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BY :
LOG
OUT
DATE :
DISTRIBUTION
LOG
IN
A
B
C
I
CIVIL
MECH
ELECT
I&C
SUPPORT
CONTRACTOR
RECORD
WORKING DOCUMENT
DATE
COMM NO.
A
REV
IFR
STATUS
7/6/2011
EDT
HRD
DATE PREPARED CHECKED
SGN
REVIEWED
AMI
APPROVED
0 7 4 -
CONTRACTOR :
SUBCONTRACTOR DOCUMENT NO :
SIGNATURE
EPC APPD
APPROVED
REVEIWED
CHECKED
PREPARED
DATE
TITLE :
T3125-CA/C/
STAGE :
DETAIL
DESIGN
REV.
DOCUMENT
ISSUED DATE
CONTRACT NO
T3125
24. PJ/121/PIKITRINGKAL/2010
7-Jun-11
PAGE
REVISION
1 OF 4
TABLE OF CONTENTS
1 GENERAL DESCRIPTION
1.1 Scope
1.2 Codes, Standards & Refferences
1.3 Quality of Material
1.4 Unit Weight of Material
2 LOADING DESIGN
2.1 Load Type
2.2 Load Calculation
2.2.1 Dead Load
2.2.2 Live Load
2.2.4 Wind Load
2.2.5 Seismic Load
2.3 Load Combination
3 STRUCTURAL ANALYSIS AND DESIGN
3.1 Structural Data
3.2 Input Data
3.3 Result Analysis
3.3.1 Stress Check
3.3.2 Deflection Check
3.3.3 Support Reaction
3.4 Base Plate and Anchor Bolt Design
3.4.1 Base Plate Design
3.4.2 Anchor Bolt Design
3.5 Foundation Design
3.5.1 Footing Foundation Calculation
3.5.2 Reinforcement Calculation
3.5.3 Column Pedestal Calculation
3.6 Steel Connection
3.6.1 Beam to Column
3.6.2 Beam to Beam
4 Appendix
1 StaadPro Text Editor
2 StaadPro Input Data
3 Table for Utilization Ratio
Page 2
DOCUMENT
ISSUED DATE
CONTRACT NO
7-Jun-11
PAGE
REVISION
Page 3
DOCUMENT
ISSUED DATE
CONTRACT NO
7-Jun-11
PAGE
REVISION
Page 4
DOCUMENT
ISSUED DATE
CONTRACT NO
7-Jun-11
PAGE
REVISION
Page 5
DOCUMENT
ISSUED DATE
CONTRACT NO
7-Jun-11
PAGE
REVISION
Page 6
DOCUMENT
ISSUED DATE
CONTRACT NO
7-Jun-11
PAGE
REVISION
Page 7
NO T3125-CA/C/T0201-01-RV.A
1 Purpose
Estimate Pile Number of Boiler Foundation and Check Pile Cap Bearing Capacity
2 Reference
Reaction Force from Boiler Calculation by Grand Kartech ( vendor of Boiler )
and Soil Investigation Report by. PT. Kalimantan Soil Engineering.
2.a BOILER # 1 #
Form Result SPT Data at location # BOILER 1 # with Bore Hole No. DH -4, hard soil at the 13 m depth
before cutting of soil 3 m for end bearing pile.
The Bearing Capacity Single Pile for 400 mm = 186.19 ton ( allowable ), use = 100 ton
2.b BOILER # 2 #
Form Result SPT Data at location # BOILER 2 # with Bore Hole No. DH -5, hard soil at the 35 m depth
before cutting of soil 4 m for end bearing pile.
