Bhatinda O&m TG

GNDTP BHATINDA UNIT-3&4 R&M
(2X120 MW)
TG PACKAGE C&I
OPERATION AND MAINTENANCE MANUAL
______________________________________________________________
INDEX SHEET
SL NO DOCUMENT DESCRIPTION Volcume REV N0
01 ATRS (CCA01-03) C.01 00
02 EHTC & TURBINE PROTECTION (CJJ02 AND
CJJ03)
C.02
00
03 GENERAL DOCUMENT (OGA/CABLE
SCHEDULE/JB SCHEDULE) & CATALOGUES
C.03 00
(2X120 MW)
TG PACKAGE C&I
__________________________________________________________________________________________

INDEX SHEET

SL NO DOCUMENT DESCRIPTION DOC REF. REV N0

01 CCA01
BILL OF MATERIAL

CCA01:DL

02 HARDWARE SCHEME

36560003643

03 SFD

ED-415-SF4-CCA01

04 CCA02
BILL OF MATERIAL

CCA02:DL

05 HARDWARE SCHEME

36560003644

06 SFD

ED-415-SF4-CCA02

07 CCA03
BILL OF MATERIAL

CCA03:DL

08 HARDWARE SCHEME

36560003645

09 SFD

ED-415-SF4-CCA03

10 TEST INSTRUCTION_CCA01-CCA03

409/656/09/2112

VOLUME C . 1
DEVICE LIST
Project : CE/0415 GNDTP, BATHINDA U-3&4 R&M 2X110 MW
MO number: CE/0415-SH4-57 TG U-4
Customer : PUNJAB STATE ELECTRICITY BOARD BATHINDA TPS
Equipment: CCA01
WBS Element: CE/0415-SH4-57-01 MATERIAL NUMBER : CCA01:DL
HEADER TEXT FOR THE DEVICE LIST
Created by S.Ashok
CHECKED BY S.Ashok
APPROVED BY SK Ranganath
PH.NO.8418
Latest Change No and Date: 500000053799 Valid from Date : 30.03.2009 Release Date : 01.02.2010
Last Change No and Date : 500000053694 Valid from Date : 24.03.2009 Release Date : 01.02.2010
BOM creation Date : 17.02.2009 Valid-From Date : 17.02.2009 REPORT TAKEN ON : 01.02.2010
Page no: 1 of 9
DEVICE LIST
Equipment: CCA01
ITEM DETAILS
Item Device Reference Description Material Code Quantity Item Text
0010 1X01:1-3,1X02:1-3 TERMINAL BLOCK CBT250 CU7433498508 6
0020 END PLATE FOR SNAPON HIGH CE7433498192 4
CURRENT TB
0030 1X11:1,1X11:2,1X21:1, DISTRIBUTION TBS INCOMING:25 CU7433480676 4
1X21:2 SQ MM; OUT GOING:4 SQ MM FDBK
1X2
0040 1M11,1M12,1M21,1M22 VOLTAGE MONITOR TIME DELAY CU7341795905 4
TYPE SUPPLY=24V +/-4V DC
CM-ESS.2 1SVR430830R0400
ISOLATION BETWEEN
MEASURING,O/P AND SUPPLY
VOLTAGE CKTS. CONTACTS : 2
C/O
0050 1Q1,1Q2 CIRCUIT BREAKER 63A MINIATURE CT7420596069 2
S281 K63
0060 1Q1S,1Q2S SHUNT TRIP FOR CIRCUIT CT7420596085 2
BREAKER S2-A1
0065 1Q1X,1Q2X AUX CONTACT FOR CIRCUIT CT7420596042 2
BREAKER MIN S2-H11
0070 1D1,1D2 DIODE STUD TYPE 1400 V; 95 A CN9063294930 2
0080 1HS1,1HS2 HEAT SINK MACHINED D99580215301 2
DRG:36995802153 01
0090 1D3,1D4 TRANSIENT SURGE SUPR CASE24 CN9067557145 2
15000W 15KP28A
0100 1TGB TAG BOARD ASSYLY. WITH 5 D99260005501 1
POLES DRG:3699260005501
0105 1Q102,1Q202. CIRCUIT BREAKER 10A MINIATURE CT7420596077 2
S281 K10
0110 1L01,1L02. CFL LAMP WITH ELECTRONIC EA0571451012 2
CHOKE 230VAC, 18 WATTS Make:
Philip, GE, Havell's, Osram,
Crompton Greaves, Wipro, Indo
Asian
Page no: 2 of 9
DEVICE LIST
Equipment: CCA01
ITEM DETAILS
0120 1H01,1H02 PLASTIC LAMP HOLDER WITH BACK CN9071051013 2
PLATE FOR INCANDESCENT LAMP
BAYONET CAP TYPE B22D
RATING:230V,1PH,50HZ, 2A
IS1258 MAKE : ANCHOR / LISHA
/ CONA / GM-MODULAR / LEADER
/ VINAY
0130 HOUSING CAP FOR POWER DV0692307729 6
CONNECTOR 50-84-1030
0140 SPLIT PIN FOR BRICK RED CN9068369130 12
CONNECTOR 350707-7
0150 1DS1,1DS2.,1DSF, Panel door Switch single pole AA7419711011 4
1DSR. NC Contact Rating: 240V AC
<(>&<)> 0.25 Amps (Minimum)
IEC make PB 901 Series. Suraj
make push to off. Jainson
push to off
0160 1FANTIER FAN RACK ASSEMBLY D56210021100 1
0170 1SW01 SW 5X15A, SOCKET,FUSE <(>&<)> ED7419599033 1
NEON (5 IN 1) WITH BOX.
TYPE: 4624 / 2356
0180 1SE101 CONDUCTIVE WRIST STRAPS / CN9751116694 1
ANTISTATIC WRIST BAND NON
TOXIC ELASTIC TYPE. MOLDED
CONTCT BUTTON CROCODILE CLIP,
BANANA PLUG. BANANA PLUG
DIA: 4MM RESISTANCE:1 MEG OH
MINSULATION: POLYURETHNE
EXTRUDE DINSULATION BRK DWN
OF CORD: > 2 KV STATIC
DISCHRGE PATH THRU METALIC
PATH TOESD GROUND. COIL DIA:
8MM,+/-10% SNAP DISCONNECTED
FORCE BETWEN 5 TO 10 NEWTONS.
SUPPLIER TO SEND SAMPLES
ALONG WITH THE QUOTATION.

0190 1TBSW:1-06, CLIP ON TERMINAL BLOCK CST2.5 CN9075001010 16
1TBSD:1-10 TEST CERTIFICATE FOR THE
Page no: 3 of 9
DEVICE LIST
Equipment: CCA01
ITEM DETAILS
FOLLOWING SHALL BE FURNISHED.
VIBARTION TEST,BUMP TEST AS
PER IS9000 PART VIII <(>&<)>
VII SEC2 TORQUE FOR SCREWS AS
PER IS302 CL.28 IZOD IMPACT
VALUE AS PER IS:2221 CL.11
TRACKING RESISTANCE AS PER
IS:2824 <(>&<)> HIGH VOLTAGE
<(>&<)> INSULATION RESISTANCE
AS PER IS:302 CL16
0200 TBSW:01-2,TBSW:03-04, SHORTING LINK FOR CST2.5 CN9075001240 3
TBSW:05-06
0210 END PLATE FOR TERMINAL SIZE CN9075001100 2
2.5-10
0220 CLMP SIDE CN9075001207 4
0230 END CLAMPS, 6MM WIDE FOR DIN DR0671010026 2
35MM CHANNEL TYPE NO: 249-116
0240 SOCKET TEST BS5 GREEN CU7433397795 1
0250 LABEL DRG:46594300277 01 E59430027701 1
0260 LABEL FOR MAX MODULE AND D59430055901 1
CONNECTOR 100 X 60
DRG:36594300559 01
CONNECTOR 200 X 80
DRG:36594300559 02
CONNECTOR SIZE 75 X 48
DRG:365943005590003
0290 MAX MODULE PCB FRONT CU7433396489 34
CONNECTOR COLOUR: BLACK
0300 R1,R2,R3,R4 69230I382A IOP382 MAX ED69230I382A 4
CONTROLS RACK 8 PAC W/O FINGE
RS
0310 R1M3 TO R1M8, "69230I351A IOP351 MAX ED69230I351A 12
Page no: 4 of 9
DEVICE LIST
Equipment: CCA01
ITEM DETAILS
R2M3 TO R2M8 CONTROLS RELAY OUTPUT MODULE
FORM A/B, 16 CHANNE LS"
0330 R3M1-R3M6,R4M1-R4M4 MDL 69230I330B ED69230I330B 10
0340 R1M1. ED69230D401B 1
MDL DPU4F WITH GEODE PLASTIC
0350 R2M1. ED69230D403B 1
MDL DPU4F SEC. & BCKUP
0360 1YA 69230C401A CPO401 MAX ED69230C401A 1
CONTROLS BACKUP Y ADAPTER ASS
Y
0370 NOMENCLATURE LABEL EAST ATRS D56490025159 2
CCA01 AS PER DRG
No.36564900251 ITEM 59
0380 69230C402A CPO402 MAX ED69230C402A 2
CONTROLS MAXPAC BUS
TERMINATOR
0390 1X31. DISTRIBUTION TB SUITABLE FOR CU7433480617 2
IC-50SQMM DBK 1X8 OG-10SQMM
COLOR:RED MARKING:1-8 PRINTED
ON ONE SIDE,9-16 OTHER SIDE
VOLTAGE GRADE:800V,UNIVERSAL
0400 1X32. DISTRIBUTION TB S SUITABLE CU7433480692 2
FOR 2.5 TO 10 SQ MM BLACK
COLOUR: BLACK MARKING: 1-8
PRINTED ON BOTH SIDES. 8TBS
STACKD TOGETHER & POTENTIALLY
CONNECTED VOLTAGE GRADE
800V. DIN/G RAIL UNIVERSA
LMOUNTED
0420 1PSF10,1PSF20. 24V DC/24V DC,8.4A TYPE NO: ED7470105875 2
200 SIA 2424 1/P=24VDC
(20-30VDC) WITH REVERSE
PROTECTION. O/P=24V DC HEAT
SINK.PLATE:MOUNTABLE SCREW
TYPE TERM.FOR I/P'S <(>&<)>
O/P'S P.F CONTACT:1 C/O FOR
FAULT INDICATION. ISOLATION:
Page no: 5 of 9
DEVICE LIST
Equipment: CCA01
ITEM DETAILS
I/P TO O/P :MINIMUM 1.5KV
INDICATIONS: I/P ON,O/P
ON,FAULT. CAPABLE OF PARALLEL
OPERATIONS. TYPE <(>&<)>
ROUTINE TEST CERTIFICATES
REQUIRED. OP TEMP=0-60 DEG.C.
WITH LINK SELECTABLE
AUTO-RECOVERY FEATURE

0430 1X61,1X63. DISTRIBUTION TB'S SUITABLE CU7433480706 2
FOR 0.5 TO 4 SQ MM RED
COLOUR: RED MARKING: 1-8
STACKED TOGETHER <(>&<)>
POTENTIALLY CONNECTED.
VOLTAGE GRADE 800V. DIN/G
RAIL UNIVERSAL MOUNTED.
0440 1X62 DISTRIBUTION TB'S SUITABLE CU7433480714 2
CONNECTED. VOLTAGE GRADE
LMOUNTED.
0450 1QF01,1QF02,,1QF03, MINIATURE CIRCUIT BREAKER 31 CU7420599343 4
1QF04. S 281-K3
0470 1FTB:1-92. FUSED DISCONNECT TERMINAL ED7433497064 92
BLOCK WITH BLOWN FUSE
INDICATION BY LED FOR
MINIATURE FUSE 5x20mm AND 24V
DC SUPPLY. GREY COLOUR,
SUITABLE FOR 4mm SQ. WITH +
SIGN FOR INPUT (SHORTED SIDE)
AND - SIGN FOR OUTPUT. TYPE
NO: 281-611 / 281-541(S)
0480 SHORTING LINK WITH INSULATION ED7433480536 92 TB FTB SHORTED FROM 1 TO 40 +V
SUITABLE FOR FUSED E TERMINAL
DISCONNECT TERMINAL BLOCKS
281-611 / 281-541 COLOUR-GREY
TYPE NO: 281-402
Page no: 6 of 9
DEVICE LIST
Equipment: CCA01
ITEM DETAILS
0490 END PLATE FOR FUSED ED7433480528 2
281-611 / 281-541 COLOUR-GREY
TYPE NO: 281-311
0500 TB MARKER SUITABLE FOR CU7433480765 1
ANGULAR SPRING CAGE FEED
THROGH TB HORIZONTAL MARKING
CONSECUTIVE NUMBER IN EACH
STRIP WITH 10 MARKERS (1-30).

ANGULAR SPRING CAGE THROUGH
TB HORIZONTAL MARKING
STRIP WITH 10 MARKERS (31-99)

0520 FUSE FAST ACTING GLASS CN9073167183 92
CARTRIDGE 200mA, 250V
PSF-0.2A 5X20MM
0530 1DTBA1:01-96, SPRING CAGE FEED THROGH TB, CU7433480749 672
1DTBA2:01-96 CHANNEL MOUNTING TERNINAL
,1DTBB1:01-96 ANGULAR TYPE, CABLE ENTRY
,1DTBB2:01-96 FRONT, SIZE: 0.5 TO 2.5 SQ MM
,1DTBC1:01-96 NO OF CONDUCTORS: 3 COLOUR:
,1DTBC2:01-96 GREY DIMENSION: PITCH: 5 MM
,1DTBD1:01-96 WIDTH: 50.5 MM HEIGHT: 36.5
MM
0540 END PLATE FOR ANGULAR SPRING CU7433480730 8
CAGE FEED THROUGH TB WITH 3
CONDUCTORS COLOUR: ORANGE
THICKNESS: 2.5 MM SUITABLE
FOR TB OF DIMENSION PITCH:
5MM WIDTH: 50.5 MM HEIGHT:
36.5 MM
0550 SHORTING LINK WITH INSULATION CU7433480722 80 1DTBP TB SHORTED FROM 1 TO 40,
SUITABLE FOR ANGULAR FEED 1DTBN TB SHORTED FROM 1 TO 40
THROUGH TB WITH 3 CONDUCTORS .
0560 ADJUSTABLE HEIGHT GROUP CU7433480625 9
Page no: 7 of 9
DEVICE LIST
Equipment: CCA01
ITEM DETAILS
MARKER CARRIER FOR CAGE CLAMP
TB 249-119


36.5 MM
0600 MAXPAC 37COND.RIBBON CABLE D59450003101 1
ASSY. 84" (CPO 307)
DRG:36594500031 01
0610 MINIATURE CIRCUIT BREAKER 31 CU7420599343 1
S 281-K3
0620 SD APOLLO SERIES 65 IO- NISATION CN9076193010 1
SMOKE DETE- CTOR PART
NO:55000-216/55000-219 WITH
BASE PART NO: 45681-200
0630 MAXPAC 37 COND. RIBBON CABLE D59450003300 1
ASSY. 18" DRG:36594500033 00
0640 MAXPAC CABLE ASSY. 28 LENGTH D59450003001 1
D RG:36594500030 01
0650 1QTBSW MINIATURE CKT. BREAKER. SN0659408929 1
230/400 VAC DOUBLE POLE
10A.C-CHARACTERISTIC
Page no: 8 of 9
DEVICE LIST
Equipment: CCA01
ITEM DETAILS
LE POLE 10A.C-CHARACTERISTIC I
E POLE 10A.C-CHARACTERISTIC IN
Page no: 9 of 9

(2X120 MW)
TG PACKAGE C&I
__________________________________________________________________________________________

INDEX SHEET


01 CCA01
BILL OF MATERIAL

CCA01:DL

02 HARDWARE SCHEME

36560003643

03 SFD

ED-415-SF4-CCA01

04 CCA02
BILL OF MATERIAL

CCA02:DL

05 HARDWARE SCHEME

36560003644

06 SFD

ED-415-SF4-CCA02

07 CCA03
BILL OF MATERIAL

CCA03:DL

08 HARDWARE SCHEME

36560003645

09 SFD

ED-415-SF4-CCA03


409/656/09/2112

VOLUME C . 1
(2X120 MW)
TG PACKAGE C&I
__________________________________________________________________________________________

INDEX SHEET


01 CCA01
BILL OF MATERIAL

CCA01:DL

02 HARDWARE SCHEME

36560003643

03 SFD

ED-415-SF4-CCA01

04 CCA02
BILL OF MATERIAL

CCA02:DL

05 HARDWARE SCHEME

36560003644

06 SFD

ED-415-SF4-CCA02

07 CCA03
BILL OF MATERIAL

CCA03:DL

08 HARDWARE SCHEME

36560003645

09 SFD

ED-415-SF4-CCA03


409/656/09/2112

VOLUME C . 1
SA
SA
Date 27.02.09
SKR
Drg No. : ED-415-SF4-CCA01
maxDNA
SIGNAL FLOW DIAGRAM
CUBICLE : CCA01 BHATINDA UNIT-4(R&M) : ATRS
Mo. No. : CE/0415-SH3-57-01
Customer : GNDTP
ELECTRONICS DIVISION ,
BANGALORE - 26
Prepared
Checked
Approved
Rev : 0 Sheet 1 of 24
COVER SHEET
Consultant : -
THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE PROPERTY OF BHARAT HEAVY ELECTRICALS LTD. IT MUST NOT BE USED DIRECTLY OR INDIRECTLY IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE
COMPANY.
COPYRIGHT AND CONFIDENTIAL
Sheet No. Cubicle /Rack / ModulePos Module Name DPU Name Address Redundant Rev. No.
1
2
COVER SHEET
INDEX SHEET
Remarks
YES ATRS1 3 CCA01R1M3 IOP351 5A 0
YES ATRS1 4 CCA01R1M4 IOP351 5B 0
YES ATRS1 5 CCA01R1M5 IOP351 5C 0
YES ATRS1 6 CCA01R1M6 IOP351 5D 0
YES ATRS1 7 CCA01R1M7 IOP351 5E 0
YES ATRS1 8 CCA01R1M8 IOP351 5F 0
YES ATRS1 9 CCA01R2M3 IOP351 5A 0
YES ATRS1 10 CCA01R2M4 IOP351 5B 0
YES ATRS1 11 CCA01R2M5 IOP351 5C 0
YES ATRS1 12 CCA01R2M6 IOP351 5D 0
YES ATRS1 13 CCA01R2M7 IOP351 5E 0
YES ATRS1 14 CCA01R2M8 IOP351 5F 0
NO ATRS1 15 CCA01R3M1 IOP330 1 0
NO ATRS1 24 CCA01R4M4 IOP330 A 0
INDEX SHEET
COMPANY.
Date
Approved SKR
BHATINDA UNIT-4(R&M) :
Customer : GNDTP
Prepared SA
Checked SA
27.02.09
Terminal
Junction Box
Main Junction
Box
Marshalling-Fld /
Connector
Marshalling-DDC
/Cub-TB/Conctr
TagName / DESC:
IOP351 Console Conn. /
Location
[ 5A ]
1FTB:43
STRT OIL PMP-1
4MAV21AP021XB91 STRT CMD
1
P2 : 1
P2 : 2 1DTBB2:1
1FTB:44
STRT OIL PMP-1
4MAV21AP021XB92 STOP CMD
2
P2 : 3
P2 : 4 1DTBB2:3
1FTB:45
STRT OIL PMP-1
4MAV21AP021XB95 LOC-STRT
3
P2 : 5
P2 : 6 1DTBB2:5
1FTB:49
AUX OIL TNK PMP
4
P2 : 7
P2 : 8 1DTBB2:25
1FTB:50
AUX OIL TNK PMP
5
P2 : 9
P2 : 10 1DTBB2:27
1FTB:51
AUX OIL TNK PMP
6
P2 : 11
P2 : 12 1DTBB2:29
1FTB:52
LUB OIL SUC PUMP1
4MAV21EE001XB91 STRT CMD
7
P2 : 13
P2 : 14 1DTBB2:37
1FTB:53
LUB OIL SUC PUMP1
4MAV21EE001XB92 STOP CMD
8
P2 : 15
P2 : 16 1DTBB2:39
1FTB:57
AC EOP
9
P3 : 1
P3 : 2 1DTBB2:61
1FTB:58
AC EOP
10
P3 : 3
P3 : 4 1DTBB2:63
1FTB:59
AC EOP
11
P3 : 5
P3 : 6 1DTBB2:65
1FTB:63
LIFT OIL PMP
12
P3 : 7
P3 : 8 1DTBB2:85
1FTB:64
LIFT OIL PMP
13
P3 : 9
P3 : 10 1DTBB2:87
1FTB:65
LIFT OIL PMP
14
P3 : 11
P3 : 12 1DTBB2:89
1DTBB1:51 4SPCCA1R1M3CH15 SPARE
15
P3 : 13
P3 : 14 1DTBB1:52
16
P3 : 15
P3 : 16 1DTBB1:54
BHATINDA UNIT-4(R&M) : ATRS
Sheet 3 of 24 Rev : 0
COMPANY.
CCA01 R1 M3
Drg.No : ED-415-SF4-CCA01
SIGNAL FLOW DIAGRAM
Terminal
Junction Box
Main Junction
Box
Marshalling-Fld /
Connector
Marshalling-DDC
/Cub-TB/Conctr
TagName / DESC:
Location
[ 5B ]
1FTB:46
STRT OIL PMP-2
1
P2 : 1
P2 : 2 1DTBB2:13
1FTB:47
STRT OIL PMP-2
2
P2 : 3
P2 : 4 1DTBB2:15
1FTB:48
STRT OIL PMP-2
3
P2 : 5
P2 : 6 1DTBB2:17
1FTB:54
LUBE OIL DISC PMP-1
4MAV21EE002XB91 STRT CMD
4
P2 : 7
P2 : 8 1DTBB2:49
1FTB:55
LUBE OIL DISC PMP-1
4MAV21EE002XB92 STOP CMD
5
P2 : 9
P2 : 10 1DTBB2:51
1FTB:60
DC EOP
6
P2 : 11
P2 : 12 1DTBB2:73
1FTB:61
DC EOP
7
P2 : 13
P2 : 14 1DTBB2:75
1FTB:62
DC EOP
8
P2 : 15
P2 : 16 11DTBB2:77
1FTB:39
TRNG GEAR
4MAV51AA012XB93 CMD OPEN
9
P3 : 1
P3 : 2 1DTBB1:37
1FTB:40
TRNG GEAR
4MAV51AA012XB94 CMD CLOSE
10
P3 : 3
P3 : 4 1DTBB1:39
1FTB:03
TRB DRN AFTR HPCV-1
4MAL15AA011XB93 CMD OPEN
11
P3 : 5
P3 : 6 1DTBA1:13
1FTB:04
TRB DRN AFTR HPCV-1
4MAL15AA011XB94 CMD CLOSE
12
P3 : 7
P3 : 8 1DTBA1:15
1FTB:05
TRB DRN AFT HPCV-2
13
P3 : 9
P3 : 10 1DTBA1:25
1FTB:06
TRB DRN AFT HPCV-2
14
P3 : 11
P3 : 12 1DTBA1:27
15
P3 : 13
P3 : 14 1DTBB1:56
16
P3 : 15
P3 : 16 1DTBB1:58
COMPANY.
CCA01 R1 M4
SIGNAL FLOW DIAGRAM
Terminal
Junction Box
Main Junction
Box
Marshalling-Fld /
Connector
Marshalling-DDC
/Cub-TB/Conctr
TagName / DESC:
Location
[ 5C ]
1FTB:07
TRB DRN AFT HPCV3
1
P2 : 1
P2 : 2 1DTBA1:37
1FTB:08
TRB DRN AFT HPCV3
2
P2 : 3
P2 : 4 1DTBA1:39
1FTB:09
TRB DRN AFT HPCV-4
3
P2 : 5
P2 : 6 1DTBA1:49
1FTB:10
TRB DRN AFT HPCV-4
4
P2 : 7
P2 : 8 1DTBA1:51
1FTB:11
TRB DRN BEF ESV-L
5
P2 : 9
P2 : 10 1DTBA1:61
1FTB:12
TRB DRN BEF ESV-L
6
P2 : 11
P2 : 12 1DTBA1:63
1FTB:13
TRB DRN BEF HP ESV R
7
P2 : 13
P2 : 14 1DTBA1:73
1FTB:14
8
P2 : 15
P2 : 16 1DTBA1:75
1FTB:15
TRB DRN BEF INTCPT VLV
9
P3 : 1
P3 : 2 1DTBA1:85
1FTB:16
10
P3 : 3
P3 : 4 1DTBA1:87
1FTB:17
TRB DRN AFT INTCP VLV
11
P3 : 5
P3 : 6 1DTBA2:1
1FTB:18
12
P3 : 7
P3 : 8 1DTBA2:3
1FTB:19
TRB DRN AFT INTCP VLV-1
13
P3 : 9
P3 : 10 1DTBA2:13
1FTB:20
14
P3 : 11
P3 : 12 1DTBA2:15
15
P3 : 13
P3 : 14 1DTBB1:60
16
P3 : 15
P3 : 16 1DTBB1:62
COMPANY.
CCA01 R1 M5
SIGNAL FLOW DIAGRAM
Terminal
Junction Box
Main Junction
Box
Marshalling-Fld /
Connector
Marshalling-DDC
/Cub-TB/Conctr
TagName / DESC:
Location
[ 5D ]
1FTB:33
TRB DRN BEF NRV CRH
1
P2 : 1
P2 : 2 1DTBB1:1
1FTB:34
TRB DRN BEF NRV CRH
2
P2 : 3
P2 : 4 1DTBB1:3
1FTB:35
TRB DRN AFT NRV CRH
3
P2 : 5
P2 : 6 1DTBB1:13
1FTB:36
TRB DRN AFT NRV CRH
4
P2 : 7
P2 : 8 1DTBB1:15
1FTB:01
TRB WRMUP GS DRN VLV
4LCM10BR042XB93 CMD OPEN
5
P2 : 9
P2 : 10 1DTBA1:1
1FTB:02
4LCM10BR042XB94 CMD CLOSE
6
P2 : 11
P2 : 12 1DTBA1:3
1FTB:23
TRB DRN EXTR(VII) VLV HPH-1
7
P2 : 13
P2 : 14 1DTBA2:37
1FTB:24
8
P2 : 15
P2 : 16 1DTBA2:39
1FTB:25
TRB DRN EXTR(V) VLV LPH-5
9
P3 : 1
P3 : 2 1DTBA2:49
1FTB:26
10
P3 : 3
P3 : 4 1DTBA2:51
1FTB:27
TRB DRN EXTR V1 VLV TO DEARTR
4MAL51AA011AXB93 CMD OPEN
11
P3 : 5
P3 : 6 1DTBA2:61
1FTB:28
4MAL51AA011AXB94 CMD CLOSE
12
P3 : 7
P3 : 8 1DTBA2:63
1FTB:29
TRB DRN EXTR VLV LPH-4
13
P3 : 9
P3 : 10 1DTBA2:73
1FTB:30
14
P3 : 11
P3 : 12 1DTBA2:75
15
P3 : 13
P3 : 14 1DTBB1:64
16
P3 : 15
P3 : 16 1DTBB1:66
COMPANY.
CCA01 R1 M6
SIGNAL FLOW DIAGRAM
Terminal
Junction Box
Main Junction
Box
Marshalling-Fld /
Connector
Marshalling-DDC
/Cub-TB/Conctr
TagName / DESC:
Location
[ 5E ]
1FTB:31
TRB DRN EXTR VLV(III LPH-3
1
P2 : 1
P2 : 2 1DTBA2:85
1FTB:32
2
P2 : 3
P2 : 4 1DTBA2:87
1FTB:91
TRB VAC BRKR VLV
4MAG10AA001AXB94 cmd CLOSE
3
P2 : 5
P2 : 6 DTBC2:11
1FTB:70
CRH NRV-1 SOV
4LBC10AA051XB93 cmd OPEN
4
P2 : 7
P2 : 8 DTBC1:17
1FTB:72
CRH NRV-2
4LBC10AA052XB93 cmd OPEN
5
P2 : 9
P2 : 10 DTBC1:25
1FTB:71
CRH NRV-1 SOV
4LBC10AA051XB94 cmd CLOSE
6
P2 : 11
P2 : 12 DTBC1:19
1FTB:73
CRH NRV-2
4LBC10AA052XB94 cmd CLOSE
7
P2 : 13
P2 : 14 DTBC1:27
1FTB:66
OVEF
4MAV82AN001_XB91 on
8
P2 : 15
P2 : 16 1DTBC1:01
1FTB:67
OVEF
4MAV82AN001_XB92 off
9
P3 : 1
P3 : 2 1DTBC1:03
10
P3 : 3
P3 : 4 1DTBB1:72
11
P3 : 5
P3 : 6 1DTBB1:74
12
P3 : 7
P3 : 8 1DTBB1:76
13
P3 : 9
P3 : 10 1DTBB1:78
14
P3 : 11
P3 : 12 1DTBB1:80
15
P3 : 13
P3 : 14 1DTBB1:82
16
P3 : 15
P3 : 16 1DTBB1:84
COMPANY.
CCA01 R1 M7
SIGNAL FLOW DIAGRAM
Terminal
Junction Box
Main Junction
Box
Marshalling-Fld /
Connector
Marshalling-DDC
/Cub-TB/Conctr
TagName / DESC:
Location
[ 5F ]
1FTB:80
TRB EXTR-VII(HPH-I)
4LBQ20AA051AXB93 cmd OPEN
1
P2 : 1
P2 : 2 DTBC1:57
1FTB:81
TRB EXTR-VII(HPH-I)
4LBQ20AA051AXB94 cmd CLOSE
2
P2 : 3
P2 : 4 DTBC1:59
1FTB:86
TRB EXTR VI NRV
4LBS40AA051AXB93 cmd OPEN
3
P2 : 5
P2 : 6 DTBC1:81
1FTB:88
TRB EXTR(V) NRV SV LPH-5
4
P2 : 7
P2 : 8 DTBC2:1
1FTB:84
TRB EXTRN (IV) NRV LPH-4
5
P2 : 9
P2 : 10 DTBC1:73
1FTB:82
TRB EXTRN(VIII) NRV HPH-2
6
P2 : 11
P2 : 12 DTBC1:65
1FTB:74
HP EXH VLV SV
4LBC11AA010AXB93 cmd OPEN
7
P2 : 13
P2 : 14 DTBC1:33
1FTB:76
HP EXH EVAC VLV
4LBC11AA010BXB93 cmd OPEN
8
P2 : 15
P2 : 16 DTBC1:41
1FTB:78
EX HOOD SPRAY
4LBC12AA010AXB93 cmd OPEN
9
P3 : 1
P3 : 2 DTBC1:49
1FTB:37
TRB IP VENT VLV
4MAN90AA001XB93 CMD OPEN
10
P3 : 3
P3 : 4 1DTBB1:25
1FTB:38
TRB IP VENT VLV
4MAN90AA001XB94 CMD CLOSE
11
P3 : 5
P3 : 6 1DTBB1:27
1FTB:21
TRN DRN AFT INTCP VLV-2
12
P3 : 7
P3 : 8 1DTBA2:25
1FTB:22
13
P3 : 9
P3 : 10 1DTBA2:27
14
P3 : 11
P3 : 12 1DTBB1:86
15
P3 : 13
P3 : 14 1DTBB1:88
16
P3 : 15
P3 : 16 1DTBB1:90
COMPANY.
CCA01 R1 M8
SIGNAL FLOW DIAGRAM
Terminal
Junction Box
Main Junction
Box
Marshalling-Fld /
Connector
Marshalling-DDC
/Cub-TB/Conctr
TagName / DESC:
Location
[ 5A ]
1FTB:43
STRT OIL PMP-1
4MAV21AP021XB91R STRT CMD
1
P2 : 1
P2 : 2 1DTBB2:1
1FTB:44
STRT OIL PMP-1
4MAV21AP021XB92R STOP CMD
2
P2 : 3
P2 : 4 1DTBB2:3
1FTB:45
STRT OIL PMP-1
4MAV21AP021XB95R LOC-STRT
3
P2 : 5
P2 : 6 1DTBB2:5
1FTB:49
AUX OIL TNK PMP
4
P2 : 7
P2 : 8 1DTBB2:25
1FTB:50
AUX OIL TNK PMP
5
P2 : 9
P2 : 10 1DTBB2:27
1FTB:51
AUX OIL TNK PMP
6
P2 : 11
P2 : 12 1DTBB2:29
1FTB:52
LUB OIL SUC PUMP1
4MAV21EE001XB91R STRT CMD
7
P2 : 13
P2 : 14 1DTBB2:37
1FTB:53
LUB OIL SUC PUMP1
4MAV21EE001XB92R STOP CMD
8
P2 : 15
P2 : 16 1DTBB2:39
1FTB:57
AC EOP
9
P3 : 1
P3 : 2 1DTBB2:61
1FTB:58
AC EOP
10
P3 : 3
P3 : 4 1DTBB2:63
1FTB:59
AC EOP
11
P3 : 5
P3 : 6 1DTBB2:65
1FTB:63
LIFT OIL PMP
12
P3 : 7
P3 : 8 1DTBB2:85
1FTB:64
LIFT OIL PMP
13
P3 : 9
P3 : 10 1DTBB2:87
1FTB:65
LIFT OIL PMP
14
P3 : 11
P3 : 12 1DTBB2:89
1DTBB1:51 4SPCCA1R1M3CH15R SPARE
15
P3 : 13
P3 : 14 1DTBB1:52
16
P3 : 15
P3 : 16 1DTBB1:54
COMPANY.
CCA01 R2 M3
SIGNAL FLOW DIAGRAM
Terminal
Junction Box
Main Junction
Box
Marshalling-Fld /
Connector
Marshalling-DDC
/Cub-TB/Conctr
TagName / DESC:
Location
[ 5B ]
1FTB:46
STRT OIL PMP-2
1
P2 : 1
P2 : 2 1DTBB2:13
1FTB:47
STRT OIL PMP-2
2
P2 : 3
P2 : 4 1DTBB2:15
1FTB:48
STRT OIL PMP-2
3
P2 : 5
P2 : 6 1DTBB2:17
1FTB:54
LUBE OIL DISC PMP-1
4MAV21EE002XB91R STRT CMD
4
P2 : 7
P2 : 8 1DTBB2:49
1FTB:55
LUBE OIL DISC PMP-1
4MAV21EE002XB92R STOP CMD
5
P2 : 9
P2 : 10 1DTBB2:51
1FTB:60
DC EOP
6
P2 : 11
P2 : 12 1DTBB2:73
1FTB:61
DC EOP
7
P2 : 13
P2 : 14 1DTBB2:75
1FTB:62
DC EOP
8
P2 : 15
P2 : 16 11DTBB2:77
1FTB:39
TRNG GEAR
4MAV51AA012XB93R CMD OPEN
9
P3 : 1
P3 : 2 1DTBB1:37
1FTB:40
TRNG GEAR
4MAV51AA012XB94R CMD CLOSE
10
P3 : 3
P3 : 4 1DTBB1:39
1FTB:03
TRB DRN AFTR HPCV-1
4MAL15AA011XB93R CMD OPEN
11
P3 : 5
P3 : 6 1DTBA1:13
1FTB:04
TRB DRN AFTR HPCV-1
4MAL15AA011XB94R CMD CLOSE
12
P3 : 7
P3 : 8 1DTBA1:15
1FTB:05
TRB DRN AFT HPCV-2
13
P3 : 9
P3 : 10 1DTBA1:25
1FTB:06
TRB DRN AFT HPCV-2
14
P3 : 11
P3 : 12 1DTBA1:27
15
P3 : 13
P3 : 14 1DTBB1:56
16
P3 : 15
P3 : 16 1DTBB1:58
COMPANY.
CCA01 R2 M4
SIGNAL FLOW DIAGRAM
Terminal
Junction Box
Main Junction
Box
Marshalling-Fld /
Connector
Marshalling-DDC
/Cub-TB/Conctr
TagName / DESC:
Location
[ 5C ]
1FTB:07
TRB DRN AFT HPCV3
1
P2 : 1
P2 : 2 1DTBA1:37
1FTB:08
TRB DRN AFT HPCV3
2
P2 : 3
P2 : 4 1DTBA1:39
1FTB:09
TRB DRN AFT HPCV-4
3
P2 : 5
P2 : 6 1DTBA1:49
1FTB:10
TRB DRN AFT HPCV-4
4
P2 : 7
P2 : 8 1DTBA1:51
1FTB:11
TRB DRN BEF ESV-L
5
P2 : 9
P2 : 10 1DTBA1:61
1FTB:12
TRB DRN BEF ESV-L
6
P2 : 11
P2 : 12 1DTBA1:63
1FTB:13
7
P2 : 13
P2 : 14 1DTBA1:73
1FTB:14
8
P2 : 15
P2 : 16 1DTBA1:75
1FTB:15
9
P3 : 1
P3 : 2 1DTBA1:85
1FTB:16
10
P3 : 3
P3 : 4 1DTBA1:87
1FTB:17
11
P3 : 5
P3 : 6 1DTBA2:1
1FTB:18
12
P3 : 7
P3 : 8 1DTBA2:3
1FTB:19
13
P3 : 9
P3 : 10 1DTBA2:13
1FTB:20
14
P3 : 11
P3 : 12 1DTBA2:15
15
P3 : 13
P3 : 14 1DTBB1:60
16
P3 : 15
P3 : 16 1DTBB1:62
COMPANY.
CCA01 R2 M5
SIGNAL FLOW DIAGRAM
Terminal
Junction Box
Main Junction
Box
Marshalling-Fld /
Connector
Marshalling-DDC
/Cub-TB/Conctr
TagName / DESC:
Location
[ 5D ]
1FTB:33
TRB DRN BEF NRV CRH
1
P2 : 1
P2 : 2 1DTBB1:1
1FTB:34
TRB DRN BEF NRV CRH
2
P2 : 3
P2 : 4 1DTBB1:3
1FTB:35
TRB DRN AFT NRV CRH
3
P2 : 5
P2 : 6 1DTBB1:13
1FTB:36
TRB DRN AFT NRV CRH
4
P2 : 7
P2 : 8 1DTBB1:15
1FTB:01
4LCM10BR042XB93R CMD OPEN
5
P2 : 9
P2 : 10 1DTBA1:1
1FTB:02
4LCM10BR042XB94R CMD CLOSE
6
P2 : 11
P2 : 12 1DTBA1:3
1FTB:23
7
P2 : 13
P2 : 14 1DTBA2:37
1FTB:24
8
P2 : 15
P2 : 16 1DTBA2:39
1FTB:25
9
P3 : 1
P3 : 2 1DTBA2:49
1FTB:26
10
P3 : 3
P3 : 4 1DTBA2:51
1FTB:27
MAL51AA011AXB93R CMD OPEN
11
P3 : 5
P3 : 6 1DTBA2:61
1FTB:28
MAL51AA011AXB94R CMD CLOSE
12
P3 : 7
P3 : 8 1DTBA2:63
1FTB:29
13
P3 : 9
P3 : 10 1DTBA2:73
1FTB:30
14
P3 : 11
P3 : 12 1DTBA2:75
15
P3 : 13
P3 : 14 1DTBB1:64
16
P3 : 15
P3 : 16 1DTBB1:66
COMPANY.
CCA01 R2 M6
SIGNAL FLOW DIAGRAM
Terminal
Junction Box
Main Junction
Box
Marshalling-Fld /
Connector
Marshalling-DDC
/Cub-TB/Conctr
TagName / DESC:
Location
[ 5E ]
1FTB:31
1
P2 : 1
P2 : 2 1DTBA2:85
1FTB:32
2
P2 : 3
P2 : 4 1DTBA2:87
1FTB:91
TRB VAC BRKR VLV
MAG10AA001AXB94R cmd CLOSE
3
P2 : 5
P2 : 6 DTBC2:11
1FTB:70
CRH NRV-1 SOV
4LBC10AA051XB93R cmd OPEN
4
P2 : 7
P2 : 8 DTBC1:17
1FTB:72
CRH NRV-2
4LBC10AA052XB93R cmd OPEN
5
P2 : 9
P2 : 10 DTBC1:25
1FTB:71
CRH NRV-1 SOV
4LBC10AA051XB94R cmd CLOSE
6
P2 : 11
P2 : 12 DTBC1:19
1FTB:73
CRH NRV-2
4LBC10AA052XB94R cmd CLOSE
7
P2 : 13
P2 : 14 DTBC1:27
1FTB:66
ovef
4MAV82AN001XB91R SPARE
8
P2 : 15
P2 : 16 1DTBC1:01
1FTB:67
ovef
4MAV82AN001XB92R SPARE
9
P3 : 1
P3 : 2 1DTBC1:03
10
P3 : 3
P3 : 4 1DTBB1:72
11
P3 : 5
P3 : 6 1DTBB1:74
12
P3 : 7
P3 : 8 1DTBB1:76
13
P3 : 9
P3 : 10 1DTBB1:78
14
P3 : 11
P3 : 12 1DTBB1:80
15
P3 : 13
P3 : 14 1DTBB1:82
16
P3 : 15
P3 : 16 1DTBB1:84
COMPANY.
CCA01 R2 M7
SIGNAL FLOW DIAGRAM
Terminal
Junction Box
Main Junction
Box
Marshalling-Fld /
Connector
Marshalling-DDC
/Cub-TB/Conctr
TagName / DESC:
Location
[ 5F ]
1FTB:80
TRB EXTR-VII(HPH-I)
LBQ20AA051AXB93R cmd OPEN
1
P2 : 1
P2 : 2 DTBC1:57
1FTB:81
TRB EXTR-VII(HPH-I)
LBQ20AA051AXB94R cmd CLOSE
2
P2 : 3
P2 : 4 DTBC1:59
1FTB:86
TRB EXTR VI NRV
LBS40AA051AXB93R cmd OPEN
3
P2 : 5
P2 : 6 DTBC1:81
1FTB:88
4
P2 : 7
P2 : 8 DTBC2:1
1FTB:84
5
P2 : 9
P2 : 10 DTBC1:73
1FTB:82
6
P2 : 11
P2 : 12 DTBC1:65
1FTB:74
HP EXH VLV SV
LBC11AA010AXB93R cmd OPEN
7
P2 : 13
P2 : 14 DTBC1:33
1FTB:76
HP EXH EVAC VLV
LBC11AA010BXB93R cmd OPEN
8
P2 : 15
P2 : 16 DTBC1:41
1FTB:78
EX HOOD SPRAY
LBC12AA010AXB93R cmd OPEN
9
P3 : 1
P3 : 2 DTBC1:49
1FTB:37
TRB IP VENT VLV
4MAN90AA001XB93R CMD OPEN
10
P3 : 3
P3 : 4 1DTBB1:25
1FTB:38
TRB IP VENT VLV
4MAN90AA001XB94R CMD CLOSE
11
P3 : 5
P3 : 6 1DTBB1:27
1FTB:21
12
P3 : 7
P3 : 8 1DTBA2:25
1FTB:22
13
P3 : 9
P3 : 10 1DTBA2:27
14
P3 : 11
P3 : 12 1DTBB1:86
15
P3 : 13
P3 : 14 1DTBB1:88
16
P3 : 15
P3 : 16 1DTBB1:90
COMPANY.
CCA01 R2 M8
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 01 ]
STRT OIL PMP-1
4MAV21AP021XB01 OPEN FB
1
P2 : 1
P2 : 2 1DTBB2:7
1DTBB2:8
STRT OIL PMP-1
4MAV21AP021XB02 CLOSE FB
2
P2 : 3
P2 : 4 1DTBB2:9
1DTBB2:10
STRT OIL PMP-1
4MAV21AP021XB46 MCC DIST
3
P2 : 5
P2 : 6 1DTBB2:11
1DTBB2:12
STRT OIL PMP-2
4
P2 : 7
P2 : 8 1DTBB2:19
1DTBB2:20
STRT OIL PMP-2
5
P2 : 9
P2 : 10 1DTBB2:21
1DTBB2:22
STRT OIL PMP-2
6
P2 : 11
P2 : 12 1DTBB2:23
1DTBB2:24
AUX OIL TNK PMP
7
P2 : 13
P2 : 14 1DTBB2:31
1DTBB2:32
AUX OIL TNK PMP
8
P2 : 15
P2 : 16 1DTBB2:33
1DTBB2:34
AUX OIL TNK PMP
9
P3 : 1
P3 : 2 1DTBB2:35
1DTBB2:36
LUB OIL SUC PUMP1
4MAV21EE001XB01 OPEN FB
10
P3 : 3
P3 : 4 1DTBB2:43
1DTBB2:44
LUB OIL SUC PUMP1
4MAV21EE001XB02 CLOSE FB
11
P3 : 5
P3 : 6 1DTBB2:45
1DTBB2:46
LUB OIL SUC PUMP1
4MAV21EE001XB46 MCC DIST
12
P3 : 7
P3 : 8 1DTBB2:47
1DTBB2:48
4SPCCA1R3M1CH13 SPARE
13
P3 : 9
P3 : 10 1DTBC2:22
1DTBC2:21
14
P3 : 11
P3 : 12 1DTBC2:24
1DTBC2:23
15
P3 : 13
P3 : 14 1DTBC2:26
1DTBC2:25
16
P3 : 15
P3 : 16 1DTBC2:28
1DTBC2:27
COMPANY.
CCA01 R3 M1
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 02 ]
LUBE OIL DISC PMP-1
4MAV21EE002XB01 OPEN FB
1
P2 : 1
P2 : 2 1DTBB2:55
1DTBB2:56
LUBE OIL DISC PMP-1
4MAV21EE002XB02 CLOSE FB
2
P2 : 3
P2 : 4 1DTBB2:57
1DTBB2:58
LUBE OIL DISC PMP-1
4MAV21EE002XB46 MCC DIST
3
P2 : 5
P2 : 6 1DTBB2:59
1DTBB2:60
AC EOP
4
P2 : 7
P2 : 8 1DTBB2:67
1DTBB2:68
AC EOP
5
P2 : 9
P2 : 10 1DTBB2:69
1DTBB2:70
AC EOP
6
P2 : 11
P2 : 12 1DTBB2:71
1DTBB2:72
LIFT OIL PMP
7
P2 : 13
P2 : 14 1DTBB2:91
1DTBB2:92
LIFT OIL PMP
8
P2 : 15
P2 : 16 1DTBB2:93
1DTBB2:94
LIFT OIL PMP
9
P3 : 1
P3 : 2 1DTBB2:95
1DTBB2:96
DC EOP
10
P3 : 3
P3 : 4 1DTBB2:79
1DTBB2:80
DC EOP
11
P3 : 5
P3 : 6 1DTBB2:81
1DTBB2:82
DC EOP
12
P3 : 7
P3 : 8 1DTBB2:83
1DTBB2:84
spare
4SPCCA1R3M2CH13
13
P3 : 9
P3 : 10 1DTBB1:68
1DTBB1:67
spare
4SPCCA1R3M2CH14
14
P3 : 11
P3 : 12 1DTBB1:70
1DTBB1:69
15
P3 : 13
P3 : 14 1DTBC2:30
1DTBC2:29
16
P3 : 15
P3 : 16 1DTBC2:32
1DTBC2:31
COMPANY.
CCA01 R3 M2
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 03 ]
OVEF
4MAV82AN001XB01 OPEN FB
1
P2 : 1
P2 : 2 1DTBC1:7
1DTBC1:8
OVEF
4MAV82AN001XB02 CLOSE FB
2
P2 : 3
P2 : 4 1DTBC1:9
1DTBC1:10
OVEF
4MAV82AN001XB46 MCC DIST
3
P2 : 5
P2 : 6 1DTBC1:11
1DTBC1:12
TRNG GEAR
4MAV51AA012XB01 LS OPEN
4
P2 : 7
P2 : 8 1DTBB1:45
1DTBB1:46
TRNG GEAR
4MAV51AA012XB02 LS CLOSE
5
P2 : 9
P2 : 10 1DTBB1:47
1DTBB1:48
TRNG GEAR
4MAV51AA012XB46 MCC DISB
6
P2 : 11
P2 : 12 1DTBB1:43
1DTBB1:44
TRB DRN AFTR HPCV-1
4MAL15AA011XB01 LS OPEN
7
P2 : 13
P2 : 14 1DTBA1:21
1DTBA1:22
TRB DRN AFTR HPCV-1
4MAL15AA011XB02 LS CLOSE
8
P2 : 15
P2 : 16 1DTBA1:23
1DTBA1:24
TRB DRN AFTR HPCV-1
4MAL15AA011XB46 MCC DISB
9
P3 : 1
P3 : 2 1DTBA1:19
1DTBA1:20
TRB DRN AFT HPCV-2
10
P3 : 3
P3 : 4 1DTBA1:33
1DTBA1:34
TRB DRN AFT HPCV-2
11
P3 : 5
P3 : 6 1DTBA1:35
1DTBA1:36
TRB DRN AFT HPCV-2
12
P3 : 7
P3 : 8 1DTBA1:31
1DTBA1:32
13
P3 : 9
P3 : 10 1DTBC2:34
1DTBC2:33
14
P3 : 11
P3 : 12 1DTBC2:36
1DTBC2:35
15
P3 : 13
P3 : 14 1DTBC2:38
1DTBC2:37
16
P3 : 15
P3 : 16 1DTBC2:40
1DTBC2:39
COMPANY.
CCA01 R3 M3
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 04 ]
TRB DRN AFT HPCV3
1
P2 : 1
P2 : 2 1DTBA1:45
1DTBA1:46
TRB DRN AFT HPCV3
2
P2 : 3
P2 : 4 1DTBA1:47
1DTBA1:48
TRB DRN AFT HPCV3
3
P2 : 5
P2 : 6 1DTBA1:43
1DTBA1:44
TRB DRN AFT HPCV-4
4
P2 : 7
P2 : 8 1DTBA1:57
1DTBA1:58
TRB DRN AFT HPCV-4
5
P2 : 9
P2 : 10 1DTBA1:59
1DTBA1:60
TRB DRN AFT HPCV-4
6
P2 : 11
P2 : 12 1DTBA1:55
1DTBA1:56
TRB DRN BEF ESV-L
7
P2 : 13
P2 : 14 1DTBA1:69
1DTBA1:70
TRB DRN BEF ESV-L
8
P2 : 15
P2 : 16 1DTBA1:71
1DTBA1:72
TRB DRN BEF ESV-L
9
P3 : 1
P3 : 2 1DTBA1:67
1DTBA1:68
10
P3 : 3
P3 : 4 1DTBA1:81
1DTBA1:82
11
P3 : 5
P3 : 6 1DTBA1:83
1DTBA1:84
12
P3 : 7
P3 : 8 1DTBA1:79
1DTBA1:80
13
P3 : 9
P3 : 10 1DTBC2:42
1DTBC2:41
14
P3 : 11
P3 : 12 1DTBC2:44
1DTBC2:43
15
P3 : 13
P3 : 14 1DTBC2:46
1DTBC2:45
16
P3 : 15
P3 : 16 1DTBC2:48
1DTBC2:47
COMPANY.
CCA01 R3 M4
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 05 ]
1
P2 : 1
P2 : 2 1DTBA1:93
1DTBA1:94
2
P2 : 3
P2 : 4 1DTBA1:95
1DTBA1:96
3
P2 : 5
P2 : 6 1DTBA1:91
1DTBA1:92
4
P2 : 7
P2 : 8 1DTBA2:9
1DTBA2:10
5
P2 : 9
P2 : 10 1DTBA2:11
1DTBA2:12
6
P2 : 11
P2 : 12 1DTBA2:7
1DTBA2:8
7
P2 : 13
P2 : 14 1DTBA2:21
1DTBA2:22
8
P2 : 15
P2 : 16 1DTBA2:23
1DTBA2:24
9
P3 : 1
P3 : 2 1DTBA2:19
1DTBA2:20
TRB DRN BEF NRV CRH
10
P3 : 3
P3 : 4 1DTBB1:9
1DTBB1:10
TRB DRN BEF NRV CRH
11
P3 : 5
P3 : 6 1DTBB1:11
1DTBB1:12
TRB DRN BEF NRV CRH
12
P3 : 7
P3 : 8 1DTBB1:7
1DTBB1:8
13
P3 : 9
P3 : 10 1DTBC2:50
1DTBC2:49
14
P3 : 11
P3 : 12 1DTBC2:52
1DTBC2:51
15
P3 : 13
P3 : 14 1DTBC2:54
1DTBC2:53
16
P3 : 15
P3 : 16 1DTBC2:56
1DTBC2:55
COMPANY.
CCA01 R3 M5
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 06 ]
TRB DRN AFT NRV CRH
1
P2 : 1
P2 : 2 1DTBB1:21
1DTBB1:22
TRB DRN AFT NRV CRH
2
P2 : 3
P2 : 4 1DTBB1:23
1DTBB1:24
TRB DRN AFT NRV CRH
3
P2 : 5
P2 : 6 1DTBB1:19
1DTBB1:20
4LCM10BR042XB01 LS OPEN
4
P2 : 7
P2 : 8 1DTBA1:9
1DTBA1:10
4LCM10BR042XB02 LS CLOSE
5
P2 : 9
P2 : 10 1DTBA1:11
1DTBA1:12
4LCM10BR042XB46 MCC DISB
6
P2 : 11
P2 : 12 1DTBA1:7
1DTBA1:8
7
P2 : 13
P2 : 14 1DTBA2:45
1DTBA2:46
8
P2 : 15
P2 : 16 1DTBA2:47
1DTBA2:48
9
P3 : 1
P3 : 2 1DTBA2:43
1DTBA2:44
10
P3 : 3
P3 : 4 1DTBA2:33
1DTBA2:34
11
P3 : 5
P3 : 6 1DTBA2:35
1DTBA2:36
12
P3 : 7
P3 : 8 1DTBA2:31
1DTBA2:32
13
P3 : 9
P3 : 10 1DTBC2:58
1DTBC2:57
14
P3 : 11
P3 : 12 1DTBC2:60
1DTBC2:59
15
P3 : 13
P3 : 14 1DTBC2:62
1DTBC2:61
16
P3 : 15
P3 : 16 1DTBC2:64
1DTBC2:63
COMPANY.
CCA01 R3 M6
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 07 ]
1
P2 : 1
P2 : 2 1DTBA2:57
1DTBA2:58
2
P2 : 3
P2 : 4 1DTBA2:59
1DTBA2:60
3
P2 : 5
P2 : 6 1DTBA2:55
1DTBA2:56
4MAL51AA011AXB01 LS OPEN
4
P2 : 7
P2 : 8 1DTBA2:69
1DTBA2:70
4MAL51AA011AXB02 LS CLOSE
5
P2 : 9
P2 : 10 1DTBA2:71
1DTBA2:72
4MAL51AA011AXB46 MCC DISB
6
P2 : 11
P2 : 12 1DTBA2:67
1DTBA2:68
7
P2 : 13
P2 : 14 1DTBA2:81
1DTBA2:82
8
P2 : 15
P2 : 16 1DTBA2:83
1DTBA2:84
9
P3 : 1
P3 : 2 1DTBA2:79
1DTBA2:80
10
P3 : 3
P3 : 4 1DTBA2:93
1DTBA2:94
11
P3 : 5
P3 : 6 1DTBA2:95
1DTBA2:96
12
P3 : 7
P3 : 8 1DTBA2:91
1DTBA2:92
13
P3 : 9
P3 : 10 1DTBD1:02
1DTBD1:01
14
P3 : 11
P3 : 12 1DTBD1:04
1DTBD1:03
15
P3 : 13
P3 : 14 1DTBD1:06
1DTBD1:05
16
P3 : 15
P3 : 16 1DTBD1:08
1DTBD1:07
COMPANY.
CCA01 R4 M1
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 08 ]
TRB VAC BRKR VLV
4MAG10AA001AXB01 LS OPEN
1
P2 : 1
P2 : 2 1DTBC2:13
1DTBC2:14
TRB VAC BRKR VLV
4MAG10AA001AXB02 LS CLOSE
2
P2 : 3
P2 : 4 1DTBC2:15
1DTBC2:16
CRH NRV-1 SOV
4LBC10AA051XB01 LS OPEN
3
P2 : 5
P2 : 6 1DTBC1:21
1DTBC1:22
CRH NRV-1 SOV
4LBC10AA051XB02 LS CLOSE
4
P2 : 7
P2 : 8 1DTBC1:23
1DTBC1:24
CRH NRV-2
4LBC10AA052XB01 LS OPEN
5
P2 : 9
P2 : 10 1DTBC1:29
1DTBC1:30
CRH NRV-2
4LBC10AA052XB02 LS CLOSE
6
P2 : 11
P2 : 12 1DTBC1:31
1DTBC1:32
TRB EXTR-VII(HPH-I)
4LBQ20AA051AXB01 LS OPEN
7
P2 : 13
P2 : 14 1DTBC1:61
1DTBC1:62
TRB EXTR-VII(HPH-I)
4LBQ20AA051AXB02 LS CLOSE
8
P2 : 15
P2 : 16 1DTBC1:63
1DTBC1:64
9
P3 : 1
P3 : 2 1DTBD1:10
1DTBD1:09
10
P3 : 3
P3 : 4 1DTBD1:12
1DTBD1:11
11
P3 : 5
P3 : 6 1DTBD1:14
1DTBD1:13
12
P3 : 7
P3 : 8 1DTBD1:16
1DTBD1:15
13
P3 : 9
P3 : 10 1DTBD1:18
1DTBD1:17
14
P3 : 11
P3 : 12 1DTBD1:20
1DTBD1:19
15
P3 : 13
P3 : 14 1DTBD1:22
1DTBD1:21
16
P3 : 15
P3 : 16 1DTBD1:24
1DTBD1:23
COMPANY.
CCA01 R4 M2
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 09 ]
TRB EXTR VI NRV
4LBS40AA051AXB01 LS OPEN
1
P2 : 1
P2 : 2 1DTBC1:85
1DTBC1:86
TRB EXTR VI NRV
4LBS40AA051AXB02 LS CLOSE
2
P2 : 3
P2 : 4 1DTBC1:87
1DTBC1:88
3
P2 : 5
P2 : 6 1DTBC2:5
1DTBC2:6
4
P2 : 7
P2 : 8 1DTBC2:7
1DTBC2:8
DOOR OPEN 4SPCCA1R4M3CH5 SPARE
5
P2 : 9
P2 : 10 1DTBD1:26
1DTBD1:25
PSF10_FLT 4SPCCA1R4M3CH6 SPARE
6
P2 : 11
P2 : 12 1DTBD1:28
1DTBD1:27
PSF20_FLT 4SPCCA1R4M3CH7 SPARE
7
P2 : 13
P2 : 14 1DTBD1:30
1DTBD1:29
8
P2 : 15
P2 : 16 1DTBD1:32
1DTBD1:31
9
P3 : 1
P3 : 2 1DTBD1:34
1DTBD1:33
10
P3 : 3
P3 : 4 1DTBD1:36
1DTBD1:35
11
P3 : 5
P3 : 6 1DTBD1:38
1DTBD1:37
12
P3 : 7
P3 : 8 1DTBD1:40
1DTBD1:39
13
P3 : 9
P3 : 10 1DTBD1:42
1DTBD1:41
14
P3 : 11
P3 : 12 1DTBD1:44
1DTBD1:43
15
P3 : 13
P3 : 14 1DTBD1:46
1DTBD1:45
16
P3 : 15
P3 : 16 1DTBD1:48
1DTBD1:47
COMPANY.
CCA01 R4 M3
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 0A ]
1
P2 : 1
P2 : 2 1DTBC1:77
1DTBC1:78
2
P2 : 3
P2 : 4 1DTBC1:79
1DTBC1:80
3
P2 : 5
P2 : 6 1DTBC1:69
1DTBC1:70
4
P2 : 7
P2 : 8 1DTBC1:71
1DTBC1:72
HP EXH VLV SV
4LBC11AA010AXB01 LS OPEN
5
P2 : 9
P2 : 10 1DTBC1:37
1DTBC1:38
HP EXH VLV SV
4LBC11AA010AXB02 LS CLOSE
6
P2 : 11
P2 : 12 1DTBC1:39
1DTBC1:40
HP EXH EVAC VLV
4LBC11AA010BXB01 LS OPEN
7
P2 : 13
P2 : 14 1DTBC1:45
1DTBC1:46
HP EXH EVAC VLV
4LBC11AA010BXB02 LS CLOSE
8
P2 : 15
P2 : 16 1DTBC1:47
1DTBC1:48
EX HOOD SPRAY
4LBC12AA010AXB01 LS OPEN
9
P3 : 1
P3 : 2 1DTBC1:53
1DTBC1:54
EX HOOD SPRAY
4LBC12AA010AXB02 LS CLOSE
10
P3 : 3
P3 : 4 1DTBC1:55
1DTBC1:56
TRB IP VENT VLV-SOV
4MAN90AA001XB01 LS OPEN
11
P3 : 5
P3 : 6 1DTBB1:33
1DTBB1:34
TRB IP VENT VLV-SOV
4MAN90AA001XB02 LS CLOSE
12
P3 : 7
P3 : 8 1DTBB1:35
1DTBB1:36
TRB IP VENT VLV(SPARE)
4MAN90AA001XB46 SPARE
13
P3 : 9
P3 : 10 1DTBB1:31
1DTBB1:32
14
P3 : 11
P3 : 12 1DTBD1:50
1DTBD1:49
15
P3 : 13
P3 : 14 1DTBD1:52
1DTBD1:51
16
P3 : 15
P3 : 16 1DTBD1:54
1DTBD1:53
COMPANY.
CCA01 R4 M4
SIGNAL FLOW DIAGRAM
(2X120 MW)
TG PACKAGE C&I
__________________________________________________________________________________________

