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O.M.I.S.A. S.R.L.

Via Carlo Porta, 9 20050 Sovico (Milano) ITALY

USE AND MAINTENANCE INSTRUCTION MANUAL Butt welding machine to weld pressure pipes and fittings in thermoplastic material

Welding machine type:

SP630
Serial number:

Year of manufacture:

Version 1 / 2004

Dear Client,
We congratulate You for choosing this machine ! O.M.I.S.A. welding

We prepared this instruction manual in order You to fully appreciate the top quality of our product. You will find into all the needed information and warning for a safe and proper use. We wish to advice You to read it before getting ready to use. We are sure it will be easy to acquire familiarity with Your new equipment using it for long time with great satisfaction.

Cordially O.M.I.S.A. S.R.L.

INDEX Pag. General description of the machine. Transport mean. Technical features. Safety instructions. Work station environment condition. Scheduled maintenance. Contrary direction in using the machine. Inconvenience and solution. Disposal. Welding setting. Welding operation. Example. Welding parameter table Technical drawings and list. Electrical draft. Hydraulic draft. Declaration of conformity. Warranty condition. 4 6 7 8 8 9 10 10 11 12 14 16 17 21 41 42 43 44

Text, diagrams and data are correct at time of going to print. In the interest of continuos improvement of our products, technical specifications are subject to alteration without prior notice.

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GENERAL DESCRIPTION OF THE MACHINE The SP 630 welding machine was projected and manufactured for welding pipes and fittings in thermoplastic material of stated diameters. In this instruction manual we are suppling technical features about polyethylene (PE) and polypropylene (PP) pipes welding. For other materials it is needed to make qualification test of the welding process in order to assure a perfect performance. This welding machine is composed by: Basic machine. Thermoelement. Hydraulic unit. Electric planing tool. Steel box for thermoelement and electric planing tool. Reduction rings. Basic machine: It is composed by a support frame; two hydraulic cylinders (resistant to corrosion and to accidental blows) parallel between them and opposed to axis of pipes to weld, which act as slide guide; four aluminium clamps containing the reductions of each diameter of pipes and/or fittings to be welded, that make up two carriages: one fixed and one moving of 630 mm diameter. The fixed carriage can vary its dimension by two combs which operate in outer part of the clamps. In this manner the SP630 machine can make particular weldings (Ex.: tees, bends, flange necks). On the support frame two holes are made in order to allow an easy movement of the machine by using proper means (hooks, metal rope). In this way will be easier to move the machine. The structure of the basic machine is atmospheric agent resistant. Thermoelement: The thermoelment should be exclusively connected to its thermostat electric box . The heating plate is supplied with an electronic thermostat for keeping the temperature stated at 215C during the testing stage. In order to adjust the thermoelement temperature, operate on the P button and through the two button in order to increase or decrease the value shown (adjusted temperature). When the needed temperature is adjusted, operate on the P button. The display show a lead on the reference - = + that indicate if the adjusted temperature is lower, same or higher than the one setted.

Fig.1

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The thermoelement is covered by PTFE (polytetrafluorethylene) between 30 and 50 micron, that allow a better separation of the parts to be welded and at the same time keep the thermoelement clean. Please note that in order to avoid risk of burns getting in touch with the hot plate, it is recommended to wear proper cloth (long trousers, long sleeved jacket, antiwarm safety gloves). Thanks to the use of a thermoinsulating material, the operator shall not have any difficult handling the thermoplate in the proper zone, where a suitable temperature is always kept. It is recommended to disconnect current from the electric box, before connecting or disconnecting the thermoelement. Store the thermoelement in its proper box, when not used. Hydraulic unit: The hydraulic unit placed on a frame has been realized to be as much handly and solid as possible. The hydraulic unit permits through two hydraulic cylinders, the movement of a carriage. Every movement of the machine is well marked by a warning horn. The hydraulic unit can reach a maximum pressure of about 160 bar and, thanks to a particular relief valve (valve A, pict 2), can be stated the expected pressure with a sensivity of about 1 bar. The pressure formulation is countinuous and can get increasing or decreasing values; in the meantime the hydraulic unit of the welding machine, once fixed by criterion the wished pressure for all welding stages, can keep steady the stated temperature. This happens when the machine is switch off and in an automatic way, without any manual operation. The hydraulic unit is equipped with a by-pass valve (valve B, pict 2), if it is opened, it makes the pressure decreasing (anticlockwise way rotation) while if it is closed, it makes the pressure increasing (clockwise way rotation) untill when the stated pressure is reached by closing it through the pressure adjustment valve. The by-pass valve makes the welding operation easier and reduce the possibility of making mistakes during welding stages by the operator. Electric planing tool: It allows a fast parallel plane surface butt of both the extremity of pipes and/or fittings to be welded. It is equipped with two safety devices: a mechanical one and an electrical one. The first one allow to lock it to the basic machine, in order to avoid that the electric planing tool comes out during its using. The second one (microswitch) avoid blade rotation when the electric planing tool is taken out from the basic machine. During planing operation it should be given a maximum pressure of 10-12 bar. Blades are placed 180 the one to each other. They are also sharpened on both side. In order to use the second sharpened side it will be needed only to turn them. In any case do not sharpen the blades, as it could cause a bad electric planing tool operation. Make sure that the panel you are using comply with the electric planing tool features and that there is the earthing. Do not leave the equipment exposed to atmospheric agent and always store it in its proper steel box, when not used.
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Steel box for thermoelement and electric planing tool: It was manufactured in order to transport and store the thermoelement and electric planing tool when not used. It allow to preserve in good condition this two equipment as also their best performance. It help also to keep the working station in order and makes easier the welding operation. It is recommended to store thermoelement and electric planing tool in it when not used. Reduction rings: The reduction rings are manufactured in aluminium moulds and they allow an almost complete clamping of the pipes and/or fittings to be welded, without damage them. TRANSPORT MEAN The machine is supplied already mounted and in a position to work. In order to avoid damages during transportation, the machine is protected by a proper packing. After receive it, unpack the machine and inform the transport company about further occurred damages. As you can note from the technical features, the great weight of the machine and its parts, required a movement by using mechanical means.

