SAUDI ARAMCO ID/PID - REV 1-5/18/05 (Standard Cutoff - August 2004)

SAUDI ARAMCO TYPICAL INSPECTION PLAN

Uninterruptible Power Supply (UPS) Systems
PROJECT TITLE:

SATIP No.

APPROVED DATE

DISCIPLINE:

SATIP-P-103-01
WBS/BI/JO/NO.

1-Oct-05
CONTRACTOR/SUBCONTRACTOR

Electrical

ITEM NO. 1.0

PROJECT PHASE

TASK / ACTIVITY

QUALITY PROCEDURE

QUALITY RECORD

INSPECTION RESPONSIBILITY ASSIGNMENTS

CNTRCTR SAUDI ARAMCO

REMARKS

DOCUMENT REVIEW

2.0

RECEIVING INSPECTION Weekly inspection by Contractor QC SAIC-T-5001 Electronic Equipment, SH&P SAIC-P-3002 Electrical Equipment, SH&P SAIC-P-3101 Vented Ni-Cad Wet Cell, SH&P SAIC-P-3102 Vented Lead-Acid Wet Cell, SH&P SAIC-P-3103 VRLA Gelatin Cell, SH&P SAIC-P-3104 Aqueous Sulf. Acid Electrolyte, SH&P SAIC-P-3105 Dry Electrolyte, SH&P SATR-P-3101 Electrochemical Battery, SH&P Test Storage testing in accordance with manufacturer's instructions.

2.1

UPS Equipment & Electrochemical Storage Battery Storage, Handling, and Preservation Visual Inspection and Testing

See Remarks

See Remarks

W2

Page 1 of 6 11/27/2005 3:12 PM

SAUDI ARAMCO ID/PID - REV 1-5/18/05 (Standard Cutoff - August 2004)

SAUDI ARAMCO TYPICAL INSPECTION PLAN

Uninterruptible Power Supply (UPS) Systems
PROJECT TITLE:

SATIP No.

APPROVED DATE

DISCIPLINE:

SATIP-P-103-01
WBS/BI/JO/NO.

1-Oct-05
CONTRACTOR/SUBCONTRACTOR

Electrical

ITEM NO.

PROJECT PHASE

TASK / ACTIVITY

QUALITY PROCEDURE

QUALITY RECORD

INSPECTION RESPONSIBILITY ASSIGNMENTS

CNTRCTR SAUDI ARAMCO

REMARKS

2.2

UPS Equipment & Electrochemical Storage Battery Material Receiving Visual Inspection

See Remarks

See Remarks

H1

W1

SAIC-P-3106 UPS DC/AC Inverter, MR SAIC-P-3107 UPS Static Switch, MR SAIC-P-3108 UPS Transfer Switch MR SAIC-P-3109 UPS Bypass Line Transformer MR SAIC-P-3110 UPS Maintenance Bypass Switch MR SAIC-P-3111 UPS Panelboards / CB's MR SAIC-P-3112 UPS/DC Battery Rectifier / Charger MR SAIC-P-3113 UPS/DC Vented Ni-Cad Wet Cell MR SAIC-P-3114 UPS/DC Vented Lead-Acid Wet Cell MR SAIC-P-3115 UPS/DC VRLA Gelatin Cell MR SAIC-P-3116 Aqueous Sulfuric Acid Electrolyte MR SAIC-P-3117 Dry Potassium or Sodium Hydroxide MR SAIC-P-3118 UPS System and Battery Access. MR Accessories include battery racks, battery enclosures, copper battery cable and bus bar, cable crimp terminals, battery inter-cell and inter-row connectors, stainless steel mechanical fasteners, safety covers for live parts, NOOX terminal grease, portable battery hoist, air filters, distilled water dispensers, thermometers, hydrometers, and distilled water. Notify SA PID on receipt of initial shipment of each accessory type.

2.4

Electrochemical Storage Cell Jobsite Acceptance Testing (Initial load capacity, no-load voltage, and specific gravity)

See Remarks

See Remarks

H1

W1

SATR-P-3102 Vented Ni-Cad Wet Cell, Jobsite Acceptance SATR-P-3103 Vented Lead-Acid Wet Cell, Jobsite Acceptance SATR-P-3104 Valve-Regulated Lead-Acid (VRLA) Gelatin Cell Jobsite Acceptance Hold point prior to installation of D.C. electrochemical storage cells.

