LG Room Air Conditioner Service Manual

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com
LG
LG Room Air Conditioner

SERVICE MANUAL
MODELS: AS-W2465DH0
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL. ONLY FOR AUTHORIZED SERVICE PERSONNEL.
Air Conditioner Service Manual
TABLE OF CONTENTS
LG Model Name.................................................................................................................................3 Safety Precautions ...........................................................................................................................5 Dimensions .....................................................................................................................................10 Installation .......................................................................................................................................12 Flaring work and connection of piping .........................................................................................14 Connecting the cable between indoor unit and outdoor unit .....................................................19 Checking the drainage and forming the pipings .........................................................................21 Air Purging ......................................................................................................................................22 Test Running ...................................................................................................................................24 Functions.........................................................................................................................................25 Operation ........................................................................................................................................28 Disassembly ....................................................................................................................................38 Troubleshooting Guide ..................................................................................................................41
and wiring diagram Schematic Diagram ........................................................................................................................6 3
Product Specifications ..................................................................................................................67 Exploded View ...............................................................................................................................68 Replacement Parts List ..................................................................................................................70
2 Room Air Conditioner
LG Model Name
LG Model Name
2003
1
Code 1
2
Type
10
Code of Model A~Z
Meaning L: Chang-won R22 A: Chang-won R410A C: Chang-won R407C T: China K: Turkey R22 E: Turkey R410A H: Thailand N: India Z: Brazil D: Indonesia M: Mexico V: Vietnam S: Out Sourcing
Producing Center, Refrigerant
2 3
Product Type Cooling/Heating/Inverter
A~Z A~Z
S: Split Type Air Conditioner C: Cooling only H: Heat pump X: C/O + E/Heater Z: H/P + E/Heater Cooling/Heating Capacity Ex. "09" 9,000 Btu/h 1: 115V/60Hz, 2: 220V/60Hz 3: 208-230V/60Hz 5: 200-220V/50Hz 6: 220-240V/50Hz 7: 110V, 50/60Hz 8: 380-415V/50Hz 9: 380-415V/60Hz Name of Chassis of Unit Ex. LSP SP Chassis Look, Color (Artcool Model) Basic Basic+4Way Plasma Filter Plasma Filter+4 Way Tele+LCD Tele+LCD+Neo plasma+4Way Neo Plasma F+(A/changeove)+A/clean+Low A Neo Plasma F+(A/changeove)+A/clean+4way+Low A Tele+LED+4way Internet Plasma F+4Way+Oxy generator Neo Plasma F+(A/changeove)+A/clean Neo Plasma F+(A/changeove)+A/clean+4way Neo Plasma F+(A/changeove)+A/clean+PTC Neo Plasma F+(A/changeove)+Autoclean+4way+PTC Neo Plasma F+(A/changeove)+A/clean+4way+Low A+PTC Negative ION+A/Clean (Neo)Plasma+Negative ION+A/Clean 4way+(Neo)Plasma F+Negative ION+Healthy dehumidification+A/Clean Neo Plasma F+4Way+(A/changeove)+A/clean+ LG Model Development Serial No. * ARTCOOL COLOR R Mirror W White B Blue D Wood M Metal C Cherry N A S Q K Walnut Gogh Sisley Quran Mecca A: 220V, 50Hz, 3Phase B: 208~230V, 60Hz, 3Phase C: 575V, 50Hz, 3Phase D: 440~460, 60Hz, 3Phase E: 265V, 60Hz F: 200V, 50/60Hz V: AC Inverter C/O N: AC Inverter H/P Q: DC Inverter C/O W: DC Inverter H/P
4, 5 6
Capacity Electric Range
0~9 1~9 A~Z
7 8 9
Chassis Look Function
A~Z A~Z A~Z
A B C D E F G H I J K L M N P Q R S T U
10
Serial No.
0~9
Service Manual 3
LG Model Name
2004~
1
Code 1
2
Type
10
Code of Model A~Z L A C T K E H
Meaning Chang_won R22 Chang_won R410A Chang_won R407C China Turkey R22 Turkey R410A Thailand N Z D X V S India Brazil Indonesia Mexico Vietnam Out sourcing
Producing Center, Refrigerant
2 3
Product Type Cooling/Heating/Inverter
A~Z A~Z
S: Split Type Air Conditioner C: Cooling only H: Heat pump X: C/O + E/Heater Z: H/P + E/Heater Cooling/Heating Capacity Ex. "09" 9,000 Btu/h 1: 115V/60Hz, 2: 220V/60Hz 3: 208-230V/60Hz 5: 200-220V/50Hz 6: 220-240V/50Hz 7: 110V, 50/60Hz 8: 380-415V/50Hz 9: 380-415V/60Hz Name of Chassis of Unit Ex. LSP SP Chassis Look, Color (Artcool Model) A: 220V, 50Hz, 3Phase B: 208~230V, 60Hz, 3Phase C: 575V, 50Hz, 3Phase D: 440~460, 60Hz, 3Phase E: 265V, 60Hz F: 200V, 50/60Hz CHASSIS S4/S5 S6 SQ SR ST Look D K L G M N D P Division Panel Type(Deluxe) Fighting 'Look' (LG1) (LG2)-SEMI PANEL OEM1 OEM2 Panel Type(Deluxe) LG3
A B C D E F G H I J K L M N P Q S T U V W 8
V: AC Inverter C/O N: AC Inverter H/P Q: DC Inverter C/O W: DC Inverter H/P
4, 5 6
Capacity Electric Range
0~9 1~9 A~Z
7 8
Chassis Look
A~Z A~Z
Function
A~Z
Basic Basic+4Way Plasma Filter Plasma Filter+4 Way Tele+LCD Tele+LCD+Neo plasma+4Way NBF F+(A/changeove)+A/clean+Low A NBF F+(A/changeove)+A/clean+4way+Low A Tele+LED+4way Internet Plasma F+4Way+Oxy generator NBF F+(A/changeove)+A/clean NBF F+(A/changeove)+A/clean+4way NBF F+(A/changeove)+A/clean+PTC NBF F+(A/changeove)+Autoclean+4way+PTC NBF F+(A/changeove)+A/clean+4way+Low A+PTC (Neo)Plasma+ION+A/Clean 4way+(Neo)Plasma F+Negative ION+Healthy dehumidification+A/Clean Neo Plasma F+4Way+(A/changeove)+A/clean+Oxy generator 4way+(Neo)Plasma F+Negative ION+Healthy dehumidification+A/Clean+Oxy generator Dry contact Wire remocon
10
Serial No.
0~9
LG Model Development Serial No. * ARTCOOL COLOR R Mirror W White B Blue D Wood M Metal C Cherry
Safety Precautions
Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must be followed. I Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the following indications. This symbol indicates the possibility of death or serious injury. This symbol indicates the possibility of injury or damage to properties only.
I Meanings of symbols used in this manual are as shown below.
Be sure not to do. Be sure to follow the instruction.
I Installation
Do not use damaged power cords, plugs, or a loose socket.
There is risk of fire of electric shock.
Always use the power plug and socket with the ground terminal.
There is risk of electric shock.
Install the panel and the cover of control box securely.

There is risk of fire of electric shock.
Do not modify or extend the power cord.
No grounding may cause electric shock.
Service Manual 5
Safety Precautions For re-installation of the installed product, always contact a dealer or an authorized service center.
There is risk of fire, electric shock, explosion, or injury.
Do not install, remove, or re-install the unit by yourself.

Be cautious when unpacking and installing the product.

Sharp edges could cause injury. Be especially careful of the case edges and the fins on the condenser and evaporator.
For installation, always contact the dealer or an Authorized service center

Do not install the product on a defective installation stand.

It may cause injury, accident, or damage to the product.
Be sure the installation area does not deteriorate with age.

If the base collapses, the air conditioner could fall with it, causing property damage, product failure, and personal injury.
Safety Precautions
I Operation
Do not turn the air-conditioner ON or OFF by plugging or unplugging the power plug.
There is risk of fire or electrical shock.
Use a dedicated outlet for this appliance.
Grasp the plug to remove the cord from the outlet. Do not touch it with wet hands.
Do not place a heater or other appliances near the power cable.

There is risk of fire and electric shock.
Do not allow water to run into electrical parts.
Do not store or use flammable gas or combustibles near the air conditioner.
There is risk of fire, failure of the product, or electric There is risk of fire or failure of product. shock.
x Wa Thinner
Service Manual 7
Safety Precautions Unplug the unit if strange sounds, odors, or smoke comes from it.
There is risk of electric shock or fire.
Be cautious that water could not enter the product.

There is risk of fire, electric shock, or product damage.
I Installation
Always check for gas (refrigerant) leakage after installation or repair of product.
Low refrigerant levels may cause failure of product.
Install the drain hose to ensure that water is drained away properly.
A bad connection may cause water leakage.
Keep level even when installing the product.

To avoid vibration or water leakage.
Use two or more people to lift and transport the air conditioner.
Avoid personal injury.
90
Safety Precautions
I Operation
Use a soft cloth to clean. Do not use harsh detergents, solvents, etc. Do not touch the metal parts of the product when removing the air filter. They are very sharp!
There is risk of fire, electric shock, or damage to the There is risk of personal injury. plastic parts of the product.
x Wa
Do not step on or put anyting on the product. (outdoor units) Do not insert hands or other objects through the air inlet or outlet while the air conditioner is plugged in.
There are sharp and moving parts that could cause personal injury.
There is risk of personal injury and failure of product.
Service Manual 9
Dimensions
Dimensions
Symbols Used in this Manual
This symbol alerts you to the risk of electric shock. This symbol alerts you to hazards that could cause harm to the air conditioner.
NOTICE This symbol indicates special notes.
Indoor Unit
H
Installation plate
Model 24k Btu Series Dimension W H D mm mm mm 1090 300 178
Dimensions
Outdoor Unit
W
L4
L3
L11 L10
L2
L1
Gas side Liquid side
L5
L7
MODEL
L6
L8
L9
DIM W H D L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 mm mm mm mm mm mm mm mm mm mm mm mm mm mm
24k Btu Series 870 800 320 370 340 25 775 25 546 162 162 54 79 76.4
Service Manual 11
Installation
Installation
Selection of the Best Location
Indoor unit
Do not have any heat or steam near the unit. Select a place where there are no obstacles in front of the unit. Make sure that condensation drainage can be conveniently routed away. Do not install near a doorway. Ensure that the space around the left and right of the unit is more than "A". The unit should be installed as high on the wall as possible, allowing a minimum of "B" from ceiling. Use a stud finder to locate studs to prevent unnecessary damage to the wall. More than
5cm More than 10cm
Indoor unit Outdoor unit
Rooftop Installations:
If the outdoor unit is installed on a roof structure, be sure to level the unit. Ensure the roof structure and anchoring method are adequate for the unit location. Consult local codes regarding rooftop mounting.
Piping Length and Elevation

Capacity (Btu/h)
24k
Pipe Size GAS

5/8"(15.88)
LIQUID
3/8"(9.52)
Max. Additional Standard Max. Length Elevation Length Refrigerant A (m) (g/m) (m) B (m)
4 or 7.5 15 30 30
More than 5cm More than 2.3m

