SECTION 08120 ALUMINUM DOORS AND FRAMES 1. ART 1 ! "ENERAL 1.01 SECTION INCLUDES A.

Aluminum #oors an# $rames as s%o&n on Dra&in's an# as s(e)i$ie# %erein.

1.02 REFERENCES A. AAMA ! Ameri)an Ar)%i*e)*ural Manu$a)*urer Asso)ia*ion AAMA 101 AAMA ,0-.8 AAMA ,0/.2 AAMA ,0,.1 AAMA ,01.1 AAMA 101.2 2. Aluminum +in#o&s an# Sli#in' "lass Doors i'men*e# Aluminum. Or'ani) Coa*in' on E.*ru#e# on

0i'% er$orman)e Or'ani) Ar)%i*e)*ural E.*rusions an# Color Ano#i) Aluminum Clear Ano#i) Aluminum Finis%es Finis%es $or $or

Coa*in's anels

Ar)%i*e)*ural Ar)%i*e)*ural

S(e)i$i)a*ion $or

ile +ea*%er S*ri((in'

AA ! Aluminum Asso)ia*ion Aluminum Asso)ia*ion Finis%es Desi'na*ion S3s*em $or Aluminum

C.

ANSI ! Ameri)an Na*ional S*an#ar#s Ins*i*u*e A1-4.1 S(e)i$i)a*ion $or Aluminum &in#o&s

D.

ASTM ! Ameri)an So)ie*3 o$ Tes*in' an# Ma*erials ASTM 2 1-, ASTM 2 1-1 ASTM 2 205 ASTM 2 211 S*ain Resis*an)e Aluminum +ei'%* o$ Aluminum o$ Ano#i) on Coa*in's on

Coa*in's

Ano#i)all3

Coa*e# la*e

Aluminum an# Aluminum!Allo3 S%ee* an#

Aluminum an# Aluminum!Allo3 2ars6 Ro#s an# +ire

08120!1 Aluminum Doors & Frames

ASTM 2 221 ASTM 2 244

Aluminum!Allo3 E.*ru#e# S%a(es an# Tu7es

2ars6 Ro#s6 +ire6 on Aluminum

T%i)8ness o$ Ano#i) Coa*in's &i*% E##3!Curren* Ins*rumen*

ASTM D 2281 Non!Ri'i# 9in3l C%lori#e ol3mer an# Co(ol3mer Mol#in' an# E.*rusion Com(oun#s ASTM D -,/, Inse)* S)reenin' an# Lou:er Clo*% From 9in3l!Coa*e# "lass $i7er ;arn ASTM E 28ASTM E --0 Ra*e o$ Air Lea8a'e T%rou'% +in#o&s6 Cur*ain +alls an# Doors +o:en

E.*erior

S*ru)*ural er$orman)e o$ E.*erior +in#o&s6 Cur*ain +alls an# Doors Un#er *%e In$luen)e o$ +in# Loa#s +a*er ene*ra*ion o$ E.*erior +in#o&s6 Cur*ain +alls an# Doors 73 Uni$orm S*a*i) ressure Di$$eren)e Loa#s +a*er ene*ra*ion o$ E.*erior +in#o&s6 Cur*ain +alls an# Doors 73 C3)li) S*a*i) Air ressure Di$$eren)e Loa#s Non$errous 2ol*s6 0e. S*u#s $or "eneral Use Ca( S)re&s6 an#

ASTM E --1

ASTM E /41

ASTM F 4,8 E.

DIN ! Deu*s)%es Ins*i*u* $uer Normun' DIN 4108 DIN 180// F. D1.1 D1.2 0ea* Insula*ion in 2uil#in's. +in#o&s< Air ermea7ili*3 o$ =oin*s6 +a*er Ti'%*ness an# Me)%ani)al S*rain.

A+S ! Ameri)an +el#in' So)ie*3 S*ru)*ural +el#in' Co#e6 S*eel. S*ru)*ural +el#in' Co#e6 Aluminum.

