Jindal Steel & Power Ltd.

Engineering Division , Raipur

Technical Specifications
5t x 25.5m Double Girder Crane
Crane No.: 4, Quantity- 1 REHEAT FURNACE AREA

Client : Shadeed Iron & Steel, Oman

Ravi.V.

Jindal Steel & Power Ltd.

Engineering Division , Raipur Crane Requirement
Basic Input Data : Crane Capacity : SWL Crane Span Lifting Height Top of Crane Rail Hook Approach : LH Side Hook Approach : RH Side Crane Travel Length Class of Crane Location of Crane Long Travel Cross Travel Hoisting Structural Long Travel Speed Cross Travel Speed Hoisting Speed Nos. Of Starts / Stops Cyclic Duty Factor Ambient Temperature Humidity Rope Construction Q L H TOR L1 L2 L3 IS M M M M V1 V2 V3 CDF Temp. 5 25.5 17.5 14.5 1.2 1.2 66 3177 Indoor M5 M5 M5 M5 30 15 8 150 40 50 95 t m m m m m m m/min. m/min. m/min. Per / Hour % C %

Rope Core Rope Grade Rope Treatment *oo+ ,etail Type of %otor #o$er Supply Control "olta-e !nsulation Class Speed "ariation #o$er Supply %et&od 'perator Ca(in ) #endant Gantry Rail Buffer Type for CT Buffer Type for T Any Special Requirement :

6x36 Steel Core 1960 Non Galvanised

As per IS / DIN : Single Hook with safety latch & Anti swivel lock AC , Squirrel cage Induction Motor ,TEFC Degree of Protection : IP - 54 415V+10% -15% ,3-Phase, 50 Hz+5% - 6% 110V Class-F, with temp. rise limited to Class - B VVVF , variation 10% - 100% Shrouded DSL Remote Operated CR-80

SprinSprin-

Jindal Steel & Power Ltd.

Engineering Division , Raipur Wire Rope
Basic Input Data : Crane Capacity ( SWL ) Weight of Bottom Block & Wire Rope Mechanism Class Nos.of Rope Falls Duty Factor for Mechanism Practical Co Efficient of Utilisation Efficiency of Rope Load Per Fall Output Data : Rope Tension : Induced Service Factor : Required Rope Tension : Required Wire Rope Selected : Diameter of Rope Rope Construction UTS Strength Breaking Strength Make Service Factor Q Q1 M F Cdf Zp N P Ti SF Tr 5 0.5 M5 4 1.5 5.35 1.00 1.375 1.375 8.03 11.03 13 6x36 Steel Core 1960 118 t t Nos. t t t mm Non Galvanised N/mm KN

d -

Rope Selection Is Okay

As per approved vendor list 8.4

Jindal Steel & Power Ltd.

Engineering Division , Raipur Hoist Motor
Basic Input Data : Crane Capacity ( SWL ) Weight of Bottom Block & Wire Rope Mechanism Class Cyclic Duty factor Starts / Stops / Hr. Hoisting Speed Ambient Temperature Nos.of Rope Falls Type of motor VVVF Factor Nos. Of Gearbox Stages Nos. Of Pulleys bet Rope Drum & Equaliser Sheave Derating Factor For Ambient Temperature Service Factor For Vetical Motion Duty Factor for Mechanism Overall Efficiency Output Data : Mechanical Power Electrical Power Motor Selected : Motor Frame Size Motor Shaft Diameter (mm) Motor Power & Speed : Kw @ Rpm CDF & Starts / Stops / Hr. Q Q1 M CDF V t F n m Camb Cv Cdf E P mech. P ele. 5 0.5 M5 40 150 8 50 4 AC Motor 1 3 1 0.88 0.67 1.5 0.946 7.60 8.68 180L 48 12.5 40%, 150 AC , Squirrel cage Induction Motor ,TEFC Degree of Protection : IP - 54 t t % m/min. C Nos. Nos. Nos. kW kW

Type of Motor

Power Supply Insulation Class Speed Variation

Make Quantity

415V+10% -15% ,3-Phase, 50 Hz+5% - 6% Class-F, with temp. rise limited to Class - B VVVF , variation 10% - 100% As per approved vendor list 1

Jindal Steel & Power Ltd.

