Fainger Leser Catalogue' 11

Capacity Testing of Valves Bullets for storing Air under 100 bar pressure
CNC machines for machining Castings & Bars
High Pressure Air Compressors
Bullets for storing Air under 50 bar pressure CNC machines for machining Castings & Bars
Index
SECTION LIST No. DESCRIPTION
GENERAL INFORMATION
PAGE No.
1 2
General Information Selection of Valve Types
1/01, 1/02 1/03
VALVE TYPE FL 441 (STANDARD PRESSURE SERIES) 1 2 Method of Model Numbering General Arrangement & Assembly Drawing Standard Materials Overall Dimensions Discharge Capacities Accessories Instructions for Installation 2/01 2/02, 2/03 2/04 2/05 2/06, 2/07, 2/08 2/09 to 2/12 2/13 to 2/16
2 3 4
3 4 5 6 7
VALVE TYPE FL 441 (HIGH PRESSURE SERIES) 1 2 3 4 5 6 7 Method of Model Numbering General Arrangement Drawing Standard Materials Overall Dimensions Discharge Capacities Accessories Instructions for Installation 3/01 3/02 3/03 3/04 3/05, 3/06 Refer to 2/09 to 2/12 Refer to 2/13, 2/14, 2/15
VALVE TYPE FL 459 SERIES 1 2 3 4 5 6 7 Method of Model Numbering General Arrangement & Assembly Drawing Standard Materials Discharge Capacities Overall Dimensions Accessories Instructions for Installation 4/01 4/02, 4/03 4/04, 4/05 4/05 Refer to 6/09, 6/10 Refer to 2/13, 2/14, 2/15
FAINGER LESER 2011
Index
SECTION LIST No. DESCRIPTION
VALVE TYPE FL 539 SERIES 1 2 Method of Model Numbering General Arrangement & Assembly Drawing Standard Materials Overall Dimensions Discharge Capacities Instructions for Installation VALVE TYPE FL 549 SERIES 1 2 Method of Model Numbering General Arrangement & Assembly Drawing Standard Materials Overall Dimensions Discharge Capacities Accessories Instructions for Installation SIZING OF SAFETY VALVES 1 Sizing Calculations Acc. to AD-Merkblatt 2000-A2, ISO 4126 Sizing Calculations Acc. to ASME Sec. VIII, Div. 1/API RP 520 Sizing Calculations Acc. to IBR 1950 Standard Specification Sheet APPROVALS 8/01 to 8/06 7/01 7/02, to 7/06 7/07 7/08 6/01 6/02, 6/03, 6/04 6/05 6/06 6/07 6/09, 6/10 Refer to 2/13, 2/14, 2/15 5/01 5/02, 5/03 5/04, 5/01 5/05 Refer to 2/13, 2/14 & 2/16
PAGE No.
5 6 7 8 9 10
II
3 4 5 6
3 4 5 6 7
2 3 4
CAPACITY TESTING FACILITY 9/01 to 9/02
LESER AT A GLANCE 10/01 to 10/04
FAINGER LESER 2011
Gen. Info.
General Information
Safety Valves protect plants of all kinds from impermissible overpressure. They prevent damage to persons, the environment and investments. As the last link in the safety chain, their perfect function must be ensured. The requirements for development, design, production and quality management are correspondingly high. Only comprehensive tests and trials can ensure that Safety Valves will always function perfectly, even under extreme service conditions. Since the inception, FAINGER LESER has been operating micro processor based test lab. for determining the function and characteristics of Valves. Critical components are machined on CNCs to accomplish the demanding requirements placed by the International standards like DIN 3320, ISO 4126, ASME Sec. VIII etc. FAINGER LESER VALVES (P .) LTD., a 100% owned subsidiary of M/s. LESER GmbH & Co. KG, Germany, manufactures .. Safety & Relief Valves as per M/s. LESER Global Standard. They are approved by various International Agencies like TUV, ASME etc. The Valves produced by FAINGER LESER are periodically retested at LESER & ASME certified test laboratory in Germany.
PRODUCT RANGE
FAINGER LESER Valves are Spring Loaded, Full Nozzle type, inlet size 15 mm to 200 mm, set pressures from 0.15 bar g to 440 bar g and are available in ANSI 150, 300, 600 class flanges as standard. FAINGER LESER Valves are suitable for operating temperature from -200 OC to 530 OC. FAINGER LESER Valves are available in various materials like Cast Steel to A 216 Gr. WCB, Stainless Steel to A 351 CF 8, CF 8M, CF 3M, Alloy Steel to A 217 WC6, A 352 LCB, Alloy 20, Monel, Hastelloy 'C' etc. FAINGER LESER Valves are provided with Trim materials like Stainless Steel AISI 316, 304 L, 321, 316 L, 316 Ti, Monel, Hastelloy 'C' etc. & Springs of CS to DIN 1.1200, Alloy Steel to DIN 1.8159/1.7102, SS to DIN 1.4310 etc. Springs are selected according to application. FAINGER LESER Valves generally meet the requirements of the applicable International standards like ASME Section VIII Div. 1/API RP 520, DIN 3320, TRD 421, AD-Merkblatt 2000-A2, ISO 4126, IBR 1950 etc. Great care is needed in the sizing and selection of Safety Valves. The variation in capacity between ISO 4126, ASME Section VIII and AD-Merkblatt 2000-A2 calculations can be up to 3% max. Special valves can be manufactured independently from the applied code, as per customer requirement. We are at your service for this task. For any further information, please contact us. .. FAINGER LESER Valves are type test approved by TUV, Germany, Indian Boiler Regulations (IBR), Chief Controller of Explosives (CCoE), Fluid Control Research Institute (FCRI) etc.
FAINGER LESER Valves are available with following ACCESSORIES to suit the customer specifications and the service conditions: l Stainless Steel Balanced Bellows for varying back pressure or back pressure higher than 15% of set pressure. l Heating jacket for Viscous Fluids. l Soft 'O' ring seating for tight shut off. l Lift stopper for achieving specified capacity. l Test Gag, Packed Lever Cap. l Cooling Spacer.
FAINGER LESER 2011 1/01
Gen. Info.
General Information
It has been always our endeavour to supply Safety & Relief Valves with the advanced manufacturing & testing techniques. In this regard, we take pleasure to state that we are an ISO 9001:2000 certified company and also approved by both statutory inspection agencies such as IBR, CCoE etc. and various Third Party inspection agencies. We have manufactured & supplied so far over the past 16 years in excess of 50,000 Safety & Relief Valves to various user industries for different applications in India & abroad. CNC machines are also employed in the machine shop to ensure precision & accuracy required for the manufacture of Safety & Relief Valves of the highest quality. The microprocessor operated flow characteristic testing facility is used where required to ensure valve operating performance & relieving capacity with air as the test medium. The main ADVANTAGES of FAINGER LESER Valves are: l l l l l l
Universal, without changing trim applicable for steam/gas or liquid service, simple and user friendly in construction. No hassles of adjusting complicated Blowdown rings, because of fixed Blowdown type. Blowdown, in general not exceeding the limits of valves with adjusting ring(s). Higher capacity possible per size; for smaller API/ASME capacities lift stopper is used. Spring loaded valve as a standard for pressures as low as 0.15 bar g. Valve capacity & performance test, in-house by computer controlled test facility within its range.
Pressure level relation according to ASME Sec. VIII

Pressure vessel requirement vs. typical characteristic of safety valve
Maximum Allowable Working Pressure Maximum Allowable Accumulation Pressure single valve Maximum Allowable Accumulation Pressure fire case
Lift [%]
100
Operating Pressure
80 Relieving Pressure 60 Popping Pressure Reseating Pressure Set Pressure
40
20
Max. proportional lift range

0 82 84 86 88 90 92 94 96 98 100 102 104 106 108 110
Vessel Pressure 121 [%]
Max. blowdown
Max. overpressure
1/02
FAINGER LESER 2011
Gen. Info.
Selection of Valve Types
Type FL 441 Standard Pressure Series for Steam, Gas or Liquid Service l Full Nozzle, Full Lift Safety Valve l Flanged connections meeting API l l l l
requirements. Size: 25mm (Inlet) to 200mm (Inlet) Pressure Range: 0.15 bar g to 40.0 bar g (max.) (32.0 bar g max. for steam service) IBR approved (C=38) CCoE approved
Type FL 441 High Pressure Series for Steam, Gas or Liquid Service l Full Nozzle, Full Lift Safety Valve l Flanged connections l Size: 25mm (Inlet) to 100mm
(Inlet)
Type FL 459 Series for Steam, Gas or Liquid Service l Modified Nozzle Safety Relief
Valve
l Pressure Range : Maximum upto

400 bar g (for pressure beyond FL 441 std. pr. Series) l IBR approved (C=38) l CCoE approved
l Screwed connections l Size: 20mm & 25mm (Inlet) l Pressure Range: Max upto 440
bar g (for pressure beyond FL 549 series) l IBR approved
Type FL 539 Series for Gas or Liquid Service l l l l l

Modified Nozzle Safety Relief Valve Screwed connections Compact design with light weight construction Size: 15mm (Inlet) Pressure Range: 0.5 bar g to 150 bar g
Type FL 549 Series Safety Relief Valve for Gas, Liquid or Jacket Heating Steam Service. Also for Thermal Relief Application l l l l l l
Modified Nozzle Safety Relief Valve Screwed as well as flanged connections Size: 15mm (Inlet) to 40mm (Inlet) Pressure Range: 0.5 bar g to 250 bar g Special construction possible for further higher Pressure CCoE approved
FAINGER LESER 2011
1/03
Method of Model Numbering

For Valve Type FL 441 SP Series
API TUV H 74 ORIFICE LETTER ACC. TO API 526 D, E F G H J K, L M, N, P Q R T FLOW DIA 'do' ACC. TO TUV 18 23 29 37 46 60 74 92 98 125 165 C C C6 S6 MATERIAL TYPE C6 - CS, ASTM A 216 WCB (SS 316 TRIM) SL - SS, ASTM A 351 CF 3 (SS 316 L TRIM) S5 - SS, ASTM A 351 CF 8 (SS 316 TRIM) S6 - SS, ASTM A 351 CF 8M (SS 316 TRIM) CH - CS, ASTM A 216 WCB (HASTELLOY C TRIM) SH - SS, ASTM A 351 CF 8M (HASTELLOY C TRIM) 6L - SS, ASTM A 351 CF 3M (SS 316 L TRIM) HS - ASTM A 217 GR. WC6 (SS 316 TRIM) LS - ASTM A 352 GR. LCB (SS 316 TRIM) AY - ALLOY - 20 (ALLOY - 20 TRIM) HY - HASTELLOY - 'C' (HASTELLOY - 'C' TRIM) SP - SPECIAL C8 - CS, ASTM A 216 WCB (SS 316 L TRIM) 00 - 1 4 22 AA CONNECTION RATING FOR INLET & OUTLET ABC012345ANSI 150 # ANSI 300 # ANSI 600 # OTHER, TO SPECIFY PN 10 PN 16 PN 25 PN 40 PN 64 4 2 X3
FL 441 SP Series
2
MODEL NO. H/CC61224X3 74/CS64AA2 SPECIAL FEATURES/EXTRA ACCESSORIES 'X' FOLLOWED BY THE FOLLOWING NOS. 0 - OTHER, TO SPECIFY 1 - OPEN BONNET 2 - JACKETED TYPE 3 - TEST GAG 4 - 'O' RING DISC 6 - STELLITED NOZZLE & DISC 7 - COOLING SPACER 8 - DRAIN PLUG
CONSTRUCTION TYPE B - BELLOWS C - CONVENTIONAL O - OTHER, TO SPECIFY 0124-
SPRING MATERIAL OTHER, TO SPECIFY CS CD. PLATED HIGH TEMP . ALLOY STAINLESS STEEL
STANDARD ACCESSORIES 0 - OTHER, TO SPECIFY 2 - CLOSED, SCREWED CAP 4 - PACKED LEVER CAP
NOTE
Prefix B is used in the 1st block along with orifice letter/flow dia for IBR (Indian Boiler Regulations) approved valves. Other special material also available. Please check specific quotation for model number
PROCEDURE FOR VALVE SIZING & SELECTION

First refer to Type FL 441, Standard Pressure Series. If the range is insufficient, refer to Type FL 441, High Presure Series. .. Valves manufactured by FAINGER LESER based on DIN design are type tested & approved by the International Agency, TUV (the German Type Test approving Authority) and the local statutory bodies like the CCoE (Chief Controller of Explosives), the IBR (Indian Boiler Regulations Act, 1950) etc. Sizing calculations are according to ASME Sec. VIII Div. 1 / API RP 520 or DIN 3320 / TRD 421, AD-Merkblatt 2000 - A2, ISO 4126, IBR 1950, where applicable. For IBR Valves of FAINGER LESER, the assigned value of constant is: C=38. Relieving capacity of the selected Valve would meet the customer required capacity. Flange rating and center to face dimensions are according to API 526 / DIN 3320. Valves with special connections and different center to face dimensions can also be provided on request. FAINGER LESER Valves are tested for seat leakage according to API 527.
FAINGER LESER 2011
2/01
FL 441 SP Series
Safety Valve with Closed Cap, H2
42
86
85
75
19
54
18
59
16
56 55
14 60 12 57
5 60 1
2/02
C
FAINGER LESER 2011
61
H~
FL 441 SP Series
Assembly of Flanged Spring Loaded Safety Valve