1.0- SU2MITTALS A. ro#u)* Da*a> Su7mi* Manu$a)*urer?s s(e)i$i)a*ions6 s*an#ar# #e*ails6 an# ins*alla*ion re)ommen#a*ions $or )om(onen*s o$ aluminum #oors an# $ramin' re@uire# $or (roAe)*6 in)lu#in' #a*a *%a* (ro#u)*s %a:e 7een *es*e# an# )om(l3 &i*% (er$orman)e re@uiremen*s. S%o( Dra&in's> Su7mi* s%o( #ra&in's $or $a7ri)a*ion an# ins*alla*ion o$ aluminum #oors an# $ramin'6 in)lu#in' ele:a*ions6 #e*ail se)*ions o$ *3(i)al )om(osi*e 08120!2 Aluminum Doors & Frames

2.

mem7ers6 an)%ora'es6 (ro:isions6 an# 'laBin'. C.

rein$or)emen*6

e.(ansion

Cer*i$i)a*ion> Su7mi* s*a*emen* )er*i$ie# 73 re'is*ere# s*ru)*ural en'ineer *%a* s3s*ems in)lu#in' 'lass &ill &i*%s*an# s(e)i$ie# &in#!loa#s. Sam(les> Su7mi* sam(les o$ ea)% *3(e an# )olor o$ aluminum $inis%6 on -00 mm lon' se)*ions o$ e.*rusions or $orme# s%a(es an# on 1/0 mm s@uare s%ee*s.

D.

1.04 TRANS ORTATION6 0ANDLIN" AND STORA"E A. Deli:er aluminum #oors an# $rames ma*erial *o *%e si*e in (a)8a'es or )on*ainers< la7ele# $or i#en*i$i)a*ion &i*% *%e Manu$a)*urer?s name6 7ran# an# )on*en*s. S*ore aluminum #oors an# $rames ma*erial in &ea*%er *i'%* an# #r3 s*ora'e $a)ili*3. ro*e)* ma*erials $rom #ama'e $rom %an#lin'6 &ea*%er an# )ons*ru)*ion o(era*ions 7e$ore6 #urin' an# a$*er ins*alla*ion.

1.0/ +ARRANT; A. Su7mi* 2 )o(ies o$ &ri**en 'uaran*ee si'ne# 73 *%e Manu$a)*urer6 Ins*aller an# Con*ra)*or6 a'reein' *o re(la)e aluminum #oor uni*s &%i)% $ail in ma*erial or &or8mans%i( (er$orman)e &i*%in 2 3ears o$ #a*e o$ su7s*an*ial %an#in' o:er.

1.0, CUALIT; ASSURANCE A. S*an#ar#s> Com(l3 &i*% a((li)a7le (ro:isions o$ Metal Curtain Wall, Window, Storefront and Entrance Guide Specifications Manual - AAMA. er$orman)e an# Tes*in' 1. T%ermal Mo:emen*> Fa7ri)a*e e.*erior )om(onen*s $rom Manu$a)*urer?s s*o)8 s3s*ems &%i)% %a:e 7een #esi'ne# *o (ro:i#e $or e.(ansion an# )on*ra)*ion o resul*in' $rom am7ien* *em(era*ure ran'e o$ 48 C +in# Loa#in'> Fa7ri)a*e e.*erior )om(onen*s $rom Manu$a)*urer?s s*o)8 s3s*ems &%i)% %a:e 7een *es*e# in a))or#an)e &i*% ASTM E --0 *o &i*%s*an# a* leas* *%e $ollo&in' loa#in's> a. 7. -. Uni$orm ressure> 51., 8'DmE in&ar#< 51., 8'DmE ou*&ar#. Ma.imum De$le)*ion> $ramin' mem7er. 1D11/ o$ )lear s(an an3 )om(onen*s

2.

2.