The Bearing Capacity Single Pile for 400 mm = 143.58 ton ( allowable ), use = 100 ton
( For More Detail see Table Attached )
3 Quality Of material
1 Concrete
C-30
300
Kg/cm2
compressive strength at 28 days
2 Deformed reinforcing
yield strength
4000
Kg/cm2
steel bar (fy)
3 Plain reinforcing
yield strength
2400
Kg/cm2
steel bar (fy)
C-50
500
Kg/cm2
compressive strength at 28 days
4 Pile dia 400 mm
Class A
Allowable Axle Load = 117.6 ton
4 FOUNDATION TYPE 1
Width
Length
Thickness Slab
Depth
B
L
T
D
F
Concrete Cover
d'
Rebar Size
f
Efective width, d = T-d'-0.5 f
Pedestal
C
Spun Pile
dia
Pile Length
L
Design Single Pile Bearing
Capacity
=
=
=
=
=
=
=
=
=
=
=
1000
2000
800
1300
200
70
19
721
520
400
30
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
m
80
ton
2 of 24
NO T3125-CA/C/T0201-01-RV.A
Fz / kg
-815
-495
-744
-543
P
N
=
=
=
disc. pile ( s )
disc. to the edge ( p ) =
foundation length ( L )
=
Pile bearing capacity total
SF
=
=
=
=
=
=
=
34.35
P
/
39.15
4.805
+
Pa
80
/
= 3.840
= 0.454
x 1.0
= 0.5107
4.805
39.15
ton
= 0.4894
. Select the pile number =2
2
(x 1) y ( y 1)x
1
1
tan ( D / s) / 90
yx
0.76
1.000
m
0.50
m
2.000
m
121.24 ton
= n (x *Pbearing capacity single ) =
=
P comp. Total / P
=
121.24 / 39.15
=
(OK)
3.096 >
3.0
3 of 24
f = 21.80
x =
2
y =
NO T3125-CA/C/T0201-01-RV.A
Vc =
Vc =
=
Status :
( choose minimum )
1141
Vc
855.48
OK !
ton
fy
fc'
=
=
=
=
=
=
=
=
=
400
30
1* 2
=
2 m2
P max / A
=
19.6 ton/m2
q max * L
39.15 ton/m
1
1
1
2
/2*qu*( /2L - /2C)
0.5*39 * ( 0.5 * 2 - 0.5 * 0.52 ) ^ 2
10.7 tm
mpa
mpa
10.7
Mu
=
800
T
=
70
d'
=
19
f
=
721
d
=
min
=
=
=
1.4 / fy
1.4 / 400
0.0035
max
0.75 * rb
0.75
: 0.9
Mu
Rn
m
r req
0.75
=
=
0.75 x
0.024
10.721
m
0.06375
0.06375
0.003597
fy
SK.SNI
tm
Mu / 0.9bd2
10720636.81 / ( 0.9 * 1000 * 720.5 ^ 2 )
fy / ( 0.85*f'c )
400
0.85 * 30
1.33 * r req =
( Slab thickness )
( concrete cover )
( rebar size )
( efective width )
600
0.85*b1*f'c
x{
fy
600
+
0.85 * 0.85 *30
x
600
400
600 +400
0.054
x
0.60
x
=
=
=
=
=
tm
mm
mm
mm
mm
{( 1-(1-(2*m*Rn)/fy)
0.5
10720637
0.023
15.686
)}
<
<
>
r min
4 of 24
kgmm
r min
r max
NO T3125-CA/C/T0201-01-RV.A
use r min
=
Use r req.
Rebar size, D
Rebar nos, n
Rebar pitch ( s )
As required
0.0035
=
=
=
(b-d'-d')/(n-1)
=
r req * b * d
=
=
=
As provide
r provide
0.0035
19
10
96
2522
p*n* D2/4
As provide /(b*d)
2834
0.0039
mm
nos/m'
mm
mm
mm2
O.K
O.K
Reinforcement
Use
D 19
100
=
=
T /2
800 / 2
As req
=
=
0.0018 * b * t
720 mm
use D
13
400
A f 13 mm
mm
=
=
=
=
A x 1000
As req
Shringkage Reinforcement
Use
D 13
0.25 * p * d
2
132.67 mm
( 132.67* 1000 ) / 720
184 mm
~
200
mm
200
=
=
=
1.3
39.15
50.901
Pu
1.3 * P tot
ton
Pu
As
As
c
=
0.52
c
m
2
Ag = 0.27 m
= 2704 cm2
As min
=
=
As req
As req
=
=
{Pu/(0.65*0.8)}-0.85fc'Ag
fy - 0.85fc'
-157.98
cm
1 % * Ag
27.04 cm2
Max ( AS min, AS1 )
27.04
20 D16
cm2
Use
16
5 of 24
20
NO T3125-CA/C/T0201-01-RV.A
Stirups
H lateral =
=
=
Vc
1/2
/6 fc'
22.31
-20.60
smin
<
<
Av*fys
smin
<
<
Use
ton
kg
1.2792 ton
( Minimum Stirupps )
Av = 2.1/4. p f2
/3b
24.15 cm
/2 C
26.00
1279.2
, f = 0.75
mm
f 10 mm
Vu = 1.3*H =
=
bd
ton
Vu/f - Vc
Vs =
=
Try
984 kg
cm
f 10 -150
6 of 24
1.57 cm2
NO T3125-CA/C/T0201-01-RV.A
5 FOUNDATION TYPE 2
Width
Length
Thickness Slab
Depth
B
L
T
D
F
Concrete Cover
d'
Rebar Size
f
Efective width, d = T-d'-0.5 f
Pedestal
C
Spun Pile
dia
Pile Length
L
Design Single Pile Bearing
Capacity
=
=
=
=
=
=
=
=
=
=
=
1000
2000
800
1300
200
70
19
721
500
400
30
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
m
80
ton
Fz / kg
-254
-779
-416
-386
-411
-309
P
N
=
=
=
25.373
P
/
30.16
7 of 24
4.785
+
Pa
80
/
= 3.840
= 0.420
x 1.0
= 0.525
4.785
30.16
ton
= 0.377
. Select the pile number =2
NO T3125-CA/C/T0201-01-RV.A
=
=
=
disc. pile ( s )
disc. to the edge ( p ) =
foundation length ( L )
=
Pile bearing capacity total
SF
2
(x 1) y ( y 1)x
1
1
tan ( D / s) / 90
yx
0.76
1.000
m
0.50
m
2.000
m
121.24 ton
= n (x *Pbearing capacity single ) =
=
=
=
P comp. Total / P
121.24 / 30.16
4.02 >
3.0
(OK)
( choose minimum )
1141
Vc
855.48
OK !