B
A Outdoor unit Indoor unit
A B
Install the indoor unit on the wall where the height from the floors more than 2.3 meters. Grade 5K~28K 30K~38K Clearance(cm) A 10 30 B 5 12
A
Outdoor unit
Oil trap Indoor unit
Outdoor unit
If an awning is built over the unit to prevent direct sunlight or rain exposure, make sure that heat radiation from the condenser is not restricted. Ensure that the space around the back and sides is more than 10cm. The front of the unit should have more than 70cm of space. Do not place animals and plants in the path of the warm air. Take the air conditioner weight into account and select a place where noise and vibration are minimum. Select a place so that the warm air and noise from the air conditioner do not disturb neighbors.
More than 60cm More than 10cm More than 10cm
If case more than 5m
Capacity is based on standard length and maximum allowance length is on the basis of reliability. Oil trap should be installed every 5~7 meters.
More than 70cm
More than 60cm
Installation
How to Fix Installation Plate

The wall you select should be strong and solid enough to prevent vibration 1. Mount the installation plate on the wall with four type A screws. If mounting the unit on a concrete wall, use anchor bolts. Mount the installation plate horizontally by aligning the centerline using a level.
Installation Plate
Drill a Hole in the Wall

Drill the piping hole with a 70mm hole core drill. Drill the piping hole at either the right or the left with the hole slightly slanted to the outdoor side.
WALL Indoor Outdoor
Chassis Hook Type "A" screw
2. Measure the wall and mark the centerline. It is also important to use caution concerning the location of the installation plate-routing of the wiring to power outlets is through the walls typically. Drilling the hole through the wall for piping connections must be done safely.
Open the Front Grille. Pass Telephone Control Cord Wire through the hole which the power cord goes through. Connect Telephone Control Cord Wire to the phone jack of telephone PCB of Control Box. Fix Telephone Control Cord Wire inside Control box so as not to disconnect. Close the Front Grille.
Drain hose junction

Remove the rubber stopple in the desired drain direction.
Installation plate
D
70mm
B C
Left rear piping
A
Right rear piping
70mm
Insert drain hose into the handle of drain pan, and join drain hose and connecting hose according to the figure by.
CHASSIS (Grade) 7k, 9k, 12k, 14k 18k, 24k
Distance (mm) A 75 105 B 65 65 C 105 260 D 65 65
Adhesive Only the desired direction Connecting part Drain hose
Service Manual 13
(3/16"~5/16")
5-7mm
Flaring work and connection of piping

Flaring work
Flaring work
Main cause for refrigerant leakage is due to defect in the flaring work. Carry out correct flaring work using the following procedure. Cut the pipes and the cable. Use the piping kit accessory or pipes purchased locally. Measure the distance between the indoor and the outdoor unit. Cut the pipes a little longer than the measured distance. Cut the cable 1.5m longer than the pipe length.
Copper pipe 90 Slanted Uneven Rough
Carry out flaring work using flaring tool as shown below. Outside diameter mm inch 9.52 15.88 3/8 5/8 A mm 0~0.5 0~1.0
Check
Compare the flared work with figure below. If flare is noted to be defective, cut off the flared section and re-flare it.
Smooth all round Inside is shiny without scratches
Burr removal
Completely remove all burrs from the cut cross section of pipe/tube. Put the end of the copper tube/pipe in a downward direction as you remove burrs in order to avoid dropping burrs into the tubing.
Pipe Reamer Point down
Even length all round
= Improper flaring =
Inclined Surface Cracked Uneven damaged thickness
Connection of piping -- Indoor

Preparing the indoor unit's piping and drain hose for installation through the wall. Remove the plastic tubing retainer(see illustration below) and pull the tubing and drain hose away from chassis. Replace the plastic tubing holder in the original position.(Optional)
Putting nut on
Remove flare nuts attached to indoor and outdoor unit, then put them on pipe/tube having completed burr removal. (not possible to put them on after flaring work)
Flare nut
Copper tube
Drain hose
Flaring work
Firmly hold copper pipe in a die in the dimension shown in the table above.
"A" Handle Bar Yoke Cone Copper pipe Clamp handle Red arrow mark Bar
When install, make sure that the remaining parts must be removed clearly so as not to damage the piping and drain hose, especially power cord and connecting cable.
For right rear piping

Route the indoor tubing and the drain hose in the direction of rear right.
Connecting the pipings to the indoor unit and drain hose to drain pipe.
Align the center of the pipes and sufficiently tighten the flare nut by hand.
Drain hose
Indoor unit tubing
Flare nut
Pipes
Tighten the flare nut with a wrench. Insert the connecting cable into the indoor unit from the outdoor unit through the piping hole. Do not connect the cable to the indoor unit. Make a small loop with the cable for easy connection later. Tape the tubing, drain hose, and the connecting cable. Be sure that the drain hose is located at the lowest side of the bundle. Locating at the upper side can cause drain pan to overflow inside the unit.
Wrench Indoor unit tubing Open-end wrench (fixed) Flare nut Connection pipe
Outside diameter mm inch 9.52 3/8 15.88 5/8
Torque kg.m 4.2 6.6
When extending the drain hose at the indoor unit, install the drain pipe.
Tape Connecting pipe Drain hose
Drain pipe
Connecting cable
Indoor unit drain hose Adhesive Vinyl tape(narrow)
NOTE: If the drain hose is routed inside the room, insulate the hose with an insulation material* so that dripping from "sweating"(condensation) will not damage furniture or floors. *Foamed polyethylene or equivalent is recommended.
Wrap the insulation material around the connecting portion.

Overlap the connection pipe insulation material and the indoor unit pipe insulation material. Bind them together with vinyl tape so that there is no gap.
Plastic bands Insulation material
Indoor unit installation

Hook the indoor unit onto the upper portion of the installation plate.(Engage the two hooks of the rear top of the indoor unit with the upper edge of the installation plate.) Ensure that the hooks are properly seated on the installation plate by moving it left and right.
Connecting cable
Wrap the area which accommodates the rear piping housing section with vinyl tape.
Connection pipe Indoor unit pipe
Drain hose
Press the lower left and right sides of the unit against the installation plate until the hooks engage into their slots(clicking sound).
Vinyl tape Wrap with vinyl tape (wide) Connecting cable
Pipe Vinyl tape(narrow)
Service Manual 15

Bundle the piping and drain hose together by wrapping them with vinyl tape for enough to cover where they fit into the rear piping housing section.
Wrap with vinyl tape Pipe
Connecting the pipings to the indoor unit and the drain hose to drain pipe.
Align the center of the pipes and sufficiently tighten the flare nut by hand.
Vinyl tape(wide) Drain hose
Indoor unit tubing
Flare nut
Pipes
For left rear piping

Route the indoor tubing and the drain hose to the required piping hole position.
Tighten the flare nut with a wrench.

Open-end wrench (fixed) Flare nut Wrench Indoor unit tubing Connection pipe
Insert the piping, drain hose, and the connecting cable into the piping hole.
Connecting cable Drain pipe
Outside diameter mm inch 9.52 3/8 15.88 5/8
Torque kg.m 4.2 6.6
When extending the drain hose at the indoor unit, install the drain pipe.
Insert the connecting cable into the indoor unit.

Don't connect the cable to the indoor unit. Make a small loop with the cable for easy connection later.
Drain hose
Tape the drain hose and the connecting cable.

Connecting cable
Adhesive Indoor unit drain hose Vinyl tape (narrow)
Wrap the insulation material around the connecting portion.

Overlap the connection pipe heat insulation and the indoor unit pipe heat insulation material. Bind them together with vinyl tape so that there is no gap.

Hang the indoor unit from the hooks at the top of the installation plate. Insert the spacer etc. between the indoor unit and the installation plate and separate the bottom of the indoor unit from the wall.
Indoor unit Spacer Installation plate 8cm
Plastic bands Insulation material

Wrap the area which accommodates the rear piping housing section with vinyl tape.
Connection pipe Vinyl tape (wide) Wrap with vinyl tape Pipe Vinyl tape(narrow) Connecting cable Indoor unit piping

Remove the spacer. Ensure that the hooks are properly seated on the installation plate by moving it left and right.
Connecting cable
Drain hose
Bundle the piping and drain hose together by wrapping them with cloth tape over the range within which they fit into the rear piping housing section.
Pipe Drain hose Vinyl tape(narrow)
Press the lower left and right sides of the unit against the installation plate until the hooks engage into their slots(clicking sound).
Installation Information (For left piping)

Good case For left piping. Follow the instruction below. Press on the upper side of clamp. ( )
Wrap with vinyl tape(wide)
Reroute the pipings and the drain hose across the back of the chassis.
Unfold the tubing to downward slowly. ( )
Piping for passage through piping hole
Set the pipings and the drain hose to the back of the chassis with the tubing holder.
Hook the edge of tubing holder to tap on chassis and push the bottom of tubing holder to be engaged at the bottom of chassis.
Bend the tubing to the left side of chassis.
Tubing holder
Service Manual 17
Connection of the pipes-Outdoor

Bad case Following bending type from right to left could cause problem of pipe damage.
Align the center of the pipings and sufficiently tighten the flare nut by hand.
Finally, tighten the flare nut with torque wrench until the wrench clicks.
When tightening the flare nut with torque wrench, ensure the direction for tightening follows the arrow on the wrench. Outside diameter mm inch 9.52 3/8 15.88 5/8 Torque kg.m 4.2 6.6
Outdoor unit
Gas side piping (Bigger diameter)
Liquid side piping (Smaller diameter)
Torque wrench
Connecting the cable between indoor unit and outdoor unit

Connect the cable to the Indoor unit.
Connect the cable to the indoor unit by connecting the wires to the terminals on the control board individually according to the outdoor unit connection. (Ensure that the color of the wires of the outdoor unit and the terminal No. are the same as those of the indoor unit.)
The above circuit diagram is subject to change without notice. The earth wire should be longer than the common wires. When installing, refer to the circuit diagram behind the panel front of the indoor unit. Connect the wires firmly so that they may not be pulled out easily. Connect the wires according to color codes, referring to the wiring diagram.
Main power source
If a power plug is not used, provide a circuit breaker between power source and the unit as shown by.
Air Conditioner
Circuit Breaker Use a circuit breaker or time delay fuse.
The power cord connected to the "A" unit should be selected according to the following specifications(Type "B" approved by HAR or SAA).
(mm2) Grade NORMAL CROSS -SECTIONAL AREA Unit(A) Cable Type(B) 24k 2.5 Indoor H05VV-F
The power connecting cable connecting the indoor and outdoor unit should be selected according to the following specifications (Type "B" approved by HAR or SAA).
(mm2) Grade NORMAL CROSS -SECTIONAL AREA Cable Type(B) 24k 2.5 H07RN-F
Service Manual 19
Connect the cable to the outdoor unit

Remove the control cover from the unit by loosening the screw. Connect the wires to the terminals on the control board individually.
Connecting cable
Outdoor Unit
Terminal block
Over 5mm
Secure the cable onto the control board with the cord clamp. Refix the control cover to the original position with the screw. Use a recognized circuit breaker "A" between the power source and the unit. A disconnecting device to adequately disconnect all supply lines must be fitted.
Circuit Breaker (A) Grade 24k 30
Connecting cable
Cover control
After the confirmation of the above conditions, prepare the wiring as follows: 1) Never fail to have an individual power circuit specifically for the air conditioner. As for the method of wiring, be guided by the circuit diagram posted on the inside of control cover. 2) The screw which fasten the wiring in the casing of electrical fittings are liable to come loose from vibrations to which the unit is subjected during the course of transportation. Check them and make sure that they are all tightly fastened. (If they are loose, it could cause burn-out of the wires.) 3) Specification of power source. 4) Confirm that electrical capacity is sufficient. 5) See to that the starting voltage is maintained at more than 90 percent of the rated voltage marked on the name plate. 6) Confirm that the cable thickness is as specified in the power source specification. (Particularly note the relation between cable length and thickness. (Refer to page 21)) 7) Always install an earth leakage circuit breaker in a wet or moist area. 8) The following would be caused by voltage drop. Vibration of a magnetic switch, which will damage the contact point, fuse breaking, disturbance of the normal function of the overload. 9) The means for disconnection from a power supply shall be incorporated in the fixed wiring and have an air gap contact separation of at least 3mm in each active(phase) conductors.

