MABEY COMPACT 200 SUPER PANEL BRIDGES 7.

35m WIDE TWO LANE ROADWAY AASHTO HS25 DESIGN LOADING SPAN 18.288m (6 BAYS) TRUSS CONSTRUCTION DSH

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GENERAL ARRANGEMENT OF AN 18.288m (6 BAY) SINGLE SPAN BRIDGE DSH CONSTRUCTION with a 7.35m WIDE TWO LANE ROADWAY

MALE END OF BRIDGE (LANDING ABUTMENT)

FEMALE END OF BRIDGE (LAUNCHING ABUTMENT)

18.288m Bearing Centres

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PARTS LIST FOR AN 18.288m (6 BAY) SINGLE SPAN BRIDGE DSH CONSTRUCTION with a 7.35m WIDE TWO LANE ROADWAY

Mark No MC222 MC236 MC300 MC304 MC307 MC307A MC317 MC318 MC331 MC359 MC360 MC366 MC378 MC379 MC411 MC412 MC418 MC419 MC430 MC431 MC433 MC436 MC457 NLC19030 NLC19031

Description Brace Vertical Baseplate Single Bearing Kerb Chord Reinforcement Heavy Pin Panel Clip Panel Pin Post End Male Post End Female Swaybrace 7.35m Roadway Frame Bracing 730 Deck Durbar Plate Deck Infill 7.35m Roadway Screw Deck Clamp Nut Deck Clamp Panel Super Panel Super High Shear Frame Vertical 730 / 610 Beam Tie 730 Bolt Bracing Bolt Transom Bolt Chord Nut M24 Transom 7.35m Roadway Bearing Fixed Bearing Sliding

Quantity 12 8 12 56 112 4 4 24 8 42 2 196 196 24 10 4 162 96 258 7 4 4

The component quantities listed in the above table are the exact quantities required, additional spares of the smaller components (bolts, nuts, pins, etc.) should be supplied to site as appropriate.

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LAUNCHING ROLLER LAYOUT Landing Abutment

16.788m Roller Centres 7.620m 750mm 750mm

Launching Abutment

6.100m

2 No. Rocking Rollers 18.288m Overall Bearing Centres 12.67m Swaybraces fitted in Bay 2 with Link Extensions
4 3 2 SSTL 1

2 No. Rocking Rollers

4 No. Rocking Rollers

2 No. Rocking Rollers

STAGE 1

Decking

Centre of Gravity

STAGE 2
12.67m
1

Launching Links inserted

Bracing Frames temporarily omitted from Bay 9

6 5 4 3 2

DS

DS

LAUNCHING SCHEME DRAWING FOR AN 18.288m (6 BAY) SINGLE SPAN BRIDGE DSH CONSTRUCTION with a 7.35m WIDE TWO LANE ROADWAY

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16.76m
1 7 6 5 4 3 2 10 9 8 7 6

STAGE 3

14 additional Deck Units located in Bay 10 to act as counterweight

DS

10

STAGE 4 The bridge is launched to its final bearing position, shown prior to jacking operations

19.73m (prior to removal of nose bays)

5 4 3 2 1

STAGE 5 The bridge is shown in its final position, seated on its bearings
End Posts fitted Counterweight removed
10

Nose Bays 1, 2 and 3 may be dismantled as they come one bay clear of the landing rollers Bracing Frames fitted in Bay 9
9 8 7 6

Bracing Frames removed from Bay 5

5

Approaches prepared Concrete abutment back walls cast

End Posts fitted

Approaches prepared Concrete abutment back walls cast Remaining Bracing Fitted

LAUNCHING SCHEME NOTES FOR AN 18.288m (6 BAY) SINGLE SPAN BRIDGE DSH CONSTRUCTION with a 7.35m WIDE TWO LANE ROADWAY These launching scheme notes should be read in conjunction with the following: All pages in this chapter, paying particular attention to the launching scheme drawing and the launching information table. The general information given in Section 1 of this manual. The component assembly details and the bridge erection and installation procedures given in the Compact 200 Construction Manual.