H4 H2
82 81 83 80 45 79 41 44
2
Item 1 5 7 8 9 12 14 16 18 19 46 50 54 55 56 57 59 60 61 74 85 86 91 Part Name Body Seat/Nozzle Disc Guide Bonnet Spindle Split Ring Spring Plate Adjusting Screw Lock Nut Spindle Cap Name Plate Spring Stud Hex. Nut Roll Pin Securing Ring Gasket Ball Pin Lead Seal Seal Wire Securing Ring
42
75
18 19 86 85 56 9 8 60 55
46 91
74
16 12
Cap H2, Gastight 42 Cap H2
54
59
Lifting Device H4, Gastight 41 43 44 45 75 79 80 81 82 83 Lever Cover H4 Lever H4 Lifting Fork Shaft Spacer O-ring Support Ring/Gland Washer Hex. Nut Circlip
57 1
14 61
FAINGER LESER 2011
2/03
FL 441 SP Series
2
TYPE 1 5 7 8 9 12 14 16 18 19 42 54 55 56 57 59 60 61 75 85 86 43 44 45 46 74 80 82
Standard Materials for Valve Type FL 441 Standard Materials (Standard Pressure Series)
STANDARD MATERIAL (Also Refer to Method of Model Numbering for Details) C61 A 216 Gr. WCB AISI 316 AISI 316 A 216 Gr. WCB AISI 316 A 216 Gr. WCB AISI 316 AISI 316 CS CD. PLATED AISI 316 AISI 316 A 216 Gr. WCB CS CD. PLATED/ ALLOY STEEL A 193 Gr. B7 A 194 Gr. 2H SS SS C.A.F./Non Asb. SS C.A.F./Non Asb. LEAD MS CS SS AISI 316 AISI 316 SS CS CS S54/S64 A 351 CF 8/8M AISI 316 AISI 316 A 351 CF 8/8M AISI 316 A 351 CF 8/8M AISI 316 AISI 316 AISI 316 AISI 316 AISI 316 A 351 CF 8/8M SS/ ALLOY STEEL A 193 B8/B8M A 194 Gr. 8/8M SS SS C.A.F ./Non Asb. SS C.A.F ./Non Asb. LEAD MS CS SS AISI 316 AISI 316 SS AISI 316 SS SPECIAL-1 A 217 Gr. WC6 AISI 316 AISI 316 A 216 Gr. WCB AISI 316 A 217 Gr. WC6 AISI 316 AISI 316 CS CD. PLATED AISI 316 AISI 316 A 216 Gr. WCB ALLOY STEEL A 193 Gr. B7 A 194 Gr. 2H SS SS C.A.F./Non Asb. SS C.A.F./Non Asb. LEAD MS CS SS AISI 316 AISI 316 SS C.S. C.S. SPECIAL-2 A 352 Gr. AISI 316 AISI 316 A 351 Gr. AISI 316 A 352 Gr. AISI 316 AISI 316 AISI 316 AISI 316 AISI 316 A 351 Gr. SS LCB SPECIAL-3 A 351 Gr. CF Hastelloy-C Hastelloy-C A 351 Gr. CF AISI 316 A 351 Gr. CF AISI 316 AISI 316 AISI 316 AISI 316 AISI 316 A 351 Gr. CF SS 8/8M
PART PART NAME No. BODY NOZZLE DISC ASSEMBLY SPINDLE GUIDE/ GUIDE INSERT BONNET SPINDLE SPLIT RING SPRING PLATE ADJUSTING SCREW LOCK NUT CAP (41) SPRING STUD HEX. NUT ROLL PIN SECURING RING GASKET BALL SPACER LEAD SEAL SEAL WIRE LEVER LIFTING FORK LEVER SHAFT SPINDLE CAP PIN GLAND HEX. NUT
CF 8M LCB
8/8M 8/8M
C A P , H2
C L O S E D
CF 8M
8/8M
A 193 Gr. B7 A 194 Gr. 2H SS SS C.A.F ./Non Asb. SS C.A.F ./Non Asb. LEAD MS CS SS AISI 316 AISI 316 SS AISI 316 SS
A 193 Gr. B8/B8M A 194 Gr. 8/8M SS SS Non Asb./PTFE SS Non Asb./PTFE LEAD MS CS SS AISI 316 AISI 316 SS AISI 316 SS
PACKED LEVER, H4
NOTE
Material of construction will vary according to the service conditions and customer requirement. Other special materials, for example, Monel, Alloy-20, CF 3, CF 3M and accessories such as Balanced Bellows, Cooling Spacer, Test Gag, Heating Jacket, Drain Plug, Soft Seat (O-Ring) Disc etc. can be provided on request.
TEMPERATURE Vs. MATERIAL OF CONSTRUCTION

SPRING
0
C F
-268
-60
-10
200
300
540
-450
-76
14 DIN 1.1200 (CS) DIN 1.4310 (SS)
392
572
1000
DIN 1.8159 (ALLOY STEEL)
BODY
C F
-268
-102
-29
427
540
-450
-151 ASTM A 352 LCB
-21 ASTM A 216 WCB
800
1000
ASTM A 351 CF 8/8M ASTM A 217 WC6

Note: The above material is for standard construction. Suitable material to be used for corrosion resistant/special application.
2/04
FAINGER LESER 2011
FL 441 SP Series
Overall Dimensions
Orifice Details Sl. No. 1 Inlet Size inches 1 1 2 3 4 1 1 1 2 5 2 3 6 7 3 3 4 8 9 10 11 12 13 4 4 4 6 6 8 Outlet Size inches 2 2 2 3 3 3 3 4 4 4 6 6 6 6 8 10 10/12 Max. Set Pr. bar g 40.0 40.0 40.0 40.0 20.0 40.0 20.0 40.0 40.0 20.0 40.0 40.0 40.0 40.0 40.0 25.0 20.0 Letter Area sq. in. D E F G H H J J K L L M N P Q R T 0.110 0.196 0.307 0.503 0.785 0.785 1.287 1.287 1.838 2.853 2.853 3.600 4.340 6.380 11.050 16.000 26.000 Area sq. mm 71.0 126.5 198.1 324.5 506.5 506.5 830.3 830.3 1185.8 1840.6 1840.6 2322.6 2800.0 4116.1 7129.0 10322.6 16774 Dia, "d" mm 9.50 12.70 15.88 20.33 25.40 25.40 32.51 32.51 38.86 48.41 48.41 54.38 59.70 72.40 95.30 114.60 141.72 Height H Approx. Center to face Inlet "C" mm 105 105 124 124 130 137 137 137 156 156 178 178 197 181 240 240 276
2
Weight Closed Packed Outlet Approx. Cap, H2 Lever, H4 "B" kgs. mm mm mm 12.0 12.0 14.0 16.0 20.0 22.0 24.0 30.0 38.0 48.0 52.0 56.0 75.0 98.0 140.0 165.0 185.0 340 340 360 360 440 445 490 490 550 645 665 665 760 800 860 985 1020 340 340 360 360 460 465 510 510 575 695 715 715 810 855 910 985 1020 114 114 121 121 124 124 124 143 162 165 184 184 210 229 241 267 279 "Y" mm 11.0 11.0 11.0 11.0 11.0 11.0 11.0 13.0 14.0 16.0 16.0 16.0 18.0 18.0 20.0 20.0 20.0
NOTE
1. Flange ratings and center to face dimensions are according to API RP 526 as applicable for Full Nozzle Safety Valves of inlet size 1" (25mm) and above. 2. For revised sizes due to higher pressure & Temp., refer to page # 7/06. 3. For smaller sizes, refer to FL 539 & FL 549 series.
FAINGER LESER 2011
2/05
FL 441 SP Series
2
Orifice Letter
D
Discharge Capacities
Water capacity in U.S.gpm
350 400 450 500 550 575 2208 2511 2815 3119 3423 3575 788 897 1005 1114 1222 1276 51 54 58 61 64 65 3934 4475 5016 5558 6099 6370 1405 1598 1791 1985 2178 2274 91 97 103 108 114 116 6161 7009 7857 8705 9553 9977 2200 2503 2806 3108 3411 3563 142 152 161 170 178 182 10095 11484 12873 14263 15652 16346 3605 4101 4597 5093 5589 5837 233 249 264 278 292 298 15755 17923 20091 22259 24427 25511 5626 6400 7174 7948 8722 9109 363 388 412 434 455 466 25830 29384 32939 36493 40047 41824 9223 10493 11762 13031 14300 14935 595 637 675 712 746 763 36889 41965 47041 52116 57192 59730 13172 14985 16797 18610 20422 21329 850 909 964 1016 1066 1090 57260 65139 73018 80897 88776 92715 20446 23260 26073 28887 31700 33107 1320 1411 1497 1578 1655 1692 72252 82194 92136 102078 112020 116991 25800 29350 32900 36450 40000 41775 1666 1781 1889 1991 2088 2135 87104 99089 111075 123061 135046 141039 31103 35383 39663 43943 48223 50363 2008 2147 2277 2400 2517 2574 128046 145666 163285 180905 198524 207334 45723 52015 58306 64598 70890 74035 2952 3156 3347 3528 3700 3784 221773 79191 5113 321119 114666 7403
Calculation of mass flow acc. to ASME Sec. VIII Div. 1/ API 526 Saturated Steam capacity in lb/h Air capacity at 15C in scfm
Medium
Steam Air Water Steam Air Water Steam Air Water Steam Air Water Steam Air Water Steam Air Water Steam Air Water Steam Air Water Steam Air Water Steam Air Water Steam Air Water Steam Air Water Steam Air Water Steam Air Water 15 172 65 11 307 115 19 481 180 29 788 295 48 1230 460 75 2016 754 123 2879 1077 176 4470 1672 273 5640 2109 345 6799 2543 416 9995 3738 611 17311 6475 1058 25066 9375 1533 40732 15234 2490 30 263 94 15 469 168 27 735 263 42 1205 430 68 1880 671 106 3083 1101 174 4402 1572 249 6833 2440 386 8622 3079 488 10395 3712 588 15281 5457 864 26466 9451 1497 38322 13684 2167 62274 22237 3522 50 385 137 19 686 245 34 1074 384 54 1760 629 88 2747 981 137 4504 1608 225 6433 2297 321 9985 3565 499 12599 4499 630 15189 5424 759 22329 7973 1116 38673 13809 1932 55997 19996 2798 90995 32493 4547 75 100 125 537 689 841 192 246 300 24 27 30 957 1227 1498 342 438 535 42 48 54 1498 1922 2346 535 686 838 66 76 85 2455 3150 3844 877 1125 1373 108 124 139 3831 4915 5999 1368 1755 2142 168 194 217 6281 8059 9836 2243 2878 3512 276 318 356 8971 11509 14047 3203 4110 5016 394 455 508 13925 17864 21804 4972 6379 7786 611 706 789 17570 22541 27512 6274 8049 9824 771 890 995 21182 27175 33168 7564 9704 11844 930 1073 1200 31139 39948 48758 11119 14265 17411 1366 1578 1764 53931 69190 84448 19258 24706 30155 2367 2733 3055 78090 100184 122277 27885 35774 43663 3427 3957 4424 126897 162799 198701 45313 58133 70953 5569 6430 7189
SET 150 993 354 33 1769 632 59 2770 989 93 4539 1621 152 7083 2529 238 11613 4147 390 16585 5922 557 25743 9192 864 32483 11599 1090 39161 13984 1315 57568 20556 1932 99706 35603 3347 144371 51552 4846 234603 83773 7875
PRESSURE, psig 200 250 300 1296 1600 1904 463 571 680 38 43 47 2310 2851 3392 825 1018 1211 69 77 84 3618 4466 5314 1292 1595 1897 107 120 132 5928 7317 8706 2117 2613 3109 176 197 215 9251 11419 13587 3303 4078 4852 275 307 336 15167 18721 22276 5416 6685 7954 450 503 551 21661 26737 31813 7735 9547 11360 643 719 787 33622 41501 49380 12006 14819 17633 998 1116 1222 42426 52368 62310 15149 18700 22250 1259 1408 1542 51146 63132 75118 18263 22543 26823 1518 1697 1859 75187 92807 110427 26848 33140 39431 2231 2495 2733 130223 160740 191256 46500 57397 68294 3865 4321 4733 188558 232745 276932 67331 83109 98888 5596 6256 6854 306407 378211 450014 109412 135052 160692 9093 10167 11137
NOTE
Capacities shown here are indicative. For detailed calculations, please provide the complete process data.
2/06
FAINGER LESER 2011
FL 441 SP Series
Calculation of mass flow acc. to DIN 3320 TRD 421, AD-Merkblatt 2000-A2, ISO 4126 Water capacity in m3 /h Saturated Steam capacity in kg/h Air capacity at 15C in Nm3 /h
Flow Medium dia mm
18 Steam Air Water 23 Steam Air Water 29 Steam Air Water 37 Steam Air Water 46 Steam Air Water 60 Steam Air Water 74 Steam Air Water 92 Steam Air Water 98 Steam Air Water 125 Steam Air Water 165 Steam Air Water
2
SET PRESSURE, bar g
3.5 5.5 626 790 14 1022 1289 22 1624 2050 35 2644 3337 58 4087 5158 89 6953 8775 152 10576 13348 231 16347 20631 357 18548 23410 405 30177 38086 659 52580 66361 1149 7.5 806 1033 16 1316 1686 26 2092 2681 41 3406 4364 67 5265 6745 104 8957 11475 177 13625 17455 270 21059 26979 417 23895 30613 473 38876 49805 770 67737 86780 1342 11.0 1118 1458 19 1825 2381 32 2902 3785 50 4724 6161 82 7301 9522 126 12422 16200 215 18895 24642 327 29205 38088 505 33139 43218 573 53914 70313 933 93940 122513 1625 13.0 1293 1701 21 2111 2777 34 3356 4415 55 5463 7187 89 8445 11109 137 14367 18900 234 21854 28749 355 33778 44436 549 38328 50421 623 62357 82031 1014 108650 142931 1767 15.0 1468 1944 23 2397 3174 37 3811 5046 59 6204 8214 95 9589 12696 147 16314 21600 251 24816 32856 382 38357 50784 590 43523 57624 669 70809 93750 1089 123378 163350 1898 19.0 1812 2430 25 2959 3968 41 4705 6308 66 7658 10268 107 11837 15870 166 20138 27000 282 30632 41070 430 47347 63480 664 53724 72030 753 87405 117188 1226 152295 204188 2136 23.0 2155 2916 28 3518 4761 46 5594 7569 73 9105 12321 118 14074 19044 183 23944 32400 311 36421 49284 473 56294 76176 731 63877 86436 829 103923 140625 1349 27.0 2491 3402 30 4068 5555 49 6467 8831 79 10527 14375 128 16271 22218 198 27682 37800 337 42108 57498 512 65084 88872 792 32.0 2910 4010 33 4752 6546 54 7554 10407 86 12297 16941 139 19007 26186 215 32336 44550 367 49187 67766 557 76027 104742 862 82140 615 54000 405 31740 238 20535 154 12615 95 7935 59 4860 36 39.0
0.30 105 118 3 171 193 5 273 307 8 444 501 13 686 774 21 1167 1316 35 1775 2002 54 2743 3095 83 3112 3511 95 5064 5713 154 8823 9954 268
0.75 164 191 5 268 312 8 426 497 13 694 809 21 1072 1250 33 2027 2363 56 3083 3594 85 4766 5555 132 5408 6303 150 8798 10254 244 15329 17866 424
1.5 254 304 7 415 496 12 660 788 19 1074 1283 30 1659 1984 47 2823 3375 79 4294 5134 121 6638 7935 187 7532 9004 212 12253 14648 344 21350 25523 600
442 547 11 721 893 18 1146 1419 28 1866 2310 46 2884 3571 71 4906 6075 121 7463 9241 184 11535 14283 285 13088 16207 323 21293 26367 526 37102 45942 917
NOTE
FAINGER LESER 2011
2/07
FL 441 SP Series
2
Flow dia mm
18 23 29 37 46 60 74 92 98 125 165 1 195 318 505 823
Calculation of mass flow acc. to IBR 1950 (Saturated Steam capacity in kg/h)
SET PRESSURE, bar g
2 291 476 757 1232 1904 3239 4926 7614 8640 14056 4 485 792 1259 2049 3167 5388 8196 6 678 1108 1761 2867 4431 7538 8 872 1424 2263 3684 5694 9688 10 1065 1739 2765 4501 6958 12 1259 2055 3268 5319 8221 14 1452 2371 3770 6136 9485 16 1646 2687 4272 6954 18 1839 3003 4774 7771 20 2033 3319 5276 8589 24 2420 3951 6281 10224 28 2807 4582 7285 11859 18330 31185 47435 73319 83194 32 3194 5214 8289 13494 20857 35484 53975 83427
1272 2164 3291 5087 5772 9391
10748 12012
13275 15803 22586 26885 34356 40895 53102 63210 60254 71724 98029 116690
11837 13987 18006 21276 27831 32885 31579 37314 51377 60708
16137 18286 20436 24546 27816 31086 37939 42993 48048 43049 48784 54519 70038 79368 88699
11466 14736
12668 17723 22777 14375 20110 25844 23386 32717 42047 40749 57006 73263
16363 24491
89520 105777 122034 138291 154548 170806
NOTE
2/08
FAINGER LESER 2011
FL 441
Accessories
1. Safety Valves with Stainless Steel Bellows There are two reasons for the use of stainless steel bellows:
a) Bellows reliably seal the bonnet to the outlet chamber, protecting the guides, moving parts and the spring against failure through action of the fluid, such as dirt, corrosion, impurities or temperature. b) Stainless-steel bellows compensate for the effects of back pressure. They are so designed that the effective area of the bellows is equivalent to that of the seating area. Stainless-steel bellows must be used when built-up back pressure exceeds 15% of set pressure. Stainless steel bellows can be used for back pressure up to a maximum of 35% of the set pressure. The stainless-steel balanced bellows inherent stiffness affects set and function performance. The min. set pressure is also dependent on the nominal dia. (DN) chosen. Depending on the set pressure, either single or double-walled stainless steel bellows (standard) are used. A shield may also have to be installed if the unit is subjected to a particularly high level of stress, such as abrasive fluids, flow effects, etc.
A BSP/NPT control thread is fitted into the bonnet to monitor the efficiency of the bellows. A discharge pipe can be attached to the threaded drain, in the event that provisions have to be made for a safe discharge of fluids in special cases e.g. aggressive or toxic fluids. The design height of the safety valve is altered if the stainless steel bellows are installed. NOTE
Material & Limits of Application Bellow material Temperature limits Set pressure Back pressure : : : : SS 316 L Up to 450 OC 3.0 bar min. Max. 35% of set pressure
Special materials and lower set pressures are also possible. Please check availability.
FAINGER LESER 2011
2/09
FL 441
Accessories
2. Safety Valves with Heating Jacket