INDEX SHEET


01 CCA01
BILL OF MATERIAL

CCA01:DL

02 HARDWARE SCHEME

36560003643

03 SFD

ED-415-SF4-CCA01

04 CCA02
BILL OF MATERIAL

CCA02:DL

05 HARDWARE SCHEME

36560003644

06 SFD

ED-415-SF4-CCA02

07 CCA03
BILL OF MATERIAL

CCA03:DL

08 HARDWARE SCHEME

36560003645

09 SFD

ED-415-SF4-CCA03


409/656/09/2112

VOLUME C . 1
DEVICE LIST
Equipment: CCA02
CREATED BY S.ASHOK,,
CHECKED BY S.ASHOK,,
APPROVED BY SK RANGANATH
PH NO. 8418
Page no: 1 of 6
DEVICE LIST
Equipment: CCA02
ITEM DETAILS
CONNECTOR 350707-7
0040 2DS1,2DS2,2DSF,2DSR Panel door Switch single pole AA7419711011 4
NC Contact Rating: 240V AC
push to off
0060 LABEL DRG:46594300277 01 E59430027701 1
CONNECTOR 100 X 60
DRG:36594300559 01
CONNECTOR 200 X 80
DRG:36594300559 02
DRG:365943005590003
0110 R1,R2,R3,R4. 69230I382A IOP382 MAX ED69230I382A 4
RS
0120 R1M3-R1M4,R2M4-R2M5 MDL 69230I330B ED69230I330B 4
0130 R1M2,R2M3,R3M3 69230I301A IOP301 MAX ED69230I301A 3
CONTROLS HL ANALOG ISOLATED I
NPUT MODULE W/O FING ERS
0150 R2M2,R3M2 69230S303A MAX CONTROLS 4 ED69230S303A 2
WIRE RTD MODULE
Page no: 2 of 6
DEVICE LIST
Equipment: CCA02
ITEM DETAILS
ASSY. 14" (CPO 304)
DRG:36594500029 01
ASSY. 18" DRG:36594500033 00

0210 CLMP SIDE CN9075001207 10
,2DTBB1:1-96, ANGULAR TYPE, CABLE ENTRY
,2DTBN:1-30 WIDTH: 50.5 MM HEIGHT: 36.5
,2DTBD1:1-96 MM
,2DTBD2:1-96
,2DTBP1:1-30
TB 249-119
Page no: 3 of 6
DEVICE LIST
Equipment: CCA02
ITEM DETAILS


36.5 MM
0310 SHORTING LINK WITH INSULATION CU7433480722 60 SHORT 2DTBP:01 -30,2DTBN:01-30
SUITABLE FOR ANGULAR FEED
THROUGH TB WITH 3 CONDUCTORS
0330 NOMENCLATURE LABEL EAST ATRS D56490025160 2
CCA02 AS PER DRG
No.36564900251 ITEM 60
0340 69230C402A CPO402 MAX ED69230C402A 1
CONTROLS MAXPAC BUS
TERMINATOR
0350 2L01,2L02. CFL LAMP WITH ELECTRONIC EA0571451012 2
Asian
0360 2L01,2L02. PLASTIC LAMP HOLDER WITH BACK CN9071051013 2
/ VINAY
Page no: 4 of 6
DEVICE LIST
Equipment: CCA02
ITEM DETAILS
0450 STUD SHRT FOR SHRTG WITH CN9075001215 8
SCREW 2.5-6
0580 2Q101,2Q102 CIRCUIT BREAKER 10A MINIATURE CT7420596077 2
S281 K10
0590 2PSF10,2PSF20. 24V DC/24V DC,8.4A TYPE NO: ED7470105875 2
200 SIA 2424 1/P=24VDC

0600 2X33 DISTRIBUTION TB SUITABLE FOR CU7433480617 1
0610 2X34 DISTRIBUTION TB S SUITABLE CU7433480692 1
LMOUNTED
Page no: 5 of 6
DEVICE LIST
Equipment: CCA02
ITEM DETAILS
LMOUNTED.
0630 R3M4-R3M6,R4M3-R4M5 69230I304A IOP304 MAX ED69230I304A 6
CONTROLS THERMOCOUPLE (TC)INP
UT MODULE
0640 MAXPAC CABLE ASSY. 28 LENGTH D59450003001 1
D RG:36594500030 01
Page no: 6 of 6

(2X120 MW)
TG PACKAGE C&I
__________________________________________________________________________________________

INDEX SHEET


01 CCA01
BILL OF MATERIAL

CCA01:DL

02 HARDWARE SCHEME

36560003643

03 SFD

ED-415-SF4-CCA01

04 CCA02
BILL OF MATERIAL

CCA02:DL

05 HARDWARE SCHEME

36560003644

06 SFD

ED-415-SF4-CCA02

07 CCA03
BILL OF MATERIAL

CCA03:DL

08 HARDWARE SCHEME

36560003645

09 SFD

ED-415-SF4-CCA03


409/656/09/2112

VOLUME C . 1
(2X120 MW)
TG PACKAGE C&I
__________________________________________________________________________________________

INDEX SHEET


01 CCA01
BILL OF MATERIAL

CCA01:DL

02 HARDWARE SCHEME

36560003643

03 SFD

ED-415-SF4-CCA01

04 CCA02
BILL OF MATERIAL

CCA02:DL

05 HARDWARE SCHEME

36560003644

06 SFD

ED-415-SF4-CCA02

07 CCA03
BILL OF MATERIAL

CCA03:DL

08 HARDWARE SCHEME

36560003645

09 SFD

ED-415-SF4-CCA03


409/656/09/2112

VOLUME C . 1
SA
SA
Date 27.02.09
SKR
maxDNA
SIGNAL FLOW DIAGRAM
Mo. No. : CE/0415-SH3-57-01
Customer : GNDTP
BANGALORE - 26
Prepared
Checked
Approved
COVER SHEET
Consultant : -
COMPANY.
1
2
COVER SHEET
INDEX SHEET
Remarks
NO ATRS1 3 CCA02R1M2 IOP301 2A 0 int
NO ATRS1 4 CCA02R1M3 IOP330 B 0
NO ATRS1 5 CCA02R1M4 IOP330 C 0
NO ATRS1 6 CCA02R2M2 IOP303 3A 0 4wire
NO ATRS1 7 CCA02R2M3 IOP301 2C 0 int
NO ATRS1 8 CCA02R2M4 IOP330 D 0
NO ATRS1 9 CCA02R2M5 IOP330 E 0
NO ATRS1 10 CCA02R3M2 IOP303 3C 0 4wire
NO ATRS1 11 CCA02R3M3 IOP301 2E 0 int
NO ATRS1 12 CCA02R3M4 IOP304 4A 0
NO ATRS1 13 CCA02R3M5 IOP304 4C 0
NO ATRS1 14 CCA02R3M6 IOP304 4E 0
INDEX SHEET
COMPANY.
Date
Approved SKR
Customer : GNDTP
Prepared SA
Checked SA
27.02.09
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP301
[ 2A ]
Level in MOT
4MAV10CL101XQ01
1
P2 : 1
P2 : 2 2DTBA1:80
2DTBA1:79
Diffl pressure across DOF
4MAV42CP101XQ01
2
P2 : 3
P2 : 4 2DTBA1:84
2DTBA1:83
Extraction 7 pressure at HPH-1
4LAQ20CP102XQ01
3
P2 : 5
P2 : 6 2DTBA1:56
2DTBA1:55
MS pressure before HP QCV - L
4LBA10CP101XQ01
4
P2 : 7
P2 : 8 2DTBA1:02
2DTBA1:01
MS pressure before HP QCV - R
4LBA10CP102XQ01
5
P2 : 9
P2 : 10 2DTBA1:04
2DTBA1:03
HRH Steam pressure before LP QCV
4LBB10CP101XQ01
6
P2 : 11
P2 : 12 2DTBA1:42
2DTBA1:41
HRH Steam pressure before LP QCV
4LBB10CP102XQ01
7
P2 : 13
P2 : 14 2DTBA1:44
2DTBA1:43
HP exhaust pressure before CRHNR
4LBC10CP101XQ01
8
P2 : 15
P2 : 16 2DTBA1:12
2DTBA1:11
4LBC10CP102XQ01
9
P3 : 1
P3 : 2 2DTBA1:14
2DTBA1:13
Firs tstage Pressure 1
4MAA10CP104XQ01
10
P3 : 3
P3 : 4 2DTBA1:06
2DTBA1:05
First stage pressure 2
4MAA10CP105XQ01
11
P3 : 5
P3 : 6 2DTBA1:08
2DTBA1:07
JACK OIL PRES
4MAV66CP207XQ01 KG/CM2
12
P3 : 7
P3 : 8 2DTBA2:66
2DTBA2:65
13
P3 : 9
P3 : 10 2DTBA2:68
2DTBA2:67
14
P3 : 11
P3 : 12 2DTBA2:70
2DTBA2:69
15
P3 : 13
P3 : 14 2DTBA2:72
2DTBA2:71
16
P3 : 15
P3 : 16 2DTBA2:74
2DTBA2:73
COMPANY.
CCA02 R1 M2
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 0B ]
Level switch in aux oil Tank
4MAV85CL201XG01
1
P2 : 1
P2 : 2 2DTBA2:22
2DTBA2:21
Level switch in MOT ,
4MAV10CL101XG01 >MIN
2
P2 : 3
P2 : 4 2DTBA2:26
2DTBA2:25
Trip oil pressure Low
4MAV46CP201XG02
3
P2 : 5
P2 : 6 2DTBA2:50
2DTBA2:49
Distribution oil pressure Low
4MAV46CP205XG02
4
P2 : 7
P2 : 8 2DTBA2:42
2DTBA2:41
Distribution oil pressure V. Low
4MAV46CP206XG02
5
P2 : 9
P2 : 10 2DTBA2:44
2DTBA2:43
4LBC10CP201XG02
6
P2 : 11
P2 : 12 2DTBA2:02
2DTBA2:01
Lube oil header pressure very Lo
4MAV42PS205XG03 <0.7 kg/cm2
7
P2 : 13
P2 : 14 2DTBA2:34
2DTBA2:33
JOP header Suction Pr.
4MAV66CP208XG01
8
P2 : 15
P2 : 16 2DTBA2:40
2DTBA2:39
Lube oil header pressureHIGH
4MAV42PS205XG01 >0.8 KG/CM2
9
P3 : 1
P3 : 2 2DTBA2:38
2DTBA2:37
4LAMP_TEST TEST
10
P3 : 3
P3 : 4 2DTBA2:76
2DTBA2:75
PUSH BUTTON REL
4PUSHBUTTON_REL REL
11
P3 : 5
P3 : 6 2DTBA2:78
2DTBA2:77
DP ACR EXT NRV
4LBS40CP012XG01 >32 MBAR
12
P3 : 7
P3 : 8 2DTBA2:80
2DTBA2:79
DP ACR EXT NRV
4LBS40CP011XG02 <10 MBAR
13
P3 : 9
P3 : 10 2DTBA2:82
2DTBA2:81
14
P3 : 11
P3 : 12 2DTBA2:84
2DTBA2:83
15
P3 : 13
P3 : 14 2DTBA2:86
2DTBA2:85
16
P3 : 15
P3 : 16 2DTBA2:88
2DTBA2:87
COMPANY.
CCA02 R1 M3
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 0C ]
Trip oil pressure V. Low
4MAV46CP203XG02
1
P2 : 1
P2 : 2 2DTBA2:54
2DTBA2:53
4MAV46CP207XG02
2
P2 : 3
P2 : 4 2DTBA2:46
2DTBA2:45
4MAV46CP208XG02
3
P2 : 5
P2 : 6 2DTBA2:48
2DTBA2:47
Secondary oil Pressure switch
4MAV46CP211XG01
4
P2 : 7
P2 : 8 2DTBA2:62
2DTBA2:61
LP Exhaust pressure V.high-Cond-
4MAC01CP201XG01
5
P2 : 9
P2 : 10 2DTBA2:12
2DTBA2:11
4MAC02CP201XG01
6
P2 : 11
P2 : 12 2DTBA2:10
2DTBA2:09
Lube oil header pressure very Lo
4MAV42PS205XG02 <0.8 KG/cm2
7
P2 : 13
P2 : 14 2DTBA2:36
2DTBA2:35
Level switch in aux oil Tank
4MAV85CL202XG01
8
P2 : 15
P2 : 16 2DTBA2:24
2DTBA2:23
HP HTR-5 LVL
4LAD10CL201XG02 HIHI
9
P3 : 1
P3 : 2 2DTBA2:90
2DTBA2:89
HP HTR-5 LVL
4LAD10CL203XG01 HIHI
10
P3 : 3
P3 : 4 2DTBA2:92
2DTBA2:91
HP HTR-5 LVL
4LAD10CL202XG51 <HI
11
P3 : 5
P3 : 6 2DTBB1:36
2DTBB1:35
12
P3 : 7
P3 : 8 2DTBB1:38
2DTBB1:37
LPH HTR-3 LVL
4LCC30CL201XG01 >HIHI
13
P3 : 9
P3 : 10 2DTBB1:40
2DTBB1:39
LPH HTR-3 LVL
4LCC30CL203XG01 >HIHI
14
P3 : 11
P3 : 12 2DTBB1:42
2DTBB1:41
LPH HTR-3 LVL
4LCC30CL202XG51 <HI
15
P3 : 13
P3 : 14 2DTBB1:44
2DTBB1:43
SPCCA2R1M4CH16 SPARE
16
P3 : 15
P3 : 16 2DTBB1:46
2DTBB1:45
COMPANY.
CCA02 R1 M4
SIGNAL FLOW DIAGRAM
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Marshalling-Fld /
Connector
Terminal
Junction Box
Main Junction
Box
TagName / DESC:
IOP303
[ 3A ]
2DTBB1:02
P2 : 2
P2 : 3 2DTBB1:03
1
4MAC01CT101XQ01
LP Exhaust steam tempeature
P2 : 1
2DTBB1:04 P2 : 4
(+)
(-)
(Ret)
2DTBB1:01
2DTBB1:06
P2 : 6
P2 : 7 2DTBB1:07
2
4MAC01CT102XQ01
P2 : 5
2DTBB1:08 P2 : 8
(+)
(-)
(Ret)
2DTBB1:05
2DTBB1:26
P2 : 10
P2 : 11 2DTBB1:27
3
4MAD15CT015XQ01
Generator front bearing temparat
P2 : 9
2DTBB1:28 P2 : 12
(+)
(-)
(Ret)
2DTBB1:25
2DTBB1:30
P2 : 14
P2 : 15 2DTBB1:31
4
4MAD15CT016XQ01
Generator rear bearing tempara
P2 : 13
2DTBB1:32 P2 : 16
(+)
(-)
(Ret)
2DTBB1:29
2DTBB1:18
P3 : 2
P3 : 3 2DTBB1:19
5
4MAV41CT101XQ01
Lube oil Temp at oil cooler inle
P3 : 1
2DTBB1:20 P3 : 4
(+)
(-)
(Ret)
2DTBB1:17
2DTBB1:22
P3 : 6
P3 : 7 2DTBB1:23
6
4MAV41CT102XQ01
Lube oil Temp at oil cooler outl
P3 : 5
2DTBB1:24 P3 : 8
(+)
(-)
(Ret)
2DTBB1:21
2DTBC2:76
P3 : 10
P3 : 11 2DTBC2:77
7
P3 : 9
2DTBC2:78 P3 : 12
(+)
(-)
(Ret)
2DTBC2:75
2DTBC2:79
P3 : 14
P3 : 15 2DTBC2:80
8
P3 : 13
2DTBC2:81 P3 : 16
(+)
(-)
(Ret)
2DTBC2:79
COMPANY.
CCA02 R2 M2
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP301
[ 2C ]
Level in MOT
4MAV10CL102XQ01
1
P2 : 1
P2 : 2 2DTBA1:82
2DTBA1:81
Extraction 7 pressure before QCN
4LBQ20CP101XQ01
2
P2 : 3
P2 : 4 2DTBA1:58
2DTBA1:57
Extraction 8 pressure at HPH-2
4LBQ60CP101XQ01
3
P2 : 5
P2 : 6 2DTBA1:54
2DTBA1:53
Extraction 4 pressure before Q
4LBS20CP101XQ01
4
P2 : 7
P2 : 8 2DTBA1:66
2DTBA1:65
Extraction 4 pressure at LPH-4
4LBS20CP102XQ01
5
P2 : 9
P2 : 10 2DTBA1:68
2DTBA1:67
IP Exhaust to LP Turbine inlet p
4LBS20CP103XQ01
6
P2 : 11
P2 : 12 2DTBA1:70
2DTBA1:69
4LBS30CP101XQ01
7
P2 : 13
P2 : 14 2DTBA1:64
2DTBA1:63
Extraction 5 pressure at LPH-5
4LBS30CP102XQ01
8
P2 : 15
P2 : 16 2DTBA1:62
2DTBA1:61
4LBS40CP101XQ01
9
P3 : 1
P3 : 2 2DTBA1:60
2DTBA1:59
LP Exhaust pressure
4MAC01CP101XQ01
10
P3 : 3
P3 : 4 2DTBA1:76
2DTBA1:75
LP Exhaust pressure
4MAC01CP102XQ01
11
P3 : 5
P3 : 6 2DTBA1:78
2DTBA1:77
12
P3 : 7
P3 : 8 2DTBB1:52
2DTBB1:51
13
P3 : 9
P3 : 10 2DTBB1:54
2DTBB1:53
14
P3 : 11
P3 : 12 2DTBB1:56
2DTBB1:55
15
P3 : 13
P3 : 14 2DTBB1:58
2DTBB1:57
16
P3 : 15
P3 : 16 2DTBB1:60
2DTBB1:59
COMPANY.
CCA02 R2 M3
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 0D ]
Level switch in MOT
4MAV10CL202XG01
1
P2 : 1
P2 : 2 2DTBA2:28
2DTBA2:27
4MAV46CP202XG02
2
P2 : 3
P2 : 4 2DTBA2:52
2DTBA2:51
4MAV46CP204XG02
3
P2 : 5
P2 : 6 2DTBA2:56
2DTBA2:55
Primary oil to Remote engagement
4MAV46CP209XG01
4
P2 : 7
P2 : 8 2DTBA2:58
2DTBA2:57
Secondary oil Pressure switch
4MAV46CP210XG01
5
P2 : 9
P2 : 10 2DTBA2:60
2DTBA2:59
4LBC10CP202XG02
6
P2 : 11
P2 : 12 2DTBA2:06
2DTBA2:05
4MAC01CP202XG01
7
P2 : 13
P2 : 14 2DTBA2:16
2DTBA2:15
4MAC02CP202XG01
8
P2 : 15
P2 : 16 2DTBA2:14
2DTBA2:13
lube oil PUMP DISCH pressure Low
4MAV21CP201XG02
9
P3 : 1
P3 : 2 2DTBA2:30
2DTBA2:29
Lube oil Header pressure very Lo
4MAV42PS201XG02 <0.8 KG/CM2
10
P3 : 3
P3 : 4 2DTBA2:32
2DTBA2:31
11
P3 : 5
P3 : 6 2DTBB1:62
2DTBB1:61
12
P3 : 7
P3 : 8 2DTBB1:64
2DTBB1:63
13
P3 : 9
P3 : 10 2DTBB1:66
2DTBB1:65
14
P3 : 11
P3 : 12 2DTBB1:68
2DTBB1:67
15
P3 : 13
P3 : 14 2DTBB1:70
2DTBB1:69
16
P3 : 15
P3 : 16 2DTBB1:72
2DTBB1:71
COMPANY.
CCA02 R2 M4
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 0E ]
4LBC10CP203XG02
1
P2 : 1
P2 : 2 2DTBA2:04
2DTBA2:03
4LBC10CP204XG02
2
P2 : 3
P2 : 4 2DTBA2:08
2DTBA2:07
2PSF10_FLT 4SPCCA2R2M5CH3 SPARE
3
P2 : 5
P2 : 6 2DTBC1:64
2DTBC1:63
2PSF20_FLT 4SPCCA2R2M5CH4 SPARE
4
P2 : 7
P2 : 8 2DTBC1:66
2DTBC1:65
DOOR OPEN 4CCA02_DS_XG01 DOOR OPEN
5
P2 : 9
P2 : 10 2DTBC1:68
2DTBC1:67
CJJ02 DTBA1:79
CJJ02 DTBA1:80
4LOAD_ACTUAL LOAD
6
P2 : 11
P2 : 12 2DTBC1:70
2DTBC1:69
7
P2 : 13
P2 : 14 2DTBC1:72
2DTBC1:71
8
P2 : 15
P2 : 16 2DTBC1:74
2DTBC1:73
9
P3 : 1
P3 : 2 2DTBC1:76
2DTBC1:75
10
P3 : 3
P3 : 4 2DTBC1:78
2DTBC1:77
11
P3 : 5
P3 : 6 2DTBC1:80
2DTBC1:79
12
P3 : 7
P3 : 8 2DTBC1:82
2DTBC1:81
13
P3 : 9
P3 : 10 2DTBC1:84
2DTBC1:83
14
P3 : 11
P3 : 12 2DTBC1:86
2DTBC1:85
15
P3 : 13
P3 : 14 2DTBC1:88
2DTBC1:87
16
P3 : 15
P3 : 16 2DTBC1:90
2DTBC1:89
COMPANY.
CCA02 R2 M5
SIGNAL FLOW DIAGRAM
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Marshalling-Fld /
Connector
Terminal
Junction Box
Main Junction
Box
TagName / DESC:
IOP303
[ 3C ]
2DTBB1:10
P2 : 2
P2 : 3 2DTBB1:11
1
4MAC01CT103XQ01
P2 : 1
2DTBB1:12 P2 : 4
(+)
(-)
(Ret)
2DTBB1:09
2DTBB1:14
P2 : 6
P2 : 7 2DTBB1:15
2
4MAC01CT104XQ01
P2 : 5
2DTBB1:16 P2 : 8
(+)
(-)
(Ret)
2DTBB1:13
2DTBC2:52
P2 : 10
P2 : 11 2DTBC2:53
3
P2 : 9
2DTBC2:54 P2 : 12
(+)
(-)
(Ret)
2DTBC2:51
2DTBC2:56
P2 : 14
P2 : 15 2DTBC2:57
4
P2 : 13
2DTBC2:58 P2 : 16
(+)
(-)
(Ret)
2DTBC2:55
2DTBC2:60
P3 : 2
P3 : 3 2DTBC2:61
5
P3 : 1
2DTBC2:62 P3 : 4
(+)
(-)
(Ret)
2DTBC2:59
2DTBC2:64
P3 : 6
P3 : 7 2DTBC2:65
6
P3 : 5
2DTBC2:66 P3 : 8
(+)
(-)
(Ret)
2DTBC2:63
2DTBC2:68
P3 : 10
P3 : 11 2DTBC2:69
7
P3 : 9
2DTBC2:70 P3 : 12
(+)
(-)
(Ret)
2DTBC2:67
2DTBC2:72
P3 : 14
P3 : 15 2DTBC2:73
8
P3 : 13
2DTBC2:74 P3 : 16
(+)
(-)
(Ret)
2DTBC2:71
COMPANY.
CCA02 R3 M2
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP301
[ 2E ]
Aux.steam pressure to Dearator
4LBS42CP101XQ01
1
P2 : 1
P2 : 2 2DTBA1:72
2DTBA1:71
Lube oil header pressure
4MAV43CP101XQ01
2
P2 : 3
P2 : 4 2DTBA1:86
2DTBA1:85
Distribution oil pressure
4MAV46CP101XQ01
3
P2 : 5
P2 : 6 2DTBA1:88
2DTBA1:87
Secondary oil Pressure
4MAV46CP211XQ01
4
P2 : 7
P2 : 8 2DTBA1:90
2DTBA1:89
EXTR VLV EX-V111 POSN
4LBQ20CG051XQ01
5
P2 : 9
P2 : 10 2DTBD1:02
2DTBD1:01
6
P2 : 11
P2 : 12 2DTBD1:04
2DTBD1:03
7
P2 : 13
P2 : 14 2DTBD1:06
2DTBD1:05
8
P2 : 15
P2 : 16 2DTBD1:08
2DTBD1:07
9
P3 : 1
P3 : 2 2DTBD1:10
2DTBD1:09
10
P3 : 3
P3 : 4 2DTBD1:12
2DTBD1:11
11
P3 : 5
P3 : 6 2DTBD1:14
2DTBD1:13
12
P3 : 7
P3 : 8 2DTBD1:16
2DTBD1:15
13
P3 : 9
P3 : 10 2DTBD1:18
2DTBD1:17
14
P3 : 11
P3 : 12 2DTBD1:20
2DTBD1:19
15
P3 : 13
P3 : 14 2DTBD1:22
2DTBD1:21
16
P3 : 15
P3 : 16 2DTBD1:24
2DTBD1:23
COMPANY.
CCA02 R3 M3
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP304
[ 4A ]
Extraction 7 Temparature at HP
4LAQ20CT102XQ01
1
P2 : 1
P2 : 2 2DTBC1:02
2DTBC1:01
MS Temperature . before HP QCV
4LBA10CT101XQ01
2
P2 : 3
P2 : 4 2DTBA1:24
2DTBA1:23
4LBA10CT102XQ01
3
P2 : 5
P2 : 6 2DTBA1:26
2DTBA1:25
4LBA10CT103XQ01
4
P2 : 7
P2 : 8 2DTBA1:28
2DTBA1:27
4LBA10CT104XQ01
5
P2 : 9
P2 : 10 2DTBA1:30
2DTBA1:29
HRH Steam temparature before LPQ
4LBB10CT101XQ01
6
P2 : 11
P2 : 12 2DTBA1:46
2DTBA1:45
HRH Steam temparature before LKP
4LBB10CT102XQ01
7
P2 : 13
P2 : 14 2DTBA1:48
2DTBA1:47
HP exhaust temparature before CR
4LBC10CT101XQ01
8
P2 : 15
P2 : 16 2DTBA1:32
2DTBA1:31
HP Inner casing temp, 90%
4MAA50CT011BXQ01
9
P3 : 1
P3 : 2 2DTBC2:16
2DTBC2:15
4MAA50CT013BXQ01
10
P3 : 3
P3 : 4 2DTBC2:22
2DTBC2:21
LP Casing Rear tempeature
4MAC10CT072AXQ01
11
P3 : 5
P3 : 6 2DTBC1:22
2DTBC1:21
Thrust pad temperature Actove s
4MAD11CT032XQ01
12
P3 : 7
P3 : 8 2DTBC1:58
2DTBC1:57
13
P3 : 9
P3 : 10 2DTBD1:26
2DTBD1:25
14
P3 : 11
P3 : 12 2DTBD1:28
2DTBD1:27
15
P3 : 13
P3 : 14 2DTBD1:30
2DTBD1:29
16
P3 : 15
P3 : 16 2DTBD1:32
2DTBD1:31
COMPANY.
CCA02 R3 M4
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP304
[ 4C ]
4MAA50CT012AXQ01
1
P2 : 1
P2 : 2 2DTBC2:18
2DTBC2:17
HPC middle top temp (50%)
4MAA50CT051AXQ01
2
P2 : 3
P2 : 4 2DTBC2:26
2DTBC2:25
IP casing inne (90%) temp
4MAB50CT006AXQ01
3
P2 : 5
P2 : 6 2DTBC2:34
2DTBC2:33
IPC middle bottom temp (50%)
4MAB50CT052BXQ01
4
P2 : 7
P2 : 8 2DTBC2:48
2DTBC2:47
4MAC10CT071AXQ01
5
P2 : 9
P2 : 10 2DTBC1:16
2DTBC1:15
4MAC10CT072BXQ01
6
P2 : 11
P2 : 12 2DTBC1:24
2DTBC1:23
LP Casing Front tempeature
4MAC10CT074AXQ01
7
P2 : 13
P2 : 14 2DTBC1:34
2DTBC1:33
4MAC10CT074BXQ01
8
P2 : 15
P2 : 16 2DTBC1:36
2DTBC1:35
Thrust pad temparature Non activ
4MAD11CT033XQ01
9
P3 : 1
P3 : 2 2DTBC1:60
2DTBC1:59
Thrust pad temperature Actove s
4MAD12CT031XQ01
10
P3 : 3
P3 : 4 2DTBC1:56
2DTBC1:55
IP Rear bearing temparature
4MAD13CT013XQ01
11
P3 : 5
P3 : 6 2DTBC2:02
2DTBC2:01
IP Rear bearing temparature
4MAD13CT014XQ01
12
P3 : 7
P3 : 8 2DTBC2:04
2DTBC2:03
13
P3 : 9
P3 : 10 2DTBD1:34
2DTBD1:33
14
P3 : 11
P3 : 12 2DTBD1:36
2DTBD1:35
15
P3 : 13
P3 : 14 2DTBD1:38
2DTBD1:37
16
P3 : 15
P3 : 16 2DTBD1:40
2DTBD1:39
COMPANY.
CCA02 R3 M5
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP304
[ 4E ]
Extraction 7 Temparature before
4LBQ20CT101XQ01
1
P2 : 1
P2 : 2 2DTBC1:04
2DTBC1:03
Extraction 8 Temparature at HPH
4LBQ60CT101XQ01
2
P2 : 3
P2 : 4 2DTBA1:52
2DTBA1:51
Extraction 3 temparature at turb
4LBS10CT101XQ01
3
P2 : 5
P2 : 6 2DTBC1:12
2DTBC1:11
4LBS20CT101XQ01
4
P2 : 7
P2 : 8 2DTBC1:10
2DTBC1:09
4LBS30CT101XQ01
5
P2 : 9
P2 : 10 2DTBC1:08
2DTBC1:07
IP Exhaust to LP Turbine inlet t
4LBS20CT102XQ01
6
P2 : 11
P2 : 12 2DTBC1:14
2DTBC1:13
4LBS40CT101XQ01
7
P2 : 13
P2 : 14 2DTBC1:06
2DTBC1:05
4MAA50CT012BXQ01
8
P2 : 15
P2 : 16 2DTBC2:20
2DTBC2:19
HPC middle bottom temp (50%)
4MAA50CT052AXQ01
9
P3 : 1
P3 : 2 2DTBC2:30
2DTBC2:29
IP casing inner (90%) temp
4MAB50CT007BXQ01
10
P3 : 3
P3 : 4 2DTBC2:40
2DTBC2:39
4MAC10CT072CXQ01
11
P3 : 5
P3 : 6 2DTBC1:26
2DTBC1:25
12
P3 : 7
P3 : 8 2DTBD1:42
2DTBD1:41
13
P3 : 9
P3 : 10 2DTBD1:44
2DTBD1:43
14
P3 : 11
P3 : 12 2DTBD1:46
2DTBD1:45
15
P3 : 13
P3 : 14 2DTBD1:48
2DTBD1:47
16
P3 : 15
P3 : 16 2DTBD1:50
2DTBD1:49
COMPANY.
CCA02 R3 M6
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP304
[ 50 ]
HP exhaust temparature before CR
4LBC10CT102XQ01
1
P2 : 1
P2 : 2 2DTBA1:34
2DTBA1:33
4MAA50CT011AXQ01
2
P2 : 3
P2 : 4 2DTBC2:14
2DTBC2:13
4MAA50CT013AXQ01
3
P2 : 5
P2 : 6 2DTBC2:24
2DTBC2:23
IPC middle top temp (50%)
4MAB50CT051AXQ01
4
P2 : 7
P2 : 8 2DTBC2:42
2DTBC2:41
4MAC10CT071BXQ01
5
P2 : 9
P2 : 10 2DTBC1:18
2DTBC1:17
4MAC10CT073AXQ01
6
P2 : 11
P2 : 12 2DTBC1:28
2DTBC1:27
4MAC10CT074CXQ01
7
P2 : 13
P2 : 14 2DTBC1:38
2DTBC1:37
HPF bearing temperature
4MAD11CT021XQ01
8
P2 : 15
P2 : 16 2DTBC1:40
2DTBC1:39
4MAD11CT022XQ01
9
P3 : 1
P3 : 2 2DTBC1:42
2DTBC1:41
4MAD11CT023XQ01
10
P3 : 3
P3 : 4 2DTBC1:44
2DTBC1:43
4MAD11CT024XQ01
11
P3 : 5
P3 : 6 2DTBC1:46
2DTBC1:45
12
P3 : 7
P3 : 8 2DTBD1:52
2DTBD1:51
13
P3 : 9
P3 : 10 2DTBD1:54
2DTBD1:53
14
P3 : 11
P3 : 12 2DTBD1:56
2DTBD1:55
15
P3 : 13
P3 : 14 2DTBD1:58
2DTBD1:57
16
P3 : 15
P3 : 16 2DTBD1:60
2DTBD1:59
COMPANY.
CCA02 R4 M3
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP304
[ 52 ]
IP casing inne (90%) temp
4MAB50CT006BXQ01
1
P2 : 1
P2 : 2 2DTBC2:36
2DTBC2:35
IP casing inner (90%) temp
4MAB50CT007AXQ01
2
P2 : 3
P2 : 4 2DTBC2:38
2DTBC2:37
IPC middle top temp (50%)
4MAB50CT051BXQ01
3
P2 : 5
P2 : 6 2DTBC2:44
2DTBC2:43
4MAC10CT071CXQ01
4
P2 : 7
P2 : 8 2DTBC1:20
2DTBC1:19
4MAC10CT073BXQ01
5
P2 : 9
P2 : 10 2DTBC1:30
2DTBC1:29
Thrust pad temparature Non activ
4MAD11CT034XQ01
6
P2 : 11
P2 : 12 2DTBC1:62
2DTBC1:61
HPR brearing temperature
4MAD12CT011XQ01
7
P2 : 13
P2 : 14 2DTBC1:48
2DTBC1:47
4MAD12CT012XQ01
8
P2 : 15
P2 : 16 2DTBC1:50
2DTBC1:49
4MAD12CT013XQ01
9
P3 : 1
P3 : 2 2DTBC1:52
2DTBC1:51
4MAD12CT014XQ01
10
P3 : 3
P3 : 4 2DTBC1:54
2DTBC1:53
LPR bearing temparature
4MAD14CT013XQ01
11
P3 : 5
P3 : 6 2DTBC2:10
2DTBC2:09
LPR bearing temparature
4MAD14CT014XQ01
12
P3 : 7
P3 : 8 2DTBC2:12
2DTBC2:11
13
P3 : 9
P3 : 10 2DTBD1:62
2DTBD1:61
14
P3 : 11
P3 : 12 2DTBD1:64
2DTBD1:63
15
P3 : 13
P3 : 14 2DTBD1:66
2DTBD1:65
16
P3 : 15
P3 : 16 2DTBD1:68
2DTBD1:67
COMPANY.
CCA02 R4 M4
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP304
[ 54 ]
HPC middle top temp (50%)
4MAA50CT051BXQ01
1
P2 : 1
P2 : 2 2DTBC2:28
2DTBC2:27
HPC middle bottom temp (50%)
4MAA50CT052BXQ01
2
P2 : 3
P2 : 4 2DTBC2:32
2DTBC2:31
IPC middle bottom temp (50%)
4MAB50CT052AXQ01
3
P2 : 5
P2 : 6 2DTBC2:46
2DTBC2:45
4MAC10CT073CXQ01
4
P2 : 7
P2 : 8 2DTBC1:32
2DTBC1:31
LPF bearing temparature
4MAD13CT023XQ01
5
P2 : 9
P2 : 10 2DTBC2:06
2DTBC2:05
LPF bearing temparature
4MAD13CT024XQ01
6
P2 : 11
P2 : 12 2DTBC2:08
2DTBC2:07
7
P2 : 13
P2 : 14 2DTBD1:70
2DTBD1:69
8
P2 : 15
P2 : 16 2DTBD1:72
2DTBD1:71
9
P3 : 1
P3 : 2 2DTBD1:74
2DTBD1:73
10
P3 : 3
P3 : 4 2DTBD1:76
2DTBD1:75
11
P3 : 5
P3 : 6 2DTBD1:78
2DTBD1:77
12
P3 : 7
P3 : 8 2DTBD1:80
2DTBD1:79
13
P3 : 9
P3 : 10 2DTBD1:82
2DTBD1:81
14
P3 : 11
P3 : 12 2DTBD1:84
2DTBD1:83
15
P3 : 13
P3 : 14 2DTBD1:86
2DTBD1:85
16
P3 : 15
P3 : 16 2DTBD1:88
2DTBD1:87
COMPANY.
CCA02 R4 M5
SIGNAL FLOW DIAGRAM
(2X120 MW)
TG PACKAGE C&I
__________________________________________________________________________________________

INDEX SHEET


01 CCA01
BILL OF MATERIAL

CCA01:DL

02 HARDWARE SCHEME

36560003643

03 SFD

ED-415-SF4-CCA01

04 CCA02
BILL OF MATERIAL

CCA02:DL

05 HARDWARE SCHEME

36560003644

06 SFD

ED-415-SF4-CCA02

07 CCA03
BILL OF MATERIAL

CCA03:DL

08 HARDWARE SCHEME

36560003645

09 SFD

ED-415-SF4-CCA03


409/656/09/2112

VOLUME C . 1
DEVICE LIST
Equipment: CCA03
Page no: 1 of 6
DEVICE LIST
Equipment: CCA03
ITEM DETAILS
0010 3DSF1,3DSR1,3DS1, Panel door Switch single pole AA7419711011 4
3DS2 NC Contact Rating: 240V AC
push to off

0030 3S1 SOCKET TEST BS5 GREEN CU7433397795 1
0040 NOMEN LABEL EAST ATRS SGC D56490025180 2
TURBINE CCA03 AS PER
DRG.No.36564900251 ITEM 80
,3DTBB1:1-96 ANGULAR TYPE, CABLE ENTRY
,3DTBP1:1-80 WIDTH: 50.5 MM HEIGHT: 36.5
,3DTBN:1-80 MM

Page no: 2 of 6
DEVICE LIST
Equipment: CCA03
ITEM DETAILS

TB 249-119
36.5 MM
CONNECTOR 350707-7
0490 R1 69230I382A IOP382 MAX ED69230I382A 1
RS
0520 R2 69230I382A IOP382 MAX ED69230I382A 1
RS
0550 R3 69230I382A IOP382 MAX ED69230I382A 1
RS
0590 3SW01 SW 5X15A, SOCKET,FUSE <(>&<)> ED7419599033 1
Page no: 3 of 6
DEVICE LIST
Equipment: CCA03
ITEM DETAILS
TYPE: 4624 / 2356
CONNECTOR 100 X 60
DRG:36594300559 01
CONNECTOR 200 X 80
DRG:36594300559 02
DRG:365943005590003
0660 R1M5,R3M2-R3M4 "69230I351A IOP351 MAX ED69230I351A 4
CONTROLS RELAY OUTPUT MODULE
0700 R3M5,R1M4 69230I320A IOP320 MAX ED69230I320A 2
CONTROLS ANALOG OUTPUT MODULE
(4-20MA)
0730 3LO1,3LO2 CFL LAMP WITH ELECTRONIC EA0571451012 2
Asian
0740 3H01,3H02 PLASTIC LAMP HOLDER WITH BACK CN9071051013 2
/ VINAY
0760 3TGB1 69230R306A MAX CONTROLS ED69230R306A 1
RESISTOR <(>&<)> THERMISTOR
ASSY FOR ANALOG I/P MODULE
ASSY. 18" DRG:36594500033 00
0830 3ACB CKT BKR MINIATURE 415VAC AA7420503010 1
RTG:10A 2P L43210RO CATALOGUE
Page no: 4 of 6
DEVICE LIST
Equipment: CCA03
ITEM DETAILS
NUMBER: 43001 / 43482 / 585
IS8828
0840 R3P11, R4P11 69230C402A CPO402 MAX ED69230C402A 2
CONTROLS MAXPAC BUS
TERMINATOR
1020 R1M3,R2M2-R2M5 MDL 69230I330B ED69230I330B 5
1040 R1M2 69230I301A IOP301 MAX ED69230I301A 1
1050 3X35 DISTRIBUTION TB SUITABLE FOR CU7433480617 1
1060 3X36 DISTRIBUTION TB S SUITABLE CU7433480692 1
LMOUNTED
LMOUNTED.
Page no: 5 of 6
DEVICE LIST
Equipment: CCA03
ITEM DETAILS
ASSY. 14" (CPO 304)
DRG:36594500029 01
1100 3DTBP:01-80, SHORTING LINK WITH INSULATION CU7433480722 160
3DTBN:01-80 SUITABLE FOR ANGULAR FEED
THROUGH TB WITH 3 CONDUCTORS
1110 NOMENCLATURE LABEL FOR CCA03 D56490025342 2
TP <(>&<)> TURBINE
AUXILIARIES AS PER DRG.
NO.36564900253 IT 42
Page no: 6 of 6

(2X120 MW)
TG PACKAGE C&I
__________________________________________________________________________________________

INDEX SHEET


01 CCA01
BILL OF MATERIAL

CCA01:DL

02 HARDWARE SCHEME

36560003643

03 SFD

ED-415-SF4-CCA01

04 CCA02
BILL OF MATERIAL

CCA02:DL

05 HARDWARE SCHEME

36560003644

06 SFD

ED-415-SF4-CCA02

07 CCA03
BILL OF MATERIAL

CCA03:DL

08 HARDWARE SCHEME

36560003645

09 SFD

ED-415-SF4-CCA03


409/656/09/2112

VOLUME C . 1
(2X120 MW)
TG PACKAGE C&I
__________________________________________________________________________________________

INDEX SHEET


01 CCA01
BILL OF MATERIAL

CCA01:DL

02 HARDWARE SCHEME

36560003643

03 SFD

ED-415-SF4-CCA01

04 CCA02
BILL OF MATERIAL

CCA02:DL

05 HARDWARE SCHEME

36560003644

06 SFD

ED-415-SF4-CCA02

07 CCA03
BILL OF MATERIAL

CCA03:DL

08 HARDWARE SCHEME

36560003645

09 SFD

ED-415-SF4-CCA03


409/656/09/2112

VOLUME C . 1
SA
SA
Date 27.02.09
SKR
maxDNA
SIGNAL FLOW DIAGRAM
Mo. No. : CE/0415-SH3-57-01
Customer : GNDTP
BANGALORE - 26
Prepared
Checked
Approved
COVER SHEET
Consultant : -
COMPANY.
1
2
COVER SHEET
INDEX SHEET
Remarks
NO ATRS1 3 CCA03R1M2 IOP301 20 0 int
NO ATRS1 4 CCA03R1M3 IOP330 F 0
NO ATRS1 5 CCA03R1M4 IOP320 A8 0
NO ATRS1 14 CCA03R3M5 IOP301 64 0 int
INDEX SHEET
COMPANY.
Date
Approved SKR
Customer : GNDTP
Prepared SA
Checked SA
27.02.09
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP301
[ 20 ]
4LCM10BR042XQ01 POSN FB
1
P2 : 1
P2 : 2 3DTBA1:02
3DTBA1:01
TRB DRN AFTR HPCV-1
4MAL15AA011XQ01 POSN FB
2
P2 : 3
P2 : 4 3DTBA1:04
3DTBA1:03
TRB DRN AFT HPCV-2
3
P2 : 5
P2 : 6 3DTBA1:06
3DTBA1:05
TRB DRN AFT HPCV3
4
P2 : 7
P2 : 8 3DTBA1:08
3DTBA1:07
TRB DRN AFT HPCV-4
5
P2 : 9
P2 : 10 3DTBA1:10
3DTBA1:09
TRB DRN BEF ESV-L
6
P2 : 11
P2 : 12 3DTBA1:12
3DTBA1:11
7
P2 : 13
P2 : 14 3DTBA1:14
3DTBA1:13
8
P2 : 15
P2 : 16 3DTBA1:16
3DTBA1:15
9
P3 : 1
P3 : 2 3DTBA1:18
3DTBA1:17
10
P3 : 3
P3 : 4 3DTBA1:20
3DTBA1:19
11
P3 : 5
P3 : 6 3DTBA1:22
3DTBA1:21
12
P3 : 7
P3 : 8 3DTBA1:24
3DTBA1:23
13
P3 : 9
P3 : 10 3DTBA1:26
3DTBA1:25
4MAL51AA011AXQ01 POSN FB
14
P3 : 11
P3 : 12 3DTBA1:28
3DTBA1:27
TRNG GEAR
4MAV51AA012XQ01 POSN FB
15
P3 : 13
P3 : 14 3DTBA1:30
3DTBA1:29
16
P3 : 15
P3 : 16 3DTBA1:32
3DTBA1:31
COMPANY.
CCA03 R1 M2
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 0F ]
1
P2 : 1
P2 : 2 3DTBA1:34
3DTBA1:33
2
P2 : 3
P2 : 4 3DTBA1:36
3DTBA1:35
3
P2 : 5
P2 : 6 3DTBA1:38
3DTBA1:37
4
P2 : 7
P2 : 8 3DTBA1:40
3DTBA1:39
5
P2 : 9
P2 : 10 3DTBA1:42
3DTBA1:41
6
P2 : 11
P2 : 12 3DTBA1:44
3DTBA1:43
7
P2 : 13
P2 : 14 3DTBA1:46
3DTBA1:45
8
P2 : 15
P2 : 16 3DTBA1:48
3DTBA1:47
9
P3 : 1
P3 : 2 3DTBA1:50
3DTBA1:49
10
P3 : 3
P3 : 4 3DTBA1:52
3DTBA1:51
11
P3 : 5
P3 : 6 3DTBA1:54
3DTBA1:53
12
P3 : 7
P3 : 8 3DTBA1:56
3DTBA1:55
13
P3 : 9
P3 : 10 3DTBA1:58
3DTBA1:57
14
P3 : 11
P3 : 12 3DTBA1:60
3DTBA1:59
15
P3 : 13
P3 : 14 3DTBA1:62
3DTBA1:61
16
P3 : 15
P3 : 16 3DTBA1:64
3DTBA1:63
COMPANY.
CCA03 R1 M3
SIGNAL FLOW DIAGRAM
Terminal
Junction Box
Main Junction
Box
Marshalling-Fld /
Connector
Marshalling-DDC
/Cub-TB/Conctr
TagName / DESC:
Location
[ A8 ]
3DTBA1:65 4SPCCA3R1M4CH1 SPARE
1
P2 : 1
P2 : 2 3DTBA1:66
2
P2 : 3
P2 : 4 3DTBA1:68
3
P2 : 5
P2 : 6 3DTBA1:70
4
P2 : 7
P2 : 8 3DTBA1:72
5
P2 : 9
P2 : 10 3DTBA1:74
6
P2 : 11
P2 : 12 3DTBA1:76
7
P2 : 13
P2 : 14 3DTBA1:78
8
P2 : 15
P2 : 16 3DTBA1:80
CCA03 R1 M4
SIGNAL FLOW DIAGRAM
Terminal
Junction Box
Main Junction
Box
Marshalling-Fld /
Connector
Marshalling-DDC
/Cub-TB/Conctr
TagName / DESC:
Location
[ 60 ]
3DTBA1:81
STRT OIL PMP DIS PR LOW
4MAV21EG001ZV02 LOW
1
P2 : 1
P2 : 2 3DTBA1:82
2
P2 : 3
P2 : 4 3DTBA1:84
3
P2 : 5
P2 : 6 3DTBA1:86
4
P2 : 7
P2 : 8 3DTBA1:88
5
P2 : 9
P2 : 10 3DTBA2:66
6
P2 : 11
P2 : 12 3DTBA2:68
7
P2 : 13
P2 : 14 3DTBA2:70
8
P2 : 15
P2 : 16 3DTBA2:72
9
P3 : 1
P3 : 2 3DTBA2:74
10
P3 : 3
P3 : 4 3DTBA2:76
11
P3 : 5
P3 : 6 3DTBA2:78
12
P3 : 7
P3 : 8 3DTBA2:80
13
P3 : 9
P3 : 10 3DTBA2:82
14
P3 : 11
P3 : 12 3DTBA2:84
15
P3 : 13
P3 : 14 3DTBA2:86
16
P3 : 15
P3 : 16 3DTBA2:88
COMPANY.
CCA03 R1 M5
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 10 ]
TRB VAC BRKR VLV
4MAG10AA001AXA11 OPEN
1
P2 : 1
P2 : 2 3DTBA2:2
3DTBA2:1
TRB VAC BRKR VLV
4MAG10AA001AXA12 CLOSE
2
P2 : 3
P2 : 4 3DTBA2:4
3DTBA2:3
STRT OIL PMP-1
4MAV21AP021XA11 OPEN
3
P2 : 5
P2 : 6 3DTBA2:10
3DTBA2:9
STRT OIL PMP-1
4MAV21AP021XA12 CLOSE
4
P2 : 7
P2 : 8 3DTBA2:12
3DTBA2:11
STRT OIL PMP-2
5
P2 : 9
P2 : 10 3DTBA2:18
3DTBA2:17
STRT OIL PMP-2
6
P2 : 11
P2 : 12 3DTBA2:20
3DTBA2:19
door switch 4SPCCA3R2M2CH7 SPARE
7
P2 : 13
P2 : 14 3DTBB1:02
3DTBB1:01
8
P2 : 15
P2 : 16 3DTBB1:04
3DTBB1:03
9
P3 : 1
P3 : 2 3DTBB1:06
3DTBB1:05
10
P3 : 3
P3 : 4 3DTBB1:08
3DTBB1:07
11
P3 : 5
P3 : 6 3DTBB1:10
3DTBB1:09
12
P3 : 7
P3 : 8 3DTBB1:12
3DTBB1:11
13
P3 : 9
P3 : 10 3DTBB1:14
3DTBB1:13
14
P3 : 11
P3 : 12 3DTBB1:16
3DTBB1:15
15
P3 : 13
P3 : 14 3DTBB1:18
3DTBB1:17
16
P3 : 15
P3 : 16 3DTBB1:20
3DTBB1:19
COMPANY.
CCA03 R2 M2
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 11 ]
TRNG GEAR
4MAV51AA012XA11 OPEN
1
P2 : 1
P2 : 2 3DTBA2:58
3DTBA2:57
TRNG GEAR
4MAV51AA012XA12 CLOSE
2
P2 : 3
P2 : 4 3DTBA2:60
3DTBA2:59
AUX OIL TNK PMP
3
P2 : 5
P2 : 6 3DTBA2:26
3DTBA2:25
AUX OIL TNK PMP
4
P2 : 7
P2 : 8 3DTBA2:28
3DTBA2:27
AC EOP
5
P2 : 9
P2 : 10 3DTBA2:34
3DTBA2:33
AC EOP
6
P2 : 11
P2 : 12 3DTBA2:36
3DTBA2:35
DC EOP
7
P2 : 13
P2 : 14 3DTBA2:42
3DTBA2:41
DC EOP
8
P2 : 15
P2 : 16 3DTBA2:44
3DTBA2:43
LIFT OIL PMP
9
P3 : 1
P3 : 2 3DTBA2:50
3DTBA2:49
LIFT OIL PMP
10
P3 : 3
P3 : 4 3DTBA2:52
3DTBA2:51
11
P3 : 5
P3 : 6 3DTBB1:22
3DTBB1:21
12
P3 : 7
P3 : 8 3DTBB1:24
3DTBB1:23
13
P3 : 9
P3 : 10 3DTBB1:26
3DTBB1:25
14
P3 : 11
P3 : 12 3DTBB1:28
3DTBB1:27
15
P3 : 13
P3 : 14 3DTBB1:30
3DTBB1:29
16
P3 : 15
P3 : 16 3DTBB1:32
3DTBB1:31
COMPANY.
CCA03 R2 M3
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 12 ]
1
P2 : 1
P2 : 2 3DTBB1:34
3DTBB1:33
2
P2 : 3
P2 : 4 3DTBB1:36
3DTBB1:35
3
P2 : 5
P2 : 6 3DTBB1:38
3DTBB1:37
4
P2 : 7
P2 : 8 3DTBB1:40
3DTBB1:39
5
P2 : 9
P2 : 10 3DTBB1:42
3DTBB1:41
6
P2 : 11
P2 : 12 3DTBB1:44
3DTBB1:43
7
P2 : 13
P2 : 14 3DTBB1:46
3DTBB1:45
8
P2 : 15
P2 : 16 3DTBB1:48
3DTBB1:47
9
P3 : 1
P3 : 2 3DTBB1:50
3DTBB1:49
10
P3 : 3
P3 : 4 3DTBB1:52
3DTBB1:51
11
P3 : 5
P3 : 6 3DTBB1:54
3DTBB1:53
12
P3 : 7
P3 : 8 3DTBB1:56
3DTBB1:55
13
P3 : 9
P3 : 10 3DTBB1:58
3DTBB1:57
14
P3 : 11
P3 : 12 3DTBB1:60
3DTBB1:59
15
P3 : 13
P3 : 14 3DTBB1:62
3DTBB1:61
16
P3 : 15
P3 : 16 3DTBB1:64
3DTBB1:63
COMPANY.
CCA03 R2 M4
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 13 ]
1
P2 : 1
P2 : 2 3DTBB1:66
3DTBB1:65
2
P2 : 3
P2 : 4 3DTBB1:68
3DTBB1:67
3
P2 : 5
P2 : 6 3DTBB1:70
3DTBB1:69
4
P2 : 7
P2 : 8 3DTBB1:72
3DTBB1:71
5
P2 : 9
P2 : 10 3DTBB1:74
3DTBB1:73
6
P2 : 11
P2 : 12 3DTBB1:76
3DTBB1:75
7
P2 : 13
P2 : 14 3DTBB1:78
3DTBB1:77
8
P2 : 15
P2 : 16 3DTBB1:80
3DTBB1:79
9
P3 : 1
P3 : 2 3DTBB1:82
3DTBB1:81
10
P3 : 3
P3 : 4 3DTBB1:84
3DTBB1:83
11
P3 : 5
P3 : 6 3DTBB1:86
3DTBB1:85
12
P3 : 7
P3 : 8 3DTBB1:88
3DTBB1:87
13
P3 : 9
P3 : 10 3DTBB1:90
3DTBB1:89
14
P3 : 11
P3 : 12 3DTBB1:92
3DTBB1:91
15
P3 : 13
P3 : 14 3DTBB1:94
3DTBB1:93
16
P3 : 15
P3 : 16 3DTBB1:96
3DTBB1:95
COMPANY.
CCA03 R2 M5
SIGNAL FLOW DIAGRAM
Terminal
Junction Box
Main Junction
Box
Marshalling-Fld /
Connector
Marshalling-DDC
/Cub-TB/Conctr
TagName / DESC:
Location
[ 61 ]
3DTBP:01
TRB VAC BRKR VLV
4MAG10AA001AYB23 OPEN FB
1
P2 : 1
P2 : 2 3DTBA2:5
3DTBP:02
TRB VAC BRKR VLV
4MAG10AA001AYB24 CLOSE FB
2
P2 : 3
P2 : 4 3DTBA2:6
3DTBP:03
TRB VAC BRKR VLV
4MAG10AA001AYB25 FAULT
3
P2 : 5
P2 : 6 3DTBA2:7
3DTBP:04
STRT OIL PMP-1
4MAV21AP021YB23 OPEN FB
4
P2 : 7
P2 : 8 3DTBA2:13
3DTBP:05
STRT OIL PMP-1
4MAV21AP021YB24 CLOSE FB
5
P2 : 9
P2 : 10 3DTBA2:14
3DTBP:06
STRT OIL PMP-1
4MAV21AP021YB25 FAULT
6
P2 : 11
P2 : 12 3DTBA2:15
3DTBP:07
STRT OIL PMP-2
7
P2 : 13
P2 : 14 3DTBA2:21
3DTBP:08
STRT OIL PMP-2
8
P2 : 15
P2 : 16 3DTBA2:22
3DTBP:09
STRT OIL PMP-2
9
P3 : 1
P3 : 2 3DTBA2:23
3DTBP:22
TRNG GEAR
4MAV51AA012YB23 OPEN FB
10
P3 : 3
P3 : 4 3DTBA2:61
3DTBP:23
TRNG GEAR
4MAV51AA012YB24 CLOSE FB
11
P3 : 5
P3 : 6 3DTBA2:62
3DTBP:24
TRNG GEAR
4MAV51AA012YB25 FAULT
12
P3 : 7
P3 : 8 3DTBA2:63
13
P3 : 9
P3 : 10 3DTBB2:02
14
P3 : 11
P3 : 12 3DTBB2:04
15
P3 : 13
P3 : 14 3DTBB2:06
16
P3 : 15
P3 : 16 3DTBB2:08
COMPANY.
CCA03 R3 M2
SIGNAL FLOW DIAGRAM
Terminal
Junction Box
Main Junction
Box
Marshalling-Fld /
Connector
Marshalling-DDC
/Cub-TB/Conctr
TagName / DESC:
Location
[ 62 ]
3DTBP:10
AUX OIL TNK PMP
1
P2 : 1
P2 : 2 3DTBA2:29
3DTBP:11
AUX OIL TNK PMP
2
P2 : 3
P2 : 4 3DTBA2:30
3DTBP:12
AUX OIL TNK PMP
3
P2 : 5
P2 : 6 3DTBA2:31
3DTBP:13
AC EOP
4
P2 : 7
P2 : 8 3DTBA2:37
3DTBP:14
AC EOP
5
P2 : 9
P2 : 10 3DTBA2:38
3DTBP:15
AC EOP
6
P2 : 11
P2 : 12 3DTBA2:39
3DTBP:16
DC EOP
7
P2 : 13
P2 : 14 3DTBA2:45
3DTBP:17
DC EOP
8
P2 : 15
P2 : 16 3DTBA2:46
3DTBP:18
DC EOP
9
P3 : 1
P3 : 2 3DTBA2:47
3DTBP:19
LIFT OIL PMP
10
P3 : 3
P3 : 4 3DTBA2:53
3DTBP:20
LIFT OIL PMP
11
P3 : 5
P3 : 6 3DTBA2:54
3DTBP:21
LIFT OIL PMP
12
P3 : 7
P3 : 8 3DTBA2:55
13
P3 : 9
P3 : 10 3DTBB2:10
14
P3 : 11
P3 : 12 3DTBB2:12
15
P3 : 13
P3 : 14 3DTBB2:14
16
P3 : 15
P3 : 16 3DTBB2:16
COMPANY.
CCA03 R3 M3
SIGNAL FLOW DIAGRAM
Terminal
Junction Box
Main Junction
Box
Marshalling-Fld /
Connector
Marshalling-DDC
/Cub-TB/Conctr
TagName / DESC:
Location
[ 63 ]
1
P2 : 1
P2 : 2 3DTBB2:18
2
P2 : 3
P2 : 4 3DTBB2:20
3
P2 : 5
P2 : 6 3DTBB2:22
4
P2 : 7
P2 : 8 3DTBB2:24
5
P2 : 9
P2 : 10 3DTBB2:26
6
P2 : 11
P2 : 12 3DTBB2:28
7
P2 : 13
P2 : 14 3DTBB2:30
8
P2 : 15
P2 : 16 3DTBB2:32
9
P3 : 1
P3 : 2 3DTBB2:34
10
P3 : 3
P3 : 4 3DTBB2:36
11
P3 : 5
P3 : 6 3DTBB2:38
12
P3 : 7
P3 : 8 3DTBB2:40
13
P3 : 9
P3 : 10 3DTBB2:42
14
P3 : 11
P3 : 12 3DTBB2:44
15
P3 : 13
P3 : 14 3DTBB2:46
16
P3 : 15
P3 : 16 3DTBB2:48
COMPANY.
CCA03 R3 M4
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP301
[ 64 ]
4spare1_cca03
1
P2 : 1
P2 : 2 3DTBB2:50
3DTBB2:49
4spare2_cca03
2
P2 : 3
P2 : 4 3DTBB2:52
3DTBB2:51
4spare3_cca03
3
P2 : 5
P2 : 6 3DTBB2:54
3DTBB2:53
4spare4_cca03
4
P2 : 7
P2 : 8 3DTBB2:56
3DTBB2:55
4spare5_cca03
5
P2 : 9
P2 : 10 3DTBB2:58
3DTBB2:57
4spare6_cca03
6
P2 : 11
P2 : 12 3DTBB2:60
3DTBB2:59
4spare7_cca03
7
P2 : 13
P2 : 14 3DTBB2:62
3DTBB2:61
4spare8_cca03
8
P2 : 15
P2 : 16 3DTBB2:64
3DTBB2:63
4spare9_cca03
9
P3 : 1
P3 : 2 3DTBB2:66
3DTBB2:65
4spare10_cca03
10
P3 : 3
P3 : 4 3DTBB2:68
3DTBB2:67
4spare11_cca03
11
P3 : 5
P3 : 6 3DTBB2:70
3DTBB2:69
4spare12_cca03
12
P3 : 7
P3 : 8 3DTBB2:72
3DTBB2:71
4spare13_cca03
13
P3 : 9
P3 : 10 3DTBB2:74
3DTBB2:73
4spare14_cca03
14
P3 : 11
P3 : 12 3DTBB2:76
3DTBB2:75
4spare15_cca03
15
P3 : 13
P3 : 14 3DTBB2:78
3DTBB2:77
4spare16_cca03
16
P3 : 15
P3 : 16 3DTBB2:80
3DTBB2:79
COMPANY.
CCA03 R3 M5
SIGNAL FLOW DIAGRAM
(2X120 MW)
TG PACKAGE C&I
__________________________________________________________________________________________