ton
fy
fc'
=
=
=
=
=
=
=
=
=
400
30
1* 2
=
2 m2
P max / A
=
15.1 ton/m2
q max * L
30.16 ton/m
1
/2*qu*(1/2L -1/2C)2
0.5*30 * ( 0.5 * 2 - 0.5 * 0.5 ) ^ 2
8.5 tm
mpa
mpa
8 of 24
f = 21.80
x =
2
y =
NO T3125-CA/C/T0201-01-RV.A
Mu
T
d'
f
d
min
max
: 0.9
Mu
=
=
=
=
1.4 / fy
1.4 / 400
0.0035
0.75 * rb
0.75
r req
0.75
=
=
0.75 x
0.024
8.482
m
0.06375
0.06375
use r min
=
Use r req.
Rebar size, D
Rebar nos, n
Rebar pitch ( s )
As required
tm
0.0035
19
10
96
2522
p*n* D2/4
As provide /(b*d)
2834
0.0039
D 19
100
As req
=
=
=
=
8481938
0.018
15.686
kgmm
<
<
>
r min
Reinforcement
Use
{( 1-(1-(2*m*Rn)/fy)0.5 )}
0.0035
=
=
=
(b-d'-d')/(n-1)
=
r req * b * d
=
=
=
fy
SK.SNI
0.003199
As provide
r provide
( Slab thickness )
( concrete cover )
( rebar size )
( efective width )
Mu / 0.9bd2
8481937.5 / ( 0.9 * 1000 * 720.5 ^ 2 )
fy / ( 0.85*f'c )
400
0.85 * 30
1
1.33 * r req =
tm
mm
mm
mm
mm
600
0.85*b1*f'c
x{
fy
600
+
0.85 * 0.85 *30
x
600
400
600 +400
0.054
x
0.60
8.5
800
70
19
721
=
=
=
=
=
Rn
=
=
=
=
=
T /2
800 / 2 = 400
0.0018 * b * t
720 mm
mm
9 of 24
mm
nos/m'
mm
mm
mm2
O.K
O.K
r min
r max
NO T3125-CA/C/T0201-01-RV.A
use D
A f 13 mm
13
=
=
=
=
A x 1000
As req
0.25 * p * d2
2
132.67 mm
( 132.67* 1000 ) / 720
184 mm
~
Shringkage Reinforcement
Use
D 13
200
mm
200
=
=
=
1.3
30.16
39.205
Pu
1.3 * P tot
ton
Pu
As
As
c
0.5
c
m
2
=
0.25
m
Ag
= 2500 cm2
=
As min
=
=
As req
=
=
-150.09
cm2
1 % * Ag
25
cm2
As req
{Pu/(0.65*0.8)}-0.85fc'Ag
fy - 0.85fc'
cm
Use
20
16
Stirups
H lateral =
=
=
Vc
-19.27
954.2 kg
0.9542 ton
, f = 0.75
ton
mm
f 10 mm
smin
<
<
Av*fys
smin
<
<
Use
Vu = 1.3*H =
=
/6 fc'1/2 b d
20.54 ton
Vu/f - Vc
Vs =
=
Try
734 kg
( Minimum Stirupps )
Av = 2.1/4. p f2
/3b
25.12 cm
/2 C
25.00
cm
f 10 -150
10 of 24
1.57 cm2
NO T3125-CA/C/T0201-01-RV.A
6 FOUNDATION TYPE 3
Width
Length
Thickness Slab
Depth
B
L
T
D
F
Concrete Cover
d'
Rebar Size
f
Efective width, d = T-d'-0.5 f
Pedestal
C
Spun Pile
dia
Pile Length
L
Design Single Pile Bearing
Capacity
=
=
=
=
=
=
=
=
=
=
=
2000
2000
800
1300
200
70
19
721
600
400
30
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
m
80
ton
Fz / kg
-1051
-816
-2717
-1774
-1000
-62
P
N
=
=
=
133.011
P
/
142.44
7 of 24
9.433
+
Pa
80
/
= 7.680
= 0.605
x 1.0
= 1.148
9.433
142.44 ton
= 1.7805
. Select the pile number =4
NO T3125-CA/C/T0201-01-RV.A
=
=
=
disc. pile ( s )
disc. to the edge ( p ) =
foundation length ( L )
=
Pile bearing capacity total
SF
4
(x 1) y ( y 1)x
1
1
tan ( D / s) / 90
yx
0.76
1.000
m
0.50
m
2.000
m
242.48 ton
= n (x *Pbearing capacity single ) =
=
=
=
P comp. Total / P
242.48 / 142.44
1.702 <
3.0
.(Not OK)
( choose minimum )
1141
Vc
855.48
OK !
