PERFECT INTERNATIONAL (FZC)

Manufacturer of Pressure Vessels, Heat Exchangers & Process Equipments

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Code/Year & Addenda of Edition: ASME Sec VIII Div.1/Div-2, Edition 2010. Material Test Certificates required as per ISO 10474-3.1B. The Materials are for U/ U2 stamp vessel; hence welding on the plates is not permitted. Base Plate shall confirm to SA 516 Gr. 70 N Clad Plate shall confirm to SA 240 Gr. 316L Identification of SA 516 Gr. 70N as per ASME Section II Part A [Clause 12 of SA 20]. Material Shall comply with NACE MR 0175/ISO 15156 Materials shall be impact tested at -45C. Supply condition for Base Plate: - Fully killed, fine grained and normalized. Chemical composition of base material The following supplementary requirements shall apply: Check Analysis % Carbon 0.20 max. Sulphur 0.008 max. Phosphorus 0.025 max. Carbon Equivalent (International Institute of Welding) 0.43 max. The carbon equivalent value shall be calculated by the following formula: CE = C + Mn + Cr + Mo + V + Ni + Cu 6 5 15 Material shall be 100% UT Tested as per SA 578 Level C. Vendor to provide the qualification of NDE personnel. Hardness of the plate shall not exceed 248 HV 10. SA 240 Gr.316L. shall be corrosion tested as per ASTM A262 Practice E. Supply condition of SA 240 Gr.316L shall be Annealed/ Heat treated at (1095C). The plate material shall be cladded integrally to achieve an undiluted chemistry of minimum 3mm measured from the top surface of the cladded plate. Repair Welding of the integrally cladded plate is not acceptable. Clad plates shall conform to the bond quality Class-I type of SA 263. Clad Plates shall confirm to the requirements of SA 263 including the supplementary requirements. Vendor to propose the suitable PWHT Cycle in the Method Statement of PWHT. Also the Method statement for PWHT shall have thermocouple welding as per ASME Section VIII Div.2 and sketch showing the location of Thermocouples. Shear test and bond strength test as per SA 263 shall be performed after the simulated post weld heat treatment and shall meet the requirements specified in SA 263. Minimum 3 cycles of SPWHT shall be performed. Product analysis of Clad Plate shall be provided. Vendor shall provide the ITP, Method Statement for roll/Explosion bonding, Heat Treatment & NDE Procedures.
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Sharjah Airport International Free Zone, P.O.Box 8557, Sharjah, U.A.E. Tel. +971-6-5570600, Fax. +971-6-5570696 E-mail: perfecti@eim.ae www.perfectintl.com

PERFECT INTERNATIONAL (FZC)

Manufacturer of Pressure Vessels, Heat Exchangers & Process Equipments

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All the NDT requirements at various stages such as raw material procurement, rolling and post weld heat treatment operations shall be listed in ITP and subject to clients approval. Hot forming operations shall include microstructure analysis after forming and heat treatment operations. The vendor shall be prequalified for fabrication of Explosion bonding plates prior to submission of quotation and shall submit adequate work history and work experience to prove that the vendor has sufficient experience to execute the job using SS 316L clad plates.

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Sharjah Airport International Free Zone, P.O.Box 8557, Sharjah, U.A.E. Tel. +971-6-5570600, Fax. +971-6-5570696 E-mail: perfecti@eim.ae www.perfectintl.com