3.0

INSTALLATION

Page 2 of 6 11/27/2005 3:12 PM

SAUDI ARAMCO ID/PID - REV 1-5/18/05 (Standard Cutoff - August 2004)

SAUDI ARAMCO TYPICAL INSPECTION PLAN

Uninterruptible Power Supply (UPS) Systems
PROJECT TITLE:

SATIP No.

APPROVED DATE

DISCIPLINE:

SATIP-P-103-01
WBS/BI/JO/NO.

1-Oct-05
CONTRACTOR/SUBCONTRACTOR

Electrical

ITEM NO.

PROJECT PHASE

TASK / ACTIVITY

QUALITY PROCEDURE

QUALITY RECORD

INSPECTION RESPONSIBILITY ASSIGNMENTS

CNTRCTR SAUDI ARAMCO

REMARKS

3.1

UPS Equipment / Battery Room Pre-Installation Visual Inspection

See Remarks

See Remarks

H1

H1

SAIC-P-3119 Battery Room SAIC-P-3003 Substation / Swgr Room Hold point for substantial completion of building and electrical room civil / structural / architectural / HVAC finish work (i.e., no construction dust or fumes). Also see SATIP-P-111-01 Grounding & Bonding SA PID shall be notified on start of this activity for each UPS.

3.2

UPS Equipment / Battery Rack Installation & Identification Visual Inspection

SAIC-P-3120 SAIC-P-3120

H1

W2

3.3

UPS Equipment & Electrochemical Storage Battery Conduit / Cable Tray Installation & Identification Visual Inspection

See Remarks

See Remarks

See SATIP-P-104-05 A/G Industrial Conduit SATIP-P-104-03 Cable Tray SATIP-P-104-07 B/G Conduit SATIP-P-111-01 Grounding & Bonding as applicable. See SATIP-P-100-01 (Special Locations) for additional inspection and test requirements for UPS battery rooms. QC hold point prior to installation of battery jars.

3.4

UPS Equipment & Electrochemical Storage Battery Cable Pulling Visual Inspection Electrochemical Storage Battery Installation and Identification Visual Inspection UPS Equipment & Electrochemical Storage Battery Cable Gland Installation, Cable Dressing, Identification, & Termination Visual Inspection PRE-COMMISSIONING

See Remarks

See Remarks

See SATIP-P-104-01 LV Cable SA PID to be notified on start of this activity for each UPS system.

3.5

SAIC-P-3121 SAIC-P-3121

H1

W2

SA PID shall be notified on start of this activity for each Battery. See SATIP Items No. 2.4 and 3.2.

3.6

See Remarks

See Remarks

See SATIP-P-104-01 LV Cable SATIP-P-111-01 Grounding & Bonding SA PID to be notified on start of this activity for each UPS system.

4.0

Page 3 of 6 11/27/2005 3:12 PM

SAUDI ARAMCO ID/PID - REV 1-5/18/05 (Standard Cutoff - August 2004)

SAUDI ARAMCO TYPICAL INSPECTION PLAN

Uninterruptible Power Supply (UPS) Systems
PROJECT TITLE:

SATIP No.

APPROVED DATE

DISCIPLINE:

SATIP-P-103-01
WBS/BI/JO/NO.

1-Oct-05
CONTRACTOR/SUBCONTRACTOR

Electrical

ITEM NO.

PROJECT PHASE

TASK / ACTIVITY

QUALITY PROCEDURE

QUALITY RECORD

INSPECTION RESPONSIBILITY ASSIGNMENTS

CNTRCTR SAUDI ARAMCO

REMARKS

4.1

Cable Continuity and Insulation Testing (Installed Cable) Power Cable Termination Torque Testing

