Professional Documents
Culture Documents
INTRODUCTION
In a National Highway project, the engineer has to plan, design and construct either a network of new roads or road link. Once a highway is constructed, development takes along the adjoining land and subsequent changes in alignment in geometric standards become very difficult. badly aligned highway is not only a source of potential traffic ha!ard, but also causes a considerable increase in transportation cost and strain on the drivers and the passengers. "herefore, proper investigation and planning are most important in a road project, keeping in view the present day needs as well as the future development of the region
DEFINITIONS
In the contract the following words and e#pressions shall have the meanings here by assigned to them, e#cept where the conte#t otherwise requires$
(i% &O'' () is a short vertical post typically found where large ships docks. *hile originally it only meant a post used on a quick for mooring, the word now also describes a variety of structure to control or direct road traffic. "he term may be related to bole, meaning the lower trunk of a tree. (ii) &+,- .. is a road or highway that avoids or /bypasses0 a built up area, town, or village, to let through traffic flow without interference from local traffic, to reduce congestion in the built up area, and to improve road safety. If there are no strong land use controls, buildings are built a bypass, converting it into an ordinary town road, and the bypass may eventually become as congested as the local streets it was intended to avoid. 1iii% 23(& or 4,(& is the edge where a raised pavement5footpath, road median, or road shoulder meets an unraised street or other roadway. "ypically made from concrete, asphalt, or long stones, the purpose is twofold$ first as a gutter for proper drainage of the
roadway, and second for safety, to kee p motorist from driving into the shoulder, median, sidewalk, or pavement. 1iv% /,6-'O+,(.0 means the person named as such in part II of these conditions and the legal successors in title to such person. &ut not any assignee of such person. 17% /2ON"( 2"O(0 means the person whose tender has been accepted by the employer and the legal successors in title to such person. &ut not any assignee of such person. /2ontract0 means the conditions, the specification, the drawings, the bill of quantity, the tender, the letter of acceptance8 the contract agreement and such further documents as may be e#pressly incorporated in 'etter of cceptance or 2ontract greement. /.pecifications0 means the specification of the work included in the contract and any modification therefore or addition. /)rawings0 means all drawings, calculations and technical information of a like nature provided by the ,ngineer to the contractor under the contract and all drawings, 2alculations, .amples, -attern, 6odels, Operations and maintenance, manuals and other technical information of a like nature submitted by the contractor and approved by the ,ngineer. /&ill of 9uantities0 means the priced and completed bill of quantities forming part of tender. /.ection0 means a part of the works specifically identified in the 2ontract as a section. /.ite0 means the places provided by the ,mployer where the works are to be e#ecuted and any other places as may be specifically designated in the 2ontract as forming part of the site.
SETTING OUT
"he contractor shall establish working &ench marks tied with the reference &ench 6ark in the soon after taking possession of the site. "he reference &ench 6ark for the area shall be as indicated in the contract document of the values of the same shall be obtained by the 2ontractor from the ,ngineer. "he working bench mark shall be at rate of : per km and also at or near all drainage structures, over bridges and under passes. "he working &ench 6ark5levels should be got approved from the ,ngineer. 2heck must be based on this &ench 6ark once every month and adjustments, if any, got agreed with the ,ngineer and recorded. n up;to;date record of all &ench 6ark including approved adjustments, if any, shall be maintained by the contractor and also a copy supplied to the ,ngineer for his record. "he lines and levels of formation, side slopes, drainage works, carriageways and shoulders shall be carefully set out and frequently checked, care being taken to ensure that correct gradients and cross sections are obtained everywhere. In order to facilitate the setting out of the works, the centreline of the highway must be accurately established by the contractor and approved by the engineer. It must then be accurately referenced in a manner satisfactory to the engineer, every <=m intervals in plain and rolling terrains and >=m intervals in highly terrain and in all curve point as directed by the engineer, with marker pegs and chainage
boards sets in or near the fence line, and schedule of reference dimensions shall be prepared and supplied by the 2ontractor to the ,ngineer. "hese markers shall be maintained until the works reach finished formation levels are accepted by the ,ngineer. On construction reaching the formation level stage, the centre line again be set out by the contractor and when approved by the ,ngineer, shall be accurately referenced in a manner satisfactory to the ,ngineer by markers pegs set at the outer limits of the formation. No marker pegs or markers shall be moved without the approval of the ,ngineer and and no earth work shall be commenced until the centre line has been referenced. "he contractor will be the sole responsible party for safeguarding all survey monuments, bench marks, etc. "he ,ngineer will provide the 2ontractor necessary for setting out of the centre line. ll dimensions and levels shown on the drawing or mentioned in documents forming part of the or issued under the contract shall be verified by the 2ontractor on the site and he shall immediately inform the engineer of any apparent error in such dimensions. "he 2ontractor shall in connection with the staking out of the canter line, survey the terrain along the road and shall submit the engineer for his approval, a profile along the road centre line and cross section at intervals as required by the ,ngineer. fter obtaining approval of the engineer, work on earthwork can commence and the profile and cross section shall from the basis for measurements and payments. "he work of setting out shall be deemed to be a part of general works preparatory to the e#ecution of work and no separate payments shall be made for the same..
distribution of the soil. "he soil is generally divided into four parts on the particle si!e. "he fraction of the soil which is larger than >.== mm si!e is called gravel, between >.== mm and =.=A mm is sand =.==>mm silt and that is smaller than =.==> mm si!e is clay. "wo type of sieves are available, one type with square perforation on plate to sieves course aggregate and gravel, the other type being mesh sieves made of woven wire mesh to sieves finer particle such fine aggregate and soil fraction consisting of sand silt and clay. However the sieves opening of the smallest mesh sieves commonly available is about =.=B< mm, which is commonly known as >== mesh sieves therefore all soil particle consisting of silt and clay which are smaller than =.=A mm si!e will pass through the fine mesh sieves with =.=B< mm opening. "herefore the grain si!e analysis of course fraction of soil is carried out using sieves the principle of sedimentation in water. "he sieves analysis is a simple test consisting of sieving a measured quantity of material through successively smaller sieves. "he weight retain on each sieves. "he weight retain on each sieve is e#pressed as a percentage of the total sample. "he sediment principle has been used for finding the grain si!e distribution of fine fraction8 two methods are commonly used pipette method and the hydrometer method. "he grain si!e distribution of soil particle of si!e greater than AC micron is determine by sieving the soil on set of sieves of decreasing sieve opening placed one below the other and separating out the different si!e ranges.
APPARATUS:
7arious apparatus set of standard sieves of different sieves si!e, balance, and rubber covered pestle mortar, oven, riffle, sieves shaker. -rocedure Dor the fraction retained on >.= mm sieves. .ufficient quantity of dry soil retained on >.= mm sieves is weighed out. "he quantity of sample taken may be increased when the ma#imum si!e of particle is higher. "he sample separated into various fraction by sieving through the set of sieves of si!eE==, AC, >=, A, :.B<, and > mm is sieves. fter initial sieves, material retained on each sieves carefully collected and weighed. Dor fraction passing >.= mm sieves and retained on =.AC mm si!e. "he required quantity of soil sample is taken by riffling or quartering method, dried in oven at E=< to EE= c and is subjected to dry sieves analysis using a set of sieves with sieves opening >.=, =.A, =.:><, =.E<, and =.=B< mm, pan lid. "he material collected on the each sieves and on the pan are separately collected and weighed.
