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by Luke Jongebloed An Engineering Project Submitted to the Graduate Faculty of Rensselaer Polytechnic Institute in Partial Fulfillment of the Requirements for the degree of Master of Engineering Major Subject: Mechanical Engineering
CONTENTS
Numerical Study using FLUENT of the Separation and Reattachment Points for Backwards-Facing Step Flow ....................................................................................... i LIST OF SYMBOLS ........................................................................................................iii LIST OF TABLES ............................................................................................................. v LIST OF FIGURES .......................................................................................................... vi ACKNOWLEDGMENT..................................................................................................vii ABSTRACT....................................................................................................................viii 1. Background .................................................................................................................. 1 1.1 1.2 Introduction ........................................................................................................ 1 Previous research................................................................................................ 3
2. Methodology ................................................................................................................ 5 2.1 2.2 Theory ................................................................................................................ 5 Approach using FLUENT .................................................................................. 8
ii
LIST OF SYMBOLS
A0 As C2 C D ER Gk h H I i j k k Re S S Sij t u U W x x1 x2 x3 x4 x5 Xe Xo Model constant Model variable Model constant Model variable Hydraulic diameter of backwards step Expansion ratio Turbulent generation term Height of inlet channel Height of outlet Identity matrix Sub index Sub index Turbulent kinetic energy Sub index Reynolds number Step height Magnitude of mean strain Mean strain tensor Time Fluid velocity Characteristic velocity scale Model variable Direction vector Reattachment point for 1st bottom recirculation zone Separation point for 2st bottom recirculation zone Reattachment point for 2nd bottom recirculation zone Reattachment point for 1st top recirculation zone Separation point for 2st top recirculation zone Inlet channel length Outlet channel length iii
Dissipation rate Eddy viscosity Model constant Epsilon model constant Model variable Stress tensor Kinematic viscosity Dynamic viscosity Density
iv
LIST OF TABLES
Table 1 Backward-facing step dimensions (all in meters). ............................................. 2 Table 2 Miscellaneous reference values used in this study. ........................................... 3 Table 3 Number of nodes for grid reference number used to indicate amount of mesh refinement in discussion section. ............................................................................... 9 Table 4 Effect of mesh refinement for Re=800. ........................................................... 14 Table 5 Comparison of reattachment and separation points for Re=800 and ER=1.942 for various numerical studies. .................................................................................. 14 Table 6 Separation points obtained for turbulent flow. ................................................ 15 Table 7 Comparison of methods used to obtain solution for Re=7470. ....................... 17
LIST OF FIGURES
Figure 1 Schematic of backward-facing step turbulent-flow.......................................... 1 Figure 2 Three recirculation zones for laminar flow. ..................................................... 2 Figure 3 Schematic of backward-facing step geometry (not to scale). ........................... 2 Figure 4 Schematic showing region of grid refinement, 200m downstream from step (to scale). .................................................................................................................... 9 Figure 5 Comparison of separation and reattachment points for present analysis with experimental data collected by Armaly et al............................................................ 10 Figure 6 Comparison of separation and reattachment points between present analysis and experimental data collected by Armaly et al. for Re<1000............................... 12 Figure 7 Streamlines for Re=800; colored by velocity magnitude. .............................. 15 Figure 8 Plot of streamlines for Re=8000; colored by velocity magnitude. ................. 16 Figure 9 Scaled residuals for Re=7470. ........................................................................ 17
vi
ACKNOWLEDGMENT
I would like to thank my cat for sitting with me and providing support while I completed my school work.
vii
ABSTRACT
A numerical investigation is conducted on the affect of Reynolds number on the separation and attachment points for backward-facing step flow. Both turbulent and laminar flow is considered for two-dimensional viscous flow, neglecting compressibility, heat generation, and external body forces. A steady-state coupled pressure and velocity algorithm is used for laminar flow and a steady-state segregated pressure-velocity algorithm is used with a realizable k- wall-enhanced turbulence model. The expansion ratio of inlet height to outlet height is a 1.942. The results are compared to published experimental and numerical data. The present study agrees with published data for low Reynolds numbers (Re<400) and high Reynolds numbers (Re>15000). Results exhibit behavior of published data, but are slightly lower in magnitude for 400<Re<1200 and 6600<Re<15000.
viii
Figure 1 Schematic of backward-facing step turbulent-flow.1 For laminar flow, various recirculation zones occur downstream from the step, as shown below in Figure 2. Separation occurs when adverse pressure gradients act on the fluid. As the Reynolds number increases from zero, the first region of separation occurs at the step to x1 on the bottom wall. Next, the second region of separation occurs between x4 and x5 on the top wall. As the Reynolds number increases into the transition zone, a third separation region occurs between x2 and x3 on the bottom wall.
