 60 184 86
Cover width 600mm
Max. length 12.0m
Kalzip SC 145/600P
Material & section properties - SC 145/600P 5.0D x 8.0P, 35%
Bending moment,
Mc,Rd (kNm/m)
3.02
4.31
5.82
7.79
Effective moment
of inertia, Ieff
(cm
4
/m)
248.60
348.23
444.31
540.53
Rw,Rd (kN/m)
5.48
9.64
14.78
21.00
Note:
w, Rd
/2.
Bending moment,
Mc,Rd (kNm/m)
2.55
3.82
5.31
7.00
Effective moment
of inertia, Ieff
(cm
4
/m)
152.73
212.04
276.93
343.32
Rw,Rd (kN/m)
5.48
9.64
14.78
21.00
Base
metal
thickness,
BMT (mm)
0.71
0.96
1.21
1.46
Yield
strength
F
y
(N/mm
2
)
320
320
320
320
Base
metal
thickness,
BMT (mm)
0.71
0.96
1.21
1.46
Weight, w
Non-
perforated
(kg/m
2
)
9.64
12.85
16.06
19.27
Nominal
thickness,
NT (mm)
0.75
1.00
1.25
1.50
Nominal
thickness,
NT (mm)
0.75
1.00
1.25
1.50
27
Kalzip
Structural
Supreme Court, Singapore
Kalzip structural deck
SD 85/280
119.5 160.5
280
1120
40
8
4
.
5
t
A
B
R
5
Minimum support width is 40mm
(1)
Ultimate limit state - Imposed load where position A under compression at midspan
Single span support
Double span support
Multiple span support
Ultimate limit state - Wind suction where position B under compression at midspan
Single span support
Double span support
Service limit state - Imposed load where position A under compression at midspan
Single span support
Double & multiple span support
Service limit state - Wind suction where position B under compression at midspan
Single span support
Notes:
1. Above load span tables are designed to EC3 BS EN 1993-1-3:2006 by considered stiff bearing length is 10mm.
The definition of stiff bearing length is defined in Section 6.3, BS 1993-1-5:2006.
2. Above calculation is only indicating the member capacity.
3. Minimum yield strength = 320N/mm
2
.
4. BMT - thickness of the metal substrate only
5. The deflection limit of service calculations is L/200 or 30mm whichever is lower.
6. For further detail of design calculation, for example fastening design, stiff bearing greater than
10mm and others, please contact Kalzip Technical Team.
Kalzip
Structural
28
29
Kalzip
Structural
145 165
310
930
43
1
3
7
t
A
B
SD 135/310
(1)
Single span support
Double span support
Single span support
Double span support
Single span support
Single span support
Notes:
2
.
Kalzip
Structural
30
110 170
280
840
40
1
5
5
t
A
B
R
6
SD 150/280
(1)
Single span support
Double span support
Single span support
Double span support
Single span support
Single span support
Notes:
2
.
Kalzip
Structural
31
SD 85/280 P
119.5 160.5
280
1120
40
8
4
.
5
t
A
B
R
5
Single span support
Double span support
Single span support
Double span support
Single span support
Single span support
(1)
Perforation pattern 5D x 8P, 35%
Notes:
2
.
Kalzip
Structural
32
145 165
310
930
43
1
3
7
t
A
B
SD 135/310 P
Single span support
Double span support
Single span support
Double span support
Single span support
Single span support
(1)
Notes:
2
.
Kalzip
Structural
33
110 170
280
840
40
1
5
5
t
A
B
R
6
SD 150/280 P
Single span support
Double span support
Single span support
Double span support
Single span support
Single span support
(1)
Notes:
2
.
Kalzip
Structural
34
SC 100/600
(1)
Single span support
Double span support
Single span support
Double span support
Single span support
Single span support
30
600
9
9
B
A
33
1
0
0
Notes:
2
.
Kalzip
Structural
35
SC 145/600
(1)
Single span support
Double span support
Single span support
Double span support
Single span support
Single span support
30
600
1
4
4
B
A
33
1
4
5
Notes:
2
.
Kalzip
Structural
36
SC 100/600 P
Single span support
Double span support
Single span support
Double span support
Single span support
Single span support
(1)
30
600
9
9
B
A
33
1
0
0
86 184 60 184 86
Notes:
2
.
Kalzip
Structural
37
SC 145/600 P
Single span support
Double span support
Single span support
Double span support
Single span support
Single span support
(1)
30
600
1
4
4
B
A
33
1
4
5
86 184 60 184 86
Notes:
2
.
Kalzip
Structural
38
Example of using load span table
Design Data:
SD profile
Profile base metal thickness
Span condition
= SD 150/280
= 1.46mm
= Single span
Loadings:
Total dead load (included SD selfweight), DL
Live load, LL
Wind pressure, WLp
Wind suction, WLs
= 0.5 kN/m
2
= 0.75 kN/m
2
= 1 kN/m
2
= -2 kN/m
2
Ultimate limit state
Load combination to BS 5950
1.4DL + 1.6LL
1.4DL + 1.4WLp
DL + 1.4WLs
The critical downward load
The critical upward load
= 1.90 kN/m
2
= 2.10 kN/m
2
= -2.30 kN/m
2
= 2.10 kN/m
2
= -2.30 kN/m
2
Service limit state
Load combination to BS 5950
DL + LL
DL + WLs
= 1.25 kN/m
2
= -1.50 kN/m
2
Refering to ultimate limit state - single span table at 4th row:
The maximum allowable span of downward load 2.10 kN/m
2
is 9m
The maximum allowable span of upward load -2.30 kN/m
2
is 9m
Refering to service limit state - single span table at 4th row:
The maximum allowable span of downward load 1.25 kN/m
2
is 7.2m
The maximum allowable span of upward load -1.50 kN/m
2
is 6.8m
As summarized, the maximum allowable span of above loadings is 6.8m which the deflection
is the limit criteria for this design
Note:
1. The deflection limit L/200 or 30mm whichever is lower used to check the downward case
2. The deflection limit L/200 is used to check the upward case
3. The load span tables are only for preliminary dimensioning and do not replace the required
static proof.