ton
fy
fc'
=
=
=
=
=
=
=
=
=
400
30
2* 2
=
4 m2
P max / A
=
35.6 ton/m2
q max * L
71.22 ton/m
1
/2*qu*(1/2L -1/2C)2
0.5*71 * ( 0.5 * 2 - 0.5 * 0.6 ) ^ 2
17.4 tm
mpa
mpa
8 of 24
f = 21.80
x =
2
y =
NO T3125-CA/C/T0201-01-RV.A
Mu
T
d'
f
d
min
max
: 0.9
Mu
Rn
m
r req
=
=
=
=
1.4 / fy
1.4 / 400
0.0035
0.75 * rb
0.75
0.75
=
=
0.75 x
0.024
17.449
m
0.06375
0.06375
use r min
=
Use r req.
Rebar size, D
Rebar nos, n
Rebar pitch ( s )
As required
As provide
r provide
tm
mm
mm
mm
mm
( Slab thickness )
( concrete cover )
( rebar size )
( efective width )
600
0.85*b1*f'c
x{
fy
600
+
0.85 * 0.85 *30
x
600
400
600 +400
0.054
x
0.60
17449366
0.037
15.686
<=
<
0.0035
19
10
96
2522
p*n* D2/4
As provide /(b*d)
2834
0.0039
Reinforcement
Use
kgmm
{( 1-(1-(2*m*Rn)/fy)0.5 )}
0.0035
=
=
=
(b-d'-d')/(n-1)
=
r req * b * d
=
=
=
fy
SK.SNI
tm
Mu / 0.9bd2
17449365.5 / ( 0.9 * 1000 * 720.5 ^ 2 )
fy / ( 0.85*f'c )
400
0.85 * 30
17.4
800
70
19
721
=
=
=
=
=
=
=
=
=
=
D 19
100
9 of 24
mm
nos/m'
mm
mm
mm2
O.K
O.K
r min
r max
NO T3125-CA/C/T0201-01-RV.A
=
=
=
A x 1000
As req
2
132.67 mm
( 132.67* 1000 ) / 720
184 mm
~
Shringkage Reinforcement
Use
D 13
200
mm
200
=
=
=
1.3
142.44
185.177 ton
Pu
1.3 * P tot
Pu
As
c
{Pu/(0.65*0.8)}-0.85fc'Ag
fy - 0.85fc'
c
=
0.6 m
=
As
2
=
0.36
m
Ag
= 3600 cm2
1 % * Ag
As min =
36
=
cm2
As req
= Max ( AS min, AS1 )
c
As req
=
=
36.00
24 D16
cm2
-150.04
Use
cm2
24
16
Stirups
H lateral =
=
=
Vc
Vs =
=
Try
453 kg
/6 fc'1/2 b d
30.12 ton
Vu/f - Vc
-29.34 ton
588.9 kg
0.5889 ton
mm
f 10 mm
smin
<
<
Av*fys
smin
<
<
Use
Vu = 1.3*H =
=
, f = 0.75
( Minimum Stirupps )
Av = 2. /4. p f
1
/3b
20.93 cm
/2 C
30.00
cm
f 10 -150
10 of 24
1.57 cm2
NO T3125-CA/C/T0201-01-RV.A
7 FOUNDATION TYPE 4
Width
Length
Thickness Slab
Depth
B
L
T
D
F
Concrete Cover
d'
Rebar Size
f
Efective width, d = T-d'-0.5 f
Pedestal
C
Spun Pile
dia
Pile Length
L
Design Single Pile Bearing
Capacity
=
=
=
=
=
=
=
=
=
=
=
1000
2000
800
1300
200
70
19
721
550
400
30
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
m
80
ton
Fz / kg
-1024
-663
P
N
=
=
=
disc. pile ( s )
disc. to the edge ( p ) =
foundation length ( L )
=
34.735
P
/
39.57
=
=
=
4.836
+
Pa
80
/
= 3.840
= 0.508
x 1.0
= 0.4883
4.836
39.57
ton
= 0.4946
. Select the pile number =2
2
(x 1) y ( y 1)x
1
1
tan ( D / s) / 90
yx
0.76
1.000
0.50
2.000
m
m
m
f = 21.80
x =
2
y =
7 of 24
NO T3125-CA/C/T0201-01-RV.A
121.24 ton
= n (x *Pbearing capacity single ) =
=
P comp. Total / P
=
121.24 / 39.57
=
(OK)
3.064 >
3.0
( choose minimum )
1141
Vc
855.48
OK !