1
Theoretically, recirculation zones will continue to develop downstream as the Reynolds number increases and the flow remains laminar; however, this has not been observed experimentally and the flow will eventually become turbulent.
Figure 2 Three recirculation zones for laminar flow. The geometry for the backward-facing step used in this analysis is similar to that used by Armaly et al. Figure 3 and Table 1 provide the dimensions of the geometry.
Figure 3 Schematic of backward-facing step geometry (not to scale). Significant length is provided for the inlet channel to ensure that the flow is fully developed and does not contain any additional effects created by the flow source. The significant length of the outlet channel ensures that the outlet condition does not affect the flow near the step. The expansion ration, ER, is ratio of the outlet height over the inlet height. For this case, ER = 1.942. Table 1 Backward-facing step dimensions (all in meters). Height of inlet channel h 5.2 Height of outlet H 10.1 Step height S 4.9 Inlet channel length Xe 200 Outlet channel length Xo 500 uD The Reynolds number is defined as, Re = , where u is the inlet velocity, is the
kinematic viscosity, and D is the hydraulic diameter. The Reynolds number has been
expressed differently throughout literature; D can be based on the inlet height, the outlet height, or the step height. In agreement with Armaly et al., this study will use D=2h. It is important to know how the Reynolds number was calculated when comparing data. Also of importance is the method used to calculate the inlet velocity. The average velocity can be used or one can use functions of the measured velocity profile, e.g., Armaly et al. used 2/3 maximum measured inlet velocity. Another factor that may affect the comparison of results is the turbulent intensity of the inlet velocity. Although inlet velocity parameters have significant effect on the reattachment points (Badran and Bruun), a relatively long inlet channel length should dissipate the discrepancies. Table 1 lists various constants used in this study.
ER
1.225 1.7894 10 5
1.942
kg m 3
kg m s
-
there is only one reattachment point for turbulent flow. For all flows, as ER increases the distance that separation occurs increases. The single reattachment point for turbulent flow has been observed to be independent of the Reynolds number and depends only on geometry. Both Armaly et al. and Abbot and Kline have determined experimentally that for turbulent flow (Re>6600) the reattachment point x1 S 8 at ER=1.94. The reattachment length decrease for decreasing step heights; e.g., De Brederode and Bradshaw found the reattachment point
x1 S 6 at ER=1.2 and Moss et al. found the reattachment point x1 S 5.5 at ER=1.1.
Backward-facing step flow research continues to be pursued as analysis methods evolve. Lima et al. investigated two-dimensional laminar flow with Reynolds number varying between 100 and 2500. Convergence could not be obtained using a steady state segregated finite volume method (FVM); instead, an unsteady flow was analyzed for very large time. Good agreement with Armaly et al. was found for x1 with Re<689 and x5 with 648<Re<900; however, good agreement was not found for the upper separation point, x4. Lee and Mateescu performed an experimental and numerical analysis for 400<Re*<2800 and ER=1.17 and 2.0 (* Re based on outlet height). Data was collected using multiple hot-film sensors (MHFS) arrays and, although good agreement found with numerical prediction, it was recommended to further develop MHFS arrays for detection of turbulent flow separation. Kim et al. provides a validation study of turbulent near-wall treatment methods for Re=38000 and ER=1.125. Standard wall functions, nonequilibrium wall functions, and two-layer models were studied for various turbulence models and compared with data collected by Driver and Seegmiller. Results indicate that the non-equilibrium wall function with renormalized (RNG) and realizable (RKE) k- turbulence models compare best with experimental data. Bidwas et al. provided a numerical study of 2D and 3D laminar flow with ER= 1.9423, 2.5 and 3.0. LESOCC and
FASTEST-2D FVM were used and good agreement was found with various sources of
data.