Safety Valve can be fitted with a heating jacket for special applications. Areas of application are systems to be protected from media, which are viscous, sticky or have tendency to crystallize out of solution. In case of flanged Safety Valves without stainless steel bellows, only the bodies are fitted with a heating jacket. The heating connections for these Safety Valves shall be NPT female or ANSI 150 # RF.
Safety Valves with stainless steel bellows For Safety Valves with stainless steel bellows, the bonnet spacer required to house the bellows is fitted with an additional heating jacket. Both heating jackets are joined by a threaded pipe bend.
3. Safety Valves with Cooling Spacer for higher temperature (above 400 oC)
To protect the sliding parts and the spring against inadmissible influence of temperature an additional equipment will be necessary for all flanged spring loaded valves if the fluid temperature is 400 oC (752 oF) and higher. If the temperature is higher than 450 oC (842 oF) stainless steel bellows should be provided as far as they are not fitted already by reason of the back pressure ratio.
54 55 56
11 15
1 7 5
2/10
FAINGER LESER 2011
FL 441
Accessories
4. Safety Valves with Test Gag
In order to allow the adjustment of each Safety Valve in a plant provided with several Safety Valves or to carry out a pressure test above the allowable operating pressure a test gag is required. The test gag is fitted in the lever cover and exerts force on top of the spindle. After testing the test gag shall be removed.
5. Safety Valves with Lift Stopper

That Safety Valves are only available in standardized nominal diameters, the valve could in a given application be oversized. It is therefore recommended to reduce the lift by means of a lift stopper, thus reducing the coefficient of discharge in addition. Lift stoppers must allow a lift of at least 1 mm.
Lift limitation by bush
Lift limitation by gag
FAINGER LESER 2011
2/11
Instructions for the Treatment and Installation of Pressure Relief Valves.

1. General Notes
Pressure Relief Valves are highly quality instruments which should be handled with great care. To ensure the correct performance of a pressure relief valve all parts are made with exact precision. Only this precision ensures the correct functioning of the pressure relief valves. Careless handling of the finished valve in workshops, stores, during transportation or installation could cause leakage or possibly permanent damage (also refer to API Report Guide for inspection of refinery equipment, Chapt. XVI Pressure Relieving Devices" Para 1603082 and 1603083). The sealing surfaces have been ground and lapped with high precision to ensure the required tightness. Even though the surfaces are extremely hard, the seal can still be damaged. By all means, one must take care to prevent impurities from entering the valve during transportation, installation and operation. When installing pressure relief valves with threaded connections, use only metal seal washers. Seal materials such as hemp or PTFE tape should not be used as this type of material can break off and enter the valve causing it to leak. If valves with open bonnets and/or levers are to be painted after despatch from the factory, care must be taken to protect the sliding parts. Otherwise the correct operation of the pressure relief valve may be affected.
FL 441
According to rules a drain hole of sufficient size must be incorporated at the lowest point of pipe work. In all cases the discharge pipe must first slope in a downwards direction and fitted with a suitable size drain hole before any bends are connected (refer to sketch). Exception: In special cases, for instance on board of ships an optional drain hole may be recommended in the valve body as it may be that pipe work drainage cannot be guaranteed at a lower point than the valve. The standard drain hole which will then be supplied by the factory is 1/4" BSP . But, by all means, the discharge pipe must be drained too. In extreme cases this hole can be drilled outside of our factory provided that special care is taken to ensure that no damage is done to the sealing surfaces. All drainage pipes that have been connected must be free of restriction and the ends easily seen. Care must be taken when discharging any drainage to prevent injury to personnel. For example on steam connect a suitable steam trap. Note! When valves are supplied with a drain hole that is not going to be used the plastic plug fitted in the hole must be removed and replaced by a metal plug. 3.3 Mounting Brackets For pressure relief valves with mounting brackets a fastening possibility for the brackets should be provided to withstand the forces of reaction when valve blows off. The bracket holes can be drilled on request. 3.4 Insulation In case any insulation of the pressure relief valve is provided, the bonnet must be kept free to avoid unacceptable heating up of the spring. 3.5 Inlet Pipe The inlet pipe for pressure relief valves should be as short as possible and should be so arranged, that when the valve is in its fully open position the pressure drop must not exceed 3% of set pressure, the edging at the inlet pipe should be rounded off or at least be chamfered. If the calculation results in a higher than 3% pressure drop of set pressure then the inlet pipe size must be enlarged. 3.6 Discharge Pipes/Back Pressure The discharge piping on vapours and gases should be installed in an ascending direction, on liquids in an inclined direction.
2. Transport Protection
The inlet and outlet of the pressure relief safety valves are protected during transportation with plastic caps. These caps should only be removed just before installing the valve. The lifting lever of spring loaded pressure relief valves is secured with a wire to the bonnet. This wire should be removed only after installation. For testing the set pressure or tightness of the pressure relief valve remove also this wire and take care that the lever is not engaged with the spindle cap.
3. Installation/Assembly
3.1 General Notes Spring loaded pressure relief valves should be installed with the bonnet VERTICALLY UPWARDS. Furthermore, pressure relief valves should be mounted in such a way that no inadmissible static, dynamic or thermal loads can be transmitted to the valve due to up and downstream pipe work. If necessary, expansion possibilities should be provided. Stresses by incorrect mounting should be avoided. 3.2 Draining of Condensate To prevent dirt and all kinds of impurities from the pressure relief valve the drainage of discharge pipe and pressure relief valve must be done via discharge pipe. Therefore, FAINGER LESER pressure relief valves are not normally provided with drain holes.
FAINGER LESER 2011
2/13
FL 441
Instructions for the Treatment and Installation of Pressure Relief Valves.

It is recommended and in Germany required by Rules to lift manually the valve lifting lever from time to time in order to prevent accumulation of deposits that will affect valve operation. For steam generators, the following requirements are established in the German Technical Rules for Steam Boilers TRD 601, edition 6.83, Section 6. "Testing of pressure relief valves is required for plants operating with demineralized water and for hot water generators at intervals of at least 6 months, with the exception of power plants. For other steam generators, the test interval should not exceed 4 weeks". It is important to ensure that the lifting lever does not engage the spindle cap after the lift operation. The lever must be deflected towards the center line of the bonnet until the lifting fork is disengaged. For pressure relief valves with open bonnet, a drain groove is provided in the guide flange. Whilst blowing, condensate escaping through the clearance between guide disc and spindle is drained through this groove. According to DIN specification 4754, Oct. 74 Edition "Explanations", Para 4.4 pressure relief valves represent the last step in the line of protection for the vessel, and they should be able to prevent excess pressure when all other automatic or pilot operated checking instruments have failed. To guarantee this function pressure relief valves require, like all other technical equipment, regular service. How often a valve must be checked, depends on the actual operating conditions, so that no general indications can be given. Usually pressure relief valves operating in a corrosive atmosphere or on laden fluids require service more often than valves operating clean conditions. This also applies if the pressure relief valve operates frequently causing a higher wear out to the seat and disc. Special consideration is required if conditions such as vibration (to be avoided, if possible) pressure pulsation and/or a too small difference between working and set pressure cannot be avoided.
The discharge pipework of all pressure relief valves should be so arranged that the back pressure, which is built up during blow off, does not exceed a max. 15% of set pressure. In case of higher back pressure, pressure relief valves with pressure compensating metal bellows (balanced type) shall be used. In case the back pressure is >0.15 times set pressure the capacity of the pressure relief valves must be recalculated. 3.7 Pressure Relief Valves with bellows Pressure relief valves with elastomer bellows (TRD 721) as well as metal bellows have a vent hole in the bonnet. When fitting pressure relief valve with a vent hole care must be taken to prevent moisture from entering the bonnet. However, fluid escaping from the vent hole indicates that the bellows have failed. Repair is required. When pressure relief valves with bellows are used with toxic or inflammable fluids, care must be taken to fit a suitable vent pipe to provide safe venting. For this purpose, the vent can be threaded 1/4" BSP female on request.
4. Mode of Operation/Maintenance
The working pressure of the plant should be at least 5% below the blow down pressure of the valve to enable a correct reseat. When a slight leakage occurs, due to deposits between the sealing surfaces, surfaces can be cleaned by operating the lifting lever causing the valve to blow off. The valve should be closed by sudden release of the lever. If this procedure does not stop the leakage, the valve seals are probably damaged. Repairs should be carried out at our workshop or by a qualified person.
Add, drain pipe in case of prepared drain hole
2/14
FAINGER LESER 2011
Dismantling and Assembly Instructions

For Valve Type FL 441, FL 459 & FL 549 Series
1. Loosen the existing lead seal. 2. Press the lever (43) towards the middle until it reaches the stop so that the lifting fork(44) no longer holds the spindle cap (46). 3. Loosen and remove the lever cover (41). 4. Loosen the spindle cap (46) from the spindle (12), remove the securing ring (91) and the pin (74). 5. Loosen the lock nut (19) of the adjusting screw (18). 6. Turn the adjusting screw (18) anticlockwise to remove the all spring tension. 7. Remove the hex. nuts (56) from the flange of the bonnet (9). 8. Lift off the bonnet (9). 9. Remove the upper spring plate (16). 10. Lift of the spring (54) and remove lower spring plate (16) and split rings (14). 11. Remove spindle (12) with guide (8) and disc (7). 12. Carefully clean seat (5) and disc (7), and if required body internals. 13. Refit spindle (12) with guide (8) and disc (7). 14. Fit the split rings (14) into spindle groove and retain with the securing ring (59); slip on lower spring plate (16) to locate on split rings (14). 15. Replace spring (54).
FL 441
16. Slip on the upper spring plate (16) onto the spindle (12). 17. Align adjusting screw (18), and bonnet (9), over the spindle (12) and refit. 18. Fit and tighten the hex. nuts (56). 19. Load the spring (54) to obtain the required set pressure. Clockwise rotation of adjusting screw (18) increases pressure. Anticlockwise rotation of adjusting screw (18) reduces pressure. 20. Tighten the lock nut (19) onto the adjusting screw (18). 21. Refit and secure spindle cap (46) by pin (74) and securing (91). 22. Screw-on the lever cover (41). 23. Pull the lever (43) towards the middle so that the lifting fork (44) is pushed under the spindle cap (46). 24. Test spindle will lift correctly by pulling lever. These instructions are applicable for Relief Valves, Safety Valves and Safety Relief Valves.
CAUTION During all work the spindle has to be secured against twisting in order to prevent damage to the sealing surfaces.
43
44 18 41 19
FAINGER LESER 2011
2/15
FL 441
Dismantling and Assembly Instructions