S24AW Service Manual A20462R.pdf
Checking the drainage and forming the pipings
Checking the drainage and forming the pipings

Checking the drainage
To remove the front panel from the indoor unit.
Set the air direction louvers up-and-down to the position(horizontally) by hand. Remove the securing screws that retain the front panel. Pull the lower left and right sides of the grille toward you and lift it off.
Form the piping

Form the piping by wrapping the connecting portion of the indoor unit with insulation material and secure it with two kinds of vinyl tapes.
If you want to connect an additional drain hose, the end of the drain outlet should be routed above the ground. Secure the drain hose appropriately.
In cases where the outdoor unit is installed below the indoor unit perform the following.
Tape the piping, drain hose and connecting cable from down to up.
Pull the right and the left side.
Secure the tapped piping along the exterior wall using saddle or equivalent.
Seal small openings around pipings with a gum type sealer.
To check the drainage.

Pour a glass of water on the evaporator. Ensure the water flows through the drain hose of the indoor unit without any leakage and goes out the drain exit.
Taping Drain hose
Pipings Connecting cable
Trap is required to prevent water from entering into electrical parts.
In cases where the Outdoor unit is installed above the Indoor unit perform the following. Drain piping
The drain hose should point downward for easy drain flow. Tape the piping and connecting cable from down to up. Secure the taped piping along the exterior wall. Form a trap to prevent water entering the room. Fix the piping onto the wall by saddle or equivalent.
Downward slope
Seal a small opening around the pipings with gum type sealer. Trap
Do not make drain piping.

Do not raise Accumulated drain water Air Tip of drain hose dipped in water Water leakage
Less than 50mm gap
Trap
Water leakage
Water leakage
Waving
Ditch
Service Manual 21
Air purging
Air Purging
Air purging
Air and moisture remaining in the refrigerant system have undesirable effects as indicated below. Pressure in the system rises. Operating current rises. Cooling(or heating) efficiency drops. Moisture in the refrigerant circuit may freeze and block capillary tubing. Water may lead to corrosion of parts in the refrigeration system. Therefore, the indoor unit and tubing between the indoor and outdoor unit must be leak tested and evacuated to remove any noncondensables and moisture from the system.
Indoor unit
Do a leak test of all joints of the tubing(both indoor and outdoor) and both gas and liquid side service valves. Bubbles indicate a leak. Be sure to wipe off the soap with a clean cloth. After the system is found to be free of leaks, relieve the nitrogen pressure by loosening the charge hose connector at the nitrogen cylinder. When the system pressure is reduced to normal, disconnect the hose from the cylinder.
Air purging with vacuum pump

Preparation
Check that each tube(both liquid and gas side tubes) between the indoor and outdoor units have been properly connected and all wiring for the test run has been completed. Remove the service valve caps from both the gas and the liquid side on the outdoor unit. Note that both the liquid and the gas side service valves on the outdoor unit are kept closed at this stage.
Outdoor unit
Leak test
Connect the manifold valve(with pressure gauges) and dry nitrogen gas cylinder to this service port with charge hoses.
Manifold valve Pressure gauge
Lo
Hi
Be sure to use a manifold valve for air purging. If it is not available, use a stop valve for this purpose. The "Hi" knob of the manifold valve must always be kept close. Pressurize the system to no more than 150 P.S.I.G. with dry nitrogen gas and close the cylinder valve when the gauge reading reached 150 P.S.I.G. Next, test for leaks with liquid soap.
Charge hose
To avoid nitrogen entering the refrigerant system in a liquid state, the top of the cylinder must be higher than its bottom when you pressurize the system. Usually, the cylinder is used in a vertical standing position.
Nitrogen gas cylinder(in vertical standing position)
Air purging
Soap water method (1) Remove the caps from the 2-way and 3-way valves. (2) Remove the service-port cap from the 3-way valve. (3) To open the 2-way valve turn the valve stem counterclockwise approximately 90, wait for about 2~3 sec, and close it. (4) Apply a soap water or a liquid neutral detergent on the indoor unit connection or outdoor unit connections by a soft brush to check for leakage of the connecting points of the piping. (5) If bubbles come out, the pipes have leakage.
3-way valve (Close) 2-way valve (Open)
Gas side
Liquid side
Cap Hexagonal wrench
Evacuation
Connect the charge hose end described in the preceding steps to the vacuum pump to evacuate the tubing and indoor unit. Confirm the "Lo" knob of the manifold valve is open. Then, run the vacuum pump. The operation time for evacuation varies with tubing length and capacity of the pump. The following table shows the time required for evacuation. Required time for evacuation when 30 gal/h vacuum pump is used If tubing length is less than 10m (33 ft) if tubing length is longer than 10m (33 ft)
10 min. or more 15 min. or more
Indoor unit
Outdoor unit
When the desired vacuum is reached, close the "Lo" knob of the manifold valve and stop the vacuum pump.
Finishing the job

With a service valve wrench, turn the valve stem of liquid side valve counter-clockwise to fully open the valve. Turn the valve stem of gas side valve counter-clockwise to fully open the valve. Loosen the charge hose connected to the gas side service port slightly to release the pressure, then remove the hose. Replace the flare nut and its bonnet on the gas side service port and fasten the flare nut securely with an adjustable wrench. This process is very important to prevent leakage from the system. Replace the valve caps at both gas and liquid side service valves and fasten them tight. This completes air purging with a vacuum pump. The air conditioner is now ready to test run.
Vacuum pump Pressure gauge
Manifold valve
Lo
Hi
Open
Close
Service Manual 23
Test running
Test Running
1. Check that all tubing and wiring have been properly connected. 2. Check that the gas and liquid side service valves are fully open. NOTE: If the actual pressure is higher than shown, the system is most likely over-charged, and charge should be removed. If the actual pressure are lower than shown, the system is most likely undercharged, and charge should be added. The air conditioner is now ready for use. PUMP DOWN This is performed when the unit is to be relocated or the refrigerant circuit is serviced. Pump Down means collecting all refrigerant in the outdoor unit without loss in refrigerant gas. CAUTION: Be sure to perform Pump Down procedure with the unit cooling mode. Pump Down Procedure 1. Connect a low-pressure gauge manifold hose to the charge port on the gas side service valve. 2. Open the gas side service valve halfway and purge the air from the manifold hose using the refrigerant gas. 3. Close the liquid side service valve(all the way in).
Tubing connection
Settlement of outdoor unit

Anchor the outdoor unit with a bolt and nut(10mm) tightly and horizontally on a concrete or rigid mount. When installing on the wall, roof or rooftop, anchor the mounting base securely with a nail or wire assuming the influence of wind and earthquake. In the case when the vibration of the unit is conveyed to the hose, secure the unit with an anti-vibration bushing.
Bolt
4. Turn on the unit's operating switch and start the cooling operation. 5. When the low-pressure gauge reading becomes 1 to 0.5kg/cm2 G(14.2 to 7.1 P.S.I.G.), fully close the gas side valve stem and then quickly turn off the unit. At that time, Pump Down has been completed and all refrigerant gas will have been collected in the outdoor unit. Power-Failure Compensation Function User Selection ON/OFF 1) Operation Sequence Press the forced switch until BUZZER sounds 2 times (beep~beep~). Release the forced switch if BUZZER sounds. Check the function selection ON/OFF with the operation LED. 2) Checking function-selection ON/OFF
Evaluation of the performance

Operate unit for 15~20 minutes, then check the system refrigerant charge: 1. Measure the pressure of the gas side service valve. 2. Measure the temperature of the intake and discharge of air. 3. Ensure the difference between the intake temperature and the discharge is more than 8C(46F) (Cooling) or (Heating).
Intake temperature Discharge air
Discharge temperature
- Function-Selection ON: One time blinking of operation LED would repeat 4 times. - Function-Selection OFF: Two times blinking of operation LED would repeat 4 times.
4. For reference; the gas side pressure of optimum condition is as below.(Cooling) Refrigerant R-410A Outside ambient TEMP. 35C (95F) The pressure of the gas side service valve. 8.5~9.5kg/cm2G(120~135 P.S.I.G.)
Power button
Functions
Functions
Indoor Unit
Cooling Mode Operation Healty dehumidification Mode Operation Heating Mode Operation Jet Cool Mode Operation Jet Heat Mode Operation Energy Saving Cooling Mode Operation Operation ON/OFF by Remote controller Sensing the Room Temperature Room temperature sensor. (Thermistor) Pipe temperature sensor. (Thermistor) Room temperature control Maintain the room temperature in accordance with the Setting Temp. Starting the Current Control Indoor fan is delayed for 5 sec at the starting. Time Delay Safety Control Restarting is for approx. 2 minutes. Indoor Fan Speed Control Super High, High, Med, Low Operation indication Lamps (LED) --- Lights up in operation --- Lights up in Sleep Mode (Optional) --- Lights up in Timer Mode --- Lights up in Preheat Mode (for Heating Model) --- Lights up in Plasma Air Clean Mode --- Lights up in during Energy-Saving Cooling Mode Operation (Optional)
Service Manual 25
Functions
Sleep Mode Auto Control The fan is switched to low(Cooling), low(Heating) speed. The unit will be stopped after 1, 2, 3, 4, 5, 6, 7 hours. Natural Air Control by CHAOS Logic The fan is switched to intermittent or irregular operation The fan speed is automatically switched from high to low speed. Airflow Direction Control The louver can be set at the desired position or swing up and down automatically. Auto Changeover Energy-Saving Control(Optional) Horizontal airflow Direction Control(Optional) Auto Clean(Optional) Plasma The function will be operated while in any operation mode with selecting the function. The function is to be stopped while it isoperating with selecting the function. Defrost(Deice) Control (Heating) Both the indoor and outdoor fan stops during defrosting. Hot-start Control (Heating) The indoor fan stops until the evaporator pipe temperature will be reached at 34C. Heater (Optional)
Functions Outdoor Unit

