Technical Particulars For Air Compressor For RC Period (01-08-2013 To 31-07-2014)

Generated on: March 6, 2014 10:12 PM

NIC

Schedule Unit :

1 NOS.

Air Receiver

Capacity (Cu.Mtr) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 0.25 0.5 0.5 0.5 0.75 1.0 1.0 1.0 1.5 1.5 1.5 2.0 2.0 2.0 3.0 3.0 3.0 4.0

Max. Working Pressure 12.5 12.5 7 10 12.5 12.5 7 10 12.5 7 10 12.5 7 10 12.5 7 10 12.5

Schedule Unit :

2 NOS.

Air Compressor , Stationery With After Cooler

Indicative Rated Pressure Minimum FAD Kg/Sq.Cm. (Cu. Mtr/M inute) 1 4 2 4 7 7

Type of Compressor

Type of Prime Mover

Reciprocating Reciprocating

SPDP Electric Motor TEFC Electric Motor

Page 1 of 20

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

4 4 5.1 5.1 5.1 5.1 6.1 6.1 6.1 6.1 7.1 7.1 7.1 7.1 8.1 8.1 8.1 8.1 9.1 9.1 9.1 9.1 10.1 10.1 10.1 10.1 11.1 11.1 11.1 11.1 16.1 16.1 16.1 16.1 21.1 21.1 21.1 21.1 26.1 26.1 26.1 26.1 30 30 30 30 3.1 3.1 4.9

7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 8.7 8.7 8.7

Rotary Screw Rotary Screw Reciprocating Reciprocating Rotary Screw Rotary Screw Reciprocating Reciprocating Rotary Screw Rotary Screw Reciprocating Reciprocating Rotary Screw Rotary Screw Reciprocating Reciprocating Rotary Screw Rotary Screw Reciprocating Reciprocating Rotary Screw Rotary Screw Reciprocating Reciprocating Rotary Screw Rotary Screw Reciprocating Reciprocating Rotary Screw Rotary Screw Reciprocating Reciprocating Rotary Screw Rotary Screw Reciprocating Reciprocating Rotary Screw Rotary Screw Reciprocating Reciprocating Rotary Screw Rotary Screw Reciprocating Reciprocating Rotary Screw Rotary Screw Reciprocating Reciprocating Reciprocating

SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP

Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric

Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor

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52 4.9 53 5.8 54 5.8

8.7 8.7 8.7

Reciprocating Reciprocating Reciprocating

TEFC Electric Motor SPDP Electric Motor TEFC Electric Motor

Schedule Unit :

3 NOS.

Air Compressor , Stationery Without After Cooler

Indicative Rated Pressure Minimum FAD Kg/Sq.Cm. (Cu. Mtr/M inute) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 4 4 4 4 5.1 5.1 5.1 5.1 6.1 6.1 6.1 6.1 7.1 7.1 7.1 7.1 8.1 8.1 8.1 8.1 9.1 9.1 9.1 9.1 10.1 10.1 10.1 10.1 11.1 11.1 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7

Type of Compressor

Type of Prime Mover

Reciprocating Reciprocating Rotary Screw Rotary Screw Reciprocating Reciprocating Rotary Screw Rotary Screw Reciprocating Reciprocating Rotary Screw Rotary Screw Reciprocating Reciprocating Rotary Screw Rotary Screw Reciprocating Reciprocating Rotary Screw Rotary Screw Reciprocating Reciprocating Rotary Screw Rotary Screw Reciprocating Reciprocating Rotary Screw Rotary Screw Reciprocating Reciprocating

SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC

Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric

Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor

Page 3 of 20

31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61

11.1 11.1 16.1 16.1 16.1 16.1 21.1 21.1 21.1 21.1 26.1 26.1 26.1 26.1 30 30 30 30 0.17 0.27 0.42 0.59 0.74 1.14 1.14 1.52 1.52 1.72 1.72 2.10 2.10

7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 10 10 10 10 10 10 10 10 10 7 7 10 10

Rotary Screw Rotary Screw Reciprocating Reciprocating Rotary Screw Rotary Screw Reciprocating Reciprocating Rotary Screw Rotary Screw Reciprocating Reciprocating Rotary Screw Rotary Screw Reciprocating Reciprocating Rotary Screw Rotary Screw Reciprocating Reciprocating Reciprocating Reciprocating Reciprocating Reciprocating Reciprocating Reciprocating Reciprocating Reciprocating Reciprocating Reciprocating Reciprocating

SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC TEFC TEFC TEFC TEFC TEFC SPDP TEFC SPDP TEFC SPDP TEFC SPDP TEFC

Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric Electric

Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor

Schedule Unit :

4 NOS.

Mobile Air Compressors

Indicative Rated Pressure Minimum FAD Kg/Sq.Cm. (Cu.Mtr/Mi nute) 1 4 2 4 7 7

Type of Compressor Type of Prime Mover

Altitude up to ( Meters)

Rotary Screw Rotary Screw

SPDP Electric Motor TEFC Electric Motor

Page 4 of 20

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

4 4 5.1 5.1 5.1 5.1 6.1 6.1 6.1 6.1 7.1 7.1 7.1 7.1 8.1 8.1 8.1 8.1 9.1 9.1 9.1 9.1 10.1 10.1 10.1 10.1 11.1 11.1 11.1 11.1 16.1 16.1 16.1 16.1 21.1 21.1 21.1 21.1 26.1 26.1 26.1 26.1

7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7

Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary Rotary

Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw

45 30

Rotary Screw

Diesel Engine Diesel Engine SPDP Electric TEFC Electric Diesel Engine Diesel Engine . SPDP Electric TEFC Electric Diesel Engine Diesel Engine . SPDP Electric TEFC Electric Diesel Engine Diesel Engine . SPDP Electric TEFC Electric Diesel Engine Diesel Engine . SPDP Electric TEFC Electric Diesel Engine Diesel Engine . SPDP Electric TEFC Electric Diesel Engine Diesel Engine . SPDP Electric TEFC Electric Diesel Engine Diesel Engine . SPDP Electric TEFC Electric Diesel Engine Diesel Engine . SPDP Electric TEFC Electric Diesel Engine Diesel Engine . SPDP Electric TEFC Electric Diesel Engine Diesel Engine . SPDP Electric

Naturally Asp Turbo Charged Motor Motor Turbo Charged Naturally Asp

500 M 500 M

500 M 500 M

Motor Motor Turbo Charged 500 M Naturally Asp 500 M Motor Motor Turbo Charged 500 M Naturally Asp 500 M Motor Motor Turbo Charged 500 M Naturally Asp 500 M Motor Motor Turbo Charged 500 M Naturally Asp 500 M Motor Motor Turbo Charged 500 M Naturally Asp 500 M Motor Motor Turbo Charged 500 M Naturally Asp 500 M Motor Motor Turbo Charged 500 M Naturally Asp 500 M Motor Motor Turbo Charged 500 M Naturally Asp 500 M Motor Motor Turbo Charged 500 M Naturally Asp 500 M Motor ------

Page 5 of 20

46 30 47 30 48 30

7 7 7

Rotary Screw Rotary screw Rotary screw

Diesel Engine Turbo Charged 500 M TEFC Electric Motor ----Diesel Engine Naturally Asp 500 M

Schedule Unit :

5 NOS.

Refrigerated Air Dryer

Air Flow Capacity (Minimum/CFM) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 20 30 40 50 100 125 150 200 250 300 350 400 500 650

Air Flow Capacity(Minimum/M3/M) 0.57 0.85 1.13 1.42 2.83 3.54 4.25 5.66 7.08 8.49 9.91 11.55 14.16 18.41

Schedule Unit :

6 NOS.

Heatless Air Dryer

Air Flow Capacity (Minimum/CFM) 1 2 3 4 45 100 150 200

Page 6 of 20

Schedule Unit :

7 NOS.

Air Filter

Size (Inches) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 3/8" 3/8" 3/8" 1/2" 1/2" 1/2" 3/4" 3/4" 3/4" 1" 1" 1" 1 1/2" 1 1/2" 1 1/2" 2" 2" 2"

Size (mm) 10 10 10 15 15 15 19(20) 19(20) 19(20) 25 25 25 40 40 40 50 50 50

Filteration Efficiency 3 to 5 micron 1 micron 0.01 micron 3 to 5 micron 1 micron 0.01 micron 3 to 5 micron 1 micron 0.01 micron 3 to 5 micron 1 micron 0.01 micron 3 to 5 micron 1 micron 0.01 micron 3 to 5 micron 1 micron 0.01 micron