For Valve Type FL 539 Series
Remove lead seal. Remove pin (74). Pull lever (43) from lever cover. Unscrew and remove lever cover (41). Slacken locknut (19). Turn adjusting screw (18) to the required set pressure. Draw attention to the admissible pressure range of the spring ! Clockwise turning of adjusting screw increases the spring tension, obtaining a higher set pressure. Turning anticlockwise of adjusting screw reduces the spring tension, obtaining a lower set pressure. Reassemble in reverse order and lock at the set pressure. Lifting Device H4
74 19 43 41 18
Spring Replacement
1. Remove lead seal. 2. Remove pin (74). 3. Pull lever (43) from lever cover (41). 4. Unscrew and remove lever cover (41). 5. Remove Pin (74). 6. Remove spindle cap (46) from spindle (12). 7. Slacken lock nut (19) of adjusting screw (18). 8. Turn adjusting screw (18) anticlockwise to remove all spring tension. 9. Unscrew bonnet (9), but first loosen discharge pipe. 10. Remove upper spring plate (17). 11. Lift off the spring (54). 12. Withdraw assembly of spindle (12), lower spring plate (16) and disc (7). 13. Carefully clean seat (1) and disc (7), and if required body internals. 14. Refit spindle (12) with lower spring plate (16) and disc (7). 15. Replace spring (54). 16. Slip on upper spring plate (17) to the spindle (12). 17. Align adjusting screw (18) and bonnet (9) over spindle (12) and refit. 18. Load the spring (54) to obtain the required set pressure. Draw attention to the admissible pressure range of the spring ! Clockwise rotation of adjusting screw (18) increases pressure. Anticlockwise rotation of adjusting screw (18) reduces pressure. 19. Tighten locknut (19). 20. Refit spindle cap (46) on the spindle (12). 21. Drive in pin (74). 22. Screw on lever cover (41). 23. Refit lever (43). 24. Drive in pin (74). 25. Seal the valve.
ATTENTION Care should be taken to ensure valve spindle is not rotated.
2/16
FAINGER LESER 2011

For Valve Type FL 441 HP Series
API TUV *H *74 ORIFICE LETTER ACC. TO API 526 D, E F G H J K, L M, N, P C C C6 S6 MATERIAL TYPE C6 - CS, ASTM A 216 WCB (SS 316 TRIM) S5 - SS, ASTM A 351 CF 8 (SS 316 TRIM) S6 - SS, ASTM A 351 CF 8M (SS 316 TRIM) 4L - SS, ASTM A 351 CF 3 (SS 316 L TRIM) 6L - SS, ASTM A 351 CF 3M (SS 316 L TRIM) HS - ASTM A 217 GR. WC6 (SS 316 TRIM) 00 - OTHER, TO SPECIFY 1 4 52 CA 4 2 X3
FL 441 HP Series
3
MODEL NO. *H/CC61524X3 *74/CS64CA2 CONNECTION RATING FOR SPECIAL FEATURES/EXTRA ACCESSORIES INLET & OUTLET 'X' FOLLOWED BY THE FOLLOWING NOS. A - ANSI 150 # (For outlet only) B - ANSI 300 # C- ANSI 600 # (For inlet only) D- ANSI 900 # II E - ANSI 1500 # II F - ANSI 2500 # II 0 - OTHER, TO SPECIFY 0 - OTHER, TO SPECIFY 1 - OPEN BONNET 2 - JACKETED TYPE 3 - TEST GAG 4 - 'O' RING DISC 6 - STELLITED NOZZLE & DISC 7 - COOLING SPACER 8 - DRAIN PLUG
FLOW DIA 'do' ACC. TO TUV 12 15 18 23 29 37 46 60 74
3 - PN 25 4 - PN 40 5 - PN 64 6 - PN 100 7 - PN 160
(For outlet only) (For inlet only) II II
CONSTRUCTION TYPE B - BELLOWS C - CONVENTIONAL O - OTHER, TO SPECIFY 0124-
SPRING MATERIAL OTHER, TO SPECIFY CS CD. PLATED HIGH TEMP . ALLOY STAINLESS STEEL
NOTE
1) Prefix B is used in the 1st block along with orifice letter/flow dia for IBR (Indian Boiler Regulations) approved valves. 2) For Valve Type FL 441, High Pressure Series, Prefix ' * ' is added in the 1st block.

Valves manufactured by FAINGER LESER based on DIN design are type tested & approved by the International Agency, TUV (the German Type Test approving Authority) and the local statutory bodies like the CCoE (Chief Controller of Explosives), the IBR (Indian Boiler Regulations Act, 1950) etc. Sizing calculations are according to ASME Sec. VIII Div. 1 / API RP 520 or DIN 3320 / TRD 421, AD-Merkblatt 2000 - A2, ISO 4126, IBR 1950, where applicable. For IBR Valves of FAINGER LESER, the assigned value of constant is: C=38. Relieving capacity of the selected Valve would meet the customer required capacity. Flange rating and center to face dimensions are according to API 526 / DIN 3320. Valves with special connections and different center to face dimensions can also be provided on request. FAINGER LESER Valves are tested for seat leakage according to API 527.
FAINGER LESER 2011
3/01
FL 441 HP Series
Safety Valve with Packed Lever Cap, H4
45 44 46 41 74 86 43 85 75 19 69 18 54 59 16 56 55 60 57 14 12 9 8 61
7 5 1
3/02
60
H~
FAINGER LESER 2011
FL 441 HP Series
Standard Materials
PART No.
1 5 7 8 9 12 14 16 18 19 42 54 55 56 57 59 60 61 69 75 85 86 43 44 45 46 74 80 82
3
STANDARD MATERIAL (Also Refer to Method of Model Numbering for Details) C41 / C61
A 216 Gr. WCB AISI 316 Stellited AISI 316 Stellited A 216 Gr. WCB AISI 316 A 216 Gr. WCB AISI 316 AISI 316 CS CD. PLATED AISI 316 AISI 316 A 216 Gr. WCB CS CD. PLATED/ ALLOY STEEL A 193 Gr. B7 A 194 Gr. 2H SS SS C.A.F. / Non Asbestos SS C.A.F. / Non Asbestos LEAD MS CS SS AISI 316 AISI 316 SS CS CS
TYPE
PART NAME
BODY NOZZLE DISC ASSEMBLY SPINDLE GUIDE/ GUIDE INSERT BONNET SPINDLE SPLIT RING SPRING PLATE ADJUSTING SCREW LOCK NUT CAP (41) SPRING STUD HEX. NUT ROLL PIN SECURING RING GASKET BALL AXIAL THRUST BALL BEARING SPACER LEAD SEAL SEAL WIRE LEVER LIFTING FORK LEVER SHAFT SPINDLE CAP PIN GLAND HEX. NUT
S44 / S54 / S64

A 351 Gr. CF 8/8M AISI 316 Stellited AISI 316 Stellited A 351 Gr. CF 8/8M AISI 316 A 351 Gr. CF 8/8M AISI 316 AISI 316 AISI 316 AISI 316 AISI 316 A 351 Gr. CF 8/8M SS/ ALLOY STEEL A 193 Gr. B8 / B8M A 194 Gr. 8/8M SS SS C.A.F. / Non Asbestos SS C.A.F. / Non Asbestos LEAD MS CS SS AISI 316 AISI 316 SS AISI 316 SS
SPECIAL-1
A 217 Gr. WC6 AISI 316 Stellited AISI 316 Stellited A 216 Gr. WCB AISI 316 A 217 Gr. WC6 AISI 316 AISI 316 CS CD. PLATED AISI 316 AISI 316 A 216 Gr. WCB ALLOY STEEL A 193 Gr. B7 A 194 Gr. 2H SS SS C.A.F. / Non Asbestos SS C.A.F. / Non Asbestos LEAD MS CS SS AISI 316 AISI 316 SS C.S. C.S.
PACKED LEVER, H4
C L O S E D
C A P , H2
NOTE
Material of construction will vary according to the service conditions and customer requirement. Other special materials, for example, Monel, Alloy-20, CF 3, CF 3M and accessories such as Cooling Spacer, Test Gag, Heating Jacket, Drain Plug, Soft Seat (O-Ring) Disc etc. can be provided on request.

SPRING
0
C F
-268
-60
-10
200
300
540
-450
-76
14 DIN 1.1200 (CS) DIN 1.4310 (SS)
392
572
1000
BODY
C F
-268
-102
-29
427
540
-450
-151 ASTM A 352 LCB
-21 ASTM A 216 WCB
800
1000

FAINGER LESER 2011
3/03
FL 441 HP Series
3
Inlet Sl. No. Size mm
Overall Dimensions
Outlet Size mm Max. Set Pr. bar g 143 Flow dia mm 18 15 12 18 15 12 29 23 18 37 29 23 46 37 29 60* 46 37 74* 60 46 105.0 835 885 190 215 17.0 80.0 760 810 180 190 17.0 50.0 670 720 155 180 16.0 35.0 565 590 120 170 16.0 25.0 510 535 120 145 14.0 18.0 435 460 152 124 13.0 15.0 450 475 100 135 13.0 Weight Approx. kgs. Height " H Approx. Closed Cap, H2 mm Packed Lever, H4 mm Center to face Outlet "B" mm Inlet "C" mm "Y" mm
25
50
160 250 143
40
50
160 250 78
40
80
130 160 73
50
80
139 160 48
80
100
90 140 40*
80
150
65 100 36*
100
150
55 86
NOTE Special sizes & connections or different center to face dimensions etc. can also be provided on request. Inlet flange rating shall be from ANSI 600# to ANSI 2500# & the corresponding outlet flange rating shall be ANSI 150# to ANSI 300# as per customer requirement. However, for inlet flange rating ANSI 1500# & above the outlet flange rating shall be ANSI 300# in all cases. *The applicable sizes are for only steam service when set pressure is above 32.0 bar g.
3/04
FAINGER LESER 2011
FL 441 HP Series
Calculation of mass flow acc. to ASME Sec. VIII Div. 1/ API 526 Saturated Steam capacity in lb/h Air capacity at 15C in scfm
Orifice Letter
D
3
Water capacity in U.S.gpm
800 4942 1765 77 8805 3144 137 13792 4925 215 22597 8069 352 35266 12593 549 57819 20646 900 850 5246 1873 79 9347 3338 141 14640 5228 221 23986 8565 363 37434 13367 566 61373 21915 928 850 5246 1873 79 9347 3338 141 14640 5228 221 23986 8565 363 37434 13367 566 61373 21915 928 900 5549 1982 82 9888 3531 145 15488 5530 228 25376 9061 373 39602 14141 582 64927 23184 955 950 5853 2090 84 10429 3724 149 16336 5833 234 26765 9557 383 41770 14915 598 68482 24454 981 1000 6157 2199 86 10970 3917 153 17183 6136 240 28154 10053 393 43938 15689 614 72036 25723 1007
Medium
Steam Air Water
SET PRESSURE, psig

575 3575 1276 65 6370 2274 116 9977 3563 182 16346 5837 298 25511 9109 466 41824 14935 763 59730 21329 1090 92715 33107 1692 116991 41775 2135 141039 50363 2574 600 3727 1331 67 6640 2371 119 10401 3714 186 17041 6085 305 26595 9496 476 43601 15569 780 62268 22235 1113 96655 34514 1728 121962 43551 2181 147032 52503 2629 625 3879 1385 68 6911 2468 121 10825 3865 190 17735 6333 311 27678 9884 485 45379 16204 796 64806 23141 1136 100595 35921 1764 126933 45326 2226 153025 54643 2683 675 4182 1493 71 7452 2661 126 11672 4168 197 19125 6829 323 29846 10658 504 48933 17473 827 69882 24954 1181 108474 38734 1833 136875 48876 2313 165011 58922 2789 112413 40141 1867 141846 50651 2356 171004 61062 2840 120292 42954 1932 151788 54201 2438 182989 65342 2939 124232 44361 1964 156759 55976 2479 188982 67482 2988 700 4334 1548 72 7723 2758 128 12096 4319 201 19819 7077 329 30930 11045 514 50710 18108 842 750 4638 1656 75 8264 2951 133 12944 4622 208 21208 7573 341 33098 11819 532 54264 19377 872 775 4790 1710 76 8535 3048 135 13368 4774 211 21903 7821 346 34182 12206 540 56041 20011 886
Steam Air Water
Steam Air Water
Steam Air Water
Steam Air Water
Steam Air Water
Steam Air Water
Steam Air Water
Steam Air Water
Steam Air Water
NOTE
FAINGER LESER 2011
3/05
FL 441 HP Series
3
Flow dia mm
18
Calculation of mass flow acc. to DIN 3320 TRD 421 AD-Markblatt 2000-A2, ISO 4126 Water capacity in m3 /h Saturated Steam capacity in kg/h Air capacity at 15C in Nm3 /h
Medium
Steam Air Water 23 Steam Air Water 29 Steam Air Water 37 Steam Air Water 46 Steam Air Water 60 Steam Air Water 74 Steam Air Water 49336 54775 32434 36010 39673 19064 21166 23319 12334 13694 15087 7577 8412 9268 4766 5291 5830 32.1 2919 36.0 3241 40.0 3571 45.0 3979 5589 39 6497 9125 64 10329 14507 102 16815 23615 165 25989 36501 255 44216 62100 435 50.0 4383 6197 41 7156 10117 67 11377 16084 107 18520 26182 174 28626 40469 269 48702 68850 458
SET PRESSURE, bar g 55.0 60.0 65.0 70.0

4791 6804 43 7822 11109 71 12435 17661 112 20242 28749 183 31287 44436 282 53229 75600 480 5190 7412 45 8473 12101 74 13471 19238 117 21928 31316 191 33894 48404 295 5590 8019 47 9126 13093 77 14509 20815 122 23618 33883 199 36506 52371 307 5986 8627 49 9774 14085 80 15538 22392 127 25293 36450 206 39095 56339 319
75.0 6379 9234 50 10415 15077 82 16558 23969 131 26954 39017 213 41662 60306 330
80.0 6769 9842 52 11052 16068 85 17570 25545 135 28601 41583 220 44207 64274 341
85.0 7162 10449 54 11693 17060 88 18589 27122 140 30260 44150 227 46771 68241 351
90.0 7552 11057 55 12330 18052 90 19601 28699 144 31908 46717 234
95.0 7939 11664 57 12962 19044 93 20607 30276 148 33545 49284 240
100.0 8324 12272 58 13590 20036 95 21606 31853 151 35171 51851 246
NOTE
Capacities shown here are indicative. For detailed calculations, please provide the complete process data. Calculation of mass flow acc. to IBR 1950 (Saturated Steam capacity in kg/h)
Flow dia mm 18 23 29 37 46 60 74 SET PRESSURE, bar g 32.1 3203 5230 8315 13535 20920 35592 54139 34 3387 5530 8792 14311 22120 37634 57245 36 3581 5846 9294 15129 23384 39783 60515 38 3774 6162 9796 15946 24647 41933 40 3967 6478 10298 16764 25911 44083 42 4161 6794 10800 17581 27175 46233 44 4354 7110 11303 18399 28438 48382 46 4548 7425 11805 19216 29702 50532 48 4741 7741 12307 20034 30965 52682 50 4935 8057 12809 20851 32229 54831 55 5419 8847 14065 22895 35388 60206 60 5902 9637 15320 24939 38546 65 6386 10426 16576 26982 41705 70 6870 11216 17831 29026 44864
NOTE
3/06
FAINGER LESER 2011