2. Methodology
Flow over a backward-facing step is studied based on the numerical methods discussed in Section 2.1 and the approach in Section 2.2. Compressibility and energy terms are neglected. The following boundary conditions are used: non-slip walls, zero gauge pressure outlet, and constant normal inlet velocity that does not vary along the height of inlet. The Reynolds number is varied from 50 to 1250 and the separation and reattachment points are determined from minimum values of the coefficient of friction. Reattachment points are also determined for various Reynolds numbers in the turbulent region (Re>6600).
2.1 Theory
The governing equations for computational fluid dynamics (CFD) are based on conservation of mass, momentum, and energy. FLUENT uses a finite volume method (FVM) to solve the governing equations. The FVM involves descretization and integration of the governing equation over the control volume. The following is a summary of the theory involved in the FLUENT analysis and is based on the FLUENT Users Manual, Bardina et al., and Anderson. The basic equations for steady-state laminar flow are conservation of mass and momentum. When heat transfer or compressibility is involved the energy equation is also required. The governing equations are, Continuity Equation:
Momentum equation:
Turbulent flow can be modeled using mean and fluctuating values for components, such as velocity, ui = u i + ui . Substituting the mean and fluctuating value equations into 5
The k- model is semi-empirical two-equation turbulence model that is based on an exact solution for the turbulent kinetic energy (k) and a model of the dissipation rate (). To model the Reynolds stress, , in the RANS equations, the - model uses the
Bousinesq approximation to relate the Reynolds stresses to the mean velocity gradients.
Along with the Bousinesq approximation above, the following definition of the eddy viscosity is used,
The realizable portion of the k- model is based on the following relationship, which can be obtained by determining the point that the average normal stress becomes negative. The realizable k- model coefficient, C , is determined by equilibrium
and
Gk represents the generation of turbulence kinetic energy due to the mean velocity gradients and relies on the Boussinesq approximation.
and S ij =
u 1 ui + j 2 u j ui
where,
where,
provide significant increase in the accuracy of the results. Shown below, Table 3 and Figure 4 summarize the amount of grid adaptation used and the area of refinement.
Table 3 Number of nodes for grid reference number used to indicate amount of mesh refinement in discussion section.
grid number 0 1 2 number of nodes 30151 59251 174645 region refinement no yes yes
Figure 4 Schematic showing region of grid refinement, 200m downstream from step (to scale).
3. Discussion
Laminar flow exists for Re<1200, transitional flow occurs for 1200<Re<6600, and devloped turbulent flow occurs for Re>6600, as reported by Armaly et al. The separation and reattachments zones vary almost linearly with the Reynolds number for laminar flow and are constant for turbulent flow. Below, Figure 5 shows the present results for Re<8000 with experimental data obtained by Armaly et al.
Figure 5 Comparison of separation and reattachment points for present analysis with experimental data collected by Armaly et al.2
Present results compare well for the first bottom reattachment point, x1, when Re<400, then the predicted x1 becomes increasingly lower as the Reynolds number increases. The top separation point, x4, develops shortly after Re=400; at this point results are comparable with data. As the Reynolds number increases from 400, x4 does
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not compare well with experimental data. The top reattachment point, x5, compares well with data for Re<750; above this values x5 continues to increase as experimental data begins to decline when turbulent transition begins to occur. The reattachment point, x1, is shown to be independent of Reynolds number for turbulent flow, but is slightly lower the experimental for Reynolds numbers near 8000. The second bottom recirculation region was observed in the present analysis; however convergence was not obtained for this region (Re>1250). Oscillating residuals were experienced and can be attributed to the use of a steady-state method. Numerical unsteady analyses have obtained convergence for flows with three or more recirculation zones, e.g., Lima et al. In this region, however, the flow is 3-D and numerical and measured values do not agree.
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3.1 Laminar
The plot in Figure 6 below shows a closer view for Re<1000 to compare presents results with the experimental results of Armaly et al. Generally, good agreement is found with experiment, although the present analysis obtained values slightly lower especially for second bottom reattachment point, x5.
