Professional Documents
Culture Documents
1 2
About Us Organic Rankine Cycle (ORC) Technology & Applications ORC Main Components Available ORC Models Heat Recovery Applications Biomass Applications Geothermal Applications Solar Thermal Applications Aftermarket Services Performance Data
4 5 6 7 8 9 10 11
About Us
Mitsubishi Heavy Industries, Ltd.
Mitsubishi Heavy Industries, Ltd. (MHI), a diversified Fortune Global 150 company with more than $30 billion in annual revenues and 40,000 employees worldwide. MHI is an international leader in the design and supply of energy, aerospace, machinery, transportation, and environmental systems and equipment.
PW Power Systems
PW Power Systems, Inc. (PWPS) formerly Pratt & Whitney Power Systems, now a subsidiary of Mitsubishi Heavy Industries, Ltd. is committed to providing clean, efficient, and reliable power within the renewable energy market. PWPS has a vast array of product lines and services, including industrial gas turbine engines, aftermarket services and repairs, and Organic Rankine Cycle (ORC) technology. Its ORC product line harnesses heat from a variety of sources, including biomass, geothermal, solar thermal, and industrial waste heat, to generate electricity. PW Power Systems is a world leader in developing and manufacturing energy solutions for power generation, transportation, and mechanical-drive applications. We are committed to providing high-quality solutions for the distributed energy market that increase energy productivity, energy reliability, and operational savings for our customers. Turboden, a PWPS subsidiary, is a leading ORC manufacturer based in Italy with more than 30 years of experience. Turboden was founded in 1980 in Milan by Mario Gaia, former professor of energy at the Polytechnic of Milan. Today, Turboden focuses its activity on the design and the production of ORC systems for distributed generation in renewable energy applications and industrial heat recovery.
Applications:
Heat Recovery
ORC units produce electricity by recovering heat from sources such as industrial processes, reciprocating engines, and gas turbines.
Biomass
ORC units allow simple and efficient generation of electric power and heat from biomass.
Electric Power
Geothermal
ORC units can produce electricity from geothermal resources with medium-to-low-temperatures, generally ranging between 195 F - 355 F (90 C - 180 C).
Heat
Turbine
er Th
Temperature
lO ma
il
Water Entropy
Condenser Pump
No water consumed
Operational Advantages
Simple start-stop procedures Automatic and continuous operation No operator attendance needed Quiet operation High availability (typically 98%)
Water
Small, fast-moving molecules Erosion of blades and metal parts Multistage turbine and high mechanical stress
Partial load operation down to 10% of nominal power High efficiency at partial load Lower maintenance cost Long life
The power plant modules are preassembled and prequalified to facilitate ease of installation and startup. Each contains standardized components designed and integrated according to proven processes to ensure high quality.
Condenser-Regenerator
ORC Turbine
Electric Generator
Preheater
Evaporator
Electric Cubicles
Feed Pump
HRS: Electric-Only, High-Efficiency Units HR: Electric-Only, Standard-Efficiency Units CHP: Combined Heat & Power Units
HRS
HR
CHP
Electric Output
24%
20%
20%
ORC Unit
Heat Output
74%
78%
78%
Thermal Losses
2%
2%
2%
Even with variable flow rates or slight fluctuations in temperature, the ORC continues to operate down to 10% of nominal power. This is a significant advantage over steam turbines.
Typical Applications
Gas Cement Glass Oil & Gas Chemicals Liquid Steam/Vapor
PW Power Systems/Turboden ORC units can recover energy from relatively low-to-moderate-temperature heat sources with excellent efficiency. HR units offer up to 20% efficiency and HRS units up to 25% efficiency. In gas turbine/engine heat recovery applications, the overall efficiency of the combined system can be significantly increased.
Steel / Nonferrous Pulp & Paper Food Waste Treatment Thermal Oxidizers Power Generation
Biomass Applications
Biomass is an extremely important renewable energy source, available nearly everywhere. It can be stored for a long time and is often economically viable. Biomass is best utilized in combined heat and power plants, particularly when the power system is built near the heat consumer.
Applications
District heating networks Timber drying in sawmills Sawdust drying in wood pellet factories Air preheating in MDF factories Greenhouses, swimming pools, hot springs Refrigeration
Fuels
Wood biomass: sawdust, wood chips, bark, treated wood Other biomass: dried sewage sludge, straw, green cuttings, rice husks, etc. Waste material
Refrigeration
Heat Sink
Geothermal Applications
ORC Turbogenerators for Geothermal Heat Sources
Organic Rankine Cycle (ORC) turbogenerators are designed to generate electric power efficiently from low-medium-enthalpy geothermal sources with water temperatures ranging between 195 F - 355 F (91 C -180 C). PWPS /Turboden ORC units offer an excellent solution for newly discovered geothermal resources or bottoming of existing flash steam facilities.