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TECHNICAL FEATURES: Dimension: Basic machine dimensions. Basic machine weight. Thermoelement dimensions. Thermoelement weight. Hydraulic unit dimension. Hydraulic unit weight. Electric planing tool dimensions. Electric planing tool weight Flexible hydraulic pipes dimensions and weight. Reduction set total weight. Electrical: Voltage Maximum absorbed power. Thermoelement. Hydraulic unit pump. Electric planing tool. Hydraulic: Maximum working pressure. Hydraulic unit pump. Cylinders total thrust section. Manometer class, range and dimension. Oil type and quantity. General: Carriage stroke. Electric planing tool transmission. Electronic temperature adjustment. 242 mm chain 50C 300C 160 bar 1,7cm 2,3l/min 1400g/min 1413mm Cl.1 0160 bar 100mm ISO 68 2,5l 400V / 50-60Hz / 10,65kW 400V / 50-60Hz / 8,1kW 240V / 50-60Hz / 0,75kW 240V / 50-60Hz / 1,8kW 1200x900x900 mm 145 Kg 800x1050x60 mm 37,5 Kg 550x450x330 mm 34 Kg 830x230x1000 mm 98 Kg 4 m / 1,5 Kg 250 Kg

Use and Maintenance Instruction Manual SP630 VERSION 1/2004 7 di 44

SAFETY INSTRUCTIONS WARNING ! This instruction manual is intended for the maintenance and using staff of the SP630; therefore it is important that the operator reads the reported description. Follow carefully the indication herewith enclosed in order to avoid unpleasant mistakes during welding operation and damages to the machine. WORK STATION ENVIRONMENT CONDITION The use of any mechanic and electric instrument, requires the observance of some basic rules: Keep clean the work station and the equipment. Do not use the machine with infiammable liquids, gas, chemical and/or corrosive agents. Always make attention during welding machine operation. The welding machine should be used by qualified personnel (in italy UNI 9737) and should not remain unguarded. Take care of the feeding cables of the thermoelement, electric planing tool and hydraulic unit. They do not have to be knotted, crushed or turn around the equipmant. Do not use extension if possible. Make sure that the used electric panel comply with the electrical features of the hydraulic unit and that it is equipped of earthing. Store the thermoelement and electric planing tool in their proper steel box, if not used. Never touch and sharpen the electric planing tool blades, this operation would cause a bad working of the electric planing tool as the blades would go inevitably undersize. Always wear proper clothes. For maintenance operation long trousers, safety antiheat, anticuts gloves and safety shoes. For building site operation: helmet. Do not wear scarfs, necklaces, watches, rings or every object that can entagled. Do not leave the machine exposed to atmospheric agents. Do not use the machine with unfavourable conditions (snow, fog, rain, high humidity rate a.s.o.). Respect safety working regulations in force in every country you are going to use the machine. Foresee proper mechanical means for movement. This welding machine has been designed and manufactured according to the European regulation in force and to the specific rules relevant to the butt welding machines for making butt welding joint of pipes and/or fittings in polyethylene (PE) for combustible gas, water and other pressure fluids transportation - UNI 10565.

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SCHEDULED MAINTENANCE As the welding machine is a simple equipment, the scheduled maintenance operation are not too much, listed as follows: Clean completely the machine at the end of any job, especially if it is a long one. Check the PTFE covering of the heating plate and its cleaning condition; cleaning of thermoelement surfaces should be done with a soft cloth when the heating plate is still warm (make this operation carefully) using safety antiheat gloves. Check periodically the hydraulic oil level and fill it if needed, using the type of oil written in this instruction manual. However, the oil level should always exceed the pump level. Keep clean the quick release couplings of the oil pipes, impurities inside the hydraulic circuit can damage the pump and cause oil losses and sudden pressure decreasing in the circuit, even if it is equipped of a filter, so in order to avoid what above written cover the quick release couplings with their proper plugs supplied with the flexible hydraulic pipes on the basic machine and on the hydraulic unit. Make sure that the sliding cylinder shaft are always clean and well grease. Check further oil losses from the cylinder, quick release couplings, hydraulic pipes and fittings of the hydraulic unit. Check the correct operation stages of the planing tool and during use check the blades sharpening. Check the correct operation of the clamps locking system. Check the functionality and gauging of the test instrument (manometer, hydraulic unit and electronic thermostat).

In order to make the maintenance operation is required: UNPLUG THE FEEDING CABLE FROM THE ELECTRICAL SUPPLY in order to properly insulate the electrical plant of the welding machine. Do not remove protection parts from the mobile pieces, if you dont have to operate on them. At the end replace them in their correct position.

In any case the welding machine should be subjected to a complete overhaul every 2 years. In this occasion, all the test foreseen from the standard UNI 10565 should be done again and should be confirmed the comply with the foreseen requirement declared by the manufacturer or by the institution in charge to make these tests.

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CONTRARY DIRECTION IN USING THE MACHINE The machine was designed for welding pipes and/or fittings in thermoplastic material, so it should be NOT used for jointing other materials. The top part of the machine is NOT load bearing, so it can not bear heavy or walk on it. INCONVENIENCE AND SOLUTION INCONVENIENCE The machine does not work. SOLUTION Check that: 1. The electrical plant is connected and comply with the machine technical features and requirement. 2. Switches at the beginning of the plug and on the machine are closed. 3. The emergency stop devices are disconnected. 4. The electrical plant is not averaged; if needed, make the plant checked by qualified staff. Check that: 1. The electrical supply is connected and comply with the welding machine technical features and requirement 2. The motor fuse is integral (harness box of the motor). 3. The distributor piston work correctly on the microswitch.

The hydraulic unit does not work.

The hydraulic unit does not Increase pressure or does not keep steady pressure.

Check that: 1. There are any oil losses in the circuit (pipes, quick release couplings, manometer, accumulator, a.s.o.) 2. The oil level of the hydraulic unit tank should exceed the pump level. 3. The by-pass valve of the hydraulic unit should be closed.

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INCONVENIENCE

SOLUTION Check that: 4. Disconnecting the hydraulic unit to the basic machine by the oil pipes the problem should be solved. The hydraulic unit increase pressure or keep it steady: check the inner seal of both cylinders of the basic machine (send the machine back to the manufacturer or to an authorized dealer). 5. Separate the hydraulic unit of the basic machine disconnecting the oil pipes the problem is not solved: check the inner seal of both cylinders of the basic machine and the hydraulic parts of the hydraulic unit (send the basic machine and hydraulic unit back to the manufacturer or to an authorized dealer).

Not correct thermoelement temperature.

Check that: 1. The thermoelement is duly connected to the thermostat electric box through the multipolar plug. 2. The temperature adjustment of the electronic thermostat is the one required (Pag.4 thermoelement). Check that: 1. The blades sharpening on the two rotation plate are in good condition.

The electric planing tool does not face

DISPOSAL As the machine is manufactured by normal metal material, in case of scraping it will be needed only to deliver it to authorized scraping component separating centre. The hydraulic oil should be sent to the disposal and reconditioning institution.