Engineering Division , Raipur Hoist Gear Box
Basic Input Data : Mechanical Power Electrical Power Input Speed Output Speed ( Drum Speed ) Reduction Ratio Ambient Temperature Mechanism Class Cyclic Duty Factor Starts / Stops Per Hour Duty Factor for Mechanism Frequency Factor Output Data : Required Gear Box Power : Mechanical Selected Gearbox : Make Model Rated Gear Box Power Reduction Ratio Service Factor : Mechanical Center Distance Betw Input & Output Shaft Quantity Special Requirement P mech P ele N1 N2 I t M CDF Cdf Ff Pm 7.60 8.68 750 12.332 60.82 50.00 M5 40 150 1.50 1.6 11.40 Kw Kw RPM RPM C % Kw

As per approved vendor list SCN-250 23.00 63 3.03 555 mm 1

Jindal Steel & Power Ltd.

Engineering Division , Raipur Hoist Brake
Basic Input Data : Crane Capacity ( SWL ) Weight of Bottom Block Hoisting Speed Mechanism Class Cyclic Duty factor Starts / Stops / Hr. Duty Factor for Mechanism Co Efficient of Reserve for Brake Nos.of Rope Falls Nos. Of Rope Falls on Rope Drum Mechanical Power Electrical Power Motor Speed Rope Drum PCD Reduction Ratio Output Data : Output Shaft Torque Input Shaft Torque : Drum Diameter Input Shaft Torque : Electrical Power Required Torque Braking Path Should not Exceed Brake Selected : Type of Brake Model Make Torque Rating Brake Drum Diameter Service Factor Quantity Q Q1 V M CDF Cdf Srb F N Pmech Pele N D i To Ti1 Ti2 Tr S 5 0.5 8 M5 40 150 1.5 1.5 4 2 7.60 8.68 750 413.00 60.82 567.88 9.34 9.87 14.81 0.07 THRUSTOR + DCEM KBT-200/18 As per approved vendor list 20 kg.m 200 mm 2.14 2 t t m/min % Nos. nos. kw kw rpm mm kg.m kg.m kg.m kg.m m

Jindal Steel & Power Ltd.

Engineering Division , Raipur CT Geared Motor
Basic Input Data : Crane Capacity ( SWL ) Weight of Trolley Mechanism Class Travel Speed Ambient Temperature Cyclic Duty factor Starts / Stops / Hr Static Resistance Nos. of Gearbox Stages Nos. of Drive Motor Derating Factor for Ambient Temperature Service Factor for Horizontal Motion Duty Factor for Mechanism Overall Efficiency Torque Factor Average Acceleration Output Data : Mechanical Power Electrical Power Motor Selected : Motor Frame Size Motor Power & Speed : Kw @ Rpm Motor Shaft Diameter (mm) CDF & Starts / Stops / Hr. Q Q2 M V t CDF F n nm Camb S Cdf N T a P mech. P ele. 5 3 M5 15 50 40 150 8 3 2 0.88 1.06 1.25 0.956 1.7 10.000 t t m/min. C % kg./t Nos. Nos. cm/sec. kW kW

0.11 0.171

Type of Motor Power Supply Insulation Class Speed Variation

Make Quantity

0.25 #N/A 40% ,150 AC , Squirrel cage Induction Motor ,TEFC Degree of Protection : IP - 54 415V+10% -15% ,3-Phase, 50 Hz+5% - 6% Class-F, with temp. rise limited to Class - B VVVF , variation 10% - 100% As per approved vendor list 2

Jindal Steel & Power Ltd.

Engineering Division , Raipur CT Wheel
Basic Input Data : Crane Capacity ( SWL ) Weight of Trolley Weight Of Bottom Block & Wire Rope CT Trolley speed CT Trolley Travel Length Nos of CT Wheel Mechanism Class CT Trolley Gauge CT Trolley Base Location of Hook Block from Trolley Gauge Location of Hook Block from Trolley Gauge Location of Hook Block from Trolley Base Location of Hook Block from Trolley Base Rail Size Rail Hardness Rail Top Width Rail radius
Nos.of Load Carrying Wheels on Single Rail

Q Q2 Q1 V L Nwct M A B a1 a2 b1 b2 BHN B r Z Min. 0.75 0.75 0.75 0.75 Pmin Pmax Pmean a C Cz Cd BHw Cdf Csf Cbh Csp N D D D -

