Digital Positioner

8049

Compact digital positioner for pneumatic control valves.

Positioner can be integrated into valve actuator (no external moving parts for stroke feedback) Wide range of strokes 0.12 to 1.1 inches (3 - 28 mm) No steady-state air consumption Self-adapting to valve actuator Configuration by PC-software Not sensitive to vibrations Protection class IP65 Available with AS-I control Instrument air not required (filtration to 20m) Also available for the unse in Ex-Zone 22 Available with integrated process controller Also for quarter-turn actuators (single acting or double acting)

ATEX-Versions: II 2G Ex ia IIC T3/T4 for Type 8049-Ex II 1G Ex ia IIC T3/T4 for Type 8049-Ex-0

Technical Information, standard versions

Version Nominal stroke Voltage of the working resistance Supply air Air consumption* Ambient temperature Control signal Auxiliary energy, electric Adjustment of stroke and zero point Internal air consumption Configuration Air quality Actuation gas Mounting to control valve Pressure supply port Protection class acc. DIN 40050 * from version V5 8049-4* 0.12 - 1.1 inch 3.5 V@20mA 60 - 85 psi 50 Nl/min. -4 up to +167F 0/4 - 20 mA opt. 0 - 10 V 24 VDC 8049-2* 0.12 - 1.1 inch 6.2 V@20mA 65 - 85 psi according the version -14 up to +167F 4 - 20 mA none self-learning none with PC-Software not oiled, dry industrial air, content of solid < 30, pressure dew point 20 K under the lowest ambient temperature compressed air or non flammable gases (nitrogen, CO2,) standardized mounting kits (also with optical position indicator) G 1/8" NPT IP 65 8049-AS-I 0.12 - 1.1 inch 60 - 85 psi 50 Nl/min. -4 up to +167F Single Slave, Slave Profil S - 7.3.4 supply with AS-I

Digital Positioner 8049

Technical Information, ex-versions
Version Nominal stroke Voltage of the working resistance Supply air Adjustment of stroke and zero point Internal air consumption Configuration Air quality Actuation gas Mounting to control valve Pressure supply port Protection class acc. DIN 40050 General information concerning explosion-proofing Product type test certificate ATEX specification Temperature ranges BVS 08 ATEX E154 II 2G Ex ia T3/T4 T4: Tamb = -10 +104F T3: Tamb = -10 +167F BVS 08 ATEX E154 II 1G Ex ia T3/T4 T4: Tamb = -10 +104F T3: Tamb = -10 +167F 8049-Ex 0.12 - 1.1 inch 14 V (700 Ohm@20mA) 65 - 85 psi self-learning none with PC-Software not oiled, dry industrial air, content of solid < 30 , pressure dew point 20 K under the lowest ambient temperature compressed air or non flammable gases (nitrogen, CO2, ) standardized mounting kits (also with optical position indicator) G 1/8" NPT IP 65 8049-Ex-0 0.12 - 1.1 inch 14 V (700 Ohm@20mA) 65 - 85 psi

Information concerning explosion-proofing max. Input voltage max. Input current max. Input power max. Interior capacity max. Interior inductance Ui = DC 30V Ii = 100mA Pi = 600mW Ci = insignificant Li = insignificant Ui = DC 30V Ii = 100mA Pi = 600mW Ci = insignificant Li = insignificant

Materials
Standard version Positioner housing Ground plate Vestamid (electroconductive) Aluminium, KTL-coated Version "ground plate in stainless steel" Vestamid (electroconductive) stainless steel Version "completely stainless steel" stainless steel stainless steel

Combination possibilities
8049-IPC with integrated process controller 8049-4 (4-wire) version V5 8049-2 (2-wire) version V5 8049-Ex (ex-version) version V2

Standard body Ground plate in stainless steel Positioner completely in stainless steel Positioner for part turn actuator single acting Positioner for part turn actuator double acting positioner for 50 mm stroke Feed back module RM-2 Feed back module RM-3 gauge block

Digital Positioner 8049

Positioner with integrated PID-process controller module
Compact solution for local controlling tasks Suitable for fast controlled systems due to a short cycle time (only 50 ms) Internal or external set point value possible LED-display easy to read Analog inputs and Pt100 Configurable as P-, PI-, PD- and PID-controller Class of protection IP 65
Supply voltage Sample rate Control variable Set point value Input filter control variable Alarm output Capacity alarm output 24 VDC +/-10 %, 350 mA, max. (avec positioner) 50 ms Pt100 0/4..20 mA over keyboard or 0/4...20 mA, 0/2...10 V OFF: 20 ms, (Pt100: 200 ms) ON: 800 ms absolute direct/inverse, relative direct/inverse, Band direct/inverse max. 24 VAC or DC, max. 70 mA P (with working point y 0), Control mode PD (with working point y 0), PI, PID -4 up to 167F IP65

