Mix - Design (Gera Builders)

ASHTECH (INDIA) PRIVATE LIMITED (RMC DIVISION)
Project:
KPI Ven Townsip,Jambhe,Pune
Clients:
M/s Kolte Patil Developers,Pune
Combining of All In Aggregates for DLC Concrete

Sieve
Pass %
Pass%
Pass%
Pass%
20mm
10mm
N.Sand
C.Sand
Size,mm
20mm
10mm
N. Sand
C.Sand
33.00%
22.00%
0.00%
45.00%
40
100.00
100.00
100.00
33.00
22.00
0.00
45.00
26.5
100.00
100.00
100.00
33.00
22.00
0.00
45.00
19
88.90
100.00
100.00
29.34
22.00
0.00
45.00
97.17
100.00
0.00
21.38
0.00
45.00
69.14
3.31
100.00
99.10
81.10
69.20
32.40
15.80
6.10
0.30
0.00
0.00
0.00
0.00
0.00
0.00
15.21
0.73
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
45.00
44.60
36.50
31.14
14.58
7.11
2.75
12.5
9.5
4.75
2.36
1.18
0.6
0.3
0.15
0.90
% Passing
Combined Design Grading
100.00
90.00
80.00
70.00
60.00
50.00
40.00
30.00
20.00
10.00
0.00
0.10
Series1
Series2
Series3
0.075
1.00
10.00
Sieve Sizes,mm
100.00
ASH TECH (INIDIA) PRIVATE LIMITED (RMC DIVISION)

MIX-DESIGN FOR DRY LEAN CONCRETE
Design Stipulations
* Min.Comp. Strengh Reqd. in the Field at 28 days (Fck) =
* Maximum Size of Aggregate =
* Degree of Workability =
* Degree of Quality Control =
* Type of exposure=
* Entrapped Air (Cum) =
Low
V. Good
Mild,Moderate,Severe
0.020
Medium
High
43.0
N /mm2
Test Data for Materials

*Comp.Strength of Cement at 28 Days =
Material
Sp.Gravity
Cement
3.15
Fly Ash
2.20
10 mm
2.89
20mm
2.95
Material
Water Absorp.
10 mm
1.56
20mm
1.23
N.Sand
0.00
C.Sand
2.99
Fine Agg.%
N.Sand & C.Sand %
0
100
Cement,kg =
Cement %
150
100.00
( OPC
Grade)
C.Sand
2.90
Water
1.00
55.00
Total
100.00
33.00
Fly Ash,kg =
Fly Ash%
43
N.Sand
2.70
Proposed Combination of Aggregates

45.00
Coarse Agg.%
10 mm & 20mm %
40
60
Individual % of Aggregates
45.00
22.00
0.00
N /mm
15.00
25 mm
0
0.00
Total Cementitious kg/m3 =
150
.
Aggregtaes to Cement proportion
15 : 1
Weight of Cement,kg per Cum

Weight of Fly Ash,kg per Cum
150
0
Weight of Aggregates,kg per Cum

10 mm
495
20 mm
743
C.Sand
1013
2250
Total weight of Matrix ,kg per Cum
2400
Trial Batch size,.Cum

Date
Trial Nos.
Materials
0.030
4.50
4.50
4.50
4.50
4.50
9/21/2011
Trial- 6
Moisture 7.5 %
OMC
4.50
4.50
4.50
14.85
22.28
30.38
3.60
14.85
22.28
30.38
3.96
14.85
22.28
30.38
4.32
14.85
22.28
30.38
4.68
14.85
22.28
30.38
5.04
14.85
22.28
30.38
5.40
14.85
22.28
30.38
5.76
14.85
22.28
30.38
6.12
Cube No.1
Cube No.2
Cube No.3
Cube No.4
Cube No.5
Cube No.6
Av. Wt. of Concrete
9.16
9.10
9.30
9.32
9.34
9.34
9.26
Wt. of Concrete in Cube Moulds of 150 x 150 x 150 mm ( 0.003375 Cum)

9.26
9.52
9.36
9.38
9.24
9.20
9.04
9.30
9.30
9.24
9.06
9.44
9.20
9.36
9.04
9.42
9.22
9.34
9.06
9.42
9.30
9.44
9.42
9.34
9.25
9.35
9.16
9.38
9.50
9.46
9.52
9.58
9.72
9.24
9.50
9.14
8.92
8.96
9.00
8.94
9.10
9.01
8.76
8.78
8.96
8.92
8.88
8.90
8.87
Density of Concrete
2744
2742
2816
MDD
2670
2627
Trial No.
1
2
3
4
5
6
7
8
Moisture %
5.0
5.5
6.0
6.5
7.0
7.5
8.0
8.5
Density,kg/Cum
2744
2742
2770
2715
2780
2816
2670
2670
Material
Dry wt.
Cement
10 mm
20 mm
C.Sand
Total Matrix wt.
150
495
743
1013
2401
Cement
Fly Ash
10 mm
20 mm
C.Sand
Water
9/21/2011
Trial- 4
Moisture 5%
9/21/2011
Trial- 2
Moisture 5.5%
9/21/2011
Trial- 1
Moisture 6 %
2770
9/21/2011
Trial- 3
Moisture 6.5 %
2715
Discarded
9/21/2011
Trial- 5
Moisture 7 %
2780
9/22/2011
Trial- 7
Moisture 8%
9/22/2011
Trial- 8
Moisture 8.5%
Summary :
Discarded
OMC/MDD
Av.Compressive Strength , N/mm2