Due to the relatively low vapor point and noncorrosive properties of the organic working fluid, the turbine operates under lower pressures, lower peripheral speeds, and no erosion of turbine blades. Example of ORC Plant in Geothermal Applications
Electric Power
Wide range of working fluids can be used Simple and unattended operation EPC capability Brine and steam bottoming cycles to flash steam plants
Water Condenser
Cooling Tower
Air Cooler
Cooling
River/Sea Water
Low-TemperatureHeat User
ORC power plants can produce electricity without any fossil-fuel consumption, hence, without the production of any greenhouse gas, NOx, SOx, carbon monoxide, or any other undesirable pollutant.
Use of low-cost, nonhazardous heat carrier fluid both in the collector field and in energy storage systems Simple and unattended operation Reduced investment costs Simplified permit and authorization process
Cooling System Collector Field * Thermal Storage * Additional Source Thermal User
* Optional
Aftermarket Services
A Service Plan to Meet Your Needs
Mitsubishi Heavy Industries, ltd. is a name the industry knows and trusts. PW Power Systems Aftermarket Services offers a complete portfolio of services that can be tailored to meet your needs, anywhere in the world. From simple preventative maintenance to comprehensive service agreements, PWPS gives you reliable, on-time services. Our integrated, flexible network can respond with part repair, site maintenance services, spare-part sales, and remote monitoring services to reduce operating risk, maximize equipment availability, and minimize overall lifecycle costs. Our goal is to maximize customer asset value through peak power plant reliability and availability. PW Power Systems provides around-the-clock monitoring via our remote monitoring service. Our customized system provides capabilities for data trending and reporting, alerting the operator about power plant issues, and performing advanced diagnostics and troubleshooting. With our strong technical team, this all leads to rapid identification and resolution of issues to keep the power plant running at its best.
An ORC power plant is automatically controlled and does not require continuous operator presence. Typically, three to five hours of weekly operation and maintenance are required, primarily to validate operational parameters. The plant can be remotely monitored and does not divert significant manpower away from the mission of the enterprise.
Maintenance Plans
RMS Standard Premium
Automated remote monitoring 24/7/365 Real-time data views Alarm notification Standard business hours CSM Extended business hours CSM Annual PM Software upgrades Dedicated CSM
10
Performance Data
Combined Heat & Power Units
Standard Sizes and Typical Performance
TD 10 CHP Input Thermal Oil Nominal temperature HT loop (in/out) C Overall thermal power input kW 300/240 5140 572/464 17.54 300/240 6715 572/464 22.91 300/240 9790 572/464 33.40 300/240 12020 572/464 41.01 310/231 17571 590/448 59.95 TD 14 CHP TD 18 CHP TD 22 CHP TD 30 CHP
Nominal temperature HT loop (in/out) F Overall thermal power input Output Hot Water Hot water temperature (in/out) Thermal power to hot water circuit Hot water temperature (in/out) Thermal power to hot water circuit Performance Gross active electric power Gross electric efficiency** Captive power consumption Net active electric power** Net electric efficiency Electric generator* kW kW C kW F MMBtu/hr MMBtu/hr
Note: Performance data is indicative only. Actual performance is dependent upon and can be optimized for specific project conditions. * Induction or synchronous, higher voltage available upon request. If reduction gear is required, efficiency is reduced about 1.5%. ** Ratio between electric power output and thermal power input. Electric efficiency depends on several factors, primarily heating and cooling source temperatures and thermal media. Our sales specialists will support you to develop optimized solutions, evaluating specific heat source features (thermal oil, steam, pressurized water, exhaust gas) and cooling devices (dry/wet water loops, CHP, air condensing).