Ambient temperature Protection class

Connection example Pt-100

Positioner 8049 IPC
1 2 3 screw terminals B (IPC-Plate) screw terminals A (Positioner-Plate) 1 2 3 24V DC

+ -

PT100

0/4 ... 20mA

4 external set point 5

Alarm output

4 5

max 24V AC/DC max 70mA

6 7

6 7

Connection examplel mA-sensor

1 2 3

Positioner 8049 IPC

screw terminals B (IPC-Plate) screw terminals A (Positioner-Plate) 1 2 3 24V DC

+ -

0/4 ... 20mA

+
0/4 ... 20mA

4 5

external set point

Alarm output

4 5

max 24V AC/DC max 70mA

I
Sensor

6 7

6 7

Digital Positioner 8049

Accessories
Analogue feedback module RM-2
Feedback on current valve position

Feedback signal does not require calibration Feedback for 4 wire design 2 electrically isolated limit signal transmitters Limit signal transmitters freely adjustable (0-100%) with potentiometer Easy to retrofit

Technical Information
Supply voltage Output signal Max. adm. working resistance Temperature range Limit signal transmitters Switching range Switching capacity of the limit sign.trans. Switching hysteresis 24V DC (10%) 4 - 20 mA < 700 Ohm -4 . . .+167F 2 pieces adjustable 0-100% 24V AC/DC , 70mA ca. 2.5%

Feedback module RM-3

Feedback on current valve position

Feedback signal does not require calibration Feedback for 2 and 4 wire design 2 limit signal transmitters according NAMUR (EN60947-5-6) Limit signal transmitters freely adjustable (0-100%) with software "DeviceConfig" Easy to retrofit

Technical Information
Supply voltage Output signal Max. adm. working resistance Temperature range Limit signal transmitters Switching range Switching hysteresis 24V DC (10%) 4 - 20 mA < 700 Ohm -4 . . .+167F 2 pieces adjustable 0-100% ca. 2.5%

Gauge Block
Gauge block between positioner and connection block

Pressure range 0 - 87 psi (0 - 6 bar) Easy field retrofit

Digital Positioner 8049

Housing Versions Standard version

Ground plate in stainless steel

Completely stainless steel

Digital Positioner 8049

quo te o nly if required

8049/ Basic design dig. positioner 8049-4 (version 5) dig. positioner 8049-2 dig. positioner 8049-Ex dig. positioner 8049-Ex-0 For acutator single acting double acting Air delivery low standard high Body aluminium / plastic stainless steel ground plate body in stainless steel Electro-pneum atic connection cable bushing 2 x M16x1,5 NPT-thread 1/2" plug connection M12x1, 5-pin Pneum atic connection G 1/8" NPT 1/8" Position m easuring linear potentiometer w ithout sensing pin linear potentiometer w ith standard sensing pin (L=3,92") linear potentiometer w ith curtated sensing pin (L=3,72") rotary potentiometer for semi-rotary drive EMV-galvanic separating module for exterior path sensor Optical indicator w ithout indicator indicator disc for sensing pin in PA indicator disc for sensing pin in metal rotation angle indicator 4P5 2P5 EP1 0P1

1 2

L S H

0 1 2

0 1 2

0 1

0 1 G 2 3

0 1 2 3

Auxiliary m odule w ithout auxiliary module intelligent feedback modul RM2 w ith tw o limiting value encoders intelligent feedback modul RM3 w ith tw o limiting value encoders according NAMUR IPC-process controller ASI Accessories w ithout accessories gauge bloc single acting, scaling in bar and PSI Further details special design (quote only if required) positioner montage (only for the manufacturer) Settings standard settings on customer request Special design w ithout separated version incl. exterior path sensor for lift drive special design for ex zone 22 (dust)

0 2 3 C A

0 1

S M

1 2

Digital Positioner 8049

Dimensions For linear actuators

For quarter-turn actuators

Digital Positioner 8049

Configuration-Software "DeviceConfig"
Setup-Parameters
Adjustment of control parameters (input signal, stroke limitation, closing function, control hysteresis, valve function, etc.)

Flow Characteristic
Adjustment of flow and display of various flow related functions.

Digital Positioner 8049

Configuration-Software "DeviceConfig"
Diagnostic data
Informations of valve stroke,running time, soft- and hardware-versions, achieved temperature- and stroke levels, error messages, number of cacles, operating hours...

Positioner 8049 top mounted on GSControl Valve Model 8021

Positioner 8049 top mounted on Aseptic Right Angle Control Valve Model 6021

Text and pictures ate not binding. We reserve the right, to alter the equipment.

Data sheet 8049usa/Version: 07-08-2010