CALCULATION:
"he weight of dry soil fraction retained on each sieve is calculated as a percentage of the total dry weight of the sample taken. "he gravel, sand , silt ,and clay contain in percentage.
RESULT:
"he gravel, silt sand clay contents are marked as result.
(II)
"he physical properties of fine grained soil, especially of clay differ much at different water content. 2lay may be almost in liquid state, or it may snow plastic behavior or may be very stiff depending on the moisture content. -lasticity is a property of outstanding importance for clayey soil, which may be e#plained as the ability to undergo changes in shape without rupture.
'iquid limit it may be defined as the minimum content at which soil will flow under the application of a very small shearing force. "he
liquid limit is usually determined in the laboratory using mechanical device. -lastic limit may define in general term, as minimum terms, as minimum moisture content at which the soil remain in a plastic state. "he lower limit is arbitrarily defined and determined in the laboratory by prescribed test procedure. -lastic inde# is defined as the numerical difference between the liquid and plastic limit. p.i thus indicates the range of moisture content over which the soil in plastic condition. 2onsistency limit and plasticity inde# vary for different type. Hence properties are generally used in the identification and classification of soil
'iquid limit is the moisture content at which >< blow in standard liquid limit apparatus will just close a groove of standardi!ed dimension cut in the sample by grooving tool by a specified amount.
APPARATUS:
6echanical liquid limit device consists of a cup and arrangement for raising and dropping through a specified height, grooving tool. Other apparatus include spatula, moisture containers, and balance of capacity >==g sensitive to=.=E g oven to maintain E=< toEE=c.
PROCEDURE:
bout E>= g of dry pulveri!ed soil sample passing :>< micron sieve is weighted, and mi#ed thoroughly with distilled water in the evaporating dish to from a uniform thick paste. "he liquid limit device is adjusted to have a free fall of cup through E=mm.a portion of the paste is placed above the lowest spot, and squee!ed down with the spatula to have a hori!ontal surface . the specimen is trimmed by firm strokes of spatula in a such a way that the ma#imum depth of soil
sample in the cup is E= mm. the soil in the cup is divided along the diameter through the center line pf the cam followed by firm strokes of the grooving tool. .o as to get a clean and sharp groove. "he crank is rotated at the rated at the rate of two revolutions per second by hand so that the cup is lifted and dropped. "his continued till the two halves of the soil cake come in to contact at the bottom of the groove along a distance of E= mm, and the number of blows given is recorded . a representative soil is taken, placed in moisture container, lid placed over it and weighed. "he container in dried in oven and the dry weight determined the ne#t day for finding the moisture content of the soil. "he operations are repeated for at least three more trial with slightly increased moisture content each time, nothing the number of blows so that there at least four uniformly distribute reading of number of blows between E= and := blows.
CALCULATION:
the flow inde# "he flow cure is plotted by taking the number of blows in the log scale on the #;a#is, and the water content in arithmetic scale on the y;a#is, of format sheet .the flow curve is straight line drawn on semi;logrithmetic plot. "he moisture content corresponding to >< blow is read from this curve rounding off the nearest whole number and is reported as the liquid wE of the soil. "he slope of the straight line flow cure is flow inde#. It may be calculated from the following formula8
Fw
Hence if the flow curve is e#trapolated and moisture wE= and wE== corresponding to E=and E== blows respectively are found, then the difference in these water content would give of the soil.
APPARATUS:
,vaporating dish, spatula, glass plate, moisture containers, rod of C mm diameter , balance sensitive to =.=E g, drying oven controlled at temperature E=< toEE=c.
PROCEDURE:
bout >= g of dry, pulveri!ed soil passing :>< micron I. sieve is weighed out. "he soil is mi#ed thoroughly with distilled water in the evaporating dish till the soil paste is plastic enough to be easily molded with fingers. small ball is formed glass plate to a thread. "he pressure just sufficient to roll into a thread of uniform diameter should be used. "he rate of rolling should be between G= and H= strokes per minute counting a stroke as one complete motion of hand forward and back to starting position again. "he rolling is done till the diameterof thread is C mm . then the soil is kneaded together to a ball and roller again to from therad this process of alternate rolling and kneading is continude untill the thread. "his process of alternate rolling and kneading is continude until th ethread crumbles under
prassure required for rolling and the soil can no longer to roll into a thread. If the crumbling start at diameter less than C mm, then moisture content is more than the plastic limit and if the diameter is greater while crumbling starts, the moisture content is lower.
CALCULATION:
"he plastic limit 1w=% is e#pressed as a whole number by obtaining the mean of the moisture content of the plastic limit. -lastic inde# is calculated as the diffrence between liquid limit and plastic limit. -lastic inde# F liquid limit I plastic limit *E;wp
2ompaction of soil is a mechanical process by which by which the soil partical are constrained to be packed more closley together by reducing the air void. .oil compaction causes decreases ia air void and consequently an increase in dry density. "his may result in increase in shearing strength., the possible of future settelment or compressibility decrease. )egree of compaction is usually measured quantitativily nby dry density.
APPARATUS:
1a% 2ylindrical mould of capacity E=== cc. with an internal diameter of E= cm and height E>.BC cm. the mould is fitted with a detachable base plate and removable collar e#tension of about A cm hight. 1b%Dor the light compaction, a metal rammer having < cmdiameter circular face, and weight >.A kg is used which has drop oif CE cm. Dor heavy compaction, the rammer has < cm diameter circular face, but havin g weight :.GH kh free drop of :< cm. 1c% .teel straight edge having behaving beveled edge for trimming top of the specimen.
1d%Other accessories include moisture container, balance of capacity E=kg and >==kg, oven, sieves, mi#ing tools.
PROCEDURE:
In case of soil sample has particle bigger than :=B< mm sieve, about >= kg of the representstive soil is air dried, mi#ed puleri!ed and sieved through >= mm and :.B< m sieve is not use in the test the percentage passing >= mm sieve and retained on :=B< mm sieve is noted and if this is less than >= percen this sample is used as such. It is more than this phenomenon is repeated. In case the sample passes :=B< sieves, than the bdry pulveri!ed sample is sieved through :.B< mm sieve and the portion passing this sievesis only used for the test. bout EA kg of dry soil in total may be neccessery for the compaction test in the E=== cc mould. Dor compaction the soil in the mould every time the required quantity quantity will depend on the soil type, si!e of mould, moisture content and amount of compaction. s arough guidance, for each test >.< kg of soil may taken for light compaction. s arough guidance, for each test >.G kg for heavy compaction, and than the required water ia added. "he estimated weight to be added to the soil every time may be measured in in a jet graduated in cc. enough water is added to to the specimen to bearing the moisture content to about BJ less than the estimated o.m.c. for sandy soil and E=J less for clay soils. "he processed soil stored in an air tight container for about E= to >= enable moisture to spread uniform in the soil mass. "he mould with base fitted in is weighed. "he process soil water mi#ture throughly and divided into eight equal part. 1E%Dor light compaction the wet soil is compacted into the mould in three equal layers, each layer being >< blow of the >.Akg rammer. 1>%Dor heavy compaction the wet soil mi# is compacted in the mould in five equal layer being >< bloq of :.GH kg hammer.