11
Performance Data
High-Efficiency Units
Standard Sizes and Typical Performance
TD 12 HRS Input Thermal Oil Nominal temperature (in/out) Thermal power input Nominal temperature (in/out) Thermal power input C kW F MMBtu/hr 305/206 4817 581/403 16.44 310/212 9634 590/414 32.87 310/214 13075 590/417 44.61 300/184 22500 572/363 76.84 315/190 25376 600/375 86.67 TD 24 HRS TD 32 HRS TD 55 HRS TD 65 HRS
Output Hot Water Cooling water temperature (in/out) Thermal power to cooling water circuit Cooling water temperature (in/out) Thermal power to cooling water circuit Performance Gross electric power Gross electric efficiency** Captive power consumption Net active electric power output Net electric efficiency** Electric generator* kW kW kW 1188 24.7% 49 1139 23.6% 50Hz, 400V 60Hz, 480V 2336 24.2% 92 2244 23.3% 50Hz, 6kV 60Hz, 4160V 3193 24.4% 125 3067 23.5% 50Hz, 6kV 60Hz, 4160V 5700 25.3% 250 5450 24.2% 50Hz, 6kV 60Hz, 4160V 6348 25.0% 348 6000 23.6% 50Hz, 6kV 60Hz, 4160V C kW F MMBtu/hr 25/35 3632 77/95 12.39 24/37 7310 75/99 24.94 25/40 9897 77/104 33.77 32/42 16900 90/108 57.71 24/34 18968 75/93 64.78
Note: Performance data is indicative only. Actual performance is dependent upon and can be optimized for specific project conditions. * Induction or synchronous, high voltage available upon request. If reduction gear is required, efficiency is reduced about 1.5%. ** Ratio between electric power output and thermal power input. Electric efficiency depends on several factors, primarily heating and cooling source temperatures and thermal media. Our sales specialists will support you to develop optimized solutions, evaluating specific heat source features (thermal oil, steam, pressurized water, exhaust gas) and cooling devices (dry/wet water loops, CHP, air condensing).
12
Thermal oil inlet temperature F Thermal oil outlet temperature F Thermal power input MMBtu/hr
Output** Cooling Water Typical cooling water temperature (in/out) C 25/35 4.0-5.0 26/38 4.4 25/40 6.0-9.5 22/40 9.0 20/45 10.0-17.5 22/54 17.2 25/40 19.2-40.0 32/47 39.4 Thermal power to condenser MW Typical cooling water temperature (in/out) F 77/95 13.65-17.06 79/100 15.01 77/104 20.47-32.42 72/104 30.71 68/113 34.12-59.71 72/129 58.69 77/104 65.51-136.49 90/117 134.4 Thermal power to condenser MMBtu/hr Performance Gross electric power Gross electric efficiency*** Captive power consumption 9620 Net electric efficiency*** Electric generator**** Cooling systems 16-21% 50Hz, 400V 60Hz, 480V 19% 50Hz, 400V 60Hz, 480V 16-21% 50Hz, 660V 60Hz, 4160V 18% 50Hz, 660V 60Hz, 4160V 16-20% 50Hz, 6kV 60Hz, 4160V 18% 50Hz, 6kV 60Hz, 4160V 16-21% 50Hz, 6kV 60Hz, 4160V 19% 50Hz, 6kV 60Hz, 4160V kW Net active electric power output kW 900-1600 17-20% 36-70 kW 1108 20% 46 850-1550 1700-2500 17-22% 60-100 1062 2120 19% 80 1650-2400 2600-4500 17-21% 100-200 2040 4000 19% 200 2500-4000 4800-10500 17-22% 200-800 3800 10400 21% 780 4500-9800
Closed-loop water cooling or wet tower Closed-loop water cooling or wet tower Closed-loop water cooling or wet tower
Note: Performance data is indicative only. Actual performance is dependent upon and can be optimized for specific project conditions. * ** Turboden units up to TD 40 HR can be equipped with the Split System, a heat exchanger allowing additional low-temperature heat recovery to increase the power production. The Split System heat exchanger may use thermal oil / pressurized water as heat transfer fluid. Cooling water temperatures are selected taking into account specific site requirements; e.g., average air temperature, water availability (to use either dry or wet heat dissipation system), possibility of CHP mode (in specific cases water up to 90 C can be generated by the ORC).
*** Ratio between electric power output and thermal power input. Electric efficiency depends on several factors, primarily heating and cooling source temperatures and thermal media. **** Induction or synchronous, high voltage available upon request. If reduction gear is required, efficiency is reduced about 1.5%. Our sales specialists will support you to develop optimized solutions, evaluating specific heat source features (thermal oil, steam, pressurized water, exhaust gas) and cooling devices (dry/wet water loops, CHP, air condensing).
13
The export is made under the authority of No License Required (NLR). ECCN EAR99 No SED required per 30.55(h) FTSR. These commodities, technology, or software were exported from the United States in accordance with the Export Administration Regulations. Diversion contrary to U.S. Law prohibited. Copyright 2013 PW Power Systems, Inc. PW is a trademark of United Technologies Corporation. Used with permission. Pratt & Whitney is a trademark of United Technologies Corporation. Used with permission.
PW Power Systems, Inc. 628 Hebron Avenue, Suite 400 Glastonbury, CT 06033 1-866-PowerAll (1-866-769-3725) www.pwps.com
Turboden via Cernaia, 10 25124 Brescia, Italy +39.030.3552.001 Fax: +39.030.3552.011 www.turboden.com
PS-S0037 5/2013