Power Relay Control If power is on, it will operate to chage capacitor on controller and power relay will operate after about 2~5sec. Active Power Filter Control(PSC) The active power filter is designed to correct power factor(cos ) and to regulate DC link voltage. It will be operated PFC circuit when the compressor freq. is over 30Hz and wattage is over 450 watt. Comp. Freq. Control The final operating freq. of comp. is set the lowest freq. that limited outdoor temp., discharge pipe temp., heat-sink temp., target freq., owing to CT. OverheatIng. Protection(Power Module) When the temp. of power module increases to 85C, controller decreases Freq. of Comp. Freq. Speed Control(Up/Down Speed) It will be changed the drive freq. of comp. according to temp. of indoor and outdoor. Total Current Control (Over Current Protection) DC Peak Current Control 4 way Valve Control It is only operated in the heating operation mode except defrosting operation. Outdoor Fan Motor Control High speed - Although fan motor speed is middle, it will change high speed in case of below AC193V, over 45C of outdoor temp., and over fc, fh of comp. Freq. Low speed - Although fan motor speed is middle, it will change Low speed in case of over AC 270V, over 21C (Heating Mode) of outdoor temp. below 24C (Cooling Mode) of outdoor temp. Discharge Pipe Temp. Control Low Ambient Over Heating Protection (Comp.)
Service Manual 27
Operation
Operation
Function of Controls
DISPLAY
1) C/O Model Operation Indicator ON while in appliance operation, OFF while in appliance pause. Flashing while in disconnection or short in Thermistor. (3 sec off / 0.5 sec on) Timer Indicator ON while in timer mode (on/off), OFF when timer mode is completed or canceled. Comp. Running Incidator While in appliance operation, ON while in outdoor unit compressor running, OFF while in compressor off. 2) H/P Model Operation Indicator ON while in appliance operation, OFF while in appliance pause. Flashing while in disconnection or short in Thermistor. (3 sec off / 0.5 sec on) Timer Indicator ON while in timer mode (on/off), OFF when timer mode is completed or canceled. Defrost Indicator OFF except when hot start during heating mode operation or while in defrost control.
Protection of the evaporator pipe from frosting

If the indoor pipe temperaure is below 0C in 7 min. after the compressor operates without pause while in cooling cycle operation mode, compressor, outdoor fan are turned off. When indoor pipe temp. is 7C or higher after 2 min pause of compressor compressor, outdoor fan is turned on according to the condition of the room temperature.
Comp. free 6C 3C 0C Comp. Step 4 Comp. Step 2 Comp. off
Indoor pipe temp. 7C
Operation
Cooling Mode Operation

When the intake air temperature reaches 0.5C below the setting temp, the compressor and the outdoor fan stop. When it reaches 0.5C above the setting temp, they start to operate again. Compressor ON Temp Setting Temp+0.5C Compressor OFF Temp Setting Temp-0.5C While in compressor running, operating with the airflow speed set by the remote control. While compressor is off fan operates at low speed regardless of the setting.
Healthy Dehumidification Mode Operation

When the dehumidification operation input by the remote control is received, the intake air temperature is detected and the setting temp is automatically set according to the intake air temperature. 26C Intake Air Temp 25C 24C Intake Intake Air Temp<26C Intake Air Temp-1C 18C Intake Intake Air Temp<24C Intake Air Temp-0.5C Intake Air Temp<18C 18C While compressor off, the indoor fan repeats low airflow speed and stop. While the intake air temp is between compressor on temp. and compressor off temp., 10-min dehumidification operation and 4-min compressor off repeat. Compressor ON Temp. Setting Temp+0.5C Compressor OFF Temp. Setting Temp-0.5C In 10-min dehumidification operation, the indoor fan operates with the low airflow speed.
Heating Mode Operation

When the intake air temp reaches +3above the setting temp, the compressor is turned off. When below the setting temp, the compressor is turned on. Compressor ON Temp. Setting Temp. Compressor OFF Temp. Setting Temp.+3C While compressor on, the indoor fan is off when the indoor pipe temp. is below 20C, when above 27C , it operates with the low or setting speed. When the indoor pipe temp is between 20C and 27C, it operates with Super-Low(while in sleep mode, with the medium airflow speed). While compressor off, the indoor fan is off when the indoor pipe temp is below 33C, when above 35C , it operates with the low airflow speed. While in defrost control, the indoor is outdoor fans are turned off.
Defrost Control(Heating)
Defrost operation is controlled by timer and sensing temperature of outdoor pipe. The first defrost starts only when the outdoor pipe temperature falls below -6C after 35 minutes passed from starting of heating operation and more than 4 minutes operation of compressor. Defrost ends after 12 minutes passed from starting of defrost operation when the outdoor pipe temperature rises over 15C even before 12 minutes. The second defrost starts only when the outdoor pipe temperature falls below -6C after 35 minutes passed from ending of the first defrost and more than 4 minutes operation of compressor.
Service Manual 29
Operation
Jet cool mode operation

While in heating mode or Fuzzy operation, the Jet Cool key cannot be input. When it is input while in the other mode operation(cooling, dehumidification, ventilation), the Jet Cool mode is operated. In the Jet Cool mode, the indoor fan is operated super-high speed for 30 min. at cooling mode operation. In the Jet Cool mode, the room temperature is controlled to the setting temperature, 18C. When the sleep timer mode input while the Jet Cool mode operation, the Jet Cool mode has the priority. When the Jet Cool key is input, the upper/lower vane is reset to those of the initial cooling mode and then operated in order that the air outflow could reach further.
On-Timer Operation
When the set time is reached after the time is input by the remote control, the appliance starts to operate. The timer LED is on when the on-timer is input. It is off when the time set by the timer is reached. If the appliance is operating at the time set by the timer, the operation continues. While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the temperature.
Off-Timer Operation
When the set time is reached after the time is input by the remote control, the appliance stops operating. The timer LED is on when the off-timer is input. It is off when the time set by the timer is reached. If the appliance is on pause at the time set by the timer, the pause continues.
Off-Timer <=> On-Timer Operation

When the set time is reached after the on/off time is input by the remote control, the on/off-timer operation is carried out according to the set time.
Protection from total current control

I CT1 control
If the operating current reaches I1, the operating frequency of the compressor decrease. After decreasing the operating frequency by 1step, if operating current is below I1 for 60 seconds continuously, the operating frequency of compressor increase by 1step.
I CT2 control
If the operating current of the appliance reaches I2, the compressor stop instantly and 2 minutes later the compressor restart again. If CT2 occurs 5 times within 1hour, the appliance turn off and display ERROR CODE 22.
Control table
I1:Current of operating frequency down I2: Current of compressor cut off Outdoor temp 38C Cooling Heating 13.5 13.5 I1 Outdoor temp < 38C Cooling Heating 14 14 I2 15.5
Model AS-W2465DH0
cf. I1 is set the lowest level between intial value and in case dectection of dc paeak current.
Operation
Swing mode
1. New Chaos swing mode
By the Chaos swing key input, the upper/lower vane automatically operates with the Chaos swing or it is fixed to the desired direction.
(S5) 24k Model

Cooling Operation
CLOSED CLOSED
Heating Operation
120
Mode9 Mode8 Start Mode7 Mode6 Mode5 Mode4 Mode3 Mode2 Mode1 OPEN Start Mode9 Mode8 Mode7 Mode6 Mode5 Mode4 Mode3 Mode2 OPEN
120
Service Manual 31
Operation
Sleep timer operation

When the sleep time is reached after [1,2,3,4,5,6,7hr] is input by the remote control during the operation, the operation of the appliance stops. When the appliance is on pause, the sleep timer mode cannot be input.
1. Sleep timer operation for cooling cycle

While in cooling mode operation, 30 min. later since the start of the sleep timer, the setting temperature increase by 1C. After another 30min. elapse, it increases by 1C again.
Setting temp. (C) 1.0C up 1.0C up Cooling ON temp. (Setting temp. +0.5C) Cooling OFF temp. (Setting temp. -0.5C) 0.5 1 Sleep time (hr)
2. Sleep timer operation for heating cycle

While in heating mode operation, 60 min. later since the start of the sleep timer, the setting temperature decrease by 1C. After another 60min. elapse, it decreases by 1C again.
Setting temp. (C) Heating ON temp. (Setting temp) Heating OFF temp. (Setting temp. +3.0C)
1.0C down 1.0C down
Sleep time (hr)
Operation
Auto restarting operation

When the power is restarted after a sudden power failure while in appliance operation, the mode before the power failure is kept on the memory and the appliance automatically operates in the mode on the memory. Operation mode that is kept on the memory - State of operation ON/OFF - Operation mode/setting temp./selected airflow speed - Sleep timer mode/remaining time of sleep timer - Chaos Swing
Forced operation
To operate the appliance by force in case that the remote control is lost, the forced operation selection switch is on the main unit of the appliance to operate the appliance in the standard conditions. The operation condition is set according to the outdoor temp. and intake air temperature as follows.
Indoor temp. over 24C 21~24C below 21C
Operating Mode Cooling Healthy Dehumidification Heating
Setting temp. 22C 23C 24C
Setting speed of indoor fan
High speed
The unit select before operating mode in 3 hours.
Power relay control

Power relay turns on 1 second later after the power is input to the outdoor unit. Control sequence : power on PTC operating power relay on
Protection from DC Peak Current

I DC Peak Current Error by a fault signal of IPM
If the operating current of IPM reaches 35A 3A, the compressor stop instantly. If DC PEAK occurs 5 times within 1 hour, the appliance turns off and display ERROR CODE 21.
I DC Peak Current Error by the compressor lock

If the DC LINK voltage below DC 140V occurs 5 times within 1 hour while the compressor is operating, the appliance turns off and display ERROR CODE 21.
I DC Peak Current Error by the Outdoor Fan Lock

If its 5 times within 1 hour in case of the temperature of outdoor pipe TH is over 65C while the compressor is operating, the appliance turns off and display ERROR CODE 21.
Service Manual 33
Operation
Portection from overheating of power module

If the temperature of the heat sink TH. reaches over Toff, the Compressor stop instantly. It will be limited the compressor operating frequency according to the heat sink TH.(refer to below FIG.) It will be blink 4 times, when the thermistor is open or short, also the temperature is over Toff.
T = (T off - T on) T1 = T on + T T2 = T on + 2 * T Heat Sink Temp.
No. 1
MODEL AS-W2465DH0
T on 75
T off 85
T off C
T2 C
T1 C
T on C
COMP Freq.
Free Fc-1
Fc-2
Fc-1
Fc-2
OFF
Free
Portection from overheating of compressor

If the temperature of the discharge pipe of compressor reaches over 130C or below -30C the compressor stop instantly. It will be limited the compressor operating frequency according to the compressor dome TH.(Refer to below Fig.) Temperature range by COMP SPEC varies by 10C.
D-Pipe Temp. T off C T3 C T2 C
T = (T off - T2)/2 T1 = T2 - 2 * T T3 = T2 + T
No. 4
MODEL AS-W2465DH0
T on 95
T off 105
T1 C
-13 C COMP Freq. Fh min Free Fc-1 Fc-2 OFF Fc-2 Fc-1 Free
Operation
Defrosting control
While in heating mode operation in order to protect the evaporator pipe of the outdoor unit from freezing, reversed to cooling cycle to defrost the evaporator pipe of the outdoor unit. Defrosting control is available 50 minutes later since heating cycle started and the pipe temperature of outdoor unit reaches below -6C.
Minimum Time of Heating
Main Deice time
Operating Freq. of Comp.
Setting Freq.
Fh Fh min min Fh min
Setting Freq.
Starting step
EEV Open step 4-Way Outdoor FAN Indoor FAN
Setting
ON Setting Speed Setting Speed OFF ON OFF
ON Setting Speed Hi Speed Hot Start
Hot Starting
Pre-Heat LED Deice STEP 0
OFF
OFF
Service Manual 35
Operation
Auto Cleaning
Function used to perform the Self Cleaning to prevent the Unit from Fungus and Bad Odors. Used after the Shut Down of Cooling Operation to Clean the Evaporator and keep it as fresh for the Next operation. During Self Cleaning the Outdoor Unit is Switched off. The function is easy to be operated as It is accessed through the Remote Controller.
1) Heat/pump Model
ON Cooling CYCLE Comp. Indoor Fan ON Setting Step OFF Fan Heating Fan Comp. Indoor Fan
2) Cooling/only Model
ON Cooling CYCLE ON Setting Step OFF Fan 30 Min OFF Low
13 Min 60 Sec 120 Sec OFF ON OFF Low Low Low
Auto Changeover
The air conditioner changes the operation mode automatically to keep indoor temperature. When room temperature vary over 2C with respect to setting temperature, air conditioner keeps the room temperature in 2C with respect to setting temperature by auto change mode.
Outdoor temp. +2C +1C +0.5C Set Temp. -0.5C -1C -2C Auto Change Mode. Outdoor temp. Indoor temp.
30C
20C
10C
COOLING
HEATING
Low Ambient
If outdoor temperature drops below certain temperature,liquid back is prevented by reducing fan speed. It can prevent frosting of evaporator and keep cooling operation No matter even if the outdoor temperature reaches -10C. You can Cool your room at your desired temperature all your around.
Comp Freq. Freq. Outdoor fan On
Off
Temp.(C) 25
Cond . temp.
20 15 10
Outdoor temp.:-10C
On
Off
Outdoor pipe temp. 0C outdoor fan On/Off control Outdoor temp.
Outdoor fan On/Off control

5 0
0 50 100 150 Time(Min.) 200
- 0 C
-5
Operation
The controls will look like the following.