"he blow should be uniform ly disributed over the surface of each layer. ,ach layer of the compacted soil is scored with a spatula before placing the soil for the succeeding. "he amount of the soil used should be just sufficient to fill the mould leaving about < mm to strike off on the top after compacting the final layer. "he coller is removed and the compacted soil is leveled to th top of the mould by mean of straight edge. "he mould and the soil are then weighed. "he soil is then ejected out of the mould and cut in the middle and a representative specimen is determine by finding the wet weight, keeping in the oven at E=<c to EE=c and finding the dry weight the ne#t day.
CALCULATION:
'et weight of mould copacted soil be F *E g *eight of empty mould F*> g 7olume of mould F * *et density F g5cc
RESULT:
"he result are dry density and wet density.
INTRODUCTION:
"he 2alifornia bearing ratio 12&(% test was developed by the 2alifornia division of highway as a method of classification and evaluating soil;subgrade and base course material for fle#ible
pavements. Kust after world war;>, the 3...2rops of engineers adopted the 2.&.(. test for use in designing base course for air field pavement. "he test is empirical and result can not be related accurately with any fundamental property of the material. "he 2&( is a measure of resistance of a material to penetration of a standard plunger under controlled density and moisture conditions. "he test procedure should be strictly adhered if high degree of reproducibility is desired. "he 2&( test may be conducted in remould or undisturbed specimen in the laboratory. 3... crops of engineers have also recommended a test procedure for in;situ test. 6any methods e#ist today which utili!e mainly 2&( test value for designing pavement structures. "he test is simple and has been e#tensive investigated for field correlation of fle#ible pavement thickness requirement briefly, the test consist of causing a cylindrical plunger of diameter <= mm to penetrate component material at E.>< mm5minute. "he loads, for >.< mm and <.= mm are recorded. "his load is e#pressed as a percentage of standard load value at a respective deformation level to obtain 2&( value.
APPARATUS:
'oading machine$ ny compression machine which can operate at a constant rate of E.>< mm5minute can be used for this purpose. If such machine is not available then a calibrate hydraulic press with proving ring to measure load can be used. metal penetration piston or plunger of a diameter <= mm is attached to the loading machine.
2ylindrical moulds$ 6ould of E<= mm diameter and EB< mm height provided with a collar of about <= mm length and detachable perforated and base are used for this purpose. spacer disc of E:G mm diameter and :B.B mm thickness is used to obtain a e#actly E>B.C mm height
2ompaction rammer$ "he material is usually compacted as specified for the work, either by dynamic compaction or I.I are given in table bellow$;
djustable stem, perforated plate, tripod and dial gauge$ the standard procedure require that the soil sample before testing should be soaked in water to measure swelling. nnular weight$ in order to stimulate the effect of the overlying pavement weight, annular weight each of >.< kg and E:B mm diameter are placed on the top of the specimen, both at the time of soaking and testing the sample, as surcharge. &eside above equipment, coarse filte r paper, sieves , oven, balance, etc. Required
TEST ON CEMENT
(#) FINENESS TEST:
INTRODUCTION:
"he object of this is to check the proper grinding of cement. "he rate of hydration depends on the fineness of cement. "he finer is the cement, the earlier the hydration and the faster and greater is the gaining of strength. "his because of hydration starts at the surface. 'arger the surface area 1i.e. finer the cement%, faster will be hydration. However, very fine cement is susceptible to air set and deteriorates earlier. "he grinding of cement shall be as fine as to conform to the standard specification and also shall be uniformly fine .If the cement is not uniformly fine, the concrete made out of it will have poor workability and will require a large quantity of water while mi#ing. lso bleeding of concrete can occur i.e. even before the concrete is set , water will come out of the surface due to the settlement of concrete
particle. "o check the fineness of the cement I.$ :=CE;EHHG gives three methods$
E. &y drying sieving. >. &laine air permeability method. C. &y wet sieving. Dirst method is used to find the fineness of cement in the project laboratory.
"he fineness of the cement depends on the particle si!e distribution. small mass of fine cement may have surface area have large surface area than a large mass of coarser particle of cement. It is therefore necessary to reduce the percentage of coarse particles to get require
fineness of cement .In this test mass of coarser cement particle is found out which is limited to specified percentage for various cements as per respective Indian standard. "ake E==g of various cements from samples and breakdown any air set lumps with finger. -lace it on a standard I. sieve no.H. 2ontinuously sieve the sample with a gentle wrist motion for E< minutes. "he mass of residue shall not e#ceed E=g in case of ordinary -ortland cement and <g in case of rapid hardening cement.
(II) TEST FOR ONSISTENCY, INITIAL & FINAL SETTING TIME OF CEMENT
INTRODUCTION:
"his test determines the quantity of water required to produce a cement paste of standard consistency for the use of other test. "he vicat apparatus is used for this purpose. "he consistency of standard cement paste is defined as that consistency which will permit the vicat plunger <=mm long and having E=mm diameter to penetrate to a point <mm to Bmm from the bottom of the vicat mould. "he unit of the consistency is percentage of water by mass of dry cement and denoted by -.
PROCEDURE:
"ake :==g cement and add to it C=J water on a glass plate or any non porous surface. 6i# thoroughly and fill the mould of vicat apparatus. "he interval from the time of adding water to the dry cement until commencing to fill the mould is known as the time of gauging and must be not less than C minutes and not more than < minutes. 'ower plunger gently to touch the surface of test block and quickly release it, allowing it to sink into the paste. Note the settlement of the plunger. "he settlement of the plunger should be <mm to B mm from the bottom of the mould. If not, repeat the procedure using fresh cement and other percentage of water until the described penetration of the plunger is obtained. "he consistency of standard cement paste is e#pressed as the amount of water as percentage by mass of dry cement.
'et, mEF mass of cement taken m>F mass of water added when the plunger has a penetration of <mm to . from the bottom of the mould.
Bmm
"hen the percentage of water or standard consistency is - F 1m>5mE%#E== 3sually standard consistency - lies between >A to CC percent.
INTRODUCTION:
"he change of the cement paste from fluid to rigid state may be referred to as setting. "he gaining of strength of a cement of a set cement paste is known as hardening. )uring the setting, cement
acquires some strength, however it is not considered in definition to distinguished setting from hardening, where hardening is gain of strength of a set cement paste. Objects of these tests are$; E. "o find initial and final setting times of cement. >. "o distinguished between quick setting and normal setting types of cement C. "o detect deterioration due to storage. *hen water is added to cement and mi#ed properly. "he chemical reaction soon starts and the paste of cement remains plastic for a short period. )uring this period, it is possible to remi# the paste for a short period. )uring this period, it is possible to remi# the paste. "his period is called initial setting time. It is assumed that no hardening will starts in this period . s time lapses, the reaction is continued and cement begins to harden. t some stages it gardens also called @finally setL and the time elapsed since the water was added is called final setting time. It is not possible to e#press the e#act state of hardening and hence empirical measurements are taken. "his is purely a conventional one and does not relate to the setting and hardening of actual concrete.