INDEX SHEET


01 CCA01
BILL OF MATERIAL

CCA01:DL

02 HARDWARE SCHEME

36560003643

03 SFD

ED-415-SF4-CCA01

04 CCA02
BILL OF MATERIAL

CCA02:DL

05 HARDWARE SCHEME

36560003644

06 SFD

ED-415-SF4-CCA02

07 CCA03
BILL OF MATERIAL

CCA03:DL

08 HARDWARE SCHEME

36560003645

09 SFD

ED-415-SF4-CCA03


409/656/09/2112

VOLUME C . 1
TEST & SETTING INSTRUCTIONS
FOR
ATRS
CUBICLES : CCA01,CCA02,CCA03
PROJECT : GNDTPS UNIT3&4 (2X120MW)
WBS NO: : CE/0415-SH3-57-01
CE/0415-SH4-57-01
CUSTOMER : M/S PSEB, BATHINDA
TESTED BY :
APPROVED BY :

REV. 00
A4 - 10 PAGE 01 OF
REVISION: 00 APPROVED BY:
S.K RANGANATH
PREPARED ISSUED DATE
S.ASHOK ENGG 04/03/09

FOR
ATRS

REVISION HISTORY SHEET
REV DATE NATURE OF CHANGE REASON PREPARED APPROVED
No. BY BY

00 04/03/09 FIRST ISSUE --------
SA SKR

REV. 00
A4 - 12 PAGE 02 OF
REVISION : 00 APPROVED BY :
S.K RANGANATH
FOR
ATRS-BHATINDA
CONTENTS:
1.0 GENERAL.
2.0 CONTINUITY TEST
3.0 HV & IR TESTS.
4.0 POWER SUPPLY CHECK.
5.0 HARDWARE HEALTHINESS CHECK.
6.0 FUNCTIONAL TEST.
7.0 ANNEXURE-1 & 2

REV. 00
A4 - 11 PAGE 03 OF
FOR
ATRS-BHATINDA
1.0 GENERAL :-
Following Points should taken care of before the Testing of the Panels.
a) Checking of jumper connections / positions of each module as per Annexure-1
in the respective panels.
b) Setting of appropriate module address as per Annexure-1 in the
respective panels.
c). Insertion of the corresponding 16 pole connectors in each of the
Input/Output modules.
2.0 CONTINUITY TEST :-
Continuity test is to be done for each of the Input/Output connections, field
termination points like TBs, connector pins etc and also for power supply
connections as per Hardware Schematic Diagrams.
2.01 REFERENCE DOCUMENTS:
1) SFD for CCA01-03
2) H/W Scheme for CCA01-03
3) Hardwar Logic Diagram for ATRS

REV. 00
A4 - 11 PAGE 04 OF
FOR
ATRS-BHATINDA

3.0 HV & IR TESTS ( High Voltage and Insulation Resistance tests):-
3.1 Purpose:-
These tests determine the insulation strengths of different voltage
circuit groups with respect to the body of the cabinet under test against the
standard specified for the same. These tests also find out any mix up
between different voltage groups. This test is done before energisation of
the panel.
3.2 Method:-
1.0) Grouping is made of different voltage classes of circuits available in the
panel under test.
2.0) Megger voltage is applied to one group with the other groups connected
to earth to determine Insulation Resistance (IR). This test is repeated for
every group.
3.0) High voltage is applied between the group under test and the body (earth)
of the panel for one minute duration.
4.0) Megger voltage is applied to the group subjected to high voltage. The
megger reading is recorded.
5.0) All the groups available in the panel are subjected to this test in descending
order.
(High voltage circuits are taken first followed by the lower after that group).
3.3 Instruments Used:-
HV tester with leads and Megger.
GROUPING:-
Group A : 240VAC -for AC power supply input .
Group B : 24VDC -for all I/O modules, related TBs and
power supply units.
Group C : Earth

REV. 00
A4 - 11 PAGE 05 OF
FOR
ATRS-BHATINDA
Group1 Group2 Megger Voltage Test Voltage
A B+C 1.0 KV 1.5 KV
B C 0.5 KV 0.5 KV
ACCEPTANCE CRITERIA :-
No flash over should occur during application of high voltage. Also there
should not be a considerable drop in Insulation Resistance value after HV
test when compared to the value before the test. .
4.0 POWER SUPPLY CHECK :-
Connect two 24 V DC power supplies as per the scheme at the cabinet
input terminals. Check for voltage of 24 V DC availability at rack level of
system supply and field supply.
Voltage supervision (under voltage & over voltage) is to be checked as
per set points given below:
Under Voltage:- 21.75 V DC + or 0.25V DC
Over Voltage:- 28.00 V DC + or 0.25 V DC
5.0 HARDWARE HEALTHINESS OF ELECTRONIC MODULES:-
All Input / Output modules are to be checked for healthiness by connecting
them to the corresponding jigs and simulating the inputs.
6.0 FUNCTIONAL TESTS:-
As per the logic diagram..
7.0 ANNEXURE 1 ENCLOSED

REV. 00
A4 - 11 PAGE 06 OF
FOR
ATRS-BHATINDA
FOR
ATRS
CUBICLES : CCA01,CCA02,CCA03
PROJECT : GNDTPS UNIT3&4 (2X120MW)
WBS NO: : CE/0415-SH3-57-01
CE/0415-SH4-57-01
CUSTOMER : M/S PSEB, BATHINDA
TESTED BY :
APPROVED BY :

REV. 00
A4 - 10 PAGE 01 OF
REVISION: 00 APPROVED BY:
S.K RANGANATH

FOR
ATRS

No. BY BY

00 21/03/09 FIRST ISSUE --------
SA SKR

REV. 00
A4 - 12 PAGE 02 OF
S.K RANGANATH
FOR
ATRS-BHATINDA
CONTENTS:
1.0 GENERAL.
2.0 CONTINUITY TEST
3.0 HV & IR TESTS.
4.0 POWER SUPPLY CHECK.
5.0 HARDWARE HEALTHINESS CHECK.
6.0 FUNCTIONAL TEST.
7.0 ANNEXURE-1 & 2

REV. 00
A4 - 11 PAGE 03 OF
FOR
ATRS-BHATINDA
1.0 GENERAL :-
Following Points should taken care of before the Testing of the Panels.
a) Checking of jumper connections / positions of each module as per Annexure-1
in the respective panels.
b) Setting of appropriate module address as per Annexure-1 in the
respective panels.
c). Insertion of the corresponding 16 pole connectors in each of the
Input/Output modules.
2.0 CONTINUITY TEST :-
Continuity test is to be done for each of the Input/Output connections, field
termination points like TBs, connector pins etc and also for power supply
connections as per Hardware Schematic Diagrams.
2.01 REFERENCE DOCUMENTS:
1) SFD for CCA01-03
2) H/W Scheme for CCA01-03
3) Hardwar Logic Diagram for ATRS

REV. 00
A4 - 11 PAGE 04 OF
FOR
ATRS-BHATINDA

3.0 HV & IR TESTS ( High Voltage and Insulation Resistance tests):-
3.1 Purpose:-
These tests determine the insulation strengths of different voltage
circuit groups with respect to the body of the cabinet under test against the
standard specified for the same. These tests also find out any mix up
between different voltage groups. This test is done before energisation of
the panel.
3.2 Method:-
1.0) Grouping is made of different voltage classes of circuits available in the
panel under test.
2.0) Megger voltage is applied to one group with the other groups connected
to earth to determine Insulation Resistance (IR). This test is repeated for
every group.
3.0) High voltage is applied between the group under test and the body (earth)
of the panel for one minute duration.
4.0) Megger voltage is applied to the group subjected to high voltage. The
megger reading is recorded.
5.0) All the groups available in the panel are subjected to this test in descending
order.
(High voltage circuits are taken first followed by the lower after that group).
3.3 Instruments Used:-
HV tester with leads and Megger.
GROUPING:-
Group A : 240VAC -for AC power supply input .
Group B : 24VDC -for all I/O modules, related TBs and
power supply units.
Group C : Earth

REV. 00
A4 - 11 PAGE 05 OF
FOR
ATRS-BHATINDA
Group1 Group2 Megger Voltage Test Voltage
A B+C 1.0 KV 1.5 KV
B C 0.5 KV 0.5 KV
ACCEPTANCE CRITERIA :-
No flash over should occur during application of high voltage. Also there
should not be a considerable drop in Insulation Resistance value after HV
test when compared to the value before the test. .
4.0 POWER SUPPLY CHECK :-
Connect two 24 V DC power supplies as per the scheme at the cabinet
input terminals. Check for voltage of 24 V DC availability at rack level of
system supply and field supply.
Voltage supervision (under voltage & over voltage) is to be checked as
per set points given below:
Under Voltage:- 21.75 V DC + or 0.25V DC
Over Voltage:- 28.00 V DC + or 0.25 V DC
5.0 HARDWARE HEALTHINESS OF ELECTRONIC MODULES:-
All Input / Output modules are to be checked for healthiness by connecting
them to the corresponding jigs and simulating the inputs.
6.0 FUNCTIONAL TESTS:-
As per the logic diagram..
7.0 ANNEXURE 1 ENCLOSED

REV. 00
A4 - 11 PAGE 06 OF
FOR
ATRS-BHATINDA
ADDRESS SETTING FOR CCA01-03 OF BHATINDA ANNEXURE-1
Page 1 of 3
CABINET RACK MOD MOD ADD JUNPERS/SWITCH SETTINGS
POSN TYPE RESS
CCA01 R1 M3 IOP351 5A W1
ALL CH POS
'2-3
CCA01 R1 M4 IOP351 5B W1
ALL CH POS
'2-3
CCA01 R1 M5 IOP351 5C W1
ALL CH POS
'2-3
CCA01 R1 M6 IOP351 5D W1
ALL CH POS
'2-3
CCA01 R1 M7 IOP351 5E W1
ALL CH POS
'2-3
CCA01 R1 M8 IOP351 5F W1
ALL CH POS
'2-3
CCA01 R2 M3 IOP351 5A W1
ALL CH POS
'2-3
CCA01 R2 M4 IOP351 5B W1
ALL CH POS
'2-3
CCA01 R2 M5 IOP351 5C W1
ALL CH POS
'2-3
CCA01 R2 M6 IOP351 5D W1
ALL CH POS
'2-3
CCA01 R2 M7 IOP351 5E W1
ALL CH POS
'2-3
CCA01 R2 M8 IOP351 5F W1
ALL CH POS
'2-3
CCA01 R3 M1 IOP330 1
Page 2 of 3
CCA01 R4 M4 IOP330 A
CCA02 R1 M2 IOP301 2A . W1 W6 A B C D E
ALL CH IN OUT IN IN IN IN OUT
CCA02 R1 M3 IOP330 B . . . . . . . .
. . . . . . . .
CCA02 R1 M4 IOP330 C . . . . . . . .
. . . . . . . .
CCA02 R2 M2 IOP303 3A . W2 W3 W4 W6
ALL CH IN IN IN OUT
CCA02 R2 M3 IOP301 2C . W1 W6 A B C D E
CCA02 R2 M4 IOP330 D . . . . . . . .
. . . . . . . .
CCA02 R2 M5 IOP330 E . . . . . . . .
. . . . . . . .
CCA02 R3 M2 IOP303 3C . W2 W3 W4 W6
ALL CH IN IN IN OUT
CCA02 R3 M3 IOP301 2E . W1 W6 A B C D E
CCA02 R3 M4 IOP304 4A . W2 W3 W6 . . . .
ALL CH IN IN OUT . . . .
CCA02 R3 M5 IOP304 4C . W2 W3 W6 . . . .
CCA02 R3 M6 IOP304 4E . W2 W3 W6 . . . .
CCA02 R4 M3 IOP304 50 . W2 W3 W6 . . . .
CCA02 R4 M4 IOP304 52 . W2 W3 W6 . . . .
CCA02 R4 M5 IOP304 54 . W2 W3 W6 . . . .
CCA03 R1 M2 IOP301 20 . W1 W6 A B C D E
ALL CH IN OUT IN IN OUT OUT IN
CCA03 R1 M3 IOP330 F . . . . . . . .
. . . . . . . .
CCA03 R1 M4 IOP320 A8 . W1 W2 W3 W4 W6
ALL CH IN OUT OUT IN IN .
CCA03 R1 M5 IOP351 60 W1
ALL CH POS
'2-3
CCA03 R2 M2 IOP330 10 . . . . . . . .
. . . . . . . .
Page 3 of 3
CCA03 R2 M3 IOP330 11 . . . . . . . .
. . . . . . . .
CCA03 R2 M4 IOP330 12 . . . . . . . .
. . . . . . . .
CCA03 R2 M5 IOP330 13 . . . . . . . .
. . . . . . . .
CCA03 R3 M2 IOP351 61 W1
ALL CH POS
'2-3
CCA03 R3 M3 IOP351 62 W1
ALL CH POS
'2-3
CCA03 R3 M4 IOP351 63 W1
ALL CH POS
'2-3
CCA03 R3 M5 IOP301 64 . W1 W6 A B C D E
(2X120 MW)
TG PACKAGE C&I
______________________________________________________________

INDEX SHEET


01 CJJ02:BOM
BILL OF MATERIAL

CJJ02:DL

02 HARDWARE SCHEME

36560003641

03 SFD

ED-0415-2-SF-CJJ02

04 TEST INSTRUCTIONS FOR CJJ02

409/656/09/2114

05 CJJ03:BOM
BILL OF MATERIAL

CJJ03:DL

06 HARDWARE SCHEME

36560003642

07 SFD

ED-0415-2-SF-CJJ03


409/656/09/2115

09 CCA04
HARDWARE SCHEME

36560003646

10 CCA05
HARDWARE SCHEME

36560003647

11 TEST INSTRUCTION _CCA04-05

409/656/09/2113

VOLUME C . 2
DEVICE LIST
Equipment: CJJ02
WBS Element: CE/0415-SH4-57-01 MATERIAL NUMBER : CJJ02:DL
Page no: 1 of 11
DEVICE LIST
Equipment: CJJ02
ITEM DETAILS
0010 NOMENCLATURE LABEL EAST EHTC D56490025102 2
CJJ02 AS PER DRG
No.36564900251 ITEM 02
0020 X01:1-3,X02:1-3 TERMINAL BLOCK CBT250 CU7433498508 6
CURRENT TB
0022 X11:1,X11:2,X21:1, DISTRIBUTION TBS INCOMING:25 CU7433480676 4
X21:2 SQ MM; OUT GOING:4 SQ MM FDBK
1X2
0023 M11,M12,M21,M22. VOLTAGE MONITOR TIME DELAY CU7341795905 4
CM-ESS.2 1SVR430830R0400
ISOLATION BETWEEN
C/O
0024 Q1,Q2 CIRCUIT BREAKER 63A MINIATURE CT7420596069 2
S281 K63
0025 Q1S,Q2S. SHUNT TRIP FOR CIRCUIT CT7420596085 2
BREAKER S2-A1
0026 Q1X,Q2X AUX CONTACT FOR CIRCUIT CT7420596042 2
BREAKER MIN S2-H11
0027 D1,D2 DIODE STUD TYPE 1400 V; 95 A CN9063294930 2
0028 HS1,HS2 HEAT SINK MACHINED D99580215301 2
DRG:36995802153 01
0029 D3,D4 TRANSIENT SURGE SUPR CASE24 CN9067557145 2
15000W 15KP28A
0030 PSF10,PSF20 24V DC/24V DC,8.4A TYPE NO: ED7470105875 2
200 SIA 2424 1/P=24VDC
Page no: 2 of 11
DEVICE LIST
Equipment: CJJ02
ITEM DETAILS

0031 TGB TAG BOARD ASSYLY. WITH 5 D99260005501 1
POLES DRG:3699260005501
S281 K10
0060 PSG01 DISTRIBUTION TBS INCOMING:25 CU7433480676 1
SQ MM; OUT GOING:4 SQ MM FDBK
1X2
NO:55000-216/55000-219 WITH
0130 X31 DISTRIBUTION TB'S SUITABLE CU7433480684 1
LMOUNTING.
0140 X32 DISTRIBUTION TB S SUITABLE CU7433480692 1
LMOUNTED
0150 QF01, QF02, QF03,Q30, MINIATURE CIRCUIT BREAKER 31 CU7420599343 8
Q31,Q32,Q33,Q34 S 281-K3
Page no: 3 of 11
DEVICE LIST
Equipment: CJJ02
ITEM DETAILS
LMOUNTED.
CONNECTOR 350707-7
0220 DSF,DSR,DS1, DS2 Panel door Switch single pole AA7419711011 4
push to off
0230 FAN FAN RACK ASSEMBLY D56210021100 1
0250 SW1 SW 5X15A, SOCKET,FUSE <(>&<)> ED7419599033 1
TYPE: 4624 / 2356
0260 SE101 CONDUCTIVE WRIST STRAPS / CN9751116694 1
Page no: 4 of 11
DEVICE LIST
Equipment: CJJ02
ITEM DETAILS

0270 TBSW:1-6,TBSD:01-10 CLIP ON TERMINAL BLOCK CST2.5 CN9075001010 16
TEST CERTIFICATE FOR THE
AS PER IS:302 CL16
0272 SHORTING LINK FOR CST2.5 CN9075001240 3 SHORT TBSW:1-2, 3-4, 5-6
2.5-10
0290 CLMP SIDE CN9075001207 10
0320 LABEL DRG:46594300277 01 E59430027701 1
CONNECTOR 100 X 60
DRG:36594300559 01
CONNECTOR 200 X 80
DRG:36594300559 02
DRG:365943005590003
Page no: 5 of 11
DEVICE LIST
Equipment: CJJ02
ITEM DETAILS
0360 QADP,QS11 MINIATURE CIRCUIT BREAKER 6A CU7420599351 2
S281-K6
0420 R1P09,R2P10,R4P10 69230C402A CPO402 MAX ED69230C402A 3
CONTROLS MAXPAC BUS
TERMINATOR
0530 DTBB1:1 to 96, SPRING CAGE FEED THROGH TB, CU7433480749 701
DTBA1: 1-96 CHANNEL MOUNTING TERNINAL
,DTBA2: 1-96 ANGULAR TYPE, CABLE ENTRY
,DTBB2: 1-96 FRONT, SIZE: 0.5 TO 2.5 SQ MM
,DTBC1: 1-96 NO OF CONDUCTORS: 3 COLOUR:
,DTBC2: 1-96,X04:1-35 GREY DIMENSION: PITCH: 5 MM
,X03:1-30,DTBP1:1-30 WIDTH: 50.5 MM HEIGHT: 36.5
,DTBM1:1-30 MM
TB 249-119


36.5 MM
0580 SHORTING LINK WITH INSULATION CU7433480722 90 X01:11-12,13-14,15-16,17-19,20
SUITABLE FOR ANGULAR FEED -22,23-25, X01:26-27,28-29,31-
THROUGH TB WITH 3 CONDUCTORS 32,33-34. X03:03-05,06-08,09-1
Page no: 6 of 11
DEVICE LIST
Equipment: CJJ02
ITEM DETAILS
4. DTBP1:01-30,DTBM1:01-30.
0590 SMU1,SMU2,SMU3 SINGLE CHANNEL SPEED MONITOR EN7470121790 3
MODEL:D1553.143U1
Microprocessor based freely
programmable from its own
program keys,password
protected, fast tracking
Response time <(><<)> 5 MS.
Measuring accuracy +/- 0.01 %
or better. Display 5 digit
14 mm LED characters, RED,
floating decimal point
programmable. 2 Analog
outputs 4-20 mA DC(12 bits)
into max. 500 Ohms load or
0-10VDC isolated. Alarms
4(four) alarms by SPDT
contacts Ambient Tem.range 0
to +60 deg Cel.Power Supply
24 VDC (18-40V) .Mounting in
35mm Din-Rail snap on track
enclosure
0592 R1M4 - :P2&P3, MAX MODULE PCB FRONT CU7433396489 33
R1M5 :P2,R2M4 :P2&P3 CONNECTOR COLOUR: BLACK
, R2M5:P2,R3M1:P2&P3
,R3M2 - R3M7:P3
, R3M8:P2,R4M1,R4M5
,R4M6:P2&P3,R4M4,R4M7
,R4M8:P2&P3,R4M2
,R4M3:P2
0595 R1,R2,R3,R4 69230I382A IOP382 MAX ED69230I382A 4
RS
0598 R1M1 ED69230D401B 1
0600 R2M1 ED69230D403B 1
0602 R1M4,R2M4 "69230I351A IOP351 MAX ED69230I351A 2
Page no: 7 of 11
DEVICE LIST
Equipment: CJJ02
ITEM DETAILS
0610 R1M7,R2M7 ED69230I321A 2
MDL MAXPAC FAST ANALOG O/P
0612 R1M8,R2M8 MDL 69230I330B ED69230I330B 2
0620 R1M6,R2M6,R3M1,R4M4 69230S305A - IOP305 WITH 10M ED69230S305A 4
RESISTORS - maxDNA- maxPAC,
16 CHANNEL NON-ISOLATED
ANALOG VOLTAGE INPUT MODULE
(0.4 TO 2 V DC)
0630 TG1,TG2 69230R306A MAX CONTROLS ED69230R306A 2
(4-20MA)
0650 R3M2,R4M1,R4M5,R4M6 MDL 69230I330B ED69230I330B 4
0740 T01,T02,T03,T04 GAL.SIG. ISOLATOR LOOP CU7419699038 4
POWERED MTL ICC 241-T2 SINEAX
TI807-51100 INPUT 4-20 MA
VOLTAGE DROP ACROSS
ISOLATOR<(><<)>4.5V
OUTPUT:4-20MA TRANSFER ACC AT
20C BETTER THAN +/-0.1%
LOAD RES 250 OHM MAX
CALIBRATION LOAD RES 100 OHM
WITH LOAD TRIM POT. RESIDUAL
RIP <(><<)> OR = TO 0.5% PEAK
TO PEAK OPERATING TEMP
0-55C
0750 CP401 69230C401A CPO401 MAX ED69230C401A 1
Page no: 8 of 11
DEVICE LIST
Equipment: CJJ02
ITEM DETAILS
Y
0760 L01,L02 CFL LAMP WITH ELECTRONIC EA0571451012 2
Asian
0770 H01,H02 PLASTIC LAMP HOLDER WITH BACK CN9071051013 2
/ VINAY
ASSY. 18" DRG:36594500033 00
0800 U02,U03,U04 ACTIVE POWER TRANSDUCER FOR EN7425498286 3
3PH-3WIRE NETWORK
(BALENCED/UNBALENCED).
TYPE:SINEAX P200-094-232. CT
I/P:0-5AMP,PT I/P:0-110V(LL).
O/P:LOAD INDEPENDENT 4-20mA
DC PROPORTIONAL TO I/P, I/P
<(>&<)> O/P ARE ELECTRICALLY
ISOLATED.
ACC.CLASS:0.5,RESPONSE:1/2
CYCLE TIME.
FREQUENCY:50Hz.+/-10%. PF
RANGE:0 TO 1.AUX.SUPPLY:24V
DC. SENSITIVITY:<(><<)>0.05%
OF RANGE END VALUE.
MOUNTING:PANEL MOUNTING/SNAP
ON TO PROFILED BAR. .

0810 Q02,Q03,Q04 3POLE MOTOR PROTECTION SA0653942150 3
CIRCUIT BREAKER HAVING
OVERLOAD,SHORT CIRCUIT AND
SINGLE PHASE PROTECTION WITH
1NO+1NC AUX.CONTACTS. RATED
THERMAL CURRENT: 25A RATED
OPERATING VOLTAGE: 690V AC
RATED SERVICE SHORT CIRCUIT
Page no: 9 of 11
DEVICE LIST
Equipment: CJJ02
ITEM DETAILS
BREAKING CAPACITY(ICS): 100K
AAT 400/415V AC RATED FREQ:
50/60HZ OVER LOAD RELEASE
0.1-0.16A TYPE NO.OF ABB
MAKE:MS325-0.16 + HK-11 ORDER
CODE OF ABB:1SAM 150 000
R1001 +1SAM 101 901 R0001.
TYPE NO.OF STH MAKE:GV2-ME01
+ GV-AN11. TYPE NO.OF SII
MAKE:(WITH BUILT-IN 1NO + 1NC
AUX.CONTACTS) 3VU1340 -
1MB00 STANDARD: IEC 947-1 IEC
947-2
0820 Q06,Q07,Q08 3POLE MOTOR PROTECTION SA0653942168 3
CIRCUIT BREAKER HAVING
OVERLOAD,SHORT CIRCUIT AND
SINGLE PHASE PROTECTION WITH
1NO+1NC AUX.CONTACTS. RATED
THEMAL CURRENT: 25A RATED
OPERATING VOLTAGE: 690V AC
RATED SERVICE SHORT CIRCUIT
BREAKING CAPACITY(ICS): 100KA
AT 400/415V AC OVER LOAD
RELEASE RANGE: 0.63-1A RATED
FREQ: 50/60HZ TYPE NO.OF ABB
MAKE:MS325-1 + HK-11 ORDER
CODE OF ABB:1SAM 150 000
R1005 +1SAM 101 901 R0001:
TYPE NO.OF STH MAKE: GV2-ME05
+ GV-AN11 TYPE NO.OF SII
MAKE:(WITH BUILT-IN 1NO + 1NC
AUX.CONTACTS)3VU1340 - 1MF00
OVER LOAD RLS RANGE FOR SII:
0.6-1.0A STANDARD - IEC947-1
IEC947-2
0830 X05:1-35 DISCONNECTING <(>&<)> TESTING CN9075017014 35
TYPE CLIP-ON TERMINAL CATD
M4
0840 END PLATE FOR ELEMEX TB ASSY CN9075017022 1
CATD M4 EPD 4
0860 PROGRAMMING CABLE FOR ACTIVE EN7389913479 1
TRANSDUCER SINEAX P-200 TYPE
Page no: 10 of 11
DEVICE LIST
Equipment: CJJ02
ITEM DETAILS
CABLE MODEL - P200-RS232
0870 QTBSW MINIATURE CKT. BREAKER. SN0659408929 1
Page no: 11 of 11

(2X120 MW)
TG PACKAGE C&I
______________________________________________________________

INDEX SHEET


01 CJJ02:BOM
BILL OF MATERIAL

CJJ02:DL

02 HARDWARE SCHEME

36560003641

03 SFD

ED-0415-2-SF-CJJ02


409/656/09/2114

05 CJJ03:BOM
BILL OF MATERIAL

CJJ03:DL

06 HARDWARE SCHEME

36560003642

07 SFD

ED-0415-2-SF-CJJ03


409/656/09/2115

09 CCA04
HARDWARE SCHEME

36560003646

10 CCA05
HARDWARE SCHEME

36560003647


409/656/09/2113

VOLUME C . 2
(2X120 MW)
TG PACKAGE C&I
______________________________________________________________

INDEX SHEET


01 CJJ02:BOM
BILL OF MATERIAL

CJJ02:DL

02 HARDWARE SCHEME

36560003641

03 SFD

ED-0415-2-SF-CJJ02


409/656/09/2114

05 CJJ03:BOM
BILL OF MATERIAL

CJJ03:DL

06 HARDWARE SCHEME

36560003642

07 SFD

ED-0415-2-SF-CJJ03


409/656/09/2115

09 CCA04
HARDWARE SCHEME

36560003646

10 CCA05
HARDWARE SCHEME

36560003647


409/656/09/2113

VOLUME C . 2
SKR
ARK
Date 18/03/2009
SKR
Drg No. : ED-0415-2-SF-CJJ02
maxDNA
SIGNAL FLOW DIAGRAM
CUBICLE : CJJ02 GURU NANAK DEV TPS : EHTC
Mo. No. : CE/0415-SH3-57-01
Customer : M/S PSEB
BANGALORE - 26
Prepared
Checked
Approved
COVER SHEET
Consultant :
COMPANY.
1
2
COVER SHEET
INDEX SHEET
Remarks
YES EHTC 3 CJJ02R1M4 IOP351 20 0
YES EHTC 4 CJJ02R1M5 IOP301 3A 0 int
YES EHTC 6 CJJ02R1M7 IOP320 C8 0
YES EHTC 9 CJJ02R2M5 IOP301 3A 0 int
YES EHTC 11 CJJ02R2M7 IOP320 C8 0
NO EHTC 13 CJJ02R3M1 IOP305 2C 0
NO EHTC 14 CJJ02R3M2 IOP330 02 0
NO EHTC 15 CJJ02R3M8 IOP320 E8 0
NO EHTC 17 CJJ02R4M2 IOP320 B8 0
NO EHTC 18 CJJ02R4M4 IOP305 2A 0
Drg No. : ED-0415-2-SF-CJJ02
INDEX SHEET
COMPANY.
Date
Approved SKR
GURU NANAK DEV TPS :
Customer : M/S PSEB
Prepared ARK
Checked SKR
18/03/2009
Terminal
Junction Box
Main Junction
Box
Marshalling-Fld /
Connector
Marshalling-DDC
/Cub-TB/Conctr
TagName / DESC:
Location
[ 20 ]
DTBP1:01
SOV 1050
3SOV_1050_ONCMD ON CMD
1
P2 : 1
P2 : 2 DTBC2:01
DTBP1:02
SOV 2220
3SOV_2220_ONCMD ON CMD
2
P2 : 3
P2 : 4 DTBC2:09
DTBP1:03
SOV 2221A
3SOV_2221AONCMD ON CMD
3
P2 : 5
P2 : 6 DTBC2:17
DTBP1:04
SOV 2221B
3SOV_2221BONCMD ON CMD
4
P2 : 7
P2 : 8 DTBC2:25
5
P2 : 9
P2 : 10
6
P2 : 11
P2 : 12
7
P2 : 13
P2 : 14
8
P2 : 15
P2 : 16
9
P3 : 1
P3 : 2
10
P3 : 3
P3 : 4
11
P3 : 5
P3 : 6
12
P3 : 7
P3 : 8
DTBC1:77
SPARE
3SPCJJ2R1M4CH13
13
P3 : 9
P3 : 10 DTBC1:78
DTBC1:79
SPARE
3SPCJJ2R1M4CH14
14
P3 : 11
P3 : 12 DTBC1:80
DTBC1:81
SPARE
3SPCJJ2R1M4CH15
15
P3 : 13
P3 : 14 DTBC1:82
DTBC1:83
SPARE
3SPCJJ2R1M4CH16
16
P3 : 15
P3 : 16 DTBC1:84
GURU NANAK DEV TPS : EHTC
COMPANY.
CJJ02 R1 M4
Drg.No : ED-0415-2-SF-CJJ02
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP301
[ 3A ]
JB09:03
JB09:04 HP SEC OIL PR
3MAX01CP002XQ01
1
P2 : 1
P2 : 2 TG1:37
TG1:53
JB09:05
JB09:06 LP SEC OIL PR
3MAX01CP003XQ01
2
P2 : 3
P2 : 4 TG1:38
TG1:54
SPARE
3SPCJJ2R1M5CH3
3
P2 : 5
P2 : 6 TG1:39
TG1:55
4
P2 : 7
P2 : 8
5
P2 : 9
P2 : 10
6
P2 : 11
P2 : 12
7
P2 : 13
P2 : 14
8
P2 : 15
P2 : 16
9
P3 : 1
P3 : 2
10
P3 : 3
P3 : 4
11
P3 : 5
P3 : 6
12
P3 : 7
P3 : 8
SPARE
3SPCJJ2R1M5CH13
13
P3 : 9
P3 : 10 DTBC1:86
DTBC1:85
SPARE
3SPCJJ2R1M5CH14
14
P3 : 11
P3 : 12 DTBC1:88
DTBC1:87
SPARE
3SPCJJ2R1M5CH15
15
P3 : 13
P3 : 14 DTBC1:90
DTBC1:89
SPARE
3SPCJJ2R1M5CH16
16
P3 : 15
P3 : 16 DTBC1:92
DTBC1:91
COMPANY.
CJJ02 R1 M5
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP305
[ 28 ]
ACTUAL LOAD CH-1
3MKA02FE001XQ71
1
P2 : 1 CJJ02 TG1/YS101
P2 : 2 TG1:33
TG1:49
SPEED SIGNAL CH-1
3MYA01CS011XQ01
2
P2 : 3 CJJ02 TG1/YS101
P2 : 4 TG1:34
TG1:50
PRESSURE REFERENCE
3MYA01DU04AXQ10
3
P2 : 5 CJJ02 TG1/YS101
P2 : 6 TG1:35
TG1:51
LOAD REF FROM CMC
3MYA01DU05JXQ10
4
P2 : 7 CJJ02 TG1/YS101
P2 : 8 TG1:36
TG1:52
CJJ01.DTBB1:51
CJJ01.DTBB1:52 ACT PR CH-1
3LBA50CP002XQ01
5
P2 : 9 CJJ02 TG1/YS101
P2 : 10 DTBA2:16
DTBA2:15
6
P2 : 11
P2 : 12
7
P2 : 13
P2 : 14
SPARE
3SPCJJ02R1M6CH8
8
P2 : 15 CJJ02 TG1/YS101
P2 : 16 TG1:40
TG1:56
9
P3 : 1
P3 : 2
10
P3 : 3
P3 : 4
SPARE
3SPCJJ2R1M6CH11
11
P3 : 5 CJJ02 TG1/YS102
P3 : 6 TG1:43
TG1:59
SPARE
3SPCJJ2R1M6CH12
12
P3 : 7 CJJ02 TG1/YS102
P3 : 8 TG1:44
TG1:60
SPARE
3SPCJJ2R1M6CH13
13
P3 : 9 CJJ02 TG1/YS102
P3 : 10 TG1:45
TG1:61
SPARE
3SPCJJ2R1M6CH14
14
P3 : 11 CJJ02 TG1/YS102
P3 : 12 TG1:46
TG1:62
SPARE
3SPCJJ2R1M6CH15
15
P3 : 13 CJJ02 TG1/YS102
P3 : 14 TG1:47
TG1:63
SPARE
3SPCJJ2R1M6CH16
16
P3 : 15 CJJ02 TG1/YS102
P3 : 16 TG1:48
TG1:64
COMPANY.
CJJ02 R1 M6
SIGNAL FLOW DIAGRAM
Terminal
Junction Box
Main Junction
Box
Marshalling-Fld /
Connector
Marshalling-DDC
/Cub-TB/Conctr
TagName / DESC:
Location
[ C8 ]
DTBB2:41
SPEED ACTUAL
3MYA01FS01XYQ10
1
P2 : 1 INDICATOR
P2 : 2 DTBB2:42
DTBB2:43
LOAD ACTUAL
3MKA02FE02CYJ01
2
P2 : 3 INDICATOR
P2 : 4 DTBB2:44
T01:01
POSITION SET POINT
3MYA01DU901YQ01
3
P2 : 5
P2 : 6 T01:03
T02:01
POSITION SET POINT
3MYA01DU902YQ01
4
P2 : 7
P2 : 8 T02:03
T03:01
POSITION SET POINT
3MYA01DU903YQ01
5
P2 : 9
P2 : 10 T03:03
CCA01.1DTBB1:03
CCA01.1DTBB1:04
DTBA1:79
LOAD ACT TO ATRS1
3LD_ACT_ATRS1
6
P2 : 11
P2 : 12 DTBA1:80
DTBB2:51
SPEED ACTUAL
3MYA91FS91XYQ10
7
P2 : 13
P2 : 14 DTBB2:52
T04:01
POSITION SET POINT
3MYA01DU904YQ01
8
P2 : 15
P2 : 16 T04:03
CJJ02 R1 M7
Drg.No :
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 01 ]
JB25:13
JB25:14 TRIP OIL PR HI
3MAX01CP013XG01 >2KG/CM2
1
P2 : 1
P2 : 2 DTBA2:88
DTBA2:87
JB25:25
JB25:26 TRIP OIL PR TO ESV HI
3MAX01CP015XG01 >4.5KG/CM2
2
P2 : 3
P2 : 4 DTBA2:90
DTBA2:89
JB25:28
JB25:29 STRTUP OIL PR TO ESV-1 HI
3
P2 : 5
P2 : 6 DTBA2:92
DTBA2:91
JB25:31
4
P2 : 7
P2 : 8 DTBA2:94
DTBA2:93
5
P2 : 9
P2 : 10
6
P2 : 11
P2 : 12
7
P2 : 13
P2 : 14
8
P2 : 15
P2 : 16
9
P3 : 1
P3 : 2
10
P3 : 3
P3 : 4
11
P3 : 5
P3 : 6
12
P3 : 7
P3 : 8
13
P3 : 9
P3 : 10
SPARE
3SPCJJ2R1M8CH14
14
P3 : 11
P3 : 12 DTBC1:94
DTBC1:93
SPARE
3SPCJJ2R1M8CH15
15
P3 : 13
P3 : 14 DTBC1:96
DTBC1:95
SPARE
3SPCJJ2R1M8CH16
16
P3 : 15
P3 : 16 DTBC1:27
DTBC1:26
COMPANY.
CJJ02 R1 M8
SIGNAL FLOW DIAGRAM
Terminal
Junction Box
Main Junction
Box
Marshalling-Fld /
Connector
Marshalling-DDC
/Cub-TB/Conctr
TagName / DESC:
Location
[ 20 ]
DTBP1:01
SOV 1050
3SOV_1050_ONCMDR ON CMD
1
P2 : 1
P2 : 2 DTBC2:01
DTBP1:02
SOV 2220
3SOV_2220_ONCMDR ON CMD
2
P2 : 3
P2 : 4 DTBC2:09
DTBP1:03
SOV 2221A
3SOV_2221AONCMDR ON CMD
3
P2 : 5
P2 : 6 DTBC2:17
DTBP1:04
SOV 2221B
3SOV_2221BONCMDR ON CMD
4
P2 : 7
P2 : 8 DTBC2:25
5
P2 : 9
P2 : 10
6
P2 : 11
P2 : 12
7
P2 : 13
P2 : 14
8
P2 : 15
P2 : 16
9
P3 : 1
P3 : 2
10
P3 : 3
P3 : 4
11
P3 : 5
P3 : 6
12
P3 : 7
P3 : 8
DTBC1:77
SPARE
3SPCJJ2R1M4CH13R
13
P3 : 9
P3 : 10 DTBC1:78
DTBC1:79
SPARE
3SPCJJ2R1M4CH14R
14
P3 : 11
P3 : 12 DTBC1:80
DTBC1:81
SPARE
3SPCJJ2R1M4CH15R
15
P3 : 13
P3 : 14 DTBC1:82
DTBC1:83
SPARE
3SPCJJ2R1M4CH16R
16
P3 : 15
P3 : 16 DTBC1:84
COMPANY.
CJJ02 R2 M4
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP301
[ 3A ]
JB09:03
JB09:04 HP SEC OIL PR
3MAX01CP002XQ01R
1
P2 : 1
P2 : 2 TG1:37
TG1:53
JB09:05
JB09:06 LP SEC OIL PR
3MAX01CP003XQ01R
2
P2 : 3
P2 : 4 TG1:38
TG1:54
SPARE
3SPCJJ2R1M5CH3R
3
P2 : 5
P2 : 6 TG1:39
TG1:55
4
P2 : 7
P2 : 8
5
P2 : 9
P2 : 10
6
P2 : 11
P2 : 12
7
P2 : 13
P2 : 14
8
P2 : 15
P2 : 16
9
P3 : 1
P3 : 2
10
P3 : 3
P3 : 4
11
P3 : 5
P3 : 6
12
P3 : 7
P3 : 8
SPARE
3SPCJJ2R1M5CH13R
13
P3 : 9
P3 : 10 DTBC1:86
DTBC1:85
SPARE
3SPCJJ2R1M5CH14R
14
P3 : 11
P3 : 12 DTBC1:88
DTBC1:87
SPARE
3SPCJJ2R1M5CH15R
15
P3 : 13
P3 : 14 DTBC1:90
DTBC1:89
SPARE
3SPCJJ2R1M5CH16R
16
P3 : 15
P3 : 16 DTBC1:92
DTBC1:91
COMPANY.
CJJ02 R2 M5
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP305
[ 28 ]
ACTUAL LOAD CH-1
3MKA02FE001XQ71R
1
P2 : 1 CJJ02 TG1/YS101
P2 : 2 TG1:33
TG1:49
SPEED SIGNAL CH-1
3MYA01CS011XQ01R
2
P2 : 3 CJJ02 TG1/YS101
P2 : 4 TG1:34
TG1:50
PRESSURE REFERENCE
3MYA01DU04AXQ10R
3
P2 : 5 CJJ02 TG1/YS101
P2 : 6 TG1:35
TG1:51
LOAD REF FROM CMC
3MYA01DU05JXQ10R
4
P2 : 7 CJJ02 TG1/YS101
P2 : 8 TG1:36
TG1:52
CJJ01.DTBB1:51
CJJ01.DTBB1:52 ACT PR CH-1
3LBA50CP002XQ01R
5
P2 : 9 CJJ02 TG1/YS101
P2 : 10 DTBA2:16
DTBA2:15
6
P2 : 11
P2 : 12
7
P2 : 13
P2 : 14
SPARE
3SPCJJ02R1M6CH8R
8
P2 : 15 CJJ02 TG1/YS101
P2 : 16 TG1:40
TG1:56
9
P3 : 1
P3 : 2
10
P3 : 3
P3 : 4
SPARE
3SPCJJ2R1M6CH11R
11
P3 : 5 CJJ02 TG1/YS102
P3 : 6 TG1:43
TG1:59
SPARE
3SPCJJ2R1M6CH12R
12
P3 : 7 CJJ02 TG1/YS102
P3 : 8 TG1:44
TG1:60
SPARE
3SPCJJ2R1M6CH13R
13
P3 : 9 CJJ02 TG1/YS102
P3 : 10 TG1:45
TG1:61
SPARE
3SPCJJ2R1M6CH14R
14
P3 : 11 CJJ02 TG1/YS102
P3 : 12 TG1:46
TG1:62
SPARE
3SPCJJ2R1M6CH15R
15
P3 : 13 CJJ02 TG1/YS102
P3 : 14 TG1:47
TG1:63
SPARE
3SPCJJ2R1M6CH16R
16
P3 : 15 CJJ02 TG1/YS102
P3 : 16 TG1:48
TG1:64
COMPANY.
CJJ02 R2 M6
SIGNAL FLOW DIAGRAM
Terminal
Junction Box
Main Junction
Box
Marshalling-Fld /
Connector
Marshalling-DDC
/Cub-TB/Conctr
TagName / DESC:
Location
[ C8 ]
DTBB2:41
SPEED ACTUAL
3MYA01FS01XYQ10R
1
P2 : 1 INDICATOR
P2 : 2 DTBB2:42
DTBB2:43
LOAD ACTUAL
3MKA02FE02CYJ01R
2
P2 : 3 INDICATOR
P2 : 4 DTBB2:44
T01:01
POSITION SET POINT
3MYA01DU901YQ01R
3
P2 : 5
P2 : 6 T01:03
T02:01
POSITION SET POINT
3MYA01DU902YQ01R
4
P2 : 7
P2 : 8 T02:03
T03:01
POSITION SET POINT
3MYA01DU903YQ01R
5
P2 : 9
P2 : 10 T03:03
CCA01.1DTBB1:03
CCA01.1DTBB1:04
DTBA1:79
LOAD ACT TO ATRS1
3LD_ACT_ATRS1R
6
P2 : 11
P2 : 12 DTBA1:80
DTBB2:51
SPEED ACTUAL
3MYA91FS91XYQ10R
7
P2 : 13
P2 : 14 DTBB2:52
T04:01
POSITION SET POINT
3MYA01DU904YQ01R
8
P2 : 15
P2 : 16 T04:03
CJJ02 R2 M7
Drg.No :
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 01 ]
JB25:13
JB25:14 TRIP OIL PR HI
3MAX01CP013XG01R >2KG/CM2
1
P2 : 1
P2 : 2 DTBA2:88
DTBA2:87
JB25:25
JB25:26 TRIP OIL PR TO ESV HI
3MAX01CP015XG01R >4.5KG/CM2
2
P2 : 3
P2 : 4 DTBA2:90
DTBA2:89
JB25:28
3
P2 : 5
P2 : 6 DTBA2:92
DTBA2:91
JB25:31
4
P2 : 7
P2 : 8 DTBA2:94
DTBA2:93
5
P2 : 9
P2 : 10
6
P2 : 11
P2 : 12
7
P2 : 13
P2 : 14
8
P2 : 15
P2 : 16
9
P3 : 1
P3 : 2
10
P3 : 3
P3 : 4
11
P3 : 5
P3 : 6
12
P3 : 7
P3 : 8
13
P3 : 9
P3 : 10
SPARE
3SPCJJ2R1M8CH14R
14
P3 : 11
P3 : 12 DTBC1:94
DTBC1:93
SPARE
3SPCJJ2R1M8CH15R
15
P3 : 13
P3 : 14 DTBC1:96
DTBC1:95
SPARE
3SPCJJ2R1M8CH16R
16
P3 : 15
P3 : 16 DTBC1:27
DTBC1:26
COMPANY.
CJJ02 R2 M8
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP305
[ 2C ]
ACTUAL LOAD CH-III
3MKA02FE003XQ71
1
P2 : 1 CJJ02 TG1/YS102
P2 : 2 TG1:41
TG1:57
SPEED SIGNAL CH-III
3MYA01CS013XQ01
2
P2 : 3 CJJ02 TG1/YS102
P2 : 4 TG1:42
TG1:58
ACT PR CH-II
3LBA50CP003XQ01
3
P2 : 5 CJJ02 TG1/YS101
P2 : 6 DTBA2:18
DTBA2:17
4
P2 : 7
P2 : 8
5
P2 : 9
P2 : 10
6
P2 : 11
P2 : 12
7
P2 : 13
P2 : 14
8
P2 : 15
P2 : 16
9
P3 : 1
P3 : 2
10
P3 : 3
P3 : 4
11
P3 : 5
P3 : 6
12
P3 : 7
P3 : 8
13
P3 : 9
P3 : 10
14
P3 : 11
P3 : 12
15
P3 : 13
P3 : 14
16
P3 : 15
P3 : 16
COMPANY.
CJJ02 R3 M1
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 02 ]
CCA07.1DTBA1:03
CCA07.1DTBA1:04 SOV 1050
3SOV_1050_FLT FLT
1
P2 : 1
P2 : 2 DTBC2:04
DTBC2:03
CCA07.1DTBA1:05
3SOV_1050_ON ON FDBK
2
P2 : 3
P2 : 4 DTBC2:06
DTBC2:05
CCA07.1DTBA1:11
3SOV_2220_FLT FLT
3
P2 : 5
P2 : 6 DTBC2:12
DTBC2:11
CCA07.1DTBA1:13
3SOV_2220_ON ON FDBK
4
P2 : 7
P2 : 8 DTBC2:14
DTBC2:13
CCA07.1DTBA1:19
CCA07.1DTBA1:20 SOV 2221A
3SOV_2221A_FLT FLT
5
P2 : 9
P2 : 10 DTBC2:20
DTBC2:19
CCA07.1DTBA1:21
CCA07.1DTBA1:22 SOV 2221A
3SOV_2221A_ON ON FDBK
6
P2 : 11
P2 : 12 DTBC2:22
DTBC2:21
JB27:16
JB27:17 ESV2 CLOSE
3ZSL382XG01 CLOSED
7
P2 : 13
P2 : 14 DTBC2:58
DTBC2:57
JB27:10
JB27:11 ESV2 OPEN
3ZSH383XG01 OPENED
8
P2 : 15
P2 : 16 DTBC2:54
DTBC2:53
SMU1 FAULT
3SMU1_FLT FAULT
9
P3 : 1
P3 : 2 SMU1:03
SMU1:05
SMU2 FAULT
3SMU2_FLT FAULT
10
P3 : 3
P3 : 4 SMU2:03
SMU2:05
SMU3 FAULT
3SMU3_FLT FAULT
11
P3 : 5
P3 : 6 SMU3:03
SMU3:05
12
P3 : 7
P3 : 8
SECONDARY OIL PRESSURE SWITCH
3MAV46CP210XG01
13
P3 : 9
P3 : 10 DTBC2:62
DTBC2:61
SECONDARY OIL PRESSURE SWITCH
3MAV46CP211XG01
14
P3 : 11
P3 : 12 DTBC2:64
DTBC2:63
SPARE
3SPCJJ02R3M2CH15
15
P3 : 13
P3 : 14 DTBC2:66
DTBC2:65
SPARE
3SPCJJ02R3M2CH16
16
P3 : 15
P3 : 16 DTBC2:68
DTBC2:67
COMPANY.
CJJ02 R3 M2
SIGNAL FLOW DIAGRAM
Terminal
Junction Box
Main Junction
Box
Marshalling-Fld /
Connector
Marshalling-DDC
/Cub-TB/Conctr
TagName / DESC:
Location
[ E8 ]
DTBC2:33
PRMAX TO CMC
3MYA01DU018MYJ01
1
P2 : 1 CMC
CMC P2 : 2 DTBC2:34
2
P2 : 3
P2 : 4
3
P2 : 5
P2 : 6
DTBC2:39
SPEED ACTUAL 360/3600 RPM
3MYA01FS001CYQ10
4
P2 : 7 MYA01GC001A:34
MYA01GC001A:33 P2 : 8 DTBC2:40
DTBC2:41
SPEED ACTUAL TO ATRS1
3MYA01FS001YQ10
5
P2 : 9 CCA01.1DTBB1:01
CCA01.1DTBB1:02 P2 : 10 DTBC2:42
DTBC2:43
SPEED ACTUAL TO CCA04
3MYA01FS002YQ10
6
P2 : 11 CCA04.1DTBC2:17
CCA04.1DTBC2:18 P2 : 12 DTBC2:44
DTBC2:45
SPARE
3SPCJJ02R3M8CH7
7
P2 : 13
P2 : 14 DTBC2:46
DTBC2:47
SPARE
3SPCJJ02R3M8CH8
8
P2 : 15
P2 : 16 DTBC2:48
CJJ02 R3 M8
Drg.No :
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 03 ]
CMC FAULT
3MYA01DU005EXT01
1
P2 : 1 CMC
CMC P2 : 2 DTBC1:02
DTBC1:01
CMC ON
3MYA01DU005FXT01
2
P2 : 3 CMC
CMC P2 : 4 DTBC1:04
DTBC1:03
TURB FOLLOW BOILER IP MODE
3MYA01DU005GXT01
3
P2 : 5 CMC
CMC P2 : 6 DTBC1:06
DTBC1:05
SLIDING PR MODE
3MYA01DU005LXT01 ON
4
P2 : 7 CMC
CMC P2 : 8 DTBC1:08
DTBC1:07
RUN BACK ACTIVE
3MYA01DU005HXT01 YES
5
P2 : 9 CMC
CMC P2 : 10 DTBC1:10
DTBC1:09
CMC
3MYA01DU019AXT01 OFF
6
P2 : 11 CMC
DTBC1:11
BOILER FOLLOW TUR
3MYA01DU019BXT01 LP MODE
7
P2 : 13 CMC
DTBC1:13
BOILER CONTROL
3MYA01DU019EXT01 ON MANUAL
8
P2 : 15 CMC
DTBC1:15
SOV 2221B
3SOV_2221B_FLT FLT
9
P3 : 1 CCA07.1DTBA1:27
CCA07.1DTBA1:28 P3 : 2 DTBC2:28
DTBC2:27
SOV 2221B
3SOV_2221B_ON ON FDBK
10
P3 : 3 CCA07.1DTBA1:29
CCA07.1DTBA1:30 P3 : 4 DTBC2:30
DTBC2:29
JB27:13
JB27:14 ESV1 CLOSE
3ZSL380XG01 CLOSED
11
P3 : 5
P3 : 6 DTBC2:56
DTBC2:55
JB27:07
JB27:08 ESV1 OPEN
3ZSH381XG01 OPENED
12
P3 : 7
P3 : 8 DTBC2:52
DTBC2:51
SPARE
3SPCJJ02R4M1CH13
13
P3 : 9
P3 : 10 DTBC1:18
DTBC1:17
SPARE
3SPCJJ02R4M1CH14
14
P3 : 11
P3 : 12 DTBC1:20
DTBC1:19
SPARE
3SPCJJ02R4M1CH15
15
P3 : 13
P3 : 14 DTBC1:22
DTBC1:21
SPARE
3SPCJJ02R4M1CH16
16
P3 : 15
P3 : 16 DTBC1:24
DTBC1:23
COMPANY.
CJJ02 R4 M1
SIGNAL FLOW DIAGRAM
Terminal
Junction Box
Main Junction
Box
Marshalling-Fld /
Connector
Marshalling-DDC
/Cub-TB/Conctr
TagName / DESC:
Location
[ B8 ]
1
P2 : 1
P2 : 2
2
P2 : 3
P2 : 4
DTBB2:29
SPARE
3SPCJJ02R4M2CH3
3
P2 : 5
P2 : 6 DTBB2:30
DTBB2:31
SPARE
3SPCJJ02R4M2CH4
4
P2 : 7
P2 : 8 DTBB2:32
DTBB2:33
LOAD RATE SET PT TO CMC(DP/DT)
3MYA01DU002NYQ02
5
P2 : 9 CMC
CMC P2 : 10 DTBB2:34
DTBB2:35
FREQ DEVIATION
3MYA01DU004CYQ10
6
P2 : 11 CMC
DTBB2:37
ACTUAL LOAD TO CMC
3MYA01DU005KYQ10
7
P2 : 13 CMC
DTBB2:39
LOAD REF TO CMC
3MYA01DU002MYQ01
8
P2 : 15 CMC
CJJ02 R4 M2
Drg.No :
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP305
[ 2A ]
ACTUAL LOAD CH-II
3MKA02FE002XQ71
1
P2 : 1 CJJ02 TG2/YS101
P2 : 2 TG2:33
TG2:49
SPEED SIGNAL CH-II
3MYA01CS012XQ01
2
P2 : 3 CJJ02 TG2/YS101
P2 : 4 TG2:34
TG2:50
CJJ01.DTBB1:55
CJJ01.DTBB1:56 ACT PR CH-III
3LBA50CP004XQ01
3
P2 : 5 CJJ02 TG1/YS101
P2 : 6 DTBA2:20
DTBA2:19
SPARE
3SPCJJ02R4M4CH4
4
P2 : 7 CJJ02 TG2/YS101
P2 : 8 TG2:36
TG2:52
PRESSURE DEVIATION
3MYA01DU004CXQ10
5
P2 : 9 CJJ02 TG2/YS101
P2 : 10 TG2:37
TG2:53
SPARE
3SPCJJ02R4M4CH6
6
P2 : 11 CJJ02 TG2/YS101
P2 : 12 TG2:38
TG2:54
SPARE
3SPCJJ02R4M4CH7
7
P2 : 13 CJJ02 TG2/YS101
P2 : 14 TG2:39
TG2:55
SPARE
3SPCJJ02R4M4CH8
8
P2 : 15 CJJ02 TG2/YS101
P2 : 16 TG2:40
TG2:56
SPARE
3SPCJJ02R4M4CH9
9
P3 : 1 CJJ02 TG2/YS102
P3 : 2 TG2:41
TG2:57
SPARE
3SPCJJ02R4M4CH10
10
P3 : 3 CJJ02 TG2/YS102
P3 : 4 TG2:42
TG2:58
SPARE
3SPCJJ02R4M4CH11
11
P3 : 5 CJJ02 TG2/YS102
P3 : 6 TG2:43
TG2:59
SPARE
3SPCJJ02R4M4CH12
12
P3 : 7 CJJ02 TG2/YS102
P3 : 8 TG2:44
TG2:60
SPARE
3SPCJJ02R4M4CH13
13
P3 : 9 CJJ02 TG2/YS102
P3 : 10 TG2:45
TG2:61
SPARE
3SPCJJ02R4M4CH14
14
P3 : 11 CJJ02 TG2/YS102
P3 : 12 TG2:46
TG2:62
SPARE
3SPCJJ02R4M4CH15
15
P3 : 13 CJJ02 TG2/YS102
P3 : 14 TG2:47
TG2:63
SPARE
3SPCJJ02R4M4CH16
16
P3 : 15 CJJ02 TG2/YS102
P3 : 16 TG2:48
TG2:64
COMPANY.
CJJ02 R4 M4
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 04 ]
SPEED REF SYNCRONISER
3MYA01DU003AXT01 RAISE (AUTO
1
P2 : 1
P2 : 2 DTBB2:06
DTBB2:05
SPEED REF SYNCHRONISER
3MYA01DU003BXT01 LOWER (AUTO
2
P2 : 3
P2 : 4 DTBB2:08
DTBB2:07
SPEED REF SYNCHRONISER
3MYA01DU003CXT01 AUTO CHK CMD
3
P2 : 5
P2 : 6 DTBB2:10
DTBB2:09
AUTO SYNC RELEASE
3MYA01DU003DXT01
4
P2 : 7
P2 : 8 DTBB2:12
DTBB2:11
SPEED REF
3MYA01DU003EXT01 RAISE (GCDP)
5
P2 : 9 GRP
P2 : 10 DTBB2:14
DTBB2:13
SPEED REF
3MYA01DU003FXT01 LOWER (GCDP)
6
P2 : 11 GRP
P2 : 12 DTBB2:16
DTBB2:15
GEN BREAKER
3BAC01CG001AXG01 ON
7
P2 : 13 GRP
P2 : 14 DTBB2:18
DTBB2:17
LMU BRKR FLT
3LMU_BRKR_FLT FLT
8
P2 : 15
P2 : 16 DTBC2:72
DTBC2:71
9
P3 : 1
P3 : 2
10
P3 : 3
P3 : 4
11
P3 : 5
P3 : 6
12
P3 : 7
P3 : 8
13
P3 : 9
P3 : 10
14
P3 : 11
P3 : 12
SPARE
3SPCJJ02R4M5CH15
15
P3 : 13
P3 : 14 DTBB2:02
DTBB2:01
SPARE
3SPCJJ02R4M5CH16
16
P3 : 15
P3 : 16 DTBB2:04
DTBB2:03
COMPANY.
CJJ02 R4 M5
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 05 ]
1
P2 : 1
P2 : 2
2
P2 : 3
P2 : 4
FREQ RAISE FROM GPR
3FREQ_RAISE_GRP RAISE
3
P2 : 5 GRP
GRP P2 : 6 DTBB2:60
DTBB2:59
FREQ LOWER FROM GPR
3FREQ_LOWER_GRP LOWER
4
P2 : 7 GRP
GRP P2 : 8 DTBB2:62
DTBB2:61
TIE BRKR CLOSED
3TIE_BRKR_CLS CLOSED
5
P2 : 9 GRP
GRP P2 : 10 DTBB2:64
DTBB2:63
CJJ03.DTBC1:85
CJJ03.DTBC1:86 TURB TRIPPED
3TURB_TRPD TRIPED
6
P2 : 11
P2 : 12 DTBB2:66
DTBB2:65
CCA08.2DTBC1:73
CCA08.2DTBC1:75 LSR OPTD
3LSR_OPTD OPTD
7
P2 : 13
P2 : 14 DTBB2:68
DTBB2:67
SPARE
3SPCJJ02R4M6CH8
8
P2 : 15
P2 : 16 DTBB2:70
DTBB2:69
CUBICLE DOOR OPEN
3CJJ02DS001XG33
9
P3 : 1
P3 : 2 DTBB2:72
DTBB2:71
CJJ01.DTBB2:51
CJJ01.DTBB2:52 PSS10 PS FAILED
3CJJ01PSS10XG01 PS FAIL
10
P3 : 3
P3 : 4 DTBB2:74
DTBB2:73
CJJ01.DTBB2:53
CJJ01.DTBB2:54 PSS20 PS FAILED
3CJJ01PSS20XG01 PS FAIL
11
P3 : 5
P3 : 6 DTBB2:76
DTBB2:75
CJJ01.DTBB2:55
CJJ01.DTBB2:56 PSF10 PS FAILED
3CJJ01PSF10XG01 PS FAIL
12
P3 : 7
P3 : 8 DTBB2:78
DTBB2:77
CJJ01.DTBB2:57
CJJ01.DTBB2:58 PSF20 PS FAILED
3CJJ01PSF20XG01 PS FAIL
13
P3 : 9
P3 : 10 DTBB2:80
DTBB2:79
SPARE
3SPCJJ02R4M6CH14
14
P3 : 11
P3 : 12 DTBB2:82
DTBB2:81
SPARE
3SPCJJ02R4M6CH15
15
P3 : 13
P3 : 14 DTBB2:84
DTBB2:83
SPARE
3SPCJJ02R4M6CH16
16
P3 : 15
P3 : 16 DTBB2:86
DTBB2:85
COMPANY.
CJJ02 R4 M6
SIGNAL FLOW DIAGRAM
Terminal
Junction Box
Main Junction
Box
Marshalling-Fld /
Connector
Marshalling-DDC
/Cub-TB/Conctr
TagName / DESC:
Location
[ 21 ]
DTBC1:31
EHC PLUNGER COIL
3MYA01DU002HYT01 OFF CMD
1
P2 : 1
P2 : 2 DTBC1:32
DTBC1:33
INTERLOCK SLIP STABILISER
3MYA01DE001AYT01
2
P2 : 3
P2 : 4 DTBC1:34
DTBC1:35
TURBINE SPEED
3MYA01EG010HYL01 < 360 RPM
3
P2 : 5 MYA01GB001D:19
MYA01GB001D:20 P2 : 6 DTBC1:36
DTBC1:37
TURBINE SPEED
3MYA01EG010JYL02 > 360 RPM
4
P2 : 7 MYA01GB001D:21
MYA01GB001D:22 P2 : 8 DTBC1:38
DTBC1:39
TURBINE SPEED
3MYA01DS001YH02 <10 RPM
5
P2 : 9
P2 : 10 DTBC1:40
DTBC1:41
EHTC FAULT
3MYA01DV001YT01
6
P2 : 11
P2 : 12 DTBC1:42
DTBC1:43
TSE INFLUENCE
3MYA01DU001YT02 OFF
7
P2 : 13
P2 : 14 DTBC1:44
DTBC1:45
DN/DT MONITORING
3MYA01DU001YT03 ACTIVE
8
P2 : 15
P2 : 16 DTBC1:46
DTBC1:47
LIMIT PRESS ENGAGED
3MYA01DU001YT04
9
P3 : 1
P3 : 2 DTBC1:48
DTBC1:49
SPEED SLOPE VALVE
3MYA01DU001YT40 LOW
10
P3 : 3
P3 : 4 DTBC1:50
DTBC1:51
FAULT TO CMC
3MYA01DU005AYT01
11
P3 : 5
CMC P3 : 6 DTBC1:52
DTBC1:53
ON TO CMC
3MYA01DU005BYT01
12
P3 : 7
CMC P3 : 8 DTBC1:54
DTBC1:55
SPARE
3SPCJJ02R4M7CH13
13
P3 : 9
P3 : 10 DTBC1:56
DTBC1:57
SPARE
3SPCJJ02R4M7CH14
14
P3 : 11
P3 : 12 DTBC1:58
DTBC1:59
SPARE
3SPCJJ02R4M7CH15
15
P3 : 13
P3 : 14 DTBC1:60
DTBC1:61
SPARE
3SPCJJ02R4M7CH16
16
P3 : 15
P3 : 16 DTBC1:62
COMPANY.
CJJ02 R4 M7
SIGNAL FLOW DIAGRAM
Terminal
Junction Box
Main Junction
Box
Marshalling-Fld /
Connector
Marshalling-DDC
/Cub-TB/Conctr
TagName / DESC:
Location
[ 22 ]
DTBC1:65
TURBINE FOLLOW BOILER
3MYA01DU005CYT01
1
P2 : 1
CMC P2 : 2 DTBC1:66
DTBC1:67
BOILER FOLLOW TURBINE
3MYA01DU005DYT01
2
P2 : 3
CMC P2 : 4 DTBC1:68
3
P2 : 5
P2 : 6
4
P2 : 7
P2 : 8
5
P2 : 9
P2 : 10
6
P2 : 11
P2 : 12
7
P2 : 13
P2 : 14
8
P2 : 15
P2 : 16
9
P3 : 1
P3 : 2
10
P3 : 3
P3 : 4
11
P3 : 5
P3 : 6
12
P3 : 7
P3 : 8
CCA01.1DTBB2:43
CCA01.1DTBB2:44
DTBC1:69
GEN BRKR CLOSED TO ATRS1
3GEN_BRKR_CLSD
13
P3 : 9
P3 : 10 DTBC1:70
CCA04.1DTBD1:31
CCA04.1DTBD1:32
DTBC1:71
GEN BRKR CLOSED TO ATRS2
3GENBKRCLS_ATRS2
14
P3 : 11
P3 : 12 DTBC1:72
DTBC1:73
SPARE
3SPCJJ02R4M8CH15
15
P3 : 13
P3 : 14 DTBC1:74
DTBC1:75
SPARE
3SPCJJ02R4M8CH16
16
P3 : 15
P3 : 16 DTBC1:76
COMPANY.
CJJ02 R4 M8
SIGNAL FLOW DIAGRAM
(2X120 MW)
TG PACKAGE C&I
______________________________________________________________