Signal transmitter
1. START/STOP BUTTON Operation starts when this button is pressed and stops when the button is pressed again. 2. OPERATION MODE SELECTION BUTTON Used to select the operation mode. 3. ROOM TEMPERATURE SETTING BUTTONS Used to select the room temperature. 4. INDOOR FAN SPEED SELECTOR Used to select fan speed in four steps low, medium, high and CHAOS. 5. JET COOL / HEAT Used to start or stop the speed cooling or heating. (Speed cooling or heating operates super high fan speed in cooling or heating mode.) 6. CHAOS SWING BUTTON Used to stop or start louver movement and set the desired up/down airflow direction. 7. ON/OFF TIMER BUTTONS Used to set the time of starting and stopping operation. 8. TIME SETTING BUTTONS Used to adjust the time. 9. TIMER SET/CANCEL BUTTON Used to set the timer when the desired time is obtained and to cancel the Timer operation. 10. SLEEP MODE AUTO BUTTON Used to set Sleep Mode Auto operation. 11. ENERGY-SAVING COOLING MODE BUTTON (OPTIONAL) Used to set Energy-Save in cooling mode. 12. ROOM TEMPERATURE CHECKING BUTTON Used to check the room temperature. 13. NEO PLASMA(OPTIONAL) Used to start or stop the plasma-purification function. 14. HORIZONTAL AIRFLOW DIRECTION CONTROL BUTTON (NOT ON ALL MODELS) Used to set the desired horizontal airflow direction. 15. RESET BUTTON Used prior to resetting time or after replacing batteries. 16. 2ND F BUTTON Used prior to using modes printed in blue at the bottom of buttons. 17. AUTO CLEAN(OPTIONAL) Used to set Auto Clean mode. 18. HEATER(OPTIONAL)
5 6
1 3
4 2 7 11 8 13 15 10
CANCEL ON OFF SET AUTO CLEAN
9 12 17 18 14 16
Flip-up door (opened)
Operation Mode
Cooling Operation Auto Operation or Auto Changeover
Healthy Dehumidification Operation Heating Operation
Cooling Model(
), Heat Pump Model(
Service Manual 37
Disassembly
Disassembly
Indoor Unit
Disconnect the unit from power supply before making any checks. Be sure the power switch is set to OFF.
To remove the Grille from the Chassis. Set the up-and-down air discharge louver to open position (horizontally) by finger pressure. Remove the securing screws. To remove the Grille, pull the lower left and right side of the grille toward you (slightly tilted) and lift it straight upward.
1. Before removing the control box, be sure to take out the wire screwed at the other end.
Earth Conductor
Disassembly
2. To remove the Control Box. Remove securing screws. Pull the control box out from the chassis carefully.
Screw
3. To remove the Discharge Grille. Unhook the discharge grille and pull the discharge grille out from the chassis carefully.
4. To remove the Evaporator. Remove 3 screws securing the evaporator(at the left 2EA in the Eva Holder, at the right 1EA).
When repair, do not damage the Caution label.
Service Manual 39
Disassembly
Unhook the tab on the right inside of the chassis at the same time, slightly pull the evaporator toward you until the tab is clear of the slot.
5. To remove the Motor Cover Remove 2 securing screw. Pull the motor cover out from the chassis carefully.
Motor cover
6. To remove the Cross-Flow Fan Loosen the screw securing the cross-flow fan to the fan motor (do not remove). Lift up the right side of the cross-flow fan and the fan motor, separate the fan motor from the cross-flow fan.
Bearing
Cross-flow fan
Remove the left end of the cross-flow fan from the self-aligning bearing.
Troubleshooting Guide
Refrigeration Cycle Diagram
Cooling & Heating Models
INDOOR UNIT OUTDOOR UNIT
LIQUID SIDE 3-WAY VALVE EER
HEAT EXCHANGE (EVAPORATOR)
HEAT EXCHANGE (CONDENSER)
GAS SIDE 3-WAY VALVE ACCUMU LATOR COMPRESSOR REVERSING VALVE COOLING HEATING
Service Manual 41
2-way, 3-way Valve

2-way Valve (Liquid Side) 3-way Valve (Gas Side)
Hexagonal wrench (4mm) Flare nut Open position Closed position To piping connection To outdoor unit
Valve cap Open position Flare nut Closed position Pin To piping connection
Service Service port cap port
To outdoor unit
Works Shipping Air purging (Installation)
Shaft position Closed (with valve cap) Open (counter-clockwise)
Shaft position Closed (with valve cap) Closed (clockwise)
Service port Closed (with cap) Open (push-pin or with vacumm pump) Closed (with cap)
1.
Operation Pumping down (Transfering) Evacuation (Servicing) Gas charging (Servicing) Pressure check (Servicing) Gas releasing (Servicing)
Open (with valve cap) Closed (clockwise)
Open (with valve cap)
2.
Open Open (counter-clockwise) (connected manifold gauge) Open Open (with charging cylinder) Open (with charging cylinder) Open (with charging cylinder) Open (with charging cylinder)
Open
3.
Open
Open
4.
5. 6.
Open Open
Open Open
Air purging
Required tools : hexagonal wrench, adjustable wrench, torque wrenches, wrench to hold the joints, and gas leak detector. The additional gas for air purging has been charged in the outdoor unit. However, if the flare connections have not be done correctly and there gas leaks, a gas cylinder and the charge set will be needed.
Liquid side Open 2-way valve Outdoor unit
The air in the indoor unit and in the piping must be purged. If air remains in the refrigeration pipes, it will affect the compressor, reduce to cooling capacity, and could lead to a malfunction.
Indoor unit
Gas side Clsed 3-way valve
Service port nut: Be sure, using a torque wrench to tighten the service port nut (after using the service port), so that it prevents the gas leakage from the refrigeration cycle.
CAUTION: Do not leak the gas in the air during Air purging. Procedure
(6) Set the 3-way valve to the back seat. (1) Recheck the piping connections. (2) Open the valve stem of the 2-way valve counterclockwise approximately 90, wait 10 seconds, and then set it to closed position. Be sure to use a hexagonal wrench to operate the valve stem. (3) Check for gas leakage. Check the flare connections for gas leakage. (4) Purge the air from the system. Set the 2-way valve to the open position and remove the cap from the 3-way valves service port. Using the hexagonal wrench to press the valve core pin, discharge for three seconds and then wait for one minute. Repeat this three times. (5) Use torque wrench to tighten the service port nut to a torque of 1.8kg.cm. (7) Mount the valve stem nuts to the 2-way and 3way valves. (8) Check for gas leakage. At this time, especially check for gas leakage from the 2-way and 3-way valves stem nuts, and from the service port nut.
CAUTION: If gas leakage are discovered in step (3) above, take the following mesures : If the gas leaks stop when the piping connections are tightened further, continue working from step (4). If the gas leaks do not stop when the connections are retightened, repair the location of the leak, discharge all of the gas through the service port, and then recharge with the specified amount of gas from a gas cylinder. Service Manual 43
Pumping Down
Indoor unit
Liquid side 2-Way valve
Open
Outdoor unit
Gas side
Closed
3-Way valve
Lo
CLOSE CLOSE
Purge the air
Procedure
(1) Confirm that both the 2-way and 3-way valves are set to the open position. Remove the valve stem caps and confirm that the valve stems are in the raised position. Be sure to use a hexagonal wrench to operate the valve stems. (2) Operate the unit for 10 to 15 minutes. (3) Stop operation and wait for 3 minutes, then connect the charge set to the service port of the 3-way valve. Connect the charge hose with the push pin to the service port. (4) Air purging of the charge hose. Open the low-pressure valve on the charge set slightly to air purge from the charge hose. (5) Set the 2-way valve to the closed position. (8) Disconnect the charge set, and mount the 2way and 3-way valves stem nuts and the service port nut. Use torque wrench to tighten the service port nut to a torque of 1.8 kg.m. Be sure to check for gas leakage. (6) Operate the air conditioner at the cooling cycle and stop it when the gauge indicates 1kg/cm2g. (7) Immediately set the 3-way valve to the closed position. Do this quickly so that the gauge ends up indicating 3 to 5kg/cm2g.
Re-air Purging
(Re-installation)
Indoor unit
Closed
Outdoor unit
Gas side
Closed
3-Way valve
Gas cylinder
Lo R22 OPEN
CLOSE
Procedure
(1) Confirm that both the liquid side valve and the gas side valve are set to the closed position. (2) Connect the charge set and a gas cylinder to the service port of the Gas side valve. Leave the valve on the gas cylinder closed. (3) Air purging. Open the valves on the gas cylinder and the charge set. Purge the air by loosening the flare nut on the liquid side valve approximately 45 for 3 seconds then closing it for 1 minute; repeat 3 times. After purging the air, use a torque wrench to tighten the flare nut on liquid side valve. (4) Check for gas leakage. Check the flare connections for gas leakage. (5) Discharge the refrigerant. Close the valve on the gas cylinder and discharge the refrigerant until the gauge indicates 3 to 5 kg/cm2g. (6) Disconnect the charge set and the gas cylinder, and set the Liquid side and Gas side valves to the open position. Be sure to use a hexagonal wrench to operate the valve stems. (7) Mount the valve stem nuts and the service port nut. Use torque wrench to tighten the service port nut to a torque of 1.8 kg.m. Be sure to check for gas leakage. CAUTION: Do not leak the gas in the air during Air Purging.
Service Manual 45
Balance Refrigerant of the 3-way Valve