Schedule Unit :

8 NOS.

Safety Valves

Size (Inches) 1 2 3 4 5 6 7 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3"

Size (mm) 15 20 25 40 50 65 80

Page 7 of 20

Schedule Unit :

9 NOS.

Receiver Gauge

Dial Size(mm) 1 2 3 4 50 mm 63 mm 100 mm 150 mm

Schedule Unit :

10 NOS.

After Cooler with working pressure up to 16 bar

CFM 1 2 3 4 5 6 7 50 100 200 250 400 500 750

Cubic Metre per hour 85 170 340 425 680 850 1274

NOTE TO TENDRER: A. Tenderers shall quote separately for each of the configuration/combination of Compressor. They shall declare complete technical details of each of the variants offered as per Questionnaire attached. B. The tenderers are required to furnish a complete list of bought out items on a Separate sheet titled 'BOUGHT OUT ITEMS" with the relevant governing ISS, source, make model No. etc. Diesel engine up to 20 KW shall be ISI marked, and engines above 20 KW shall be as per IS: 10002:1981 and Turbo Charged Engine shall be as per IS: 13018/1990(Reaffirmed 2000).

Page 8 of 20

C. The bid shall accompany the technical literature/catalogues of the model offered giving the salient features of the product. D. The tenderers shall quote only their standard/established model which are in their range of production. E. Standard accessories which will form part of supply shall also be listed along with each model of compressor. F. Operation & maintenance instruction manuals shall be included in the supplies. G. Engine shall be applicable so as to give required FAD (Free Air Delivery) at rated pressure at 500 Meter altitude. H. The Manufacturer/tenderers shall declare the required power rating of the diesel engine or electric motor required for delivering the required FAD at the rated pressure and same shall be incorporated in the contract. I. Tenderer shall indicate the minimum and maximum temperature and altitudes for which the prime mover is suitable to give rated output. This shall be supported by data/derating chart from prime mover manufacturer. J. In terms of cl.5 of IS: 6430/85 (Reaffirmed 2007) amdt. no.1&2 tenderers shall indicate the maximum altitude, min/max. temp and relative humidity at which the equipment offered shall be capable of giving rated output. Power correction factor with calculations justifying the choice of model of engine with a particular variant of air compressor shall accompany the offer stipulating the designed shaft power requirement of each model along with power consumed by standard accessories like fan, alternator, intercooler, turbocharger etc. as applicable and the corresponding RPM. The engine shall have class A or B governing as per ISS. K. The offer shall accompany the catalogue of the engine model suitable for each variant of air compressor, along with power output-rpm characteristic curves. L. The firm may submit their in house type test certificate for different types of compressor as per respective governing specification at the time of registration & inspection. Note to Purchase:1- The indicative minimum FAD as mentioned under schedules are to facilitate the manufacturer to quote their models in suitable range. 2- The Manufacturer shall declare the required power rating of the diesel engine or electric motor required for delivering the declared FAD by the manufacturer at the rated pressure and same shall be incorporated in the contract. NOTE TO DIRECT DEMANDING OFFICERS: Information furnished by the firm regarding Sp. fuel consumption at full load/ Unloaded condition/ Rate of lubrication oil consumption etc. in QUESTIONNAIRE to be taken into account for selection of compressor based on their requirements including duty cycle.

Page 9 of 20

Detailed Specification

Schedule

Air Receiver

Specification :Air Receiver conforming to IS: 7938/1976 (Reaffirmed.2007) and IS: 2825/1969( Reaffirmed 2007) with amdt. 1 to 5.

Schedule

Air Compressor , Stationery With After Cooler

Specification :Reciprocating Air Compressor for Stationary application as per IS: 11012/1984 (Reaffirmed 2007) with amdt. No.1 of 1989 and IS: 10962/1984 (Reaffirmed 2007 )with amdt. 1 & 2 and for testing & measurement as per IS: 5456/1985 (Reaffirmed 2001). Rotary Screw air compressor as per IS: 11780/1986 (Reaffirmed 2007) for selection and testing of Rotary screw Air compressor (Oil-flooded) with standard accessories & as per specification under General Technical Requirements.