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WELDING SETTING This welding machine is exclusively intended to weld pipe and/or fittings in thermoplastic material; any other use is improper and dangerous and shall absolute exclude the manufacturer from any liability. Before feeding the electric box, make sure that the electric panel comply to the regulations in force and corresponds to the electric requirements of the welding machine. After this operation, the thermoplate can be connected to the proper outlet on the electric box. Connecting the flexible oil pipes, check that the quick release couplings are clean. State the required temperature on the electronic thermostat depending on the material, diameter and thickness of the pipes and/or fittings to be welded (see pag.4 with reference to the thermoelement); then wait that the thermoelement reach the stated working temperature. According to the pipes and/or fittings to be welded, insert the correspondent reductions inside the jaws. Make sure to fix them by using the supplied screws and keys. Put the pipes and/or fittings to be welded inside the clamps and make sure that there is enough space for the following facing and heating operation and close moderately the closing nut. Tightening or loosing the closing nut, it is possible to recover some defect on the pipe roundness; it is allowed a maximum difference on the pipes concentricity of 10% of their thickness. Make sure that the pipes are well clamped inside the jaws. Before proceeding to the real welding operation, it is necessary to make the facing of pipes and/or fittings. Act on the distributor control lever of the hydraulic unit (lever C pict 2), near the manometer, until when the moving carriage is completely opened and turn completely anticlockwise the pressure adjustment valve (valve A pict 2) Then, insert the electric planing tool placing it on the two hydraulic cylinders shaft. Take the facing tool only by using the proper handle and never from the rotation plates where blades are housed; remember to turn of 90 the antirelease device. Please also note that the electric planing tool is equipped with a microswitch that prevent accidental starting of the electric motor and the consequently blade plate rotation. Before proceeding to the facing operation, we advice you to check the pipes and/or fittings to be faced. If needed, clean them from external parts (like little stones) that could damage the blade sharpening. Operate on the distributor control lever and at the same time turn clockwise the pressure relief valve until the carriage starts moving. When the pipes and/or fittings end get in touch with the electric planing tool, the pressure on the manometer MUST NOT BE HIGHER THAN 10 BAR. The planing operation is finished when the chip is countinuous and of the same thickness of the pipes and/or fitting. Take out the electric planing tool and store it in its proper box.

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Bring the two extremity to be welded in touch to each other giving a pressure a little higher then the welding one, in order to check the correct pipes and/or fittings in the clamps closure, their concentricity and the right result of the planing operation. MOVEMENT PRESSURE ADJUSTMENT Open the machine and return the pressure back to zero, turning completely anticlockwise the pressure adjustment valve (valve A pict 2) and make sure that the by-pass valve (valve B pict 2) is completely closed. Place the distributor control lever (lever C pict 2) in position and slowly turn clockwise the pressure adjustment valve (valve A pict 2), until when the carriage starts moving; the pressure shown on the manometer during this stage is the movement pressure The movement pressure must be added to the welding pressure shown on the welding table and MUST BE TAKEN BEFORE EACH WELDING. The welding pressure is stated by adding the movement pressure and the welding pressure indicated on the welding table. Now the real welding operation can start that are developed in this main stages: Approach and first heating, bead formation. Heating. Thermoelement extraction. Welding pressure reachment. Welding. Cooling.

We advice you to place the equipment in such way to work free within the required time, to avoid wrong operation that will cause a bad result of welding; it is recommended to make some test before operating.

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WELDING OPERATION Approach and first heating, bead formation Make sure to reach the stated working temperature. Place the thermoelement between the two pipes and/or fittings to be welded, laying it to the slide guide in order to use the automatic breakaway. In fact it will separate the two heated parts from the thermoelement when the heathing stage will be finished. Bring the end of the pipes and/or fittings in touch to the thermoelement to the previous adjusted welding pressure (movement pressure + welding pressure) by acting on the distributor control lever of the hydraulic unit (lever C pict 2) in position through the pressure adjustment valve (valve A pict 2). Make sure that the by-pass valve (valve B pict 2) is completed closed, until when the bead thickness required from the table is reached. Then open the by-pass valve (valve B pict 2) turning it anticlockwise, in order to decrease the pressure up to approximative zero

Fig.2 Heating During this stage, the extremity to be welded will be kept in touch to the thermoelement for the time and pressure mentioned on the table. Thermoelement extraction When the heating time is passed, open the machine by operating on the distributor control lever (lever C pict 2) in position , take out the thermoelement and store it in its proper box. Be careful to the high temperature of the thermoelement. The time passed from the thermoelement extraction and the jointing of the parts to be welded, MUST be as foreseen from the table.

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Welding pressure reachment Place the distributor control lever (lever C pict 2) in position and turn clockwise the by-pass valve (valve B pict 2) in order to reach the welding pressure (movement pressure + table pressure) previously stated through the pressure adjustment valve (valve A pict 2). Increase pressure step by step and within the time required on the table. After reaching the welding pressure, keep the distributor lever for about 10 seconds in position and in the meantime, increase some bar of pressure, through the pressure adjustment valve (valve A pict.2). By using the adjustment valve bring the pressure immediately back to the stated pressure. Then leave the distributor control lever; this will allow you to the stated pressure. Then leave the distributor control lever; this will allow you to obtain a more steady pressure value during time. In any case if the pressure should decrease of some bar, reset it acting on the distributor lever (lever C pict 2) giving short impulse to the position . Cooling During this stage, the welding pressure previously reached should be kept steady for the whole cooling time written on the table. It is not allowed to cool the welding with water, air or other. After passing the cooling time written on the table, reset pressure by acting anticlockwise on the by-pass valve (valve B pict 2) decreasing pressure near to zero. Now it is possible to take out from the basic machine the welded joint. WARNING ! Before moving the equipment for next welding, make sure to disconnect all the electrical network part and disconnect the different articles of the welding machine. Repeat all operation above written for next welding.

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EXAMPLE: Welding parameters for 450mm PE100 pipe, 26,7mm thickness PN10 SDR17, with reference to the UNI10967:2001 standard. Thermoelement temperature. Movement pressure ( Pt ). Bead / welding pressure of table ( P1 e P5 ). Total pressure of stage 1 and stage 5 to adjust On the hydraulic unit manometer ( P1 + Pt ) and ( P5 + Pt ). 230C 6 bar 37,7 bar 43,7 bar

Welding cycle graphic with double pressure for butt welding of pipes and/or fittings in Polyethylene type PE 100 for 20mm thickness. Stage 1: Approach and first heating, P1 + Pt (43,7bar) for enough t1 in order to allow to both side to be welded the bead formation of about 3mm. Stage 2: Heating for t2 (327sec.) at P2 (5bar). Stage 3: Thermoelement extraction t3 (less then 10sec.) time passed from the thermoelement extraction and get in touch of both sides. Stage 4: Welding pressure reachment, gradual increase of pressure to the P5 + Pt value (43,7bar) in order to avoid an exceed soft material exit from both near sides. Anyhow the maximum time is t4 (10sec.) Stage 5 e 6: Welding, keep the sides in touch to each other P5 + Pt (43,7bar) for t5 (10sec.), then decrease the pressure P6 (12,6bar) and keep the two sides in touch to each other for t6 (30min.) Fase 7: cooling, the welded joint can be taken out from the welding machine. During extraction and until complete cooling time t7 (40min.), the joint should be protected from atmospheric agents (rain, wind, excess sun radiance a.s.o.).