(Gas leakage)
Indoor unit
Liquid side Outdoor unit 3-Way valve
Open
Gas side
3-Way valve
Open
Lo
OPEN CLOSE
Procedure
(1) Confirm that both the 2-way and 3-way valves are set to the back seat. (2) Connect the charge set to the 3-way valves port. Leave the valve on the charge set closed. Connect the charge hose to the service port. (3) Open the valve (Lo side) on the charge set and discharge the refrigerant until the gauge indicates 0 kg/cm2G. If there is no air in the refrigerant cycle (the pressure when the air conditioner is not running is higher than 1 kg/cm2G), discharge the refrigerant until the gauge indicates 0.5 to 1 kg/cm2G. if this is the case, it will not be necessary to apply a evacuatin. Discharge the refrigerant gradually; if it is discharged too suddenly, the refrigeration oil will also be discharged.
Evacuation
(All amount of refrigerant leaked)
Indoor unit
Liquid side Outdoor unit 3-Way valve
Open
Gas side
3-Way valve
Open
Vacuum pump
Lo
OPEN CLOSE
Procedure
(1) Connect the vacuum pump to the center hose of charge set center hose (2) Evacuation for approximately one hour. Confirm that the gauge needle has moved toward -76 cmHg (vacuum of 4 mmHg or less). (3) Close the valve (Lo side) on the charge set, turn off the vacuum pump, and confirm that the gauge needle does not move (approximately 5 minutes after turning off the vacuum pump). (4) Disconnect the charge hose from the vacuum pump. Vacuum pump oil. If the vacuum pump oil becomes dirty or depleted, replenish as needed.
Service Manual 47
Gas Charging
(After Evacuation)
Indoor unit
Open
Outdoor unit
Gas side
Open
Check valve 3-Way valve
Charging cylinder Lo
(1) OPEN CLOSE
Procedure
\
(1) Connect the charge hose to the charging cylinder. Connect the charge hose which you dis-connected from the vacuum pump to the valve at the bottom of the cylinder. If you are using a gas cylinder, also use a scale and reverse the cylinder so that the system can be charged with liquid. (2) Purge the air from the charge hose. Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air. (Be careful of the liquid refrigerant). The procedure is the same if using a gas cylinder. (3) Open the valve (Lo side on the charge set and charge the system with liquid refrigerant. If the system can not be charged with the specified amount of refrigerant, it can be charged with a little at a time (approximately 150g each time) while operating the air conditioner in the cooling cycle; however, one time is not sufficient, wait approximately 1 minute and then repeat the procedure (pumping down-pin).
This is different from previous procedures. Because you are charging with liquid refrigerant from the gas side, absolutely do not attempt to charge with larger amounts of liquid refrigerant while operating the air conditioner.
(4) Immediately disconnect the charge hose from the 3-way valves service port. Stopping partway will allow the gas to be discharged. If the system has been charged with liquid refrigerant while operating the air conditioner turn off the air conditioner before disconnecting the hose. (5) Mount the valve stem nuts and the service port nut. Use torque wrench to tighten the service port nut to a torque of 1.8 kg.m. Be sure to check for gas leakage.
From S24AW Service Manual A20462R.pdf
Self-diagnosis Function
I Error Indicator The function is to self-diagnoisis airconditioner and express the troubles identifically if there is any trouble. Error mark is ON/OFF for the operation LED of evaporator body in the same manner as the following table. If more than two troubles occur simultaneously, primarily the highest trouble fo error code is expressed. After error occurrence, if error is released, error LED is also released simultaneously. To operate again on the occurrence of error code, be sure to turn off the power and then turn on. Having or not of error code is different from Model.
Indoor Error
Error code 00 01 02 05 06 No Error Indoor Room themistor error Indoor in-piping sensor error Communcation error between in and out Indoor Out-Piping sensor error 1time 2times 5times 6times Description INV TPS LED 1 (Red) LED 2 (Green) Indoor Status ON OFF OFF OFF OFF
Outdoor Error
Error Code
21 22 23 24 25 26 27 28 32 33 40 41 44 45 46 47 51 53 60 61 62 63 65 CT 2(Max CT) DC Link Low Volt. L_P/Heater Sink Low voltage / Over voltage DC Comp Position Error PSC Fault Error DC Link High Volt D-Pipe High (INV) D-Pipe High (Normal) CT Sensor (Open/Short) INV. D-PipeTh Error(Open/Short) Outdoor air Th Error(Open/Short) Cond. Pipe Th Error(Open/Short) Suction Pipe Error(Open/Short) Const D-pipe Th Error(Open/Short) Capacity over Signal error (Indoor Outdoor) EEPROM Check Sum Error Cond. Pipe High Heatsink High Cond. Pipe Low Heatsoml Th error (Open/Short)
Description
DC Peak (IPM Fault)
INV TPS
LED 1 (Red)
2times 2times 2times 2times 2times 2times 2times 2times 3times 3times 4times 4times 4times 4times 4times 4times 5times 5times 6times 6times 6times 6times 6times
LED 2 (Green)
1time 2times 3times 4times 5times 6times 7times 8times 2times 3times O 1time 4times 5times 6times 7times 1time 3times O 1time 2times 3times 5times
Indoor Status
OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
Service Manual 49
Cycle Troubleshooting Guide

Trouble analysis
1. Check temperature difference between intake and discharge air, and operating current. Temp. difference Current : approx. 0C : less than 80% of rated current All amount of refrigerant leaked out. Check refrigeration cycle.
Temp. Difference Temp. difference Current Operating Current Temp. difference Current : less than 8C : near the rated current Excessive amount of refrigerant : approx. 8C : less than 80% of rated current Refrigerant leakage Clog of refrigeration cycle Defective compressor
Temp. difference
: over 8C
Normal
NOTICE
Temperature difference between intake and discharge air depends on room air humidity. When the room air humidity is relatively higher, temperature difference is smaller. When the room air humidity is relatively lower temperature difference is larger. 2. Check temperature and pressure of refrigeration cycle. Suction pressure (Compared with the normal value) Temperature (Compared with the normal value) High Higher Normal Excessive amount of refrigerant Insufficient amount of refrigerant(Leakage) Clogging High pressure does not quickly rise at the beginning of operation. Current is low.
Cause of Trouble Defective compressor
Description Current is low.
Lower
Higher
NOTICE
1. The suction pressure is usually 4.5~6.0 kg/cm G at normal condition. 2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with putty.
2
Electronic Parts
Refer to electronic contorol device drawing & schematic diagram.
Trouble 1
The Product doesnt operate at all.
Turn off the main power and wait to 10 seconds
Turn on the main power again.
Does "Beeping" sound is made from the indoor unit? NO Check the voltage of power(AC220V/AC240V, 50Hz). The voltage of main power. The voltage applied to the unit. The connecting method of Indoor/Outdoor connecting cable (each color) The P.C.B. Ass'y (Fuse, Noise Filter, Power Module, Bridge Diode, etc.) YES Primarily, the operating condition of Micom is O.K.
Check CN-DISP1 CN-DISP2 of indoor PCB
The operation check of the Indoor P.C.B. Ass'y Procedure 1) The input voltage of power module. 2) The output voltage of power module. 4) IC04D(7805) 5) IC01A(KIA7036) Specification 1) AC230V 30V : Check the rated voltage 2) 12V 3V Remedy 1) Check the power outlet.
2) Replace P.C.B Ass'y 4) Replace P.C.B Ass'y 5) Replace P.C.B Ass'y
4) DC5V 5) The voltage of micom pin 19 : DC4.5V
Service Manual 51
Trouble 2
Product doesn't operate with the remote controller.

Turn on main power.
While the compressor has been stopped, the compressor does not operate owing to the delaying function for 2 minutes after stopped.
When the compressor stopped Indoor Fan is driven by a low speed. At this point the wind speed is not controlled by the remote controller. (When operated in the Sleeping Mode, the wind speed is set to the low speed as force).)
Caused by the remote controller.
Caused by other parts except the remote controller
When the mark ( ) is displayed in LCD screen, replace battery.
Check the contact of CN-DISP 1, 2 connector
Check DISP P.C.B Ass'y -Voltage between CN-DISP1 : DC +5V
Check point Check the connecting circuit between MICOM PIN and CN-DISP1 PIN Check receiver ass'y
I Error Indicator (Outdoor) Outdoor Error Ex) Error 21 (DC Peack)
2 Times 2 Times 2 Times
LED01G (RED)
1 Sec. 1 Time 1 Sec. 1 Time 1 Sec. 1 Time
LED02G (GREEN)
2 Sec. 2 Sec.
Error code
21 22 23 24 25 26 27 28 32 33
Contents
IPM Fault (Compressor Over current) CT 2(Max. Current) DC Link Low Volt. Low / High press AC Low / AC High Volt. DC Compressor Position PSC Fault DC Link High Volt Discharge Pipe Temp. High (INV) Discharge Pipe Temp. High (Cons.)
LED01G LED02G (Green) (Red)

2 times 2 times 2 times 2 times 2 times 2 times 2 times 2 times 3 times 3 times 1 time 2 times 3 times 4 times 5 times 6 times 7 times 8 times 2 times 3 times Off Off Off
Case of error
Compressor malfunction,IPM Fault Current is 15.5A DC Link volt. Is 140V Low / High press switch OPEN Abnormal AC volt. Input.
Outdoor Status
Off Off Off Off Off Off Off Off Off Off
Service Manual 53
I Error Indicator (Outdoor) Outdoor Error
Error code
40 41 44 45 46 47 51 53 60 61 62 65 CT Circuit
Contents
LED01G LED02G (Green) (Red)

4 times 4 times 4 times 4 times 4 times 4 times 5 times 1 time 4 times 5 times 6 times 7 times 1 times 3 times
Case of error
CT Circuit malfunction Open / Short Open / Short Open / Short Open / Short Open / Short Over combination Communication Poorly Check sum mismatching
Outdoor Status
Off Off Off Off Off Off Off Off Off Off Off Off
D-pipe sensor INV. (open/ short) Air sensor (open/ short) Cond. Pipe sensor (open/ short) Suction pipe sensor (open/ short) D-pipe sensor Cons. (open/ short) Over capacity Communication (Indoor EEPROM check sum Cond. Pipe sensor temp. high Heat sink sensor temp. high Heat sink sensor (open/ short) Outdoor)
5 times 6 times 6 times 6 times 6 times
1 time 2 times 5 times
Cond. Temp. high Heat sink temp. high Open / Short
Troubleshooting Guide 1) Troubleshooting CH01, CH02, CH06

Display code 01 Title Cause of error Open / Short Soldered poorly Internal circuit error Open / Short Soldered poorly Internal circuit error Open / Short Soldered poorly Internal circuit error Check point & Normal condition Normal resistor : 10K/ at 25C (Unplugged) Normal voltage : 2.5Vdc / at 25C (plugged) Normal resistor : 5K/ at 25C (Unplugged) Normal voltage : 2.5Vdc / at 25C (plugged) Normal resistor : 5K/ at 25C (Unplugged) Normal voltage : 2.5Vdc / at 25C (plugged)
Indoor air sensor
02
Indoor inlet pipe sensor
06
Indoor outlet pipe sensor
10k
2.5Vdc
V
Check the resistance
Check the voltage
Check Point
1. Unplug the sensor on Indoor unit PCB. 2. Estimate the resistance of each sensor. 3. If the resistance of the sensor is 10K/ 5K at 25C, then sensor is normal. 4. If the resistance of the sensor is 0 K or , then sensor is abnormal. Change the sensor. 5. Plug the sensor on Indoor unit PCB and Power ON. 6. Estimate the voltage of each sensor. 7. If the voltage of the sensor is 2.5Vdc at 25C, then sensor is normal. 8. If the resistance of the sensor is 0 or 5Vdc, then sensor is abnormal. Repair or Change the PCB.
Service Manual 55
Troubleshooting Guide 2) Troubleshooting CH21