Schedule

Air Compressor , Stationery Without After Cooler

Specification :Reciprocating Air Compressor for Stationary application as per IS: 11012/1984 (Reaffirmed 2007) with amdt. No.1 of 1989 and IS: 10962/1984 (Reaffirmed 2007 )with amdt. 1 & 2 and and for testing & measurement as per IS: 5456/1985 (Reaffirmed 2001). Rotary Screw air compressor as per IS: 11780/1986 (Reaffirmed 2007) for selection and testing of Rotary screw Air compressor (Oil-flooded) with standard accessories & as per specification under General Technical Requirements.

Schedule

Mobile Air Compressors

Specification :Mobile Air Compressor for constrction Purposes conforming to IS: 6430/1985 Reaffirmed 2007) with Amdt. No. 1 & 2, and IS: 11780/1986 (Reaffirmed 2007) for selection and testing of Rotary Screw Air Compressor (oil flooded) with standard accessories & as per specification under General Technical Requirement

Schedule

Refrigerated Air Dryer

Specification : 1. Working Pressure : Min. 4Kg/cm2, Max.12.5 Kg/cm2. 2. Design Pressure : 16 Kg 3. Air Inlet Temperature: Min.20 degree. C., Max. 50 degree C. 4. Ambient Temperature : Min. 10 degree. C, Max. 45 degree. C. 5 Pressure Dew Point + 3 degree C.

Schedule

Heatless Air Dryer

Specification : 1. Design Pressure: 16 Kg 2. Working Pressure 12Kg/cm2 3. Air Inlet Temperature: Max. 50 degree C. 4. Ambient Temperature. 5. Pressure Dew Point - 40 degree C.

Page 10 of 20

Schedule

Air Filter

Specification : 1. Working Pressure max. 16Kg/cm2 (232 psig). 2. Flow Rate 18cfm to 620 cfm /31 cubic metre per hour(M3/H) to 1055 cubic metre per hour(M3/H). 3. Type of Filter & Filtration Range 3 to 5 micron, 1 micron, 0.01 micron. 4. Maximum Operating Temperature 80 degree C. 5. Test Pressure 60 bar.

Schedule

Safety Valves

Specification : 1. Max Working Pressure 300psi(21.09Kg/cm2) 2. Working Temperature 250 degree C. 3. Testing as per IS: 12992 (Pt.I) 1993, R.A. 2006, IS: 12992(Pt.II) 1990.

Schedule

Receiver Gauge

Specification :As per the requirement of Air Receiver Gauge.

Schedule

10

After Cooler with working pressure up to 16 bar

Specification :As per IS:4503/1967 (Reaffirmed 2003).

Page 11 of 20

Questionnaire

Schedule
1.1 2.1 3.1 4.1 5.1

Air Compressor , Stationery With After Cooler

Make & Model of Air Compressor: Type of compressor (Reciprocating/ Rotary Screw): Air receiver capacity (Standard supply): (a) No of Stages ( Of commpressor) : (b) No of cylinders/Screws: FREE AIR DELIVERY a. Min. guarantee FAD, Cu.m/min. at ------ Kg/cm2 (Gauge pressure) b. Oil content, ppm: c. Moisture content, ppm: d. Fad converted in standard conditions at rated pressure at 27 deg. C: Power (Shaft) required for the air compressor and the corresponding KW : at ----rpm. Power consumed by fan inter-cooler, Flexible compressor if not included in cl.6 above (KW): coupling etc. of

6.1 7.1 8.1 9.1 10.1 11.1 12.1 13.1 14.1

Max. working pressure and duration for which the compressor can be run continuously (Hrs.) Type and number of valves: Details of instruments, gauges, safety switches annuciator etc. mounted on the instrument panel. Facilities for fault diagnosis: Safety Devices fitted (Give details as under in Tabular form) Make ------ Model------Governing specn-----Deviation. if any --- Remarks. Temperature Rise of the compressed Air. (Deg. C): Noise Level of the compressor in dB(A) 11446:1985 for Stationary compressor: Background noise level -dB(A): when tested as per IS:

15.1 15.2 15.3 16.1

Method of meaurement of air flow followed (Specify relevant ISS): If method of measurement of air flow is as per IS1043/1994 (Reaffirmed 1999) do you possess calibrated nozzle? When was the nozzle last calibrated (Give date/Year): FOR MOTOR DRIVEN AIR COMPRESSOR: a. Energy consumption at guaranteed FAD (Kw/Cu.m): b. Energy consumption at unloaded condition (kw/hr):

17.1

ELECTRIC MOTOR

a b c

Make/Model/type: Motor rated Power (Kw) and RPM: Operating Voltage:

Page 12 of 20

d e f g h i j k l 18.1 a b c d e f 19.1 a b c d e f 20.1 a b

Current (Max.): Motor input in Kw: Class of insulation, cooling type & degree of protection: Efficiency at full and three quarter load: Power Factor at full and three quarter load: Details of Starters with overload relays provided: Power consumed (KW) by fan motor for oil cooler and after cooler: Specific energy consumption at min. guaranteed FAD Capacity: Whether motor conforms to IS: 325:1996 with amdt. 1,2 & 3 of IS: 12615/2011. INTER COOLER Type (Air or Water cooled): Cooling surface area: Finned/smooth tube: Material of tube: Material of Fins: Counter current or parallel type: AFTER COOLER Type (Air or Water cooled): Cooling surface area: Finned/smooth tube: Material of tube: Material of Fins: Counter current or parallel type: AIR FILTER Paper material: Filtration Efficiency:

Questionnaire

Schedule
1.1 2.1 3.1 4.1 4.2 5.1 a b c

Air Compressor , Stationery Without After Cooler

Make & Model of Air compressor: Type of compressor (Reciprocating/Rotary Screw): Air receiver capacity (Standard supply) No. of Stages (of compressor): No. of cylinders/Screws: FREE AIR DELIVERY Min. guaranteed FAD, Cu.m/min. at ---Kg/cm2 (Gauge Pressure): Oil content, ppm: Moisture content, ppm:

Page 13 of 20

d 6.1 7.1 8.1 9.1 10.1 11.1 12.1 13.1 14.1

Fad converted in standard conditions at rated pressure at 27 deg. C: Power (Shaft) required for the air compressor and the corresponding KW: at ---rpm Power consumed by fan inter-cooler, Flexible compressor if not included in cl.6 above (Kw): coupling etc. of

Max. working pressure and duration for which the compressor can be run continuously (Hrs.): Type and number of valves: Details of instruments, gauges, safety switches annuciator etc. mounted on the instrument panel: Facilities for fault diagnosis: Safety Devices fitted (Give details as under in Tabular form) Make ---- Model --- Governing specn ---Deviation. if any ----Remarks. Temeprature Rise of the compressed Air. (Deg. C): Noise Level of the compressor in dB(A) 11446:1985 for stationary compressor: Background noise level -dB(A)? when tested as per IS:

15.1 15.2 15.3 16.1 a b 17.1 a b c d e f g h i j k l 18.1 a b c d

Method of measurement of air flow followed (Specify relevant ISS): If Method of measurement of air flow is as per IS10431/1994 (Reaffirmed 1999) do you possess calibrated nozzle? when was the nozzle last calibrated (Give date/year): FOR MOTOR DRIVEN AIR COMPRESSOR: Energy consumption at guaranteed FAD (Kw/cu.m): Energy consumption at unloaded condition (Kw/hr): ELECTRIC MOTOR Make/ Model/type: Motor rated power (Kw) and RPM: Operating Voltage: Current (Max.): Motor input in Kw: Class of insulation, cooling type & degree of protection: Efficiency at full and three quarter load: Power Factor at full and three quarter load: Details of Starters with overload relays provided: Power consumed (KW) by fan motor for oil cooler and after cooler: specific energy consumption at min. guaranteed FAD Capacity: whether motor conforms to IS:325:1996 with amdt. 1,2 & 3 or IS: 12615/2011. INTER COOLER Type (Air or Water cooled): Cooling surface area: Finned/smooth tube: Material of tube:

Page 14 of 20

e f 19.1 a b c d e f 20.1 a b

Material of Fins: Counter current or parallel type: AFTER COOLER Type (Air or Water cooled): Cooling surface area: Finned/smooth tube: Material of tube: Material of Fins: Counter current or parallel type: AIR FILTER Paper material: Filtration Efficiency:

Questionnaire

Schedule
1.1 2.1 2.2 2.3 2.4 3.1 4.1 4.2 5.1 a b c d 6.1 7.1 8.1 9.1 10.1 11.1 12.1 13.1

Mobile Air Compressors

Make & Model of Air compressor: Type of compressor (Reciprocating/Rotary Screw): Prime mover Diesel Engine/ Induction motor: Mounting: Soild or Pneumatic Wheels: Air receiver capacity (Standard Supply): No. of Stages (of compressor): No. of cylinders /Screws: FREE AIR DELIVERY Min. guaranteed FAD, Cu.m/min. at ---- Kg/cm2 (Gauge Pressure): Oil content, ppm: Moisture content, ppm: FAD converted in standard conditions at rated pressure at 27 deg. C: Power (shaft) required for the air compressor and the corresponding KW: at ---rpm. Power consumed by fan inter-cooler, Flexible compressor if not included in cl.6 above (Kw): coupling etc. of

Max. working pressure and duration for which the compressor can be run continuously (Hrs.): Type and number of valves: Details of instruments, gauges, safety switches annuciator etc. mounted on the instrument panel: Facilities for fault diagnosis: Safety Devices fitted (Give details as under in Tubular form) Make----Model----Governing specn---Deviation. if any--Remarks. Temperature Rise of the compressed Air.(Deg.C):

Page 15 of 20

14.1

Noise Level of the compressor 11446/1985 for the compressor. Background noise level -dB(A):

in

dB(A)

when

tested

as

per

IS:

15.1 15.2 15.3 16.1 a b 17.1 a b c d e f g h i j k l 18.1 a b c d e f g h i

Method of measurement of air flow followed (Specify relevant ISS): If Method of measurement of air flow is as per (Reaffirmed 1999) do you possess calibrated nozzle? When was the nozzle last calibrated (Give date/year)" FOR MOTOR DRIVEN AIR COMPRESSOR: Energy consumption at guaranteed FAD (Kw/Cu.m): Energy consumption at unloaded condition (Kw/hr): ELECTRIC MOTOR Make/Model/type: Motor rated Power (Kw) and RPM: Operating Voltage: Current (Max.): Motor input in Kw: Class of insulation, cooling type & degree of protection: Efficiency at full and three quarter load: Power Factor at full and three quarter load: Details of Starters with overload relays provided: Power consumed (KW) by fan motor for oil cooler and after cooler: specific energy consumption at min. guaranteed FAD Capacity: Whether motor IS:12615/2011. DIESEL ENGINE Make/Model/type: Rated H.P. (Kw) & RPM: Power consumed (Kw) by Fan, Alternator, Intercooler, turbocharger etc. (if not included in (b) above) Whether turbocharged or naturally aspirated: Type of governing & class as per ISS for Diesel engine. Cooling system of Engine, whether Air cooled or water cooled: Specific fule consumption in gms/kw/hr: fule tank capacity: Whether Engine is type tested as per IS: 10000 series for Naturally aspirated and as per IS: 13018:1990 (Reaffirmed 2000) for Turbocharged Engines: Max. altitude, min/max. temperature & RH at which the min. guaranteed FAD can be obtained from compressor with the Diesel Engine: Net Power available for input to the compressor at above conditions: Power correction factors for Altitude, temp, & RH: INTER COOLER Type (Air or Water cooled): conforms to IS: 325:1996 with amdt. 1,2 &3 or IS:10431?1994

j k l 19.1 a

Page 16 of 20

b c d e f 20.1 a b c d e f 21.1 a b 22.1 a b c d e f g h i j 23.1 a b c

Cooling surface area: Finned/smooth tube: Material of tube: Material of Fins: Counter current or parallel type: AFTER COOLER Type (Air or Water cooled): Cooling surface area: Finned/smooth tube: Material of tube: Material of Fins: Counter current or parallel type: AIR FILTER Paper material: Filtration Efficiency: TRAILER Weight of Trailer with draw bar: No. of wheels: Wheel size/tyre size: Load carrying capacity of each wheel: Brake system: Lighting & safety requirements: Max. Operating speed in fully load: Axle weight distrubution: Turning radius: Whether complies with CMV Act & regulations (Give details of approval certificate No & date of STA under MV Act/Rules): BATTERY Make/ Model of Battery: Capacity (AH): No. of plates:

Page 17 of 20

General Technical requirement For TE : 1) The Air-Compressors shall be supplied with the following : (Standard Accessories) : i. Safety Valves ii. Pressure gauges iii. Unloaded valve(for automatic unloading of excess pressure developed) iv. Air receiver of the size required v. Safety guards vi. Air filter vii. Inter cooler (Where required) viii. Moisture separator ix. Oil trap x. Piping xi. Control panel xii. Balanced opposed reciprocating compressor must have step capacity control and no. of steps provided to be specified. xiii. For screw air compressor, tripping through time delay relay for tripping the machine if run in unloading conditions for five minutes. 2) PRIME MOVER i. ELECTRIC MOTOR a) Electric Motor (SPDP / TEFC) shall conform to IS: 325/1996 (Reaffirmed 2007) with amdt. 1, 2&3 or Energy Efficient Induction Motor (SPDP / TEFC) shall conform to IS: 12615/2011(First Revision).These motors shall be suitable for operation on 415 V, 3 phase, 50 HZ, AC supply. It shall be complete with overload, under voltage and single phasing protection. b) Power factor of electric motor shall not be less than 0.85, capacitors of suitable rating shall be provided to meet this requirement. c) Degree of ingress protection for Electric motor of (a) above shall IP 23 for SPDP and IP 55 for TEFC as per IS/IEC60034-5(2000). The firm shall produce test certificate for the same at the time of both registration and inspection. ii. DIESEL ENGINE: Diesel engine shall conform to IS: 10001:1981 with amdt. 1 to 4 (Diesel engine up to 20 kw shall be ISI marked), or IS: 10002:1981 with amdt.1 or IS: 13018:1990(Reaffirmed 2000) (for turbo-charged Engine). The engine shall have class -B governing as per ISS.The engine shall be complete with all standard accessories including Lead Acid Storage Batteries conforming to IS: 7372/1995 (Reaffirmed 2009) with amendment 1 to 3 for 12/24 volt electric starting system. For engine upto 30 HP hand starting system shall also be provided. In terms of clause 7.2.3 of IS: 6430/85(Reaffirmed 2007) with amdt. No.1&2, a cooling system shall have a separate radiator. 4. TRAILER: Trailer shall comply with the CMVR Act & Regulation. It shall be complete with reflector/tail light mounted at the back, wheels with pneumatic/soild tyres, leaf spring axle. The draw bar shall be of hinged type provided with towing eye. Over-run brakes and hand operated parking brakes shall also be provided. Tenderers shall provide G.A drawing of the trailer to the concerned Inspecting officer with proof of

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approval under M.V. Act /Rules and same shall be required at the time of registration and inspection. 5. As per clause 9.2 .1 of IS: 6430/1985(Reaffirmed 2007) , it is desirable but not mandatory that the noise Level of compressor unit may be 75 dB + 3 at 7 m distance. Actual noise level shall be specified by the manufacturer. 6.The firm shall submit the technical literature/catalogues of the each model offered, giving salient features of the product. 7. The firm shall quote /tender only their established model in market. 8. Mobility test should be conducted as per IS:6430/1985(Reaffirmed 2001). QA Officer shall ensure that during curency of rate contract each model is assessed for this test as and when offered by the firm even if lot size is less than 5.If lot size is more than five assessment would be done as per governing specificatiob. 9. For mobile compressor ,Performance evaluation of machine should be conducted as per IS: 6430/1985 including operating angle etc as aaceptance tests. 10. Centre of gravity in case of mobile air compressors shall be assessed degree lateral tilt as per governing specification. at 30

11. The firm may submit their in house type test certificate for different types of compressor as per respective governing specification at the time of registration & inspection.

TP Prepared By

TP Scrutenised By

Name Desig

D.P.Mathur ADQA

DDQARSP DY.DIRECTOR 16-05-2013 TP Approved By

Date 14-05-2013 TP Recommended By

Name Desig Date

R.S.Pandey DDQA 16-05-2013 DDG(QA) 16-05-2013

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Forwarded to(Purchase Dte.): DS&D-Mumbai With Ref. To(Pur. Wing No.): AC/MB-1/RC-T2030000/0913/2013-2014 QA Wing Ref. No. MUM/TP/MECH/RC-27/Air Compressor

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