09 FLOW DIA 09 / C S6 4 S S CONNECTION RATING FOR INLET & OUTLET S - SCREWED 0 - OTHER, TO SPECIFY 4
FL 459
4
MODEL No. 09/CS64SS4 SPECIAL FEATURES/ EXTRA ACCESSORIES 'X' FOLLOWED BY THE FOLLOWING NOS. 0 1 2 3 6 OTHER, TO SPECIFY OPEN BONNET JACKETED TYPE TEST GAG STELLITED INLET (SEAT) AND DISC 8 - DRAIN PLUG -
MATERIAL TYPE C6 - CS, ASTM A 216 WCB (SS 316 TRIM) S5 - SS, ASTM A 351 CF 8 (SS 316 TRIM) S6 - SS, ASTM A 351 CF 8M (SS 316 TRIM) 5L - SS, ASTM A 351 CF 3 (SS 316 L TRIM) 6L - SS, ASTM A 351 CF 3M (SS 316L TRIM) 00 - OTHER, TO SPECIFY
CONSTRUCTION TYPE B - BELLOWS C - CONVENTIONAL O - OTHER, TO SPECIFY
SPRING MATERIAL 0124OTHER, TO SPECIFY CS CD. PLATED ALLOY STEEL STAINLESS STEEL

Valves manufactured by FAINGER LESER are based on DIN design. Relieving capacity of the selected valve would meet the customer required capacity. Sizing calculations are according to DIN 3320 / TRD 421, AD-Merkblatt 2000-A, ISO 4126 or ASME Sec. VIII Div. 1/ API RP 520, where applicable. These Valves are approved by IBR. FAINGER LESER Valves are tested for seat leakage according to API 527.
FAINGER LESER 2011
4/01
FL 459
Safety Relief Valve with Packed Lever Cap, H4
41 45 44 12 19 43 46 74
85 86 18 9
75
16 54
14 8 57 61 78
16 59 7A
60 1 b c
4/02
H
FAINGER LESER 2011
FL 459
Assembly of Screwed Full Lift Valve
4
1* = Basic valve assembly fitted with 2* and 4*
Recommended Maintenance Parts
82
42 81 43 83
2*
80 84 77 45 79 41 44
Item Part Name 1 2 7 7.1 7.2 7.3 8 9 12 14 16 18 19 50 54 57 59 60 61 Inlet Body Outlet Body Disc Compl. Disc Body Lifting Aid Securing Ring Guide Bonnet Spindle Split Ring Spring Plate Adjusting Screw Lock Nut Name Plate Spring Pin Securing Ring Gasket Ball
91 46 74
1*
75
4*
86 85 50
18 19 16 12
9 54 60
1*
59 14 61 16 7.1
2*
2* = Cap H2, gastight 42 Cap H 2 75 Spacer 85 Lead Seal 86 Seal Wire
60
4* = Lifting device H4, gastight 41 43 44 45 46 74 75 79 80 82 85 86 Lever Cover H 4 Lever H 4 Lifting Fork Shaft Spindle Cap Pin Spacer 'O' Ring Support Ring / Gland Hex. Nut Lead Seal Seal Wire
2 7
57 7.3 7.2
4*
FAINGER LESER 2011
4/03
FL 459
4
TYPE PART No. 1 2 7 8 9 12 14 16 18 19 42 54 57 59 60 61 75 85 86 43 44 45 46 74 80 82
Standard Materials
STANDARD MATERIAL (Also Refer to Method of Model Numbering for Details) PART NAME INLET BODY OUTLET BODY DISC SPINDLE GUIDE BONNET SPINDLE SPLIT RING SPRING PLATE ADJUSTING SCREW LOCK NUT CAP (41) SPRING ROLL PIN SECURING RING GASKET BALL SPACER LEAD SEAL SEAL WIRE LEVER LIFTING FORK LEVER SHAFT SPINDLE CAP PIN GLAND HEX. NUT C61 AISI 316 CS AISI 316 AISI 316 CS AISI 316 AISI 316 CS CD. PLATED AISI 316 AISI 316 CS CS CD. PLATED / ALLOY STEEL / SS SS SS C.A.F. / NON ASBESTOS SS C.A.F. / NON ASBESTOS LEAD MS CS SS AISI 316 AISI 316 SS CS CS S54 / S64 AISI 316 AISI 316 AISI 316 AISI 316 AISI 316 AISI 316 AISI 316 AISI 316 AISI 316 AISI 316 AISI 316 SS SS SS C.A.F. / NON ASBESTOS SS C.A.F. / NON ASBESTOS LEAD MS CS SS AISI 316 AISI 316 SS AISI 316 SS

SPRING
0
PACKED LEVER, H4
CLOSED
CAP , H2
NOTE The Valves can be provided with Bellows
C F
-268
-60
-10
200
300
540
-450
-76
14 DIN 1.1200 (CS) DIN 1.4310 (SS)
392
572
1000
BODY
C F
-268
-102
-29
427
540
-450
-151 ASTM A 352 LCB
-21 ASTM A 216 WCB
800
1000

4/04
FAINGER LESER 2011
FL 459
Calculation of mass flow according to AD-Merkblatt 2000 - A2, ISO 4126
Size (mm) do (mm) Set pressure (bar g) 100 150 200 250 300 350 400 20 x 25, 25 x 25 9.0 II Air at 0C and 1013 mbar (Sm/h) 3991 5969 7946 9924 11902 13879 15857
4
III Water at 20C (10 kg/h) 20.7 25.4 29.3 32.7 35.9 38.7 41.4
I Saturated Steam (kg/h) 3296 5438
Overall Dimensions
Size Sl. No. 1 2 Inlet mm 20 25 Outlet mm 25 25 Flow dia do mm 9.0 Set Pressure bar g 100-440 Height (approx.) H mm 300.0 Center to Face Inlet a+c mm 66 Outlet b mm 75 Weight (approx.) kgs 4.0
FAINGER LESER 2011
4/05

10 FLOW DIA 10 12.5 / C S6 4 S S CONNECTION RATING FOR INLET & OUTLET S - SCREWED 0 - OTHER, TO SPECIFY 4
FL 539
5
MODEL No. 10/CS64SS4
MATERIAL TYPE C6 - CS, ASTM A 216 WCB (SS 316 TRIM) S5 - SS, ASTM A 351 CF 8 (SS 316 TRIM) S6 - SS, ASTM A 351 CF 8M (SS 316 TRIM) 5L - SS, ASTM A 351 CF 3 (SS 316 L TRIM) 6L - SS, ASTM A 351 CF 3M (SS 316L TRIM) HS - ASTM A 217 GR. WC6 (SS 316 TRIM) LS - ASTM A 352 GR. LCB (SS 316 TRIM) AY - ALLOY - 20 (ALLOY - 20 TRIM) HY - HASTELLOY - 'C' (HAST. - 'C' TRIM) SP - SPECIAL C8 - CS, ASTM A 216 WCB (SS 316 L TRIM) 00 - OTHER, TO SPECIFY
Note: For Flow dia 12.5mm, the model No. would read as 12/.....
CONSTRUCTION TYPE C - CONVENTIONAL O - OTHER, TO SPECIFY
SPRING MATERIAL 0 - OTHER, TO SPECIFY 1 - CS CD. PLATED 4 - STAINLESS STEEL

Valves manufactured by FAINGER LESER are based on DIN design. Relieving capacity of the selected valve would meet the customer required capacity. Sizing calculations are according to DIN 3320 / TRD 421, AD-Merkblatt 2000-A2, ISO 4126 or ASME Sec. VIII Div. 1/ API RP 520, where applicable. FAINGER LESER Valves are tested for seat leakage according to API 527.
Overall Dimensions
Size Sl. No. 1 2 3 Inlet mm 15 15 20 Outlet mm 15 20 20 Height (approx.) H mm 180 180 180 Center to face Inlet a+c mm 48 48 48 Outlet b mm 33 33 33 Weight (approx.) kgs 0.9 1.0 1.1 Designation 01 02 03 Flow dia do mm 10 10 12.5
Note: Valves with special connections and center to face dimensions can also be provided on request.
FAINGER LESER 2011
5/01
FL 539
43
79 74 41 46 18 74
19
17
85
54
75
86
12 ~ H a b c a+ c
16
59
27
57
61
60
5/02
FAINGER LESER 2011
FL 539
Assembly of a Spring Loaded Safety Valve
5
1*= Basic valve assembly fitted with 2* and 4*
Item 1 7 9 12 16 17 18 19 27 50 54 57 59 60 61 Part Name Inlet Body Disc Compl. Bonnet Spindle Lower Spring Plate Upper Spring Plate Adjusting Screw Lock Nut Guide Name Plate Spring Pin Securing Ring Gasket Ball
42
2*
75
1*
43
79 74
4*
41
2* = Cap H2, gastight no lifting gear 75
2*
50 Stainless Steel Bonnet 18 46 17 19 12 9 74 27 59 16 60 61 57 1 7 7 54
42 75
Cap H2 Spacer
4*= Lifting Gear H4, gastight construction 41 43 46 74 75 79 Lever Cover H4 Lever H4 Spindle Cap Pin Spacer O-ring
4*
FAINGER LESER 2011
5/03
FL 539
5
TYPE PART No. 1 7 9 12 16 17 18 19 27 42 54 57 59 60 61 75 85 86 43 46 74 79
Standard Materials
STANDARD MATERIAL (Also Refer to Method of Model Numbering for Details) PART NAME Inlet Body Disc Complete Bonnet Spindle Lower Spring plate Upper Spring plate Adjusting Screw Lock Nut Guide Cap (41) Spring Roll Pin Securing Ring Gasket Ball Spacer Lead Seal Seal Wire Lever, H4 Spindle Cap Pin "O" Ring C61 AISI 316 AISI 316 A 216 Gr. WCB AISI 316 AISI 316 CS CD. PLATED AISI 316 AISI 316 AISI 316 CS CS CD. PLATED SS SS C.A.F. / NON ASBESTOS SS C.A.F. / NON ASBESTOS LEAD MS CS AISI 316 SS NEOPRENE/VITON S54/S64 AISI 316 AISI 316 A 351 Gr. CF 8/8M AISI 316 AISI 316 AISI 316 AISI 316 AISI 316 -AISI 316 SS SS SS C.A.F. / NON ASBESTOS SS C.A.F. / NON ASBESTOS LEAD MS AISI 316 AISI 316 SS NEOPRENE/VITON

0
PACKED LEVER, H4
CLOSED
C A P, H 2
C F
-268
-60
-10
200
300
540
-450
-76
14 DIN 1.1200 (CS) DIN 1.4310 (SS)
392
572
1000
C F
-268
-102
-29
427
540
-450
-151 ASTM A 352 LCB
-21 ASTM A 216 WCB
800
1000

5/04
FAINGER LESER 2011
FL 539
I- Saturated Steam kg/h II - Air at 0 C (32 F) and 1013,25 mbar absolute (scm/h) do p (bar g)
0,5 1 1,5 2 2,5 3 3,5 4 4,5 5 6 7 8 9 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140 145 150
5
III - Water at 20 C (68 F) (kg/h) III
927 1311 1605 1854 2073 2270 2452 2622 2781 2931 3211 3468 3707 3932 4145 4541 4905 5243 5561 5862 6148 6422 6684 6936 7179 7415 7643 7865 8080 8290 8495 8695 8890 9081 9269 9721 10153 10568 10967 11352 11724 12085 12435 12776 13108 13432 13748 14057 14359 14655 14945 15230 15509 15784 16054
I
21 29 38 45 53 60 67 75 82 89 103 118 132 146 160 189 217 246 274 303 331 360 389 418 446 475 505 534 563 592 622 651 681 711 741 816 893 970 1048 1127 1207 1288 1370 1452 1536
10 II
25 36 47 58 68 77 87 97 106 116 135 154 174 193 212 251 289 328 366 405 443 482 520 559 587 636 674 713 751 790 828 867 905 944 982 1078 1175 1271 1367 1463 1560 1656 1752 1848 1945 2041 2137 2233 2330 2426 2522 2618 2715 2811 2907
III
734 1039 1272 1469 1642 1799 1943 2077 2203 2322 2544 2748 2938 3116 3284 3598 3886 4155 4407 4645 4872 5088 5296 5496 5689 5875 6056 6232 6403 6569 6731 6890 7044 7196 7344 7703 8045 8374 8690 8995 9290 9576 9853 10123 10386 10643 10893 11138 11378 11612 11842 12068 12289 12507 12721
I
26 37 46 56 66 76 85 94 103 112 130 148 166 184 202 238 274 309 345 381 417 453 489 526 562 598 635 672 709 746 783 820 857 895 933 1028 1124 1221 1319 1418 1519 1621 1724 1828 1934
12.5 II
32 46 59 72 85 97 109 121 134 146 170 194 218 243 267 315 364 412 461 509 558 606 655 703 751 800 848 897 945 994 1042 1091 1139 1188 1236 1357 1478 1600 1721 1842 1963 2084 2205 2327 2448 2569 2690 2811 2932 3054 3175 3296 3417 3538 3659
FAINGER LESER 2011
5/05

19 / C S6 MATERIAL TYPE C6 - CS, ASTM A 216 WCB (SS 316 TRIM) S5 - SS, ASTM A 351 CF 8 (SS 316 TRIM) S6 - SS, ASTM A 351 CF 8M (SS 316 TRIM) 5L - SS, ASTM A 351 CF 3 (SS 316 L TRIM) 6L - SS, ASTM A 351CF 3M (SS 316 L TRIM) CH - CS, ASTM A 216 WCB (HASTELLOY C TRIM) SM - SS, ASTM A 351 CF 8M (MONEL TRIM) HS - ASTM A 217 GR. WC6 (SS 316 TRIM) LS - ASTM A 352 GR. LCB (SS 316 TRIM) AY - ALLOY - 20 (ALLOY - 20 TRIM) HY - HASTELLOY - 'C' (HASTELLOY- 'C' TRIM) SP - SPECIAL 00 - 4 22 CONNECTION RATING FOR INLET & OUTLET ABCDE F 0S 1234567ANSI 150 # ANSI 300 # ANSI 600 # ANSI 900 # ANSI 1500 # ANSI 2500 # OTHER, TO SPECIFY SCREWED PN 10 PN 16 PN 25 PN 40 PN 64 PN 100 PN 160 4 X3
FL 549
6
MODEL No. 19/CS64224X3 SPECIAL FEATURES/EXTRA ACCESSORIES 'X' FOLLOWED BY THE FOLLOWING NOS. 0 - OTHER, TO SPECIFY 1 - OPEN BONNET 2 - JACKETED TYPE 3 - TEST GAG 4 - 'O' RING DISC 6 - STELLITED INLET (SEAT) & DISC 8 - DRAIN PLUG
ORIFICE DESIGNATION 04 06 07 08 11 19 20 30 31 FLOW DIA 08 12.5 16
Note: For Flow dia 12.5mm, the model No. would read as 12/.....
CONSTRUCTION TYPE C - CONVENTIONAL O - OTHER, TO SPECIFY
SPRING MATERIAL 0 - OTHER, TO SPECIFY 1 - CS CD. PLATED 4 - STAINLESS STEEL
NOTE FLF - 549 is for Flanged type and FLS - 549 is for Screwed type construction. Other special material also available. Please check specific quotation for model number