Display code Title Cause of error Check point & Normal condition An instant over current in the U,V,W phase - Comp lock - The abnormal connection of U,V,W Over load condition - Overcharging of refrigerant - Pipe length. Poor insulation of compressor
21
DC Peak
Instant over current Over Rated current Poor insulation of IPM
Comp U V W
Resistance() at 20C Terminal U-V V-W W-U Copper pipe Inverter Constant comp. comp. 0.64 0.64 0.64 0.8 0.8 0.8
Comp
Resistance() at 20C Terminal U-GND V-GND W-GND Inverter Constant comp. comp. 2M 2M 2M 2M 2M 2M
Check Point
1. Check the wire connection. (U,V,W) 2. Check the load condition. (Refrigerant, Pipe length, ) Adjust the load condition 3. Check the electricity leakage of the compressor. Normal : Over 2M. 4. Check the resistance of compressor. Normal : 0.65(INV), 0.8(Cons.) No difference at each terminal. 5. Check the insulation from water at IPM part. Check the trace of water. 6. Check the IPM circuit.
Troubleshooting Guide 3) Troubleshooting CH22

Display code Title Cause of error Check point & Normal condition Malfunction of current detection circuit. (Open / Short) The voltage of C01N Is 4.0Vdc(25A) .
22
C/T Internal circuit
Initial current error
Check Point
1. Check the power source. 2. Check the fan operation is right. 3. Check the current. 4. Check the install condition. 5. Check the internal circuit. (C/T, Diode, Resistor)
+ + -
Service Manual 57
Troubleshooting Guide 4) Troubleshooting CH23, CH28

Display code 23 Title DC Link Low voltage. Cause of error Check point & Normal condition
DC link volt. is 140Vdc .
Check the power source. Check the components.
28
DC Link High voltage
DC link volt. is 420Vdc .
Check Point
1. Check the power source. 2. Check the components (B/Diode, Reactor, PSC Parts )

Display code 24 Title Cause of error Check point & Normal condition
Press S/W Open
Low / High press S/W open.
Check the connection of CN_Press. Check the components.
25
Input voltage
Abnormal Input voltage (140Vac , 300Vac .
TRANS1 50Hz, DC12V
CN PRESS
CN TRNAS1
Check Point
CH 24 1. Check the connection of CN_PRESS 2. Check the install condition for over load. 3. Check the SVC V/V open. 4. Check the leakage of refrigerant. CH 25 1. Check the power source. 2. Check the components (Trans1, B/Diode, Diode, Resistance)
Service Manual 59

Display code 26 Title DC Compressor Position Cause of error Check point & Normal condition Check the connection of comp wire U,V,W Malfunction of compressor Check the component of IPM, detection parts.
Compressor position detect error
27
PSC Fault
Over current at IGBT
Check the component of IGBT . Check the components.
E C B
B E
Check Point
CH 26 1. Check the connection of U,V,W 2. Check the insulation of IPM part. 3. Check the compressor. (same with CH21) CH 27 1. Check the component of IGBT 2. Check the components (IGBT, R04S, NF1, BD02S)

Display code 51 Title Cause of error Check point & Normal condition
Over capacity
Over capacity Combination
Check the indoor unit capacity. Check the combination table.
60
EEPROM Check sum
Check sum error
Check the PCB ASM P/No. Check the poor soldering.
Check Point
CH 51 1. Check the indoor unit capacity. CH 60 1. Check the insertion condition of EEPROM. 2. Check the poor soldering
Service Manual 61

Display code 61 Title Condenser pipe sensor temp. high Cause of error Condenser pipe sensor detected high temp.(65C) Heat sink sensor detected high temp.(85C) Check point & Normal condition
Check the load condition. Check the sensor of Condenser pipe sensor.
62
Heat sink sensor temp. high
Check the fan is locked. Check the sensor of heat sink.
Heat Sink temp. Toff C T2 C T1 C
COMP Frequency Normal (Hz)
Normal
OFF
Normal
Check Point
CH 61 1. Check the install condition for over load. (Refrigerant, Pipe length, Blocked, ) CH 62 1. Check the fan is locked. 2. Check the Outdoor temp. is very high.
Schematic Diagram
Schematic Diagram
Wiring Diagram
Indoor Unit
Models: AS-W2465DH0
Outdoor Unit
Models: AS-W2465DH0
Service Manual 63
Schematic Diagram
Components Location
Indoor Unit
Models: AS-W2465DH0
TOP VIEW
BOTTOM VIEW
Schematic Diagram
Outdoor Unit
Models: AS-W2465DH0
TOP VIEW
NF02J BD02S CN_OIL/S CN_PRESS BD01S C08J C07J PTC C10J R05J CN-COIL1 J29
CN_FAN(A)
CN_FAN(B) CN_HEATER2
CN_4WAY
C09J
CN_HOT GAS CN_C/COMP2
CN_HEATER
CN_P/ICE CN_C/FAN
TRANS1
R01V
J21
J25
J24
C04S
R05V
R04S
CN-COIL2 RY_FAN(A)_L RY_FAN(A)_H RY_FAN(B)_L C03S IGBT RY_FAN(B)_H RY_HEATER2 RY_HOT GAS RY_C/COMP2 RY_4WAY C02S RY_HEATER RY_P/ICE RY_C/FAN RY_OIL/S 4 7
R03V
RY_C/COMP
ZD02K
C01K
R02V R06V BD01C D01V CT R05K R04V
D02K
RY_PWR
J22
J23
J31
J32
J28
J30
J27
R02J
J26
ZD01K
C05J
C06J
C02K
R02S D01S IC01S C09S
D01C
C03C
D01K
R02C
D02C
D02N
R05C
D01N
R02N
R03C
R01C
R06C
R01N
R08V
C01C
IC11K
ZD05K R03K
C19Z IC02S
LED01G
LED02G
C01S R01Y R03S R02Y
SW1
NOMAL LONG PIPE LENGTH
Q01C C01N CN_TH1 CN_TH3 CN_TH4 (H/SINK) (DISP_C) (SUC/DISP_I) CN_ADDR2 CN_ADDR1 IC06K IC08K IC03K IC04K IC07K IC05K
IC01K
CN_JIG_S
IC02K
R12K
ZD04K
R13K C04J ZD03K R02K R04K
C08Z CN_MOTOR ADDR_S/W C02F
D01Z R13Z
22
R07C
R03Y
D01Y
C04H
C08D R14Z R07M ZD01F R05M R06M R08M