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Welding table refer to the UNI 10520 standard For butt welding of PE pipes and fittings Welding temperature 210C for thickness12mm, 200C for thickness>12mm PIPE DIAMETER PN 4 / SDR 26
Wall thickness Inner diameter Welding surface Bead / welding pressure Heathing pressure Bead thickness Heating time
Thermoelement extraction time

315
mm mm 2 mm bar bar mm sec sec sec min mm mm 2 mm bar bar mm sec sec sec min mm mm 2 mm bar bar mm sec sec sec min mm mm 2 mm bar bar mm sec sec sec min 12,2 290,6 11600 12,3 1,6 2 146 8 9 15

355
13,7 327,6 14682 15,6 2,1 2 164 8 9 17

400
15,4 369,2 18598 19,7 2,6 2 185 9 10 18

450
17,4 415,2 23636 25,1 3,3 2 209 9 11 20

500
19,3 461,4 29131 30,9 4,1 2 232 10 12 22

560
21,6 516,8 36516 38,8 5,2 3 259 10 13 25

630
24,3 581,4 46216 49,1 6,5 3 292 11 14 27

Pressure increase time Cooling time

PIPE DIAMETER PN 6 / SDR 17,6


Wall thickness Inner diameter Welding surface Bead / welding pressure Heathing pressure Bead thickness Heating time
Thermoelement extraction time

315
17,9 279,2 16699 17,7 2,4 2 215 9 11 21

355
20,1 314,8 21137 22,4 3 3 241 10 12 23

400
22,7 354,6 26893 28,5 3,8 3 272 11 13 26

450
25,5 399 33990 36,1 4,8 3 306 12 14 29

500
28,3 443,4 41916 44,5 5,9 3 340 12 15 31

560
31,7 496,6 52586 55,8 7,4 4 380 14 17 35

630
35,7 558,6 66619 70,7 9,4 4 428 15 18 39

Pressure increase time Cooling time

PIPE DIAMETER PN 10 / SDR 11


Wall thickness Inner diameter Welding surface Bead / welding pressure Heathing pressure Bead thickness Heating time
Thermoelement extraction time

315
28,7 257,6 25801 27,4 3,7 3 344 13 15 32

355
32,3 290,4 32729 34,7 4,6 4 388 14 17 35

400
36,4 327,2 41588 44,1 5,9 4 437 15 19 39

450
41 368 52655 55,9 7,5 5 492 16 20 44

500
45,5 409 64934 68,9 9,2 5 546 18 22 49

560
51 458 81511 86,5 11,5 6 612 19 24 54

630
57,3 515,4 103041 109,4 14,6 6 688 21 27 60

Pressure increase time Cooling time

PIPE DIAMETER PN 16 / SDR 7,4


Wall thickness Inner diameter Welding surface Bead / welding pressure Heathing pressure Bead thickness Heating time
Thermoelement extraction time

315
43,4 228,2 37013 39,3 5,2 5 521 17 21 46

355
49 257 47081 50 6,7 5 588 19 24 52

400
55,2 289,6 59763 63,4 8,5 6 662 21 26 58

450

500

560

630

Pressure increase time Cooling time

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Welding table refer to the UNI 10967 standard For butt welding of PE100 pipes and fittings Welding temperature 215C for thickness<20mm, 230C for thickness 20mm For thickness 20mm make welding with double pressure PIPE DIAMETER PN 4 / SDR 41
Wall thickness Inner diameter Welding surface Bead / welding pressure Heathing pressure Double pressure Bead thickness Heating time
Thermoelement extraction time

315
mm mm 2 mm bar bar bar mm sec sec sec min min mm mm 2 mm bar bar bar mm sec sec sec min min mm mm 2 mm bar bar bar mm sec sec sec min min mm mm 2 mm bar bar bar mm sec sec sec min min 7,7 299,6 7429,9 7,9 1,1 1 92 6 7 11

355
8,7 337,6 9460,2 10 1,3 1 104 7 7 12

400
9,8 380,4 12007 12,7 1,7 1 118 7 8 13

450
11 428 15163 16,1 2,1 2 132 7 8 14

500
12,3 475,4 18836 20 2,7 2 148 8 9 15

560
13,7 532,6 23501 24,9 3,3 2 164 8 9 17

630
15,4 599,2 29719 31,5 4,2 2 185 9 10 18

Pressure increase time Welding time Cooling time

PIPE DIAMETER PN 6 / SDR 27,6


Wall thickness Inner diameter Welding surface Bead / welding pressure Heathing pressure Double pressure Bead thickness Heating time
Thermoelement extraction time

315
11,4 292,2 10868 11,5 1,5 2 137 7 9 14

355
12,9 329,2 13857 14,7 2 2 155 8 9 16

400
14,5 371 17552 18,6 2,5 2 174 8 10 18

450
16,3 417,4 22198 23,6 3,1 2 196 9 11 19

500
18,1 463,8 27388 29,1 3,9 2 217 9 11 21

560
20,3 519,4 34402 36,5 4,9 12,2 3 263 10 10 23 30

630
22,8 584,4 43470 46,1 6,2 15,4 3 288 10 10 26 34

Pressure increase time Welding time Cooling time

PIPE DIAMETER PN 10 / SDR 17


Wall thickness Inner diameter Welding surface Bead / welding pressure Heathing pressure Double pressure Bead thickness Heating time
Thermoelement extraction time

315
18,7 277,6 17398 18,5 2,5 2 224 10 11 22

355
21,1 312,8 22122 23,5 3,1 7,8 3 271 10 10 24 32

400
23,7 352,6 28003 29,7 4 9,9 3 297 10 10 27 36

450
26,7 396,6 35489 37,7 5 12,6 3 327 10 10 30 40

500
29,6 440,8 43721 46,4 6,2 15,5 3 356 10 10 33 44

560
33 494 54608 58 7,7 19,3 4 390 10 10 36 50

630
37,1 555,8 69069 73,3 9,8 24,4 4 431 10 10 40 56

Pressure increase time Welding time Cooling time

PIPE DIAMETER PN 16 / SDR 11


Wall thickness Inner diameter Welding surface Bead / welding pressure Heathing pressure Double pressure Bead thickness Heating time
Thermoelement extraction time