Kalzip around the world
39
Kalzip
Structural
Kalzip international
Changes within the construction industry
have led Kalzip to develop a dedicated
international team with the commercial
and technical experience to support and
service customer requirements on a
global scale.
A changing industry
An increase in global relationships has
taken design and construction to a new
level where architects, installation
contractors and construction sites can be
based in three completely separate
countries. Where this occurs the Kalzip
international team work closely with their
regional colleagues and each of the project
specialists to offer their service and support
through all stages of design, tender
and construction.
Benefitting design teams worldwide
Bringing together a wealth of experience
over a range of disciplines, the Kalzip
international team ensures that all the key
stages in designing, tendering, securing
and delivering the project are addressed.
Tailoring specifi cations precisely to the
customers requirements, Kalzip provides
assistance and guidance with calculations,
local building standards, climate
considerations, logistics, and installation.
All these are complex yet fundamental
requirements, and ones that form the basis
of the international team in supporting the
project from concept to completion. With
each project there is a clear direction with
established levels of responsibility and
focus. Lines of communication are
improved and every project is monitored
and progressed on all fronts with regional
differences and language considerations
taken into account.
For further information email:
international@kalzip.com
Kalzip
Structural
40
An impressive list of international projects
stand testament to Kalzips ability to perform
in a wide array of applications and conditions
Project: Student Halls of Residence, Osijek, Croatia
Architect: Arvum Teh
41
Kalzip
Structural
1. Agora Theatre
Lelystad, The Netherlands
2. Science Museum
Valencia, Spain
3. Spencer Street Station
Melbourne, Australia
4. University Federal Credit Union
Texas, USA
5. DELL Call Centre
Montpellier, France
6. Motorway Inn
Quinto, Switzerland
7. BMW
Leipzig, Germany
8. Barajas Airport
Madrid, Spain
9. Fashion Centre
Almere, The Netherlands
10.Taipei Arena
Taipei, Taiwan
1. 2.
3. 4. 5.
6.
7. 8.
9. 10.
11.Millennium Grandstand
Nad Al Sheba Dubai
12.Leon van Gelder College
Groningen, The Netherlands
13.Wrth Offices
Den Bosch, The Netherlands
14.Mumbai T1B Domestic Airport
Mumbai, India
15.Foshan Lingnan Pearl Stadium
Foshan, China
16.Nanjing Olympic Centre
Nanjing, China
17.Mapo Waste Incinerator
Seoul, South Korea
18.Exhibition Hall 3
Frankfurt, Germany
19.AsiaWorld Expo
Hong Kong
20.National Grand Theatre
Beijing, China
11. 13.
14. 15.
16.
17. 18.
19. 20.
Kalzip
Structural
42
12.
43
The Kalzip Business Unit forms part of the
Distribution and Building Systems Division. With
independent sites in Germany, Belgium, France,
United Kingdom, Singapore, China, Portugal and
Spain, as well as, 20 sales and representative offices
the world over, the Business Unit produces roof and
wall cladding systems under the trademark Kalzip.
Kalzip was first launched onto the market in 1968.
Since then over 70 million square metres of Kalzip
standing seam profiled sheets have been fitted to
roofs and facades. The low weight, malleability and
durability of the aluminium have made it a leading
product that also lends itself to the creation of
unusual architectural forms. In this way, Kalzip
continues to open up new technical and
aesthetic horizons.
Please ask for further information without obligation.
Take advantage of our
wealth of experience and the
comprehensive range of
Kalzip
services available
Kalzip
Structural
www.kalzip.com
While care has been taken to ensure that the
information contained in this brochure
is accurate, neither Tata Steel Europe Limited
nor its subsidiaries accept responsibility or
liability for errors or information which is found
to be misleading.
Copyright 2010
Kalzip Asia Pte Ltd
English
Australia
Kalzip Australia
Unit 1, 66-74 Micro Circuit
Dandenong South, Victoria 3175
Australia
T: +61 3 8762 5506
F: +61 3 8762 5549
sales.au@kalzip.com
China
Kalzip (Guangzhou) Limited
Suite 2310, North Tower The Hub
1068 Xin Gang East Road
Haizhu District
Guangzhou, China 510335
T: +86 20 8904 7408
F: +86 20 8923 1863
sales.cn@kalzip.com
Singapore
Kalzip Asia Pte Ltd
25 Pioneer Crescent
Singapore 628554
T: +65 6768 9081
F: +65 6898 9374
sales.sg@kalzip.com
Hong Kong
Kalzip Asia Pte Ltd
Unit 17-18, 7/F., Delta House
3 On Yiu Street, Siu Lek Yuen
Shatin, N.T.
Hong Kong
T: +852 2887 5277
F: +852 2234 6739
sales.hk@kalzip.com
India
Corus India Pvt. Ltd
310, 3rd Floor, Vipul Agora,
M.G. Road, Gurgaon
Haryana - 122002
India
T: +91 124 4848 800
F : +91 124 4848 801
sales.in@kalzip.com
Taiwan
Kalzip Asia Pte Ltd
5F., No.1-10, Lane 174
Huaide St., Banqiao City
Taipei County 220
Taiwan (R.O.C.)
T: +886 2 2257 1418
F: +886 2 2257 9458
sales.tw@kalzip.com

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