5 3 0.5 15 66 4 M5 4 2.5 2 2 1.25 1.25 50X50 140 50 1 2 Max. 2.00 2.00 2.00 2.00 0.75 2.00 1.58 48.7 1.23 1 1 223.9 330 1.25 1 8.65 1.02 29.84 30.7 160.0 160 50X50

t t t m/min. m m m m m m m mm BHr mm mm mm

Output Data : Load on Wheel : A Load on Wheel : B Load on Wheel : C Load on Wheel : D Minimum Wheel Load Maximum Wheel Load Mean Wheel Load Flat Bearing surface of Rail Co -efficient for Rail length Factor for nos. Of wheel on single Rail Factor depending on Wheel Diameter Hardness of Wheel Required Selected Hardness of the Wheel Duty Factor for Mechanism Safety Factor Hardness factor Co efficient depending on speed Speed of Wheel Output Data : Wheel Diameter Required Wheel Diameter Standard Wheel Diameter Preffered to SuitSelected Rail Size Selected t t t t t t t mm BHN BHN RPM mm mm -

Jindal Steel & Power Ltd.

Engineering Division , Raipur LT Geared Motor
Basic Input Data : Crane Capacity ( SWL ) Weight of Trolley Weight of Crane Bridge Mechanism Class Cyclic Duty Factor Starts / Stops Per Hour Travel Speed Ambient Temperature Static Resistance Nos. of Gearbox Stages Nos. Of Drive Motor Derating Factor for Ambient Temperature Service factor for Horizontal Motion Duty Factor Overall Efficiency Torque Factor Average Acceleration Mechanical Power Electrical Power Motor Selected : Frame Size Kw Rating Motor Shaft Diameter (mm) Nos. of Pole Speed in RPM CDF/Starts Stops /Hr Q Q2 Q3 M CDF V t F n nm Camb S Cdf N T a P mech. P ele. 5 3 24 M5 40 150 30 50 8 3 2 0.88 1 1.25 0.956 1.7 12.000 t t t % m/min. C kg./t Nos. Nos. cm/sec. Kw Kw

1.02 1.45
100L 2.2 28

Type of Motor
Insulation Class Make Quantity

40 % , 150 stars stops /hr. Degree of Protection : IP - 54 415V+10% -15% ,3-Phase, 50 Hz+5% - 6% Class-F, with temp. rise limited to Class - B As per approved vendor list 2

Jindal Steel & Power Ltd.

Engineering Division , Raipur LT Wheel
Basic Input Data : Crane Capacity ( SWL ) Weight of Trolley Weight of Bridge Girder Assly. LT speed Nos. Of LT Wheel Mechanism Class LT Travel Length
Nos.of Load Carrying Wheels on Single Rail

Crane Span Hook Approach : LH side Hook Approach : RH side Rail Size Rail Hardness Rail Top Width Rail radius Output Data : Load on Wheel : Trolley On LH side Load on Wheel : Trolley On RH side Load on Wheel : LH side Load on Wheel : RH side Load on Wheel Bridge Girder Assly. Minimum Wheel Load Maximum Wheel Load Mean Wheel Load on Each Side Mean Wheel Load for Calcultion Flat bearing surface of Rail Co -efficient for Rail length Factor for nos. Of wheel on single Rail Factor depending on Wheel Diameter Hardness of Wheel Required Selected Hardness of the Wheel Duty Factor for Mechanism Safety Factor Hardness factor Co efficient depending on speed Speed of Wheel Wheel Diameter Require Wheel Diameter Standard Wheel Diameter To Suit Rail Size Selected

Q Q2 Q3 V Nwlt M L Z L a1 a2 B r 3.81 0.19 1.43 0.07 6.00 6.07 9.8 8.56 8.56 a C Cz Cd Cdf Csf Cbh Csp N D D D -

5 3 24 30 4 M5 66 2 25.5 1.2 1.2 CR-80 220 80 8 0.19 3.81 0.07 1.43 6.00 6.07 9.8 8.56 69.3 1.23 1 1.06 331.9 300 1.25 1 6.7 0.99 38.20 155.2 250 250 CR-80

t t t m/min. m mm m m m BHr mm mm t t t t t Pmin Pmax Pmean t mm BHN BHN RPM mm mm mm -