PROCEDURE:
6i# :==g of cement with =.G< - percentage of water where - is the consistency of standard cement paste. .tart the stop watch at the instant when water is added to cement. Dill the vicat mould with this paste and smooth of the surface of the paste making it level with the top of the mould attach EmmM Emm square cross section needle to the vicat rod. 'ower the needle gently near the surface of the block. Note whether the needle pierces completely .If so, wait for a while drop the needle at a fresh place. (epeat the procedure till the needle fails to pierce the block for < N =.<mm measured from the bottom of the mould. "he interval between the time when water was added to
cement and the time at which the needle fails to pierce the block by < N =.<mm is known as initial setting time. (eplace the needle by the needle which has a sharp pointing, projecting in the centre with a annular attachment and release it on the same test block as before. Note the time when needle makes an impression, but the attachment fails to do so. "he interval between these time and the time when water was added is known as the final setting time. "he initial setting time for a ordinary -ortland cement should not be less than C= minutes and the final setting time should not more than E= hours. Dor quick setting cement, the initial setting time should not be less than < minutes and the final setting not more than C= minutes. "he minimum limits on initial setting are specified because$ 2oncrete once placed should not be distributed after the initial setting has taken place. "here must be sufficient time for placing of second batch which may be distribute the first batch of the concrete. "he transportation of concrete from the place where concrete is prepared to the placing of concrete requires some finite time. "he ma#imum limits of the final setting time are specified because the concrete should achieve the desired strength as early as possible so that the shuttering can be remove and reused.
"oughness is the property of the materials to resist impact. )ue to traffic loads, the load stones are subjected to the pounding action or impacts and there possibility of stones breaking into smaller pieces. "he road stones should therefore be tough enough to resist fracture under impact. test designed to evaluate the toughness of the stones therefore the resistance of the two fractures under repeated impacts may be called an impact test for road stones. Impact test may either carry out cylindrical stone specimens as in page impact test or stone aggregates as in a aggregate impact test. "he aggregate test has been standardi!ed by the &ritish .tandard Institution and the Indian .tandard Institution. "he aggregate impact value indicates the a relative measure of the resistant of aggregate to sudden shock or an impact, which in some aggregate differ from its resistant to slow compressive load. "he method of test covers the procedure for determine the aggregate impact value of coarse aggregates.
APPARATUS:
"he apparatus consists of an impact testing machine, a cylindrical measure temping rod, I. sieve, balance and oven.
base with a plane lower surface supported well on a firm flour, without rocking detachable cylindrical steel cup of internal diameter E=.>cm and depth <.=cm is rigidly fastened centrally to the base plate. matter hammer of weight between EC.< and E: kg having the lower and cylindrical in shape, E=cm in diameter and <.= cm long, with >.= mm chamber at the lower edge is capable of sliding freely between vertical guides, and fall concentric over the cup. "here is an arrangement for raising the hammer and allowing it to fall freely between vertical guides from a height of CG cm on the test sample in the cup, the height fall being adjustable up to =.< cm a key is provided for supporting the hammer while fastening. 6easure$ cylindrical metal measure having internal diameter B.< cm and depth <.= cm for measuring aggregates.
&alance$ Oven$
balance of capacity not less than <==g to weight accurate up to =.Eg. thermostatically controlled drying oven capable of maintaining constant temperature between E==o2 and EE=o2.
PROCEDURE:
"he test sample consist of aggregates passing E>.<mm sieves and retained on E=mm sieve and dried in an oven : hours at a temperature E==o2 to EE=o2 and cooled. "he aggregates are filled up to about one Ithird full in the cylindrical measure and tamped >< times with rounded and of the tampering rod. Durther quantity of aggregates is then added up to about two I third full in the cylinder and >< strokes of the tamping rod are given. "he measure is now filled with the aggregates to over flow, tamped >< times. "he surplus aggregates are stuck off using the tamping rod as straight edge. "he net weight of the aggregates in the measures determined to the nearest gram this weight of the aggregates is used for carrying out duplicate test on the same materials. "he impact machine is placed with its bottom plate on the flour so that the hammer guide columns are vertical. "he cup is mi#ed firmly in position on the base of the test sample from the cylindrical measure is transferred to the cup and compacted by tamping with >< strokes. "he hammer is raised until its lower face is CG cm above the upper surface of the aggregates in the cup ,and allowed to fall freely on the aggregates. "he test sample is subjected to a total E< such blows, each being delivered at an interval of not less than one second. "he crushed aggregates is then removed from the cup and whole of it sieve on the >.CAmm sieve until no further significant amount passes. "he fraction passing the sieve is also weighed accurate to =.Egm."he fraction retained on the sieve is also weighed and if the total weight of the fraction passing and retained on the sieve is added, it should not be less than the original by Eg, the result should be discarded and
EMBANKMENT CONSTRUCTION
GENERAL DESCRIPTION:
"hese specification shall be apply to the construction of embankment including sub grade, earthen shoulders and miscellaneous backfills with improved material obtained from the road way and drain e#cavation, borrow pits and other resources. ll the embankments, sub grades, earthen shoulders and miscellaneous backfills shall be constructed in accordance with the requirements of these specification and in conformity with the lines, grade and cross section shown on the drawing or as directed by the engineer.
P./-i!%) ('+,i('"'*&-:
"he material used in the embankments, sub grades, earthen shoulders and miscellaneous backfills shall be soil, moorum, gravel, a mi#ture of these or any other material approved by the engineer. .uch a material should be from log, stumps, roots, rubbish or any other intrigent likely to be deteriorate or effect the stability of the embankment5sub grade "he following types of material shall be considered unsuitable for the embankment$
6aterial from swamps, marshes and bogs. -eat, log, stumps and perishable material8 any soil that classifies as O', OI, OH or -t in accordance with I.$E:HG8 6aterial susceptible to spontaneous combustion8 2lay having liquid limit e#ceeding B= and the plasticity inde# e#ceeding :<8 6aterial with salt resulting in leaching in the embankment8 "he si!e of coarse material in the mi#ture of earth shall ordinarily shall not e#ceeded B<mm when being placed in the embankment and <=mm when placed in sub grade. Ordinarily, only the material satisfying the density requirements given in the table E shall be employed for the construction of the embankment and for the sub grade.
S1N31
TYPES OF WORK
MA7IMUM LABORATORY DRY UNIT WEIGHT WHEN TESTED AS PER IS : 898: (PART ;) Not less than E<.>kn5cu. m
>
,mbankment e#ceeding Cm height or embankment of any height subject to long period of inundation.
S1N31
TYPE OF WORK>MATERIAL
E >
C3*-&(,!&i3* 3='(%&i3*-:
S'&&i* 3,&:
fter the site has been cleared, the limits of embankment5sub grade shall be marked by fi#ing batter pegs on both sides of E= meter intervals. "he embankment5sub grade shall be built sufficiently wider than the design dimension so that surplus material may be trimmed, ensuring that the remaining material is to desire density O in the position specified and conforms to the specified of the slope.
E"0%*5"'*&>-,0 (%2':
In case where the difference between the sub grade level and ground level is less than .< m and the ground does not have HBJ relative compaction with respect to the dry density as given in table > the ground shall be loosened up to level .< m below the sub grade level, watered and compacted in layer up to HBJ of dry density.
C3"=%!&i3*:
"he compaction shall be done with the help of vibratory roller of G= to E== 4N static weight with plain or pad foot drum or heavy pneumatic typed roller of adequate capacity capable of achieving required compaction.