315
28,6 257,8 25720 27,3 3,6 9,1 3 346 10 10 32 43

355
32,2 290,6 32638 34,6 4,6 11,5 4 382 10 10 35 48

400
36,3 327,4 41455 44 5,9 14,7 4 423 10 10 39 54

450
40,9 368,2 52539 55,8 7,4 18,6 5 469 10 10 44 61

500
45,4 409,2 64806 68,8 9,2 22,9 5 514 10 10 48 68

560
50,8 458,4 81224 86,2 11,5 28,7 6 568 10 10 54 76

630
57,2 515,6 102879 109,2 14,6 36,4 6 632 10 10 60 86

Pressure increase time Welding time Cooling time

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Welding table refer to the DVS 2207/1 standard For butt welding of PE-ad pipes and fittings Welding temperature 210C PIPE DIAMETER PN 3,2/ SDR 33
Wall thickness Inner diameter Welding surface Bead / welding pressure Heathing pressure Bead thickness Heating time
Thermoelement extraction time

315
mm mm 2 mm bar bar mm sec sec sec min mm mm 2 mm bar bar mm sec sec sec min mm mm 2 mm bar bar mm sec sec sec min mm mm 2 mm bar bar mm sec sec sec min mm mm 2 mm bar bar mm sec sec sec min 9,7 295,6 9299 9,8 1,3 1,5 97 7 7 12

355
10,9 333,2 11777 12,5 1,6 1,5 109 7 7 14

400
12,3 375,4 14974 15,9 2,1 2 123 8 8 16

450
13,8 422,4 18901 20 2,7 2 138 8 9 18

500
15,3 469,4 23286 24,7 3,3 2 153 9 9 20

560
17,2 525,6 29316 31,1 4,1 2 172 9 10 22

630
19,3 591,4 37010 39,3 5,2 2,5 193 10 11 24

Pressure increase time Cooling time

PIPE DIAMETER PN 4 / SDR 26


Wall thickness Inner diameter Welding surface Bead / welding pressure Heathing pressure Bead thickness Heating time
Thermoelement extraction time

315
12,2 290,6 11600 12,3 1,6 2 122 8 8 16

355
13,7 327,6 14682 15,6 2,1 2 137 8 8 17

400
15,4 369,2 18598 19,7 2,6 2 154 9 9 20

450
17,4 415,2 23636 25,1 3,3 2 174 9 10 22

500
19,3 461.4 29131 30,9 4,1 2,5 193 10 11 24

560
21.6 516,8 36516 38,8 5,2 2,5 216 10 12 27

630
24,3 581,4
46216,1

Pressure increase time Cooling time

49,1 6,5 2,5 243 11 12 30

PIPE DIAMETER PN 6 / SDR 17,6


Wall thickness Inner diameter Welding surface Bead / welding pressure Heathing pressure Bead thickness Heating time
Thermoelement extraction time

315
17,9 279,2 16699 17,7 2,4 2 179 9 10 22

355
20,1 314,8 21137 22,4 3 2,5 201 10 11 25

400
22,7 354,6 26893 28,5 3,8 2,5 227 11 12 28

450
25,5 399 33990 36,1 4,8 2,5 255 12 14 32

500
28,3 443,4 41916 44,5 5,9 3 283 13 15 35

560
31,7 496,6 52586 55,8 7,4 3 317 14 17 40

630
35,7 558,6
66619,8

Pressure increase time Cooling time

70,7 9,4 3 357 15 18 44

PIPE DIAMETER PN 10 / SDR 11


Wall thickness Inner diameter Welding surface Bead / welding pressure Heathing pressure Bead thickness Heating time
Thermoelement extraction time

315
28,7 257,6 25801 27,4 3,7 3 287 13 15 35

355
32,3 290,4 32729 34,7 4,6 3 323 14 17 39

400
36,4 327,2 41588 44,1 5,9 3 364 16 19 44

450
41 368 52655 55,9 7,5 3,5 410 17 21 49

500
45,5 409 64934 68,9 9,2 3,5 455 18 23 55

560
51 458 81511 86,5 11,5 4 510 20 26 61

630
57,3 515,4 103041 109,4 14,6 4 573 22 29 67

Pressure increase time Cooling time

PN 16 / SDR 17,6

PIPE DIAMETER
Wall thickness Inner diameter Welding surface Bead / welding pressure Heathing pressure Bead thickness Heating time
Thermoelement extraction time

315
43,4 228,2 37013 39,3 5,2 3,5 434 18 22 52

355
49 257 47081 50 6,7 3,5 490 19 25 59

400
55,2 289,6 59763 63,4 8,5 4 552 21 28 64

450
61 328 74509 79 10,5 4 610 23 31 70

500

560

630

Pressure increase time Cooling time

Use and Maintenance Instruction Manual SP630 VERSION 1/2004 19 di 44

Welding table refer to the DVS 2207/11 standard For butt welding of PP pipes and fittings Welding temperature 200C PIPE DIAMETER PN 2,5 / SDR 41
Wall thickness Inner diameter Welding surface Bead / welding pressure Heathing pressure Bead thickness Heating time
Thermoelement extraction time

315
mm mm 2 mm bar bar mm sec sec sec min mm mm 2 mm bar bar mm sec sec sec min mm mm 2 mm bar bar mm sec sec sec min mm mm 2 mm bar bar mm sec sec sec min mm mm 2 mm bar bar mm sec sec sec min 7,7 299,6 7430 5,2 0,5 1 126 6 8 13

355
8,7 337,6 9460 6,7 1 1 139 6 8 15

400
9,8 380,4 12007 8,5 1 1 156 6 9 17

450
11 428 15163 10,7 1 1 173 6 10 19

500
12,3 475,4 18836 13,3 1,5 1 181 8 10 20

560
13,7 532,6 23501 16,6 2 1 208 8 11 23

630
15,4 599,2 29720 21 2 1 238 8 12 25

Pressure increase time Cooling time

PIPE DIAMETER PN 3,2 / SDR 33


Wall thickness Inner diameter Welding surface Bead / welding pressure Heathing pressure Bead thickness Heating time
Thermoelement extraction time