Valves manufactured by FAINGER LESER are based on DIN design. Relieving capacity of the selected valve would meet the customer required capacity. Sizing calculations are according to DIN 3320 / TRD 421, AD-Merkblatt 2000 - A2, ISO 4126 or ASME Sec. VIII Div. 1 / API RP 520, where applicable. These valves are approved by the CCoE (Chief Controller of Explosives), Nagpur. FAINGER LESER Valves are tested for seat leakage according to API 527.
FAINGER LESER 2011
6/01
FL 549

(Screwed Type FLS-549)
46
45
74 43
44 41 86 85
12
75 16
19
18 59
~H
54
14
60
8 2 7 57
a+c
61
60
6/02
FAINGER LESER 2011

(Flanged Type FLF-549)
FL 549
6
74
46
45
43 12
44 75 41 16 85
86
54
19 9
18
H~
59 14 60
57 7
61 60 1
48
FAINGER LESER 2011
6/03
FL 549
Assembly of a Spring Loaded Safety Valve

1*= Basic valve assembly fitted with 2*and 4*
Item 75 Part Name Inlet Body Outlet Chamber Disc Compl. Spindle Guide Bonnet Spindle Split Ring Spring Plate Adjusting Screw Lock Nut Name Plate Spring Pin Securing Ring Gasket Ball
42
2*
90 43 83 80 45 41 44
1*
79
4*
1 2 7 8 9 12 14 16 18 19 50 54 57 59 60 61
75 19 18 46 85 86 9 60 8 60 2 61 1 7 57 14 16 50 16 74 12 54 59
2 * = Cap H2, gastight no lifting gear
2*
42 75 85 86
Cap H2 Spacer Lead Seal Seal Wire
4*= Lifting Gear H4, gastight construction 41 43 44 45 46 74 75 79 80 83 85 86 Lever Cover H4 Lever H4 Lifting Fork Shaft Spindle Cap Pin Spacer O ring Supporting Ring/Gland Circlip Lead Seal Seal Wire
4*
6/04
FAINGER LESER 2011
FL 549
Standard Materials
PART No. 1 2 7 8 9 12 14 16 18 19 42 48 54 57 59 60 61 75 85 86 43 44 45 46 74 80 82 STANDARD MATERIAL (Also Refer to Method of Model Numbering for Details) PART NAME INLET BODY OUTLET CHAMBER DISC SPINDLE GUIDE BONNET SPINDLE SPLIT RING SPRING PLATE ADJUSTING SCREW LOCK NUT CAP (41) INLET FLANGE SPRING ROLL PIN SECURING RING GASKET BALL SPACER LEAD SEAL SEAL WIRE LEVER LIFTING FORK LEVER SHAFT SPINDLE CAP PIN GLAND HEX. NUT C61 AISI 316 A 216 Gr. WCB AISI 316 AISI 316 A 216 Gr. WCB AISI 316 AISI 316 CS CD. PLATED AISI 316 AISI 316 A 216 Gr. WCB CS CS CD. PLATED SS SS C.A.F. / NON ASB. SS C.A.F. / NON ASB. LEAD MS CS SS AISI 316 AISI 316 SS CS CS S54 / S64 AISI 316 A 351 Gr. CF 8/8M AISI 316 AISI 316 A 351 Gr. CF 8/8M AISI 316 AISI 316 AISI 316 AISI 316 AISI 316 A 351 Gr. CF 8/8M AISI 316 SS SS SS C.A.F. / NON ASB. SS C.A.F. / NON ASB. LEAD MS CS SS AISI 316 AISI 316 SS AISI 316 SS SPECIAL-1
6
HASTELLOY-C/MONEL A 351 Gr. CF 8M HASTELLOY-C/MONEL AISI 316 A 351 Gr. CF 8M AISI 316 AISI 316 AISI 316 AISI 316 AISI 316 A 351 Gr. CF 8M AISI 316 SS SS SS C.A.F. / NON ASB. / PTFE SS C.A.F. / NON ASB. / PTFE LEAD MS CS SS AISI 316 AISI 316 SS AISI 316 SS
TYPE

SPRING
0
PACKED LEVER, H4
CLOSED
NOTE
CAP , H2
Material of construction will vary according to the service conditions and customer requirement. Other special materials, for example, Monel, Alloy-20, CF 3, CF 3M and accessories such as Test Gag, Heating Jacket, Drain Plug, Soft Seat (O-Ring) Disc etc.. can be provided on request.
C F
-268
-60
-10
200
300
540
-450
-76
14 DIN 1.1200 (CS) DIN 1.4310 (SS)
392
572
1000
BODY
C F
-268
-102
-29
427
540
-450
-151 ASTM A 352 LCB
-21 ASTM A 216 WCB
800
1000

FAINGER LESER 2011
6/05
FL 549
6
Sl. No. 1 2 3 4 5 6 7 8 9 Inlet mm 15 20 25 25 25 25 25 40 40
Overall dimensions
FLANGED TYPE (FLF-549 Series)

Size Outlet mm 25* 25 25 25 40 40 50 40 50 Height (approx) H mm 300 300 300 300 300 310 310 310 310 Center to face Inlet d mm 90 90 90 90 90 105 105 105 124 Outlet e mm 80 80 80 80 80 114 114 114 121 Weight Approx. kgs. 3.0 3.0 3.5 3.5 4.0 5.0 5.5 5.5 6.0 Orifice Details
Designation
sq. in. 04 06 07 08 11 19 20 30 31 0.04 0.06 0.06 0.11 0.11 0.196 0.196 0.307 0.307
Area sq. mm
25.80 38.70 38.7 71.00 71.00 126.45 126.45 198.06 198.06
Dia. d mm 5.73 7.02 7.02 9.51 9.51 12.69 12.69 15.88 15.88
Flow dia do mm 12.5 @ 12.5 @ 12.5 @ 12.5 12.5 16 16 16 16
SCREWED TYPE (FLS-549 Series)

Size Sl. No. 1 2 3 4 5 6 7 8 Inlet mm 15 20 25 25 25 25 40 40 Outlet mm 25* 25 25 25 40 50 40 50 Height (approx) H mm 290 290 290 290 300 300 300 300 Center to face Inlet a+c mm 81 81 81 81 83 83 85 85 Outlet b mm 50 50 50 50 60 80 60 80 Weight Approx. kgs. 2.0 2.0 2.0 2.0 3.0 3.0 3.5 4.0 Orifice Details
Designation
sq. in. 04 06 07 08 19 20 30 31 0.04 0.06 0.06 0.11 0.196 0.196 0.307 0.307
Area sq. mm
25.80 38.70 38.7 71.0 126.45 126.45 198.06 198.06
Dia. d mm 5.73 7.02 7.02 9.51 12.69 12.69 15.88 15.88
Flow dia do mm 12.5@ 12.5@ 12.5@ 12.5 16 16 16 16
NOTE
@ The flow Dia 'do' shall be 8.0mm for set pressure above 113.0 bar g while using C.S. Spring and 95.0 bar g while using S.S. Spring. * Outlet size of 25 mm is standard, however, 20 mm can also be provided on request for flow Dia, 8.0mm Special sizes & connections or different center to face dimensions etc. can also be provided on request.
6/06
FAINGER LESER 2011
FL 549
6
16 do III 4,3 5,3 6,1 7,5 8,6 10,6 12,2 13,7 15,0 16,2 17,3 18,4 19,4 21,2 22,9 24,5 26,0 27,4 28,7 30,0 31,2 32,4 33,6 34,7 35,7 36,8 37,8 38,8 p(barg) 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 85 90 95 100 105 110 115 120 I 867 907 948 989 1028 1068 1120 1141 1194 1234 1276 1318 1367 1406 1445 1487 1529 1574 1625 1654 8 II 1185 1240 1295 1350 1405 1460 1516 1571 1626 1681 1736 1791 1846 1901 1957 2012 2067 2122 2177 2232 2370 2508 2646 2784 2921 3059 3197 3335 I 2118 2218 2318 2415 2510 2609 2735 2785 2916 3013 3116 3219 3337 3433 3528 3632 3733 3844 3968 4039 12,5 II 2893 3028 3162 3297 3432 3566 3701 3835 3970 4105 4239 4374 4508 4643 4778 4912 5047 5181 5316 5450 5787 6123 6460 6796 7133 7469 III 24,2 24,8 25,4 25,9 26,4 27,0 27,5 28,0 28,5 29,0 29,4 29,9 30,4 30,8 31,3 31,7 32,2 32,6 33,0 33,4 34,5 35,5 36,5 37,4 38,3 39,2 I 3471 3638 3790 3957 4113 4275 4481 4564 4777 4936 5105 5275 5468 5625 16 II 4741 4961 5182 5402 5623 5843 6064 6284 6505 6725 6946 7166 7387 7607 III 39,7 40,7 41,6 42,5 43,3 44,2 45,0 45,9 46,7 47,5 48,3 49,0 49,8 50,5 do p(barg) 125 130 135 140 145 150 160 170 180 190 200 210 220 230 240 250 8 II 3473 3610 3748 3886 4024 4162 4437 4713 4989 5264 5540 5816 6091 6367 6643 6918 II 118 157 192 253 316 433 551 661 771 882 992 1102 1212 1433 1653 1874 2094 2315 2535 2756 2976 3197 3417 3638 3859 4079 4300 4520
I- Saturated Steam kg/h II - Air at 0 C (32 F) and 1013,25 mbar absolute (scm/h) III - Water at 20 C (68 F) m/h(10 kg/h)
do p(barg) 0,5 0,75 1 1,5 2 3 4 5 6 7 8 9 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 I 25 32 38 50 62 85 105 126 146 166 186 207 227 267 307 347 387 427 466 506 547 586 626 667 705 746 785 826
8 II 30 39 48 63 79 108 137 165 192 220 248 275 303 358 413 468 523 578 633 689 744 799 854 909 964 1019 1075 1130 I 61 77 93 123 152 206 257 307 357 406 456 505 554 653 750 848 945 1043 1139 1237 1336 1432 1529 1628 1723 1821 1918 2018
12,5 II 72 96 117 155 193 264 336 403 471 538 605 672 740 874 1009 1144 1278 1413 1547 1682 1816 1951 2086 2220 2355 2489 2624 2759 III 2,6 3,2 3,7 4,5 5,2 6,4 7,4 8,3 9,1 9,9 10,5 11,2 11,8 12,9 14,0 14,9 15,8 16,7 17,5 18,3 19,0 19,8 20,5 21,1 21,8 22,4 23,0 23,6 I 99 127 153 201 249 338 422 504 585 666 747 828 909 1070 1229 1389 1549 1708 1866 2027 2189 2347 2506 2668 2823 2984 3142 3306
FAINGER LESER 2011
6/07
FL 549
Accessories
1. Safety Valves with Heating Jacket
Safety Valve can be fitted with a heating jacket for special applications. Areas of application are systems to be protected from media, which are viscous, sticky or have tendency to crystallize out of solution. Outlet Chamber, item 2, is fitted with heating jacket. The heating connections of these Safety Valves shall be 3/8 NPT female
Type 549 Heating connections turned at 900 as shown above
C
Arrangement of heating connections for Type 549
FAINGER LESER 2011
6/09
FL 549
Accessories
2. Safety Valves with Test Gag

In order to allow the adjustment of each Safety Valve in a plant provided with several Safety Valves or to carry out a pressure test above the allowable operating pressure a test gag is required. The test gag is fitted in the lever cover and exerts force on top of the spindle. After testing the test gag shall be removed.
3. Safety Valves with Lift Stopper

That Safety Valves are only available in standardized nominal diameters, the valve could in a given application be oversized. It is therefore recommended to reduce the lift by means of a lift stopper, thus reducing the coefficient of discharge in addition.
Lift limitation by gag
6/10
FAINGER LESER 2011
Sizing of Safety Valves

Acc. to AD-Merkblatt 2000-A2, DIN 3320, TRD 421, ISO 4126
Sizing
Using the formula in accordance with the rules mentioned above, the smallest flow area Ao shall be calculated to discharge the required mass flow. The flow area selected shall be equal to or larger than the required one. A substantial over sizing shall be avoided e.g. by fitting a lift stopper. We have the equation, (i) Capacity calculation for (saturated or superheated) steam at critical flow Qm = 0.2883 C A Kdr Po n (ii) Capacity calculations for gaseous media a) Capacity calculations for gaseous media at critical flow o Qm = Po C A Kdr M = 0.2883 C A Kdr P n ZTo A= Capacity calculations for wet steam The following equation is applicable only to homogenous wet steam of dryness fraction of 90% and over. Po 0.2883 C A Kdr n Qm = x Qm Po C Kdr M ZTo = Qm 0.2883 C Kdr Po n
b) Capacity calculations for gaseous media at subcritical flow Qm = Po C A Kdr Kb M = 0.2883 C A Kdr Kb ZTo See equation in 8.4 and Table 3 in part 7 of EN ISO 4126-1: 2003(E). (iii) Capacity calculations for liquids Qm = 1.61 Kdr Kv A Po P b n Po n
Symbols and Units Symbol A C Kb Kd Kdr Kv k M n Po Pb Pc Qm qm q'm R To Tc m n x Z Description Flow area of a safety valve (not curtain area) Function of the isentropic exponent Theoretical capacity correction factor for subcritical flow Coefficient of discharge* Certified derated coefficient of discharge (Kd x 0.9)* Viscosity correction factor Isentropic exponent Molar Mass Number of tests Relieving pressure Back pressure Critical pressure Mass flow rate Theoretical specific discharge capacity Specific discharge capacity determined by tests Universal gas constant Relieving temperature Critical temperature Dynamic viscosity Specific volume at actual relieving pressure and temperature Dryness fraction of wet steam at the valve inlet at actual relieving pressure and temperature** Compressibility factor at actual relieving pressure and temperature. * Kd and Kdr are expressed as 0.xxx. ** x is expressed as 0.xx. C = 3.948 k 2 (k + 1) / (k 1) k+1 Unit mm kg/kmol bar (abs.) bar (abs.) bar (abs.) kg/h kg/(h.mm) kg/(h.mm) K K Pa.s m/kg
FAINGER LESER 2011
7/01
Sizing