ton
fy
fc'
=
=
=
=
=
=
=
=
=
400
30
1* 2
=
2 m2
P max / A
=
19.8 ton/m2
q max * L
39.57 ton/m
1
/2*qu*(1/2L -1/2C)2
0.5*40 * ( 0.5 * 2 - 0.5 * 0.55 ) ^ 2
10.4 tm
mpa
mpa
Mu
T
d'
f
d
=
=
=
=
=
8 of 24
10.4
800
70
19
721
tm
mm
mm
mm
mm
( Slab thickness )
( concrete cover )
( rebar size )
( efective width )
NO T3125-CA/C/T0201-01-RV.A
min
max
: 0.9
Mu
=
=
=
=
1.4 / fy
1.4 / 400
0.0035
0.75 * rb
0.75
0.75
=
=
0.75 x
0.024
10.400
=
=
=
=
=
Rn
m
r req
m
0.06375
0.06375
1.33 * r req =
As provide
r provide
10399872
0.022
15.686
<
<
>
r min
0.0035
=
=
=
(b-d'-d')/(n-1)
=
r
req * b * d
=
p*n* D2/4
=
As provide /(b*d)
=
0.0035
19
10
96
2522
2834
0.0039
mm
nos/m'
mm
mm
mm2
Reinforcement
Use
D 19
100
use D
s
=
=
=
=
13
=
T /2
800 / 2 = 400
0.0018 * b * t
720 mm
A f 13 mm
A x 1000
As req
kgmm
{( 1-(1-(2*m*Rn)/fy)0.5 )}
0.003543
use r min
=
Use r req.
Rebar size, D
Rebar nos, n
Rebar pitch ( s )
As required
fy
SK.SNI
tm
Mu / 0.9bd2
10399871.7 / ( 0.9 * 1000 * 720.5 ^ 2 )
fy / ( 0.85*f'c )
400
0.85 * 30
600
0.85*b1*f'c
x{
fy
600
+
0.85 * 0.85 *30
x
600
400
600 +400
0.054
x
0.60
x
mm
=
=
=
=
Shringkage Reinforcement
Use
D 13
0.25 * p * d
2
132.67 mm
( 132.67* 1000 ) / 720
184 mm
~
200
9 of 24
200
mm
O.K
O.K
r min
r max
NO T3125-CA/C/T0201-01-RV.A
=
=
=
1.3
39.57
51.443
Pu
1.3 * P tot
ton
Pu
As
As
c
=
0.55
c
m
0.3 m2
Ag =
= 3025 cm2
As min
=
=
As req
=
=
-179.56
cm
1 % * Ag
30.25 cm2
As req
{Pu/(0.65*0.8)}-0.85fc'Ag
fy - 0.85fc'
cm2
Use
20
16
Stirups
H lateral =
=
=
Vc
-22.43
2008.5
kg
2.0085 ton
, f = 0.75
ton
mm
f 10 mm
smin
<
<
Av*fys
smin
<
<
Use
Vu = 1.3*H =
=
/6 fc'1/2 b d
25.10 ton
Vu/f - Vc
Vs =
=
Try
1545 kg
( Minimum Stirupps )
Av = 2.1/4. p f2
/3b
22.84 cm
/2 C
27.50
cm
f 10 -150
10 of 24
1.57 cm2