315
9,7 295,6 9299 6,6 1 1 154 6 9 17

355
10,9 333,2 11777 8,3 1 1 171 6 10 19

400
12,3 375,4 14974 10,6 1 1 181 8 10 20

450
13,8 422,4 18901 13,3 1 1 210 8 11 23

500
15,3 469,4 23286 16,5 2 1 236 8 12 25

560
17,2 525,6 29316 20,7 2 1 274 8 14 28

630
19,3 591,4 37010 26,2 3 1 290 10 16 30

Pressure increase time Cooling time

PIPE DIAMETER PN 4 / SDR 26


Wall thickness Inner diameter Welding surface Bead / welding pressure Heathing pressure Bead thickness Heating time
Thermoelement extraction time

315
12,1 290,8 11508 8,1 1 1 178 8 10 20

355
13,6 327,8 14579 10,3 1 1 207 8 11 23

400
15,3 369,4 14882 13,1 1,5 1 236 8 12 25

450
17,2 415,6 23375 16,5 2 1 274 8 14 28

500
19,1 461,8 28841 20,4 2 1 290 10 16 30

560
21,4 517,2 36192 25,6 3 1,5 300 10 17 33

630
24,1 581,8 45851 32,4 3 1,5 320 10 19 38

Pressure increase time Cooling time

PIPE DIAMETER PN 6 / SDR 17,6


Wall thickness Inner diameter Welding surface Bead / welding pressure Heathing pressure Bead thickness Heating time
Thermoelement extraction time

315
17,9 279,2 16699 11,8 1 1 285 8 15 29

355
20,1 314,8 21137 15 1,5 1,5 290 10 16 30

400
22,7 354,6 26893 19 2 1,5 308 10 18 35

450
25,5 399 33990 24 2,5 1,5 330 10 20 40

500
28,4 443,2 42055 29,7 3 1,5 331 12 21 41

560
31,7 496,6 52586 37,2 4 1,5 417 112 24 48

630
35,7 558,6 66620 47,1 5 2 443 14 29 52

Pressure increase time Cooling time

PIPE DIAMETER PN 10 / SDR 11


Wall thickness Inner diameter Welding surface Bead / welding pressure Heathing pressure Bead thickness Heating time
Thermoelement extraction time

315
28,6 257,8 25720 18,2 2 1,5 334 12 21 41

355
32,2 290,6 32638 23,1 2,5 1,5 440 12 25 50

400
36,3 327,4 41455 29,3 3 2 455 14 28 53

450
40,9 368,2 52539 37,2 4 2,5 490 14 35 60

500
45,4 409,2 64806 45,9 5 2,5 519 16 40 65

560

630

Pressure increase time Cooling time

Use and Maintenance Instruction Manual SP630 VERSION 1/2004 20 di 44

SPARE PARTS TECHNICAL DRAWING AND LIST ELECTRICAL AND HYDRAULIC DRAFT

Use and Maintenance Instruction Manual SP630 VERSION 1/2004 21 di 44

O.M.I.S.A. S.R.L. Use and Maintenance Instruction Manual SP630 VERSION 1/2004 23 di 44

DRAWING 1
Pos
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Description
UNI 5739 M20x55 screw UNI 6592 M20 washer Left shoulder Closure nut with knob Comb Pivot for comb Top half jaw Right upper head 1/4 copper washer 1/4 nipple fitting 1/4 female quick release couplings Female quick release coupling protection 1/4 male quick release coupling Male quick release coupling protection Left upper head SCT-S-M8 bush UNI 5931 M8x110 screw Right shoulder UNI 6592 M10 washer UNI 5739 M20x35 screw 6,35 ball UNI 5927 M8x8 dowel DIN 471 12 seeger Spindle for stud bolt Stud bolt DIN 471 19 seeger Ram oil pipe Washer Lower head Lower halfring ram side Frame support

Art. Code
V.5739.20x55 RON.6592.20 630P.0A.0040 500P.0A.0038 500P.0A.0026 500P.0A.0027 630P.0A.0014 500P.0A.7004X RON.RAM.1/4 NIPPLO.1/4 INR.1/4 F PR.INR.1/4F INR.1/4M PR.INR.1/4M 500P.0A.7004 SCT-S-M8 V.5931.8x110 630P.0A.0041 RON.6592.10 V.5739.20x35 250P.0D.0015 V.5927.8x8 S.471.12 500P.0A.0046 500P.0A.0018 S.471.19 630P.0A.0035 500P.0A.0036 500P.0A.7004Y 630P.0A.0013 500P.0A.0045

Qnt.
2 4 1 8 2 6 4 1 12 6 1 1 1 1 1 8 16 1 16 2 4 4 16 8 8 8 2 8 2 2 4

Pos.
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

Description
Middle lower halfrings GLY PG:404420B bush 6x60 UNI 6874-71 plug Lower halfring shoulder side UNI 5931 M10x20 screw Ram shaft long side Ram packing Ram OR 3118 Ram shaft short side Cylinder Tie rod NBR OR 3231 PTFE gasket Ram slide band Scraper

Art. Code
630P.0A.0013Y 500P.0A.0022 S.6874.6x60 500P.0A.0013K V.5931.10x20 500P.0A.2004 PW4200500WUAQ3 500P.0A.5004 OR 3118 500P.0A.3004 500P.0A.1004 500P.0A.2004 200-141.4470 RS1500400T46N GR6500400T47 WE3100400T46N

Qnt.
1 4 8 1 16 2 2 2 2 2 2 8 4 4 4 4

O.M.I.S.A. S.R.L. Use and Maintenance Instruction Manual SP630 VERSION 1/2004 24 di 44

O.M.I.S.A. S.R.L. Use and Maintenance Instruction Manual SP630 VERSION 1/2004 25 di 44

DRAWING 2
Pos.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Description
UNI 5931 M6x30 screw Handle pipe UNI 5588 M4 nut PT100 thermoresistance Thermal spacer protection Thermoinsulating spacer UNI 7380 M5x8 screw DIN 982 M10 self locking nut UNI 6592 M8 washer UNI 5739 M8x75 screw Thermoelement support Lifting hook UNI 5931 M10x35 screw UNI 6592 M10 washer Thermoelement support shaped sheet Pg 16 press cable Multicable Pg 11 press cable Multipolar male connector Block for handlebar Handle Heating plate

Art. Code
V.5931.6x30 630P.0B.0005 D.5588.4 250P.0B.0008 500P.0B.0008 500P.0B.0002 V.7380.5x8 D.982.10 RON.6592.8 V.5739.8x75 500P.0B.0003 500P.0B.0026 V.5931.10x35 RON.6592.10 500P.0B.0014 PRC.16N 500P.0B.0010 PRC.11N CON.MULT.6M 500P.0B.0027 250P.0B.0009 630P.0B.0001

Qnt.
2 1 12 1 2 1 14 2 4 4 1 1 2 4 2 1 1 1 1 2 2 1

Pos.