Fi*i-.i* 3='(%&i3*:
Dinishing operation shall include the work of shaping and dressing the shoulder5verge5road bed and side slope to confirm to the alignment, levels and cross section dimension shown n the drawing or as directed by the engineer subject to the surface tolerance.
"he surface finish of construction of surface of sub grade shall conform to the requirement of heading E=. 2ontrol on the quality of material and work shall be e#ercised in accordance with heading EE.
M'%-,('"'*& 34 =%/"'*&
,arth embankment5sub grade construction shall be measured separately by taking cross at interval at the original position before the work starts and after it completion and the volume of the earthwork in cubic meter by the method of areas and average.
GRANULAR SUB6BASE
S!3=':
"he work shall be should be consists of laying and compacting well graded material on prepared sub grade in accordance with requirements of these specifications. "he material shall be laid in one or more layer as sub base or lower sub;base and upper sub;base1termed as sub;base here in after% as necessary according to lines, grades and cross sections shown on the drawing or as directed by the engineer.
M%&'(i%):
"he material to be used for the work shall be natural sand, moorum, gravel, crushed stone or combination thereof depending upon the grading required. 6aterial like crushed slag crushed concrete, brick metal and kankar may be allowed only with the specific approval of the engineer. "he material shall be free from organic and other deleterious constituents and confirm to one of the three grading in table 3.
P./-i!%) ('+,i('"'*&-:
"he material shall have E=J fine value of <= 4N or more 1for sample in soaked condition when tested in compliance with &.$ GE> 1part EEE%. "he water absorption value of the coarse aggregate shall be determined as per I.$>CGA1part C%8 if this value is greater than >J the soundness test shall be carried out on the material delivered to site I.$CGC. Dor grading II and III material, the 2&( shall be determined at the density and moisture content likely to be developed in equilibrium conditions which shall be taken as being the density relating to a uniform air void content of <J.
IS SIE$E DESIGNATION
B< mm <C mm >A.< mm H.< mm :.B< mm >.CA mm =.:>< mm =.=B< mm
GRADING
GRADING II
GRADING III
;;;;;;;;
;;;;;;;;; E== A<;H< <=;G= :=;A< >=;C< C;E=
>=
*hen directed by the engineer , this shall verified by the performance 2&( test in the laboratory as required on specimens remolded at the field dry density and moisture content and any other test for the /quality0 of the material, as may be necessary.
C3*-&(,!&i3* 3='(%&i3*:
M'%-,('"'*& 34 =%/"'*&:
?ranular sub;base shall be measured as finished work in position in cum. "he protection of edges of granular sub;base e#tended over the full formation as shown in drawing shall be considered incidental to the work providing granular sub;base and such no e#tra payment shall be made for the same.
M%&'(i%)-:
T%0)' C =./-i!%) ('+,i('"'*&- 34 !3%(-' % (' %&' 43( <'& "iB "%!%2%" 43( -,060%-' >0%-' !3%(-':
S1NO1 TEST
'os ngles brasion 7alue Or ggregate Impact 7alue. 2ombined Dlakiness ,longation "est
E.
C=J
>.
I.$>CGA 1partE%
C=J
ggregate may satisfy requirements of either of the two tests. "o determine this combined portion, the flaky stone from a representative sample should first be separate out. Dlakiness inde# is weight of flaky stone metal divided by weight of stone sample. Only the elongated particles be separated out from the remaining 1non;flaky% stone metal. ,longation inde# is weight of elongated particles divided by total non;flaky particle. "he value of flakiness inde# and elongation inde# so found are added up. If the water absorption value of the coarse aggregate is greater than > percent, the soundness test shall be carried out on the material delivered to site as par I.$ >CGA 1part;.%.
GRADING REQUIREMENTS:
"he aggregate shall conform to the grading given in "able <
A==.== micron
G;>>
B<.== micron
=;G
6aterial finer than :>< micron shall have plasticity inde# 1-I% not e#ceeding A.the final gradation approved within these limits shall be well graded from coarse to find and shall not very from the low limit on one sieve to high limit on the adjacent sieve or vice versa..
P('=%(%&i3* 34 "iB:
*et mi# macadam shall be prepared in an approved mi#ing plant of suitable capacity having provision for controlled addition of water and forcedP -ositive mi#ing arrangement like pug mill or pan type mi#er of concrete batching plant. Optimum moisture for mi#ing shall be determined in accordance with I.$ >B>= 1pait;G% after replacing the aggregate fraction retail Eed on >>.: mm sieve with
material of :.B< mm to >>.: mm si!e. *hile adding water, due to allowance should be made for evaporation losers. However, at the time of compaction, water in the wet mi# should not vary from the optimum value by more than agreed limits. "he mi#ed materialL should be uniformly wet and no segregation should be permitted.
S=('%2i* 34 "iB:
Immediately after mi#ing, the aggregates shall be spread uniformly and evenly upon the prepared sub;grade5sub;base5base in required quantities. In no case these be laid nor shall their hauling over a partly completed stretch be permitted. "he mi# may be spread either by a paver finisher or motor grader. Dor portions where mechanical means cannot be used, manual means are approved by the$ ,ngineer shell be used. "he motor grade shall be capable Dor portions where mechanical means cannot be used, manual means are spreading the material uniformly all over the surface. Its blade shall have hydraulic control suitable for initial adjustments and maintaining the same so as to achieve the specified slope and grade.
1E% 1>%
'oading hoppers and suitable distribution mechanism. "he screed shall tamping and vibrating arrangement for initial compaction to the layer is it is spread without rutting or otherwise marring the surface profile. "he paver shall be equipped with necessary control mechanism so as to ensure that the finished surface is free from surface blemishes.
1C%
COMPACTION:
fter the mi# has been laid to the$ required thickness, grade and cross fall5 camber the same shall be uniformly compacted, to the. Dull depth with suitable roller. If the thickness of single compacted layer does not e#ceed E== mm, a smooth wheel roller of G= to E==kN weight may be used. for a compacted single layer up to >== mm, the compaction shall be done with the help of vibratory roller of minimum static weightE of G= to E==kNor equivalent capacity roller. "he speed of the roller shall not e#ceed < km5hr. In portions having unidirectional cross fall5 super elevation, rolling shall commence form the lower edge and progress gradually towards the upper edge. "hereafter, roller should progress parallel to the centerline of the road, uniformly over;lapping each preceding track by at least one;third width until the entire surface has been rolled.
lternate trip of the roller shall be terminated at the stops at least E m away from any preceding stop. I portion in camber, rolling should begin at the edge with the roller running forward and backward until the edges have been firmly compacted. "he roller shall than progress gradually towards the center line of the road uniformly overlapping each of the preceding track at least one; third width until entire surface has been rolled. (olling shall be continued I till the density achieved is at least HGJ of the ma#imum dry density of the material as determined by the method outlined in I.$ >B>= 1part G%.
QUALITY CONTROL:
2ontrol on the quality of materials and work shall be e#ercised by the engineer in accordance with heading EE.
SCOPE:
"his work shall consist of the application of angle coat of low viscosity liquid bituminous material to a porous granular surface. -reparatory to the superimposition of bituminous treatment or mi#.