INDEX SHEET


01 CJJ02:BOM
BILL OF MATERIAL

CJJ02:DL

02 HARDWARE SCHEME

36560003641

03 SFD

ED-0415-2-SF-CJJ02


409/656/09/2114

05 CJJ03:BOM
BILL OF MATERIAL

CJJ03:DL

06 HARDWARE SCHEME

36560003642

07 SFD

ED-0415-2-SF-CJJ03


409/656/09/2115

09 CCA04
HARDWARE SCHEME

36560003646

10 CCA05
HARDWARE SCHEME

36560003647


409/656/09/2113

VOLUME C . 2

maxDNA

TEST & SETTING INSTRUCTION

FOR

ELECTRO-HYDRAULIC TURBINE CONTROLLER

(CJJ02)

PROJECT : GNDTPS BHATINDA (2X120MW) (R&M)

M. O. NO. : CE/00415-SH3-57-01

CUSTOMER : M/s PSEB PUNJAB.

CONSULTANT :

TESTED BY :

APPROVED BY :

TI/409/656/09/2114

REV. 00 Date:20/ 03/ 2009

A4 - 10 PAGE 01 OF 09

S.K.RANGANATH


AMITHRANJAN ENGG 20/03/2009

TURBINE I & C
PLANT: GNDTP BHATINDA
(2X120MW)R&M
CUBICLE: CJJ02


No. BY BY

00 20/03/2009 FIRST ISSUE ARK SKR

TI/409/656/09/2114

REV. 00 Date: 20/ 03/ 2009

A4 - 12 PAGE 02 OF 09

S.K.RANGANATH


AMITHRANJAN ENGG 20/03/2009

TURBINE I & C
PLANT: TPCL PH#6
CUBICLE: CJJ02

1.0 General: -
Following points may be taken care of before beginning the testing:-
a) Check jumper connections /positions of each module as per Annexure 1.
b) Set appropriate module address as per Annexure 1.
c) Insert the corresponding 16 pole connectors in each Input/Output modules.
2.0 Scope: -
( For detail of tests, refer Annexure -I to Quality Plan)
This instruction is specific to EHTC system for TPCL PH#6
3.0 Reference Drawings : -
a) Signal Flow Diagram : ED-0415-3-SF-CJJ02
b) Hardware Scheme : 3-656-00-03641
C) Input Documents of BHEL, HYDERABAD

4.0 Continuity Test: -
Continuity test is to be done for input/output connections as per project specific
Hardware Schematic diagrams.
5.0 HV & IR Test for cabinet wiring :-
a) Pull out all modules from edge connections.
b) Pull out all 16-pole connectors from modules.
c) Apply HV as per group details given below and measure IR before
and after Appling HV

Group A =

240 VAC

Group B =

110 VAC

Group C = 24V DC

Group D = Earth

240 VAC Group:-
Terminal blocks TBSW.
110 VAC Group:-
Terminal blocks X01.
24 VDC Group:-
Terminal blocks X31,X32,X61,X62,X01,X02 STUDTB
All 16 pin module connectors and associated TBs

Group1 Group2 Meager Test voltage for
1min
A B+C+D 1.0KV 1.5 KV AC
(rms.)
B C+D 1.0KV 1.5KV AC
(rms.)
C D 0.5KV 0.5KV AC
(rms.)

TI/409/656/09/2114

REV.00 Date: 20/ 03/ 2009

A4 - 11 PAGE 03 OF 09
TURBINE I & C
PLANT: TPCL PH#6
CUBICLE: CJJ02

Check that no flashover occurs during application of high voltage and also there
is not a Considerable drop in Insulation Resistance value before and after H.V test.

6.0 Power supply check :-
Connect two 24V DC power supplies as per scheme at the cabinet input terminals.
Check for voltage of 24V DC availability at rack level of system supply, transmitter
Supply. Power supply: 24VDC +/- 1%

7.0 Functional Test :-
The test methodology is to be followed as per Annexure-I of Quality Plan
and as per ATST procedure for DDCMIS
a) Hardware healthiness check: -
All input/output modules are to be checked for healthiness by
connecting them to the corresponding jigs and simulating the inputs.

b) EHTC function to be checked using test jigs to simulate
corresponding field conditions. All commands are initiated from the
test jig connected to the module from the front connector and
command outputs to be observed on test jig which is connected to
the corresponding output module/MMI.

c) Redundant DPU changeover check: -
Check the DPU operation in redundant mode.

d) Check different system conditions in closed loop.

TI/409/656/09/2114

REV.00 Date:20/ 03/ 2009

A4 - 11 PAGE 04 OF 09

TURBINE I & C

PLANT: TPCL PH#6
CUBICLE: CJJ012
Engg Test Commi- Maintenance
Description Dept. Dept. ssioning

1.0 SPEED ACQUISITION ACTUAL CH-I:
( Do configuration As per Annexure 2)
Check sensor power supply at SMU1: 34 & 35
& Monitor supply at SMU1: 1& 2. Simulate
actual speed in the range 0-3600Hz, 0-10V
Square wave at the input terminals (DTBA1: 52 ).
Check 4-20mA corresponds to 0-3600RPM
at SMU1:18 &19 and 20&21.

2.0 SPEED ACQUISITION ACTUAL CH-II
& Monitor supply at SMU2: 1& 2. Simulate
Square wave at the input terminals. (DTBA1: 57 )
at SMU2:18 &19 and 20&21.

3.0 SPEED ACQUISITION ACTUAL CH - III
& Monitor supply at SMU3: 1& 2.Simulate
at SMU3:18 &19 and 20&21.

3.0 TECHNICAL DATA FOR LMU

Input AC Voltage: = 110 VAC
Input Current: = 0-5A
(configurable to any value within
the range)
PT ratio:Ui/Uii=11KV/110V
CT ratio:Ii/Iii=8000A/5A
0-150MW corresponds to rated MW
rating at unity power factor and
is calibrated to 4-20mA
output of LMU.(U02,U03,U04)

TI/409/656/09/2114

REV.00 Date: 20/ 03/ 2009

A4 - 11 PAGE:05 OF 09

TURBINE I & C
PLANT: TPCL PH#6
CUBICLE: CJJ02

Description Engg. Test Commi- Mainte-
Dept. Dept. ssioning nance

Actual load current corresponds to

Ipa=Pa/(1.732*Ui *1)
=150M/(1.732*11K*1)
=7.873 KA
CT secondary current corresponds
to 7.873 KA/8000A
= 4.920 A
Where Pa = MW rating of generator.

Transducer has to be energized by
24V DC aux.supply by switching on
the breaker QS11 and Q06,Q07,Q08
as per schematic drg.
Transducer has to be programmed
through RS232/USB interfacing
cable between PC and transducer.
The following parameters have to be
Configured with the help of soft-
ware supplied.
i)CFAC(Calibration Factor in %)=98.41%
ii)AVR:0.5(1/2 cycle)
iii)TST:*REAL* iv) CHAR:LIVE ZERO
PT Ratio: 11000 V / 110 V,
CT Ratio: 8000 A / 5A.
Frequency: 50Hz, Selectable from PT Voltage.
System: 3Ph-3wire, Asymmetrical.
Input limits: 0-150MW, for all the channels.
Output limits: 4-20mA for all the channels
Note: The labels on the Transducers have to be
replaced by the labels supplied loose along with
the transducer after writing/inscribing all the
relevant configured data mentioned above.
3.1 TESTING OF LOAD
TRANSDUCERS
i) LOAD TRANSDUCER -1:
(U02, U03, U04)

Connect 110V AC, 50Hz to the PT
Terminals as per the scheme drawing.

Connect to the CT input terminals
as per the schematic so that maxi-
mum input current can be varied
from 0 to 5A.

TURBINE I & C
PLANT: TPCL PH#6
CUBICLE: CJJ02
TI/409/656/09/2114

REV 00 DATE: 20/03/2009

A4 - 11 PAGE 06 OF 09

Description Engg Test Commis Maintenance
dept dept sioning

Adjust the input current to 0A
Measure the output current at all
the O/P's A,B,C 4.0mA DC
160 A

Check for an i/p of 2.460A
the o/p currents at A,B,C 12.00mA
(Corresponds to 1/2 F.L current) * 160 A

Adjust the input current to 4.920A
and measure the o/p currents at 20.00mA
A, B, C 160 A

*= Corresponds to F.L current
4.920A at CT secondary

TI/409/656/09/2114

REV 00 DATE: 20/03/2009

A4 - 11 PAGE 07 OF 09
TURBINE I & C
TEST & SETTING NSTRUCTIONS
PLANT: TPCL PH#6
CUBICLE: CJJ02

ANNEXURE 1
CABINET: CJJ02
Rack Module
Posn.
Module
Type
Address Jumps/Switch settings
R1 M1 DPU4FP

R1 M4 IOP351 32/20(H)
ALL CH
W1

POS
2-3

R1 M5 IOP301 58/3A(H) W1 W6 A B C D E
ALL CH IN OUT OUT OUT OUT OUT IN
PROVIDED WITH R
S
(ZERO ohms) FOR CH 1 TO 8, 15 & 16,
NAMELY: - R1, R7, R26, R32, R51, R53, R78, R85, R211, R233
PROVIDED WITH R
P
(10 M ohms) FOR CH 1 TO 8, 15 & 16,
R1 M6 IOP305 40/28(H)

W1 W6
ALL CH IN OUT
R1 M7 IOP321 200/C8(H)

W1 W2 W3 W5
ALL CH IN OUT OUT OUT
R1 M8 IOP330 01/01 (H)

R2 M1 DPU4FP

R2 M4 IOP351 32/20(H)
ALL CH
W1

POS
2-3

R2 M5 IOP301 58/3A(H) W1 W6 A B C D E
PROVIDED WITH R
S
(ZERO ohms) FOR CH 1 TO 8, 15 & 16,

PROVIDED WITH R
P
(10 M ohms) FOR CH 1 TO 8, 15 & 16,
R2 M6 IOP305 40/28(H)

W1 W6
ALL CH IN OUT
R2 M7 IOP321 200/C8(H)

W1 W2 W3 W5
ALL CH IN OUT IN OUT
R2 M8 IOP330 01/01 (H)

R3 M1 IOP305 44/2C(H)

W1 W6
R3 M2 IOP330 02/02 (H)

R3 M8 IOP320 232/E8(H)

W1 W2 W3 W4 W6

ALL CH IN OUT OUT IN IN
R4 M1 IOP330 03/03 (H)

R4 M2 IOP320 184/B8(H)

W1 W2 W3 W4 W6

ALL CH IN OUT OUT IN IN
R4 M4 IOP305 42/2A(H)

W1 W6
ALL CH IN OUT

R4 M5 IOP330 04/04 (H)

R4 M6 IOP330 05/05 (H)

R4 M7 IOP351 33/21(H)
ALL CH
W1

POS
2-3

R4 M8 IOP351 34/22(H)
ALL CH
W1

POS
2-3

TURBINE I & C
PLANT: TPCL PH#6
CUBICLE: CJJ02

TI/409/656/09/2114

REV.00 Date: 20/ 03/ 2009

A4 - 11 PAGE 08 OF 09

SPEED MEASURING UNIT

Programming Details For SMU1,SMU2,SMU3

Description Program
parameter
Program
Value
Frequency(Hz) P01:01 3600 Hz
Speed Range P01:03 3600 RPM
Enable sensor fault detection P01:08 1
Analog O/P-1 Speed range (high end) P03:01 3600 RPM
Analog O/P 1 if sensor fault (Min) P03.05 1
Analog O/P-2 Speed range (high end) P04.01 3600 RPM
Analog O/P-2 if sensor fault (Min) P04.05 1
Set Point-1 (SP1) P05:00 3600 RPM
Hysterisis SP-1 P05.01 0.5%
Alarm O/P to No Power (SP1) P05.06 1

TI/409/656/09/2114

REV.00 Date: 20/ 03/ 2009

A4 - 11 PAGE 09 OF 09
TURBINE I & C
PLANT: TPCL PH#6
CUBICLE: CJJ02
(2X120 MW)
TG PACKAGE C&I
______________________________________________________________

INDEX SHEET


01 CJJ02:BOM
BILL OF MATERIAL

CJJ02:DL

02 HARDWARE SCHEME

36560003641

03 SFD

ED-0415-2-SF-CJJ02


409/656/09/2114

05 CJJ03:BOM
BILL OF MATERIAL

CJJ03:DL

06 HARDWARE SCHEME

36560003642

07 SFD

ED-0415-2-SF-CJJ03


409/656/09/2115

09 CCA04
HARDWARE SCHEME

36560003646

10 CCA05
HARDWARE SCHEME

36560003647


409/656/09/2113

VOLUME C . 2
DEVICE LIST
Equipment: CJJ03
Page no: 1 of 12
DEVICE LIST
Equipment: CJJ03
ITEM DETAILS
0005 NOMENCLATURE LABEL AS PER D56490025284 2
CJJ03 DRG. NO.36564900252 IT
84 TURBINE PROTECTION +BYPASS
PROTECTION
0006 X01:1-3,X02:1-3 TERMINAL BLOCK CBT250 CU7433498508 6
CURRENT TB
0008 X11:1,X11:2,X21:1, DISTRIBUTION TBS INCOMING:25 CU7433480676 4
X21:2 SQ MM; OUT GOING:4 SQ MM FDBK
1X2
0009 M11,M12,M21,M22. VOLTAGE MONITOR TIME DELAY CU7341795905 4
CM-ESS.2 1SVR430830R0400
ISOLATION BETWEEN
C/O
S281 K63
0011 Q1S,Q2S. SHUNT TRIP FOR CIRCUIT CT7420596085 2
BREAKER S2-A1
0012 Q1X,Q2X AUX CONTACT FOR CIRCUIT CT7420596042 2
BREAKER MIN S2-H11
0013 D1,D2 DIODE STUD TYPE 1400 V; 95 A CN9063294930 2
0014 HS1,HS2 HEAT SINK MACHINED D99580215301 2
DRG:36995802153 01
0015 D3,D4 TRANSIENT SURGE SUPPRESSOR CN9067557145 2
CASE24 15000W 15KP28A or
15KPA28A
0016 TGB TAG BOARD ASSYLY. WITH 5 D99260005501 1
POLES DRG:3699260005501
S281 K10
Page no: 2 of 12
DEVICE LIST
Equipment: CJJ03
ITEM DETAILS
0030 PSF10,PSF20 24V DC/24V DC,8.4A TYPE NO: ED7470105875 2
200 SIA 2424 1/P=24VDC

0060 PSG01 DISTRIBUTION TBS INCOMING:25 CU7433480676 1
SQ MM; OUT GOING:4 SQ MM FDBK
1X2
NO:55000-216/55000-219 WITH
0080 SE101 CONDUCTIVE WRIST STRAPS / CN9751116694 1

Page no: 3 of 12
DEVICE LIST
Equipment: CJJ03
ITEM DETAILS
0100 TBSW:1-6,TBSD:01-10 CLIP ON TERMINAL BLOCK CST2.5 CN9075001010 16
TEST CERTIFICATE FOR THE
AS PER IS:302 CL16
0110 SHORTING LINK FOR CST2.5 CN9075001240 3 SHORT TBSW:1-2, 3-4, 5-6
2.5-10
0130 CLMP SIDE CN9075001207 4
LMOUNTING.
0160 X32 DISTRIBUTION TB S SUITABLE CU7433480692 1
LMOUNTED
0170 QF01, QF02, QF03,Q31, MINIATURE CIRCUIT BREAKER 31 CU7420599343 6
Q32,Q33 S 281-K3
Page no: 4 of 12
DEVICE LIST
Equipment: CJJ03
ITEM DETAILS
CONNECTOR 50-84-1035 (Colour
Resin : White)
CONNECTOR 350707-7
0220 DSF,DSR,DS1, DS2 Panel door Switch single pole AA7419711011 4
push to off
0230 FAN FAN RACK ASSEMBLY D56210021100 1
0240 SW1 SW 5X15A SOCKET WITH FUSE ED7419599033 1
CARRIER <(>&<)> NEON BULB
WITH BOX TYPE: 4624 / 2356
0250 LABEL DRG:46594300277 01 E59430027701 1
CONNECTOR 100 X 60
DRG:36594300559 01
CONNECTOR 200 X 80
DRG:36594300559 02
Page no: 5 of 12
DEVICE LIST
Equipment: CJJ03
ITEM DETAILS
DRG:365943005590003
0290 QADP,QS11 MINIATURE CIRCUIT BREAKER 6A CU7420599351 2
S281-K6
0300 R1P09,R2P10,R4P10 69230C402A CPO402 MAX ED69230C402A 3
CONTROLS MAXPAC BUS
TERMINATOR
0310 CP401 69230C401A CPO401 MAX ED69230C401A 1
Y
0320 L01,L02 CFL LAMP WITH ELECTRONIC EA0571451012 2
Anchor, Crompton Greaves,
Wipro, Indo Asian
0330 H01,H02 PLASTIC LAMP HOLDER WITH BACK CN9071051013 2
/ VINAY
0340 R3:P11 TO R4:P11 MAXPAC 37 COND. RIBBON CABLE D59450003300 1
ASSY. 18" DRG:36594500033 00
0350 TGB1 69230R306A MAX CONTROLS ED69230R306A 1
0360 DTBA1:1- 96, SPRING CAGE FEED THROGH TB, CU7433480749 722
DTBA2: 1-96 CHANNEL MOUNTING TERNINAL
,DTBB1: 1-96 ANGULAR TYPE, CABLE ENTRY
,DTBB2: 1-96 FRONT, SIZE: 0.5 TO 2.5 SQ MM
,DTBC1: 1-96 NO OF CONDUCTORS: 3 COLOUR:
,DTBC2: 1-96 GREY / DARK BIEGE DIMENSION:
,X111:1-96,DTBM:1-25 PITCH: 5 MM WIDTH: 50.5 MM
,DTBP:1-25 HEIGHT: 36.5 MM
Page no: 6 of 12
DEVICE LIST
Equipment: CJJ03
ITEM DETAILS
TB 249-119


CONDUCTORS COLOUR: ORANGE /
DARK BIEGE THICKNESS: 2.5 MM
SUITABLE FOR TB OF DIMENSION
PITCH: 5MM WIDTH: 50.5 MM
HEIGHT: 36.5 MM
0410 Short DTBM:01-25, SHORTING LINK WITH INSULATION CU7433480722 96
Short DTBP:01-25 SUITABLE FOR ANGULAR FEED
,Short X111:01-15 THROUGH TB WITH 3 CONDUCTORS
,Short X111:16-30
,X111:31-32,33-34
,X111:36-37,38-39
,X111:41-42,43-44
,X111:46-47,48-49
,X111:51-52,53-54
,X111:56-57,58-59
,X111:61-62,63-64
,X111:66-67,68-69
,X111:71-72,73-74
,X111:76-77,78-79
0420 OSMU1,OSMU2,OSMU3 SINGLE CHANNEL SPEED MONITOR EN7470121790 3
MODEL:D1553.143U1
Microprocessor based freely
programmable from its own
program keys,password
protected, fast tracking
Page no: 7 of 12
DEVICE LIST
Equipment: CJJ03
ITEM DETAILS
Response time <(><<)> 5 MS.
Measuring accuracy +/- 0.01 %
or better. Display 5 digit
14 mm LED characters, RED,
floating decimal point
programmable. 2 Analog
outputs 4-20 mA DC(12 bits)
into max. 500 Ohms load or
0-10VDC isolated. Alarms
4(four) alarms by SPDT
contacts Ambient Tem.range 0
to +60 deg Cel.Power Supply
24 VDC (18-40V) .Mounting in
35mm Din-Rail snap on track
enclosure
0430 TCON1 to TCON5 Programmable Temperature EN7425498324 5
Converter to suit Input : 1
no. K-type Thermocouple
Signal Range : 0-600 deg c
Cold Junction Compensation :
External 60 deg c Output : 1
No. 0/4-20 mA Accuracy :
<(><<)>=0.2% Power Supply :
+24VDC Isolation :
Input/Output/Power Supply
mutually Isolated Connections
: Screw Type upto 2.5 sqmm
Operating Range : -20 to +55
deg c Behavior on Sensor
Fault : Downscale ( <(><<)>
4.0 mA) Equipment to be
supplied with basic
configuration of which will
be programmed by the buyer as
per the above configuration.

0440 R1M6:RP01 TO 16, RESISTOR METAL FILM 10M 1% EN7460190586 32 TO BE MOUNTED INSIDE MODULE
R2M6:RP01 TO 16 0.6W SMA0207 50 PPM
0450 R1M6:RS01 TO 16, RES ZERO OHM 0.25W BRIDG LINK DV0692305963 32 TO BE MOUNTED INSIDE MODULE
R2M6:RS01 TO 16 THRU HOLE FRJ-55 DATE CODE
CLAUSE : DATE CODE OF
THE ITEMS SUPPLIED SHALL BE
LESS THAN OR EQUAL TO 30
Page no: 8 of 12
DEVICE LIST
Equipment: CJJ03
ITEM DETAILS
MONTHS FROM THE PO DATE.
PRIOR APPROVAL TO BE TAKEN BY
VENDOR IN CASE OF ANY
DEVIATION FROM THIS CLAUSE.

0460 FTB:01 TO 15 FUSED DISCONNECT TERMINAL ED7433497064 15
BLOCK WITH BLOWN FUSE
INDICATION BY LED FOR
MINIATURE FUSE 5x20mm AND 24V
DC SUPPLY. GREY COLOUR,
SUITABLE FOR 4mm SQ. WITH +
SIGN FOR INPUT (SHORTED SIDE)
AND - SIGN FOR OUTPUT. WAGO
PART NO: 281-611 / 281-541(S)
PHOENIX PART NO: ST4 -
HESILED 24-I/GY/GY
0470 END PLATE FOR FUSED ED7433480528 2
281-611 / 281-541 COLOUR-GREY
TYPE NO: 281-311
0480 SHORTING LINK WITH INSULATION ED7433480536 14 CONTINEOUS SHORT FTB:01 TO 15;
SUITABLE FOR FUSED
281-611 / 281-541
COLOUR-GREY/RED WAGO PART NO:
281-402 PHOENIX PART NO: FBS
2-6
0490 FUSE FAST ACTING GLASS CN9073167183 15
CARTRIDGE 200mA, 250V
PSF-0.2A 5X20MM
0510 R1 69230I382A IOP382 MAX ED69230I382A 1
RS
0520 R1M1 ED69230D401B 1
0530 R1M3,R1M4 MDL 69230I330B ED69230I330B 2
Page no: 9 of 12
DEVICE LIST
Equipment: CJJ03
ITEM DETAILS
0550 R1M6 69230I301A IOP301 MAX ED69230I301A 1
CONTROLS HL ANALOG ISOLATED
INPUT MODULE
0560 R1M7 69230S303A MAX CONTROLS 4 ED69230S303A 1
WIRE RTD MODULE
0580 R1M3:P2&P3, MAX MODULE PCB FRONT CU7433396489 12
R1M4:P2&P3,R1M5:P2&P3 CONNECTOR COLOUR: BLACK
,R1M6:P2&P3
,R1M7:P2&P3
,R1M8:P2&P3
0610 R2 69230I382A IOP382 MAX ED69230I382A 1
RS
0620 R2M1 ED69230D403B 1
0630 R2M3,R2M4 MDL 69230I330B ED69230I330B 2
0650 R2M6 69230I301A IOP301 MAX ED69230I301A 1
INPUT MODULE
WIRE RTD MODULE
,R2M6:P2&P3
,R2M7:P2&P3
,R2M8:P2&P3
0710 R3 69230I382A IOP382 MAX ED69230I382A 1
RS
0715 R3M2 69230I304A IOP304 MAX ED69230I304A 1
Page no: 10 of 12
DEVICE LIST
Equipment: CJJ03
ITEM DETAILS
UT MODULE
0720 R3M3,R3M4,R3M5 MDL 69230I330B ED69230I330B 3
0740 R3M6 69230I301A IOP301 MAX ED69230I301A 1
INPUT MODULE
WIRE RTD MODULE
0760 R3M8 69230I320A IOP320 MAX ED69230I320A 1
(4-20MA)
,R3M6:P2&P3
,R3M7:P2&P3,R3M8:P2
,R3M2:P2&P3
0810 R4 69230I382A IOP382 MAX ED69230I382A 1
RS
0815 R4M2 69230I304A IOP304 MAX ED69230I304A 1
UT MODULE
0820 R4M3,R4M4,R4M5 MDL 69230I330B ED69230I330B 3
0830 R4M8 MDL 69230I330B ED69230I330B 1
0840 R4M6 69230I301A IOP301 MAX ED69230I301A 1
INPUT MODULE
WIRE RTD MODULE
,R4M6:P2&P3
,R4M7:P2&P3,R4M8:P2&3
,R4M2:P2&P3
Page no: 11 of 12
DEVICE LIST
Equipment: CJJ03
ITEM DETAILS
1100 Q01 TO Q06 CKT BKR MINIATURE 250VAC CN9070335212 6
RTG:2A 2P S213C03A AUX
CONTS:1NO+1NC SC RLS:(7 - 10)
* IN MOUNTING: 35MM DIN RAIL
ISC DC = 1.4 * ISCA
CHARACTERISTIC: _*G or C*_
1110 K01 TO K05,K101 CONTACTOR POWER 4NO+4NC CN9070455021 6
3TH20-22-OBB4+ 3TX4422-2A
COIL VOLTAGE:24VDC RATING:10A
AT 380V AC, 50 Hz
1120 V01 TO V05,V101 DIODE GP AXIAL 3A, 1300V CN9063305044 6 ACROSS K01-K05,K101(A1:CATHODE
BY255 , A2:ANODE)
1130 TAG1 TAG BOARD ASSYLY. WITH 12 D99260005500 1
POLES DRG:3699260005500
1140 V51-56 DIODE GP AXIAL 3A, 1300V CN9063305044 6 ON TAG1 AS PER GA
BY255
1150 NOMENCLATURE LABEL FOR CJJ03 D56490025341 2
GSPC <(>&<)> TP CH-2 AS PER
DRG. NO. 36564900253 IT 41
1160 QTBSW MINIATURE CKT. BREAKER. SN0659408929 1
Page no: 12 of 12
(2X120 MW)
TG PACKAGE C&I
______________________________________________________________