Figure 6 Comparison of separation and reattachment points between present analysis and experimental data collected by Armaly et al. for Re<1000.3
To demonstrate grid independence, the grid was adapted multiple times for Re=800 and the summary is provided in
12
Table 4 below. The first adaptation of the initial mesh 59251 nodes provided reasonable accurate results and is used for all laminar Reynolds number. Adaptation was only performed in the region between the step and 200 meters downstream (see Figure 4).
13
Table 5 below summarizes the values for separation and reattachment points at Re=800 determined by various authors. The results of the present study are lower than the average of values obtained by the various authors, but are still within the range of data. The largest difference between present results and average literature value is the upper reattachment point, x5/S=19.92; average is 20.62. This present result of x5/S=19.92 is closer to the experimental value (Armly et al.) 19.33 than the average 20.62.
Table 5 Comparison of reattachment and separation points for Re=800 and ER=1.942 for various numerical studies.
x1/S Presentt study Lima Gartling Lee and Mateescu Barton Kim and Moin Guj and Stella Gresho et al. Keskar and Lyn Grigoriev and Dargush Rogers and Kwak Erturk Average Armaly et al.*
ER=2.0, * Experimental
x4/S 9.24 9.51 9.70 9.60 9.14 9.70 9.72 9.71 9.70 9.48 9.55 11.11
x5/S 19.92 20.40 20.96 20.60 20.66 20.20 20.98 20.96 20.94 20.55 20.62 19.33
(x5-x4)/S 10.68 10.89 11.26 11.00 11.52 10.50 11.26 11.25 11.24 11.07 11.07 8.22
11.67 11.97 12.20 12.00 11.51 11.90 12.05 12.20 12.19 12.18 11.48 11.83 11.93 14.00
A plot of the stream lines over the step for Re=800 is shown in Figure 7. The fluid velocity at the step dissipates as slower recirculation region absorb some of the momentum.
4
See Table 2.
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3.2 Turbulent
For turbulent flow (Re>6600) Armaly et al. and Abbot and Kline have determined experimentally that the reattachment point, x1 S 8 at ER=1.94. Table 6 below summarizes the range of values obtained in the present study for the reattachment point at various turbulent Reynolds numbers. The average value, x1/S=7.21, for the separation point is lower than x1/S=8, the accepted value. The higher Reynolds numbers studied are closer to the accepted value. For Re= 17799, x1/S=8.0, which is in agreement with the accepted value.
A plot of the streamlines over the step is displayed in Figure 8 below. A second eddy near the step corner is observed. The velocity of the recirculation zone is on the order of magnitude lower than the velocity at the step.
15
16
Pressure 1st order 1st order 1st order 2nd order 2nd order 2nd order
Mesh 5 refinement 0 0 1 1 1 2
See Table 2.
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4. Conclusion
The values for the separation and reattachment points obtained in this study compare fairly well with published numerical data. The present results begin to differ from experimental data at Reynolds numbers (Re>400) where three-dimensional effects become important. The normalized values (x1/S~6.5) for the turbulent reattachment points are less than accepted value (x1/S~8) for low turbulent Reynolds numbers
(Re~8000); however for higher Reynolds numbers (Re>15000), good agreement is found. A general trend in the laminar results of this analysis is slightly lower values for separation and reattachment points than compared with other numerical studies. This difference with present results for laminar flow can be attributed to the range of methods and grids used to perform the numerical calculations. Unsteady methods iterated over a large time span are typically used for the laminar case because of convergence issues; however, this study used a steady-state method with a coupled pressure-velocity algorithm.