Description

Art. Code

Qnt.

O.M.I.S.A. S.R.L. Use and Maintenance Instruction Manual SP630 VERSION 1/2004 26 di 44

O.M.I.S.A. S.R.L. Use and Maintenance Instruction Manual SP630 VERSION 1/2004 27 di 44

DRAWING 3
Pos.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Description
Box Differential switch Power relay Electronic thermostat One stud terminal block DIN 982 M6 self locking nut 32A 220V 2P+T plug Electrical cable Pg 16 spiral press cable Thermostat sheet UNI 6592 M6 washer UNI 5931 M6x16 screw UNI 5931 M4x16 screw UNI 6592 M4 washer Multipolar female connector UNI 5588 M4 nut One stud terminal block at different way Fuse

Art. Code
800P.0B.0024 630P.0B.0022 500P.0B.0017 500P.0B.0020 500P.0B.0023 D.982.6 630P.0B.0015 630P.0B.0023 PRC.S.16 250P.0C.0037 RON.6592.6 V.5931.6x16 V.5931.4x16 RON.6592.4 CON.MULT.6F D.5588.4 500P.0B.0019 500P.0A.0017

Qnt.
1 1 1 1 1 4 1 1 1 1 8 4 4 4 1 4 1 1

Pos.

Description

Art. Code

Qnt.

O.M.I.S.A. S.R.L. Use and Maintenance Instruction Manual SP630 VERSION 1/2004 28 di 44

O.M.I.S.A. S.R.L. Use and Maintenance Instruction Manual SP630 VERSION 1/2004 29 di 44

DRAWING 4
Pos.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Description
Motor flange UNI 5931 M6x16 screw Transmission joint Complete hydraulic unit body UNI 5931 M6x40 screw OR 2037 Gear case oil block lower side OR 2037 UNI 5931 M4x30 screw By-pass valve block OR 2043 Quick release coupling for SP RECORDER 1/4 Nipple fitting 1/4 copper washer 1/4 female quick release coupling Female release coupling protection Male release coupling protection 1/4 male quick release coupling UNI 5931 M6x120 screw 1/8 copper washer UNI 5931 M6x16 screw Copper washer by-pass valve Pressure adjustment valve Manometer Upper sheet Handle bracket 1/8 screw nut Micropipe for manometer Hydraulic unit oil block upper side 1/4x3/8 nipple fitting

Art. Code
500P.0C.0041 V.5931.6X16 500P.0C.0039 500P.0C.0002 V.5931.6x40 OR.2037 250P.0C.0003/1 OR.2037 V.5931.4x30 250P.0C.0041 OR.2043 INR.1/4R NIPPLO.1/4 RON.RAM.1/4 INR.1/4F PR.INR.1/4F PR.INR.1/4M INR.1/4M V.5931.6x120 RON.RAM.1/8 V.5931.6x16 RON.RAM.A18 250P.0C.0044 250P.0C.0005 315P.0C.0006 500P.0C.0035 250P.0C.0037 VOG.1/8 250P.0C.0009 250P.0C.0003 NIPPLO.1/4x3/8

Qnt.
1 4 1 1 2 2 1 2 4 1 2 1 2 12 1 1 1 1 4 2 4 1 1 1 1 1 1 1 1 1 1

Pos.
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

Description
3/8 copper washer Accumulator Distributor block rigid pipe 1/4 screw nut Distributor rigid pipe UNI 5931 M6x50 screw Distributor lever Distributor Microswitch UNI 5739 M8x25 screw UNI 5739 M8x30 screw UNI 6592 M8 washer Electrial cable 2P+T 16A plug Electric motor Complete hydraulic unit frame UNI 6592 M8 washer DIN 982 M8 self locking nut

Art. Code
RON.RAM.3/8 250P.0C.0010 250P.0C.0012 VOG.1/4 250P.0C.0011 V.5931.6x50 250P.0C.0048 250P.0C.0004 250P.0C.0008 V.5739.8x25 V.5739.8x30 RON.6592.8 500P.0D.0042 250P.0D.0023 500P.0C.0001 250P.0C.0047 RON.6592.8 D.982.8

Qnt.
1 1 1 4 1 4 1 1 1 4 4 4 1 1 11 1 4 4

O.M.I.S.A. S.R.L. Use and Maintenance Instruction Manual SP630 VERSION 1/2004 30 di 44

O.M.I.S.A. S.R.L. Use and Maintenance Instruction Manual SP630 VERSION 1/2004 31 di 44

DRAWING 5
Pos.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Description
Blade UNI 7380 M5x5 screw UNI 5933 M8x18 screw UNI 5933 M8x18 screw Support washer UNI 5931 M4x30 screw Microswitch UNI 5931 M6x60 screw UNI 6592 M6 washer Plug for microswitch Locking bar UNI 6592 M16 washer UNI M8x8 dowel Ball shock absorber 6,35 ball UNI 5931 M8x50 screw Block for planing frame Spacer for shaft block Shaft for planing block UNI 6874-71 5x30 plug Handle bracket UNI 5927 M6x8 dowel Lifting hook UNI 5931 M10x20 screw Pg7 press cable DIN982 M12 self locking nut Emergency stop angular box UNI 5933 M8x18 screw Emergency stop box Support washer UNI 6604 6x6x20 tang

Art. Code
630P.0D.0007 V.7380.5x5 V.5933.8x18 V.5933.8x18 160S.0A.0007 V.5931.4x30 500P.0D.0028 V.5931.6x60 RON.6592.6 500P.0C.0038 500P.0D.0041 RON.6592.16 V.5927.8X8 500P.0D.0043 250P.0D.0015 V.5931.8x50 500P.0D.0040 500P.0D.0042 500P.0D:0038 S.6874-71.5x30 500P.0D.0039 V.5927.6x8 500P.0B.0026 V.5931.10x20 PRC.7N D.982.12 500P.0D.0024 V.5933.8x18 500P.0D.0029 160S.0A.0007 L.6604.6x6x20

Qnt.
2 5 6 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1

Pos.
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62

Description
UNI 6604 8x7x25 tang UNI 5739 M6x20 screw UNI 6592 M6 washer Reducer Plug for shaft reducer UNI 5931 M8x30 screw Electric motor Reducer shaft Pinion Z12 1/2x5/16 UNI 5933 M8x18 screw Handle M10 thread bar UNI 6592 M10 washer UNI 5721 M10 nut Planning handle bracket UNI 5739 M8x20 screw UNI 5931 M10x30 screw Blade block plate Bearing locking ring without ledge Outside washer for chain tightener Planning frame Chain tightener pivot Chain tightener Z16 1/2x5/16 16028 bearing Bearing locking ring UNI 5933 M6x12 screw 08B-1 1/2x5/16 chain Z95 1/2x5/16 gear Shaped sheet Blade block plate gear side UNI 7380 M5x10 screw