MATERIALS:
PRIMER:
the choice of the bituminous primer shall depend upon the porosity characteristic of the surface to be primed as classified in Ire$EA.
"hese are
E. .urface of low porosity, such as wet mi# macadam and water bound macadam. >. .urface of medium porosity, such as cement stabili!ed soil base. C. .urface of high porosity, such as gravel base.
P(i"'( Ai-!3-i&/:
"he type and viscosity of the primer shall comply with requirements of I.$ GGGB, as sampled and tested for bituminous primer in accordance with these standards. ?uidance in viscosity and rate of spray is given in " &',.
C=;A=
A toH
B=;E:=
H toE>
High porosity
><=;<==
E> to E<
C.3i!' 34 =(i"'(:
"he primer shall be bitumen emulsion, complying with of a type and grade as specified in the contract or as directed by the engineer. "he use of medium curing cutback as per I.$ >EB shall be restricted only for site at sub !ero temperatures or for emergency application as per directed by the engineer.
C3*-&(,!&i3*:
E+,i="'*&:
"he primer distributor shall be self;propelled or towed bitumen pressure sprayer equipped for spraying the material uniformly at the specified rates and temperatures. Hand spraying of small areas, inaccessible to the distributor, or in narrow strips shall be sprayed with a pressure hand sprayer, or as directed by the engineer.
subsequent surface treatment or mi# is laid. ny unabsorbed primer shall first be blotted with an application of sand using the minimum quantity as possible. primed surface shall not be opened to traffic or other than that necessary to lay the ne#t course. very thin layer of clean sand may be applied to the surface of the primer, to prevent primer of picking up under the wheels of the paver and the trucks delivering bituminous material to the paver.
M'%-,('"'*& 34 =%/"'*&
-rime coat shall be measured in terms of surface area of application in square meters.
TACK COAT
SCOPE:
"his work consists of the application of a single coat of low viscosity liquid bituminous material to an e#isting bituminous road surface preparatory to the superimposition of bituminous mi#, when specified
MATERIALS: BINDER:
"he binder used for tack coat shall be bitumen emulsion complying with I.$ GGGB of a type and grade specified in the 2ontract of a directed by the ,ngineer. "he use of cutback bitumen as per I.$>EB shall be restricted only for sites sub;!ero temperatures or for emergency applications as directed by the ,ngineer.
CONSTRUCTION EQUIPMENT
"he tack coat distributor shall be self;propelled or towed bitumen pressure sprayer, equipped for spraying the material uniformly at a specified rate. Hand spraying of small reas, inaccessible to the distributor, of in narrow strips, shall be sprayed with a pressure hand sprayer, or as directed by the Engineer.
TYPE OF SURFACES
=.>= to =.><
=.>< to =.C=
=.>< to =.C=
1iv% Non &ituminous surfaces% ?ranular base =.C< to =.:==.C= to =.C 1not primed%b% 2ement concrete pavement
*here the material to receive an overlay is a freshly laid bituminous dyer that has not been subjected to traffic of contaminated by dust, a tack coat is not mandatory where the overlay is completed with two days.
MEASUREMENT OF PAYMENT
"ack coat shall be measured in terms of surface area of application in square meters.
MATERIALS BITUMEN:
"he bitumen shall be paving bitumen of penetration ?rade complying with Indian .tandard .pecifications for /-aving &itumen0 I.$ BC, and of the penetration indicated in "able E= for )ense &ituminous 6acadam, or a appropriate grade of bitumen is given in the manual for construction and .upervision of &ituminous *orks.
COARSE AGGREGATES:
"he coarse aggregates shall consist of crushed rock, crushed graveP Or other hard material retained on the >.CA mm sieve. "hey shall be clean, hard, durable, of cubical shape, free from dust and soft or friable matter, organic of other deleterious substances. *here the 2ontractorLs selected sources of aggregates have poor affinity for bitumen , as a condition for the approved anti;stripping agent, as per the manufacturerLs recommendations, without additional payment.
&efore approval of the source, the aggregates shall be tested for stripping. "he aggregate shall satisfy the physical requirements specified in "able G, for dense bituminous macadam. *here crushed gravel is proposed for use as aggregate, not less than H=J by weight of the crushed material retained on the :.B< mm sieve shall have a least two fractured faces.
FINE AGGREGATES:
Dine aggregates shall consists of crushed or naturally occurring mineral material, or a combination of the two, passing the >.CA mm sieve and retained on the B< micron sieve. "hey shall be dean, hard, durable, dry and free from dust, and soft or friable matter, organic or other deleterious matter. "he fine aggregate shall have a sand equivalent value of not less than <= when tested in accordance with the requirement of I.$ >B>= 1-art CB%. "he plasticity inde# of the fraction passing the =.:>< mm sieve shall not e#ceed :. *hen tested in accordance with I.$ >B>= 1-art <%
-article .hape
ggregate Impact 7alue .oundness sodium sulphate 6agnesium .ulphate water bsorption 2oatin and .tripping of &itumen ggregate 6i#tures (etained "ensile .trength
6a# >BJ 6a# E>J6a# EGJ 6a# >J6a# retained coating H<J 6a# G=J
FILLER:
Filler shall consist of finely divided mineral matter such as rock dust, hydrated lime or cement approved by the Engineer. The filler shall be graded within the limits indicated in Table 9
"he filler shall be free from organic impurities and have a plasticity Inde# not greater than :. "he -lasticity Inde# requirement shall not apply if filler is cement or lime. *hen the coarse aggregate is gravel,
> percent by weight of total aggregate, shall be -ortland cement or hydrated lime and the percentage of fine aggregate reduce accordingly, 2ement or hydrated lime is not required when the lime stone aggregate is used where the aggregates fail to meet requirements of the water sensitivity test in "able G, then > percent by total weight of aggregate, of hydrated lime shall be added without additional cost.
BINDER CONTENT:
"he binder content shall be optimi!ed to achieve the requirements of the mi#ture set out in "able$ EE and traffic volume specified in the 2ontract. "he 6arshall method for determining the optimum binger content shall be adopted as described in "he sphalt Institute 6anual 6s;>, replacing the aggregates retained on the >>.: mm sieve, where
approved by the ,ngineer. *here := mm dense bituminous macadam mi#ture is specified, the modified 6arshall method described in 6.;> shall be used. "his method requires modified equipment and procedures8 particularly the minimum stability value in "able EE shall be multiplied by >.><, and the minimum flow. .hall be C mm.
single definite percentage passing each sieve IvE the mi#ed aggregate8 "he individual grading of the individual aggregate fractions, and the proportion of each in the combined grading.
"he results of tests enumerated in "able EE as obtained by the 2ontractor. *here the mi#er is a batch mi#er, the individual weights of each type of aggregate, and binder per batch. "est results of physical characteristics of aggregates to be used8
*hile establishing the job mi# formula, the contractor shall ensure that it is based =EE a correct and truly representative sample of the materials that will actually re used in the work and that the mi#ture and its different ingredients satisfy the physical and strength requirements of these specifications. pproval for mi# formula shall be based on independent testing by the engineer for which samples of all ingredients of the mi# shall be furnished by the 2ontractor as required by the ,ngineer. "he approved job mi# formula shall remain effective unless and until a revised job 6i# Dormula is approved. .hould a charge in the source of materials be proposed, a new job mi# formula shall be forwarded to the ,ngineer for approval before the placing of the material.