7 Days
28 Days
21.17
18.65
16.88
12.43
9.91
10.21
6.22
3.26
Moist.Content
7.50
%
Max Density ,kg/Cum 2816
Discarded
Final Receipee for DLC after Moisture Correction

Moisture Avlble %
Water Avlble,kg
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Desired Water in Water to be added

Total Matrix @ 7.50 after Correction,kg
%
180.08
180.08
Fill Moisture Content
All in Grad.
MORTH Limits
25mm max size
100.00
100.00
100.00
100.00
96.34
80-100
66.38
60.51
45.32
36.50
31.14
14.58
7.11
2.75
55-75
35-60
10--35
0--8
FA %
CA %
45
55
NS
40
10MM
CS
100
60
20MM
Sieve
All in Grad.
Size,mm
Lower
I.S LIMIT 20 MSA
26.50
100.00
100
100
19.00
9.50
4.75
0.60
0.075
96.34
60.51
45.32
14.58
2.75
80.00
55.00
35.00
10.00
0.00
100.00
75.00
60.00
35.00
8.00
Upper
OPTIMUM MOISTURE CONTENT GRAPH
1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0
0.5
1.5

Project:
KPI Ven Townsip,Jambhe,Pune
Clients:
M/s Kolte Patil Developers,Pune
Combining of All In Aggregates

Sieve
Pass %
Pass%
Pass%
Pass%
20mm
10mm
N.Sand
Size,mm
20mm
10mm
N. Sand
C.Sand
39.00%
21.00%
0.00%
40
100.00
100.00
100.00
39.00
21.00
0.00
25
100.00
100.00
100.00
39.00
21.00
0.00
20
88.90
100.00
100.00
34.67
21.00
0.00
97.17
100.00
0.00
20.41
0.00
69.14
3.31
100.00
99.10
81.10
69.20
32.40
15.80
6.10
0.35
0.00
0.00
0.00
0.00
0.00
0.00
14.52
0.70
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
12.5
10
4.75
2.36
1.18
0.6
0.3
0.15
0.90
% Passing
Combined Design Grading

100.00
90.00
80.00
70.00
60.00
50.00
40.00
30.00
20.00
10.00
0.00
0.10
Series1
Series2
Series3
1.00
10.00
Sieve Sizes,mm
100.00

MIX-DESIGN
M
GRADE
40
PQC
Design Stipulations
* Min.Comp. Strengh Reqd. in the Field at 28 days (Fck) =
* Degree of Quality Control =
* Accepted Tolerance Level =
* Tolerance Factor "t"=
* Standard Deviation"S" =
* Type of exposure=
40.00
20 mm
Low
Medium
High
V. Good
1 in 20
1.65
5.00
(M10,15=3.5,M20,25=4.0,Above=5.0 )
0.020

43.0
N /mm2
Material
Sp.Gravity
Cement
3.15
Fly Ash
2.20
10 mm
2.89
20mm
2.95
Material
Water Absorp.
10 mm
1.56
20mm
1.23
N.Sand
0.00
C.Sand
2.99
Target Strength of Concrete (Ts)

Ts=Fck+ t x s
Ts =
52.00
40.00
21.00
360
Fly Ash,kg =
90
Cement %
80.00
Fly Ash%
20.00
43
Grade)
C.Sand
2.90
Water
1.00
60.00
Total
100.00
39.00
Cement,kg =
( OPC
Vasawdatta
N.Sand
2.70
N /mm2

Fine Agg.%
40.00
Coarse Agg.%
N.Sand & C.Sand %
10 mm & 20mm %
0
100
35
65
0.00
N /mm2
450
.
Free Water Binder Ratio
0.315
Admixture Details & %