Acc. to ASME Sec. VIII, Div. 1/ API RP-520
The equations are used to calculate the required discharge area for a Safety Valve. The selected Safety Valve shall have an effective (flow) area, in accordance with the corresponding orifice letter, equal to or larger than that of the required area. Orifice Letter D E F G H J K L M N P Q R T NOTE * Please refer to page 7/06 also for any revision in size due to different pressure & temperature. Effective area in mm 0.110 71.0 0.196 126.5 0.307 198.1 0.503 324.5 0.785 506.5 1.287 830.3 1.838 1185.8 2.853 1840.6 3.600 2322.6 4.340 2800.0 6.380 4116.1 11.050 7129.0 16.000 10322.6 26.000 16774.2 Standard size * (inlet & outlet) inches 1x2 1x2 1 x 2 1 x 3 1 x 3 2x3 3x4 3x4 4x6 4x6 4x6 6x8 6 x 10 8 x 10
A. Sizing Calculations For Vapour Service We have the equation, W x ZT A = ----------------------C x Kd x Kb x P M where, A W Z T C Kd Kb P M = Calculated Orifice Area, in = Required Relieving Capacity, lb/h = Compressibility factor = 1, if unknown = Absolute Temp, F + 460, Rankine = Factor based on cp/cv (k) = Coefficient of discharge = Back Pressure correction factor = Absolute Pressure, psia = Set Pressure + Overpressure +14.7 = Molecular Weight
NOTE 1. The derating factor of 0.9 may be considered (as stated in ASME Sec.VIII, Div. 1, UG-131) while arriving at the Orifice Area. 2. Coefficient of discharge, Kd to be considered as 0.975 as stated in ASME Sec.VIII, Div. 1. 3. Overpressure to be considered as 10% or 3 psig whichever is greater. 4. The factor C is based on cp/cv (k) and the value can be obtained from the following table:
7/02
FAINGER LESER 2011

Value of Constant C based on cp/cv (k) Constant C 316 318 320 322 324 327 329 331 333 335 337 339 341 Constant C 343 345 347 349 351 352 354 356 358 359 361 363 364 Constant C 366 368 369 371 372 374 376 377 379 380 387 400 412
Sizing
7
k 1.52 1.54 1.56 1.58 1.60 1.62 1.64 1.66 1.68 1.70 1.80 2.00 2.20
k 1.01 1.02 1.04 1.06 1.08 1.10 1.12 1.14 1.16 1.18 1.20 1.22 1.24
k 1.26 1.28 1.30 1.32 1.34 1.36 1.38 1.40 1.42 1.44 1.46 1.48 1.50
Back Pressure correction factor, Kb The back pressure correction factor Kb is used in the equations for calculating the effective discharge area for gases and vapours. The correction factor Kb is not required for Safety Valves with balanced bellows so far as the coefficient of discharge is not reduced for reason of the pressure ratio Pao/Po. Kb is determined as follows: Kb=1.0 for Pao 2 ------- --------Po k+1
k ------k-1
When the above Pao ratio is exceeded then it is valid Po 735 x F2 x (1 - r) Kb = ----------------------- where F2 = C
--k 1 - r ------Pao k --------- x r k x ----------and r = -------k-1 1-r Po
k-1
B. Sizing Calculations For Liquid Service

We have the equation, Wt A = ----------------------------2407 [(P-Pd)x w] x Kd where, A = Calculated Orifice Area, in Wt = Required Relieving Capacity, lb/h P = Absolute Pressure, psia = Set Pressure + Overpressure + 14.7 Pd = Back Pressure, psia w = Specific Weight, lb/ft. Kd = Coefficient of discharge
NOTE 1. The derating factor of 0.9 may be considered (as stated in ASME Sec. VIII, Div. 1, UG-131) while arriving at the Orifice Area. 2. Coefficient of discharge, Kd to be considered as 0.65 as per API RP-520. 3. Overpressure to be considered as 10% or 3 psig whichever is greater.
FAINGER LESER 2011
7/03
Sizing

C. Sizing Calculations For Viscous Liquid Service

Wt A = ----------------------------------------2407 [(P - Pd) x w] x Kd x Kv Q (2800 G) R = ---------------m x A' 12700 Q R = --------------U A' where, Kv = Viscosity correction factor A' = Selected Orifice Area, in R = Reynold's Number m = Absolute viscosity, centipoise U = Viscosity, Saybolt Universal seconds. G = Specific Gravity Q = Relieving Capacity, lb/h OR U.S. gpm
NOTE 1. 2. 3. 4. 5. The derating factor of 0.9 may be considered (as stated in ASME Sec. VIII, Div. 1, UG-131) while arriving at the orifice area. Coefficient of discharge, Kd to be considered as 0.65 as per API RP-520. Overpressure to be considered as 10% or 3 psig whichever is greater. The viscosity has to be specified in only ONE of the TWO above referred units. For viscosity correction factor Kv, refer to the following graph.
1.0
Kv = Viscosity Correction Factor
0.9 0.8 0.7 0.6 0.5 0.4 0.3

101 102 103 104 105
R= Reynold's Number
D. Sizing Calculations as per Fire Exposure

There are various ways in which a pressure vessel can be subjected to heat in such a manner as to result in an unacceptably high pressure increase. One cause of such subjection to heat is an external fire. As the course of development of heat caused by external fire may vary considerably, depending on the cause of the fire, it is necessary to standardise these causes under the term standard fire. The amount of heat resulting from such a standard fire can be calculated using the formula specified in API RP-520 & 521. First of all, the wetted surface of the vessel is required to be determined. On the basis of this value, the total heat absorption, Q, can then be calculated using the formula from the above stated API standard. The mass flow W, which is to be discharged by the Safety Valve is then calculated from the total heat absorption, Q, and the heat of evaporation, L. On the basis of the determined mass flow, W, sizing of Safety Valve can then be established using standard formula as per ASME Sec.VIII, Div. 1/API RP-520.
7/04
FAINGER LESER 2011

Sizing
In the formula for determining the total heat absorption, the thickness of the refractory insulation is represented by the environment factor, F. where: Formula Used, Q = Total heat absorption, Btu/h Q = 21000 x F x A 3 0.82 Q W = -------L = Environment factor for the insulation thickness = 1.0 for Bare Vessel = 0.3 for vessel with 25mm insulating thickness = 0.15 for vessel with 50mm insulating thickness = 0.075 for vessel with 100 mm insulating thickness = 0.03 for Earth covered vessel above ground = 0.0 for underground storage vessel A3 = Total wetted surface of vessel, ft W = Mass flow to be discharged by Safety Valve, lb/h L = Heat of evaporation, Btu/lb F
E. Sizing Calculations For Steam Service

We have the equation, W A = -----------------------51.5 x P x Kd x KSH where, A = Calculated Orifice Area, in W = Flow rate, lb/h P = Absolute Pressure, psia = Set Pressure + Overpressure + 14.7 Kd = Coefficient of discharge = 0.975 KSH =1, for saturated steam. (Correction factor for Superheated steam: to be obtained from table) Pound/Inch units Temperature in F 700 800 0.84 0.80 0.84 0.80 0.84 0.81 0.84 0.81 0.84 0.81 0.84 0.81 0.84 0.81 0.85 0.81 0.85 0.81 0.85 0.81 0.85 0.81 0.85 0.81 0.85 0.81 0.85 0.81 0.85 0.81 0.85 0.81 0.86 0.82 0.86 0.82 0.86 0.82 0.87 0.82 0.88 0.83 0.89 0.84 0.91 0.85 0.93 0.86 0.94 0.86 0.95 0.86 0.95 0.85 1.00 0.82
Superheat Correction Factor KSH

Set pressure
psi g 15 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 350 400 500 600 800 1000 1250 1500 1750 2000 2500 3000 300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 400 0.98 0.98 0.99 0.99 0.99 0.99 0.99 0.99 0.99 0.99 0.99 0.99 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 500 0.93 0.93 0.93 0.93 0.93 0.94 0.94 0.94 0.94 0.94 0.95 0.95 0.95 0.95 0.96 0.96 0.96 0.96 0.96 0.97 1.00 1.00 1.00 600 0.88 0.88 0.88 0.88 0.88 0.89 0.89 0.89 0.89 0.89 0.89 0.89 0.90 0.90 0.90 0.90 0.90 0.91 0.92 0.92 0.95 0.96 0.97 1.00 1.00 1.00 1.00
900 0.77 0.77 0.77 0.77 0.77 0.77 0.78 0.78 0.78 0.78 0.78 0.78 0.78 0.78 0.78 0.78 0.78 0.78 0.78 0.79 0.79 0.79 0.80 0.81 0.81 0.80 0.78 0.74
1000 0.74 0.74 0.74 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.76 0.76 0.77 0.77 0.77 0.76 0.73 0.69
1100 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.73 0.73 0.73 0.73 0.74 0.74 0.73 0.72 0.69 0.65
1200 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.71 0.71 0.71 0.70 0.69 0.66 0.62
FAINGER LESER 2011
7/05
Sizing
7
Sl. No. API Orifice Letter

Valve Sizes / Flange Rating w.r.t. Set Pressure & Temperature (acc. to API 526)
Set Pressure & Flange Rating for Temp. up to Standard Size inches 100 F (37.8 C) Set press. kg/cm2(g)
1 D, E 1X2 1X2 1X2 1.5 X 2 1.5 X 2 1.5 X 2 1.5 X 3 1.5 X 3 1.5 X 3 1.5 X 3 1.5 X 3 1.5 X 3 AXA BXA CXA AXA BXA CXA AXA BXA CXA DXB AXA BXA 20.04 52.04 104.07 20.04 52.04 104.07 20.04 52.04 104.07 156.02 20.04 20.04
Flange Rating
450 F 800 F (232.2 C) (426.7 C) Set press. Set press. kg/cm2(g) kg/cm2(g)
13.01 43.25 86.85 13.01 43.25 86.85 13.01 43.25 86.85 129.75 13.01 20.04 5.62 35.86 71.38 5.62 35.86 71.38 5.62 35.86 71.38 107.24 5.62 20.04
1000 F (538 C) Set press. kg/cm2(g)

----15.82 31.29 ----15.82 31.29 ----15.82 31.29 47.12 ---------
REVISED Size For Higher Pressure Upto 1000 F (538 C)

1.5 X 2 1.5 X 2 1.5 X 3 1.5 X 3 1.5 X 3 1.5 X 3 2X3 2X3 ----2X3 2X3 2X3 2X3 3X4 3X4 3X4 3X4 3X6 3X6 4X6 4X6 4X6 4X6
Set Pressure & Flange Rating for Temp. up to 100 F (37.8 C) 450 F (232.2 C) 800 F (426.7 C) 1000 F (538 C)
Flange Rating
Set press. Set press. kg/cm2(g) kg/cm2(g)

DXB EXB FXB DXB EXB FXB EXB FXB ----BXA CXA DXA EXB BXA CXA DXA EXB DXA EXB BXA CXA DXA EXA 156.12 260.55 421.94 156.12 260.55 351.62 260.55 260.55 ----52.04 104.11 156.12 193.39 52.03 104.11 156.12 189.87 156.12 156.12 52.04 70.32 105.48 ----129.75 216.61 361.11 129.75 216.61 351.62 216.61 260.55 ----43.25 86.85 129.36 193.39 43.25 86.85 129.75 189.37 129.75 156.12 43.25 70.32 105.48 105.48
Set press. Set press. kg/cm2(g) kg/cm2(g)

107.24 178.62 297.46 107.24 178.62 297.46 178.62 241.21 ----35.86 58.01 86.15 143.46 35.86 58.01 86.15 144.86 86.85 144.87 35.86 70.31 105.48 105.48 47.12 78.41 130.82 47.12 78.41 130.82 78.41 130.80 ----15.82 31.29 47.12 78.41 15.82 31.29 47.12 78.41 ----78.41 15.82 31.29 47.12 78.41
2X3 2X3
AXA BXA
20.04 20.04
13.01 20.04
5.62 20.04
---------
3X4 3X4 3X4 3X4 3X4
AXA BXA CXA AXA BXA
20.04 20.04 104.08 20.04 20.04
13.01 43.25 86.85 13.01 20.04
5.62 35.86 58.02 5.62 20.04
----15.82 15.82 ---------
10
11
12 13
R T
4X6 4X6 4X6 DXA 4X6 4X6 4X6 4X6 4X6 4X6 4X6 4X6 6X8 6X8 6X8 6X8 6X8 8 X 10 8 X 10
AXA BXA CXA ----AXA BXA CXA DXA AXA BXA CXA DXA AXA BXA CXA AXA BXA AXA BXA
20.04 52.04 77.35 ----20.04 52.04 70.32 ---20.04 36.92 70.32 ----11.60 21.10 42.19 7.03 7.03 4.57 21.10
13.01 43.25 71.15 ----13.01 43.25 70.32 ----13.01 36.92 70.32 ----11.60 21.10 42.19 7.03 7.03 4.57 21.10
5.62 35.86 58.02 77.35 5.62 35.86 58.02 70.32 5.62 35.86 58.02 70.32 5.62 21.10 42.10 5.62 7.03 4.57 21.10
----15.82 31.29 ----15.82 31.29 47.12 ----15.82 15.82 47.12 ----11.60 31.30 ------------15.82
6 X 10 6 X 10
BXA CXA
16.17 21.10
16.17 21.10
16.17 21.10
-----
NOTE A --> ANSI 150#; B --> ANSI 300#; C --> ANSI 600#; D --> ANSI 900#; E --> ANSI 1500#; F --> ANSI 2500#.
7/06
FAINGER LESER 2011

Acc. to IBR 1950
Sizing
7
where, A = Calculated throat/flow area, mm = p d /4; d = Calculated throat/flow dia, mm E = Required Relieving Capacity, kg/h C = IBR constant = 38 for FAINGER LESER make Safety Valves P = Set Pressure, bar abs. F = Superheat correction factor (F=1 for saturated steam)
For all steam service Safety Valves covered under IBR, the sizing calculations are based on IBR formula (IBR-1950, Regulation No. 293) as under. E x 100 A = --------------- x F CxP
2.7 Ts 1 + ---------- , 1000
Ts is degree of superheat, C NOTE Using the above formula, the smallest flow Area A shall be calculated to discharge the required mass flow. The flow area/dia selected shall be equal to or larger than the required one. Based on the selected flow area/dia, the inlet & outlet size of the Safety Valve shall be chosen to match with the size as indicated in API 526 or as per customer requirement.
FAINGER LESER 2011
7/07
Sizing
7
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
Standard Specification Sheet for Safety / Relief Valve
Client : M/s.
Sl.No./TAG No. Qty. (Nos.) Size, In X Out, mm Connections Conn. Std. & Rating M.O.C. Body Bonnet Trim Nozzle Disc Spring Bellow Material Cap (lever) Type Sizing Code Set Pressure kg/cm2 g Working Pressure Design Pressure Back Pr. Kg/cm2 g Overpressure % Fluid (Service) Fluid State Req. Rel Capacity Discharge Temp.oC Mol. Wt. / Sp.gr. Viscosity at flow temp. Cp/CV, if Gas/Vap Comp. Factor (Vap) Cal. Orifice Area, in2 Sel. Orifice Area, in2 Orifice Letter Act. Rel. Capacity Model No. Valve Type Inspection by
Fainger Leser Valves (P .) Ltd.