PREPARATION OF BASE:
"he surface to which the bituminous work is to be laid shall be cleaned of all loose and e#traneous matter by means of a mechanical broom or any other approver equipment 5 method as specified in the
contract. "he use of a high;pressure air jet from a compressor to remove dust or loose matter shall be available full time on the site. 3nless otherwise specified in the contract.
PRIME COAT:
*here the material on which the dense bituminous macadam is to be laid is other than bitumen bound layer, a prime coat shall be applied, as per specifications, of as directed by the ,ngineer.
TACK COAT:
*here the material on which the dense bituminous macadam is to be placed is bitumen bound surface, a tack coat shall be applied, as per specifications, or as directed by the ,ngineer.
SPREADING:
,#cept in areas where a mechanical paver cannot access, bituminous materials shall be spread, levelled and tamped by an approved self; propelled paving machine. s soon as possible after arrival at site, the materials shall be supplied continuously to the paver and laid without delay. "he rate of delivery of material to the paver shall be regulated to enable the paver to operate continuously. "he travel rate of the paver$ and its method of operations shall be adjusted to ensure and even and uniform flow of bituminous material across the screen, free from dragging, tearing and segregation of the materials. In areas with restricted space where the mechanical paver cannot be used, the material shall be spread, raked and levelled with suitable hand tools by e#perienced staff, and compacted to the satisfaction of the ,ngineer. "he minimum thickness of material laid in each paver pass shall be in accordance with the minimum values given in the relevant of these .pecifications. *hen laying blinder course or wearing course
approaching an e#pansion joint of a structure, machine lying shall stop C== mm short of the joint. "he remainder of the pavement up to the joint, and the corresponding area beyond it, shall be laid by hand, and the joint or joint cavity shall be kept clear Af surfacing materials. &ituminous material, with a temperature greater than E:<Q2 shall not be laid or deposited on bridge deck waterproofing systems, unless precautions against heat damage have been approved by the ,ngineer.
ROLLING:
&ituminous materials shall be laid and compacted in layers which enable the specified thickness, surface level, surface regularity requirements and compaction to be achieved. 2ompaction of bituminous materials shall commence as soon as possible after lying. 2ompaction shall be substantially completed before the temperature falls below the minimum rolling temperature started in the relevant part of these specifications. (olling of the longitudinal points shall be done immediately behind the paving operation. fter this, rolling shall commence at the edges end progress toward the centre portions8 it shall progress from the lower to the upper edge parallel to the centre line of the pavement. (olling shall continue until all roller marks have been removed from the surface. ll deficiencies in the paver before initial rolling is commenced. "he initial or breakdown rolling shall be done with G;E= tones dead weight smooth;wheeled rollers. "he intermediate rolling shall be done with G; E= tones dead weight or vibratory roller On with a pneumatic typed roller of E> to E< tonnes weight having nine wheels, with a tyre pressure of at least <.A kg5cm> the finish rolling shall be done with A to G tonnes smooth wheeled tandem rollers. &ituminous materials shall be rolled in a longitudinal direction, with the driven rolls nearest the paver. "he roller shall first compact material adjacent to joints and then work from the lower to the upper side of the layer, overlapping on successive passes by at least one; third of the width of the near roll or, in the case of a pneumatic;tried roller, at least the nominal width of C== mm. In portions with super;
elevated and unidirectional camber, after the edge has been rolled, the roller shall progress from the lower to the upper edge. (ollers should move at a speed of not more than < km per hour. "he roller shall not be permitted to stand on pavement which has not been fully compacted, and necessary precautions shall be taken to prevent dropping of oil, grease, petrol or other foreign matter on the pavement either when the rollers are operation or standing. "he wheels of rollers shall be taken moist with water, and the spray system provided with the machine shall be in good working order, to prevent the mi#ture from adhering to the wheels only sufficient moisture to prevent adhesions between the wheels of rollers and mi#ture should be used. .urplus water shall not be allowed to stand on the partially compacted pavement.
OPENING TO TRAFFIC
"he newly laid surface shall not be open to traffic for at least >:hrs after laying and complete on of compaction, without the e#press approval of the ,ngineer in writing.
MATERIALS BITUMEN:
"he bitumen shall be paving of bitumen of penetration grade complying with Indian .tandard .pecification for -aving &itumen, I.$ BC and of the penetration indicated in "able E<, for bituminous concrete, or as otherwise specified in the 2ontract. ?uidance on the selection of an appropriate grade of bitumen is given in "he 6anual for 2onstruction and .upervision of &ituminous *orks.
COARSE AGGREGATES:
"he coarse aggregates shall consist of crushed rock, crushed gravel or other hard material retained on the >.CA mm sieve. "hey shall be clean, hard, and durable, of cubical shape, free from dust and soft or friable matter, organic or other deleterious substances. *here the 2ontractorLs selected source of aggregates have poor affinity for bitumen, as a condition for the approval of that source the bitumen shall be treated with an approved anti;stripping agent, as per the manufacturerLs recommendations, without additional payment. &efore approval of the source, the aggregates shall be tested for stripping. "he aggregates shall satisfy the physical requirements specified in "able EC, for bituminous concrete.
FINE AGGREGATES:
Dine aggregates shall consists of crushed or naturally occurring mineral material, of a combination of the two, passing the >.CA mm sieve and retained on the B< micron sieve. "hey shall be clean, hard, durable, dry and free from dust, and soft or friable matter, organic or other deleterious matter. "he fine aggregate shall have a sand equivalent value of not less than <= when tested in accordance with the requirement of I.$ >B>=1-art CB%. "he plasticity inde# of the fraction passing the =.:>< mm sieve shall
not e#ceed :. *hen tested in accordance with I.$ >B>= 1part <%.
FILLER:
Diller shall consist of finely divided mineral matter such as rock dust, hydrated lime or cement approved by the ,ngineer. "he filler shall be graded within the limits indicated in "able H. "he filler shall be free from organic impurities and have a -lasticity Inde# rot greater than :. "he plasticity Inde# requirement shall not apply if filler is cement or lime. *hen the coarse aggregate is gravel, > percent by weight of total aggregate, shall be -ortland cement or hydrated lime and the percentage of fine aggregate reduce accordingly. 2ement or hydrated lime is not required when the lime stone aggregate is used. *here the aggregates fail to meet the requirements of the water sensitivity test in "able EC, then > percent by total weight of aggregate, of hydrated lime shall be added without additional cost.
BINDER CONTENT:
"he binder content shall be optimi!ed to achieve the requirements of the mi#ture set out in "able EA and the traffic volume as specified in the 2ontract. "he 6arshall method for determining the optimum binder content shall be adopted as described in the sphalt Institute 6anual 6.;>, replacing the aggregates retained on the >A.< mm sieve and retained on the >>.: sieve, where approved by the ,ngineer.
shall remain effective unless and until a revised Kob 6i# Dormula is approved. .hould a charge in the source of materials be proposed, a new job mi# formula shall be forwarded to the ,ngineer for approval before the placing of the material.