N.Sand =
0.980
N.Sand =
C.Sand =
0.980
C.Sand =
792
10 mm =
0.980
10 mm =
415
20mm =
0.980
20mm =
786
Free water kg /m3
142
BASF Rheobuild 822
1.00
0.114
0.041
0.14
N.Sand
0
0.114
0.041
0.14
C.Sand
1160
0.114
0.041
0.14
10mm
kg
BASIC MATERIAL PRICE
kg
607
kg
0.114
0.041
0.14
20mm
1151
kg
Materials
W. Absp.%
Moist.%
Corr.Fact.
Water
Corr.wt/m3
Cement
360
Fly Ash
90
10 mm
1.56
0.00
1.56
6.37
408
20mm
1.23
0.00
1.23
9.55
776
N.Sand
0.00
0.00
0.00
0.00
0
C.Sand
2.99
0.00
2.99
23.00
769
Total Water
181
Admix.
4.50
Density (Kg)
2589
*Aggregates are considered in SSD condition.
*Adjustment for water absorption & surface moisture shall be done time to time
*Dosage of admixture shall be finalised and changed according to the lead and ambient conditions
A/c Ratio
1.00
2.63
1.71
4.34
*Trials for the mix shall be conducted on consent of consultants/clients.
PRIVATE LIMITED (RMC DIVISION)
ning of All In Aggregates

C.Sand
All in Grad.
40.00%
20mm,%
IS Limits
40mm,%
25mm,%
ACI Limits
25mm,%
40.00
100.00
100
95 -100
99-100
100
40.00
100.00
40.00
95.67
95 - 100
45 - 75
83-94
80-88
40.00
60.41
40.00
39.64
32.44
27.68
12.96
6.32
2.44
54.87
40.34
32.44
27.68
12.96
6.32
2.44
56-71
47-64
29-49
17-40
12-36
10-34
3-16
0-6
30 - 50
25 - 45
10- 35
8 -- 30
0-6
0-6
FA %
CA %
40
60
NS
35
10MM
CS
100
65
20MM
Sieve
All in Grad.
Size,mm
Lower
Upper
40.00
20.00
4.75
0.60
0.15
95.67
40.34
12.96
2.44
95.00
30.00
10.00
0.00
100.00
50.00
35.00
6.00
55-70
40-58
28-47
18-35
12-25
7-14
3-8
I.S LIMIT 20 MSA
Expected Density ,kg /m3

2589
Slump ,mm
Initial
75
30 min
60 min
90 min
Compressive
Strength , N/mm2
Age,Days
Av.Strength
3
29.75
7
35.78
28
MATERIAL PRICES
RATES
UNIT
BASIC PRICE
TAXES %
CEMENT
FLY ASH
10MM
20MM
N.S.
C.S.
ADMIX
M.T.
M.T.
BRASS
BRASS
BRASS
BRASS
M.T.
4444
1825
1900
1900
0
2500
26667
12.5
5.0
5.0
5.0
5.0
5.0
12.5
NET
PRICE
5000
1916
1995
1995
0
2625
30000
BASIC MATERIAL PRICE
CEMENT
1616
FLY ASH
166
N.SAND
0
C.SAND
420
RATE PER KG
4.44
1.83
0.45
0.45
0.00
0.50
26.67
10MM
191
TRANSP.
WASTA
GE %
1.0
1.0
3.0
3.0
5.0
5.0
1.0
20MM
362
LEAD,K
M
ADMIX
121
WATER
TOTAL
2876
20
550
0
3446 )
TOTAL Price Without Tax ( Basic
Basic Excise Duty @ 1%
34.46
Ed.Cess @ 2 % on B.E.D.
0.69
S & H Ed Cess @ 1 % on B.E.D.0.34
Total
3482
Tax @ 12.5 % (Vat) 435
Price with Vat & Excise3917
Pumping
175
Charges
Net Price
4092
PLANT
ROAD
OPTIMUM MOISTURE CONTENT G
1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0
0.5
0.5
1.5
Project:
Clients:
Combining of All In Aggregates IS 383
Sieve
Size,mm
40
25
20
12.5
10
4.75
2.36
1.18
0.6
0.3
0.15
Pass %
20mm
100.00
100.00
87.00
0.00
3.00
0.00
0.00
0.00
0.00
0.00
0.00
Pass%
10mm
100.00
100.00
100.00
96.00
54.00
0.00
0.00
0.00
0.00
0.00
0.00
Pass%
N. Sand
100.00
100.00
100.00
100.00
100.00
99.42
81.72
51.03
37.82
19.26
7.79
Pass%
C.Sand
100.00
100.00
100.00
100.00
100.00
95.00
71.00
44.00
30.00
21.00
13.00
20mm
35.75%
35.75
35.75
31.10
0.00
1.07
0.00
0.00
0.00
0.00
0.00
0.00
10mm
######
19.25
19.25
19.25
18.48
10.40
0.00
0.00
0.00
0.00
0.00
0.00
N.Sand
0.00%
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

MIX-DESIGN
GRADE
M20
Design Stipulations
2
* Min.Comp. Strengh Reqd. in the Field at 28 days (Fck) = 20.00 N /mm