INDEX SHEET


01 CJJ02:BOM
BILL OF MATERIAL

CJJ02:DL

02 HARDWARE SCHEME

36560003641

03 SFD

ED-0415-2-SF-CJJ02


409/656/09/2114

05 CJJ03:BOM
BILL OF MATERIAL

CJJ03:DL

06 HARDWARE SCHEME

36560003642

07 SFD

ED-0415-2-SF-CJJ03


409/656/09/2115

09 CCA04
HARDWARE SCHEME

36560003646

10 CCA05
HARDWARE SCHEME

36560003647


409/656/09/2113

VOLUME C . 2
(2X120 MW)
TG PACKAGE C&I
______________________________________________________________

INDEX SHEET


01 CJJ02:BOM
BILL OF MATERIAL

CJJ02:DL

02 HARDWARE SCHEME

36560003641

03 SFD

ED-0415-2-SF-CJJ02


409/656/09/2114

05 CJJ03:BOM
BILL OF MATERIAL

CJJ03:DL

06 HARDWARE SCHEME

36560003642

07 SFD

ED-0415-2-SF-CJJ03


409/656/09/2115

09 CCA04
HARDWARE SCHEME

36560003646

10 CCA05
HARDWARE SCHEME

36560003647


409/656/09/2113

VOLUME C . 2
SKR
AMIT
Date 30/07/2007
SKR
Drg No. : ED365-6SFD-CJJ03
maxDNA
SIGNAL FLOW DIAGRAM
CUBICLE : CJJ03 TPCL PH#6 : TP+BYP TP
Mo. No. : CE/0365-SH6-57-01
Customer : TPCL
BANGALORE - 26
Prepared
Checked
Approved
COVER SHEET
Consultant : TCE
COMPANY.
1
2
COVER SHEET
INDEX SHEET
Remarks
YES 3TP 3 CJJ03R1M3 IOP330 11 0
YES 3TP 6 CJJ03R1M6 IOP301 40 0 int
YES 3TP 7 CJJ03R1M7 IOP303 50 0 4wire
YES 3TP 12 CJJ03R2M6 IOP301 40 0 int
YES 3TP 13 CJJ03R2M7 IOP303 50 0 4wire
NO 3TP 15 CJJ03R3M3 IOP330 13 0
NO 3TP 16 CJJ03R3M4 IOP330 14 0
NO 3TP 17 CJJ03R3M5 IOP330 15 0
NO 3TP 18 CJJ03R3M6 IOP301 42 0 int
NO 3TP 19 CJJ03R3M7 IOP304 52 0
NO 3TP 20 CJJ03R3M8 IOP351 C8 0
NO 3TP 21 CJJ03R4M3 IOP330 16 0
NO 3TP 22 CJJ03R4M4 IOP330 17 0
NO 3TP 23 CJJ03R4M5 IOP330 18 0
NO 3TP 24 CJJ03R4M6 IOP301 44 0 int
NO 3TP 25 CJJ03R4M7 IOP304 4A 0 4wire
NO 3TP 26 CJJ03R4M8 IOP351 19 0
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
Drg No. : ED365-6SFD-CJJ03
INDEX SHEET
COMPANY.
Date
Approved SKR
TPCL PH#6 : TP+BYP TP
Customer : TPCL
Prepared AMIT
Checked SKR
30/07/2007
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 11 ]
3MAV42PS201XG52 V.LOW
1
P2 : 1
P2 : 2 DTBA2:82
DTBA2:81
LUBE OIL HEADER PRESSURE
2
P2 : 3
P2 : 4 DTBA2:83
Turbine axial disp
3ZSHHAXG51 V.HIGH
3
P2 : 5
P2 : 6 DTBA1:58
DTBA1:57
Turbine axial disp
3ZSHHAXG01 VV.HIGH
4
P2 : 7
P2 : 8 DTBA1:59
Distribution oil pr
3MAV46CP202XG52 V.LOW
5
P2 : 9
P2 : 10 DTBA1:74
DTBA1:73
Distribution oil pr
6
P2 : 11
P2 : 12 DTBA1:75
Trip oil pressure
7
P2 : 13
P2 : 14 DTBA1:83
DTBA1:82
Trip oil pressure
8
P2 : 15
P2 : 16 DTBA1:84
SPARE
3SPCJ03R1M3CH09
9
P3 : 1
P3 : 2 DTBB1:18
DTBB1:17
SPARE
3SPCJ03R1M3CH10
10
P3 : 3
P3 : 4 DTBB1:19
SPARE
3SPCJ03R1M3CH11
11
P3 : 5
P3 : 6 DTBB1:02
DTBB1:01
SPARE
3SPCJ03R1M3CH12
12
P3 : 7
P3 : 8 DTBB1:03
HP PR POT
3HP_TRB_PROP_PRT <1.3BAR
13
P3 : 9
P3 : 10 DTBC1:58
DTBC1:57
SPARE
3SPCJ03R1M3CH14
14
P3 : 11
P3 : 12 DTBC1:66
DTBC1:65
SPARE
3SPCJ03R1M3CH15
15
P3 : 13
P3 : 14 DTBB1:34
DTBB1:33
SPARE
3SPCJ03R1M3CH16
16
P3 : 15
P3 : 16 DTBB1:36
DTBB1:35
COMPANY.
CJJ03 R1 M3
Drg.No : ED365-6SFD-CJJ03
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 12 ]
SPARE
3SPCJ03R1M4CH01 NOT LOW
1
P2 : 1
P2 : 2 DTBA2:91
DTBA2:90
SPARE
3SPCJ03R1M4CH02 LOW
2
P2 : 3
P2 : 4 DTBA2:92
EHTC OVERSPEED 1
3MYA01CS011XG51 NOT TRIPPED
3
P2 : 5
P2 : 6 DTBC1:75
EHTC OVERSPEED 1
3MYA01CS011XG01 TRIPPED
4
P2 : 7
P2 : 8 DTBC1:74
DTBC1:73
BOILER DRUM LVL HIGH
3BOILER_DRM_LVL NOT OPTD
5
P2 : 9
P2 : 10 DTBC1:60
DTBC1:59
ATRS TRIP
3MAA01EZ251ZV51 NOT OPTD
6
P2 : 11
P2 : 12 DTBC1:50
DTBC1:49
TRIP PB
3MAY01EZ000XG01 OPTD
7
P2 : 13
P2 : 14 DTBC2:02
DTBC2:01
SPARE
3SPCJ03R1M4CH08 < -40%
8
P2 : 15
P2 : 16 DTBC1:68
DTBC1:67
TRIP SOV 2222A PS
3SOV_2222A_FLT FAULT
9
P3 : 1
P3 : 2 Q01:22
Q01:21
TRIP SOV 2222A
3SOV_2222A_ON ON
10
P3 : 3
P3 : 4 K01:54
K01:53
TRIP SOV 2222B PS
3SOV_2222B_FLT FAULT
11
P3 : 5
P3 : 6 Q02:22
Q02:21
TRIP SOV 2222B
3SOV_2222B_ON ON
12
P3 : 7
P3 : 8 K02:54
K02:53
SPARE
3SPCJ03R1M4CH13
13
P3 : 9
P3 : 10 DTBB1:38
DTBB1:37
SPARE
3SPCJ03R1M4CH14
14
P3 : 11
P3 : 12 DTBB1:40
DTBB1:39
SPARE
3SPCJ03R1M4CH15
15
P3 : 13
P3 : 14 DTBB1:42
DTBB1:41
SPARE
3SPCJ03R1M4CH16
16
P3 : 15
P3 : 16 DTBB1:44
DTBB1:43
COMPANY.
CJJ03 R1 M4
SIGNAL FLOW DIAGRAM
Terminal
Junction Box
Main Junction
Box
Marshalling-Fld /
Connector
Marshalling-DDC
/Cub-TB/Conctr
TagName / DESC:
Location
[ 91 ]
DTBP:11
TRIP COMMAND 1
3MAY01EZ001XT51 RESET
1
P2 : 1
P2 : 2 DTBC2:29
DTBP:12
SPARE
3SPCJ03R1M5CH02
2
P2 : 3
P2 : 4 DTBC2:33
DTBP:13
SPARE
3SPCJ03R1M5CH03
3
P2 : 5
P2 : 6 DTBC2:41
DTBP:14
SPARE
3SPCJ03R1M5CH04 RESET
4
P2 : 7
P2 : 8 DTBC2:25
DTBA1:07
3SMU_CH1_TEST
3SMU_CH1_TEST TEST
5
P2 : 9
P2 : 10 DTBA1:08
DTBA1:09
3SMU_CH2_TEST
3SMU_CH2_TEST TEST
6
P2 : 11
P2 : 12 DTBA1;10
DTBA1:11
3SMU_CH3_TEST
3SMU_CH3_TEST TEST
7
P2 : 13
P2 : 14 DTBA1:12
DTBA1:13
3EXT_RESET
3EXT_RESET 3EXT_RESET
8
P2 : 15
P2 : 16 DTBA1:14
DTBC1:61
SPARE
3SPCJ03R1M5CH09 LOW
9
P3 : 1
P3 : 2 DTBC1:62
DTBC1:51
VACUUM BREAKER CMD TO ATRS1
3MAG10AA001XT31 PROT OPEN
10
P3 : 3
P3 : 4 DTBC1:52
DTBC1:69
SPARE
3SPCJ03R1M5CH11 TRIPPED
11
P3 : 5
P3 : 6 DTBC1:70
DTBC1:71
SPARE
3SPCJ03R1M5CH12 TRIPPED
12
P3 : 7
P3 : 8 DTBC1:72
DTBB1:49
SPARE
3SPCJ03R1M5CH13
13
P3 : 9
P3 : 10 DTBB1:50
DTBB1:51
SPARE
3SPCJ03R1M5CH14
14
P3 : 11
P3 : 12 DTBB1:52
DTBB1:53
SPARE
3SPCJ03R1M5CH15
15
P3 : 13
P3 : 14 DTBB1:54
DTBB1:55
SPARE
3SPCJ03R1M5CH16
16
P3 : 15
P3 : 16 DTBB1:56
COMPANY.
CJJ03 R1 M5
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP301
[ 40 ]
Turbine speed
3MYA01CS014XQ10
1
P2 : 1
P2 : 2 TGB1:33
TGB1:49 (+)
(-)
2
P2 : 3
P2 : 4
SPARE
3SPCJ03R1M6CH03
3
P2 : 5
P2 : 6 TGB1:35
TGB1:51 (+)
(-)
SPARE
3SPCJ03R1M6CH04
4
P2 : 7
P2 : 8 TGB1:36
TGB1:52 (+)
(-)
SPARE
3SPCJ03R1M6CH05
5
P2 : 9
P2 : 10 TGB1:37
TGB1:53 (+)
(-)
SPARE
3SPCJ03R1M6CH06
6
P2 : 11
P2 : 12 TGB1:38
TGB1:54 (+)
(-)
SPARE
3SPCJ03R1M6CH07
7
P2 : 13
P2 : 14 TGB1:39
TGB1:55 (+)
(-)
SPARE
3SPCJ03R1M6CH08
8
P2 : 15
P2 : 16 TGB1:40
TGB1:56 (-)
(+)
9
P3 : 1
P3 : 2
10
P3 : 3
P3 : 4
SPARE
3SPCJ03R1M6CH11
11
P3 : 5
P3 : 6 TGB1:43
TGB1:59 (-)
(+)
SPARE
3SPCJ03R1M6CH12
12
P3 : 7
P3 : 8 TGB1:44
TGB1:60 (-)
(+)
SPARE
3SPCJ03R1M6CH13
13
P3 : 9
P3 : 10 TGB1:45
TGB1:61 (-)
(+)
SPARE
3SPCJ03R1M6CH14
14
P3 : 11
P3 : 12 TGB1:46
TGB1:62 (-)
(+)
SPARE
3SPCJ03R1M6CH15
15
P3 : 13
P3 : 14 TGB1:47
TGB1:63 (-)
(+)
SPARE
3SPCJ03R1M6CH16
16
P3 : 15
P3 : 16 TGB1:48
TGB1:64 (-)
(+)
COMPANY.
CJJ03 R1 M6
SIGNAL FLOW DIAGRAM
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Marshalling-Fld /
Connector
Terminal
Junction Box
Main Junction
Box
TagName / DESC:
IOP303
[ 50 ]
DTBA2:34
P2 : 2
P2 : 3 DTBA2:35
1
3SPCJ03R1M7CH01
SPARE
P2 : 1
DTBA2:36 P2 : 4
(+)
(-)
(Ret)
DTBA2:33
DTBA2:58
P2 : 6
P2 : 7 DTBA2:59
2
3SPCJ03R1M7CH02
SPARE
P2 : 5
DTBA2:60 P2 : 8
(+)
(-)
(Ret)
DTBA2:57
DTBA2:66
P2 : 10
P2 : 11 DTBA2:67
3
3MAC01CT103XQ10
LP EXH TEMP FRONT
P2 : 9
DTBA2:68 P2 : 12
(+)
(-)
(Ret)
DTBA2:65
DTBA2:74
P2 : 14
P2 : 15 DTBA2:75
4
3MAC01CT104XQ10
LP EXH TEMP REAR
P2 : 13
DTBA2:76 P2 : 16
(+)
(-)
(Ret)
DTBA2:73
DTBA2:02
P3 : 2
P3 : 3 DTBA2:03
5
3SPCJ03R1M7CH05
SPARE
P3 : 1
DTBA2:04 P3 : 4
(+)
(-)
(Ret)
DTBA2:01
DTBA2:18
P3 : 6
P3 : 7 DTBA2:19
6
3SPCJ03R1M7CH06
SPARE
P3 : 5
DTBA2:20 P3 : 8
(+)
(-)
(Ret)
DTBA2:17
DTBB1:72
P3 : 10
P3 : 11 DTBB1:73
7
3SPCJ03R1M7CH07
SPARE
P3 : 9
DTBB1:74 P3 : 12
(+)
(-)
(Ret)
DTBB1:71
DTBB1:76
P3 : 14
P3 : 15 DTBB1:77
8
3SPCJ03R1M7CH08
SPARE
P3 : 13
DTBB1:78 P3 : 16
(+)
(-)
(Ret)
DTBB1:75
COMPANY.
CJJ03 R1 M7
SIGNAL FLOW DIAGRAM
Terminal
Junction Box
Main Junction
Box
Marshalling-Fld /
Connector
Marshalling-DDC
/Cub-TB/Conctr
TagName / DESC:
Location
[ 92 ]
DTBP:16
TRIP COMMAND 2
3MAY01EZ002XT51
1
P2 : 1
P2 : 2 DTBC2:31
DTBP:17
SPARE
3SPCJ03R1M8CH02
2
P2 : 3
P2 : 4 DTBC2:49
DTBP:18
SPARE
3SPCJ03R1M8CH03
3
P2 : 5
P2 : 6 DTBC2:57
DTBP:19
SPARE
3SPCJ03R1M8CH04
4
P2 : 7
P2 : 8 DTBC2:65
5
P2 : 9
P2 : 10
6
P2 : 11
P2 : 12
7
P2 : 13
P2 : 14
8
P2 : 15
P2 : 16
DTBC1:63
SPARE
3SPCJ03R1M8CH09 LOW
9
P3 : 1
P3 : 2 DTBC1:64
DTBC1:53
TRIP OIL PRESS 2V3 TO ATRS1
3MAX01EZ001ZX11 LOW
10
P3 : 3
P3 : 4 DTBC1:54
DTBC1:85
TURBINE TRIPPED TO EHTC
3MAX01EZ001ZX21 TRIPPED
11
P3 : 5
P3 : 6 DTBC1:86
12
P3 : 7
P3 : 8
DTBB1:57
SPARE
3SPCJ03R1M8CH13
13
P3 : 9
P3 : 10 DTBB1:58
DTBB1:59
SPARE
3SPCJ03R1M8CH14
14
P3 : 11
P3 : 12 DTBB1:60
DTBB1:61
SPARE
3SPCJ03R1M8CH15
15
P3 : 13
P3 : 14 DTBB1:62
DTBB1:63
SPARE
3SPCJ03R1M8CH16
16
P3 : 15
P3 : 16 DTBB1:64
COMPANY.
CJJ03 R1 M8
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 11 ]
3MAV42PS201XG52R V.LOW
1
P2 : 1
P2 : 2 DTBA2:82
DTBA2:81
6MAV42PS201XG02R V.LOW
2
P2 : 3
P2 : 4 DTBA2:83
Turbine axial disp
3ZSHHAXG51R V.HIGH
3
P2 : 5
P2 : 6 DTBA1:58
DTBA1:57
Turbine axial disp
3ZSHHAXG01R VV.HIGH
4
P2 : 7
P2 : 8 DTBA1:59
Distribution oil pr
3MAV46CP202XG52R V.LOW
5
P2 : 9
P2 : 10 DTBA1:74
DTBA1:73
Distribution oil pr
6
P2 : 11
P2 : 12 DTBA1:75
Trip oil pressure
7
P2 : 13
P2 : 14 DTBA1:83
DTBA1:82
Trip oil pressure
8
P2 : 15
P2 : 16 DTBA1:84
SPARE
3SPCJ03R1M3CH09R
9
P3 : 1
P3 : 2 DTBB1:18
DTBB1:17
SPARE
3SPCJ03R1M3CH10R
10
P3 : 3
P3 : 4 DTBB1:19
SPARE
3SPCJ03R1M3CH11R
11
P3 : 5
P3 : 6 DTBB1:02
DTBB1:01
SPARE
3SPCJ03R1M3CH12R
12
P3 : 7
P3 : 8 DTBB1:03
13
P3 : 9
P3 : 10
SPARE
3SPCJ03R1M3CH14R
14
P3 : 11
P3 : 12 DTBC1:66
DTBC1:65
SPARE
3SPCJ03R1M3CH15R
15
P3 : 13
P3 : 14 DTBB1:34
DTBB1:33
SPARE
3SPCJ03R1M3CH16R
16
P3 : 15
P3 : 16 DTBB1:36
DTBB1:35
COMPANY.
CJJ03 R2 M3
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 12 ]
SPARE
3SPCJ03R1M4CH01R NOT LOW
1
P2 : 1
P2 : 2 DTBA2:91
DTBA2:90
SPARE
3SPCJ03R1M4CH02R LOW
2
P2 : 3
P2 : 4 DTBA2:92
EHTC OVERSPEED 1
3MYA01CS011XG51R NOT TRIPPED
3
P2 : 5
P2 : 6 DTBC1:75
EHTC OVERSPEED 1
3MYA01CS011XG01R TRIPPED
4
P2 : 7
P2 : 8 DTBC1:74
DTBC1:73
BOILER DRUM LVL HIGH
3BOILER_DRM_LVLR NOT OPTD
5
P2 : 9
P2 : 10 DTBC1:60
DTBC1:59
ATRS TRIP
3MAA01EZ251ZV51R NOT OPTD
6
P2 : 11
P2 : 12 DTBC1:50
DTBC1:49
TRIP RESET PB
3MAY01EZ000XG01R OPTD
7
P2 : 13
P2 : 14 DTBC2:02
DTBC2:01
SPARE
3SPCJ03R1M4CH08R < -40%
8
P2 : 15
P2 : 16 DTBC1:68
DTBC1:67
TRIP SOV 2222A PS
3SOV_2222A_FLTR FAULT
9
P3 : 1
P3 : 2 Q01:22
Q01:21
TRIP SOV 2222A
3SOV_2222A_ONR ON
10
P3 : 3
P3 : 4 K01:54
K01:53
TRIP SOV 2222B PS
3SOV_2222B_FLTR FAULT
11
P3 : 5
P3 : 6 Q02:22
Q02:21
TRIP SOV 2222B
3SOV_2222B_ONR ON
12
P3 : 7
P3 : 8 K02:54
K02:53
SPARE
3SPCJ03R1M4CH13R
13
P3 : 9
P3 : 10 DTBB1:38
DTBB1:37
SPARE
3SPCJ03R1M4CH14R
14
P3 : 11
P3 : 12 DTBB1:40
DTBB1:39
SPARE
3SPCJ03R1M4CH15R
15
P3 : 13
P3 : 14 DTBB1:42
DTBB1:41
SPARE
3SPCJ03R1M4CH16R
16
P3 : 15
P3 : 16 DTBB1:44
DTBB1:43
COMPANY.
CJJ03 R2 M4
SIGNAL FLOW DIAGRAM
Terminal
Junction Box
Main Junction
Box
Marshalling-Fld /
Connector
Marshalling-DDC
/Cub-TB/Conctr
TagName / DESC:
Location
[ 91 ]
DTBP:11
TRIP COMMAND 1
3MAY01EZ001XT51R RESET
1
P2 : 1
P2 : 2 DTBC2:29
DTBP:12
SPARE
3SPCJ03R1M5CH02R
2
P2 : 3
P2 : 4 DTBC2:33
DTBP:13
SPARE
3SPCJ03R1M5CH03R
3
P2 : 5
P2 : 6 DTBC2:41
DTBP:14
SPARE
3SPCJ03R1M5CH04R RESET
4
P2 : 7
P2 : 8 DTBC2:25
5
P2 : 9
P2 : 10
6
P2 : 11
P2 : 12
7
P2 : 13
P2 : 14
8
P2 : 15
P2 : 16
DTBC1:61
SPARE
9
P3 : 1
P3 : 2 DTBC1:62
DTBC1:51
VACUUM BREAKER CMD TO ATRS1
3MAG10AA001XT31R PROT OPEN
10
P3 : 3
P3 : 4 DTBC1:52
DTBC1:69
SPARE
3SPCJ03R1M5CH11R TRIPPED
11
P3 : 5
P3 : 6 DTBC1:70
DTBC1:71
SPARE
3SPCJ03R1M5CH12R TRIPPED
12
P3 : 7
P3 : 8 DTBC1:72
DTBB1:49
SPARE
3SPCJ03R1M5CH13R
13
P3 : 9
P3 : 10 DTBB1:50
DTBB1:51
SPARE
3SPCJ03R1M5CH14R
14
P3 : 11
P3 : 12 DTBB1:52
DTBB1:53
SPARE
3SPCJ03R1M5CH15R
15
P3 : 13
P3 : 14 DTBB1:54
DTBB1:55
SPARE
3SPCJ03R1M5CH16R
16
P3 : 15
P3 : 16 DTBB1:56
COMPANY.
CJJ03 R2 M5
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP301
[ 40 ]
Turbine speed
3MYA01CS014XQ10R
1
P2 : 1
P2 : 2 TGB1:33
TGB1:49 (+)
(-)
2
P2 : 3
P2 : 4
SPARE
3SPCJ03R1M6CH03R
3
P2 : 5
P2 : 6 TGB1:35
TGB1:51 (+)
(-)
SPARE
3SPCJ03R1M6CH04R
4
P2 : 7
P2 : 8 TGB1:36
TGB1:52 (+)
(-)
SPARE
3SPCJ03R1M6CH05R
5
P2 : 9
P2 : 10 TGB1:37
TGB1:53 (+)
(-)
SPARE
3SPCJ03R1M6CH06R
6
P2 : 11
P2 : 12 TGB1:38
TGB1:54 (+)
(-)
SPARE
3SPCJ03R1M6CH07R
7
P2 : 13
P2 : 14 TGB1:39
TGB1:55 (+)
(-)
SPARE
3SPCJ03R1M6CH08R
8
P2 : 15
P2 : 16 TGB1:40
TGB1:56 (-)
(+)
9
P3 : 1
P3 : 2
10
P3 : 3
P3 : 4
SPARE
3SPCJ03R1M6CH11R
11
P3 : 5
P3 : 6 TGB1:43
TGB1:59 (-)
(+)
SPARE
3SPCJ03R1M6CH12R
12
P3 : 7
P3 : 8 TGB1:44
TGB1:60 (-)
(+)
SPARE
3SPCJ03R1M6CH13R
13
P3 : 9
P3 : 10 TGB1:45
TGB1:61 (-)
(+)
SPARE
3SPCJ03R1M6CH14R
14
P3 : 11
P3 : 12 TGB1:46
TGB1:62 (-)
(+)
SPARE
3SPCJ03R1M6CH15R
15
P3 : 13
P3 : 14 TGB1:47
TGB1:63 (-)
(+)
SPARE
3SPCJ03R1M6CH16R
16
P3 : 15
P3 : 16 TGB1:48
TGB1:64 (-)
(+)
COMPANY.
CJJ03 R2 M6
SIGNAL FLOW DIAGRAM
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Marshalling-Fld /
Connector
Terminal
Junction Box
Main Junction
Box
TagName / DESC:
IOP303
[ 50 ]
DTBA2:34
P2 : 2
P2 : 3 DTBA2:35
1
3SPCJ03R1M7CH01R
SPARE
P2 : 1
DTBA2:36 P2 : 4
(+)
(-)
(Ret)
DTBA2:33
DTBA2:58
P2 : 6
P2 : 7 DTBA2:59
2
3SPCJ03R1M7CH02R
SPARE
P2 : 5
DTBA2:60 P2 : 8
(+)
(-)
(Ret)
DTBA2:57
DTBA2:66
P2 : 10
P2 : 11 DTBA2:67
3
3MAC01CT103XQ10R
LP EXH TEMP FRONT
P2 : 9
DTBA2:68 P2 : 12
(+)
(-)
(Ret)
DTBA2:65
DTBA2:74
P2 : 14
P2 : 15 DTBA2:75
4
3MAC01CT104XQ10R
LP EXH TEMP REAR
P2 : 13
DTBA2:76 P2 : 16
(+)
(-)
(Ret)
DTBA2:73
DTBA2:02
P3 : 2
P3 : 3 DTBA2:03
5
3SPCJ03R1M7CH05R
SPARE
P3 : 1
DTBA2:04 P3 : 4
(+)
(-)
(Ret)
DTBA2:01
DTBA2:18
P3 : 6
P3 : 7 DTBA2:19
6
3SPCJ03R1M7CH06R
SPARE
P3 : 5
DTBA2:20 P3 : 8
(+)
(-)
(Ret)
DTBA2:17
DTBB1:72
P3 : 10
P3 : 11 DTBB1:73
7
3SPCJ03R1M7CH07R
SPARE
P3 : 9
DTBB1:74 P3 : 12
(+)
(-)
(Ret)
DTBB1:71
DTBB1:76
P3 : 14
P3 : 15 DTBB1:77
8
3SPCJ03R1M7CH08R
SPARE
P3 : 13
DTBB1:78 P3 : 16
(+)
(-)
(Ret)
DTBB1:75
COMPANY.
CJJ03 R2 M7
SIGNAL FLOW DIAGRAM
Terminal
Junction Box
Main Junction
Box
Marshalling-Fld /
Connector
Marshalling-DDC
/Cub-TB/Conctr
TagName / DESC:
Location
[ 92 ]
DTBP:16
TRIP COMMAND 2
3MAY01EZ002XT51R
1
P2 : 1
P2 : 2 DTBC2:31
DTBP:17
SPARE
3SPCJ03R1M8CH02R
2
P2 : 3
P2 : 4 DTBC2:49
DTBP:18
SPARE
3SPCJ03R1M8CH03R
3
P2 : 5
P2 : 6 DTBC2:57
DTBP:19
SPARE
3SPCJ03R1M8CH04R
4
P2 : 7
P2 : 8 DTBC2:65
5
P2 : 9
P2 : 10
6
P2 : 11
P2 : 12
7
P2 : 13
P2 : 14
8
P2 : 15
P2 : 16
DTBC1:63
SPARE
9
P3 : 1
P3 : 2 DTBC1:64
DTBC1:53
TRIP OIL PRESS 2V3 TO ATRS1
3MAX01EZ001ZX11R LOW
10
P3 : 3
P3 : 4 DTBC1:54
DTBC1:85
TURBINE TRIPPED TO EHTC
3MAX01EZ001ZX21R TRIPPED
11
P3 : 5
P3 : 6 DTBC1:86
12
P3 : 7
P3 : 8
DTBB1:57
SPARE
3SPCJ03R1M8CH13R
13
P3 : 9
P3 : 10 DTBB1:58
DTBB1:59
SPARE
3SPCJ03R1M8CH14R
14
P3 : 11
P3 : 12 DTBB1:60
DTBB1:61
SPARE
3SPCJ03R1M8CH15R
15
P3 : 13
P3 : 14 DTBB1:62
DTBB1:63
SPARE
3SPCJ03R1M8CH16R
16
P3 : 15
P3 : 16 DTBB1:64
COMPANY.
CJJ03 R2 M8
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 13 ]
1
P2 : 1
P2 : 2 DTBA2:85
DTBA2:84
2
P2 : 3
P2 : 4 DTBA2:86
TURB AXIAL SHIFT
3ZSHHBXG51 V.HIGH
3
P2 : 5
P2 : 6 DTBA1:61
DTBA1:60
TURB AXIAL SHIFT
3ZSHHBXG01 V.HIGH
4
P2 : 7
P2 : 8 DTBA1:62
DISTBUTION OIL PR
5
P2 : 9
P2 : 10 DTBA1:77
DTBA1:76
DISTBUTION OIL PR
6
P2 : 11
P2 : 12 DTBA1:78
TRIPM OIL PR
7
P2 : 13
P2 : 14 DTBA1:86
DTBA1:85
TRIPM OIL PR
8
P2 : 15
P2 : 16 DTBA1:87
EXH PR COND-1
3MAC01CP201XG51 NOT V.HIGH
9
P3 : 1
P3 : 2 DTBB1:21
DTBB1:20
EXH PR COND-1
3MAC01CP201XG01 V.HIGH
10
P3 : 3
P3 : 4 DTBB1:22
EXH PR COND-2
3MAC01CP203XG51 NOT V.HIGH
11
P3 : 5
P3 : 6 DTBB1:05
DTBB1:04
EXH PR COND-2
12
P3 : 7
P3 : 8 DTBB1:06
LPL QUICK CLOSE VLV
3LP1_L_LSXG51 NOT CLOSE
13
P3 : 9
P3 : 10 DTBB2:02
DTBB2:01
LPL QUICK CLOSE VLV
3LP1_L_LSXG01 CLOSE
14
P3 : 11
P3 : 12 DTBB2:04
DTBB2:03
SPARE
3SPCJ03R3M3CH15
15
P3 : 13
P3 : 14 DTBB2:06
DTBB2:05
SPARE
3SPCJ03R3M3CH16
16
P3 : 15
P3 : 16 DTBB2:08
DTBB2:07
COMPANY.
CJJ03 R3 M3
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 14 ]
LPH 1A LVL
3LCC10CL202XG51 N.V.HIGH
1
P2 : 1
P2 : 2 DTBC1:02
DTBC1:01
LPH 1A LVL
3LCC10CL202XG01 V.HIGH
2
P2 : 3
P2 : 4 DTBC1:06
DTBC1:05
LPH 2A LVL
3LCC20CL201XG51 N.V.HIGH
3
P2 : 5
P2 : 6 DTBC1:10
DTBC1:09
LPH 2A LVL
4
P2 : 7
P2 : 8 DTBC1:14
DTBC1:13
HP L QK CLSG VLV
3HP1_L_LSXG51 N CLOSE
5
P2 : 9
P2 : 10 DTBC1:18
DTBC1:17
HP L QK CLSG VLV
3HP1_L_LSXG01 CLOSE
6
P2 : 11
P2 : 12 DTBC1:22
DTBC1:21
HP R QK CLSG VLV
3HP1_R_LSXG51 N CLSD
7
P2 : 13
P2 : 14 DTBC1:26
DTBC1:25
HP R QK CLSG VLV
3HP1_R_LSXG01 CLSD
8
P2 : 15
P2 : 16 DTBC1:30
DTBC1:29
SPARE
3SPCJ03R3M4CH09
9
P3 : 1
P3 : 2 DTBC1:34
DTBC1:33
3CMD1_FLT
3CMD1_FLT 3CMD1_FLT
10
P3 : 3
P3 : 4 CMD1:11
CMD1:10
3SPPED_CH3_FLT
3SPPED_CH3_FLT FAULT
11
P3 : 5
P3 : 6 DTBB1:92
DTBB1:91
12
P3 : 7
P3 : 8
LP R QK CLSG VLV
3LP1_R_LSXG51 N CLSD
13
P3 : 9
P3 : 10 DTBB2:10
DTBB2:09
LP R QK CLSG VLV
3LP1_R_LSXG01 CLSD
14
P3 : 11
P3 : 12 DTBB2:12
DTBB2:11
SPARE
3SPCJ03R3M4CH15
15
P3 : 13
P3 : 14 DTBB2:14
DTBB2:13
SPARE
3SPCJ03R3M4CH16
16
P3 : 15
P3 : 16 DTBB2:16
DTBB2:15
COMPANY.
CJJ03 R3 M4
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 15 ]
RESET OPTD
3MAY01EZ001XG51 LOCAL
1
P2 : 1
P2 : 2 DTBC2:06
DTBC2:05
RESET OPTD
3MAY01EZ001XG01 LOCAL
2
P2 : 3
P2 : 4 DTBC2:08
DTBC2:07
SPARE
3SPCJ03R3M5CH03 WIRED
3
P2 : 5
P2 : 6 DTBA1:67
DTBA1:66
SPARE
4
P2 : 7
P2 : 8 DTBA1:68
EHTC OVERSPEED 2
5
P2 : 9
P2 : 10 DTBC1:79
EHTC OVERSPEED 2
6
P2 : 11
P2 : 12 DTBC1:78
DTBC1:77
7
P2 : 13
P2 : 14
CJJ03 CABINET DOOR
3CJJ03DS001XT01 OPENED
8
P2 : 15
P2 : 16 DSF:2
DSF:1
3SPPED_CH1_ALM
3SPPED_CH1_ALM ALARM
9
P3 : 1
P3 : 2 DTBB1:82
DTBB1:81
3SPPED_CH2_ALM
3SPPED_CH2_ALM ALARM
10
P3 : 3
P3 : 4 DTBB1:84
DTBB1:83
11
P3 : 5
P3 : 6
3CMD2_FLT
3CMD2_FLT 3CMD2_FLT
12
P3 : 7
P3 : 8 CMD2:11
CMD2:10
BOILER TRIPED
3BOILER_TRIP_DCS
13
P3 : 9
P3 : 10 K07:54
K07:53
GEN TRIPED
3GEN_TRIP_GRP
14
P3 : 11
P3 : 12 K08:54
K08:53
TURBINE TRIPED
3TURB_TRIP
15
P3 : 13
P3 : 14 K01:54
K01:53
SPARE
3CJJ03R3M5CH16
16
P3 : 15
P3 : 16 DTBB2:24
DTBB2:23
COMPANY.
CJJ03 R3 M5
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP301
[ 42 ]
Turbine speed
3MYA01CS015XQ10
1
P2 : 1
P2 : 2 DTBA1:03
DTBA1:04 (+)
(-)
2
P2 : 3
P2 : 4
SPARE
3SPCJ03R3M6CH03
3
P2 : 5
P2 : 6 DTBA1:20
DTBA1:19 (-)
(+)
MAIN OIL TNK LVL
3MAV10CL101XQ10
4
P2 : 7
P2 : 8 DTBA1:28
DTBA1:27 (-)
(+)
SPARE
3SPCJ03R3M6CH05
5
P2 : 9
P2 : 10 DTBA1:36
DTBA1:35 (-)
(+)
SPARE
3SPCJ03R3M6CH06
6
P2 : 11
P2 : 12 DTBA1:44
DTBA1:43 (-)
(+)
SPARE
3SPCJ03R3M6CH07
7
P2 : 13
P2 : 14 DTBA1:52
DTBA1:51 (-)
(+)
8
P2 : 15
P2 : 16
9
P3 : 1
P3 : 2
10
P3 : 3
P3 : 4
11
P3 : 5
P3 : 6
12
P3 : 7
P3 : 8
SPARE
3SPCJ03R3M6CH13
13
P3 : 9
P3 : 10 DTBB2:62
DTBB2:61 (+)
(-)
SPARE
3SPCJ03R3M6CH14
14
P3 : 11
P3 : 12 DTBB2:64
DTBB2:63 (+)
(-)
SPARE
3SPCJ03R3M6CH15
15
P3 : 13
P3 : 14 DTBB2:66
DTBB2:65 (+)
(-)
SPARE
3SPCJ03R3M6CH16
16
P3 : 15
P3 : 16 DTBB2:68
DTBB2:67 (+)
(-)
COMPANY.
CJJ03 R3 M6
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP304
[ 52 ]
HP EXH TEMP
3LBC10CT101XQ10
1
P2 : 1
P2 : 2 DTBA2:38
DTBA2:37
MAIN STM I/L TEMP
3LBA10CT101XQ10
2
P2 : 3
P2 : 4 DTBA2:40
DTBA2:39
MAIN STM I/L TEMP
3LBA10CT103XQ10
3
P2 : 5
P2 : 6 DTBA2:46
DTBA2:45
SPARE
4
P2 : 7
P2 : 8 DTBA2:06
DTBA2:05
SPARE
5
P2 : 9
P2 : 10 DTBA2:08
DTBA2:07
SPARE
6
P2 : 11
P2 : 12 DTBA2:22
DTBA2:21
SPARE
7
P2 : 13
P2 : 14 DTBA2:24
DTBA2:23
SPARE
8
P2 : 15
P2 : 16 DTBB2:78
DTBB2:77
SPARE
9
P3 : 1
P3 : 2 DTBB2:80
DTBB2:79
SPARE
10
P3 : 3
P3 : 4 DTBB2:82
DTBB2:81
SPARE
11
P3 : 5
P3 : 6 DTBB2:84
DTBB2:83
SPARE
12
P3 : 7
P3 : 8 DTBB2:86
DTBB2:85
13
P3 : 9
P3 : 10
14
P3 : 11
P3 : 12
15
P3 : 13
P3 : 14
16
P3 : 15
P3 : 16
COMPANY.
CJJ03 R3 M7
SIGNAL FLOW DIAGRAM
Terminal
Junction Box
Main Junction
Box
Marshalling-Fld /
Connector
Marshalling-DDC
/Cub-TB/Conctr
TagName / DESC:
Location
[ C8 ]
DTBC2:71
LO OIL PR. V.LOW
3MAY10EZ101YW11 TRIP
1
P2 : 1
P2 : 2 DTBC2:72
DTBC2:73
EXH PR.V HI
2
P2 : 3
P2 : 4 DTBC2:74
DTBC2:75
DISTRIBUTION OIL PR
3
P2 : 5
P2 : 6 DTBC2:76
DTBC2:77
TRIP OIL PR V LOW
4
P2 : 7
P2 : 8 DTBC2:78
DTBC2:79
LPH-1 LVL V.HIGH
5
P2 : 9
P2 : 10 DTBC2:80
DTBC2:81
LPH-2 PR. V.HIGH
6
P2 : 11
P2 : 12 DTBC2:82
DTBC2:83
LP EXH TEMP HIGH
7
P2 : 13
P2 : 14 DTBC2:84
DTBC2:85
HP TURB PROP PR. PROT
8
P2 : 15
P2 : 16 DTBC2:86
DTBC2:87
BOILER DRM LVL HIGH
9
P3 : 1
P3 : 2 DTBC2:88
DTBC2:89
TURB AXIAL DISP HIGH
10
P3 : 3
P3 : 4 DTBC2:90
DTBC2:91
TURB AXIAL DISP HIGH
11
P3 : 5
P3 : 6 DTBC2:92
DTBC2:93
BOILER TRIP
12
P3 : 7
P3 : 8 DTBC2:94
DTBC2:95
GEN TRIP
13
P3 : 9
P3 : 10 DTBC2:96
DTBB2:69
HP EXH TEMP HIGH
14
P3 : 11
P3 : 12 DTBB2:70
DTBB2:71
EMRGENCY PB OPTD
15
P3 : 13
P3 : 14 DTBB2:72
DTBB2:73
MS I/L TEMP
16
P3 : 15
P3 : 16 DTBB2:74
COMPANY.
CJJ03 R3 M8
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 16 ]
3MAV42PS203XG52
1
P2 : 1
P2 : 2 DTBA2:88
DTBA2:87
3MAV42PS203XG02
2
P2 : 3
P2 : 4 DTBA2:89
AXIAL SHIFT
3ZSHHCXG51 N V HIGH
3
P2 : 5
P2 : 6 DTBA1:64
DTBA1:63
AXIAL SHIFT
3ZSHHCXG01 V.HIGH
4
P2 : 7
P2 : 8 DTBA1:65
Control oil header pressure
3MAV46CP204XG52 > 4.5
5
P2 : 9
P2 : 10 DTBA1:80
DTBA1:79
CONTROL OIL HEADER PRESSURE
3MAV46CP204CXG02 < 4.5
6
P2 : 11
P2 : 12 DTBA1:81
Trip oil pressure
3MAV46CP208CXG52 > 2
7
P2 : 13
P2 : 14 DTBA1:89
DTBA1:88
TRIP OIL PRESSURE
3MAV46CP208CXG02 < 2
8
P2 : 15
P2 : 16 DTBA1:90
EXH PR COND-1
3MAC01CP202XG51 NOT V HIGH
9
P3 : 1
P3 : 2 DTBB1:24
DTBB1:23
EXH PR COND-1
10
P3 : 3
P3 : 4 DTBB1:25
EXH PR COND-2
3MAC01CP204XG51 NOT V HIGH
11
P3 : 5
P3 : 6 DTBB1:08
DTBB1:07
EXH PR COND-2
12
P3 : 7
P3 : 8 DTBB1:09
LPL QK CLSNG VLV
3LP2_L_LSXG51 N. CLOSD
13
P3 : 9
P3 : 10 DTBB2:26
DTBB2:25
LPL QK CLSNG VLV
3LP2_L_LSXG01 CLOSD
14
P3 : 11
P3 : 12 DTBB2:28
DTBB2:27
SPARE
3SPCJ03R4M3CH15
15
P3 : 13
P3 : 14 DTBB2:30
DTBB2:29
SPARE
3SPCJ03R4M3CH16
16
P3 : 15
P3 : 16 DTBB2:32
DTBB2:31
COMPANY.
CJJ03 R4 M3
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 17 ]
LPH 1B LVL
3LCC10CL204XG51 N.V. HIGH
1
P2 : 1
P2 : 2 DTBC1:04
DTBC1:03
LPH 1B LVL
2
P2 : 3
P2 : 4 DTBC1:08
DTBC1:07
LPH 2B LVL
3LCC20CL203XG51 N.V. HIGH
3
P2 : 5
P2 : 6 DTBC1:12
DTBC1:11
LPH 2B LVL
4
P2 : 7
P2 : 8 DTBC1:16
DTBC1:15
HP L QK CLOSNG VLV
3HP2_L_LSXG51 NOT CLOSD
5
P2 : 9
P2 : 10 DTBC1:20
DTBC1:19
HP L QK CLOSNG VLV
3HP2_L_LSXG01 CLOSED
6
P2 : 11
P2 : 12 DTBC1:24
DTBC1:23
HP R QK CLOSNG VLV
3HP2_R_LSXG51 NOT CLOSD
7
P2 : 13
P2 : 14 DTBC1:28
DTBC1:27
HP R QK CLOSNG VLV
3HP2_R_LSXG01 CLOSED
8
P2 : 15
P2 : 16 DTBC1:32
DTBC1:31
SPARE
3SPCJ03R4M4CH09
9
P3 : 1
P3 : 2 DTBC1:36
DTBC1:35
3SPD_CH1_FLT
3SPD_CH1_FLT FAULT
10
P3 : 3
P3 : 4 DTBB1:88
DTBB1:87
11
P3 : 5
P3 : 6
12
P3 : 7
P3 : 8
LP R QK CLOSNG VLV
3LP2_R_LSXG51 NOT CLOSD
13
P3 : 9
P3 : 10 DTBB2:34
DTBB2:33
LP R QK CLOSNG VLV
3LP2_R_LSXG01 CLOSED
14
P3 : 11
P3 : 12 DTBB2:36
DTBB2:35
SPARE
3SPCJ03R4M4CH15
15
P3 : 13
P3 : 14 DTBB2:38
DTBB2:37
SPARE
3SPCJ03R4M4CH16
16
P3 : 15
P3 : 16 DTBB2:40
DTBB2:39
COMPANY.
CJJ03 R4 M4
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP330
[ 18 ]
RESET
3MAY01EZ002XG51 NOT OPTD
1
P2 : 1
P2 : 2 DTBC2:14
DTBC2:13
RESET
3MAY01EZ002XG01 OPTD
2
P2 : 3
P2 : 4 DTBC2:16
DTBC2:15
SPARE
3SPCJ03R4M5CH03
3
P2 : 5
P2 : 6 DTBA1:70
DTBA1:69
SPARE
3SPCJ03R4M5CH04
4
P2 : 7
P2 : 8 DTBA1:71
EHTC OVERSPEED 3
5
P2 : 9
P2 : 10 DTBC1:83
EHTC OVERSPEED 3
6
P2 : 11
P2 : 12 DTBC1:82
DTBC1:81
3SPD_CH3_ALM
3SPD_CH3_ALM ALM
7
P2 : 13
P2 : 14 DTBB1:86
DTBB1:85
3SPD_CH2_FLT
3SPD_CH2_FLT FLT
8
P2 : 15
P2 : 16 DTBB1:90
DTBB1:89
9
P3 : 1
P3 : 2
BYPASS2 TRIP SV2 COIL1
3CJJ02_PSF_FLT FAULT
10
P3 : 3
P3 : 4 DTBC2:48
DTBC2:47
SPARE
3CJJ02_FDR1_TRIP
11
P3 : 5
P3 : 6 DTBC2:36
DTBC2:35
SPARE
3CJJ02_FDR1_UV
12
P3 : 7
P3 : 8 DTBC2:38
DTBC2:37
SPARE
3CJJ02_FDR1_OV
13
P3 : 9
P3 : 10 DTBC2:40
DTBC2:39
SPARE
3CJJ02_FDR2_TRIP
14
P3 : 11
P3 : 12 DTBB2:44
DTBB2:43
SPARE
3CJJ02_FDR2_UV
15
P3 : 13
P3 : 14 DTBB2:46
DTBB2:45
SPARE
3CJJ02_FDR2_OV
16
P3 : 15
P3 : 16 DTBB2:48
DTBB2:47
COMPANY.
CJJ03 R4 M5
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP301
[ 44 ]
Turbine speed
3MYA01CS016XQ10
1
P2 : 1
P2 : 2 OSMU3:18
DTBA1:06 (+)
(-)
2
P2 : 3
P2 : 4
SPARE
3SPCJ03R4M6CH03
3
P2 : 5
P2 : 6 DTBA1:22
DTBA1:21 (-)
(+)
Main oil tank level
3MAV10CL102XQ10
4
P2 : 7
P2 : 8 DTBA1:30
DTBA1:29 (-)
(+)
SPARE
3SPCJ03R4M6CH05
5
P2 : 9
P2 : 10 DTBA1:38
DTBA1:37 (-)
(+)
SPARE
3SPCJ03R4M6CH06
6
P2 : 11
P2 : 12 DTBA1:46
DTBA1:45 (-)
(+)
SPARE
3SPCJ03R4M6CH07
7
P2 : 13
P2 : 14 DTBA1:54
DTBA1:53 (-)
(+)
8
P2 : 15
P2 : 16
9
P3 : 1
P3 : 2
10
P3 : 3
P3 : 4
11
P3 : 5
P3 : 6
12
P3 : 7
P3 : 8
13
P3 : 9
P3 : 10
14
P3 : 11
P3 : 12
15
P3 : 13
P3 : 14
SPARE
6CJJ03R4M6CH16
16
P3 : 15
P3 : 16 DTBB2:76
DTBB2:75 (+)
(-)
COMPANY.
CJJ03 R4 M6
SIGNAL FLOW DIAGRAM
Marshalling-Fld /
Connector
Console Conn. /
Location
Marshalling-DDC
/Cub-TB/Conctr
Terminal
Junction Box
Main Junction Box
TagName / DESC:
IOP304
[ 4A ]
HP EXH TEMP
3LBC10CT102XQ10
1
P2 : 1
P2 : 2 DTBA2:42
DTBA2:41
MAIN STM I/L TEMP
3LBA10CT102XQ10
2
P2 : 3
P2 : 4 DTBA2:44
DTBA2:43
MAIN STM I/L TEMP
3LBA10CT104XQ10
3
P2 : 5
P2 : 6 DTBA2:52
DTBA2:51
SPARE
4
P2 : 7
P2 : 8 DTBA2:12
DTBA2:11
SPARE
5
P2 : 9
P2 : 10 DTBA2:26
DTBA2:25
SPARE
6
P2 : 11
P2 : 12 DTBA2:28
DTBA2:27
7
P2 : 13
P2 : 14
8
P2 : 15
P2 : 16
9
P3 : 1
P3 : 2
10
P3 : 3
P3 : 4
11
P3 : 5
P3 : 6
12
P3 : 7
P3 : 8
SPARE
13
P3 : 9
P3 : 10 DTBB2:86
DTBB2:85
SPARE
14
P3 : 11
P3 : 12 DTBB2:88
DTBB2:87
SPARE
15
P3 : 13
P3 : 14 DTBB2:90
DTBB2:89
SPARE
16
P3 : 15
P3 : 16 DTBB2:92
DTBB2:91
COMPANY.
CJJ03 R4 M7
SIGNAL FLOW DIAGRAM
Terminal
Junction Box
Main Junction
Box
Marshalling-Fld /
Connector
Marshalling-DDC
/Cub-TB/Conctr
TagName / DESC:
Location
[ 19 ]
DTBC1:91
TURB OVRSPD PROT
1
P2 : 1
P2 : 2 DTBC1:92
DTBC1:93
LO OIL TANK LVL
2
P2 : 3
P2 : 4 DTBC1:94
DTBB2:93
HP-LP-1 QK CLOSNG VLV CLSD
3
P2 : 5
P2 : 6 DTBB2:94
DTBB2:95
HP-LP-2QK CLOSNG VLV CLSD
4
P2 : 7
P2 : 8 DTBB2:96
DTBC2:43
LP EXH TEMP HI
3MAV10DL201YW12 ALARM
5
P2 : 9
P2 : 10 DTBC2:44
DTBC2:45
HP EXH TEMP HI
6
P2 : 11
P2 : 12 DTBC2:46
DTBC2:51
MS I/L TEMP
7
P2 : 13
P2 : 14 DTBC2:52
DTBC2:53
LO TANK LVL V LOW
8
P2 : 15
P2 : 16 DTBC2:54
DTBC2:59
SPARE
3SPCJ03R4M8CH09
9
P3 : 1
P3 : 2 DTBC2:60
DTBC2:61
SPARE
10
P3 : 3
P3 : 4 DTBC2:62
DTBC2:67
SPARE
11
P3 : 5
P3 : 6 DTBC2:68
DTBC2:69
SPARE
12
P3 : 7
P3 : 8 DTBC2:70
DTBB2:49
SPARE
13
P3 : 9
P3 : 10 DTBB2:50
DTBB2:51
SPARE
14
P3 : 11
P3 : 12 DTBB2:52
DTBB2:53
SPARE
15
P3 : 13
P3 : 14 DTBB2:54
DTBB2:55
SPARE
16
P3 : 15
P3 : 16 DTBB2:56
COMPANY.
CJJ03 R4 M8
SIGNAL FLOW DIAGRAM
(2X120 MW)
TG PACKAGE C&I
______________________________________________________________

INDEX SHEET


01 CJJ02:BOM
BILL OF MATERIAL

CJJ02:DL

02 HARDWARE SCHEME

36560003641

03 SFD

ED-0415-2-SF-CJJ02


409/656/09/2114

05 CJJ03:BOM
BILL OF MATERIAL

CJJ03:DL

06 HARDWARE SCHEME

36560003642

07 SFD

ED-0415-2-SF-CJJ03


409/656/09/2115

09 CCA04
HARDWARE SCHEME

36560003646

10 CCA05
HARDWARE SCHEME

36560003647


409/656/09/2113

VOLUME C . 2

maxDNA

TEST & SETTING INSTRUCTION

FOR

TURBINE PROTECTION &
BYPASS PROTECTION

(CJJ03)

PROJECT : GNDTP BHATINDA(2X120MW) R&M

M. O. NO. : CE/0415-SH3-57-01

CUSTOMER : M/s PSEB PUNJAB.

TESTED BY :

APPROVED BY :

TI/409/656/09/2115

REV. 00 Date:20/ 03/ 2009

A4 - 10 PAGE 01 OF 09

S.K.RANGANATH


AMIT RANJAN ENGG 20/03/2009

TURBINE I & C
PLANT: GNDTP BHATINDA R&M
CUBICLE: CJJ03


No. BY BY

00 20/03/2009 FIRST ISSUE ARK SKR

TI/409/656/09/2115

REV. 00 Date: 20/ 03/ 2009

A4 - 12 PAGE 02 OF 09

S.K.RANGANATH


AMIT RANJAN ENGG 20/03/2009

TURBINE I & C
CUBICLE: CJJ03

1.0 General: -
Following points may be taken care of before beginning the testing:-
a) Check jumper connections /positions of each module as per Annexure 1.
b) Set appropriate module address as per Annexure 1.
c) Insert the corresponding 16 pole connectors in each Input/Output modules.
2.0 Scope: -
( For detail of tests, refer Annexure -I to Quality Plan)
This instruction is specific to TURBINE BYPASS AND TSE system for GNDTP BHATINDA R&M
3.0 Reference Drawings : -
a) Signal Flow Diagram : ED-0415-3-SF-CJJ03 Rev 00
b) Hardware Scheme : 3-656-00-03642 Rev 00

c) Input Documents of BHEL, Hydrabad.

4.0 Continuity Test: -
Continuity test is to be done for input/output connections as per project specific
Hardware Schematic diagrams.
5.0 HV & IR Test for cabinet wiring :-
a) Pull out all modules from edge connections.
b) Pull out all 16-pole connectors from modules.
c) Apply HV as per group details given below and measure IR before
and after Appling HV

Group A =

240 VAC

Group B = 24V DC

Group C = Earth

240 VAC Group: -
Terminal blocks TBSW.
24 VDC Group: -
Terminal blocks X01, X02,X31, X32, X61, X62 and
All 16 pin module connectors and associated TBs

TI/409/656/09/2115

REV.00 Date: 20/ 03/ 2009

A4 - 11 PAGE 03 OF 09
TURBINE I & C
CUBICLE: CJJ03

Group1 Group2 Meager Test voltage for
1min
A B+C 1.0KV 1.5KV AC
(rms.)
B C 0.5KV 0.5KV AC
(rms.)

Check that no flashover occurs during application of high voltage and also there
is not a Considerable drop in Insulation Resistance value before and after H.V test.

6.0 Power supply check :-
Connect two 24 V DC power supplies as per scheme at the cabinet input terminals.
Check for voltage of 24V DC availability at rack level of system supply, transmitter
Supply. Power supply: 24VDC +/- 1%

7.0 Functional Test :-
The test methodology is to be followed as per Annexure-I of Quality Plan
and as per Test protocol for DDCMIS
a) Hardware healthiness check: -
All input/output modules are to be checked for healthiness by
connecting them to the corresponding jigs and simulating the inputs.

b) Protection functions to be checked using test jigs to simulate
corresponding field conditions. All commands are initiated from the
test jig connected to the module from the front connector and
command outputs to be observed on test jig which is connected to
the corresponding output module/MMI.

c) Redundant DPU changeover check: -
Check the DPU operation in redundant mode.

d) Check different system conditions in closed loop.

TI/409/656/09/2115

REV.00 Date:20/ 03/ 2009

A4 - 11 PAGE 04 OF 09

TURBINE I & C

CUBICLE: CJJ03
Engg Test Commi- Maintenance
Description Dept. Dept. ssioning

8.1 SPEED ACQUISITION ACTUAL CH-I:
Check sensor power supply at OSMU1: 34 & 35
& Monitor supply at OSMU1: 1& 2. Simulate
at OSMU1:18 &19 and 20&21.

8.2 SPEED ACQUISITION ACTUAL CH-II
& Monitor supply at OSMU2: 1& 2. Simulate
Square wave at the input terminals. (DTBA1: 06 )
at OSMU2:18 &19 and 20&21.

8.3 SPEED ACQUISITION ACTUAL CH - III
& Monitor supply at OSMU3: 1& 2.Simulate
at OSMU3:18 &19 and 20&21.

TI/409/656/09/2115

REV.00 Date: 20/ 03/ 2009

A4 - 11 PAGE:05 OF 09

TURBINE I & C
CUBICLE: CJJ03

ANNEXURE 1
CABINET: CJJ03

Rack Module
Posn.
Module
Type
R1 M1 DPU4F(P)

R1 M3 IOP330 17/11 (H)

R1 M4 IOP330 18/12 (H)

R1 M5 IOP351 145/91(H)
ALL CH
W1

POS.
2-3

R1 M6 IOP301 64/40(H) W1 W6 A B C D E
PROVIDED WITH R
S
(ZERO ohms) FOR CH 1 TO 16,
NAMELY: - R1, R7, R26, R32, R51, R57, R78, R85,
R113,R120,R142,R148,R175,R193, R211, R233
PROVIDED WITH R
P
(10 M ohms) FOR CH 1 TO 16,
NAMELY: - R3, R10, R29, R35, R53, R60, R80, R88,
R115,R123,R144,R151,R177,R196,R215, R234
R1 M7 IOP303 80/50(H) W2 W3 W4 W6
OUT
IN IN OUT

R1 M8 IOP351 146/92(H)
ALL CH
W1

POS.
2-3

R2 M1 DPU4F(S)

R2 M3 IOP330 17/11 (H)

R2 M4 IOP330 18/12 (H)

R2 M5 IOP351 145/91(H)
ALL CH
W1

POS.
2-3

R2 M6 IOP301 64/40(H) W1 W6 A B C D E
PROVIDED WITH R
S
(ZERO ohms) FOR CH 1 TO 16,
NAMELY: - R1, R7, R26, R32, R51, R57, R78, R85,
R113,R120,R142,R148,R175,R193, R211, R233
PROVIDED WITH R
P
(10 M ohms) FOR CH 1 TO 16,
NAMELY: - R3, R10, R29, R35, R53, R60, R80, R88,
R115,R123,R144,R151,R177,R196,R215, R234
R2 M7 IOP303 80/50(H) W2 W3 W4 W6
OUT
IN IN OUT

R2 M8 IOP351 146/92(H)
ALL CH
W1

POS.
2-3

TURBINE I & C
CUBICLE: CJJ03

TI/409/656/09/2115

REV.00 Date: 20/ 03/ 2009

A4 - 11 PAGE 05 OF 09

ANNEXURE 1
CABINET: CJJ03

Rack Module
Posn.
Module
Type
R3 M3 IOP330 19/13 (H)

R3 M4 IOP330 20/14 (H)

R3 M5 IOP330 21/15 (H)

R3 M6 IOP301 66/42(H) W1 W6 A B C D E
CH 1 - 2 IN OUT IN IN OUT OUT IN
CH 3 TO
CH 16
IN OUT IN IN IN IN OUT
R3 M7 IOP304 82/52(H) ALL W2 W3 W6
CH IN IN OUT

R3 M8 IOP351 148/94(H) ALL W1
CH
POS
2-3

R4 M3 IOP330 22/16 (H)

R4 M4 IOP330 23/17 (H)

R4 M5 IOP330 24/18 (H)

R4 M6 IOP301 68/44(H) W1 W6 A B C D E
CH 1 - 2 IN OUT IN IN OUT OUT IN
CH 3 TO
CH 16
IN OUT IN IN IN IN OUT
R4 M7 IOP304 84/54(H) W2 W3 W6
IN IN OUT

R4 M8 IOP351 150/96 (H) ALL W1
CH
POS
2-3

TI/409/656/09/2115

REV.00 Date: 20/ 03/ 2009

A4 - 11 PAGE 07 OF 09
TURBINE I & C
CUBICLE: CJJ03

SPEED MEASURING UNIT

Programming Details For OSMU1, OSMU2, OSMU3

Description Program
parameter
Program
Value
Frequency(Hz) P01:01 3600 Hz
Speed Range P01:03 3600 RPM
Enable sensor fault detection P01:08 1
Analog O/P-1 Speed range (high end) P03:01 3600 RPM
Analog O/P 1 if sensor fault (Min) P03.05 1
Analog O/P-2 Speed range (high end) P04.01 3600 RPM
Analog O/P-2 if sensor fault (Min) P04.05 1

TI/409/656/09/2115

REV.00 Date: 20/ 03/ 2009

A4 - 11 PAGE 08 OF 09
TURBINE I & C
CUBICLE: CJJ03

ANNEXURE 3

Temperature Converters to be programmed as per following parameters:

1. For device reference TCON1 TO TCON5
a. Sensor type K-type Thermocouple
b. Measuring Method Internal Compensate Thermocouple
c. Cold Junction PT100 Built In
(In case of Internal compensation)
d. Reference Temperature 60 Deg c
( In case of External compensation)
b. Measuring Range 0 600 Deg
c. Sensor characteristic curve Linearized / Rising
d. Interpolation None
e. Open Ckt Lead Supervision Active
Output to value (-5%)
f. Filter 50Hz / 1.5 s
g. Output 0 20mA
h. Adjust Min value 0
Span 0%

NOTE: Ensure TERMINAL 2 & 4 of Temperature converter are SHORTED.