+ea*%er

Resis*an)e> Fa7ri)a*e e.*erior

Aluminum Doors & Frames

08120!-

Aluminum Doors & Frames

$rom Manu$a)*urer?s s*o)8 s3s*ems &%i)% %a:e 7een *es*e# *o #emons*ra*e (ermanen* resis*an)e *o lea8a'es as $ollo&s &i*% *es* (ressure #i$$eren*ial o$ 10 (er)en* o$ #esi'n loa#in' Fe.)lu#in' o(era7le #oor e#'esG. a. Air In$il*ra*ion> Tes*e# in a))or#an)e &i*% ASTM E 28- an# s%all - %a:e a minimum o$ 0., m DminDm o$ )ra)8. +a*er ene*ra*ion an# Lea8a'e> +a*er (ene*ra*ion an# lea8a'e s%all no* 7e allo&e# &%en *es*e# in a))or#an)e &i*% ASTM E --1 a* a &a*er a((li)a*ion ra*e 10 (er)en* more *%an *%e #esi'n ra*e.

7.

2.

ART 2 !

RODUCTS

2.01 MATERIALS AND ACCESSORIES A. Aluminum Mem7ers 1. 2. -. 2. E.*rusions o$ 2ars6 Ro#s an# Tu7es> ,0,-!T, Allo3 )on$ormin' *o ASTM 2 221. S%ee*s an# ASTM 2 205. la*es> /00/!014 allo3 )on$ormin' *o

Doors an# $rames s%all 7e manu$a)*urer s*an#ar# s3s*ems o$ e.*rusions no* less *%an - mm *%i)8.

Fas*eners> Aluminum6 or non!ma'ne*i) s*ainless s*eel6 or o*%er ma*erials &arran*e# 73 Manu$a)*urer *o 7e non!)orrosi:e an# )om(a*i7le &i*% aluminum )om(onen*s. 1. Do no* use e.(ose# $as*eners e.)e(* una:oi#a7le $or a((li)a*ion o$ %ar#&are. $inis% o$ a#Aoinin' me*al. ro:i#e $la*!%ea# $as*eners. ma)%ine s)re&s $or &%ere Ma*)% e.(ose#

2. C. D.

"laBin' "as8e*> Manu$a)*urer?s 'as8e*.

s*an#ar# :in3l 'laBin'

2ra)8e*s an# Rein$or)emen*s> Manu$a)*urer?s %i'%! s*ren'*% aluminum uni*s &%ere $easi7le< o*%er&ise6 non!ma'ne*i) s*ainless s*eel or %o*!#i( 'al:aniBe# )om(l3in' &i*% ASTM A -8,. Con)re*eDMasonr3 Inser*s> Cas* iron6 mallea7le iron6 or %o*!#i( 'al:aniBe# s*eel )om(l3in' &i*% ASTM A -8,.

E.

08120!4 Aluminum Doors & Frames

F.

2i*uminous Coa*in's> )om(l3in' &i*% SS C ! *%i)8ness (er )oa*.

Col#!a((lie# as(%al* mas*i) ain* 126 )om(oun#e# $or 20 mil

".

"lass> "lass an# 'laBin' ma*erials s%all 7e as s(e)i$ie# in Se)*ion 08800 ! "LAHIN" an# as in#i)a*e# on Dra&in's &i*% all #oors $a)*or3 'laBe#. 0ar#&are> ro:i#e aluminum #oors &i*% Manu$a)*urer?s s*an#ar#6 $a)*or3!ins*alle# %ar#&are )on$ormin' *o *%e re@uiremen*s o$ Se)*ion 08110 ! FINIS0 0ARD+ARE.

0.