20 mm
Low
Medium
High
* Degree of Quality Control = V. Good
* Accepted Tolerance Level = 1 in 20
* Tolerance Factor "t"=
1.65
(M10,15=3.5,M20,25=4.0,Above=5.0 )
* Standard Deviation"S" =
4.00
* Type of exposure=
0.020
43.0
N /mm2 ( OPC
Material
Sp.Gravity
Cement
3.15
Fly Ash
2.20
10 mm
2.95
20mm
2.95
Material
Water Absorp.
10 mm
1.41
20mm
1.41
N.Sand
1.95
C.Sand
3.50
26.60
N /mm2
N.Sand
2.70
43
Grade)
C.Sand
2.90
Water
1.00
Target Strength of Concrete (Ts)

Ts=Fck+ t x s
Ts =

Fine Agg.%
45.00 Coarse Agg.%
N.Sand & C.Sand %
10 mm & 20mm %
0
100
35
65
0.00
45.00
19.25
55.00
Total
100.00
35.75
Cement,kg =
240
Fly Ash,kg =
80
Cement %
75.00
Fly Ash%
25.00
320
.
Free Water Binder Ratio
0.490
Free water kg /m
157
Admixture Details & %

N.Sand =
1.00
0.980
N.Sand =
C.Sand =
0.980
C.Sand =
927
10 mm =
0.980
10 mm =
404
20mm =
0.980
20mm =
749
0.076
0.036
0.16
N.Sand
0
0.076
0.036
0.16
C.Sand
1305
0.076
0.036
0.16
10mm
568
0.076
0.036
0.16
20mm
1055
kg
kg
kg
kg
A/c
3
Materials W. Absp.% Moist.%
Corr.Fact.
Water Corr.wt/m Ratio
Cement
240
Fly Ash
80
1.00
10 mm
1.41
0.00
1.41
5.61
398
20mm
1.41
0.00
1.41
10.42
739
3.55
N.Sand
1.95
0.00
-1.95
0.00
0
C.Sand
3.50
0.00
3.50
31.36
896
2.80
Total Water
204
Admix.
3.20
Density (Kg)
2560
*Aggregates are considered in SSD condition.
6.35
*Adjustment for water absorption & surface moisture shall be done time to time
*Dosage of admixture shall be finalised and changed according to the lead and ambient conditions
*Trials for the mix shall be conducted on consent of consultants/clients.
1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0
0.2
0.4
0.6
0.8

Mix - Design (Gera Builders)

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ASHTECH (INDIA) PRIVATE LIMITED (RMC DIVISION)

KPI Ven Townsip,Jambhe,Pune

M/s Kolte Patil Developers,Pune

Combining of All In Aggregates for DLC Concrete

Combined Design Grading

ASH TECH (INIDIA) PRIVATE LIMITED (RMC DIVISION)

Test Data for Materials

Proposed Combination of Aggregates

Total Cementitious kg/m3 =

Aggregtaes to Cement proportion

Weight of Cement,kg per Cum

Weight of Aggregates,kg per Cum

Total weight of Matrix ,kg per Cum

Trial Batch size,.Cum

Wt. of Concrete in Cube Moulds of 150 x 150 x 150 mm ( 0.003375 Cum)

Av.Compressive Strength , N/mm2

Final Receipee for DLC after Moisture Correction

Desired Water in Water to be added

Fill Moisture Content

25mm max size

I.S LIMIT 20 MSA

OPTIMUM MOISTURE CONTENT GRAPH

ASHTECH (INDIA) PRIVATE LIMITED (RMC DIVISION)

KPI Ven Townsip,Jambhe,Pune

M/s Kolte Patil Developers,Pune

Combining of All In Aggregates

Combined Design Grading

ASH TECH (INIDIA) PRIVATE LIMITED (RMC DIVISION)

Test Data for Materials

Target Strength of Concrete (Ts)

Proposed Combination of Aggregates

Total Cementitious kg/m3 =

Free Water Binder Ratio

Admixture Details & %

Free water kg /m3

BASF Rheobuild 822

*Trials for the mix shall be conducted on consent of consultants/clients.

PRIVATE LIMITED (RMC DIVISION)

ning of All In Aggregates

I.S LIMIT 20 MSA

Expected Density ,kg /m3

BASIC MATERIAL PRICE

OPTIMUM MOISTURE CONTENT G

OPTIMUM MOISTURE CONTENT GRAPH

ASHTECH (INDIA) PRIVATE LIMITED (RMC DIVISION)

OPTIMUM MOISTURE CONTENT GRAPH

ASH TECH (INIDIA) PRIVATE LIMITED (RMC DIVISION)

* Min.Comp. Strengh Reqd. in the Field at 28 days (Fck) = 20.00 N /mm

Target Strength of Concrete (Ts)

Proposed Combination of Aggregates

Total Cementitious kg/m3 =

Free Water Binder Ratio

Admixture Details & %

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