TI/409/656/09/2115

REV.00 Date: 20/ 03/ 2009

A4 - 11 PAGE 09 OF 09

TURBINE I & C
CUBICLE: CJJ03
(2X120 MW)
TG PACKAGE C&I
______________________________________________________________

INDEX SHEET


01 CJJ02:BOM
BILL OF MATERIAL

CJJ02:DL

02 HARDWARE SCHEME

36560003641

03 SFD

ED-0415-2-SF-CJJ02


409/656/09/2114

05 CJJ03:BOM
BILL OF MATERIAL

CJJ03:DL

06 HARDWARE SCHEME

36560003642

07 SFD

ED-0415-2-SF-CJJ03


409/656/09/2115

09 CCA04
HARDWARE SCHEME

36560003646

10 CCA05
HARDWARE SCHEME

36560003647


409/656/09/2113

VOLUME C . 2
(2X120 MW)
TG PACKAGE C&I
______________________________________________________________

INDEX SHEET


01 CJJ02:BOM
BILL OF MATERIAL

CJJ02:DL

02 HARDWARE SCHEME

36560003641

03 SFD

ED-0415-2-SF-CJJ02


409/656/09/2114

05 CJJ03:BOM
BILL OF MATERIAL

CJJ03:DL

06 HARDWARE SCHEME

36560003642

07 SFD

ED-0415-2-SF-CJJ03


409/656/09/2115

09 CCA04
HARDWARE SCHEME

36560003646

10 CCA05
HARDWARE SCHEME

36560003647


409/656/09/2113

VOLUME C . 2
(2X120 MW)
TG PACKAGE C&I
______________________________________________________________

INDEX SHEET


01 CJJ02:BOM
BILL OF MATERIAL

CJJ02:DL

02 HARDWARE SCHEME

36560003641

03 SFD

ED-0415-2-SF-CJJ02


409/656/09/2114

05 CJJ03:BOM
BILL OF MATERIAL

CJJ03:DL

06 HARDWARE SCHEME

36560003642

07 SFD

ED-0415-2-SF-CJJ03


409/656/09/2115

09 CCA04
HARDWARE SCHEME

36560003646

10 CCA05
HARDWARE SCHEME

36560003647


409/656/09/2113

VOLUME C . 2
(2X120 MW)
TG PACKAGE C&I
______________________________________________________________

INDEX SHEET


01 OGA 36590000704

02 CABLE SCHEDULE

ED-0415-CBLLIST-
1-REV00

00

03 FIELD CABLE SCHEDULE

ED-0415-FLDCBL-1-
REV00

00

04 JUNCTION BOX SCHEDULE

ED-0415-JB-1-REV00

00

05 GENERAL CATALOGUE

VOLUME C . 3
(2X120 MW)
TG PACKAGE C&I
______________________________________________________________

INDEX SHEET


01 OGA 36590000704

02 CABLE SCHEDULE

ED-0415-CBLLIST-
1-REV00

00


ED-0415-FLDCBL-1-
REV00

00


ED-0415-JB-1-REV00

00


VOLUME C . 3
This drawing constitutes proprietary information of BHEL.
It may not be reproduced nor may it be disclosed or made available
to third parties without written consent of BHEL
CABLE LIST - TG C&I PACKAGE
PROJECT :GNDTP BHATINDA UNIT-3&4 R&M
CUSTOMER :PSEB
WBS NO :CE/0415-SH3-57-01
DRG NO : ED-0415-CBLLIST-1-REV.00
REV 0
DATE : 04/06/2011
PREPARED BY : SA
CHECKED BY : SA
APPROVED BY : S K RANGANATH
PROJECT: GNDTP BHATINDA R&M 120 MW UNIT- 3 &4
WBS NO:CE/0415-SH3/4-57-01
CABLE SCHEDULE
CABLE NO CABLE FROM CABLE TO CABLE TYPE REMARKS
CCA1001 CCA01 X01:01 24V DCDB FEEDER-1 POWER CABLE
CCA1007 CJ J 02 X01:01 24V DCDB FEEDER-1 POWER CABLE
CCA1009 CJ J 03:X01:01 24V DCDB FEEDER-1 POWER CABLE
CCA1011
CCA1012
CCA1013
CCA1014
CCA1015
CCA1016
CCA1017
CCA1018
CCA1019
CCA1020
CCA4001 CCA01 1DTBA1:01 ACT:LCM10BR042 4 X 2 X 0.5 SQMM TRB WRUP GS DRN VLV
CCA4002 CCA01 1DTBA1:07 ACT:LCM10BR042 4 X 2 X 0.5 SQMM TRB WRUP GS DRN VLV
CCA4003 CCA01 1DTBA1:13 ACT:MAL15AA011 4 X 2 X 0.5 SQMM TRB DRN AFT HPCV1
COPYRIGHT & CONFIDENTIAL
The information in this Document is property of BHEL. It must not be used Directly or indirectly in any way Detrimental to the intrest of the company.
PAGE 1 OF 10
WBS NO:CE/0415-SH3/4-57-01
CABLE SCHEDULE
CCA4008 CCA01 1DTBA1:43 ACT:MLA17AA011 4 X 2 X 0.5 SQMM TRB DRN AFT HPCV3
CCA4009 CCA01 1DTBA1:49 ACT:MLA18AA011 4 X 2 X 0.5 SQMM TRB DRN AFT HPCV4
CCA4011 CCA01 1DTBA1:61 ACT:MAL19AA011 4 X 2 X 0.5 SQMM TRB DRN BEF ESV-L
CCA4012 CCA01 1DTBA1:67 ACT:MAL19AA011 4 X 2 X 0.5 SQMM TRB DRN BEF ESV-L
CCA4013 CCA01 1DTBA1:73 ACT:MAL20AA011 4 X 2 X 0.5 SQMM TRB DRN BEF HP ESV R
CCA4014 CCA01 1DTBA1:79 ACT:MAL20AA011 4 X 2 X 0.5 SQMM TRB DRN BEF HP ESV R
CCA4015 CCA01 1DTBA1:84 ACT:MAL26AA011 4 X 2 X 0.5 SQMM TRB DTRN BEF INTCPT VLV
CCA4016 CCA01 1DTBA1:91 ACT:MAL26AA011 4 X 2 X 0.5 SQMM TRB DTRN BEF INTCPT VLV
CCA4017 CCA01 1DTBA2:01 ACT:MLA27AA011 4 X 2 X 0.5 SQMM TRB DRN AFT INTCPT VLV
CCA4018 CCA01 1DTBA2:07 ACT:MLA27AA011 4 X 2 X 0.5 SQMM TRB DRN AFT INTCPT VLV
CCA4019 CCA01 1DTBA2:13 ACT:MAL31AA011 4 X 2 X 0.5 SQMM TRB DRN AFT INTCPT VLV-1
CCA4023 CCA01 1DTBA2:37 ACT:MAL47AA011 4 X 2 X 0.5 SQMM TRB DRN EXTR(VII) VLV HPH-1
CCA4024 CCA01 1DTBA2:43 ACT:MAL47AA011 4 X 2 X 0.5 SQMM TRB DRN EXTR(VII) VLV HPH-1
CCA4025 CCA01 1DTBA2:49 ACT:MAL51AA011 4 X 2 X 0.5 SQMM TRB DRN EXTRV) VLV LPH5
CCA4026 CCA01 1DTBA2:55 ACT:MAL51AA011 4 X 2 X 0.5 SQMM TRB DRN EXTRV) VLV LPH5
CCA4027 CCA01 1DTBA2:61 ACT:MAL51AA011A 4 X 2 X 0.5 SQMM TRB DRN EXTR(V1) VLV TO DEA
CCA4028 CCA01 1DTBA2:67 ACT:MAL51AA011A 4 X 2 X 0.5 SQMM TRB DRN EXTR(V1) VLV TO DEA
CCA4029 CCA01 1DTBA2:73 ACT:MAL54AA011 4 X 2 X 0.5 SQMM TRB DRN EXTR VLV LPH-4
CCA4032 CCA01 1DTBA2:91 ACT:MLA55AA011 4 X 2 X 0.5 SQMM TRB DRN EXTR VLV LPH-3
CCA4033 CCA01 1DTBB1:01 ACT:MAL65AA011 4 X 2 X 0.5 SQMM TRB DRN BEF NRV CRH
CCA4034 CCA01 1DTBB1:07 ACT:MAL65AA011 4 X 2 X 0.5 SQMM TRB DRN BEF NRV CRH
PAGE 2 OF 10
WBS NO:CE/0415-SH3/4-57-01
CABLE SCHEDULE
CCA4035 CCA01 1DTBB1:13 ACT:MAL65AA012 4 X 2 X 0.5 SQMM TRB DRN AFT NRV CRH
CCA4036 CCA01 1DTBB1:19 ACT:MAL65AA012 4 X 2 X 0.5 SQMM TRB DRN AFT NRV CRH
CCA4037 CCA01 1DTBB1:25 CCA04 1DTBA1:81 4 X 2 X 0.5 SQMM TRB IP INLET VENT VLV
CCA4038 CCA01 1DTBB1:37 CCA04 1DTBA1:01 4 X 2 X 0.5 SQMM TRN GEAR VLV
CCA4039 CCA01 1DTBB2:01 CCA05 1DTBA1:01 4 X 2 X 0.5 SQMM STRT OIL PMP-1
CCA4040 CCA01 1DTBB2:07 MCC:MAV21AP021 4 X 2 X 0.5 SQMM STRT OIL PMP-1
CCA4041 CCA01 1DTBB2:13 CCA05 1DTBA1:07 4 X 2 X 0.5 SQMM STRT OIL PMP-2
CCA4042 CCA01 1DTBB2:19 MCC:MAV21AP022 4 X 2 X 0.5 SQMM STRT OIL PMP-2
CCA4043 CCA01 1DTBB2:25 CCA05 1DTBA1:13 4 X 2 X 0.5 SQMM AUX OIL TNK PMP
CCA4044 CCA01 1DTBB2:31 MCC:MAV21AP023 4 X 2 X 0.5 SQMM AUX OIL TNK PMP
CCA4045 CCA01 1DTBB2:37 CCA05 1DTBA1:19 4 X 2 X 0.5 SQMM LUBE OIL SUC PMP-1
CCA4046 CCA01 1DTBB2:43 MCC:MAV21EE001 4 X 2 X 0.5 SQMM LUBE OIL SUC PMP-1
CCA4047 CCA01 1DTBB2:49 CCA05 1DTBA1:25 4 X 2 X 0.5 SQMM LUBE OIL DIS PMP-1
CCA4048 CCA01 1DTBB2:55 MCC:MAV21EE002 4 X 2 X 0.5 SQMM LUBE OIL DIS PMP-1
CCA4049 CCA01 1DTBB2:61 CCA05 1DTBA1:31 4 X 2 X 0.5 SQMM AC EOP
CCA4050 CCA01 1DTBB2:67 MCC:MAV24EE001 4 X 2 X 0.5 SQMM AC EOP
CCA4051 CCA01 1DTBB2:73 CCA05 1DTBA1:37 4 X 2 X 0.5 SQMM DC EOP
CCA4052 CCA01 1DTBB2:79 MCC:MAV24AP001 4 X 2 X 0.5 SQMM DC EOP
CCA4053 CCA01 1DTBB2:85 CCA05 1DTBA1:43 4 X 2 X 0.5 SQMM LIFT OIL PMP
CCA4054 CCA01 1DTBB2:91 MCC:MAV31AP001 4 X 2 X 0.5 SQMM LIFT OIL PMP
CCA4055 CCA01 1DTBC1:01 CCA05 1DTBA1:49 4 X 2 X 0.5 SQMM OVEF
CCA4056 CCA01 1DTBC1:07 MCC:MAV82AN001 4 X 2 X 0.5 SQMM OVEF
CCA4057 CCA01 1DTBC1:17 CCA04 1DTBA1:17 4 X 2 X 0.5 SQMM CRH NRV-1 SOV
CCA4058 CCA01 1DTBC1:25 CCA04 DTBA1:25 4 X 2 X 0.5 SQMM CRH NRV-2 SOV
CCA4059 CCA01 1DTBC1:33 CCA04 DTBA1:73 4 X 2 X 0.5 SQMM HP EXH VLV SOV
CCA4060 CCA01 DTBC1:49 CCA04 DTBB1:17 4 X 2 X 0.5 SQMM EXH HOOD SPRY VLV
CCA4061 CCA01 1DTBC1:41 CCA04 1DTBB1:09 4 X 2 X 0.5 SQMM HP EXH EVAC SOV
PAGE 3 OF 10
WBS NO:CE/0415-SH3/4-57-01
CABLE SCHEDULE
CCA4062 CCA01 1DTBC1:57 CCA04 1DTBA1:33 4 X 2 X 0.5 SQMM TRB EXTR-V11 (HPH-1)
CCA4063 CCA01 1DTBC1:65 CCA04 DTBA1:65 4 X 2 X 0.5 SQMM TRB EXTN(-V111) HPH-2
CCA4064 CCA01 1DTBC1:73 CCA04 1DTBA1:57 4 X 2 X 0.5 SQMM TRB EXTRN -IV NRV LPH-4
CCA4065 CCA01 1DTBC1:81 CCA04 DTBA1:41 4 X 2 X 0.5 SQMM TRB EXTRNH V1 NRV
CCA4066 CCA01 1DTBC2:09 CCA04 DTBA1:09 4 X 2 X 0.5 SQMM TFB VAC BRKR VLV
CCA4067 CJ J 02 DTBC2:01 CCA04 DTBA1:89 2 X 2 X 0.5 SQMM SOV 1050
CCA4068 CJ J 02 DTBC2:09 CCA04 DTBB1:01 2 X 2 X 0.5 SQMM SOV 2220
CCA4069 CJ J 02 DTBC2:17 CCA04 1DTBA1:49 2 X 2 X 0.5 SQMM SOV 2221A
CCA4070 CJ J 02 DTBC2:25 CCA04 1DTBA1:57 2 X 2 X 0.5 SQMM SOV 2221B
CCA4071 CCA05 DTBB2:15 CJ J 03 DTBA1:01 4 X 2 X 0.5 SQMM INTEPANEL CABLE
CCA4072 CCA05 DTBB2:23 CJ J 03 DTBA1:09 4 X 2 X 0.5 SQMM INTEPANEL CABLE
CCA4073 CCA05 DTBB2:31 CJ J 03 DTBB1:81 4 X 2 X 0.5 SQMM INTEPANEL CABLE
CCA4074 CCA05 DTBB2:37 CJ J 03 DTBB1:87 4 X 2 X 0.5 SQMM INTEPANEL CABLE
CCA4075 CCA05 DTBB2:52 CJ J 03 DTBP:11 4 X 2 X 0.5 SQMM INTEPANEL CABLE
CCA4076
CCA4077
CCA4078
CCA4079 ;p
CCA4080
CCA4081
CCA4082
CCA4083
CCA4084
CCA4085
CCA4086
CCA4087
CCA4088
PAGE 4 OF 10
WBS NO:CE/0415-SH3/4-57-01
CABLE SCHEDULE
CCA4089
CCA4090
CCA4091
CCA4092
CCA4093
CCA4094
CCA4095
CCA4096
CCA4097
CCA4098
CCA4099
CCA4100
CCA4101 J B1:01 CCA02 2DTBA1:05 2 X 2 X 0.5 SQMM
CCA4105 J B2:11 CJ J 03 DTBB1:20 4 X 2 X 0.5 SQMM
CCA4106 J B2:17 CJ J 03 DTBB1:04 4 X 2 X 0.5 SQMM
CCA4108 J B3:11 CJ J 03 DTBA2:81 4 X 2 X 0.5 SQMM
CCA4109 J B3:17 CJ J 03 DTBA2:87 2 X 2 X 0.5 SQMM
CCA4110
CCA4111
CCA4112
CCA4113
CCA4114
CCA4115
PAGE 5 OF 10
WBS NO:CE/0415-SH3/4-57-01
CABLE SCHEDULE
CCA4116 CJ J 03 DTBA1:73 J B4:03 4 X 2 X 0.5 SQMM
CCA4118 CCA02 2DTBA2:49 J B4:13 2 X 2 X 0.5 SQMM
CCA4119 CJ J 02 DTBC2:61 J B4:19 2 X 2 X 0.5 SQMM
CCA4121 CJ 03 DTBA1:88 J B4:29 2 X 2 X 0.5 SQMM
CCA4125 CCA02 2DTBA1:51 J B6:01 2 X 2 X 0.5 SQMM T/C EXTN
CCA4126 CCA02 2DTBC1:01 J B6:03 2 X 2 X 0.5 SQMM T/C EXTN
CCA4128 CJ J 03 DTBA2:37 J B6:15 2 X 2 X 0.5 SQMM T/C EXTN
CCA4131 CCA02 2DTBB1:01 J B7:01 4 X 2 X 0.5 SQMM
CCA4136 LIR-11 MAV10CL101 2 X 2 X 0.5 SQMM
CCA4137 LIR-11 MAV10CL102 2 X 2 X 0.5 SQMM
CCA4138 LIR-12 MAV46CP211 2 X 2 X 0.5 SQMM
CCA4139 LIR-15 LBA10CP101 2 X 2 X 0.5 SQMM
CCA4140 LIR-15 LBA10CP102 2 X 2 X 0.5 SQMM
PAGE 6 OF 10
WBS NO:CE/0415-SH3/4-57-01
CABLE SCHEDULE
CJ J 03 DTBC1:05 J B13:05 4 X 2 X 0.5 SQMM
PAGE 7 OF 10
WBS NO:CE/0415-SH3/4-57-01
CABLE SCHEDULE
CCA4171 CJ J 02 DTBA2:81-82 J B5:21 2 X 2 X 0.5 SQMM
CCA4173 CJ J 03 DTBA1:57 TSI 4 X 2 X 0.5 SQMM
CCA4174 CJ J 03 DTBB2:01 LP1 L QCV CLS/N CLS 2 X 2 X 0.5 SQMM
CCA4175 CJ J 03 DTBB2:09 LP1 R QCL CLS/N CLS 2 X 2 X 0.5 SQMM
CCA4176 CJ J 03 DTBB2:25 LP2 L QCV CLS/N CLS 2 X 2 X 0.5 SQMM
CCA4177 CJ J 03 DTBB2:33 LP2 R QCV CLS/N CLS 2 X 2 X 0.5 SQMM
CCA4178 CJ J 03 DTBC1:17 HP1/HP2 L QCL NCLSD 2 X 2 X 0.5 SQMM
CCA4179 CJ J 03 DTBC1:21 HP1/HP2 L QCL CLSD 2 X 2 X 0.5 SQMM
CCA4180
CCA4181 CCA02 2DTBC1:69 CJ J 02 DTBA1:79 2 X 2 X 0.5 SQMM
CCA4182 CJ J 02 DTBA2:31 BOP
CCA4183 CJ J 03 DTBC1:59-60 SG 2 X 2 X 0.5 SQMM BILER DRUM LVL HIGH
CCA4184 CJ J 03 DTBC1:51-52 CCA01 1DTBD1:33,34
CCA4185 CJ J 02 1DTBB1:21 J B15:01 2 X 2 X 0.5 SQMM
CCA4187 CJ J 02 1DTBB1:31 24 VDC PS TO I/H CONV-1 2 X 2 X 0.5 SQMM
CCA4193 CJ J 02 1DTBB2:05 AVR PANEL 4 X 2 X 0.5 SQMM
CCA4194 CJ J 02 1DTBB2:13 GPR 2 X 2 X 0.5 SQMM
CCA4196 CJ J 02 1DTB2:27 CJ J 03 1DTBC2:47 2 X 2 X 0.5 SQMM
PAGE 8 OF 10
WBS NO:CE/0415-SH3/4-57-01
CABLE SCHEDULE
CCA4197 CJ J 02 1DTBB2:33 BOP 4 X 2 X 0.5 SQMM
CCA4198 CJ J 02 1DTBB2:59 GRP 2 X 2 X 0.5 SQMM
CCA4200 CJ J 02 1DTBB2:65 CJ J 03 1DTBC1:85 2 X 2 X 0.5 SQMM
CCA4201 CJ J 02 1DTBB2:93 CJ J 03 1DTBC1:77 2 X 2 X 0.5 SQMM
CCA4202 CJ J 02 1DTBC1:01 BOP 4 X 2 X 0.5 SQMM
CCA4204 CJ J 02 DTBC1:51 BOP 2 X 2 X 0.5 SQMM
CCA4206 CJ J 02 DTBC2:33 BOP 2 X 2 X 0.5 SQMM
CCA4209
CCA4210
CCA4211 CJ J 02 1DTBB2:41 CWD01 2 X 2 X 0.5 SQMM SPEED ACTUAL(INDICATOR)
CCA4212 CJ J 02 1DTBB2:43 CWD01 2 X 2 X 0.5 SQMM LOAD ACTUAL
CCA4213 CJ J 03 1DTBB2:69 CWD01 2 X 2 X 0.5 SQMM
CCA4214 CJ J 03 1DTBB2:71 CWD01 2 X 2 X 0.5 SQMM
CCA4215 CJ J 03 1DTTB2:73 CWD01 2 X 2 X 0.5 SQMM
CCA4216
CCA4217 CJ J 03 1DTBC1:25 HP1/HP2 L QCL NCLSD 2 X 2 X 0.5 SQMM
CCA4218 CJ J 03 1DTBC1:29 HP1/HP2 L QCL CLSD 2 X 2 X 0.5 SQMM
CCA4219 CJ J 03 DTBC1:51-52 CCA01 DTBD1:33 2 X 2 X 0.5 SQMM
CCA4220
CCA4221 CCA03 3DTBA2:10 CWD01 4 X 2 X 0.5 SQMM START OIL PMP-1
CCA4222 CCA03 3DTBA2:17 CWD01 4 X 2 X 0.5 SQMM START OIL PMP-2
CCA4223 CCA03 DTBA2:25 CWD01 4 X 2 X 0.5 SQMM AUX OIL TNK PMP
PAGE 9 OF 10
WBS NO:CE/0415-SH3/4-57-01
CABLE SCHEDULE
CCA4224 CCA03 3DTBA2:33 CWD01 4 X 2 X 0.5 SQMM AC EOP
CCA4225 CCA03 3DTBA2:41 CWD01 4 X 2 X 0.5 SQMM DC EOP
CCA4226 CCA03 3DTBA2:49 CWD01 4 X 2 X 0.5 SQMM LIFT OIL PMP
CCA4227 CCA03 3DTBA2:57 CWD01 4 X 2 X 0.5 SQMM TRN GEAR VLV
CCA4228
CCA4229
CCA4230
CCA4251 CCA04 DTBA2:01 SOV MAV51AA012 5 X 1 X2.5 SQMM SOV CMD
CCA4252 CCA04 DTBA2:06 SOV MAG10AA001A 5 X 1 X2.5 SQMM SOV CMD
CCA4253 CCA04 DTBA2:11 SOV LBC10AA051A 5 X 1 X2.5 SQMM SOV CMD
CCA4255 CCA04 DTBA2:21 SOV LBQ20AA051A 5 X 1 X2.5 SQMM SOV CMD
CCA4256 CCA04 DTBA2:26 SOV LBS40AA051A 5 X 1 X2.5 SQMM SOV CMD
CCA4257 CJ J 03 1X111:31 SOV 2222A 5 X 1 X2.5 SQMM SOV CMD
CCA4261 CCA04 DTBA2:51 SOV MAN90AA001 5 X 1 X2.5 SQMM SOV CMD
CCA4262 CCA04 DTBA2:56 SOV 1050 5 X 1 X2.5 SQMM SOV CMD
CCA4263 CCA04 DTBA2:61 SOV 2220 5 X 1 X2.5 SQMM SOV CMD
CCA4264 CCA04 DTBA2:66 SOV LBC11AA010B 5 X 1 X2.5 SQMM SOV CMD
CCA4266 CJ J 03 1X111:36 SOV 2222B 5 X 1 X2.5 SQMM SOV CMD
CCA4267
CCA4268
CCA4269
PAGE 10 OF 10
(2X120 MW)
TG PACKAGE C&I
______________________________________________________________

INDEX SHEET


01 OGA 36590000704

02 CABLE SCHEDULE

ED-0415-CBLLIST-
1-REV00

00


ED-0415-FLDCBL-1-
REV00

00


ED-0415-JB-1-REV00

00


VOLUME C . 3
This drawing constitutes proprietary information of BHEL.
It may not be reproduced nor may it be disclosed or made available
to third parties without written consent of BHEL
FIELD CABLE LIST - TG C&I PACKAGE
PROJECT :GNDTP BHATINDA UNIT-3&4 R&M
CUSTOMER :PSEB
WBS NO :CE/0415-SH3-57-01
DRG NO : ED-0415-FLDCBL-1-REV.00
REV 0
DATE : 04/06/2011
PREPARED BY : SA
CHECKED BY : SA
APPROVED BY : S K RANGANATH
WBS NO:CE/0415-SH3/4-57-01
Sr No CABLE NO FROM TO CABLE TYPE
1 J B1001 J B-1 4MAA10CP104XQ01 2 X 2 X 0.5 SQMM
2 J B1002 J B-1 4MAA10CP105XQ01 2 X 2 X 0.5 SQMM
3 J B1003 J B-1 LIR10 4 X 2 X 0.5 SQMM
4 J B1006 J B-1 4LBS20CP102XQ01 2 X 2 X 0.5 SQMM
5 J B1007 J B-1 4LBS20CP103XQ01 2 X 2 X 0.5 SQMM
6 J B1008 J B-1 4MAC01CP101XQ01 2 X 2 X 0.5 SQMM
7 J B1009 J B-1 4MAC01CP102XQ01 2 X 2 X 0.5 SQMM
8 J B1010 J B-1 LIR15 2 X 2 X 0.5 SQMM
9 J B1011 J B-1 LIR17 2 X 2 X 0.5 SQMM
10 J B2001 J B-2 4MAC02CP201XG01 2 X 2 X 0.5 SQMM
16 J B3001 J B-3 4MAV85CL201XG01 2 X 2 X 0.5 SQMM
19 J B3004 J B-3 4MAV21CP201XG02 2 X 2 X 0.5 SQMM
20 J B3005 J B-3 4MAV42PS201XG02 2 X 2 X 0.5 SQMM
25 J B4001 J B-4 MAV46CP202XG52 2 X 2 X 0.5 SQMM
FIELD CABLE LIST
Page No: 1 of 5
WBS NO:CE/0415-SH3/4-57-01
FIELD CABLE LIST
35 J B5001 J B-5 LIR11 2 X 2 X 0.5 SQMM
36 J B5003 J B-5 4MAV42CP101XQ01 2 X 2 X 0.5 SQMM
37 J B5004 J B-5 4MAV46CP101XQ01 2 X 2 X 0.5 SQMM
38 J B5006 J B-5 LIR-12 2 X 2 X 0.5 SQMM
39 J B6001 J B-6 4LBQ60CT101XQ01 2 X 2 X 0.5 SQMM (T/C EXTN)
40 J B6002 J B-6 4LAQ20CT102XQ01 2 X 2 X 0.5 SQMM (T/C EXTN)
41 J B6003 J B-6 4LBS40CT101XQ01 2 X 2 X 0.5 SQMM (T/C EXTN)
44 J B6007 J B-6 4LBC10CT101XQ10 2 X 2 X 0.5 SQMM (T/C EXTN)
45 J B6008 J B-6 4LBA10CT101XQ10 2 X 2 X 0.5 SQMM (T/C EXTN)
50 J B7001 J B-7 4MAC01CT101XQ01 2 X 2 X 0.5 SQMM
Page No: 2 of 5
WBS NO:CE/0415-SH3/4-57-01
FIELD CABLE LIST
54 J B8001 J B-8 4MAV41CT101XQ01 2 X 2 X 0.5 SQMM
55 J B8002 J B-8 4MAV41CT102XQ01 2 X 2 X 0.5 SQMM
56 J B8003 J B-8 4MAD15CT015XQ01 2 X 2 X 0.5 SQMM
57 J B8004 J B-8 4MAD15CT016XQ01 2 X 2 X 0.5 SQMM
58 J B9001 J B-9 4MAC10CT071AXQ01 2 X 2 X 0.5 SQMM (T/C EXTN)
59 J B9002 J B-9 4MAC10CT071CXQ01 2 X 2 X 0.5 SQMM (T/C EXTN)
66 J BA001 J B-10 4MAD11CT021XQ01 2 X 2 X 0.5 SQMM (T/C EXTN)
74 J BB001 J B-11 4MAD12CT031XQ01 2 X 2 X 0.5 SQMM (T/C EXTN)
Page No: 3 of 5
WBS NO:CE/0415-SH3/4-57-01
FIELD CABLE LIST
81 J BB008 J B-11 4MAA50CT011AXQ01 2 X 2 X 0.5 SQMM (T/C EXTN)
84 J BC001 J B-12 4MAA50CT051AXQ01 2 X 2 X 0.5 SQMM (T/C EXTN)
85 J BC002 J B-12 4MAA50CT052AXQ01 2 X 2 X 0.5 SQMM (T/C EXTN)
86 J BC003 J B-12 4MAB50CT006AXQ01 2 X 2 X 0.5 SQMM (T/C EXTN)
90 J BD001 J B-13 LCC10CL202XG51 2 X 2 X 0.5 SQMM
96 J BD007 J B-13 ZSH_381XG01 2 X 2 X 0.5 SQMM
97 J BD008 J B-13 ZSH_383_XG01 2 X 2 X 0.5 SQMM
98 J BD009 J B-13 ZSL_380-_XG01 2 X 2 X 0.5 SQMM
99 J BD010 J B-13 ZSL_382_XG01 2 X 2 X 0.5 SQMM
102 J BE011 J B-14 MYA01CS014(SPEED) 2 X 2 X 0.5 SQMM
105 J BE014 J B-14 MAY01CS011(SPEED) 2 X 2 X 0.5 SQMM
Page No: 4 of 5
WBS NO:CE/0415-SH3/4-57-01
FIELD CABLE LIST
108 J BF001 J B-15 I/H CONV1 2 X 2 X 0.5 SQMM
111 J BF004 J B-15 I/H CONV-4 2 X 2 X 0.5 SQMM
Page No: 5 of 5
(2X120 MW)
TG PACKAGE C&I
______________________________________________________________

INDEX SHEET


01 OGA 36590000704

02 CABLE SCHEDULE

ED-0415-CBLLIST-
1-REV00

00


ED-0415-FLDCBL-1-
REV00

00


ED-0415-JB-1-REV00

00


VOLUME C . 3
WBS NO:CE/0415-SH3/4-57-01
JUNCTION BOX DIAGRAM
CABINET Term Cab No CC CG
Terminal
Strip CabNo CC Tagname TCD
JB-1
CCA02 2DTBA1:05 CCA4101 BU 1 J B1001 BU 4MAA10CP104XQ01 +
| 2DTBA1:06 | RD 2 | RD | -
| 2DTBA1:07 | GR 3 J B1002 BU 4MAA10CP105XQ01 +
| 2DTBA1:08 | YE 4 | RD | -
| 2DTBA1:53 CCA4102 BU 5 J B1003 BU LIR10
| 2DTBA1:54 | RD 6 | RD |
| 2DTBA1:59 | GR 7 | GR |
| 2DTBA1:60 | YE 8 | YE |
| 2DTBA1:61 | GN 9 | GN |
| 2DTBA1:62 | BR 10 | BR |
| 2DTBA1:67 | WT 11 J B1006 BU 4LBS20CP102XQ01 +
| 2DTBA1:68 | BL 12 | RD | -
| 2DTBA1:69 CCA4103 BU 13 J B1007 BU 4LBS20CP103XQ01 +
| 2DTBA1:70 | RD 14 | RD | -
| 2DTBA1:75 | GR 15 J B1008 BU 4MAC01CP101XQ01 +
| 2DTBA1:76 | YE 16 | RD | -
| 2DTBA1:77 | GN 17 J B1009 BU 4MAC01CP102XQ01 +
| 2DTBA1:78 | BR 18 | RD | -
CJ J 02 DTBA2:15 CCA4135 BU 19 J B1010 BU LIR15
| DTBA2:16 | RD 20 | RD |
| DTBA2:17 | GR 21 J B1011 BU LIR17
| DTBA2:18 | YE 22 | RD |
23
24
25
26
27
28
29
30
31
32
The information in this Document is property of BHEL. It must not be used directly or indirectly in any way detrimental to the intrest of the company.
PAGE 1 OF 15
WBS NO:CE/0415-SH3/4-57-01
Terminal
JB-2
1
2
3
4
CCA02 2DTBA2:09 CCA4104 BU 5 J B2001 BU 4MAC02CP201XG01 C
| 2DTBA2:10 | RD 6 | RD | NO
| 2DTBA2:13 | GR 7 J B2002 BU 4MAC02CP202XG01 C
| 2DTBA2:14 | YE 8 | RD | NO
9
10
CJ J 03 DTBB1:20 CCA4105 BU 11 J B2003 BU 4MAC01CP201XG51 C
| DTBB1:21 | RD 12 | RD | NC
| DTBB1:22 | GR 13 | GR | NO
| DTBB1:23 | YE 14 J B2004 BU 4MAC01CP202XG51 C
| DTBB1:24 | GN 15 | RD | NC
| DTBB1:25 | BR 16 | GR | NO
| DTBB1:04 CCA4106 BU 17 J B2005 BU 4MAC01CP203XG51 C
| DTBB1:05 | RD 18 | RD | NC
| DTBB1:06 | GR 19 | GR | NO
| DTBB1:07 | YE 20 J B2006 BU 4MAC01CP204XG51 C
| DTBB1:08 | GN 21 | RD | NC
| DTBB1:09 | BR 22 | GR | NO
23
24
25
26
27
28
29
30
31
32
PAGE 2 OF 15
WBS NO:CE/0415-SH3/4-57-01
Terminal
JB-3
CCA02 2DTBA2:21 CCA4107 BU 1 J B3001 BU 4MAV85CL201XG01 C
| 2DTBA2:22 | RD 2 | RD | NO
| 2DTBA2:25 | GR 3 J B3002 BU 4MAV10CL101XG01 C
| 2DTBA2:26 | YE 4 | RD | NO
| 2DTBA2:27 | GN 5 J B3003 BU 4MAV10CL202XG01 C
| 2DTBA2:28 | BR 6 | RD | NO
| 2DTBA2:29 | WT 7 J B3004 BU 4MAV21CP201XG02 C
| 2DTBA2:30 | BL 8 | RD | NO
9
10
CJ J 03 DTBA2:81 CCA4108 BU 11 J B3005 BU 4MAV42PS201XG02 C
| DTBA2:82 | RD 12 | RD | NO
| DTBA2:83 | GR 13 | GR | NC
| DTBA2:84 | YE 14 J B3006 BU 4MAV42PS202XG02 C
| DTBA2:85 | GN 15 | RD | NO
| DTBA2:86 | BR 16 | GR | NC
| DTBA2:87 CCA4109 BU 17 J B3007 BU 4MAV42PS203XG02 C
| DTBA2:88 | RD 18 | RD | NO
| DTBA2:89 | GR 19 | GR | NC
20
CCA02 2DTBA2:37 CCA4110 BU 21 J B3008 BU 4MAV42PS205XG01 C
| 2DTBA2:38 | RD 22 | RD | NO
| 2DTBA2:39 | GR 23 J B3009 BU 4MAV66CP208XG01 C
| 2DTBA2:40 | YE 24 | RD | NO
25
26
27
28
29
30
31
32
PAGE 3 OF 15
WBS NO:CE/0415-SH3/4-57-01
Terminal
JB-04
1
2
CJ J 03 DTBA1:73 CCA4116 BU 3 J B4001 BU MAV46CP202XG52 C
| DTBA1:74 | RD 4 | RD MAV46CP202XG52 NC
| DTBA1:75 | GR 5 | GR 4MAV46CP202XG02 NO
| DTBA1:76 | YE 6 J B4002 BU 4MAV46CP203XG52 C
| DTBA1:77 | GN 7 | RD 4MAV46CP203XG52 NC
| DTBA1:78 | BR 8 | GR 4MAV46CP203XG02 NO
| DTBA1:79 CCA4117 BU 9 J B4003 BU 4MAV46CP204XG52 C
| DTBA1:80 | RD 10 | RD 4MAV46CP204XG52 NC
12
CCA02 2DTBA2:49 CCA4118 BU 13 J B4004 BU 4MAV46CP201XG02 C
| 2DTBA2:50 | RD 14 | RD 4MAV46CP201XG02 NO
CCA02 2DTBA2:57 | GR 15 J B4005 BU 4MAV46CP209XG01 C
| 2DTBA2:58 | YE 16 | RD 4MAV46CP209XG01 NO
17
18
CJ J 02 DTBC2:61 CCA4119 BU 19 J B4006 BU 4MAV46CP210XG01 C
| DTBC2:62 | RD 20 | RD 4MAV46CP210XG01 NO
| DTBC2:63 | GR 21 J B4007 BU 4MAV46CP211XG01 C
| DTBC2:64 | YE 22 | RD 4MAV46CP211XG01 NO
CJ J 03 DTBA1:82 CCA4220 BU 23 J B4008 BU 4MAV46CP206XG02 C
| DTBA1:85 | YE 26 J B4009 BU 4MAV46CP207XG02 C
| DTBA1:86 | GN 27 | RD 4MAV46CP207XG02 NC
| DTBA1:87 | BR 28 | GR 4MAV46CP207XG52 NO
| DTBA1:88 CCA4221 BU 29 J B4010 BU 4MAV46CP208XG02 C
32
PAGE 4 OF 15
WBS NO:CE/0415-SH3/4-57-01
Terminal
JB-5
CJ J 03 DTBA1:27 CCA4222 BU 1 J B5001 BU LIR11 :+
| DTBA1:28 | RD 2 | RD | :-
CJ J 03 DTBA1:29 | GR 3 | GR | :+
| DTBA1:30 | YE 4 | YE | :-
5
6
7
8
9
10
11
12
13
14
CCA02 2DTBA2:31 CCA4123 BU 15 J B5003 BU 4MAV42CP101XQ01 :+
| 2DTBA2:32 | RD 16 | RD 4MAV42CP101XQ01 :-
| 2DTBA1:87 CCA4124 BU 17 J B5004 BU 4MAV46CP101XQ01 :+
| 2DTBA1:88 | RD 18 | RD 4MAV46CP101XQ01 :-
| GR 19
| YE 20
CJ J 02 DTBA2:81 CCA4171 BU 21 J B5006 BU LIR-12 :+
| DTBA2:82 | RD 22 | RD | :-
23
24
25
26
27
28
29
30
31
32
PAGE 5 OF 15
WBS NO:CE/0415-SH3/4-57-01
Terminal
JB-6
CCA02 2DTBA1:51 CCA4125 GN 1 J B6001 GN 4LBQ60CT101XQ01
| 2DTBA1:52 | RD 2 | RD 4LBQ60CT101XQ01
| 2DTBC1:01 CCA4126 GN 3 J B6002 GN 4LAQ20CT102XQ01
| 2DTBC1:02 | RD 4 | RD 4LAQ20CT102XQ01
| 2DTBC1:05 | GN/WT 5 J B6003 GN 4LBS40CT101XQ01
| 2DTBC1:06 | RD/WT 6 | RD 4LBS40CT101XQ01
| 2DTBC1:07 CCA4127 GN 7 J B6004 GN 4LBS30CT101XQ01
| 2DTBC1:08 | RD 8 | RD 4LBS30CT101XQ01
| 2DTBC1:09 | GN/WT 9 J B6005 GN 4LBS20CT101XQ01
| 2DTBC1:10 | RD/WT 10 | RD 4LBS20CT101XQ01
11
12
13
14
CJ J 03 DTBA2:37 CCA4128 GN 15 J B6007 GN 4LBC10CT101XQ10
| DTBA2:38 | RD 16 | RD |
| DTBA2:39 | GN/WT 17 J B6008 GN 4LBA10CT101XQ10
| DTBA2:40 | RD/WT 18 | RD |
| DTBA2:41 CCA4129 GN 19 J B6009 GN 4LBC10CT102XQ10
| DTBA2:42 | RD 20 | RD |
| DTBA2:43 | GN/WT 21 J B6010 GN 4LBA10CT102XQ10
| DTBA2:44 | RD/WT 22 | RD |
| DTBA2:45 CCA4130 GN 23 J B6011 GN 4LBA10CT103XQ10
| DTBA2:46 | RD 24 | RD |
| DTBA2:51 | GN/WT 25 J B6012 GN 4LBC10CT104XQ10
| DTBA2:52 | RD/WT 26 | RD |
27
28
29
30
31
32
PAGE 6 OF 15
WBS NO:CE/0415-SH3/4-57-01
Terminal
JB-7
CCA02 2DTBB1:01 CCA4131 BU 1 J B7001 GR 4MAC01CT101XQ01 C
| 2DTBB1:02 | RD 2 | 4MAC01CT101XQ01
| 2DTBB1:03 | GR 3 | RD | -
| 2DTBB1:04 | YE 4 | BU | +
5
6
CCA02 2DTBB1:05 CCA4131 BU 7 J B7002 GR 4MAC01CT102XQ01 C
| 2DTBB1:06 | RD 8 | 4MAC01CT102XQ01
| 2DTBB1:07 | GR 9 | RD | -
| 2DTBB1:08 | YE 10 | BU | +
11
12
CJ J 03 DTBA2:65 CCA4132 BU 13 J B7003 GR 4MAC01CT103XQ01 C
| DTBA2:66 | RD 14 | |
| DTBA2:67 | GR 15 | RD | -
| DTBA2:68 | YE 16 | BU | +
17
18
CJ J 03 DTBA2:73 CCA4132 BU 19 J B7004 GR 4MAC01CT104XQ01 C
| DTBA2:74 | RD 20 | |
| DTBA2:75 | GR 21 | RD | -
| DTBA2:76 | YE 22 | BU | +
23
24
25
26
27
28
29
30
31
32
PAGE 7 OF 15
WBS NO:CE/0415-SH3/4-57-01
Terminal
JB-8
CCA02 2DTBB1:17 CCA4133 BU 1 J B8001 GR 4MAV41CT101XQ01 C
| 2DTBB1:18 | RD 2 | |
| 2DTBB1:19 | GR 3 | RD | -
| 2DTBB1:20 | YE 4 | BU | +
| 2DTBB1:21 | GN 5 J B8002 GR 4MAV41CT102XQ01 C
| 2DTBB1:22 | BR 6 | |
| 2DTBB1:23 | WT 7 | RD | -
| 2DTBB1:24 | BL 8 | BU | +
9
CCA02 2DTBB1:25 CCA4134 BU 10 J B8003 GR 4MAD15CT015XQ01 C
| 2DTBB1:26 | RD 11 | |
| 2DTBB1:27 | GR 12 | RD | -
| 2DTBB1:28 | YE 13 | BU | +
14
CCA02 2DTBB1:29 | GN 15 J B8004 GR 4MAD15CT016XQ01 C
| 2DTBB1:30 | BR 16 | |
| 2DTBB1:31 | WT 17 | RD | -
| 2DTBB1:32 | BL 18 | BU | +
19
20
21
22
23
24
25
26
27
28
29
30
31
32
PAGE 8 OF 15
WBS NO:CE/0415-SH3/4-57-01
Terminal
JB-9
CCA02 2DTBC1:15 CCA4141 GN 1 J B9001 GN 4MAC10CT071AXQ01
| 2DTBC1:16 | RD 2 | RD 4MAC10CT071AXQ01
| 2DTBC1:17 | GN/WT 3 | GN/WT 4MAC10CT071BXQ01
| 2DTBC1:18 | RD/WT 4 | RD/WT 4MAC10CT071BXQ01
| 2DTBC1:19 CCA4142 GN 5 J B9002 GN 4MAC10CT071CXQ01
| 2DTBC1:20 | RD 6 | RD 4MAC10CT071CXQ01
7
8
CCA02 2DTBC1:21 GN/WT 9 J B9003 GN 4MAC10CT072AXQ01
| 2DTBC1:22 RD/ET 10 | RD 4MAC10CT072AXQ01
| 2DTBC1:23 CCA4143 GN 11 | GN/WT 4MAC10CT072BXQ01
| 2DTBC1:24 | RD 12 | RD/WT 4MAC10CT072BXQ01
| 2DTBC1:25 | GN/WT 13 J B9004 GN 4MAC10CT072CXQ01
| 2DTBC1:26 | RD/ET 14 | RD 4MAC10CT072CXQ01
15
CCA02 2DTBC1:27 CCA4144 GN 16 J B9005 GN 4MAC10CT073AXQ01
| 2DTBC1:28 | RD 17 | RD 4MAC10CT073AXQ01
| 2DTBC1:29 | GN/WT 18 | GN/WT 4MAC10CT073BXQ01
| 2DTBC1:30 | RD/ET 19 | RD/WT 4MAC10CT073BXQ01
| 2DTBC1:31 CCA4145 GN 20 J B9006 GN 4MAC10CT073CXQ01
| 2DTBC1:32 | RD 21 | RD 4MAC10CT073CXQ01
| 22
CCA02 2DTBC1:33 | GN/WT 23 J B9007 GN 4MAC10CT074AXQ01
| 2DTBC1:34 RD/ET 24 | RD 4MAC10CT074AXQ01
| 2DTBC1:35 CCA4146 GN 25 | GN/WT 4MAC10CT074BXQ01
| 2DTBC1:36 | RD 26 | RD/WT 4MAC10CT074BXQ01
| 2DTBC1:37 | GN/WT 27 J B9008 GN 4MAC10CT074CXQ01
| 2DTBC1:38 | RD/ET 28 | RD 4MAC10CT074CXQ01
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PAGE 9 OF 15
WBS NO:CE/0415-SH3/4-57-01
Terminal
JB-10
CCA02 2DTBC1:39 CCA4147 GN 1 J BA001 GN 4MAD11CT021XQ01
| 2DTBC1:40 | RD 2 | RD 4MAD11CT021XQ01
| 2DTBC1:41 | GN/WT 3 J BA002 GN/WT 4MAD11CT022XQ01
| 2DTBC1:42 | RD/ET 4 | RD/ET 4MAD11CT022XQ01
| 2DTBC1:43 CCA4148 GN 5 J BA003 GN 4MAD11CT023XQ01
| 2DTBC1:44 RD 6 | RD 4MAD11CT023XQ01
| 2DTBC1:45 GN/WT 7 J BA004 GN/WT 4MAD11CT024XQ01
| 2DTBC1:46 RD/ET 8 | RD/ET 4MAD11CT024XQ01
9
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CCA02 2DTBC1:47 CCA4149 GN 11 J BA005 GN 4MAD12CT011XQ01
| 2DTBC1:48 | RD 12 | RD 4MAD12CT011XQ01
| 2DTBC1:49 | GN/WT 13 J BA006 GN/WT 4MAD12CT012XQ01
| 2DTBC1:50 | RD/ET 14 | RD/ET 4MAD12CT012XQ01
| 2DTBC1:51 CCA4150 GN 15 J BA007 GN 4MAD12CT013XQ01
| 2DTBC1:52 RD 16 | RD 4MAD12CT013XQ01
| 2DTBC1:53 GN/WT 17 J BA008 GN/WT 4MAD12CT014XQ01
| 2DTBC1:54 RD/ET 18 | RD/ET 4MAD12CT014XQ01
19
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PAGE 10 OF 15
WBS NO:CE/0415-SH3/4-57-01
Terminal
JB-11
CCA02 2DTBC1:55 CCA4151 GN 1 J BB001 GN 4MAD12CT031XQ01
| 2DTBC1:56 | RD 2 | RD |
| 2DTBC2:01 CCA4152 GN 3 J BB002 GN 4MAD13CT013XQ01
| 2DTBC2:02 | RD 4 | RD |
| 2DTBC2:03 | GN/WT 5 J BB003 GN/WT 4MAD13CT014XQ01
| 2DTBC2:04 | RD/ET 6 | RD/WT |
| 2DTBC2:06 | RD 8 | RD |
| 2DTBC2:08 | RD/ET 10 | RD/WT |
| 2DTBC2:10 | RD 12 | RD |
| 2DTBC2:12 | RD/ET 14 | RD/WT |
| 2DTBC2:13 CCA4155 GN 15 J BB008 GN 4MAA50CT011AXQ01
| 2DTBC2:14 | RD 16 | RD |
| 2DTBC2:15 | GN/WT 17 | GN/WT 4MAA50CT011BXQ01
| 2DTBC2:16 | RD/ET 18 | RD/WT |
| 2DTBC2:17 CCA4156 GN 19 J BB009 GN 4MAA50CT012AXQ01
| 2DTBC2:18 | RD 20 | RD |
| 2DTBC2:20 | RD/ET 22 | RD/WT |
| 2DTBC2:23 CCA4157 GN/WT 23 J BB010 GN 4MAA50CT013AXQ01
| 2DTBC2:24 | RD/ET 24 | RD |
| 2DTBC2:21 | GN 25 | GN/WT 4MAA50CT013BXQ01
| 2DTBC2:22 | RD 26 | RD/WT |
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PAGE 11 OF 15
WBS NO:CE/0415-SH3/4-57-01
Terminal
JB-12
CCA02 2DTBC2:25 CCA4158 GN 1 J BC001 GN 4MAA50CT051AXQ01
| 2DTBC2:26 | RD 2 | RD 4MAA50CT051AXQ01
| 2DTBC2:28 | RD/ET 4 | RD/WT 4MAA50CT051BXQ01
| 2DTBC2:29 CCA4159 GN 5 J BC002 GN 4MAA50CT052AXQ01
| 2DTBC2:30 | RD 6 | RD 4MAA50CT052AXQ01
| 2DTBC2:32 | RD/ET 8 | RD/WT 4MAA50CT052BXQ01
| 2DTBC2:33 CCA4160 GN 9 J BC003 GN 4MAB50CT006AXQ01
| 2DTBC2:34 | RD 10 | RD 4MAB50CT006AXQ01
| 2DTBC2:35 | GN/WT 11 | GN/WT 4MAB50CT006BXQ01
| 2DTBC2:36 | RD/ET 12 | RD/WT 4MAB50CT006BXQ01
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PAGE 12 OF 15
WBS NO:CE/0415-SH3/4-57-01
Terminal
JB-13
CJ J 03 DTBC1:01 CCA4208 BU 1 J BD001 BU LCC10CL202XG51 C
| DTBC1:02 | RD 2 | RD | NC
| DTBC1:03 | GR 3 J BD002 BU LCC10CL204XG51 C
| DTBC1:04 | YE 4 | RD | NC
| DTBC1:05 CCA4164 BU 5 J BD003 BU LCC10CL202XG01 C
| DTBC1:06 | RD 6 | RD | NC
| DTBC1:07 | GR 7 J BD004 BU LCC10CL204XG01 C
| DTBC1:08 | YE 8 | RD | NC
| DTBC1:09 | GN 9 J BD005 BU LCC20CL201XG51 C
| DTBC1:10 | BR 10 | RD | NC
| DTBC1:11 | WT 11 J BD006 BU LCC20CL203XG51 C
| DTBC1:12 | BL 12 | RD | NC
13
14
CJ J 02 DTBC2:51 CCA4207 BU 15 J BD007 BU ZSH_381XG01 C
| DTBC2:52 | RD 16 | RD NO
| DTBC2:53 | GR 17 J BD008 BU ZSH_383_XG01 C
| DTBC2:54 | YE 18 | RD NO
| DTBC2:55 | GN 19 J BD009 BU ZSL_380-_XG01 C
| DTBC2:56 | BR 20 | RD NO
| DTBC2:57 | WT 21 J BD010 BU ZSL_382_XG01 C
| DTBC2:58 | BL 22 | RD NO
23
CJ J 03 DTBC1:13 CCA4165 BU 24 J BD011 BU LCC20CL202XG01 C
DTBC1:14 | RD 25 | RD | NO
DTBC1:15 | GR 26 J BD012 BU LCC20CL203XG01 C
DTBC1:16 | YE 27 | RD | NO
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PAGE 13 OF 15
WBS NO:CE/0415-SH3/4-57-01
Terminal
JB-14
CJ J 03 DTBA1:01 CCA4166 BU 1 J BE011 BU MYA01CS014(SPEED) +
DTBA1:02 | RD 2 | RD | S
DTBA1:03 | GR 3 | GR | O
DTBA1:04 | YE 4 | SH | SH
DTBA1:05 CCA4167 BU 5 J BE012 BU MYA01CS015(SPEED) +
DTBA1:06 | RD 6 | RD | S
DTBA1:07 | GR 7 | GR | O
DTBA1:08 | YE 8 | SH | SH
DTBA1:09 | GN 9 J BE013 BU MYA01CS016(SPEED) +
DTBA1:10 | BR 10 | RD | S
DTBA1:11 | WT 11 | GR | O
DTBA1:12 | BL 12 | SH | SH
CJ J 02 DTBA1:51 CCA4168 BU 13 J BE014 BU MAY01CS011(SPEED) +
DTBA1:52 | RD 14 | RD | S
DTBA1:53 | GR 15 | GR | O
DTBA1:54 | YE 16 | SH | SH
DTBA1:56 CCA4169 BU 17 J BE015 BU MAY01CS012(SPEED) +
DTBA1:57 | RD 18 | RD | S
DTBA1:58 | GR 19 | GR | O
DTBA1:59 | YE 20 | SH | SH
DTBA1:61 CCA4170 BU 21 J BE016 BU MAY01CS013(SPEED) +
DTBA1:62 | RD 22 | RD | S
DTBA1:63 | GR 23 | GR | O
DTBA1:64 | YE 24 | SH | SH
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PAGE 14 OF 15
WBS NO:CE/0415-SH3/4-57-01
Terminal
JB-15
CJ J 02 DTBB1:21 CCA4185 BU 1 J BF001 BU I/H CONV1
| DTBB1:22 | RD 2 | RD |
3
4
| DTBB1:26 | RD 6 | RD |
7
8
DTBB1:62 | RD 10 | RD |
11
12
CJ J 02 DTBB1:65 CCA4190 BU 13 J BF004 BU I/H CONV-4
DTBB1:66 | RD 14 | RD |
15
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24 |
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PAGE 15 OF 15
(2X120 MW)
TG PACKAGE C&I
______________________________________________________________

INDEX SHEET


01 OGA 36590000704

02 CABLE SCHEDULE

ED-0415-CBLLIST-
1-REV00

00


ED-0415-FLDCBL-1-
REV00

00


ED-0415-JB-1-REV00

00


VOLUME C . 3
TITLE : OPERATING INSTRUCTIONS
PRODUCT : maxDNA BASED DCS
ENGG/GEN/001
REV. NO. 02
A4 - 10 PAGE 01 OF 06
APPROVED BY :
Revision 01 07/05/2005
Sd/-
Revision 02 20/07/2005 G.Ganapathiraman
sd/-
G.S Rotti ENGG 10/03/2005
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No. BY BY
00 10/03/2005 FIRST ISSUE -- GSR GGR
01 07/04/2005 Clauses marked (R1) MA feedback GSR GGR
changed
02 20/07/2005 Clauses marked (R2) changed Operation with GSR GGR
Version 3.4
ENGG/GEN /001
OPERATING INSTRUCTIONS
REV. NO. 02
A4 - 12 PAGE 02 OF 06
APPROVED BY :
Revision 01 07/05/2005
Sd/-
Revision 02 20/07/2005
G Ganapathiraman
Sd/-
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A. GENERAL
1. Handle the Electronic Modules only after wearing the anti static wrist
band provided in each panel for this purpose.
2. Carry the modules only in anti static bag.
B. DPU
1. Do not attempt full DPU down load to an active in a running plant (R1)
2. It is recommended that logic change in the DPU configuration should
be carried out in Tools and incremental down loaded into the DPU.
However tuning constants can be changed on line. For incremental
down load disable backup, down load into secondary, takeover and
enable backup.
3. On line changes using graphic configurator in the Closed Loop logics
should be made only after putting the loop to manual.
4. Do not make changes to time setting (Critical/High/Normal) in DPMS,
using point Browser.
5. Do not edit text fields (like short description, Desc,) on line including
any HID and references.
6. Do not change programs of MFT and Turbine protection DPUs even in
off line without permission of engineering agencies.
7. Make it a practice to view DPU4e status picture and Network Status
picture regularly. It will help identify any problems in DPU and Network.
8. The alarms provided for the DPU status should be brought to the notice
of the concerned immediately. Health Log should be running on any
station running event collector. (R1)
9. Any DPU which goes into Fatal condition should be soft reset.
10. All DPUs except those in MFT panels are redundant pairs. Ensure that
Backup is enabled for all redundant DPUs.
11. Maintain record if a DPU has to be operated in Stand alone mode or
backup enabled without the partner.
12. Ensure that the mode switch of all the DPUs is set to F.
13. Ensure that the mode of the DPUs switch is not in position B. This will
erase the program in case of power failure and restoration.
ENGG/GEN/001
REV. NO. 02
A4 - 11 PAGE 03 OF 06
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14. Ensure that the key switch is in proper position as per the following
table.
15. Always keep the DPU4e in LOCK mode.
16. Remove the keys from MFT and Turbine Protection DPU after keeping it
in lock mode.
17. Following procedure should be adopted for starting the DPUs after
power loss and resumption (for paired and stand alone DPUs)
a. Turn the Key switches of both the DPUs to OFF LINE position.
(Fully counter clockwise)
b. Switch on the power to the panel.
c. After DPU boots up, check and ensure that the configuration
(program) is ok. (by checking the SvcCount)
d. As per process requirements check then change/set the outputs.
e. Then turn the active DPU key switch to RUN position.
f. Take the loops to AUTO if required as per process requirement.
g. Then turn the key switch of inactive DPU to RUN position.
h. Check as per process requirement and then put key switch of both
the DPUs in LOCKED mode.
18. Always check for freeze outputs after DPU download. Change /set the
outputs as per process requirement. Then un-freeze the outputs.
19. Have a routine check of the DPU battery health status. The health
indication is available on the front plate of DPU and on the OWS DPU
status picture.
20. Do not use a DPU with unhealthy battery. This can lead to program loss
in case of power failure.
21. Do not keep DPU in On line mode after restoring from power loss.
ENGG/GEN/001
REV. NO. 02
A4 - 11 PAGE 04 OF 06
Run Normal execution of control logic; DPU
accepts database changes.
Lock Normal execution of control logic ( DPU
will not accept database changes in this
mode).
Off-line Will scan inputs but not generate any
outputs. (In the future it also will accept
database changes in this mode).
Between the
Valid Positions
After short time delay will place the DPU
in the Offline mode. If the reset button is
pressed in this mode a hard reset will
be generated to the DPU. This will cause
the DPU to reset without saving the
current database.
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22. When operating with V3.4, whenever a DPU goes to fatal, the cause for
going to fatal is written in the attribute DPU AlmReason in
\system\backup. This has to be noted and corrective action taken before
resetting the DPU. (R2)
23. When operating with V3.4, when hashes appear on picture, close the
picture. Do not open the picture till a good picture is closed in that
workstation. (R2)
24. When operating with 3.4, commands can be given from a picture that has
hashes. However the status of feedback is not updated. (R2)
C. HMI
1. Check with anti virus software any CD/USB drive before using in the
system.
2. Unless absolutely essential do not install anti virus software in the OWS.
3. Operators may be advised not to invoke Explorer program in any of the
OWS.
4. None of the MS office programs should be installed in the maxSTATIONS.
5. All CD ROM drives of maxSTATIONS should be disabled.
6. Close all the Pop ups as soon as the intended operation is completed.
7. Call only Six Pop ups per picture at a time.
8. Do not call more than 3 instances of the same picture.
9. Do not repeatedly call the same picture.
10. Wait till a picture is completely displayed before closing it or before
calling a new picture.
11. Change password for security 9 on all workstations regularly. It is
important that security 9 be the same.
(R1)
12. Keep the operating security at low level to avoid accidental reset, reload
and manual changeover by operator.
13. Do not run more than one instance of maxVUE/point browser in OWS.
14. Ensure that Event collector program is run only in two maxSTATIONS.
ENGG/GEN/001
REV. NO. 02
A4 - 11 PAGE 05 OF 06
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15. Ensure that Alarm list server is run only in two maxSTATIONS.
16. Dongle of Engineering station should not be used in any other OWS.
17. Make it a practice to acknowledge regularly all the system and process
alarms and take appropriate action on system alarms.
18. Take backup of the last compacted Event file created every day. (R1)
19. Take a one time backup of the following:
a. customs\config and customs\display from engineering stations
b. customs\sbp, customs\database from all OWS
c. customs\history from historian, customs\links for maxLINKS and
customs\opc from OPC station
d. customs\reports from report server (from historian where report
server is running).
e. Mxsstorageroom\configurations from each maxSTORIAN station
(R1)
20. Ensure that all the printers (especially SOE and system Events printers)
are on line.
21. Set up event logger in only two stations, if required. Events should be
viewed using Event summary display in maxVUE under system menu.
(R1)
22. Use default login 0 at stations remote to the control room to restrict any
casual user. Use operator login 3 in control room. (R1)
23. The passwords for different security levels 1 to 9 must be the same on
every station in the control network. (R1)
24. The administrator and engineer password need not be the same in all the
stations. (R1)
D. HARDWARE
1. Failed module must be replaced immediately. In particular, failed
redundant I/O module should be immediately be replaced. A failed
redundant module will not allow the DPU to become active.
2. While replacing module ensure that the jumper setting is set as per
requirement and fuse is of correct rating.
3. For replacing a failed DPU refer DPU4e Hardware guide.
ENGG/GEN/001
REV. NO. 02
A4 - 11 PAGE 06 OF 06
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IPS108-2
January 1997
MTL ICC200 SERIES
* Galvanic isolation
between input and output
* Wide range of
applications
* Optional load-trimming
facilities
* Eliminates earthing
problems
* Loop-powered
* T- or G-section DIN-rail
mounting
SPECIFICATION
Number of channels
One
Input signal
4 to 20mA
Output signal
4 to 20mA
Isolation between input and output
1500V dc/ac
Maximum input voltage when
output open circuit or >700
24V typical
Voltage drop across isolator (V
in
)
<4.5V (4.9 for T3 option) including test
resistors plus voltage drop across the
load
Load (R
L
) range for specified per-
formance
100 to 275 for T1,T2
100 to 600 for T3
Transfer accuracy at 25
C (including
non-linearity and hysteresis)
Better than 20A
ICC241
current to current
loop-powered
isolator
The ICC241 is a loop-powered isolator with a number of possible applications. Examples
include isolating and passing on a 4 to 20mA signal from a controller to drive an I/P converter
and isolating the signal from a transmitter. In applications where two outputs are needed from
a single input, two ICC241 units can be used in series. Galvanic isolation between input and
output signals simplifies interface wiring by eliminating possible earthing and ground loop
problems. An optional trimming potentiometer provides facilities for optimising accuracy for
load changes. Simple checking facilities for incoming and outgoing signals are provided by
10 resistors at both sets of terminals. The maximum load voltage drop across the input
terminals is <4.5V (4.9 for T3 option) plus the load voltage if this drop is unacceptable for the
input loop, use an ICC211 unit in place of an ICC241.
Temperature drift
<0.01% of span/ C
Common mode rejection ratio
150dB typical
Ambient temperature limits
-20C to +55 C (operating)
-40C to +80 C (storage)
Humidity
5 to 95% RH, non-condensing
Terminals
Accommodate 2.5mm
2
conductors
Casing
25mm width polyamide casing
Mounting
Directly onto T- or G-section DIN-rail to
DIN46277
Circuit diagram
Response time
To reach 90% of span: 40ms
To reach 99.9% of span: 100ms
ICC241
Load
trim
10
Load
Controller
10
4 to 20mA 4 to 20mA
4 to
20mA
+
4 to 20mA
I
P
4
5
6
1
2
3
TO ORDER:
ICC241-T1 Current to current loop-powered isolator maximum
275 load (without load-trim potentiometer)
275 load (with load-trim potentiometer)
600 load (with load-trim potentiometer)
Dimensions and mounting (in mm)
MTL Instruments Pvt Ltd
No 3 Old Mahabalipuram Road, Sholinganallur, Chennai 600119
Tel: 91 44 2450 1552 , 91 44 2450 2477 Fax: 91 44 2450 1657
Email:info@mtlindia.com
A member of The MTL Instruments Group plc
25
12 = =
Insert screwdriver to
release box
T-section rail
(DIN 46277)
G-section rail
(DIN 46277)
79
Terminals
4, 5, 6
Terminals
1, 2, 3
Camille Bauer 1
SINEAX P 200
Transducer for active power
Application
The transducer SINEAX P 200 (Fig. 1) converts to active
power of a single-phase AC or three-phase system with
balanced or unbalanced loads. The output signal is
proportional to the measured value of the active power and is
either a load-independent DC current.
Input and output are electrically isolated from each other. The
output is ungrounded, short and open-circuit proof and may be
operated for any length of time in the open and shorted states.
The output signal is limited to approx. 1.3 IAN.
The unit is designed to withstand impulse voltages to IEC and
ANSI/IEEE regulations.
Features / Benefits
Measuring inputs: Sine or distorted wave-forms of
nominal input currents and nominal input voltages
Meas. Variable Nominal input
current
Nominal input
voltage
Active power 0.01 to 10 A 10660 V
Measuring output: DC current signal (load-independent)
or DC voltage signal
Measuring principle: TDM system
3 wattmeter method
Narrow housing, 70 mm / Saves space and therefore
costs
Snaps onto a DIN rail
Fulfils the prescribed requirements for CE conformity
Screw terminals suitable for multistrand or solid wires /
Easy wiring without problems
Technical data
General
Measured quantity: Active power
Measuring principle: Time-Division-Multiplication (pulse
duration modulation) all-electronic,
input and output isolated
Admissible measuring
range end values
(calibration factor c) 0.3 1.6
Measuring input E
Nominal frequency fN: 45 60 Hz
Nominal input voltage UN: 100/v 3, 110/v 3, 100, 110, 200,
230, 400 or 500 V
Nominal input current IN: 1, 2 or 5 A
Own consumption: < 0.1 VA per current circuit
UN 1 mA per voltage circuit
Sensitivity: < 0.05% of range end value
Fig. 1. SINEAX P200
Measuring output A
Output signals: load-independent DC current IA
Standard ranges of IA: 0 to 1 / 0 to 5 / 0 to 10/0 to 20/
4 to 20 mA
1 to 0 to 1 / 2.5 to 0 to 2.5 /
5 to 0 to 5/ 10 to 0 to 10 /
20 to 0 to 20 mA
Burden voltage: 12 V
External resistance: max. 600 O
Response time: , 1, 2 or 4 x 1 / cycle time
Camille Bauer 2
Accuracy (according to DIN/IEC 688-1)
Reference value: Output span
Basic accuracy: Class 0.5
Reference conditions
Ambient temperature: 23 C, 5 K
Input current: 0 to 120% IN c
Input voltage: 0 to 120% UN
Power factor cos? : 0 to 1 to 0
Frequency: fN 10%
Distortion factor: < 10%
Power supply: UHN 10% (AC)
UHN 15 / + 33% (DC)
External resistance: 0 to Rext max.
Power supply
AC voltage: 22 130 V DC
Power consumption: approx. 4 W
Environmental conditions
Climatic rating: Climate class 3Z acc. to
VDI/VDE 3540
Operating temperature: 25 to + 55 C
Storage temperature range: 40 to + 70 C
Relative humidity: annual mean 20 : = 75%
Parameter Modification
3 parameters of P200 can be modified using a terminal
program. The following screen shots showing
HYPERTRERMINA from Microsoft Windows.
The following settings must be made:
- Connect Using: COMx
- Bits per second:9600
- Data bits: 8
- Parity: None
- Stop Bits: 1
- Flow Control: None
The following parameter can be modified:
TST: allows to generate an output signal for test purposes
with 100%, 50% and 0% of the output signal
AVR: allows to modify the averaging , 1 2 or 4 line
frequency cycles (response time)
CFAC: calibration factor (can be set between 0.3 1 1.6)
CHAR:defines the output characteristic UNIPOLAR,
LIVEZERO or BIPOLAR
All other parameters are only in service mode available.
For manipulating the parameters with the terminal program the
following keys must be used:
Cursor move: <L> for move left
<R> for move right
Increase
of parameter: <+> increase by 1
<P> increase by 10
Decrease
of parameter: <-> increase by 1
<M> increase by 10
Save of
Parameters: ESC + <!> ESC + <!> (twice !!!)
Parameter
Recovery: ESC + <?>
Camille Bauer 3
Camille Bauer 4
BHEL - EDN

MODULE DESCRIPTION : ANALOG VOTING MODULE
TYPE NO. : 69229S901A
ORDERING INFORMATION : ED69229S901A
MODULE FAMILY : PROMAX

DOCUMENT REFERANCE NO.: OM 69229S901A/REV.:
00
MODULE DATA SHEET
BHARAT HEAVY ELECTRICALS LIMITED
ELECTRONICS DIVISION
BANGALORE 560026
1 OUT OF 3 ANALOG VOTING MODULE 69229S901A
BHEL/EDN/SAE Page 2 of 8 OM69229S901A/REV00
Introduction:
This module is used in Turbine Control System for 1 out of 3 analog signal
selection and monitoring in triple redundancy circuits. This module can be inserted
into any MAX Control rack.
Features:
! Current to voltage converter (4-20mA to 0 -10V)
! M - out- of - 3 voting logic
! Voltage to Current Converter (0 to 10V to 4-20mA)
! Alarm annunciation
Module without cover
1 LED Indication
GREEN LED at the bottom of the module front plate, indicates module healthy condition.
Nearby RED LED indicates module faulty condition. Channel fault condition indicated by
other RED LED's.
2 Bus Address
The module receives +24V (Field Power supply) from the Bus, other inputs and outputs are
hard
Wired. There is no bus communication.
3 Surge Withstand
All field inputs and outputs are provided with surge protection.
4 Module Function
Module function has been divided into 5 parts.
Power supply
Current to Voltage converter
M-out- of- 3 voting logic
Alarm annunciation concept of the module
Voltage to Current converter
4.1 Power supply
24V dc Field Power Supply : From the rack back plane pins P1A-18 & P1A-19
Ground (GND) : From the rack back plane pins P1A-21 & P1A-22
Power Supply Protection : Re-settable fuse protection, which automatically
Resumes normal operation of the circuit, when the
fault is removed.
DC-DC Converter : DC-DC converter & voltage regulators are used to get
different power supply voltages for the internal circuits.
4.2 Current to Voltage converter:
This module contains three channels of current to voltage converter, which receives
4 - 20 mA current signals and gives corresponding voltage output 0 to 10 V.
4.3 M-out- of- 3 voting logic :
During normal operation median value out of three input voltage signals is selected for
the current conversion and transmitted to the output through relay contact.
Normal Operation will continue as long as there is no fault condition. Other two
(Lowest & Highest) input signals not exceeding the adjusted tolerance relative to the
median input value.
Tolerance range (5% to 22%, i.e. 0.5Vdc to 2.2Vdc) is set using the pot P10 and the
voltage is measured at jack A4.
Three modes of operation under any fault condition (out of range) is described below
depends on the jumper (S4) position.
Sl.N
o.
Connector S4 Functional detail
1 Pin 1, 2 &3 : Open The Median Value input signal is transmitted to the
output even if fault occurs.
2 Pin 1& 2 : Short The Minimum Value of the 2 unperturbed input signals
is transmitted to the output.
In the event of a further (2
nd
) fault the MIN configuration
formed as a result of the 1st fault is maintained.
3 Pin 2 & 3 : Short The Maximum Value of the 2 unperturbed input signals
is transmitted to the output.
In the event of a further fault (2nd) the MAX
configuration formed as a result of the 1st fault is
maintained.
On elimination of the fault(s) the module automatically returns to its normal operation.
However the fault alarms must be cancelled by pressing reset switch SW1.
4.4 Voltage to current converter:
The output voltage signal is converted to 4 to 20mA current signal and this is made available
at connector pins P3A-7 & P3A-8. This signal can also be measured at Jack A5 & B5.
4.5 Alarm Annunciation Concept
Sl No. LED Ref. LED Status Relay Contact Status
1 LED L1
(Green)
ON : Healthy Condition
Off : When fault
occurs
2 LED L2
(Red)
ON : When fault occurs
Off : Healthy Condition
Fault status (SME Signal) is made
available at K1 Relay contact (NO)
at P2A-11 & 12
Open : Healthy Condition
Closed : Fault exists
3 Channel-1
Fault
LED L3 (Red)
Fault status is made available at K2
Relay contact (NO) at P2A-13 & 15
4 Channel-2
Fault
LED L4 (Red)
Fault status is available at K3
5 Channel-3
Fault
LED L5 (Red)
Fault status is available at K4
Note: The selective alarm affords unequivocal identification of the fault only when one
alarm is present. When the Min or Max configurations are employed and two alarms are
present, it is not possible to draw conclusions as to which input signals are defective.
5 Specification
5.1 Electrical Specification
Parameters Values
Power Supply
Operating Voltage
At Pin Nos. P1A-18, P1A-19
+ 24V (Nominal)
Range (+ 20V to + 28V)
Zero reference voltage
At Pin Nos. P1A-20, P1A-21
0V
Current consumption at US = 20V 400mA (with load)
Power Dissipation Max. 2.3W
M Out of 3 Voting Logic
Analog Inputs
Current input at P3A-1 & P3A-2 4 - 20 mA for Channel 1
Analog input selection Connector S4 Configuration
Median Value of 3 inputs Unconnected
Minimum Value of 3 inputs Pin 1 & 2 Connected
Maximum Value of 3 inputs Pin 2 & 3 Connected
Analog Outputs
Rated Output voltage at P3A-9 10V ( Linear transfer range 11V for RL = 10K)
Permissible Capacitive Load 10 nF
Short-circuit-proof relative to GND Continuous
V / I converter Output
Output Current at P3A-7 & P3A-8 4 - 20mA
Max. load resistance 500 R
Setting Function
Channel voltage tolerance can be set
at Jack A4
0.2 V to 2.2 V ( Adj. Pot P10 )
Accuracy
Zero point deviation at 25 C amb. 30mV
Temp. coeff. between 0 C & 70 C 0.3 mV/K
Transfer error at 25 C amb. 0.4 %
Binary Inputs
At Pin P3A-10 High (+24V ) for canceling channel fault alarm
At Pin P3A-11 High (+24V) for detecting SME signal.
At Pin P3A-15 High (+24V) for detecting channel fault alarm
Input resistance 39 K 10 %
Current consumption at 30 V 8 mA
Binary Outputs
At connector Pin P3A-11 High (+24V) for module fault
At connector Pin P3A-13 High (+24V) for Channel 1 fault
Binary voltage level Logic 1 - 20 to 28V
Logic 0 - 1.5V
5.2 Mechanical Specification
Parameters Values
Module size 254 X 298.5 X 47 mm
Edge connector EB83-L22SGFW (22 Pin Connector)
Weight 750 gm.
5.3 Environmental Specification
Parameters Values
Operating temp. range 0 to 70 C
Storage temp. range -10 to 85 C
Humidity DIN 40040 (FEB 1973 Edition b ) Code letter E
Vibration as per IEC 68-2-6 FC 0.5g with sinusoidal excitation in X, Y, Z-axis
with 15 to 150 Hz. for 15 minutes.
6 Pin Configuration for Edge Connector
Pin No. Functional Description Value
P3A-18, P3A-19 Power supply (Us) +24 Vdc
P3A-20, P3A-21 GND 0V
P3A-1 & P3A-2 Current input for channel 1 4-20 mA
P3A-7 & P3A-8 M-out of 3 Current output 4-20 mA
P3A-9 M-out of 3 voltage output 0 to +10 Vdc
P3A-10 Input for canceling channel fault
alarm
+24V dc
P3A-11 (+ve) & P3A-12 SME ( Relay output for module fault ) +24V dc
P3A-13 & P3A-15 (+ve) Relay output for channel 1 fault +24V dc
P2-14 & P3A-15 (+ve) Relay output for channel 2 fault +24V dc
P3A-16 & P3A-15 (+ve) Relay output for channel 3 fault +24V dc
JACK A6/B6 GND reference
7 Front Plate component detail
Component Functional Description
Green LED L1 Module Healthy
Red LED L2 Module Fault
Red LED L3 Channel 1 Fault
Jack A1/B1 For channel 1 current measurement
Jack A4 Channel voltage difference measurement
Jack B4 M-out of 3 voltage measurement
Jack A5/B5 M-out of 3 Current output measurement
Jack A6/B6 GND reference
Switch SW1 Cancel fault alarm
Pot P10 Setting element for Channel voltage difference

MODULE DATA SHEET

.