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5. References
Anderson, J.D. Jr., Computational Fluid Dynamics: The Basics with Applications, McGraw Hill, 1995 Armaly, B.F., Durst, F., Pereira, J.C.F., and Schonung, B., Experimental and theoretical investigation of backward-facing step flow, J. Fluid. Mech. 127 (1983), pp. 473 496. Badran, O.O., Bruun, H.H., Effect of inlet conditions on flow over backward facing step, Journal of Wind Engineering and Industrial Aerodynamics, v 74-76, Apr-Aug, 1998, p 495-509. Barber, B.W., Fonty, A., A numerical study of laminar flow over a confined backwardfacing step using a novel viscous-splitting vortex algorithm, 4th GRACM Congress on Computational Mechanics, Patras, 27-29 June 2002. Bardina, J. E., Huang, P. G., Coakley, T. J., Turbulence Modeling Validation, Testing, and Development, AIAA-1997-2121, NASA Technical Memorandum 110446 Barton I.E., The entrance effect of laminar flow over a backward-facing step geometry, Int J Numer Methods Fluids 1997, 25:63344. Biswas, G., Breuer, M., Durst F., Backward-facing step flows for various expansion reatios at low and moderate Reynolds numbers, Journal of Fluid Engineering Vol. 126, May 2004, 363-374. De Brederode, V., Bradshaw, P., Three-dimensional flow in nominally two-dimensional separation bubbles. I. Flow behind a rearward-facing step, Aero Report 72-19, Imperial College of Science and Technology (1972), London, England. Denham. M. K. & Patrick, M. A. Laminar flow over a downstream-facing step in a twodimensional flow channel. Trans. Inst. Chem. Engrs 52 (1974), 361. Driver, D. M., Seegmiller, H. L. and Marvin, J., Time-dependent behavior of a reattaching shear layer, AIAA J. 25 (1987), 914-919. Erturk E., Numerical solutions of 2-D steady incompressible flow over backward-facing step, Part I: High Reynolds number solution, Computers & Fluids 37 (2008), 633-655. Etheridge, D.W. & Kemp, P.H., Measurements of turbulent flow downstream of a backward-facing step, J. Fluid Mech. 86 (1978), 545. Fluent Inc, Users Guide, 6.3.26 version, 2006 Gartling D.K., A test problem for outflow boundary conditions flow over a backwardfacing step, Int J Numer Methods Fluids 1990, 11:95367. 19
Gresho P.M., Gartling D.K., Torczynski JR, Cliffe KA, Winters KH, Garratt TJ, et al. Is the steady viscous incompressible two-dimensional flow over a backward-facing step at Re = 800 stable?, Int J Numer Methods Fluids 1993, 17:50141. Grigoriev M.M., Dargush G.F., A poly-region boundary element method for incompressible viscous fluid flows, Int J Numer Methods Eng 1999, 46:112758. Guj G., Stella F., Numerical solutions of high-Re recirculating flows in vorticity velocity form, Int J Numer Methods Fluids 1988, 8:40516. Keskar J., Lyn D.A., Computations of a laminar backward-facing step flow at Re = 800 with a spectral domain decomposition method, Int J Numer Methods Fluids 1999, 29:41127. Kim J., Moin P., Application of a fractional-step method to incompressible Navier Stokes equations, J Comp Phys 1985, 59:30823. Kim, Ghajar, Tang, Foutchm Comparison of near-wall treatment methods for high Reynolds number backward-facing step flow, International Journal of Computational Fluid Dynamics, Vol. 19, No. 7 (2005), 493-500. Lee, T. and Mateescu, D., Experimental and numerical investigation of 2-D backwardfacing step flow, Journal of Fluids and Structures (1998) 12, 703-716. Lima, R.C., Andrade, C.R., and Zaparoli, E.L., Numerical study of three recirculation zones in the unilateral sudden expansion flow, International Communications in Heat and Mass Transfer, Volume 35, Issue 9, November 2008, Pages 1053-1060. Moss, Bakers, Bradburly, 1979 Measurements of mean velocity and Reynolds stresses in some regions of recirculation flows, In Turbulent Shear Flows 1 (ed. F. Durst, B. C. Launder, F. W. Schmidt & J. H. Whitelaw). Springer. Rogers S.E., Kwak D., An upwind differencing scheme for the incompressible Navier Stokes equations, Appl Numer Math 1991, 8:4364. Simpson, R.L., Aspects of turbulent boundary-layer separation, Prog. Aerospace Sci. Vol 32 (1996), 457-521.