32(P) 20
C02C
C01Y
D02Z R04P C10D R02D D03Z

31(W)
+
R01M R04F R02M R03M C05D L02D
C06H
JIG
R26K
C05H
ZD06K
R27K
J59
J60
C01H
J53
J54
J33
J51
J52
J55
J56
J57
(YL)
C04D 13 12
30(V)
R06F
C03H
IC09K
OSC01B
ZD07K
R28K CN_TH2 (AIR/PIPE) CN_ADDR3 IC12K IC10K
V 9 8 7 D01D
C01D
R17K
R36K
R32K
R37K
R34K
R35K
R33K
R30K
R31K
R16K
(RD)
28(NW)
IC01A
C01A
C12Z
29(U) 10
PWB:6870A90154A ASM:6871A10117
CN_FLASH L01D
C02H
(BL)
L03D
R29K
R15K
CN_WRITER R01J R17P R16P R15P C02J C03J CN_GND1
SMPS C06D R13P R12P R11P
+
C07D C03D IC04D CN_LEV1
R21P
R17Z
R16Z
ASM:6871A20679
C02D
R14K
NF01J
R15Z
EEPROM
J58
J34
C10Z
18
R04M
SUC/DISP_A
ZD08K
R01K
C01F
(BK)
CN_LEV3
CN_LEV5
D08K
D07K
D06K
D05K
D04K
D03K
R03P C16Z R02P
C01J CN_CP(N) CN_CP(L)
WCN_P(N)
Q01T
C08K CN_COM1 CN_COM
(BL)
WCN_P(L)
CN_LEV2
CN_LEV4
CN_LEV6
R01P
(BR)
R14P CN_CENTRAL CN_JIG_PC
2004.10.24. lab2
WCN_GND3
FUSE
15A 20A
BOTTOM VIEW
J80C SSERP_NC S/LIO_NC
YAW4_NC )A(NAF_NC )B(NAF_NC S20DB S10DB
SAG TOH_NC
RETAEH_NC
ECI/P_NC J90C
J20FN
CN-COIL1
1SNART
RWP_YR SAG TOH_YR L_)A(NAF_YR CN-COIL2 H_)A(NAF_YR L_)B(NAF_YR H_)B(NAF_YR YAW4_YR RETAEH_YR ECI/P_YR S/LIO_YR V10R V50R V30R TC V20R V40R TBGI V60R S40C V10D C10DB K50R S90C S50R S10D S30C S10R S20R S90C S20C PMOC/C_YR K10DZ K20DZ K10C J20R J30R S40R
J50C
J60C
C30C
C40R
V10CI
N10DB
NTC01K
J40R K10D 2DNG_NC
C10D C30R C10R C50R C20D N10R C60R N20D N10D V80R C20R N20R C10C
S20CI
S10CI S50C G20R
K50DZ K14R K11CI
J10RNZ
J20RNZ
K21R K01R K20CI
F10C
S_GIJ_NC
V70R G10DEL
K40DZ K10CI
Y10R S30R Z91C ROTOM_NC
Y20R M20CI
1WS N10C H61R H51R T40R 1RO M10CI C10Q T50C T80R T70R T12R T30C
K31R
J40C
M10C
F30Q Z80C
K70R
ADDR_S/W
F40Q
F20Q
GIJ H70C T41R
K30DZ K40R
F20C F30R Z10D Z70C F10Q
N30R
SPM2
S10C
K62R 1RDDA_NC K60CI
23 22 Z31R Z41R 21 20 Z20D
H70R
K60DZ
MORPEE
K32R K91R
K72R
D80C L10R L20R D90C H21R
2RDDA_NC K93R
19 18 Z90C 17 16 15
D50C D20L
1 K80R M60CI B10CSO
K80DZ 45J 55J 15J 25J 06J 43J 35J 95J 85J 33J
T51R
Z51R
D01C
D20R K70C K60C M11R M50C
V 14 13 Z11C
F60R
K82R
V
13 12 9 8 7
U
K92R
12
D30L Z50R T01R
11 Z31C 10 Z02R
U
SPMS D10C P12R
3RDDA_NC
9 8 Z61R Z91R 7 6 5 Z71C 4 Z30C Z50C 3 2 1 Z11R 2MPS
Nw Nv Nu
1 3
28
M50CI Z90R T10C T90R Z60R K31C K51C M40CI
RETIRW_NC M90CI
27
J10FN
W
P40R
K71C
K70DZ
26 D20C
M80CI HSALF_NC M90R
25 24
1DNG_NC J20C J30C
D60C Z51C
)N(PC_NC
M70CI T11R P31R P10CI P50C D40CI
P30R Z61C
3VEL_NC M90C
5VEL_NC T21R
C08K
T60R T50R
J10C
P20R P20C P70R
P21R
1MOC_NC )L(PC_NC
P10R
P11R P40C
P41R
1VEL_NC
2VEL_NC
4VEL_NC
6VEL_NC
LARTNEC_NC
CP_GIJ_NC
MOC_NC
ESUF
WCN_GND3
Service Manual 65
SURGE
R01S
IC01V
C06S R05S
R04C
NTC01K
R04J CN_GND2
BD01N DISP_B CN_TH5/D3 CN_CT/SUB
(BK)
ZNR01J ZNR02J
R03J
+ ~ + ~ -
27(NV)
26(NU)
25
24
15 13 5 1
J01C J50R
G10R G20DEL
CTP
J70C 62J 72J 92J 03J 23J 82J 12J 13J 32J 22J 42J 52J K20D
K20C K30R K10R
EGRUS
T60C
K60R T22R
S70C Z40C Z01R Z21R Z41C Z70R
S70R Z80R Z20C Z60C
S60R Z81R
K11R
T02R
Z81C
Y10D
K40CI
C70R
H80R S80C
H21C
V10C
Y30R
H01C
H60R
C20C
Y10C
N20C
M20C
4HT_NC
H41R
K30CI
H60C
K20R
K81R
F20R
T20C
M50R
M40R
M60R
M70R
M80R
M30R
M20R
M10R
K22R
H50R H31R
H80C
H90C
H11C
H50C
I 0C A2
F10R F50R F40R F10DZ
K83R
3HT_NC
K50CI
H40R
H40C
K80CI
Z01C Z30D Z71R Z21C P90R P50R P30C P10C P60R P80R P01R
H90R
1HT_NC
75J
65J
H10C
K70CI
A20C
K61C A30R
K90R K80C K90C
T81R
F30C
K04R
H10R
K90CI
B10R
K02R
H30R
H30C
T61R
K11C
K01CI
2HT_NC
K42R
A10C
D10D D70C
L10C
D40C M01C M40C M01R D10L M30C M70C D30C M11C M80C
A10R
F70R
K21C M60C
A20R
K41C
H11R
T71R
K01C
H20C
K21CI
A10CI
K52R
K12R
T10R P02R Z10R P80C Z20R
A30C P91R P70C
H01R
H20R
J10R
P81R
K43R
K41R
K71R
K61R
K51R
K73R
K53R
K23R
K03R
K13R
K63R
K33R
P60C
Z40R
Z30R T10Q
Z10C
P51R
P71R
P61R
K70D
K60D
K40D
K30D
K80D
K50D
T31R T20R
Schematic Diagram
DISPLAY ASSEMBLY
6871A20624A
Product Specifications
Product Specifications
Table-1
Model Name Item
MIN
Unit
W kcal/h.(W) Btu/h. W kcal/h.(W) Btu/h. W kcal/h.(W) Btu/h. W kcal/h.(W) Btu/h. W kcal/h.(W) Btu/h. W kcal/h.(W) Btu/h. Btu/h. Btu/h. W W W W A A A A A A kcal/hW Btu/h.W kcal/hW Btu/h.W W/W W/W ,V,Hz % m3/min(CFM) m3/min(CFM) l/h.(pts/h.) dB(A)3 dB(A)3 dB(A)3 dB(A)3 AWG#:P*mm2 AWG#:P*mm2 mm(in) mm(in) m(in) mm(in) mm inch mm inch kg(lbs) kg(lbs)
AS-W2465DH0
3,867 3,326 13,200 7,030 6,048 24,000 7,736 6,653 26,400 3,369 2,898 11,500 8,440 7,258 28,800 8,879 7,636 30,300 2,500 2,980 11.5 13 11 13 2.42 9.6 2.43 9.66 2.82 2.83 1,220-240,50 97 18.0(636) 3.2(6.7) 44 37 58 1800 3*2.5 9.52(3/8) 15.8(5/8) 7.5(295) 21.5,16(0.85,0.63) 1090*300*178 42.9*11.8*7 870*800*320 34.25*31.5*12.6 13(28.7) 60(132.3)
Cooling Capacity
Type
Max
MIN
Heating Capacity Type
Max IN:20C,Out: -10C(Heater ON) IN:20C,Out: -10C(Heater OFF) Cooling Heating Heating(-10C,Heater ON) Heating(-10C,Heater OFF) Cooling Heating Heating(-10C,Heater ON) Heating(-10C,Heater OFF) Cooling Heating Cooling Heating COP Power Supply Power Factor Air Circulation Cooling Heating
Power Input
Running Current
Starting Current
EER
Indoor,Max Outdoor,Max
Moisture Removal Noise Level Indoor,High (Sound Med. Pressure,1m) Low Outdoor,Max Refrigerant(R410A)Charge Power Cord Connecting Cable Connecting Tube Liquid Side (. Socket Flare) Gas Side Length,std Drain Hose (O.D , I.D) Indoor Dimension (W*H*D) Outdoor Net Weight Indoor Outdoor
Service Manual 67
Exploded View
Exploded View
Indoor Unit
Models: AS-W2465DH0
135312
152302 135301
159830
131410
733010
342800
359011 135311 354210
159901
346810 35211B 268712 135516
266090
668713 264110 146811 263230 267110 249951 268714
Exploded View
Outdoor Unit
Models: AS-W2465DH0 (UE1 Chassis)
137213-1 435300
137213-2
554031
546810 552102 559010 649950 263230-2 552116

447910
552202 567502 561410 554160
550140
552203-1
430410 552203-2
Service Manual 69
Replacement Parts List
Replacement Parts List

Parts List (Indoor)
LOCATION No. 131410 135311 135312 135516 146811 152302 159830 159901 249951 263230 264110 266090 267110 268712 268714 342800 346810 354210 359011 733010 35211B W0CZZ DESCRIPTION CHASSIS ASSEMBLY GRILLE ASSEMBLY,DISCHARGE GRILLE ASSEMBLY,FRONT COVER ASSEMBLY,MOTOR MOTOR ASSEMBLY,STEP FILTER(MECH),A/C AIR CLEANER ASSEMBLY VANE,HORIZONTAL CONTROL BOX ASSEMBLY THERMISTOR ASSEMBLY POWER CORD ASSEMBLY H.V ASSEMBLY REMOTE CONTROLLER PWB(PCB) ASSEMBLY,DISPLAY PWB(PCB) ASSEMBLY BEARING MOTOR ASSEMBLY,INDOOR EVAPORATOR ASSEMBLY,FIRST FAN ASSEMBLY,CROSS FLOW PLATE ASSEMBLY,INSTALL TUBE ASSEMBLY,TUBING CAPACITOR,DRAWING PART No. AS-W2465DH0 3141A20020B 3531A20252A 3531A20253K 3551A20154A 4681A20091J 5230A20052A 5983A10014B 5990A20049A 4995A20495M 6323AQ3123D 6411A20005U 6609A10003Z 6711A20077Y 6871A20624A 6871A20156G 4280A20004A 4681A20091J 5421A20220A 5901AR2441E 3301A20002A 5211A21378B 2A00986D REMARKS
NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request. (GCSC WEBSITE http://biz.LGservice.com)
Replacement Parts List Parts List (Outdoor)

LOCATION No. 137213-1 137213-2 430410 435301 435511 437210 435300 447910 546810 550140 552102 552102-1 552102-2 552111 552116 552201 552202 554031 554160 559010 561410 649950 668711 552203-1 552203-2 W0CZZ DESCRIPTION PANEL ASSEMBLY, SIDE PANEL ASSEMBLY, SIDE BASE ASSEMBLY,OUTDOOR GRILLE,DISCHARGE COVER ASSEMBLY,CONTROL PANEL ASSEMBLY,FRONT GRILL REAR BARRIER ASSEMBLY,OUTDOOR MOTOR ASSEMBLY,OUTDOOR ISOLATOR,COMP TUBE,CAPILLARY BEND TUBE,CAPILLARY BEND TUBE,CAPILLARY BEND TUBE ASSEMBLY,CAPILLARY TUBE ASSEMBLY,REVERSING VALVE,CHECK VALVE,REVERSING CONDENSER ASSEMBLY COMPRESSOR FAN ASSEMBLY,PROPELLER COIL ASSEMBLY,REVERSING CONTROL BOX ASSEMBLY, OUTDOOR PWB(PCB) ASSEMBLY, MAIN(OUTDOOR) VALVE,SERVICE VALVE,SERVICE CAPACITOR,DRAWING PART No. AS-W2465DH0 1A00202F 3A02284Y 3041A30003H 3530A20007J 3551A21002E 1A00197C 1A00208H 4791A30004P 4681A20028Y 4H00637A 5210A21447P 5211A10571A 5220AR3228E 5403A20066K 5416A90029B 5901A10032A 6141A20010H 4995A10101W 6871A20679D 5220A20001R 5220A20013A 2A00986D REMARKS
NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request. (GCSC WEBSITE http://biz.LGservice.com)
Service Manual 71
P/No.: 3828A20462R
July, 2005 Printed in Korea

LG Room Air Conditioner Service Manual

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LG Room Air Conditioner Service Manual

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LG Room Air Conditioner

Air Conditioner Service Manual

2 Room Air Conditioner

Code of Model A~Z

Producing Center, Refrigerant

Product Type Cooling/Heating/Inverter

Capacity Electric Range

0~9 1~9 A~Z

Chassis Look Function

A~Z A~Z A~Z

Code of Model A~Z L A C T K E H

Producing Center, Refrigerant

Product Type Cooling/Heating/Inverter

V: AC Inverter C/O N: AC Inverter H/P Q: DC Inverter C/O W: DC Inverter H/P

Capacity Electric Range

0~9 1~9 A~Z

4 Room Air Conditioner

Be sure not to do. Be sure to follow the instruction.

Install the panel and the cover of control box securely.

Do not modify or extend the power cord.

No grounding may cause electric shock.

Do not install, remove, or re-install the unit by yourself.

Be cautious when unpacking and installing the product.

For installation, always contact the dealer or an Authorized service center

Do not install the product on a defective installation stand.

Be sure the installation area does not deteriorate with age.

6 Room Air Conditioner

Use a dedicated outlet for this appliance.

There is risk of fire or electrical shock.

Do not place a heater or other appliances near the power cable.

Do not allow water to run into electrical parts.

Be cautious that water could not enter the product.

Keep level even when installing the product.

8 Room Air Conditioner

There is risk of personal injury and failure of product.

NOTICE This symbol indicates special notes.

Model 24k Btu Series Dimension W H D mm mm mm 1090 300 178

10 Room Air Conditioner

Gas side Liquid side

DIM W H D L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 mm mm mm mm mm mm mm mm mm mm mm mm mm mm

Piping Length and Elevation

Pipe Size GAS

More than 5cm More than 2.3m

A Outdoor unit Indoor unit

Oil trap Indoor unit

If case more than 5m

More than 70cm

More than 60cm

12 Room Air Conditioner

How to Fix Installation Plate

Drill a Hole in the Wall

Chassis Hook Type "A" screw

Drain hose junction

CHASSIS (Grade) 7k, 9k, 12k, 14k 18k, 24k

Distance (mm) A 75 105 B 65 65 C 105 260 D 65 65

Adhesive Only the desired direction Connecting part Drain hose

Flaring work and connection of piping

Flaring work and connection of piping

Inclined Surface Cracked Uneven damaged thickness

Connection of piping -- Indoor

14 Room Air Conditioner