FCV INTERNAL USE ONLY

MUST NOT BE COPIED Work instruction: PERIODIC INSPECTION WORK INSTRUCTION OF SOLDER RESIST PRETREATMENT MACHINE

JXFM
PWB Development Section

PERIODIC INSPECTION WORK INSTRUCTION OF SOLDER RESIST PRETREATMENT MACHINE 1. Purpose This instruction used to periodically inspect the SOLDER RESIST PRETREATMENT MACHINE 2. Related documents: -Machine management specification STD. No.JXFV425/701E -Rules for equipment maintenance performed by productive maintenance staff JXFV325/001E 3. Contents: Perform to inspect major and important parts, which impact to product quality and machine efficiency. Inspection contents contain in Periodic check sheet attachment: y 3.1 Check method 3.1.1 Five-sense checking includes: Touching, Hearing, Visual, and Smelling 3.1.2 Reading inspection: Reading the value on the indicators 3.1.3 Measuring inspection: Using the special tools for measurement 3.2 Inspection criteria: (Detailed in attachment) 3.3 Inspection frequency: (Detailed in attachment) 3.4 Judgement : Good : Average X : Bad 3.5 Treatment: A: Lubricate B: Tighten C: Adjust D: Weld, connect 3.6 Remark: Used for other treatment
05 04 03 REV DATE FCV
18/11/2005 05/11/2004 22/06/2003 L.Q.HUNG L.Q.HUNG L.Q.HUNG P.T.HOAN P.T.HOAN P.T.HOAN P.T.HOAN P.T.HOAN K.SHOJI

E: Exchange F:Will be exchanged(Emergency) G:Will be exchanged(within period) H:Other treatment

Creation section
Refer revision history Refer revision history
Modify check sheet form

BEE

STD. No

JXFM 325/132E
STD DIV FCV Inc. SHEET / 4

DATE DESIGN SECTION BE

CHECK APPR DESIGN B.K.KHANH

DESCRIPTION CHECK APPR N.A.CHI K.ARAI

FCV STANDARD SHEET

PWB Development Section

PERIODIC CHECK SHEET Machine: S/R PRE-TREATMENT EQUIPMENT No. Check item 1 CONTROL PANEL Check part Magnetic Contactor Relay Breaker ELB 2 CONVEYOR Driver motors Chains Sprockets Gears Bearings Rollers 3 PUMP/ MOTOR Circulation rinse Pressure rinse Chemical rinse Micro etching Makup tank circulation Supply solution 4 SCRUBBING UNIT Upper brushes Lower brushes V-Belt Pulley Back up rollers 5 DRYER/ BLOWER Blowers Hot Blower 6 SOLENOID VALVE/ FLOAT SWITCH OVERHEAT PROTECTOR CONTROL PANEL Solenoid valve Float switch Overheat protect unit Conveyor meter Mic-etc Temp. Check method Visually check Visually check Test button Touching hearing Visually check Visually check Visually check Watching, touching hearing Visually check Watching, touching hearing Watching, touching hearing Watching, touching hearing Watching, touching hearing Watching, touching hearing Watching, touching hearing Watching, touching hearing Watching, touching hearing Visually check Visually check Visually check Watching, touching hearing Watching, touching hearing Watching, touching hearing Watching, touching hearing Criteria No loosing terminal No weld No loosing terminal No weld Work normally Normal No wear, damage Grease up No wear, damage Grease up No wear, damage Grease up No wear, damage No abnormal sound No wear, damage Work smoothly Work smoothly Work smoothly Work smoothly Work smoothly Work smoothly Work smoothly Normal Not wear, not loose and not cracked Not wear Not damage There is no wavy line on roller surface Normal Normal Normal Normal Man Hour Freq. (Month) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 JXFM 325/132E_Page 2/4 (Judgement) Value/Treatment Aug Oct Nov Remark Mar Sep Jun Dec.

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Heating up thermo-couple and Breaker must be trip when check function temp. reach set value Measured by a rotationmeter Measured by 0.2 m/min 2 0C

PWB Development Section

8 CONTROL PANEL controller Chemical Temp. controller Dryer Temp. controller Amp. Meter Brush No.1 Amp. Meter Brush No.2 Amp. Meter Brush No.3 Amp. Meter Brush No.4 Amp. Meter Brush No.5 Amp. Meter Brush No.6 Circulation Rinse Pressure Rinse Mic-Etching Chemical Rinse Makeup tank Circulation Supply Solution Brush No.1 Brush No.2 Brush No.3 Brush No.4 Brush No.5 Brush No.6 10 DRYER/ BLOWER Blower Hot blower 11 HEATER Micro Etching Chemical Drying 12 SCRUBBING UNIT Backup roller Bearings Gears a thermometer Measured by a thermometer Measured by a thermometer Measured by a Clamp meter Measured by a Clamp meter Measured by a Clamp meter Measured by a Clamp meter Measured by a Clamp meter Measured by a Clamp meter Insualation measurement Insualation measurement Insualation measurement Insualation measurement Insualation measurement Insualation measurement Insualation measurement Insualation measurement Insualation measurement Insualation measurement Insualation measurement Insualation measurement Insualation measurement Insualation measurement Insualation measurement Insualation measurement Insualation measurement Replace periodically Replace periodically Replace periodically 2 0C 2 0C 0.2 A 0.2 A 0.2 A 0.2 A 0.2 A 0.2 A 1 M 1 M 1 M 1 M 1 M 1 M 1 M 1 M 1 M 1 M 1 M 1 M 1 M 1 M 10 M 10 M 10 M Must be replaced Must be replaced Must be replaced 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 6 6 6 JXFM 325/132E_Page 3/4

MOTOR

PWB Development Section

Supporter 12 SCRUBBING UNIT Seals Replace periodically Replace periodically Must be replaced Must be replaced 6 6 Jan.
Man

``[Treatment] A: Lubricate B: Tighten C: Adjust D: Weld, connect E: Exchanged F: Stop (Wait spare part) G: Will be changed (Emergency) K: Other treatment H: Will be changed (within period) [Judgement] O: Good : Average X: Bad

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Signature

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Inspec.

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Sup.

Revision History Revision 03 04 05 18-Nov-2005 Revised date Modify periodic form Add one monthy checking item page 2 Add item No. 11 page 3 Add one monthly check item at page No.2 Changed content

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