2.02 FINIS0 A. E.(ose# aluminum sur$a)es s%all %a:e *%e manu$a)*urer?s s*an#ar# $inis%6 ano#iBe# or (o&#er! )oa*e# as in#i)a*e# on Dra&in's an# in a))or#an)e &i*% *%e $ollo&in'> 1. Ano#iBe# Finis%> Con$orm *o AA C22A42< 22 mi)ron *%i)8< &i*% s%o(!a((lie# (ro*e)*i:e )oa*in' o$ )lear a)r3li) la)@uer or an3 )oa*in' in a))or#an)e &i*% AAMA ,02.26 0./ mil #r3 $ilm *%i)8ness6 o:er ano#iBe# $inis%. Color s%all 7e as a((ro:e# 73 *%e En'ineer. o&#er Coa*e# Finis%> ,0 ! 80 mi)ron *%i)8. Color s%all 7e a((ro:e# 73 *%e En'ineer.

2.

2.0- FA2RICATION A. SiBes an# ro$iles> Re@uire# siBes $or #oor an# $rame uni*s in)lu#in' (ro$ile re@uiremen*s6 s%all 7e as s%o&n on Dra&in's. 9aria7le #imensions s%all 7e in#i)a*e#6 *o'e*%er &i*% ma.imum an# minimum #imensions re@uire# *o a)%ie:e #esi'n re@uiremen*s an# )oor#ina*ion &i*% o*%er &or8. re$a7ri)a*ion> Com(le*e $a7ri)a*ion6 assem7l36 $inis%in'6 %ar#&are a((li)a*ion6 an# o*%er &or8 7e$ore s%i(men* *o (roAe)* si*e. Disassem7le )om(onen*s onl3 as ne)essar3 $or s%i(men* an# ins*alla*ion. Se@uen)e> Com(le*e )u**in'6 $i**in'6 $ormin'6 #rillin'6 an# 'rin#in' o$ me*al &or8 (rior *o )leanin'6 $inis%in'6 sur$a)e *rea*men*6 an# a((li)a*ion o$ $inis%es. Remo:e arises $rom )u* e#'es an# ease e#'es an# )orners. +el#in'> Com(l3 &i*% A+S re)ommen#a*ions *oa:oi# #is)olora*ion< 'rin# e.(ose# &el#s smoo*% an# res*ore me)%ani)al $inis%. Rein$or)in'> Ins*all rein$or)in' $or (er$orman)e se(ara*e #issimilar as ne)essar3 re@uiremen*s< me*als

2.

C.

D.

E.

Aluminum Doors & Frames

08120!/

Aluminum Doors & Frames

&i*% 7i*uminous (ain* or o*%er (re:en* )orrosion. 1.

se(ara*or &%i)% &ill

ro:i#e )on*inuous s*eel rein$or)in' s*i$$enin' mem7ers &i*%in Aam7s an# %ea#s o$ all #oor $rames6 e.)e(* omi* a* Aam7s *%a* are se)ure# *o a#Aa)en* $i.e# &alls. Cu* :er*i)al rein$or)in' /0 mm less *%an mullion %ei'%* an# )u* %oriBon*al rein$or)in' 1/ mm less *%an #oor %ea# $ramin' mem7er. Se)urel3 $as*en in a manner so *%a* $as*eners &ill no* 7e :isi7le in $inis%e# &or8. Fas*en aluminum se)*ions *o s*eel rein$or)in' 1/0 mm $rom ea)% en# an# in*erme#ia*el3 a* a ma.imum s(a)in' o$ ,00 mm on )en*ers. Doors $rames s%all 7e $ree #is*or*ion &%en #oors are use#. o$ :i7ra*ion an#

2.

-.

4. F. ". 0.

Main*ain a))ura*e rela*ion o$ (lanes an# an'les6 &i*% %airline $i* o$ )on*a)*in' mem7ers. Fas*eners> Con)eal $as*eners &%ere:er (ossi7le. +ea*%ers*ri((in'> For e.*erior (ro:i#e )om(ression a'ains* $i.e# o*%er e#'es6 (ro:i#e sli#in' re*aine# in a#Aus*a7le s*ri(s mor*ise# #oors6 &ea*%ers*ri((in' s*ri(< a* &ea*%ers*ri((in' in o*%er e#'e.