136/137, Sanjay Bldg. No. 3, Mittal Estate, Marol, Andheri (E), Mumbai - 400 059 India. Tel : 91-22-2850 1692, 4277, 3617, 9747, 9751 l Fax : 91-22-2850 4470, 2851 0918 E-mail: info@faingerleser.com l Website: www.faingerleser.com
7/08 FAINGER LESER 2011
Approvals
Approvals
List of approvals
FAINGER LESER Valves have the APPROVAL by most of the Consulting Engineering companies and Third Party Inspection agencies viz. Engineering Consultants l Aker Solutions l l l l l l l l l l l l l l l l l l l l l B. Mehtalia Consultants Pvt. Ltd. Chemtex Engineering of India Ltd. Dalal Mott MacDonald Pvt. Ltd. Development Consultants Ltd. DMCC-Monsanto Fichtner Consultants Hindustan Dorr-Oliver Ltd. Jacobs Engg. (I) Private Ltd. Knexir Consultants Pvt. Ltd. Linde Process Technologies Lurgi India Ltd. MECON Ltd. M.N. Dastur & Co. Ltd. Project & Development India Ltd. SNC Lavalin Engg. India Pvt. Ltd. Shroff & Associates TCE Consulting Engineers Ltd. Technip India Ltd. Tecnimont ICB Ltd. Toyo Engineering India Ltd. UHDE India Pvt. Ltd.
Third Party & Statutory Inspection Agencies l l l l l l l l ABS (Industrial Verification India Ltd.) Bax Counsel Inspection Bureau Bureau Veritas Industrial Services P . Ltd. CCoE (Chief Controller of Explosives) lBR (Indian Boiler Regulations, 1950) Lloyds Register Project & Development India Ltd. SGS India Ltd.
FAINGER LESER 2011
8/01
Approvals
Approvals
8/02
FAINGER LESER 2011
Approvals
Approvals
FAINGER LESER 2011
8/03
Approvals
Approvals
8/04
FAINGER LESER 2011
Approvals
Approvals
FAINGER LESER 2011
8/05
Testing
Capacity Testing Facility
FAINGER LESER's state-of-the-art, micro processor based in-house flow performance test facility disposes off air as the test medium which is used to test Valves for critical application and on customer's specific request. The test facility comprises of two large air compressors for generating air pressure up to 100 bar. The high pressure air up to 100 bar is stored in the series of high pressure bullets outside the building in order to provide a continuous supply of air for the flow performance test of Safety Valves. Inside the test building, there are 10 more bullets to store the pressure up to 50 bar. The pressure is controlled between the outside and inside bullets through high precision Controllers and Control Valves. The pressure transmitters, flow transmitters etc. are mounted on the test bullets and the signal from the tapping across the orifice plate is used to measure the differential pressure. The electronic lift indicator records the actual Valve lift. DAS (Data Acquisition System) software provides graphic printout of the observed readings/result. Flow performance test is carried out for a period of 30 seconds depending on the limitation of the test facility, (by creating the simulated site conditions) and following parameters are measured: Popping Pressure Reseating Pressure Flow Lift The behavioral pattern can be further analyzed/viewed by zooming the graph at various points. The measured flow can be compared with the theoretical flow to ascertain the coefficient of discharge used in the sizing of Safety Valves. For all special cases where the flow is to be restricted to certain quantity, a lift stopper can be used and the performance test can be conducted to ensure the customer's required flow through the Valve. The Flow Performance tests can be offered at a very reasonable extra cost.
Date : 10/11/2002 Time : 16:37:06
Test No.: 79 100
PERFORMANCE TEST GRAPHICAL DISPLAY
75 Y-Axis Pressure Flow Lift (%)
The microprocessor operated flow characteristic testing facility is used where required to ensure valve operating performance & relieving capacity with air as the test medium.
50
Pressure = 7.598 bar g Flow = 4515.049 Nm3/hr Lift = 10.767 mm

Pressure Flow Lift
25
Scale 0 0 0
for Y-Axis to 20 to 12000 to 40
0 0 2 4 6 8 10 12 14 16 18 X-Axis Time in Seconds 20 22 24 26 28 30
FAINGER LESER 2011
9/01
Testing
Capacity / Testing Facility

PERFORMANCE TEST GRAPHICAL DISPLAY
TEST No.: Pressure = Flow = Lift = 100 193 3.020 bar g 2132.635 Nm3/hr 9.399 mm Date : 10/05/2005 Time : 12:21:55 Pressure Flow Lift Scale for Y-Axis 0 to 20 0 to 12000 0 to 40
75
Y - Axis Pressure Flow Lift (%)
50
25
0 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
X-Axis
Time in Seconds
TEST REPORT - 1
TEST REPORT - II (AS PER ASME SEC. VIII DIV - 1/API RP - 520)
Date : 10/05/2005 Time : 12:21:55 TEST No. : 193 CLIENT : COGENT
DATE OF TEST TIME OF TEST TEST No. CLIENT P . O. No. VALVE SERIAL No. VALVE TAG No. VALVE TYPE VALVE SIZE ORIFICE LETTER ORIFICE AREA OF VALVE FLOW/THROAT DIA. INTENDED SERVICE OPERATING TEMP OPERATING PRESSURE SET PRESSURE ACCUMULATION TEST LINE SIZE TEST MEDIUM ORIFICE BORE BAROMETRIC PRESSURE BAROMETRIC PRESSURE
10/05/2005 12:21:55 193 COGENT FL39303 DRUM II FL441 INLET OUTLET 50 mm 80 mm 1.287 sq.inch 0.000 mm air 25.000 0.000 2.745 10.000 80.000 AIR 5.200 cm 760.000 mm Hg 1.013 bar a c bar g bar g % mm
POPPING PRESSURE RESEATING PRESSURE BLOWDOWN VALVE LIFT FOR GIVEN ACCUMULATION P1, STATIC PRESSURE AT METER P1A, STATIC PRESSURE AT METER T1, UPSTREAM TEMP . T1A,UPSTREAM TEMP . T2, RELIEVING TEMP . T2A, RELIEVING TEMP . COMPRESSIBILITY FACTOR Z= 0.997 FLOW MEASURING PRESSURE MEASURED FLOW, V a d h 0.798* t = = =
2.850 bar g 2.620 bar g 4.554 % 9.399 mm 3.200 bar g 4.213 bar a 38.000 C 311.000 K 39.000 C 312.000 K Z1 = 0.999 3.020 bar g 655.266 m3/h 2132.635 Nm3/h 2751.099 kg/h
Where, a = FLOW COEFFICIENT D = ORIFICE BORE DIA. = EXPANSION COEFFICIENT h = DIFFERENTIAL PRESSURE t = DENSITY OF AIR AT INLET (P1A / (T1A) *1.2514 * 273
V = 0.711 = 5.200 cm = 0.9652 = 3675.024 mmWC = 4.628 kg/m3 = Vt= = = = = = =
THEORETICAL FLOW, Vt C * Aa * P * M Where, T * Z1 C = COEFF. BASED ON cp/cv Aa = VALVE DISCHARGE AREA, (ORIFICE AREA OF VALVE) P = FLOW MEASURING PRESSURE =SET PR. * (1 + ACCUM / 100) T = T2A, RELIEVING (DRUM) TEMP . Z1 = COMPRESSIBILITY FACTOR M = MOLECULAR WEIGHT KD = COEFF. OF DISCHARGE, V/Vt
6086.622 lbs/h 2760.874 kg/h 356.060 1.287 sq.inch 58.483 psi a 562.200 R = 0.999 28.97 0.996
WITNESSED BY
INSPECTED BY
WITNESSED BY
INSPECTED BY
9/02
FAINGER LESER 2011
LESER
Products at a glance
10
at a glance
LESER
...a not so brief history of LESER

Established in the year 1818, LESER is the number one supplier of Safety Valves in Europe and strengthens this position each year. Headquartered in Germany, with a stateof-the-art factory and more than 290 employees LESER is supplying high quality Safety Valves all over the world.
The Safety Valve

LESER
10
Some of Products at a glance
API Series
Series 526
Applications Oil and gas Refineries Chemical Industry Petrochemical Industry Product Features Valve sizes 1" through 8", Orifice D through T Materials: WCB, CF8M, WC6, LCB, specials Design according to API 526 Standard metal sealing, stellited, or O-ring disc for superior tightness Optional stainless steel bellows Single trim for steam, gas and liquid
Compact performance
Series 459 - Series 437
Applications Thermal relief Air / Gas compressors and pumps Technical gases and CO2 plants LPG / LNG terminals, carriers etc. Chemical equipment and piping Cryogenic systems and oxygen applications Product Features Valve sizes from " through 1" Materials: carbon steel, stainless steel, specials Threaded or flanged connections Set pressure range up to 11600 psig Standard metal sealing, stellited, or O-ring disc for superior tightness Optional stainless steel bellows Single trim for steam, gas and liquid
High performance
Series 441
Applications Heat exchanger Chemical equipment and piping General steam installations Pressure vessels and piping systems containing gas, air, liquid or steam Air / gas compressors & pumps Product Features Valve sizes from 1" through 16" Materials: WCB/carbon steel or CF8M/stainless steel Standard metal sealing, stellited, or O-ring disc for superior tightness Optional stainless steel bellows High capacity compared to the API requirements Single trim for steam, gas and liquid
The Safety Valve

LESER
Some of Products at a glance
10
Product Features Valve sizes 1" through 4" Materials: 316L stainless steel, specials No bacteria traps or contamination Minimum dead leg design and flushmounting capability Gap and crevice free design of internals Optional pneumatic lifting device and proximity switch for plant automation. Wetted-part surfaces acc. to ASME BPE 2002 Standard elastomer bellows for protection of the hard to clean parts. Single trim for steam, gas and liquid
Clean Service
Series 48X
Applications Pharmaceutical Industry Breweries Food and beverage industry Cosmetic industry
Critical Service
Series 447
Applications Corrosive or aggressive chemicals Chemical equipment and piping Chlorine manufacture and processing Reducing acids Alkalis or caustic service
TEFLON
-lined
Product Features Valve sizes 1" through 4" Body: WCB, PTFE-lined Isostatic lining in virgin PTFE Smooth PTFE surfaces, no adherence Nozzle: PTFE/glass sintered Single trim for gas and liquid
Best Availability
Series 310 Series 311 Change over Valve
Applications Continuously functioning plant Bitumen refineries Oilfields Ethylene plants Non-drainable systems Natural gas caverns Storage tanks Product Features Valve sizes 1" through 16" Body: WCB, CF8M Compact design Full flow area on change-over Standard stuffing box or optional stainless steel bellows Low pressure losses on discharge flow (3% criterion)
The Safety Valve

LESER
10
Products at a glance
All LESER Safety Valves carry ASME and CE
The Safety Valve


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Capacity Testing of Valves Bullets for storing Air under 100 bar pressure

CNC machines for machining Castings & Bars

High Pressure Air Compressors

General Information Selection of Valve Types

1/01, 1/02 1/03

FAINGER LESER 2011

CAPACITY TESTING FACILITY 9/01 to 9/02

LESER AT A GLANCE 10/01 to 10/04

FAINGER LESER 2011

Pressure level relation according to ASME Sec. VIII

80 Relieving Pressure 60 Popping Pressure Reseating Pressure Set Pressure

Max. proportional lift range

Vessel Pressure 121 [%]

FAINGER LESER 2011

Selection of Valve Types

l Pressure Range : Maximum upto

Type FL 539 Series for Gas or Liquid Service l l l l l

FAINGER LESER 2011

Method of Model Numbering

CONSTRUCTION TYPE B - BELLOWS C - CONVENTIONAL O - OTHER, TO SPECIFY 0124-

PROCEDURE FOR VALVE SIZING & SELECTION

FAINGER LESER 2011

Safety Valve with Closed Cap, H2

Assembly of Flanged Spring Loaded Safety Valve

FAINGER LESER 2011

TEMPERATURE Vs. MATERIAL OF CONSTRUCTION

14 DIN 1.1200 (CS) DIN 1.4310 (SS)

DIN 1.8159 (ALLOY STEEL)

-151 ASTM A 352 LCB

-21 ASTM A 216 WCB

ASTM A 351 CF 8/8M ASTM A 217 WC6

FAINGER LESER 2011

FAINGER LESER 2011

FAINGER LESER 2011

FAINGER LESER 2011

1272 2164 3291 5087 5772 9391

89520 105777 122034 138291 154548 170806

FAINGER LESER 2011

FAINGER LESER 2011

2. Safety Valves with Heating Jacket

FAINGER LESER 2011

5. Safety Valves with Lift Stopper

Lift limitation by bush

Lift limitation by gag

FAINGER LESER 2011

Instructions for the Treatment and Installation of Pressure Relief Valves.

FAINGER LESER 2011

Instructions for the Treatment and Installation of Pressure Relief Valves.

Add, drain pipe in case of prepared drain hole

FAINGER LESER 2011

Dismantling and Assembly Instructions

FAINGER LESER 2011

Dismantling and Assembly Instructions

ATTENTION Care should be taken to ensure valve spindle is not rotated.

FAINGER LESER 2011

Method of Model Numbering

FLOW DIA 'do' ACC. TO TUV 12 15 18 23 29 37 46 60 74

(For outlet only) (For inlet only) II II

CONSTRUCTION TYPE B - BELLOWS C - CONVENTIONAL O - OTHER, TO SPECIFY 0124-

PROCEDURE FOR VALVE SIZING & SELECTION

FAINGER LESER 2011

Safety Valve with Packed Lever Cap, H4

S44 / S54 / S64

Fainger Leser Catalogue' 11

Fainger Leser Catalogue' 11