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Models ------
Model
Settings
Zones
name
id type
--------------------------------------fluid outlet inlet top_wall bottom_wall 2 3 4 5 6 fluid pressure-outlet velocity-inlet wall wall interior
default-interior 8
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Boundary Conditions
fluid
Condition
Value
--------------------------------------------------------------Material Name Specify source terms? Source Terms Specify fixed values? Fixed Values Motion Type X-Velocity Of Zone (m/s) Y-Velocity Of Zone (m/s) Rotation speed (rad/s) X-Origin of Rotation-Axis (m) Y-Origin of Rotation-Axis (m) Deactivated Thread Porous zone? X-Component of Direction-1 Vector Y-Component of Direction-1 Vector Relative Velocity Resistance Formulation? Direction-1 Viscous Resistance (1/m2) Direction-2 Viscous Resistance (1/m2) 0 0 no 1 0 yes no 0 0 0 () 0 0 0 () no air no
Choose alternative formulation for inertial resistance? no Direction-1 Inertial Resistance (1/m) Direction-2 Inertial Resistance (1/m) C0 Coefficient for Power-Law C1 Coefficient for Power-Law Porosity 1 0 0 0 0
outlet
Condition
Value
22
Backflow Direction Specification Method 1 X-Component of Flow Direction Y-Component of Flow Direction X-Component of Axis Direction Y-Component of Axis Direction Z-Component of Axis Direction X-Coordinate of Axis Origin (m) Y-Coordinate of Axis Origin (m) Z-Coordinate of Axis Origin (m) is zone used in mixing-plane model? Specify targeted mass flow rate Targeted mass flow (kg/s) 1 no 1 0 1 0 0 0 0 0 no
inlet
Condition
Value
--------------------------------------------------Velocity Specification Method Reference Frame Velocity Magnitude (m/s) X-Velocity (m/s) Y-Velocity (m/s) 0 0 1 0 1 0 0 0 0 0 0 0.00028099999 2
X-Component of Flow Direction Y-Component of Flow Direction X-Component of Axis Direction Y-Component of Axis Direction Z-Component of Axis Direction X-Coordinate of Axis Origin (m) Y-Coordinate of Axis Origin (m) Z-Coordinate of Axis Origin (m) Angular velocity (rad/s) 0
top_wall
Condition
Value
----------------------------------------------------------
23
0 0
Define wall motion relative to adjacent cell zone? yes Apply a rotational velocity to this wall? Velocity Magnitude (m/s) X-Component of Wall Translation Y-Component of Wall Translation Define wall velocity components? X-Component of Wall Translation (m/s) Y-Component of Wall Translation (m/s) Rotation Speed (rad/s) X-Position of Rotation-Axis Origin (m) Y-Position of Rotation-Axis Origin (m) X-component of shear stress (pascal) Y-component of shear stress (pascal) Specularity Coefficient 0 0 0 0 0 0 0 1 0 no 0 0 no
bottom_wall
Condition
Value
Define wall motion relative to adjacent cell zone? yes Apply a rotational velocity to this wall? Velocity Magnitude (m/s) X-Component of Wall Translation Y-Component of Wall Translation Define wall velocity components? X-Component of Wall Translation (m/s) Y-Component of Wall Translation (m/s) Rotation Speed (rad/s) X-Position of Rotation-Axis Origin (m) Y-Position of Rotation-Axis Origin (m) X-component of shear stress (pascal) Y-component of shear stress (pascal) Specularity Coefficient 0 0 0 0 0 0 0 1 0 no 0 0 no
24
default-interior
Equations
Numerics
Numeric
Enabled
Relaxation
Variable
Relaxation Factor
------------------------------Density 1
Body Forces 1
Linear Solver
Pressure-Velocity Coupling
25
Parameter
Value
Explicit Momentum Relaxation Factor 0.75 Explicit Pressure Relaxation Factor 0.75
Discretization Scheme
Solution Limits
Quantity
Limit
--------------------------------Minimum Absolute Pressure 1 Maximum Absolute Pressure 5e+10 Minimum Temperature Maximum Temperature 1 5000
Property
Units
Method
Value(s)
---------------------------------------------------------------Density Cp (Specific Heat) Thermal Conductivity Viscosity Molecular Weight L-J Characteristic Length L-J Energy Parameter kg/m3 j/kg-k w/m-k kg/m-s constant 1.225 constant 1006.43 constant 0.0242
constant 1.7894e-05
26
constant 0
constant 0 none #f
Property
Units Method
Value(s)
Cp (Specific Heat)
27