Art. Code
L.6604.8x7x25 V.5739.6x20 RON.6592.6 630P.0D.0026 500P.0D.0027 V.5931.8x30 630P.0D.0031 630P.0D.0026 630P.0D.0011 V.5933.8x18 500P.0D.0033 500P.0D.0034 RON.6592.10 D.5721.10 500P.0D.0025 V.5739.8x20 V.5931.8x30 630P.0D.0006 630P.0D.0008Y 500P.0D.0033 630P.0D.0001 500P.0D.0025 500P.0D.0035 CUSC.16028 630P.0D.0008 V.5933.6X12 CAT.08B-1 630P.0D.0004 630P.0D.0012 630P.0D.0006 V.7980.5x10

Qnt.
1 4 4 1 1 1 1 1 1 1 1 1 2 2 1 3 4 1 1 1 1 1 1 1 1 12 1 1 1 1 8

O.M.I.S.A. S.R.L. Use and Maintenance Instruction Manual SP630 VERSION 1/2004 32 di 44

O.M.I.S.A. S.R.L. Use and Maintenance Instruction Manual SP630 VERSION 1/2004 33 di 44

DRAWING 6
Pos.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Description
UNI 5931 M10x45 screw Side protection Thermoelement protection Planing tool protection Beveled planing tool support Lifting ring Lifting ring with screw housing UNI 5933 M6x16 screw UNI 5931 M10x30 screw UNI 6592 M10 washer Planing tool support Basic protection pin DIN 982 M10 self locking nut Basic protection UNI 5931 M10x20 screw Thermoelement support Spacer

Art. Code
V.5931.10x45 500P.0F.0003 500P.0F.0002 500P.0F.0004 500P.0F.0006 500P.0F.0011 500P.0F.0012 V.5933.6x16 V.5931.10x30 RON.6592.10 500P.0F.0007 500P.0F.0010 D.982.10 500P.0F.0001 V.5931.10x20 500P.0F.0009 500P.0F.0008

Qnt.
4 1 2 2 1 4 4 8 4 34 1 2 13 1 13 2 4

Pos.

Description

Art. Code

Qnt.

O.M.I.S.A. S.R.L. Use and Maintenance Instruction Manual SP630 VERSION 1/2004 34 di 44

O.M.I.S.A. S.R.L. Use and Maintenance Instruction Manual SP630 VERSION 1/2004 35 di 44

DRAWING 7
Pos. Description
315 mm reduction ring 1 set = 8 halfring 355 mm reduction 1 set = 8 halfring 400 mm reduction 1 set = 8 halfring 450 mm reduction 1 set = 8 halfring 500 mm reduction 1 set = 8 halfring 560 mm reduction 1 set = 8 halfring

Art. Code
RID.500P.315P

Qnt.
1

Pos.

Description

Art. Code

Qnt.

RID.500P.355PS

RID.500P.400PS

RID.500P.450PS

RID.630P.500PS

RID.630P.560PS

O.M.I.S.A. S.R.L. Use and Maintenance Instruction Manual SP630 VERSION 1/2004 36 di 44

O.M.I.S.A. S.R.L. Use and Maintenance Instruction Manual SP630 VERSION 1/2004 37 di 44

DRAWING 8
Pos.
1 2 3 4 5

Description
4m doubling pipe Male quick release coupling protection 1/4 male quick release coupling 1/4 female quick release coupling Female quick release coupling protection

Art. Code
250P.0E.0001 PR.INR.1/4 INR.1/4M INR.1/4F PR.INR.1/4F

Qnt.
1 2 2 2 2

Pos.

Description

Art. Code

Qnt.

O.M.I.S.A. S.R.L. Use and Maintenance Instruction Manual SP630 VERSION 1/2004 38 di 44

O.M.I.S.A. S.R.L. Use and Maintenance Instruction Manual SP630 VERSION 1/2004 39 di 44

DRAWING 9
Pos.
1 2 3 4

Description
Bod-y for flange adapter device Small block Square for flange adapter UNI 5931 M10x25 screw

Art. Code
500P.0R.0001 500P.0R.0029 500P.0R.0002 V.5931.12x25

Qnt.
1 4 4 8

Pos.

Description

Art. Code

Qnt.

O.M.I.S.A. S.R.L. Use and Maintenance Instruction Manual SP630 VERSION 1/2004 40 di 44

ELECTRICAL DRAFT

O.M.I.S.A. S.R.L. Use and Maintenance Instruction Manual SP630 VERSION 1/2004 41 di 44

HYDRAULIC DRAFT

O.M.I.S.A. S.R.L. Use and Maintenance Instruction Manual SP630 VERSION 1/2004 42 di 44

DECLARATION OF CONFORMITY

O.M.I.S.A. S.R.L. Via Carlo Porta, 9 20050 Sovico (Milano) ITALY.

DECLARES
That the welding machine: Welding machine type:

SP630
Serial number:

Year of manufacture:

Manufactured and sold by our company in compliance with: EN 60335-1 , EN60335-2-45 EN 60204-1 (CEI 44-5) , EN 60204-1 (CEI 44-6) 89/366/CEE , 92/31/CEE , 73/23/CEE , 93/68/CEE EN 55014 , EN 61000-3-2 , EN 61000-3-3 98/37/CEE

This declaration loose its validity in case of changes to the welding machine without our written authorization. Sovico: __________________

O.M.I.S.A. S.R.L.

O.M.I.S.A. S.R.L. Use and Maintenance Instruction Manual SP630 VERSION 1/2004 43 di 44

WARRANTY CONDITION Each article manufactured by our company is guaranteed for 12 months from the purchase date. For warranty means the replacement and free reparation of product parts that are faulty for manufacture vices. Warranty does not cover possible faulty for the following reasons: Negligence and carelessnes in using. Unsuitable use, longevity and wear of the product. Not authorized people and third party tamperings, if not authorized by us in writing. Damages for transport or circumstances that dont come from manufacture vices non observance of directions fixed by the supplier and written in the instruction manual supplied. Damages due to not-stabilized tension rushes. In case of vices or fault, the product should be sent to us in free port within 7 days from receipt and it will be sent back in free port. O.M.I.S.A. S.R.L. will not be liable for possible damages that could come directly or indirectly to people or things during the product use.

O.M.I.S.A. S.R.L. Use and Maintenance Instruction Manual SP630 VERSION 1/2004 44 di 44

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