TABLE #@1 PHYSICAL REQUIREMENTS FOR COARSE AGGREGATE FOR BITUMIENOUS CONCRETE PA$EMENT LAYERS
PROPERTY -article shape TEST Dlakiness and ,longation Inde# 'os ngeles brasion 7alue .oundness .odium .ulphate 6agnesium .ulphate *ater absorption TEST =.=B<mm sieve 6a# C=J C)'%*)i*'-(2,-&) .trength G(%i* SiG' %*%)/-i7alue ggregate Impact 2aules -olished .tone 2oation and .tripping of &itumen ggregate 6i#ture (etained "ensile .trength
-olishing )urability
when the wind speed at any temperature e#ceeds := km5h at > m height unless specifically approved by the ,ngineer.
PREPARATION OF BASE:
"he surface to which the bituminous work is to be laid shall be cleaned of all loose and e#traneous matter by means of a mechanical broom or any other approved equipment 5 method as specified in the contract. "he use of a high;pressure air jet jorum a compressor to remove dust or loose matter shall be available full time on the site, unless otherwise specified in the contract.
TACK COAT:
*here the material on which the dense bituminous macadam is to &e placed is bitumen bound surface, a tack coat shall be applied as per specifications, or as directed by the ,ngineer.
MI7EDMAT ROLING LAYING EH H H EB= EA< E<< E== min EC= min H= min E>< min G= min EE< min
&ituminous materials shall be transported in clean insulated vehicles, I and unless otherwise agreed by the ,ngineer, shall be covered while in transit or awaiting tipping. .ubject to the approval of the ,ngineer, a thin coation of diesel of lubrication oil may be applied to the interior of the vehicle to prevent sticking and to facilitate discharge of the material.
SPREADING:
,#cept in areas where a mechanical paver cannot access, bituminous materials shall be spread, levelled and tamped by a n approved self; propelled paving machine. s soon as possible after arrived at site, the materials shall be supplied continuously to the paver and laid without delay. "he rate of delivery of 6aterial to the paver shall be regulated to enable the paver to operate continuously. "he travel rate of the paver and its method of operations shall be adjusted to ensure an even and uniform flow of bituminous material across the screed free from dragging, tearing and segregation of the materials. In areas with restricted space where the mechanical paver cannot, be used, the material shall be spread, raked and levelled with suitable hand tools by e#perienced staff and compacted to the satisfaction of the ,ngineer. "he minimum thickness of 6aterial laid in each paver pass shall be in accordance with the minimum values given in the relevant parts of these .pecifications. *hen laying binder course of wearing course approaching an e#pansion joint of a structure, machine lying shall stop C== m short of the joint. "he remainder of the pavement up to the joint, and the corresponding area beyond it, shall be laid by hand,
and the joint of joining cavity shall be kept clear of surfacing materials. &ituminous material, with a temperature greater than E:<Q2, shall not be laid or deposited on bridge deck waterproofing systems, unless precautions against heat damage have been approved by the ,ngineer.
ROLLING:
&ituminous materials shall be laid and compacted in layers which enable the specified thickness, surface level, regularity requirements and compaction to be achieved. 2ompaction of bituminous materials shall commerce as soon as possible after laying. 2ompaction shall be substantially completed before the temperature falls below the minimum rolling temperature started in the relevant part of these specifications. (olling of the longitudinal joints shall be done immediately behind the paving operation. fter this, rolling shall commence at the edges and progress towards the centre longitudinally e#cept that on super elevated and unidirectional cambered portions, it shall progress from the lower to the upper edge parallel to the centre line of the pavement. (olling shall continue until all roller marks have been removed from the surface. ll deficiencies in the surface after lying shall be made good by the attendants behind the paver, before initial rolling is commenced. "he initial of breakdown rolling shall be done with G;E= tones dead weight smooth;wheeled rollers. "he intermediate rolling shall be done with G;E= tones dead weight cr vibratory roller or with a pneumatic type roller of E> toE< tones weight having nine wheels, with a tyre pressure of at least <=A kg5sq.cm. "he finish rolling shall be done with A to G tonnes smooth wheeled tandem rollers. &ituminous materials shall be rolled in a longitudinal direction, with the driven rolls nearest the paver. "he roller shall first compact material adjacent to joints and then work from the lower to the upper side of the layer, overlapping on successive passes by at least one; third of the width of the rear roll or, in the case of a pneumatic;tried
roller, at least the nominal width of C== mm. In portions with super;elevated and uni;directional camber, after the edge8 has been rolled, the roller shall progress from the lower to the upper edge. (ollers should move at a speed of not more than < km per hour. "he roller shall not be permitted to stand on pavement which has not been fully compacted, and necessary precautions shall be taken to prevent dropping of oil, grease, petrol of other foreign matter on the pavement either when the rollers are operating of standing. "he wheels of rollers shall be taken moist with water, and the spray system provided with the machine shall be in good working order, to prevent the mi#ture from adhering to the wheels. Only sufficient moisture to prevent adhesion between the wheels of rollers and the mi#ture should be used. .urplus water shall not be allowed to stand on the partially compacted pavement.
OPENING TO TRAFFIC
"he newly laid surface should not be open to traffic for at least >: hours after laying and completion of compaction, without the e#press approval of the ,ngineer in wirting.
MEASUREMENT OF PAYMENT
)ense ?rade &ituminous 6.E trials, shall be measured as finished work either in cubic meters, tons or by the square meter at a specified thick ness as detailed the 2ontract drawings, or documents, or as directed by the ,ngineer.
MATERIALS: CEMENT:
Ordinary part land cement :C grade confirming I.$ GEE>.
ADMI7TURES:
dmi#tures used conforming to I.$ HA>< and I.$ HE=C.
COARSE AGGREGATE:
"he ma#imum si!e of aggregate is >= mm. the coarse aggregate complying with I.$ CGC
FINE AGGREGATE:
WATER:
It shall meet the requirement as stipulated in I.$ :<A.
WMM MiBi* =)%*& T%i)3( S&3*' C(,-.'( ,*i& #::TPH Ti=='( (E>;) GSB C(,-.'( ,*i& #:: TPH Ti=='( (#C!,") W'i .& B(i2 '
T(%!&3( C3*!('&' B%&!.i* P)%*& P)%&' C3"=%!&3( T(%*-i& MiB'( C3*!('&' MiB'( M3&3( G(%2'( G'*'(%&3( -'& 8D:K$A F(3*& '*2 )3%2'( G'*'(%&3( -'& #;:K$A G'*'(%&3( -'& #8DK$A G'*'(%&3( -'& #::K$A G'*'(%&3( -'& 88K$A G'*'(%&3( -'& #91DK$A G'*'(%&3( -'& DK$A EB!%A%&3( J1C1B S3i) C3"=%!&3( S'*-3( P%A'( WMM P%A'( $i0(%&3(/ T%*2'" R3))'( S&%&i! R3))'(
H/2(% Ai( C3"=('--3( N''2)' $i0(%&3( W%&'( P,"= Bi&,"'* S=(/'( W')2i* -'& <i&. G'*'(%&3( ;K$A M'!.%*i!%) B33"'( $'.i!)' W%&'( T%*5-
be seen on the ne#t page as to how destruction was made during the time when I was undergoing my training.
BIBLIOGRAPHY
E. I... specification book on highway. >. Highway material testing book by C. ..4.4hanna, 2.,.? Kusto. :. Organi!ationLs 'aboratory. <. Organi!ationLs ,ngineers.