Preliminary: Set out the launching, landing and construction rollers on the same line and level as indicated in the launching scheme drawing. Stage 1 Build Bay 1 (nose bay) in SSHT construction. Build Bays 2 to 4 inclusive (nose bays) in SSH construction. Build Bays 5 and 6 (undecked bridge bays) in DSH construction. Build Bay 7 (decked bridge bay) in DSH construction. Insert Launching Links into the bottom chords between Bays 1 & 2, then fit Swaybraces with Extensions into Bay 2, before commencing Stage 2. Stage 2 Move the structure forward by 2 bay lengths. Build Bays 8 and 9 (decked bridge bays) in DSH construction, temporarily omitting the Bracing Frames from Bay 9 which have been borrowed for Bay 5 during launching. Stage 3 Move the structure forward by 1 bay lengths. Build Bay 10 (decked bridge bay) in DSH construction. Place 14 additional Deck Units onto Bay 10 to act as counterweight. Stage 4 Move the bridge forward by 6 bay lengths over the remainder of the gap until it is situated directly above its final bearing position. (Note that nose bays 1 to 3 inclusive may be dismantled as they come one bay clear of the landing rollers if necessary). Stage 5 Remove the counterweight and lower the bridge onto its bearings using 2 jacks at each end of the bridge alternately, relocating all borrowed components and fitting all remaining bridge components as appropriate during this process. Finally, fit all remaining decking.

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LAUNCHING & ERECTION EQUIPMENT for an 18.288m (6 BAY) SINGLE SPAN BRIDGE DSH CONSTRUCTION with a 7.35m WIDE TWO LANE ROADWAY Mark No MC411 MC304 MC307 MC307A MC457 MC460 MC418 MC359 MC331 MC349 MC268 MC66 MC430 MC431 MC433 MC436 Mark No MBB59 NLC12112 NLC10178 BB11 NLC19030 Mark No MC263 MC429 NLC22070 NLC22071 NLC9169 Mark No NLE1031 MC352 MC353 MC357 NLC11140 MM534 NLC12185 LAUNCHING NOSE PARTS Panel Super Chord Reinforcement Heavy Pin Panel Clip Panel Pin Transom 7.35m Roadway Raker 730 / 610 Vertical Frame 730 / 610 Bracing Frame 730 Swaybrace 7.35m Roadway Swaybrace Extension EW / 2L Drop Nose Bolt Assembly Link Launching Bolt Bracing Bolt Transom Bolt Chord Nut M24 LAUNCHING ROLLER PARTS Rocking Roller Balance Beam Diaphragm Balance Beam 730 Bailey Bracing Bolt Bearing Fixed JACKING EQUIPMENT Jacking Frame Vertical Frame Jacking 730 Jack 35T/6 Plain Ram Spares Kit Jack Jack Head Plate TOOLS Standard Tool Kit Circlip Fitting Tool Circlip Removal Tool Drift Pin M24 Drift Pin M48 Deck Lifting Hook T Bar 17 A/F Hex Drive Quantity 8 18 36 3 8 12 4 2 4 52 56 Quantity 10 2 Quantity 2 2 2 2 Quantity 1 2 2 4 1 4 2

The component quantities listed in the above tables are the exact quantities required, additional spares of smaller components (bolts, nuts, pins, etc.) should be supplied to site as appropriate. 4.032

LAUNCHING INFORMATION FOR AN 18.288m (6 BAY) SINGLE SPAN BRIDGE DSH CONSTRUCTION with a 7.35m WIDE TWO LANE ROADWAY CENTRE OF GRAVITY POSITION (BAYS) 0.50 1.02 1.52 2.02 2.69 3.28 4.16 4.87 5.50 6.47 (m) 1.52 3.09 4.63 6.16 8.19 10.00 12.67 14.85 16.76 19.73

BAY

No
1 2 3 4 5 6 7 8 9 10

TRUSS CONST SSHTL SSH SSH SSH DSH DSH DSH DSH DSH DSH

BAY TYPE N N N N B B B (Deck) B (Deck) B (Deck) B (Deck)

BAY WEIGHT 1.99 2.11 2.11 2.11 3.05 3.05 5.38 5.38 5.25 5.25

COUNTER WEIGHT 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 4.55

RUNNING WEIGHT 1.99 4.10 6.21 8.32 11.37 14.42 19.80 25.18 30.43 40.23

N = Nose Bay / B = Bridge Bay (undecked) / B (Deck) = Bridge Bay (decked)

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