Professional Documents
Culture Documents
Hand tools Nagaur Textile Pali Ceramics Morbi Oil mills Alwar
Glass Firozabad
Refractories Thangarh Chemicals Ahmedabad Brass Jamnagar Foundry Indore Textiles Surat Dairy Gujarat Chemicals Vapi Rice mills Warangal
Galvanizing & wire drawing Howrah Brass Bhubaneshwar Rice Ganjam < 10000 toe/year 10000 100000 toe/year 100000 500000 toe/year > 500000 toe/year
Textiles Solapur
Refractories E&W Godavari Ice making Bhimavaram Foundry Belgaum Tobacco Karnataka, Andhra Pradesh
Machine tools Bangalore Rice mills Vellore Foundry Coimbatore Brass Nachiar Koil Textiles Tirupur Coir Alleppey
Agence Franaise de Dveloppement (AFD) Bureau of Energy Efficiency (BEE) French Environment & Energy Management Agency (ADEME) The Energy and Resources Institute (TERI)
Background
The micro, small and medium enterprises (MSME) sector plays a vital role in the Indian economy. It contributes to about 45% of manufacturing output and 40% of exports. MSMEs generally use inefficient technologies and practices. One of the important MSME development programs under the Government of India is the BEE-SME program initiated during the 11th Five Year Plan period (20072012), implemented by the Bureau of Energy Efficiency (BEE). Using the data from various reports prepared under the programme as well as other projects, a study was carried out to analyse the energy consumption in different MSME clusters. The objective of the study is to benchmark the specific energy consumption (SEC) in each of the clusters, and initiate the construction of the overall picture of energy consumption for the MSME sector.
Total energy consumption of 36 clusters is 7.3 mtoe Total energy consumption of 4 sub-sectors at national level (brick, dairy, iron foundries and tobacco) is 12.6 mtoe 6 sub-sectors, namely brick, dairy, ceramics & refractories, sponge iron, textile, and tobacco account for more than 1 mtoe each.
SEC analysis shows wide distribution in clusters The analysis suggests probable high potential for energy savings while moving the highest SEC toward the best ones or, at least, toward the average value.
0.5
2.0
2.5
0.05
0.1
0.25
>0.3
0.5
2.0
2.5
Median Average
0.12
0.014
Average 1.36 0.73 1.19 0.10 0.08 0.08 0.04 0.028 0.23 0.20 0.19 0.10 0.05 0.74 0.90 0.20 0.09 0.52 0.69 0.55 0.44 0.003 0.097 0.147 0.069 0.058 0.075 0.058 0.10 0.04 0.008 0.45 0.37 0.088 0.003 0.063 0.70 0.70 0.50 0.34 0.40 0.07 1.02 0.63 0.02 0.34
Maximum 2.08 0.96 2.75 0.19 0.11 0.14 0.19 0.033 0.68 0.28 0.59 0.35 0.06 1.76 1.19 0.47 0.10 1.06 1.54 2.76 1.98 0.007 0.21 0.167 0.093 0.067 0.11 0.067 0.17 0.07 0.013 1.05 0.48 0.143 0.004 0.086 0.82 0.82 0.60 1.58 1.26 0.31 2.06 0.92 0.04 0.38
0.46 0.29 0.25 0.08 0.06 0.03 0.01 0.024 0.07 0.12 0.08 0.005 0.04 0.10 0.67 0.17 0.08 0.01 0.03 0.01 0.02 0.002 0.009 0.127 0.045 0.048 0.043 0.048 0.03 0.01 0.001 0.06 0.26 0.036 0.001 0.053 0.64 0.58 0.40 0.07 0.02 0.49 0.23 0.01 0.30
59,586 1,022,705
Ice blocks Kraft paper Rice Rice Raw rice Parboiled rice Sponge iron Coal based Natural gas based Towels and blankets Compacting Dyeing and bleaching Washing, heat setting and drying Knitting
3,978 103,066 1,248 113,688 21,510 1049752 68,838 19,200 1,592,566 817,965
Glass
Firozabad
Glass products
287,905
Analysis primarily based on data collected under the BEE-SME program (2007-12)
Sector-specific technologies
200000 toe/year
Cross-cutting technologies
400000
Boilers Electric motors & drives Cogeneration Hot water generators Pumps 0 100000 toe/year 200000
Impact assessment
An impact assessment of energy audits was conducted on random basis. Although the importance of EE has been recognized by majority of the units, the implementation status of EE measures by individual units remains low. This may be attributed to a number of barriers such as non-availability of technologies, lack of local service providers (LSPs), poor technical capacities of MSMEs, and the gap existing between banks and MSME units in availing loans.