REF: ED69229S902A OM 69229S902A-REV00

ELECTRONICS DIVISION, BANGALORE 560026
ONE OF THREE INPUT
RELAY SELECTION MODULE
69229S902A ( PROMAX )
ONE OF THREE INPUT RELAY SELECTION MODLUE (ARY) 69229S902A
BHEL/EDN/SAE Page 1 of 10 OM6922S902A - REV 00

APPLICATION : One of three Relay selection module is used to select one out
of three analog inputs. This module belongs to PROMAX family and used in
Turbine controls in triple redundancy mode.
Features
This module consists of following functional blocks.
Analog multiplexer
Current to voltage converter
Under current monitor
Thermal and Magnetic Current trip
Voltage to current converter
Loop break detector
CURRENT TO VOLTAGE CONVERSION
Three channel Current to voltage converters converts the differential 4-20mA
current signal available at the input pins IP-1 ( P2A-5 w.r.t P2A-6 ), IP-2 ( P3A-
7 w.r.t. P3A-8 ), IP-3 ( P3A-9 w.r.t. P3A-12 ) into 0-10V voltage signals.
These voltage signals are applied to Analog multiplexer stage.
Input current can be measured at front plate jacks IN-1, IN-2 IN-3.

3 TO 1 ANALOG MULTIPLEXER :
It has
Two relay control address inputs,
Three analog current signal inputs,
One analog current signal output
Any one of these three input signal is selected to the output through the relay
contacts depending on two address inputs.
ADDRESS INPUTS
ADR1 (K1)
P3A-13
ADR2 (K2)
P3A-14
CURRENT OUTPUT
pin P3A_15
(Selected from input)
0 0 Iin-3 (pin- P3A-9, P3A-12)
0 1 Iin-1 (pin- P3A-5, P3A-6)
1 0 Iin-2 (pin- P3A-7, P3A-8)
1 1 Iin-1 (pin- P3A-5, P3A-6)

The status of the relay inputs are indicated by two yellow LED's K1 and K2.
LED K1 will be ON when input at P3A-13 is high.
LED K2 will be ON when input at P3A-14 is high.
These LED's indicate which one of the three input signal has been selected to
the output.
VOLTAGE TO CURRENT CONVERSION:
The selected voltage input is again converted to 0 to 20 mA current output.
Output current can be measured at front plate jacks I-OUT.
All field inputs and outputs are protected for surges .

OUTPUT LOOP BREAK :
The output signal current is sensed by the series diode D10. Whenever the
output signal current falls due to loop break, it
generates loop break fault signal and the CURRENT_ LOW LED on the front
plate to glow.

THERMAL & MAGNETIC TRIP:
Whenever the line current exceeds 2A, the circuit breaker CB-1 in series with
the line, thermally trips with a delay.
Whenever the line current exceeds 8A, it instantaneously trips magnetically.
It is also indicated by a under current and module fault signal.
Allow the CB-1 to cool after every trip and can be reseted by pressing black
RESET knob.
MANUAL EMERGENCY TRIP:
Whenever the trip power supply is to turned off only in case of emergency,
the EMERGENCY TRIP knob of CB-1 can be pressed.
It will trips off the circuit breaker and cuts off the trip power supply.
Module FAULT and CURRENT LOW LED's turns ON
UNDER CURRENT MONITOR:
The trip power line current is sensed by the series resistor R41. Whenever the
line current falls below a set value (180 mA), it generates the under current
fault signal and the CURRENT_ LOW red LED on the front plate to glow.
MODULE ERROR SME :
Module electronic fault SME will be generated When either trip power under
current fault or loop break fault is generated.
In obscene of SME fault,
Green LED on front plate glows indicating module OK (healthy) status.
Ohmic OPEN is observed between P3A-10 (+) and P3A-11 (-).
During the SME fault,
Red LED on front plate glows indicating module FAULT status.
Ohmic SHORT is observed between P3A-10 and P3A-11.

POWER SUPPLY:
The module gets only Field power supply (PF) available from the back plane
pins P1A-18 & P1A-19 (+24V) w.r.t. P1A-21 & P1A-22 (GND GF).
This power supply is protected by re-settable fuse on the PCB , which do not
require changing after a fault occurs . When the fault is removed and the
fuse cools down, normal operation resumes.
A low pass filter filters the ripples. DC-DC converter blocks, voltage
regulators rare used to derive regulated -24V, +15V, -15V, +5V voltages
required for the internal circuits.
BUS ADDRESS :
The module receives only +24V (Field Power supply PF ) from the Bus ,other
inputs and outputs are hard wired through the front I/O connector.
There is no direct bus communication .
ELECTRICAL SPECIFICATIONS :
POWER SUPPLY:
Power supply - Field (PF) : + 24V (Nominal )
Range : + 20 to + 28 V ( P1A-18 & P1A-19)
Ground - field (GF) : 0V Pin ( P1A-21 & P1A-22)
No load current consumption : 120 mA typ, 150 mA max.
Power dissipation : 3W (no load)
Fuse F1 : Auto re-settable 1.1 A Fuse. (on PCB)
INPUTS:
Analog current inputs:
Rated input current : +4 to +20 mA DC.
Input impedance : 380 ohms.
Relay address input level:
Address input MIN TYP MAX RELAY (K1,K2)
Logic 0 0.0V 3.0V 4.5V De-energized
Logic 1 13.5V 24.0V 28.0V Energized
OUTPUTS:
Analog Current signal output: 4 to 20 mA, < 500 ohms load. P3A15,P3A16
Conversion accuracy : 0.05%
INPUT OUTPUT LINEARITY:
Iin Iout
4.000 mA .002 4.00mA 30 mA
8.000 mA .002 8.00 mA 40 mA
12.000 mA .002 12.00 mA 40 mA
16.000mA .002 16.00 mA 50 mA
20.000 mA .002 20.00 Ma 50 mA
Trip power supply : P3A-3 (+) & P3A-4 (0V)
18V min, 24V typ, 28V max DC.
2A max. (below 180 mA it trips)
THERMAL & MAGNETIC TRIP:
Trip power supply current I-24 Max time taken to trip
3 A 0.1 A 4 min
5 A 0.2 A 2 min
10 A 0.2 A 20 sec
Outputs shorted 5 sec
DEVICE SCREENING:
The component side of the PCB is covered by a removable Screening cover
in order to provide protection against electrical disturbances that transmit
from one module to another. This plate is electrically connected with front
plate.
MECHANICAL SPECIFICATIONS :
Width of the module : 42 mm.
Height of the module : 254 mm.
Length of the module : 298.5 mm.
Weight of the module : 700 grams. approx.
Connector type Back (P1A): 22 pin, EB83 - L22S GFW
plated on both side of PCB.
Front-Bottom (P3A): WRP-151631 (male connector on PCB)
ENVIRONMENTAL SPECIFICATIONS :
Operating temperature range : 0 to 70C.
Storage temperature range : 0 to + 85C
Humidity : 95% RH
Vibration : 0.5g with sinusoidal excitation
in X,Y,Z axis with 15 to 500 Hz.
POT ADJUSTMENTS (Factory set):
POT DESCRIPTION SETTINGS
P1, P2, P3 I to V zero adj (3 ch) 0.000 V
P6,P7 Signal Gain adj 0 to 10.00 V
P8 V to I zero adj 4.000 ma
P9 V to I gain adj 20.000 ma
P10 Trip power under current adj 180 mA

FINAL JUMPERS SETTINGS:
JUMPER POSITION REMARKS
J1, J3, J5, J7, J9, J11 I CURRENT I/P
J16 SHORT GA shorted with GF**
** Jumper J16 can be removed for floating (ground) current inputs.
PIN CONFIGURATION :
PIN SIGNAL / SUPPLY LEVEL
INPUTS :
P1A-18 &
P1A-19
Field Power supply (PF) +20 to +28V DC
P1A-21 &
P1A-22
Gnd (GF) 0V
P3A-13 Relay control input-1 K1 0 to 28V DC
P3A-14 Relay control input-2 K2 0 to 28V DC
P3A-5 Analog Current input IP-1 + + 4mA to +20mA
P3A-6 Analog Current input IP-1 - + 4mA to +20Ma,
P3A-8 Analog Current input IP-2 - + 4mA to +20mA
P3A-12 Analog Current input IP-3 - + 4mA to +20mA
P3A-1 Trip Power supply input + +20 to +28V DC
P3A-2 Trip Power supply input - 0 V , common
OUTPUTS :
P3A-15 Analog Current output IP-1 + + 4mA to +20Ma
P3A-16 Analog Current output IP-1 - + 4mA to +20mA
P3A-3 Trip Power supply output + +20 to +28V DC
P3A-4 Trip Power supply output - 0 V, common
P3A-10 Under current Fault SME-A +
P3A-11 Under current fault SME-B -
HEALTHY = OHMIC OPEN
FAULT = OHMIC SHORT
FRONT PLATE ANNOUNCIATION :
LEDS: DESC REMARKS
Current OK
(Green)
Normal current
Current LOW
(Red)
Under current fault
Relay K1
(yellow)
Relay control input-1
Relay K2
(yellow)
Relay control input-2
ON = High input
OFF = Low input
Mdl OK
(Green)
Module healthy ON = Module healthy
OFF = Not healthy
Mdl FAULT
(Red)
Module electronic fault ON = Module faulty
OFF = Not faulty
TEST SOCKETS:
IN-1 A Measure current input IP-1 + + 4mA to +20mA
IN-1 B Measure current input IP-1 - + 4mA to +20mA
IN-1 A Measure current input IP-2 + + 4mA to +20mA
IN-1 A Measure current input IP-3 + + 4Ma to +20mA
I OUT + Measure current output I-OUT
+
+ 4mA to +20mA
I OUT - Measure current output I-OUT
-
+ 4mA to +20mA
CIRCUIT
BREAKER :
RESET BUTTON Reset -Power (2A) OUT = Tripped
IN = Normal
Press = Reset the power
EMERGENCY
TRIP
Trip - Power (2A) Press = Trips the power
OREDERING INFORMATION: ED69229S902A
ONE OF THREE INPUT RELAYSELECTION MODULE (ARY)
======================================================================

MODULE DATA SHEET

.

REF: ED69229S903A OM 69229S903A-REV00

TWO OUT OF THREE RELAY
MODULE WITH LATCH
69229S903A ( PROMAX )
SPECIFICATION AND OPERATING INSTRUCTIONS FOR 0M 69229 S903A
TRIP POWER SUPPLY WITH 2 OF 3 RELAY SELECTION REV NO - 0 0
(ED69229S903A) MAX-TURBINE CONTROLS 20-AUG-2004
ELETRONIC DIVISION TURBINE CONTROLS
Page 1 of 15

APPLICATION : This module belongs to Max controls family and used in
Turbine controls in Triple Mode Redundancy for achieving turbine trip
protection.
When minimum two channels out of three channels are 'not OK' based on
various process parameters, the module trips the supply to two 24V dc coils
of a solenoid which in turn closes the steam inlet valve. As soon as the
trip conditions are removed, a trip reset signal (TRS) resets the trip circuit and
reinstate the solenoid supply.

Whenever the line current exceeds 2A or in a short circuit condition, it trips
off power supply to 24V solenoid valve.
Page 2 of 15

It also monitors for Line or cable break in electronic systems, especially for
protection of functional units, sensor circuits, solenoid drives etc.. and
generates an under current fault signal when the line current falls below a
set value of 180mA.
There are two independent channels in the module.
( NOTE: Pin nos given in the bracket refers to the 2
nd
channel )
2. FUNCTIONAL DESCRIPTION
The module comprises of following functional blocks.
POWER SUPPLY:
The module gets only Field power supply (PF) available from the back plane
pins P1A-18 & P1A-19 (+24V) w.r.t. P1A-21 & P1A-22 (GND GF).
This power supply is protected by re-settable fuse on the PCB , which do not
require changing after a fault occurs . When the fault is removed and the fuse
cools down, normal operation resumes.
A low pass filter filters the ripples. DC-DC converter blocks, voltage
regulators rare used to derive regulated +15V, +5V voltages required for the
internal circuits.

UNDER CURRENT MONITOR:
The trip power line current is sensed by the series resistor R1 (R23). Whenever
the load current falls below a set value (180 mA), it generates the Under
Current Fault signal and the 'I-1 F2ULT' / 'I-2 FAULT' red LED on the front
plate to glow.
. This Under Current Fault is added with internal power supply fault to generate
SME-1(SME-2) fault signal. SME-1 channel Under Current Fault is made
available through closing of relay ohmic contacts at pin P2A-7 (SME1-A) and
Page 3 of 15

P2A-6 (SME1-B). SME-2 channel Under Current Fault is made available
through closing of relay contacts P3A-7 (SME2-A) and P3A-6 (SME2-B) .
The current I set { threshold value } can be set for 100 mA to 250 mA by
adjusting the pot P1 (P3) which is set to 180 mA at the factory.
HEALTHY load current status is indicated by ON status of Green 'I-1 OK'
('I-2 OK') LED on the front plate.
FAULT (under) load current status is indicated by ON status of red 'I-1
FAULT' ('I-2 FAULT') LED on the front plate.

CIRCUIT BREAKER CB1 (CB2):
INPUT POWER SUPPLY TO CIRCUIT BREAKER:
Positive of power supply is connected to pin P2A-16 (P3A-16 )
Ground return is connected to pin P2A-9 (common).
LOAD CONNECTION:
The load is connected across output pins P2A-15 (P2A-14) and Gnd pin P2A-8
(P3A-8). This load comes in series with the circuit breaker coil, its internal
current trip NO contact and 2/4 contact logic.
THERMAL TRIP: Whenever the load current exceeds 2 A, heat is generated
in the corresponding circuit breakers thermal strip. It trips after a delay of
few minutes.
MAGNETIC TRIP: When the load current exceeds 8A, either due to short
circuit or over load, it trips instantaneously.
When the circuit breaker CB1 (CB2) trips, It breaks both ends of the line
cutting off power supply as well as ground connection to the load and
isolates load from power supply.
Page 4 of 15

MANUAL RESET: Once the fault is cleared, The circuit breaker CB-1(CB-2) can
be manually reset by pressing RESET-1 ('RESET-2') push button on the
front plate. Allow the CB-1 to cool after every trip and can be reset by
pressing black RESET knob.
MANUAL EMERGENCY TRIP:
Whenever the trip power supply is to be turned off only in case of emergency,
the 'Emergency trip' knob of CB-1/2 can be pressed.
It will trips off the corresponding circuit breaker and cuts off the Trip power
supply.
'Mdl FAULT' and corresponding 'I-1 FAULT' / 'I-1 FAULT' LED's turns ON.
MODULE ERROR ANNOUNCIATION (SME):
POWER SUPPLY UNDER VOLTAGE MONITOR:
Internally generated power supplies P5V and P15V are monitored for under
voltage. In absence of SME fault, Green 'Mdl OK' LED on front plate glows
indicating module OK (healthy) status.
HIGH Module error annunciation (SME) is issued by IC9 B & D when either
Power supply error or Under current Fault occurs,
Red 'Mdl FAULT' LED on front plate glows indicating module FAULT status.
TWO OF THREE CHANNEL 'OK' CRITERIA:
RELAY DRIVE :
The module have four relays each with one coil and six sets of contacts.
Three relays K1, K2, K3 are independently driven by three inputs representing
three channels of turbine protection system.
Normally Three channel monitoring system of Turbine protection system gives
a high output "Channel OK" signal at Relay coil inputs OK-1 (P2A-5), OK-2
Page 5 of 15

(P2A-10), and OK-3 (P3A-2). This keeps the relays K1, K2 and K3 in
energized condition.
When a fault occurs at any channel, that channel relay will be de-energized.
Each '2 of 3 OK' criteria relay contact logic together with Trip power supply
energizes one trip coil of solenoid valve. The trip solenoid is normally
energized type and gets deactivated in the event of loss of power supply to
both the coils thereby tripping the corresponding stop valve.
When all 3 channel relays are energized (healthy condition), their contacts
are so arranged to form two sets of closed contacts in series with relay K4
contact. '2 of 3 OK' contact set is between pin P3A-14 (P3A-15) and pin P2A-
15 (P2A-14).
Application diagram shows the connection module with trip solenoids.
Initially the trip circuit is to be reset with the help of momentary 'TRS' signal
applied at pin P3A-10 which will energize relay K4. Once reset, K4 relay
will hold (latch) with signal available at Latch input pin P3A-9.
Whenever a trip command is issued by 2 out 3 trip channels, corresponding
relays (K1, K2, K3) gets de-energized there by opening the closed contact and
disconnects the supply to output P2A-15 (and P2A-14). As a result relay K4
also gets de-energized there by de-latching the trip circuit. The trip circuit
can be reset only after clearing the trip initiation commands in at least two trip
channels.
ANNUNCIATION:
Green LEDs K1 / K2 / K3 on front plate will be ON whenever corresponding
relays K1 / K2 / K3 is energized by corresponding 'CHANNEL-OK' signal.
Yellow LED K4 on the front plate will be ON during TRS ON and continue to be
ON if 2 or more channels out 3 channels are healthy (any one of '2 of 3 OK'
contact sets are in 'CLOSED' position) & trip circuit in energized condition.
Page 6 of 15

TABLE: CKT. BREAKER CONDITIONS:
DESCRIPTION NOT TRIPPED TRIPPED
1 Ckt. Breaker COIL Energized Not energized
2
Push button knob position:
RESET-1 (RESET-2)
3
Output voltage
P2A-1 (P3A-1)
HIGH 0 V
4
NC AX. CONTACT
P2A7(P3A-7) and P2A-6(P3A-6)
OPEN
(no SME error)
CLOSED
(SME error )
5 LOAD CURRENT
>Set value
180 mA
(HEALTHY)
< Set value
180 mA
(FAULTY)
No load current
(FAULTY)
6
UNDER CURRENT FAULT
RED 'I-1 FAULT' (I-2 FAULT') LED
OFF ON ON
7
CURRENT OK
GREEN 'I-1 OK' ('I-2 OK') LED
ON OFF OFF
NOTE : There is no direct bus communication provided in the module .
Page 7 of 15

ELECRTICAL SPECIFICATIONS:
POWER SUPPLY:
Power supply - Field (PF) : + 24V (Nominal )
Range : + 20 to + 28 V ( P1A-18 & P1A-19)
Ground - field (GF) : 0V Pin ( P1A-21 & P1A-22)
No load current consumption: 120 mA typ, 150 mA max.
Power dissipation : 3W (no load)
(Add load current for calculating total module power consumption)
Fuse F1 : Auto re-settable 1.1 A Fuse. (on PCB)
Low pass filter : L1, C8, C11.
Regulators : IC-7 + 15.0 V.
Z2 + 5.0 V .
Z1 + 3.9 V.
Trip power supply : P2A-16 (P3A-16)(+) & P2A-9 (0V)
18V min, 24V typ, 28V max DC.
2A max. (below 180 mA it trips)
RATINGS OF CKT. BREAKER CB1 (CB2) :
COIL:
Tripping mechanism : Thermal and Magnetic
Rated trip current : 2 A (Refer graph-1.)
Load type : Resistive or Inductive.
Maximum voltage rating : 65 V DC.
Resistance : 0.5 R.
Insulation values : Rated impulse withstand voltage.
Page 8 of 15

Main and Axially ckt : 4 kV.
Auxiliary circuit : 1.5 kV.
AUXILLARY CONTACT:
Type : 1 NC (used) and 1 NO(not used).
Current rating : 1.0 A, DC 65V.
Typical life (at 2 x Rated current): 5000 operations.
POSITION CKT. BREAKER KNOBS ON FRONT PLATE:
Manual trip push button (MT) : OUT = Tripped.
IN = Rested.
Reset button (CT) : Press to trip
TRIPPING CHARACTERISTICS:
Trip power supply load current Max time taken to trip
3 A 0.1 A 4 min
5 A 0.2 A 2 min
10 A 0.2 A 20 sec
Outputs shorted 5 sec
RATINGS OF RELAY ( K1, K2, K3 and K4):
COIL:
Input impedance : 700 ohms.
Address input MIN TYP MAX RELAY (K1,K2)
Logic 0 0.0V 0.0V 5V De-energized
Logic 1 18V 24.0V 28.0V Energized
CONTACTS:
Rating : 250V AC/DC, 2A max
Page 9 of 15

Insulation voltage : 1000V rms
PIN DEAILS :
FP TOP 16 PIN CONNECTOR (P2A)
P2A- 1 V1-OUT Voltage Output,Ch-1 23V DC, 2A max.
P2A- 2 COM-1 Relay-1 Contact Common 250V AC/DC, 2A max
P2A- 3 NO-1 Relay-1 NO Contact 250V AC/DC, 2A max
P2A- 4 NC-1 Relay-1 NC Contact 250V AC/DC, 2A max
P2A- 5 OK-1 Channel -1 OK +24V 4V DC, 50 mA max.
P2A- 6 SME1-B (-) Ch-1 Error - Contact Output (-)
P2A- 7 SME1-A (+) Ch-1 Error - Contact Output (+)
OPEN = No error
CLOSE = Error
250V AC/DC, 2A max
P2A- 8 V1-GND-OUT GND _ Voltage-1 Output 0V, 2A max.(Return path)
P2A- 9 V1,V2-GND-IN GND _ Voltage-1/2 Input 0V, 2A max.(Return path)
P2A-10 OK-2 Channel -2 OK +24V 4V DC, 50 mA max.
P2A-11 NO-2 Relay-2 NO Contact 250V AC/DC, 2A max
P2A-12 COM-2 Relay-2 Contact Common 250V AC/DC, 2A max
P2A-13 NC-2 Relay-2 NC Contact 250V AC/DC, 2A max
P2A-14 V2-OUT2/3 '2/3 OK' Voltage Output ch-1 (+) 23V DC, 2A max.
P2A-15 V1-OUT2/3 '2/3 OK' Voltage Output ch-2 (+) 23V DC, 2A max.
P2A-16 V1-IN Voltage Input - ch-1 (+) +24V 4V DC, 2A max.
PCB EDGE CONNECTOR (P1A)
P1A-18 PF(+24V) Field Power Supply (+) +24V+-4V
P1A-19 PF(+24V) Field Power Supply (+) +24V+-4V
P1A-21 GF (OV) Field Power Supply (GND) 0V
Page 10 of 15

P1A-22 GF (OV) Field Power Supply (GND) 0V

FP BOTTOM 16 PIN CONNECTOR (P3A)
P3A-1 V2-OUT Voltage Output,Ch-2 23V DC, 2A max.
P3A-2 OK-3 Channel -3 OK +24V 4V DC, 50 mA max.
P3A-3 COM-3 Relay-3 Contact Common 250V AC/DC, 2A max
P3A-6 SME2-B (-) Ch-2 Error - Contact Output (-)
P3A-7 SME2-A (+) Ch-2 Error - Contact Output (+)
OPEN = No error
CLOSE = Error.
250V AC/DC, 2A max
P3A-8 V2-GND-OUT GND _ PS-2 Output 0V, 2A max.(Return path)
P3A-9 LATCH Latch Input +24V 4V DC, 50 mA max
P3A-10 TRS Trip Relay Reset +24V 4V DC, 50 mA max
P3A-11 COM-4 Relay-4 Contact - Common 250V AC/DC, 2A max
P3A-14 V1-IN2/3 Voltage Input for 2/3 logic ch-1 +24V 4V DC, 2A max
P3A-15 V2-IN2/3 Voltage Input for 2/3 logic ch-2 +24V 4V DC, 2A max
P3A-16 V2-IN Voltage Input - ch-2 (+) +24V 4V DC, 2A max.
Page 11 of 15

FRONT PLATE ANNOUNCIATION :
LED ON OFF
K1 (Green) Ch-1 OK, Relay-1 energized Relay-1 de-energized
K2 (Green) Ch-2 OK, Relay-2 energized Relay-2 de-energized
K3 (Green) Ch-3 OK Relay-3 energized Relay-3 de-energized
K4 (Yellow)
TRS ON or LI ON or Ch-1/2 OK
Relay-4 energized
TRS OFF and LI OFF and Ch-1&2 fault,
Relay-4 de-energized
I-1 OK (Green) Normal current Ch-1 ON = Normal current Ch-1
I-1 FAULT (Red) Under current fault Ch-1 ON = Under current fault Ch-1
I-2 OK (Green) Normal current Ch-2 ON = Normal current Ch-2
I-2 FAULT (Red) Under current fault Ch-2 ON = Under current fault Ch-2
Mdl OK (Green) Module healthy ON = Module healthy
Mdl FAULT (Red) Module electronic fault ON = Module faulty

DEVICE SCREENING:
Page 12 of 15

The component side of the PCB is covered by a removable Screening cover in
order to provide protection against electrical disturbances that transmit from
one module to another. This plate is electrically connected with front plate.
MECHANICAL SPECIFICATIONS :
Width of the module : 42 mm.
Height of the module : 254 mm.
Length of the module : 298.5 mm.
Weight of the module : 900 grams. approx.
Connector type Back (P1A) : 22 pin, EB83 - L22S GFW
plated on both side of PCB.
Front-Bottom (P3A) : WRP-151631 (male connector on PCB)
Front-Top (P2A) : WRP-151631 (male connector on PCB)
ENVIRONMENTAL SPECIFICATIONS :
Operating temperature range: 0 to 70C.
Storage temperature range : 0 to + 85C
Humidity : 95% RH
Vibration : 0.5g with sinusoidal excitation
in X,Y,Z axis with 15 to 500 Hz.
DEFAULT JUMPER POSITION :
Jumpers are mounted in position J1, J3, J5, J7, J9.
Jumpers are NOT mounted in position J2,J4, J6, J8, J10.

OREDERING INFORMATION: ED69229S903A
TRIP POWER SUPPLY WITH 2 OF 3 RELAY SELECTION REV NO - 00
ELETRONIC
DIVISION
TURBINE
CONTROLS
Page 15 of 15
TRIP POWER SUPPLY WITH TWO OF THREE RELAY SELECTION
Page 15 of 15

CKT
BKR
UNDER
CURRENT
MONITOR
2 / 3 OK
CKT
BKR
UNDER
CURRENT
MONITOR
2 / 3 OK
APPLICATION:
'2/3 OK' in series with ckt bkr and under current monitor:
CHANNEL-1:
P2A-16
PS-1 + P2A-15

LOAD-1
P2A-9 - P2A-8 (180 mA min)
CHANNEL-2:

P3A-16
PS-2 + P2A-14

LOAD-2
(180 mA min)
P2A-9 - P3A-8
~~~~~~~~~~~~~~~~
MODULE DATA SHEET
.

REF: ED69229S910A OM 69229S910A-REV00
POSITION MEASUREMENT MODULE
69229S910A ( PROMAX )
POSITION MEASUREMENT MODULE (APM) 69229S910A
APPLICATION
The position measurement module is used in position control application for measurement of steam
inlet valves position for medium sized Steam Turbines with EHTC equipment having high pressure
governing system. This module will furnish 24V dc excitation supply to the field mounted EHC
position transmitter thro fuse and receive 0-20/4-20mA position signal. The received signal is
converted into 0-10Vsignal (for the actual value scaled down to 0-100%. The converted voltage signal
is monitored for lower limit and then conditioned.
Features
Signal receiver and signal conditioning
Voltage o/p stages 1 & 2
Current o/p stages 1 & 2
Alarm unit .
Excitation Power supply to transmitter and power supply monitoring
LED INDICATION
A RED LED (MDL) at the bottom of the module front plate is ON when there is a excitation power
supply fault and when limit value monitor detects low i/p current. A green LED(MDL) is ON when
there is no fault.
A YELLOW LED (PS) at the bottom of the module front plate is ON when the excitation power supply
is present.
BUS ADDRESS
The module receives only +24V(Field Power supply) from the Bus ,other inputs and outputs are hard
wired through the front I/O connector. There is no bus communication .
MODULE OPERATION
Current to voltage conversion
Current to voltage converter converts the differential 0-20mA/4-20mA current signal available at the
input pins P3A-1 w.r.t P3A-2 into 0-10V voltage signal. Input current can be measured at jacks A1 &
B1(I
IN
). This converted voltage is available at jack A2(V
OUT
).
Signal conditioning & Limiting circuit
The current to voltage converted signal is fed to signal conditioning stage where the zero and span
are adjusted by potentiometer (front panel) P2(OFFSET) and P3(GAI N) set to 0 and 10V respectively
for the corresponding 0 to 100% of actual valve travel/position. Output of the signal conditioning ckt is
available at jack B2(V
OUT
).
The output voltage from signal conditioning stage is limited between 0 and +10V. The limits can be
adjusted using internal pots P7 and P8.
Voltage outputs:
The conditioned voltage output given through buffer stages to module pins P3A-3 & P3A-4 and
measuring jacks A4(V1) & B4(V2) . This signal can be used by position controller module.

Current outputs:
The output from voltage limiter is also fed to 2 channel V/I converter which converts 0 to 10 V to 4 -
20 mA signals. The current signal is available at output pins and jacks
Ch1 - Pins P3A-5 & P3A-6 jacks A5 & B5(Iout1)
Ch2 - Pins P3A-7 & P3A-8, jacks A6 & B5(Iout2 )
Limit Value Monitor
The output of current to voltage converter stage is directly fed to the limit value monitor to monitor
low i/p current. In case the current is lower than the set value, alarm is generated. Ref value and
hysteresis can be set by pots P5(Ref) and P6(Hys) available on the front plate and can be measured at
jacks A3(V
R
) & B3(V
F
)
Excitation Power supply to transmitter & PS monitoring
The excitation power supply to the position transmitter +24V is derived from DC-DC Converter
blocks. This PS is given via fuse rated 0.5A and indicated through Yellow LED(PS) mounted on the
front panel. Power supply is available at pins P3A-11 ( + ) and P3A-12 (GND) and can be
measured at test jacks A7 (PS) .
The excitation PS +24V is monitored for presence and value and an alarm initiated incase of a failure.
Also the current drawn from the supply is monitored . A lower limit for the input current including a
safety margin can be set by internal potentiometer P10. In case the current is lower than the set value,
a RED LED on front plate glows and fault signal will be available at the output connector pin
through potential free relay contacts at pins P3A-9(+) and P3A-10.
POWER SUPPLY
The module gets only field power supply available from the back plane pins P1A-18 & P1A-19
(+24V) and P1A-21 & P1A-22(GND). This power supply is protected by resetable fuse, which do
not require changing after a fault occurs . When the fault is removed and the fuse cools down, normal
operation resumes. DC-DC converter blocks are used to derive regulated -24V, +15V, -15V,
voltages required for the internal circuits and +24V is used directly from the bus.
SURGE WITHSTAND
ELECTRICAL SPECIFICATIONS
Current to voltage conversion and signal conditioning
Analog Input
Pins : P3A-1 w.r.t P3A-2
Signal range : 20mA
Max. : 90mA
Analog Output 2channel Voltage
Ch1 : Pins P3A-3, jack A4(V1)
Ch2 : Pins P3A-4, jack B4(V2)
Rated voltage range : 0 to 10V
Transfer constant error : 0.3%
Zero deviation error : 5mV
Analog Output 2channel Current
Ch1 : Pins P3A-5 & P3A-6, jacks A5 & B5(Iout1)
Ch2 : Pins P3A-7 & P3A-8, jacks A6 & B6(Iout2)
Current range : 4 to 20mA
Tolerance : 50uA
Non linearity : 0.01 to 0.025%
Limit Value Monitor
Reference
Pot P5 (Ref) , Jack A3(V
R
)
Setting range : +2.5V to -1.5mV
Hysteresis
Pot P6 (Hys) , Jack B3(V
F
)
Setting range : 50mV to 2.5V
Excitation Power supply to transmitter & PS monitoring
Pin P3A-11, jack A7(PS) through fuse 0.5V
Rated voltage range : + 24V 0.5V
Current monitoring
range by pot P10 : 0 to 30mA

Fault indication
Fault indication through relay contacts when
a. excitation PS is faulty
b. load current is less than set value
c. input current is less than set value
Relay Contact outputs : Pin P3A-9 (+ve) & P3A-10(-ve)
Alarm (Front Plate) : MDL - Red (fault)
- Green (Healthy)

POWER SUPPLY VOLTAGE
Operating voltage (field PS) : +24V (Nominal )
Range : +20 to +28( P1A-18 & P1A-19)
Zero reference voltage : 0V Pin ( P1A-21 & P1A-22)
No load current consumption : 100mA
Power dissipation : 3W(no load)
MECHANICAL SPECIFICATIONS
a. Module Size : 254 X 298.5 X 42 mm
b. Edge connector : 22 pin, EB83-L22SGFW
c. Weight : 700gms
ENVIRONMENTAL SPECIFICATIONS
a. Operating temperature range : 0 to 70C.
b. Storage temperature range : 0 to + 85C
c. Humidity : 95%RH
d. Vibration : 0.5g with sinusoidal exitation in X,Y,Z axes
with 15 to 500 Hz.
PIN CONFIGURATION
PIN NO. FUNCTIONAL RANGE
DESCRIPTION
P1A-18 & P1A-19 Power supply +20 to +28V
P1A-21 & P1A-22 Gnd. 0V
P3A-1 w.r.t P3A-2 Current input 4mA to 20mA
P3A-3, P3A-4 Analog Voltage output 10V
P3A-5 w.r.t P3A-6 Current output(Ch1) 4mA to 20mA
P3A-7 w.r.t P3A-8 Current output(Ch2) 4mA to 20mA
P3A-9(+) , P3A-10 Excitation Power supply +24V
P3A-9(+) , P3A-10 Fault o/p thro relay Contacts 0.5A, 48V Max

MODULE DATA SHEET

REF: ED69229S911A OM 69229S911A - REV00

ELECTRONICS DIVISION, BANGALORE - 560026

RELAY CONTROL MODULE
69229S911A ( TURBINE CONTROLS ) SPECIFICATION AND OPERATING MANUAL
OM69229S911A
ED69229S911A REV 00 12-AUG-04

EDN - Turbine controls 1 OF 8

1. APPLICATION:
This module controls and releases power supply or input signals to the system
modules only when two of three channel criteria is met. There are three relay
coil inputs and two '2 of 3' output in the module. This module is used for TMR
in Turbine Control system and is mountable on standard DIN rail. .

2. FUNCTIONAL DESCRIPTION:

RELAY COIL INPUTS:
The module has 3 relays whose coils are independently driven by 3 set of inputs.
It can be from A0 to AF signals of an output module.
In case, when relay coil inputs are applied w.r.t. common ground pin 5 (GF), then
only jumpers J1, J2 & J3 are to be mounted.

Default jumper position: SPECIFICATION AND OPERATING MANUAL
OM69229S911A
ED69229S911A REV 00 12-AUG-04


JUMPER DESCRIPTION DEFAULT MOUNTING
J1, J2, J3 Common ground input NOT Mounted
J4, J5, J6 SPARE JUMPER PLUGS Mounted

Each relay has 6 'NO' contacts so arranged that the module can be used for
following applications.
'NO' CONTACT OUTPUT:
When coil inputs are energized, corresponding relay will picks up closing its 'NO'
output pins as shown in the table-1.

ANNUNCIATIONS :
K1, K2, K3 Relay coil pickup status is indicated by glow of corresponding
LED's L1 / L2 / L3.
TABLE-1:
RELAY COIL INPUT-1
Pins 1 and 2
RELAY K1
'NO' CONTACT OUTPUT
pin 3 and 4
LED L1
LOW De-energized OPEN OFF
HIGH Energized CLOSE ON

RELAY COIL INPUT-2
Pins 8 and 9
RELAY K2
'NO' CONTACT OUTPUT
pin 10and 11
LED L2

RELAY COIL INPUT-3
Pins 16 and 15
RELAY K3
'NO' CONTACT OUTPUT
pin 17 and 18
LED L3
'2 OF 3' CONTACT OUTPUTS: SPECIFICATION AND OPERATING MANUAL
OM69229S911A
ED69229S911A REV 00 12-AUG-04


There are two sets of '2 of 3' contact outputs whose status is controlled by the
three relay coil inputs as shown in the following table.

' 2 of 3 ' Input criteria pass:
When any two or three relays are energized out of three, there will be ohmic
SHORT between contact outputs IP1 (pin 6) & OP1 (pin 12) & also between
contact outputs IP-2 (pin 7) & OP-2 (pin 13).

'2 of 3' Input criteria fail:
When any one or none of the relays are energized out of three, there will be
ohmic OPEN between contact outputs IP1 (pin 6) & OP1 (pin 12) & also between
contact outputs IP-2 (pin 7) & OP-2 (pin 13).

RELAY COIL INPUTS '2 OF 3' CONTACT PINS
Pin 1 Pin 8 Pin 16 6 and 12 7 and 13
1 Low Low Low Open Open
2 Low Low High Open Open
3 Low High Low Open Open
4 Low High High Short Short
5 High Low Low Open Open
6 High Low High Short Short
7 High High Low Short Short
8 High High High Short Short

3.0 ELECTRICAL SPECIFICATIONS : SPECIFICATION AND OPERATING MANUAL
OM69229S911A
ED69229S911A REV 00 12-AUG-04


3.1 POWER SUPPLY -field PF : Pin 14, MIN TYP MAX
20.0 V 24.0V 28.0V
Current consumption @ 28.0V : 30 mA max.
Ground GND : Pin 5
Earth E : Pin 21

3.2 INPUTS :

RELAY COIL INPUTS:
V_must Pick up : 20 V max.
V_must Drop out : 2.4 V
V_max allowable : 28.8V
Res : 800 ohms 10 %.
P_operating : 700 mW nominal.
Operate time : 10 ms
Release time : 5 ms.
V_Breakdown (cont-cont): 1000 V rms.

Relay-1 coil input - positive : RC-1A, Pin 1
Relay-1 coil input - common : RC-1B, Pin 2



3.3 OUTPUTS: SPECIFICATION AND OPERATING MANUAL
OM69229S911A
ED69229S911A REV 00 12-AUG-04


'2 OF 3' CONTACT I/P & O/P:
2 of 3 Contact input-1 : IP-1, Pin 6
2 of 3 Contact input-2 : IP-2, Pin 7
2 of 3 Contact output-1 : OP-1, Pin 12
2 of 3 Contact output-2 : OP-2. Pin 13
Voltage levels : MIN TYP MAX
0 V 24.0 V 30.0V DC / 120V AC
Current rating : 10mA -- 2 A

'NO' CONTACT I/P & O/P:

Relay contacts, switching voltage: 30V DC / 125VAC max
switching current: 2A max.
switching power : 60VA, 60W max.
NO contact input -1 : NO-1A, Pin 3
NO contact output-1 : NO-1B, Pin 4

4.3 ANNUNCIATION:
LED 'S on PCB (SMD) : L1 , L2 , L3 ( Red )

TB PIN DETAILS: SPECIFICATION AND OPERATING MANUAL
OM69229S911A
ED69229S911A REV 00 12-AUG-04


TB PIN NO SYMBOL DESCRIPTION
1 RC-1A Relay-1 coil input - positive.
2 RC-1B Relay-1 coil input - common.
3 NO-1A NO contact input -1
4 NO-1B NO contact output-1
5 GF Ground _ Field
6 IP-1 2 of 3 Contact input-1
7 IP-2 2 of 3 Contact input-2
12 OP-1 2 of 3 Contact output-1
13 OP-2 2 of 3 Contact output-2
14 PF Power supply - Field
19 ----- Reserved (unused)
20 ----- Reserved (unused)
21 E Earth

5. MECHANICAL SPECIFICATIONS : SPECIFICATION AND OPERATING MANUAL
OM69229S911A
ED69229S911A REV 00 12-AUG-04


Height of the module : 60 mm
Width of the module : 95 mm
Length of the module : 170 mm.
Weight of the module : 200 grams.
Mounting : DIN rail mounted.
Connector type : Terminal block, 21 pins, 14/16 AWG, screw fixed.
Cover : Polycarbonate, transparent.

6. ENVIRONMENTAL SPECIFICATIONS :
Max Ambient temperature : 0 C to +75 C
Storage Temperature : -10C to +80C
Climatic Class: : IEC 68-2-30 (55C) RH 90-95%
6 cycles (6 days) de-energized
Vibration: : IEC 68-2-6 (X,Y,Z axes 0.5g, 10-150 Hz, 30 min)
ESD / EFT : as per IEC 16000-4-2
SWC : as per ANSI C37.90a

Ordering Information : ED69229S911A
Relay Control module.

7. FUNCTIONAL BLOCK DIAGRAM: SPECIFICATION AND OPERATING MANUAL
OM69229S911A
ED69229S911A REV 00 12-AUG-04


RC1A RC1B RC2A RC2B RC3A RC3B
1 2 8 9 16 15
+ + +

K1 K2 K3

J 1 J 2 J 3

6 12
IP1 OP1

7 13
IP2 OP2

K 1 K 2 K 3
14
PF

L1 L2 L3
5 21
GND EARTH

K1 K2 K3

3 4 10 11 17 18
NO-1A NO-1B NO-2A NO-2B NO-3A NO-3B

POSITION CONTROL MODULE (APCB) 69229S914A


This module is used for Position Control of Steam Inlet Valves for Turbine Control system and
can be plugged into a max PAC rack. The Actual Position is continuously compared to the Position
Reference Input. The output response is Proportional Derivative. Also incorporates Switching
Logic to modify the Controller Output, for different operating conditions. It also provides for
Position Controller Fault monitoring and controller output current limiting feature.

FEATURES

* Current to voltage converter
* PD controller
* Switching logic
* 2 channel Voltage to Current converter
* Output current monitoring
* Power supply-potted blocks



APPLICATION

The module is used for Position Control Application of Steam Inlet Valves. The Position
Reference generated out of Speed/Load/Pressure Controllers is given to the Position Control loop to
compare with Position Actual which is fed by Position Measurement module, to control the
opening of the valve. The servos controlling the valve have two current operated coils of self
balancing type. The Signal from Position Controller Module will act on Self Balance type Servo
which converts the Electrical Signal to Hydraulic Signal.

In the present configuration, the Drive for the Valve consists of a two Coil Drive. While during
normal operation, both Coils are loaded equally, even a Single Coil is Sufficient to drive the Valve,
in case of one coil drive failing. The rate of Opening/Closing is proportional to the sum of the
currents in the Coil. Opening or Closing is based on the direction of Current Flow.

Under Normal conditions, two modules are used in tandem to drive the two Coils. Coil one is
driven by Channel-I of first module, and second Coil by Channel-II of second module. This
Configuration is intended to ensure one coil drive/control in case the other fails for any reason.

LED INDICATION

A GREEN LED at the bottom of the module front plate, is ON when the module is healthy. A
RED LED is ON when there is controller fault i.e output current is not o.k.

BUS ADDRESS

The module receives only +24V(Field Power supply) from the Bus ,other inputs and outputs are
hard wired through the front I/O connector. There is no bus communication

MODULE OPERATION (FUNCTIONAL DESCRIPTION)

Current to voltage conversion

This is a reference signal to PD controller . the Current to voltage converter converts the 4-20mA
input current signal available at the input pins P3A-1 w.r.t P3A-2 into 0-10V voltage signal. This
voltage signal is available at Jack A2(V
R
). This signal is applied PD controller by putting jumper
at link S1.



PD - Element :

The Position Reference (o/p of I/V converter) and Position Actual Signals pin P3A-3,Jack A3(V
A
)
applied to the PD Block. The position controller consists of a PD-T1 .

The transfer function can be expressed as follows :

F (P) = 1 + Kv . P . T1 / 1 + P. T1

Where as Kv = Derivative action gain

T1 = Time constant

Depending on the setting of derivative action gain Kv , the PD - element shows the following
behavior :

For Kv = 0 : P- T1 - response

For Kv < 1 : PP - T1 - response

For Kv = 1 : P - response

For Kv > 1 : PD - T1 - response

The time constant T1 of the PD - element is adjustable with Pot T1(P4) on the front panel.

Limiting and switching logic

The PD output is clamped to suitable limits within +/-10V by the Upper Limit(pot P8) and Lower
Limit(pot P11) clamping circuits. The PD output(+/-10V max), or the appropriate output from the
PD Block as determined by Switching Inputs (PACT90, PRL, PMF, PTRIP) is applied to a
summing amplifier along with Dither Signal Input and +/-1V Offset can be adjusted by pot
P12(OFFSET) and can be measured at jack B4(OFF1).

V/I Converter-2 channel and output current monitoring

The output of the summing amplifier is inverted and applied to the (-U/I) Channel I(along with bias
-VOFF1) and Channel II(along with bias +VOFF1). The input range to the U/I stages is +/-10V
which is converted to -/+30mA output. Also, in case of higher input voltage, current limit circuits
clamp this output to within +/-33mA, to avoid damage to the Servo Coils . The inputs to the U/I
stages I and II are inverted and brought out to the connector pins as VOUT1, VOUT2.
As the servo is a self balancing type and the current at steady state is 0mA, an Offset VOFF1 is
deliberately added on one channel/ coil and subtracted on another to provide for Line Fault
monitoring, while net current remains zero.



The Position Controller Fault circuit checks for the difference in Voltage drops across RSH1,RSH2
introduced by VOFF1, -to monitor for Line Fault. If this difference is outside the expected range
then Position Controller Fault is annunciated. To enable this monitoring the unused U/I channel
output is connected to the dummy load RLoad1, RLoad2 (jumpers S4, S6).

To enable line Fault monitoring, a deliberate positive offset current is introduced in one Channel,
and a similar -ve Offset current in the other channel using VOFF1. One Channel drives a Coil and
the Other a dummy Load(100R). And the module is monitored for the expected difference in
Voltage drops across RSH1, RSH2 or else a line fault is annunciated. In normal operation the net
current due to this bias is zero, as Coil 1,2 are driven by Channels 1,2 of the Cards, thus still
achieving net zero current at steady state.

Fault indication

Position control fault signal is available at free contacts of the relay, pins P3A-14 & P3A-15.

Relay driver circuit

+24V(app. 100mA) signal is available at pin P3A-16 for relay coil .

Power Supply

The module taps and utilizes only field power supply available from the back plane pins P1A-18
& P1A-19 (+24V) and P1A-21 & P1A-22 (GND). This power supply is protected by resettable
fuse, which do not require changing after fault occurs . When the fault is removed and the fuse
cools down, normal operation resumes. DC-DC converter blocks are used to derive regulated
+15V, -15V voltages required for the internal circuits.

Surge Withstand




ELECTRICAL SPECIFICATIONS


Current i/p
Pins: P3A-1 and P3A-2 (Jacks A1 & B1(I
IN
))
Range : 4mA to 20mA

Voltage output
Range : 0 to +10V(conversion accuracy 0.05%)
Max: 12V

CONTROLLER - PD

Analog inputs:

Position reference from o/p of I/V converter- jack A2(V
R
)
Position actual : Pin P3A-3 jack A3( V
A
)
Bias adjust pot P6(BIAS),jack B2(V
B
) : 10V

Transfer function
F1 ( P ) = 1 + Kv. P. T1 / 1 + P.T1

Setting function s

Setting function T1

Pot P4 (T1) on front plate for time constants T1
Setting range : 0.45 to 4.7 ms

MTL Film capacitor C31: 47 nF
T1 Max. = 100 K . C31
Max. value of the capacitor C31: 4.7 uF / 63V - 10uF / 25V

Setting function Kv

Derivative action gain Kv
Switch SW1.1 to SW1.4 on the printed board for range selection.
Pot P3(Kv) on front plate on the printed board for continuous setting.
Resistor R27 : 1.3K
Thus for Closed switch SW1.4 and pot position maximum it gives rise to the following :
Kv Max. = 30.8
For different value of R27 the following expression is applicable :
Kv Max. = 40 ( K ohm ) / R27 ( K ohm )



Setting functions Kp
Pot P5 (Kp) on front plate for proportional amplification Kp
Setting range 0.45 to 5.5
Resistor R36 - 18 K
For different value of R83, the following equation is applicable :
Kp Min. = R36 (K) / 40 (K)

PD-output

Socket B3(V
P
)output of the PD - element limited to 11.9V
Rated voltage range : 10V
PD output at jack A4(V
S
) after limiting circuit.

Limiting circuit (PID O/P) & Switching Logic:

When the position actual becomes more than 90% then the upper limit of the controller is switched
to +1V. This +1V signal can be adjusted by using pot P10(HL) available in the front panel.
Position feedback>90% is given as a binary input signal.

Controller output is switched over to LL this can be set using pot P11(LL) available in the front
panel when the Partial trip of the particular valve combination has happened This voltage is taken
from the low voltage limit of the controller. This partial trip is given as a binary input signal.

Controller output is switched over to upper limit when the Pressure relief signal from the EHA is
obtained. This upper limit can be set by internal pot P8(HL) . This Pressure relief signal is given
as a binary input signal.

Controller output is switched over to 0.2V when the Position measurement fault is obtained
from the position feedback module. This 0.2V is to be set by internal Pot P9 and available at TP4.
This Position measurement fault signal is given as a binary input signal.

Switching Logic:

Description PACT90 PTRIP PRL PMF PD BLOCK O/P
P3A-10 P3A-12 P3A-13 P3A-11

Posn. actual > 90%(K4) H L L L Max. app. +1V

Partial trip(K2) X H L L app. -10V(PD out LL)

Pressure relief (K1) X H H L app. +10V(PD out UL)

Posn. Meas.fault(K3) X H X H app. -0.2V



Dither signal:

Dither signal is a medium frequency AC signal which is added to the DC voltage to keep the servo
valve sensitive. As the servo is self balancing type and the controller output is at 0mA. Here 300HZ
dither signal has been selected as per the final element manufacturers recommendation. The
amplitude of the signal can be adjusted with internal pot P13.

Summing amplifier:

Controller output after switching , 1V offset & dither signal applied to a summing amplifier.
Offset : Pot P12, Jack B4(OFF1), range: 1V
Output : 10V,Max. app. 13V.
Ch1(VOUT1) : pins P3A-5 (Jack A5-Vo1)
Ch2(VOUT2) : pins P3A-4 (Jack B5-Vo2)

V/I Converter-2 channel and output current monitoring

The output of the summing amplifier is inverted and applied to the V/I Converters-2 channel
0.5V offset Jack A7(OFF2) added to the output stage (jumper on S3) for line fault detection ,

Ch1 I
OUT
- pins P3A-6 (Jack A6-I
O1
),
I
RET
- pins P3A-7
Range : 30mA ,Max. app. 33mA.

Ch2 I
OUT
- pins P3A-8 (Jack B6-I
O2
),
I
RET
- pins P3A-9
Range : 30mA ,Max. app. 33mA.

The Position Controller Fault circuit checks for the difference in Voltage drops across RSH1,RSH2
introduced by VOFF1, -to monitor for Line Fault. If this difference is outside the expected range
then Position Controller Fault is annunciated.

Fault indication

Fault indication through relay contacts in case of controller fault

Relay Contact outputs : Pin P3A-14 (+ve) & P3A-15(-ve)
Alarm (Front Plate) : L1 - Red (fault)
- Green (Healthy)

Relay driver circuit

Output pin : P3A-16 , +24V (nominal)
Range : +20 to +28



POWER SUPPLY VOLTAGE

Operating voltage (field PS) : +24V (Nominal )

Range : +20 to +28 (P1A-18 & P1A-19)

Zero reference voltage : 0 V (P1A-21 & P1A-22)

No load current consumption : 300mA

Power dissipation : app. 7.2W

MECHANICAL SPECIFICATIONS

a. Module Size : 254 X 298.5 X 42 mm

b. Edge connector : 22 pin, EB83-L22SGFW

c. Weight : 700gms

ENVIRONMENTAL SPECIFICATIONS

a. Operating temperature range : 0 to 70C.

b. Storage temperature range : 0 to + 85C

c. Humidity : 95%RH

d. Vibration : 0.5g with sinusoidal exitation in X,Y,Z
axes with 15 to 500



PIN CONFIGURATION

PIN NO. FUNCTIONAL RANGE
DESCRIPTION

P1A-18 & P1A-19 Power supply +20 to +28V

P1A-21 & P1A-22 Gnd. 0V

P3A-1 w.r.t P3A-2 Current input + 4mA to +20mA
(pos. ref. i/p-PD)

P3A-3 Voltage input 0 to 10V
(Pos actual. i/p-PD)

P3A-4 Vout2 10V

P3A-5 Vout1 10V

P3A-6 w.r.t P3A-7 Iout1 30mA

P3A-8 w.r.t P3A-9 Iout2 30mA

P3A-10 PACT90 H: 20-28V, L: 0 -2V

P3A-11 PMF H: 20-28V, L: 0 -2V

P3A-12 PTRIP H: 20-28V, L: 0 -2V

P3A-13 PRL H: 20-28V, L: 0 -2V

P3A-14(+) , P3A-15 Fault o/p thro' 0.5A, 48V Max
relay Contacts

P3A-16 Relay driver o/p +24V



3

1. GENERAL PRECAUTIONS

YOU MUST WEAR A 'GROUNDED' GROUND STRAP BEFORE HANDLING CARDS

YOU MUST USE A 'GROUNDED' GROUND MAT FOR CARD INSPECTION

(REMOVING COVERS, CHANGING JUMPER POSITIONS, ETC.)

YOU MUST RUN A VIRUS CHECK ON ALL WORKSTATIONS PRIOR TO USING THEM FOR
THE FIRST TIME DURING STARTUP.

YOU MUST RUN A VIRUS CHECK ON ALL FLOPPY DISKS /CDs / USB Drives BEFORE USING
THEM IN maxSTATIONs. .

IT IS RECOMMENDED TO USE CURRENT VERSION OF SYMANTEC ANTIVIRUS CORPORATE
EDITION. IT IS RECOMMENDED TO HAVE ENG1 AS SERVER AND OTHERS AS CLIENTS. ANY
COPYING OF FILES FROM CD/FLOPPY MEDIA TO ANY OF THE maxSTATIONS SHOULD ONLY
BE DONE AFTER ENSURING THE MEDIA IS FREE FROM VIRUS.

DONT EVER INSTALL ACCESS 2000, 2002, 2003, ETC IN ANY MAXSTATIONS.

FOR ANY VERSION OF MAXSTATION CHECK & LOAD ONLY FOR THE RECOMMENDED
MICROSOFT SERVICE PACK. HIGHER OR LOWER SP SHOULD NOT BE LOADED.

C: \MCS DIRECTORY SHOULD NOT BE MODIFIED . ANY MODIFICATION DONE TO
STANDARD CONTROL TO BE COPIED TO C:\CUSTOM WITH NEW NAME.

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4

.
2. JOB/CUSTOMER/HARDWARE DATA

APPLICATION: Installation of a maxDNA DCS system with DPUs 4E

WHO IS DOING THE CONFIGURATION:

BHEL : __________________________________________________
CUSTOMER : __________________________________________________
OTHER : __________________________________________________

WHO IS DOING THE STARTUP:

BHEL : __________________________________________________
CUSTOMER : __________________________________________________
OTHER : __________________________________________________

HARDWARE

NUMBER OF MAXSTATIONS : _________________________

NUMBER OF OPERATOR STATIONS : _________________________

SOFTWARE REVISION : _________________________

NUMBER OF ENGINEER STATIONS : _________________________


NUMBER OF LINKS MACHINES : _________________________


NUMBER OF NETWORK PRINTERS : _________________________

TYPES OF NETWOTK PRINTERS : _________________________

PLANT NETWORK CONNECTIONS : _____________
(Devices that have a third Ethernet card)

OTHER HARDWARE : _________________________

NUMBER OF HISTORIAN STATIONS : _________________________


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Page 04 / 25
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5

NUMBER OF CABINETS : _________________________

NUMBER OF DPUs/TYPE (PDP etc.) : _________________________

DPU SOFTWARE VERSIONS (Dates): DPU Version IOM CPLD
___________ ____________ _________
___________ ____________ _________
___________ ____________ _________
___________ ____________ _________
___________ ____________ _________
___________ ____________ _________
(MAKE LIST FOR ALL DPUS)
NUMBER OF PARALLEL I/O MODULES : ___________

ARE THERE I/O BUS TERMINATORS ON EACH I/O STRING?_________

NUMBER OF ETHERNET SWITCHES ON ETHERNET NETWORK A: ____

NUMBER OF ETHERNET SWITCHES ON ETHERNET NETWORK B: ____

SWITCHES
Switch Name Manufacturer Model Firmware Version Serial No. TCP/IP Address

NETWORK PRINTING

Network Printer Name Port Name Serial No. TCP/IP Address
__________________ _____________ _____________ _____________
__________________ _____________ _____________ _____________
__________________ _____________ _____________ _____________
__________________ _____________ _____________ _____________
__________________ _____________ _____________ ____________
__________________ _____________ _____________ _____________

SWITCHES & PORTS CONFIGURATION

SWITCH NAME: _________________ NETWORK ADDRESS: _______________

SWITCH BRAND: _________________ SWITCH MODEL: _________________ Sl. No._____________

DEVICES CONNECTED TO PORTS, PORT NAME, DUPLEX(HALF/FULL) , SPEED (10/100/1000 MBPS)

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. PORT No. DEVICE CONNECTED TO DUPLEX SPEED
- Port # 1 ________________ _______ Duplex _______ MB
- Port # 2 ________________ _______ Duplex _______ MB
- Port # 3 ________________ _______ Duplex _______ MB
- Port # 4 ________________ _______ Duplex _______ MB
- Port # 5 ________________ _______ Duplex _______ MB
- Port # 6 ________________ _______ Duplex _______ MB
- Port # 7 ________________ _______ Duplex _______ MB
- Port # 8 ________________ _______ Duplex _______ MB
- Port # 9 ________________ _______ Duplex _______ MB
- Port # 10 ________________ _______ Duplex _______ MB
- Port # 11 ________________ _______ Duplex _______ MB
- Port # 12 ________________ _______ Duplex _______ MB
- Port # 13 ________________ _______ Duplex _______ MB
- Port # 14 ________________ _______ Duplex _______ MB
- Port # 15 ________________ _______ Duplex _______ MB
- Port # 16 ________________ _______ Duplex _______ MB
- Port # 17 ________________ _______ Duplex _______ MB
- Port # 18 ________________ _______ Duplex _______ MB
- Port # 19 ________________ _______ Duplex _______ MB
- Port # 20 ________________ _______ Duplex _______ MB
- Port # 21 ________________ _______ Duplex _______ MB
- Port # 22 ________________ _______ Duplex _______ MB
- Port # 23 ________________ _______ Duplex _______ MB
- Port # 24 ________________ _______ Duplex _______ MB

- Uplink # 1 ________________ _______ Duplex ______ MB
- Uplink # 2 _____________ ___ _______ Duplex ______ MB

(Make copies of this section for more switches and ports.)

NOTE:
DUPLEX : In general all Ports are to be configured as Full Duplex
SPEED : DPU4E operates at 10Mbps. So Switch Ports which connect to DPU4Es will have to be
programmed fro 10Mbps Full Duplex.
Ports to which PCs are connected should be configured as 100Mbps Full Duplex and NIC
Modules on PC should also be configured for 100Mbps Full Duplex. Avoid Auto Negotiation
Setting.
The number of ports will be 24 for 240V AC switches and 12 for 24V DC switches. In addition
Switches may also have uplink ports. These uplink ports can be either copper or fibre. Uplink ports are to be
configured as either 100MBPS full duplex or 1000MBPS Full duplex depending on the network configuration
for the project. This configuration can be checked by invoking the network management tool provided by the
switch manufacturer that would be loaded in the engineering station.

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7

3. POWER SUPPLY

A. FOR SYSTEM POWERED BY 240V AC SINGLE PHASE UPS

SYSTEM POWER
240 VAC I/P, 24V DC O/P POWER SUPPY MODULES

maxSTATIONS AND PERIPHERALS
240 VAC FROM UPS

FIELD SUPPLIES
240V AC I/P, 24V DC O/P POWER SUPPY MODULES
(FOR 48V DC INTERROGATION THE POWER SUPPLY OUTPUT IS 48VDC)

ETHERNET SWITCHES
240 VAC FROM UPS

B. FOR SYSTEM POWERED BY 24V DC SYSTEM

SYSTEM POWER
24 VDC FROM BATTERY/BATTERY CHARGER SYSTEM

maxSTATIONS ANDPERIPHERALS
240 VAC FROM UPS

FIELD SUPPLIES
24 VDC FROM BATTERY/BATTERY CHARGER SYSTEM ISOLATED
FROM SYSTEM POWER SUPPLY BY DC/DC CONVERTORS.

ETHERNET SWITCHES
24 VDC BATTERY/BATTERY CHARGER SYSTEM OR
240 VAC FROM UPS DEPENDING OF THE TYPE OF SWITCH USED.
REFER NETWORK PANEL SCHEME FOR SWITCH DETAILS.

.

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8

4. ENVIRONMENTAL REQUIREMENTS

maxSTATION and PERIPHERALS
maxSTATION:[Workstation]
Operational 0 to 30 C, 20% to 80% RH non condensing
Storage 10 to 60 C (14 to 140 F), 10% to 90% RH

maxSTATION:[Desktop]
Storage 10 to 60 C (14 to 140 F) , 10% to 90% RH

Monitor:
Storage -20 to 60 C, 10% to 90% RH

REMOTE PROCESSING UNIT
Operating 0 to 60 C, 0% to 90% RH non condensing
Storage 25 to 70 C, 0% to 90% RH non condensing

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.

5. GROUNDING
CHECK THE GROUNDING TO BHEL REQUIREMENTS.
PLEASE REFER GROUNDING SCHEME AS SUPPLIED BY BHEL, EDN, BANGALORE FOR
GROUNDING SCHEME AND CABLE SIZES FOR RPUs. FOR HMI AND PERIPHERALS REFER
UPS GROUNDING SCHEME. CONFORMANCE TO THIS IS MANDATORY. NO CONCESSION
IS ALLOWED.

1. Are the cabinets (safety ground) grounded to the ground grid? _______
2. Is the Electronic ground, running to the ground grid? (This connection point in a cabinet,
where electronic ground is connected must be isolated from safety ground.) ______

Do you know, absolutely, that this is the final point running out to the ground grid?
_______
Have you looked at both connection points (DCS panels and the Ground Grid end)? ______
Are they tight, and is the connection secure? _______
Is the electronic earth resistance as per earthing document (less than 0.5 ohms) _______

3. Is the shield connection point grounded with insulated wire running to the ground grid? _______

This connection point in the I/O cabinet, where all the shields are connected must be isolated from cabinet
safety grounds. _______

Is the end of the wire from the ground grid clean, free of paint etc., so good contact is insured?
_______
Do you know, absolutely, that this is the final point running out to the ground grid?
_______
Have you looked at both connection points (DCS panels and the Ground Grid end)?
_______
Are they tight, and is the connection secure? _______
Place a mark or [O.K.] in the space provided for each cabinet group.
This will indicate that the grounding has been verified and correct prior to powering up of the equipment.

POWER DISTRIBUTION

GROUP1
CABINET
GROUP2
CABINET
GROUP3
CABINET
GROUP4
CABINET
GROUP5
CABINET
ELECTRONIC
SHIELD
CABINET
FRAME

GROUP6
CABINET
GROUP7
CABINET
GROUP8
CABINET
GROUP9
CABINET
GROUP10
CABINET
ELECTRONIC
SHIELD
CABINET
FRAME

(If required additional sheets may be attached)

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10

CHECK THE CABLING AND WIRING AGAINST THE DCS REQUIREMENTS

1. Check for loose cables and wires on the Power Supply connections _______

2. Check that the polarity of the DC power wiring is correct, from the power supplies _______

3. Check that redundant cables from UPS/24 VDC system (as the case may be) have been connected to the
RPU and Switch panels ________________

(THIS IS MANDATORY AND NO CONCESSION IS ALLOWED)

5. LAYING AND ROUTING OF ETHERNET CABLE
For all maxDNA HMI & DCS Systems, Ethernet cables (UTP) cables are used to
interconnect the workstations / DPUs through Switches. As these Cables form the backbone
of the entire System, it is essential that these cables be housed in combination of Closed
Cable Trays through HDPE Pipes of suitable diameter. Flexible corrugated PVC or
HDPE 2 diameter pipes maybe used as Risers where connections are to be taken to
panels.
The exact length of Tray / Pipe can only be decided at site during erection since it depends
on the routing followed, which in turn is dependant on Site specific positioning of Cable Trays.

NOTE: All Ethernet cabling is redundant (Line A and Line B). Line A cables and Line B
cables should be laid in different trays and should follow different paths. ALSO,
POWER CABLES AND ETHERNET CABLES SHOULD NOT BE LAID IN THE SAME TRAY.
THIS IS MANDATORY AND NO CONCESSION IS ALLOWED.
The cabling is required to be done from Network Panels to all DPUs and all PCs . On cable
entering / leaving the panels, the entry / exit holes should be sealed as per Customer
specifications.

Cable laying practice for Optical Fiber Cables (OFC)

AA: OFC in Trench

a. Cable route marking and proper identification inline with routing documents.
b. Trench cutting 1 feet wide * 3 feet deep.
c. Protection to be provided with GI pipes / other mechanism wherever required such as
road crossing, etc.
d. OFC markers on the cable route (such as metal or Concrete painted in Orange colour,
engraved as OFC).
e. Standard cabling practices to be followed in the following sequence
1. Levelling of soil and hardening with some compacting tool.
2. 1 thick layer of construction grade sand
3. OFC cable laying.
4. Covering by 1 thick construction grade sand.
5. Brick covering 1 feet wide.
6. Filling of the soil and hardening with some compacting tool.
7. Placing of OFC markers.
8. Additional protection for cables to be provided in damp areas with GI Pipes
and / or 3 thick sand covering above and 3 thick sand covering below.

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11

BB: OFC in Trays / Trussels, etc.

a. Cable route marking and proper identification inline with routing documents.
b. Tray availability / GI pipes / or Support arrangements at 1 feet intervals wherever no trays are available.
c. Protection to be provided with GI pipes / other mechanism wherever required such as road crossing, etc.
d. OFC markers on the cable route (Orange colour, engraved as OFC).

After the cables are laid and properly tied, termination & testing activities will be taken up by the supplier.

6. CABLING AND WIRING CHECKS

ETHERNET CABLING CHECKS

1. The Ethernet cables must be verified for connection. (In general the Standard followed for UTP Cable
termination is EIA/TIA 568B). _______

2. Verify that the A and B networks do not cross. Check that cables from the A switching hubs go to only A
Ethernet cards and Net A ports of DPUs, and cables from the B switching hubs go to only B Ethernet cards
and Net B ports of DPUs.
_______

OPTICAL ETHERNET CABLES MUST BE VERIFIED )

1. Use an Optical Test set, or a flashlight, to check for light transmission, and identity per the drawings.

2. Have you verified these cables? _______

3. Are these cables marked? _______

Ethernet multimode optical cable runs must not be longer than 2 KM. The Ethernet optical cables are 62.5
micron. Singlemode cables are 9 micron size and can run for upto 15 Kms.

Installation and Termination of Optical Cables, if called for in the project, are in the scope of BHEL sub-
vendor and after completion of the above activities, the above should be got certified from the vendor.

REFER PROJECT SPECIFIC NETWORK CONNECTION SCHEME FOR EHTERNET
CABLE CONNECTIONS

BOTH LINES OF maxNET MUST BE CONNECTED. THIS IS MANDATORY AND NO
CONCESSION IS ALLOWED

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7. WORKSTATION NO POWER CHECKS

THE maxSTATIONS SHALL BE CHECKED, WITHOUT POWER
1. Ensure that all external cables are plugged in properly. _______

2. Are the Ethernet cables connected properly? _______

3. Check the cables that leave the MAXStations and go to the Monitors, Mouse, printers etc.
_______
4. To prevent visible noise and slowly moving vertical bars on the monitor screens note the following:

All power for the monitors, and video receivers must come from the same power source
as the MAXStation. They cannot be plugged into local power.

No grounding for the monitors, video receivers is allowed except at these power sources. Care must be
taken that keyboard connectors do not get grounded anywhere except at the MAXstations.

5. Large Video Screen (LVS): LVS screen as well as the associated controller, if applicable to the project, have
to be installed and commissioned by the LVS supplier and proper functioning of the same shall be demonstrated
and certified by the LVS supplier.

REFER PROJECT SPECIFIC NETWORK CONNECTION SCHEME FOR EHTERNET
ADDRESSING

8. DPU CHASSIS ALIGNMENT CHECKS

VERIFY THE DPU CHASSIS ARE ALIGNED PROPERLY IN
THEIR RACKS.

1. They must be attached squarely to the I/O backplane. No bends from approximately 90 are allowed.

2. Looking at the alignment of the chassis, the top and bottom slide edge connectors
must not be bent out of position.

3. Care must be taken when pulling cable into the cabinets that these cables are not caught on the edges of
the DPU chassis or other I/O chassiss, that could bend them out of position.

4. If the DPU chassis is bent out of position this can place undue strain on the DPU itself, when it is
plugged into the chassis, which could lead to intermittent operations.

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9. DPU NO POWER CHECKS

CHECK THE DPUS WITHOUT POWER

1. Verify DPU Ethernet addresses. _______
2. Verify setting of SWITCHES using the documentation. _______
3. Did you install the Ni-Cad battery in the DPUs? ______
4. Have you checked these batteries? ______
5. Backup cables must be installed. _______
6. Are the Ethernet cables connected properly? _____
7. Net A to Net A and Net B to Net B _____
8. Correct DPUs to correct Ethernet Switch? _______
9. Did you verify the DPU and module locations and Modules I/O addresses? _______

Do not install these DPUs yet.

10. I/O NO POWER TESTS

THE I/O MODULES WILL BE SPOT CHECKED TO VERIFY ADDRESS & JUMPER SETTINGS
WITHOUT POWER

1. Verify the cabinet/rack/position tags match the I/O drawings, locations, and their addresses. ____
2. Verify the I/O cards addresses and locations in the I/O cabinets? ____
3. Verify jumper settings in each module as per documents _______
Do not install these I/O Modules yet.

11. DC (OR AC)POWER CHECKS

THE DC (OR AC) POWER TO THE DPU CABINETS WILL BE CHECKED TO THE
REQUIREMENTS

1. Is this voltage within the specifications?_______
2. The two DC (OR AC line voltages) to the Panels will be verified for voltage and frequency (in case of
AC).
Cabinet No. Primary Secondary Stable (Y/N)
________ ________ ________ ______
________ ________ ________ ______
________ ________ ________ ______
________ ________ ________ ______
________ ________ ________ ______
_________ _________ ________ _______

_________ _________ ________ ________

_________ _________ __________ _________

_________ __________ __________ _________

3. Do these AC voltages all come from a stable source of 50 HZ?_______
4. Is the Frequency correct for this shipment (50 Hz.)?_______
5. Is the frequency stable and correct for both the Primary and Secondary Power Supplies?_______
6. What is the measured frequency?_______
7. Does this power, or any part of it come from Motor Generators or UPS systems?_______

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12. POWERING UP THE SYSTEM

NOTE: YOU CAN POWER UP THE ETHERNET SWITCHES

POWER UP THE I/O CABINETS

I/O cabinets will be powered with no I/O Modules or DPUs installed.

PRIMARY AND BACKUP DC POWER SUPPLIES WILL BE CHECKED.

NOTE: The terms primary and secondary power supplies as used in the following tests
refer to a configuration where each cabinet has a redundant power supply assembly.

Turn on the Primary DC Power Supplies.
______
Check the DC voltage of the Primary 24V Power supplies.
Cabinet No. Primary V Cabinet No. Primary V
________ ________ ________ ______
________ ________ ________ ______
________ ________ ________ ______
________ ________ ________ ______
________ ________ ________ ______
________ ________ ________ ______

_________ ________ ________ _______

_________ _________ _________ ________

_________ __________ __________ ________
Turn off the Primary DC Power Supplies. _______
Turn on the Secondary DC Power Supplies. _______

Check the DC voltage of the Secondary 24V Power supplies.
Cabinet No. Secondary V Cabinet No. Secondary V
________ ________ ________ ______
________ ________ ________ ______
________ ________ ________ ______
________ ________ ________ ______
________ ________ ________ ______
________ ________ ________ ______

________ ________ ________ _______

_________ ________ _________ ________

_________ _________ ________ _________

Turn off the Secondary DC Power Supplies. _______

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THE I/O CABINETS POWERED UP WITH I/O MODULES AND DPUs INSTALLED. (See note
above) . BOTH DPUS MUST BE INSTALLED, EXCEPT IN CASES WHERE STANDALONE DPUS
ARE PROVIDED. THIS IS MANDATORY AND NO CONCESSION IS ALLOWED.

Turn on both the primary and secondary supplies.

Plug in the DPUs and I/O modules in each cabinet. _______

AFTER ALL I/O ARE PLUGGED IN, A CHECK WILL BE MADE OF THE POWER SUPPLIES.

Verification will be made that the system will run on the Primary Power Supplies first then the
Secondary Power Supplies.

Turn off the Secondary DC Power Supplies; do the DPUs and I/O run correctly? ______

Check the DC voltage of the 24V Primary DC Power Supplies.
Cabinet No. Primary V Cabinet No. Primary V
________ ________ ________ ______
________ ________ ________ ______
________ ________ ________ ______
________ ________ ________ ______
________ ________ ________ ______
________ ________ ________ ______

________ ________ ________ ______
_________ _________ _________ ________
__________ ________ __________ ________

Turn back on the Secondary DC Power Supplies.

Turn off the Primary DC Power Supplies, does the DPU and I/O run correctly? _______

Check the DC voltage of the 24V Secondary DC Power supplies.
Cabinet No. Secondary V Cabinet No. Secondary V
________ ________ ________ ______
________ ________ ________ ______
________ ________ ________ ______
________ ________ ________ ______
________ ________ ________ ______
________ ________ ________ ______
________ ________ ________ ______
________ ________ _________ _______
________ ________ _________ _______

Turn on both the Primary and Secondary Power Supplies after these test have been completed.

Are all the DPUs running (visual check, DPU LEDs)? _______

Check this with respect to the indications as given in the DPU hardware guide (part of
maxDOCS)

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THE MAXSTATIONS WILL BE POWERED IN THE STEPS THAT FOLLOW

The AC line voltages will be verified for each MAXStation.
What are the AC voltages?
MAXStation No. AC Voltage MAXStation No. AC Voltage
__________ _________ ____________ __________
__________ _________ ____________ __________
__________ _________ ____________ __________

__________ _________ ___________ __________

__________ __________ ____________ _________

__________ __________ ___________ _________

13 CHECK FOR COMPUTER VIRUS

To eliminate computer viruses from entering the maxDNA processors precautions must be taken.

During startup, each maxSTATION is checked with virus checking software to ensure it is not infected

All floppy disks must be scanned with virus checking software before being looked at or loaded into the
system. Use of current version of Norton anti-virus is recommended.

You will be starting up the maxSTATIONS as PCs only in the following steps

POWER UP THE maxSTATIONS

Power up the Monitors _______
Are the polarities correct for the AC voltage? _________
Run an ANTI-VIRUS checks on each maxSTATION. _______

NOTE: Although it is listed after the maxSTATION startups, it is obvious that
the video, keyboards, mouse have to be made to operate as the maxSTATIONS are started up,
including:

Monitors/keyboards _______
Mouse _______
Ethernet and any Fiber Optic Repeaters (if applicable) ______

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14. ETHERNET TESTING

AN ETHERNET CHECK WILL BE PERFORMED AS PART OF THIS E&C

Select every one of the switches on the maxNET and check the proper configuration using web browser._______

TIP: As you are in the process of checking the switch configuration, add the switch address as a
favorite site to speed up future checks.
NOTE: Is a good practice to reset all the statistics of the switch in order to check it proper
functionality

Check the Speed of every port (do not select Auto Negotiating) _______
Check the Duplex of every port (do not select Auto Negotiating) _______

Check that the Switch Statistics does not show communications error _______

Check also using the Windows Explorer that all the MAXStations in the workgroup shows up in the Network
Neighborhood _______
Check that you can see the share folders Custom and MCS in every MAXStation _______
Open the MAXTransport clicking in the Taskbar Icon on the lower right hand corner _______
Check that all your MAXStations are listed and Networks A & B shows yellow face _______

All the DPUs 4E must be inserted to proceed with this section of the Test.

Before inserting the DPU 4E in its chassis make sure that the battery is plugged in place.

Insert the DPUs in the chassis without any configuration, if necessary you can blank its
memory.

Check the MAXTransport and make sure that all the DPUs in your system are listed _______
Also check that every DPU shows a yellow face on Networks A & B _______

Open the Health Log and check that all your DPUs are listed _______
Check that every DPU shows a yellow face and your services are set on 5 _______

The PING command may be appropriate for the previous item. A description of the PING
command operation can be found in the supplementary information section under Ethernet.

Check and ensure that all DPUs name and IP addresses are listed in DPULIST.ini in the directory
c:\custom\database as per network configuration drawing of the project.

Check and ensure that all workstations name and IP addresses are listed in WKS.ini in the directory
c:\custom\database as per network configuration drawing of the project.

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15. MONITORS, PRINTERS CHECKS

MONITORS, ACCESSORIES, and PRINTERS, WILL BE CHECKED

Have you verified all monitor appearance/screen appearance? ______
Have you verified operation of all keyboard/monitor switches? ______
Have you verified operation of all touchscreens (if applicable)? _______
Have you verified operation of all mouse/trackballs (if applicable)? ______
Have you verified operation of any maxSTATION with a third network card installed wherever applicable?_____
You could ping other device addresses on the third LAN. ____
Have you verified that any maxSTATION screen printers print properly? ____
Prints the intended maxSTATION screens acceptably? ____
Have you checked each printer to verify it works? ____
Prints the intended job properly? ____
Have you verified Ethernet communications between all PCs? ____

maxSTATIONS, DPUs, I/O, will be checked and the configuration
installed

All the I/O must be plugged in ____
All maxSTATION hardware must be plugged in and operating ____
Check time and verify it is correct to the timezone the system is being installed in ____

16. TIME CHECKS AND MCSTIMESET TOOL

If these are not correct or, the timezone information is incorrect you will have to make changes
in the TIMEZONE.

In order to perform this task you need to be in administrator in every maxSTATION that
requires to be changed.

While checking Timezone, also check that under Internet Time, CHECK BOX Automatically
synch. is NOT ticked

After all maxSTATIONS are correct you can use the MCSTimeSet Tool to correct the time in
DPUs.

Once all the maxSTATIONS are set in the same TIMEZONE you can also use the MCSTimeSet
tool to correct the time on maxSTATIONS.

Be aware that any change or addition to the maxNET must be updated on the files DPULIST.ini
and WORKGROUP.ini in order to keep using MCSTimeSet.

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17. maxLINK maxSTATIONS

VIRTUAL DPUs AND maxLINKS maxSTATIONS WILL BE TESTED

maxLINKS maxSTATIONS

maxLINKS maxSTATION runs a communications software, which allows to exchange information with third
party equipment.

List the communications devices used for the communications links: ___________________
___________________
______________________
______________________
______________________

List the communications protocols used for the communications links: _________________
___________________
___________________
___________________

Check that the hardware for the communications interface in installed in the maxLINKS station. _______
Check that the software for the communications interface in installed in the maxLINKS station. _______

TIP: Some protocols require that the maxLINKS station have assigned a device number for the
communications.

Some hardware cards require to have assigned a memory allocation on the computer.

Start the MAXLink MAXStation; log in as administrator _____
Check that the Custom Startup.ini file contains all the require files to startup the Link _____

Setup the Auto Log on option to log in as engineer _____

18. VIRTUAL DPUs

Virtual DPU is a capability of the MAXStations to run on memory a image of a DPU, in which you can get the
same functionality of a real DPU.

Since you are able to run more than one virtual DPU per MAXStation the following conditions must be
accomplished to avoid any possible conflicts.

The MAXStation must have an IP address greater than 18 in the third Ethernet Digit _____
The virtual DPUs must have define an IP address that complies with the rules for DPU addresses _____
The virtual DPU must have a unique name _____
If you want to see in the rest of the system the points from the virtual DPU through the RRS. Check that the
virtual DPU exports the points _____

Check that the virtual DPUs are listed in the SIMDPULIST.ini file _____
In order for a MAXStation to see a virtual DPU, check that the SIMTransport is running _____
Check the Health Log to see if the virtual DPUs are running
Check that the services count is 5 with the virtual DPU empty _____

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19. Workstation Configuration Information

Username As per Network connection diagram (installers choice)
Organization (installers choice)
Windows 2000/XP CD-Key ( Use OEM ID of PC )
Computer Name As per Network connection diagram
Workgroup Name
TCP/IP network address A
TCP/IP network address B
TCP/IP network mask A/B (should be) 255.255.0.0
TCP/IP network address Plant (if this card is installed)
TCP/IP network mask Plant (if this card is installed)
Model # of Video Card
Model # of Network Card A
Model # of Network Card B
Model # of Plant Net Card (if applicable)
Serial Number of PC (for reference only)
Make and Model of PC (for reference only)
Configuration of PC (for reference only)
Installation of Dongle Check that it is attached to the Parallel Port
Processor and Speed
RAM
If CD Writer is Installed
Type and Size of Monitor
If All drivers are available at site on CD (Ensure that at least one Restore CD for each of
theComputer types are available and Store in a safe place) :

20. Software Installation

1. In the maxSTATIONS the organization of files as follows:

a. .4e files are under C\:Custom\Configs. These are DPU configuration files.
b. .mn files are under C:\custom\displays\operating. These are picture files
c. Scripts and Popups are under C:\custom\displays\operating.
d. Single line diagrams are under C:\custom\displays\operating\sld

2. Downloading of .4e files
a.The software (.4e files, configuration) is to be downloaded to the DPUs from engineering station.

Before downloading ,ensure there are no simulation of Tags.
Open each configuration in maxTOOLS .
Invoke tabular detail option by right clicking on the DPU name.
Select DTAGS and ATAGS and the fields MODE, FORCEDVAL.
Ensure that MODE is normal and FORCEDVAL is 0.
This is a precaution as this activity would have been completed in factory.

Download the full configuration into the DPU.
Unfreeze the outputs.
Enable backup if applicable

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21. COPY .MN, SCRIPTS, POPUPS TO ALL OWS

22. GENERAL GUIDELINE FOR maxSTATION SETUP:

The following information is a guide for the setup of maxSTATIONs.

1) Alarm, Event collection and Domain Alarm should be collected in two stations.
( Example: "OPER2" & "OPER3")
2) Event Logger in two stations. (Example: "OPER4" and "OPER5".) Also setup the
"EventLogger.ini" files if logging required.
3) Report Server. (Example: "ENG1".)
4) OPC Server. (Example: "HIST1".)
5) AntiVirus Server. (Example. "ENG1".)
6) Assignment of "Time Master DPU" pair. Consult with the project engineer to pick a dpu pair with a
lighter control load. (Example: DAS )

23. LIST OF .INI FILES AVAILABLE IN THE SYSTEM AND THEIR USE

C:\Custom\Sbp contains the following .ini files

1) StartUp.ini -> This is to enable different types of programs for a particular maxSTATION.

2) EvtColl -> This file contains information about the service (source) of Events.
Also setting is available to retain event files of older date.

3) EvtLogger -> This file contains information about the type of event logger service
configuration viz., SOE, PA etc., Multiple instance of event logger can be made by copying this file with
different name and changing the contents.

4) EvtServer -> This file is to restrict the scope of the event server for any particular domain.

5) MergeAlm -> This file contains the information about the Alarm PROVIDER viz DPU4E or
any other maxSTATION

6) Monitor -> This is used for setting up Remote Performance Monitor

7) TimeSync -> This file is used to specify DPU4e's and domains for which time is to be
synchronized. Also Auto SYNC on / off settings can be done.

8) TimeZone -> This is to set the time zone information of the country where the maxSTATION
is installed.

9) Remote -> This file is used for setting up permission rights for the Remote maxVUE
stations.

10) Events -> This file contains information about merging the different type of events.The file
enable specifies whether or not events are written to a file in the Custom/History folder.

C:\Custom\Database contains the following files

1) dpulist -> This file contains list of DPUs/IP Address in a domain.

2) wks -> This contains the list of maxSTATIONs/IP Address in maxNET. This may with
same domain or across domain. Also contains information about proxy server settings.

3) SimDPUList -> This contains list of Virtual DPUs to be seen on the other maxSTATIONs

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C:\Custom\Displays\Operating\Scrips

1) maxinit -> This contains the list of services which are required for running the
maxSTATIONs and this will be started during maxSTATION startup.

C:\MxsStorageRoom\Configurations

1) LSSaddSvc.txt -> This is to add the maxSTORIAN instance/Service
2) StandAlone.txt -> This file contains information for running maxSTORIAN as standalone.
3) Primary.txt -> This file contains information for running maxSTORIAN as Primary.
4) Seconday.txt -> This file contains information for running maxSTORIAN as Secondary.

24. DOs AND DONTs:

Refer BHEL-EDN document no. ENGG/GEN/001

25. Setting up maxSTORIAN

To make maxSTORIAN operational:
Create text files to define a name for a maxSTORIAN instance
Create text files to configure backup or standalone operation.
Create configuration files consisting of templates and associated points

Creating Configuration Files
maxSTORIAN and several of its components, namely Configuration Editor, MxsReplica, and MiniConf, use text
files, stored in \MxsStorageRoom\Configurations, containing default values. Such files define a maxSTORIAN
instance name or define the role of a maxSTORIAN instance, such as whether maxSTORIAN should operate
standalone or as the primary or secondary member of a backup pair. For maxSTORIAN to start up and run
correctly, the following files must be set up in \MxsStorageRoom\Configurations.
1. LSSaddsvc.txt
2. StandAlone.txt
3. Primary.txt
4. Primary.txt
5. Secondary.txt
6. AlignDB.txt

Naming a maxSTORIAN Instance (LSSaddsvc.txt file)
Use the LSSaddsvc.txt file to establish the global service names of that maxSTORIAN instance. Global means
that all maxSTATIONs on maxNET know that this instance is available. This file will be identical in both the
primary and secondary members of a maxSTORIAN pair..
The file, LSSaddsvc.txt, has the following entries:
_LSS.DEFAULT_STORIAN PCHAR _MXS
_LSS.DEFAULT_TREND PCHAR _MXS_TREND

Defining Standalone Instance (StandAlone.txt file)

When a maxSTORIAN instance is to be operated standalone, without backup, maxSTORIAN needs to be notified
of this configuration. To define standalone operation, use StandAlone.txt, which contains the following entries:
[]_MXS.BEHAVIOUR PCHAR ALONE
[]_MXS.OTHER_MACHINE PCHAR CICCIO.

The other_machine entry is the name of the secondary maxSTATION. In this case, it is set to a dummy name,
CICCIO, since this instance is to operate standalone.

Defining Primary Role Instance (Primary.txt file)

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When a maxSTORIAN instance is to be operated as the primary member of a backup pair, maxSTORIAN needs
to be notified of this configuration. This file is used only in the primary member of a backup pair. This is
accomplished with Primary.txt, which contains the following entries:

[]_MXS.BEHAVIOUR PCHAR PRIMARY
[]_MXS.OTHER_MACHINE PCHAR YOURSECONDARYNAME
[]_MXS.CONFIG_POINTS_AT_TIME LONG 10

Defining Secondary Role Instance (Secondary.txt file)

When a maxSTORIAN instance is to be operated as the secondary member of a backup pair, then
maxSTORIAN needs to be notified of this configuration. This file is used only in the secondary
member of a backup pair. This is accomplished with Secondary.txt, which contains the following entries:

[]_MXS.BEHAVIOUR PCHAR SECONDARY
[]_MXS.OTHER_MACHINE PCHAR YOURPRIMARYNAME
[]_MXS.CONFIG_POINTS_AT_TIME LONG 10

Defining Backup Transfer Parameters (AlignDB.txt file)
When a maxSTORIAN instance is to be operated as a backup pair, or when there is to be a
tertiary storage device, the program MxsReplica transfers data from the active member to the
inactive member or to the tertiary device.

_MXS_REPLICA.BANDWIDTH LONG 5000
_MXS_REPLICA.MODE PCHAR REPLICA_ALIGNDB
_MXS_REPLICA.SOURCE_MOUNT PCHAR C:
_MXS_REPLICA.DEST_MOUNT PCHAR \\YOUROTHERSTATIONNAME
_MXS_REPLICA.START SHORT 1

_ALT_REPLICA.BANDWIDTH LONG 5000
_ALT_REPLICA.MODE PCHAR REPLICA_ALIGNDB
_ALT_REPLICA.SOURCE_MOUNT PCHAR C:
_ALT_REPLICA.DEST_MOUNT PCHAR \\YOURTERTIARYSTATIONNAME
_ALT_REPLICA.START SHORT 1

If you want to have maxSTORIAN write to tertiary storage, you must add, to the invocation
line in startup.ini for maxSTORIAN, the string ALTREP. Thus, to invoke tertiary storage, the
line which might look like
5, c:\mcs\history\maxSTORIAN.exe, maxSTORIAN, _MXSU1

would now look like
5, c:\mcs\history\maxSTORIAN.exe, maxSTORIAN, _MXSU1 ALTREP

Configuring maxSTORIAN to Start up Automatically
By default, maxSTORIAN does not start up when maxSTATION Station Startup occurs. To
start up maxSTORIAN automatically, refer to the following lines located in
c:\mcs\sbp\startup.ini. Copy the lines to c:\custom\sbp\startup.ini and edit them using the
instructions presented here.
; The following lines startup the maxSTORIAN. It requires special dongle
licensing.
; These lines should be moved to C:\custom\sbp\startup.ini since this file
will be

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; overwritten during the next update and any changes made to it will be lost.
;
;1, C:\MCS\SBP\MINICONF.EXE, MiniConf,
c:\MxsStorageRoom\Configurations\LSSaddSvc.txt
;5, c:\mcs\history\maxSTORIAN.exe, maxSTORIAN
;
; Uncomment one of the following lines depending on the type of maxSTORIAN
;
;w, C:\MCS\SBP\MINICONF.EXE, MiniConf,
c:\MxsStorageRoom\Configurations\StandAlone.txt
c:\MxsStorageRoom\Configurations\Primary.txt
c:\MxsStorageRoom\Configurations\Secondary.txt

Selecting maxSTORIAN As Your Trend Data Source

The MCS Registry entry called Default Trend Source, lets you specify where applications obtain their
trend data. By default, this registry entry is set to empty. To change the registry entry to use
maxSTORIAN:
1. Click the Start button, point to Programs, maxDNA, Utilities, and then click Registry Edit.
2. Click the Machine Settings tab, expand the folder in the left directory window and click the
following file:
Default Trend Source

When you click on this file name, a field appears on the right containing the current setting,
which is empty. To change the setting, type _mxs_trend (or the name of your maxSTORIAN
instance) over the current entry and click Apply and OK.

26. WHAT IS TO BE DONE AFTER LONG SHUT DOWN

Follow these steps in case of long shutdown of the plant with power switched off to the DCS panels:

1. Check that the DPU batteries are connected.
2. Keep the panels energised continuously for at least 20 hours. This will charge the DPU batteries
completely.
3. Check the battery healthy indication on the front plate of each DPU. This should be green, indicative
of healthy charged battery.
4. Down load the configuration from the Engineering station.
5. Enable backup.
6. Un-freeze outputs.

27. PERIODIC CHECKS TO BE CONDUCTED

Check DPU4e status screen for any DPU faults. Normally Primary DPU (DPU in the first rack with even
number address) should be active. In case there is a changeover of the DPU to secondary of vice versa, check if
the erstwhile active DPU is in fatal status (Status LED red). In this case, reset the DPU which is in Fatal condition.
This will bring the DPU to Inactive Hot status. This step is mandatory as otherwise failure of another DPU
may cause process upset.
Check I/O status LEDs on the DPU front plate. Any reported I/O faults should be immediately rectified.
Check Network Status screen for any Network faults. Any suspect Network status (Yellow indication) of
Failed Network (Red Indication) on the network LEDs should be immediately attended.
Check the Event Summary and Alarm summary even during normal plant condition.

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28. DPU FAILOVER ON MODULE FAULTS

The following configuration is factory set for changeover of DPU in case of module faults:

a. In each DPU, all the DOB and AOB of redundant modules are declared as Critical in Fail over
type.
b. Other buffers are declared as Non-Critical in Failover type.
c. In case there are no redundant modules all the buffers are declared as Non-Critical.
d. Under system/backup, the failover strategy is declared as:

i. ThreshCrit: Fail one
ii. ThreshNonCrit: Do nothing
iii. ThershNor: Do nothing

e. The above configuration ensures that the DPU changes over if one redundant module fails.
f. No changeover is effected if any other module fails.

This should be checked and ensured again before download of configuration prior to start of
commissioning.

29. PROCEDURE FOR FLASHING OF DPUS:

Upload the existing configuration (.4E) files from all DPUs and store them in proper directory. This
should be done only if the backup available in the engineering station is not updated / current.
DPU upgradation is recommended to be done in short Plant shutdown. Ensure that DPU under
upgradation is not in control of the plant.
Please note that the files required for this activity are always available under C:\MCS\Setup folder.
If new files are sent for upgradation then these files are to be copied first to this directory.
Following steps shall be done for each DPU.

a. Set DPU mode switch to E
b. Power OFF and ON
c. Observe (Wait for) top 3 LEDs flashing YELLOW
d. Open FlashDPU4e program at engineering station desktop.
e. Set DPU IP address in the menu top line.
f. In version selection Drop Box select Manual File selection
g. CP file to download, select
- C:\ MCS\Setup\xxx.bin (xxx to get from EDN)
h. IOM file to download, select
- C:\ MCS\Setup\yyy.s3m (yyy to get from EDN)
i. Click on GO
j. Wait for DPU flash complete indication / message
k. Set DPU mode switch to F. Power OFF and ON

1. Repeat Step 4 for back-up DPU also. (If applicable)
2. Download configurations to respective DPUs. Refer Sl. No.1.
3. Enable Back-up and un-freeze.

ENGG/GEN/002

Rev 00
A4-11

TITLE : ENGINEERING GUIDELINES

PRODUCT : maxDNA BASED DCS

ENGG/GEN/003

REV. NO. 01

A4 - 10 PAGE 01 OF 09

APPROVED BY :

G.Ganapathiraman


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No. BY BY

00 10/05/2005 FIRST ISSUE -- GSR GGR

01 25/07/2005 Point 29 added Operation GSR GGR
under DPU COnfiguration With Version 3.4

ENGG/GEN /003
ENGINEERING GUIDELINES
REV. NO. 01

A4 - 12 PAGE 02 OF 09

APPROVED BY :

G Ganapathiraman


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A. General

1. The following instructions are applicable in absence of contract technical
specifications. Follow the specifications where available.

2. Refer maxDOCS for all system related information.

B. Panel Engineering.

1. Use a maximum of 4 racks per panel.

2. Use 1:1 redundant power supply for system and field power supplies.
Calculate and record the power requirements per RPU.

3. Use minimum 16sq mm gray cable inside the panel for connecting 24VDC
input to intermediate terminal blocks before connecting to the breakers.

4. Use minimum 6sqmm cable inside the panel for connecting UPS input to
breakers.

5. Use minimum 1.5 sq mm twisted cable for power supply internal distribution.
Use RED for Positive/Phase and Black for Negative/Neutral.

6. Always use breaker for input from 24VDC system/UPS.

7. Use minimum 1.5 sq mm Ye/Gn cable for shield and protective earth
connection. As far as possible do parallel wiring of all chassis to Panel earth
(PE).

8. Connect the Earth of UPS supply, Socket switch to PE.

9. Use shield bus as per drawings (a) 3 659 26 00004va00 (3Nos) designated
as A1 and A2,on customer side wire rack channel and A at the bottom (b) 4
659 43 00322va00 (as required) designated as AH1 To AH4 below racks R1
to R4 (a & b for NTPC contracts and (a) only for other contracts).
Interconnect all the shield buses in a panel/suite. For connection between
shield bus of a panels in a suite use minimum 16sq mm and min 4 sqmm
Ye/Gn within the panel.

10. Do not inter connect PE and shield bus.

11. Mounting locations of DC/DC of AC/DC convertors shall be uniform for a
project in all SG/TG/BOP panels.

ENGG/GEN/003

REV. NO. 01

A4 - 11 PAGE 03 OF 09

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12. Use all required hardware for mounting anti static wristband in each panel.
Connect anti static wristband (SE101) to Shield bus.

13. Refer drg 3 659 26 00003va00 for 8 level TB design and 3 659 26
00003va01 for DTB/FTB. Use vertical cable channel of size 75X100 on either
side at the rear in each panel. For vertical wire rack channel, reserve left for
internal wiring and Right for customer wiring as seen from the rear. (Use of 8
level TBs only in contract specific requirement.)

14. Unless absolutely required avoid inter panel wiring in a suite.

15. Wherever used, restrict the number of 8 level TBs to 45 per rack.

16. The power supply monitoring contacts (UV, OV, Feeder fail, Power supply
fault etc) of one RPU should be wired in another RPU with appropriate tag
names to identify the source of the signal. Setting information shall be clearly
specied the U/V and O/V monitoring.

17. Use minimum 35Sq mm TBs for system ground termination in each RPU in
case where UPS is used as input power for RPU.

18. Ensure that system ground and field ground are not mixed in the RPU.

19. Ensure that the cable channels reserved for customer use is not used for
panel internal wiring.

20. Ensure in the wiring table the terminations are called as L & R for 8 level TBs
and T & B for 1 in 2 out TBs. Ref Drg 4 659 43 00323.

21. Wherever feasible follow TB designations as per Drg 4 659 43 00323.

22. Call in DL shorting links for TBs in SAP BOM under long text facility

23. As a standard use 4 Nos. Door switch (2 in front and 2 at rear) and two
incandescent lamps (1 in front and 1 at rear). Wire one door switch (one
operated by the door having lock) for alarm (Door Open) and the other for
illumination lamp.

24. As a standard use one 15A socket and switch per suite.

25. Do not use intermediate Ethernet cable connectors in the DCS panel.

26. Include instructions and hardware in GA drawing for supporting and dressing
flat cables of Y adaptor/Inter rack cables connecting adjacent panels. Include
necessary cable supports for Ethernet cables which will be connected to DPU
at site.

ENGG/GEN/003
REV. NO. 01

A4 - 11 PAGE 04 OF 09

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C. Hardware Engineering.

1. Use a maximum of 45 modules per RPU. Use BEMs to extend the I/O bus if
number of modules increase beyond 45.

2. Do not use over sized interconnecting cable between racks.

3. Ensure a minimum of 10% space in the racks and ensure provision of
terminations for this space.

4. Ensure a minimum of 10% of channels in each module are wired up to terminal
blocks.

5. Connect multiple signals (for ex. Three measurements for Drum level or three
outputs for MFT) to different modules for both inputs and outputs.

6. Ensure a minimum of 15% spare relays in relay panels with coil and all contacts
terminated up to the terminal blocks.

7. Ensure the jumper setting for all the modules/channels is as per requirement. In
particular set all outputs to RESET TO ZERO.

8. Call all the inter rack cables in Device list to ensure that correct cable is used for
interconnection.

9. The interconnecting cable between the racks should be connected alternately
on left and right of the rack so as to obtain a continuous bus. The start of the I/O
bus is the DPU. There should be no star connection.

10. Call the Position of the bus termination module in Device list.

11. Use field signal grouping document for allocation of terminations at the panel
end.

12. The DPU 4F should be located at the left end of the rack. One module space
should be left after the DPU for better cooling. Redundant DPUs should be
located in different racks R1M1 Primary and R2M1 Secondary.

13. The maximum length of the I/O bus in a RPU can be 30 ft. This includes the
length of all the interconnecting cables between racks, inter panel and Y adapter
cable lengths.

14. Ensure that the cables connected from the Y adaptor to the redundant racks are
of equal length. This will ensure that both primary and secondary DPUs will see
same length of the I/O bus. Use two bus terminators per Y adaptor to terminate
the bus.

15. A bus termination module at the end of the bus should terminate every I/O bus.

ENGG/GEN/003
REV. NO. 01

A4 - 11 PAGE 0S OF 09

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16. Whenever BEMs are used, the rack where BEMs are located should be
terminated with Bus termination module. This is in addition to the Bus
termination used at the end of the I/O bus.

17. Check the Hardware configuration by running the I/O configurator as soon as
the hardware is decided for a RPU. Ensure that none of the parameters show
Yellow or Red. Maintain the reports of the I/O configurator.

18. Call module fuses (1A DV0692301291 for other modules and 3A
DV0692300163 for DPU) in loose supply item list/Mandatory spares. Where
quantity is not specified in the contract, include 50% of used quantity.

19. Do not use breakers/fuses for isolation of rack power supply (both system and
field supplies between power distribution TBs and racks) and fan supply.

20. Slow blow fuses of required rating should be used for energizing MCC mounted
interposing relays and other field devices. Where quantity is not specified in the
contract, include 50% of used quantity in loose supply items/Mandatory spares.

D. DPU Configuration.

1. Do not exceed 6000 SVC count in DPU configuration.

2. Use unit prefix for the DPU name in the configuration.

3. For multiple units, use different tag names with unit prefix in each unit whether
or not they are to be interconnected.

4. Use plant level hierarchy (names like coal, feed_water etc) in the configuration.
This should be common especially in case of integrated systems.

5. All the input modules connected with SOE inputs are to be made as Fast DI in
the configuration. Slow DI attriubute to be configured as False for a DIB with
SOE signals.

6. Unless otherwise required use the following for fail over strategy on I/O module
failure in System/Backup. This is applicable when Redundant modules are
defined as Critical in Fail over type attribute :
a. ThreshCrit: Fail one
b. ThreshNor: Do nothing
c. ThreshNonCrit: Do nothing

7. Ensure that a proper security scheme is devised and used as per control
requirement. Alternatively use MA standard security scheme if sufficient.

8. Do not use AOB and AIB in critical service time base when using IOP301 and
IOP 320. Exceptions should be discussed. Also RTD and T/C should only be
used in Normal time base

ENGG/GEN/003
REV. NO. 01

A4 - 11 PAGE 06 OF 09

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9. Arrange the blocks in the DPU configuration right at the beginning. The
arrangement should follow Input-Logic-Output sequence. DO NOT POSTPONE
THIS ACTIVITY. THIS ACTIVITY IS MANDATORY. Arrange whenever a
change is effected in a configuration.

10. The SVC priority should be Input Buffers 8, Field Input ATAGS, DTAGS 9, Input
related Groups 10, Logic 50, and Output ATAGS, DTAGS connected to buffers
92, Output Buffers 95, Output related groups 99.

11. Calculate the DPU load in each of the Critical, High and Normal cycles using the
formula:

DPU load (%) = [Used(ms)/Allotted(ms)] * 2 * 100

The overall load (DPU load (critical)+DPU load (High)+DPU load (Normal)
should not exceed 75%. In particular the DPU load (Critical) should not exceed
50%. Use Avgcrit (us), AvgHigh(us) and Avgnormal(us) for the calculation.
These times will be available in the System/DPMS. Maintain a record of the
loading. In addition, ensure that there are no overruns in Critical, High and
Normal cycles. The calculation should be made on the target DPU and not
Virtual DPU.

12. For multiple usage of a signal in configuration, configure a buffer tag. This will
reduce subscriptions to the source DPU.

13. Except in case of signals acquired through PROXY servers, do not use [^] to
reference an external signal. Use DPU names.

14. Ensure proper selection of field devices (Type of RTD, Type of T/C etc) in the
configuration.

15. Enable Alarm option, SOE option as per relevant input documents.

16. Test in virtual DPU the configuration as far as possible before releasing to
testing.

17. Include only the Custom blocks used in the configuration under Custom in DPU
configuration.

18. Avoid using tag name in GNAME attribute. Use a functional name here.

19. For signals to be used in other DPUs create a ATAG/DTAG in the configuration.

20. Compile atoms for repetitive functions. This reduces the SVC count.

ENGG/GEN/003
REV. NO. 01

A4 - 11 PAGE 0? OF 09

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21. Use separate set of I/O modules for HT drive. Do not connect any other signal
to this set of modules.

22. All signals used for equipment/drive protection should be Hardwired.

23. All signals used for equipment/drive protection should be hardwired from the
source panel to the sink panel without any intermediate panel.

24. For CLCS, input all the correct values for Flow/Level correction blocks. All the
function generators should be programmed with relevant project specific curves.
Obtain the curves from system engineering groups well in advance.

25. In case Closed loop testing (Model testing) is done, program the tuning
constants as determined by the test.

26. As a practice for HT drives, use RTD quality check custom for all winding and
bearing temperature RTDs used for tripping and permissive, to avoid nuisance
trips.

27. As a practice include the following alarms related to DPU in the configuration.

a. Primary DPU Fatal
b. Primary DPU Net A fail
c. Primary DPU NetB fail
d. Primary DPU I/O fault (in case of redundant I/O)
e. Active DPU output Freeze
f. Secondary DPU Fatal
g. Secondary DPU Net A fail
h. Secondary DPU NetB fail
i. Secondary DPU I/O fault (in case of redundant I/O)

28. Remove all bad references and duplicate tags in all configurations before
dispatch.
Follow the recommended settings for the attributes of SBPLimit atom under \System
for Systems using Version 3.4 (enclosed as Annexure-1). These can be changed if
required based on the configuration of the DPU. (R1) REFER SBP LIMITS
E. HMI Application Engineering.

1. Scripts should be developed only for display purpose. All the control related
logic should be done in the DPU.

2. Do not use flashing border scheme.

3. Ensure proper navigation for pictures. This should be oriented towards operator
requirements.

4. Display important process parameters in all the pictures (like load, frequency,
flows etc).

ENGG/GEN/003
REV. NO. 01

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t
h
e

c
o
m
p
a
n
y
.

5. Unless there is a specific customer requirement, use standard Horizontal and
Vertical tool bars as per MA practice.

6. In absence of project inputs, configure Logs/displays/trends etc as per previous
similar project.

7. In absence of inputs, configure Historian for the signals required for
Logs/displays/trends etc.

8. Configure DPU status and Network status displays.

9. Have only the BMP/AVI files required for the project in the directory. Start a
new project with a clean slate. Copy only the required BMP/AVI from the
previous project.

10. All unused files from C:\Customs\Displays\Operating directory should be
removed.

11. While engineering integrated system, it is mandatory to have an engineering
document so as to follow a common practice for DPU and HMI engineering.

12. For an analog loop develop a Single Line Diagram (SLD) in HMI. In the SLDs
display of the following is mandatory where applicable:

a. Transmitter deviation High Alarm
b. Signals which cause trip to manual
c. Signals which cause the valves to Open or close
d. +/- sign for the adder blocks

13. All project specific files shall be in custom directory. Have all standard files in
mcs directory.

ENGG/GEN/003
REV. NO. 01

A4 - 11 PAGE 09 OF 09

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.

Bhatinda O&m TG

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