-.

ART - ! EIECUTION -.01 INSTALLATION A. Com(l3 &i*% Manu$a)*urer?s ins*ru)*ions an# re)ommen#a*ions $or ins*alla*ion o$ aluminum #oors an# $rames. Se* uni*s (lum76 le:el6 an# *rue *o line6 &i*%ou* &ar( or ra)8 o$ $ramin' mem7ers6 #oors6 or (anels. An)%or se)urel3 in (la)e6 se(ara*in' aluminum an# o*%er )orro#i7le me*al sur$a)es $rom sour)es o$ )orrosion or ele)*rol3*i) a)*ion a* (oin*s o$ )on*a)* &i*% o*%er ma*erials &i*% 7i*uminous )oa*in'. Se* sill mem7ers an# o*%er mem7ers in 7e# o$ )om(oun# as s%o&n6 or &i*% Aoin* $illers or 'as8e*s as s%o&n *o (ro:i#e# &ea*%er*i'%* )ons*ru)*ion. E.(ansion an# Con*ra)*ion> Allo& $or e.(ansion an# )on*ra)*ion #ue *o *em(era*ure an# 7uil#in' mo:emen*6 an# $or (ra)*i)al 7uil#in' *oleran)es in )onne)*ions *o Aluminum Doors & Frames

2.

C.

D.

08120!,

Aluminum Doors & Frames

7asi) s*ru)*ure an# in )onne)*ions *o &or8 73 o*%ers. A* no (la)e s%oul# &in#o& &all 'ri# or $ramin' im(ar* an3 e.(ansion or )on*ra)*ion $or)es on (anels or 'lass. E. 0ar#&are re(ara*ion an# Ins*alla*ion> Cu*6 rein$or)e6 #rill an# *a( aluminum &or8 $or a((li)a*ion o$ $inis% %ar#&are. ro:i#e )o:er 7o.es in $rames 7a)8 o$ )u*ou*s $or %ar#&are also ins*all $inis% %ar#&are in a))or#an)e &i*% %ar#&are Manu$a)*urer?s ins*ru)*ions an# *em(la*e re@uiremen*s also use )on)eale# $as*eners &%ere:er (ossi7le. Caul8in'> Seal Aoin*s 7e*&een me*al mem7ers an# 7e*&een me*al an# a#Aa)en* sur$a)es in a))or#an)e &i*% *%e re@uiremen*s o$ Se)*ion 01500 ! SEALANTS. Re$er *o Se)*ion 08800 ! "LAHIN" $or ins*alla*ion o$ 'lass an# 'laBin' re@uiremen*s.

F.

".

-.02 AD=UST AND CLEAN A. A#Aus* o(era*in' %ar#&are *o $un)*ion (ro(erl36 &i*%ou* 7in#in'6 an# *o (ro:i#e *i'%* $i* a* )on*a)* (oin*s an# &ea*%ers*ri((in'. Clean )om(le*e# s3s*ems6 insi#e an# ou*6 (rom(*l3 a$*er ere)*ion an# ins*alla*ion o$ 'lass an# sealan*s. Remo:e e.)ess 'laBin' an# sealan* )om(oun#s6 #ir*6 an# o*%er su7s*an)es $rom aluminum sur$a)es. Remo:e (ro*e)*i:e )oa*in' &%en )om(le*ion o$ a#Aoinin' &or8s an# )ons*ru)*ion a)*i:i*ies no lon'er re@uires i*s re*en*ion. Ins*i*u*e (ro*e)*i:e measures an# o*%er (re)au*ions re@uire# *o assure *%a* aluminum #oors an# $rames &ill 7e &i*%ou* #ama'e or #e*eriora*ion6 o*%er *%an normal &ea*%erin'6 a* *ime o$ &or8 a))e(*an)e. END OF SECTION

2.

C.

D.

Aluminum Doors & Frames

08120!1

Aluminum Doors & Frames