See Remarks

See Remarks

See SATIP-P-104-01 LV Cable SA PID to be notified on start of this activity for each UPS system. See SATIP-P-104-01 LV Cable SA PID to be notified on start of this activity for each UPS system. SATR-P-3113 UPS/DC Vented Ni-Cad Wet Cell SATR-P-3114 UPS/DC Vented Lead-Acid Wet Cell SATR-P-3115 UPS/DC Valve-Regulated Lead-Acid (VRLA) Gelatin Cell In accordance with battery manufacturer's instructions. Hold point prior to UPS energization. SATR-P-3105 UPS DC/AC Inverter SATR-P-3106 UPS Static Switch SATR-P-3107 UPS Transfer Switch SATR-P-3108 UPS Bypass Line Transformer SATR-P-3109 UPS Maintenance Bypass Switch SATR-P-3110 UPS Panelboards / CB's SATR-P-3111 UPS/DC Battery Rectifier / Charger In accordance with UPS manufacturer's instructions. Hold point prior to UPS energization. Review EIL and all associated Quality Records Hold point prior to UPS energization.

4.2

See Remarks

See Remarks

4.3

Electrochemical Storage Battery Testing (inter-cell connector resistance, cell noload voltage, battery no-load voltage, and cell specific gravity)

See Remarks

See Remarks

H1

W1

4.4

UPS System Pre-energization Visual Inspection and Testing (for Energization Certificate)

See Remarks

See Remarks

H1

H1

4.5

UPS System Pre-energization Quality Document Review and Energization Certificate

EIL

Energization Certificate

RH1

RH1

Page 4 of 6 11/27/2005 3:12 PM

SAUDI ARAMCO ID/PID - REV 1-5/18/05 (Standard Cutoff - August 2004)

SAUDI ARAMCO TYPICAL INSPECTION PLAN

Uninterruptible Power Supply (UPS) Systems
PROJECT TITLE:

SATIP No.

APPROVED DATE

DISCIPLINE:

SATIP-P-103-01
WBS/BI/JO/NO.

1-Oct-05
CONTRACTOR/SUBCONTRACTOR

Electrical

ITEM NO.

PROJECT PHASE

TASK / ACTIVITY

QUALITY PROCEDURE

QUALITY RECORD

INSPECTION RESPONSIBILITY ASSIGNMENTS

CNTRCTR SAUDI ARAMCO

REMARKS

4.6

Energized UPS System Visual Inspection and Functional Testing

See Remarks

See Remarks

H1

H1

SATR-P-3105 UPS DC/AC Inverter SATR-P-3106 UPS Static Switch SATR-P-3107 UPS Transfer Switch SATR-P-3108 UPS Bypass Line Transformer SATR-P-3109 UPS Maintenance Bypass Switch SATR-P-3110 UPS Panelboards / CB's SATR-P-3111 UPS/DC Battery Rectifier / Charger In accordance with UPS manufacturer's instructions. Hold point prior to UPS fault testing. See SATIP-J-900-01 (Instrument Loop Checking) for additional inspection and test requirements for signal and control loops. In accordance with UPS manufacturer's instructions. In accordance with UPS manufacturer's instructions. Hold point prior to UPS system certification. Review FEIL and all associated Qualityu Records

4.7

Energized UPS System Remote Indication and Alarm Testing Energized UPS System Bolted-Fault Test Energized UPS System Final Inspection Energized UPS System Quality Document Review and Mechanical Completion Certificate

See Remarks

See Remarks SATR-P3112 FEIL PMCC MCC

H1 H1 H1 RH1

H1 H1 H1 RH1

4.8

SATR-P-3112 See Remarks FEIL

4.9

4.10

GENERAL NOTES 1 2 3 4 5 The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of Saudi Aramco participation based upon the Contractors performance. Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization Witness: Hold: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative is not present. QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.

If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND W1 100% Witness Inspection/Test H2 Sample Hold Point for QC Inspection or Test RH1 100% Review and Approval of Documents

Page 5 of 6 11/27/2005 3:12 PM

SAUDI ARAMCO ID/PID - REV 1-5/18/05 (Standard Cutoff - August 2004)

SAUDI ARAMCO TYPICAL INSPECTION PLAN

Uninterruptible Power Supply (UPS) Systems
PROJECT TITLE:

SATIP No.

APPROVED DATE

DISCIPLINE:

SATIP-P-103-01
WBS/BI/JO/NO.

1-Oct-05
CONTRACTOR/SUBCONTRACTOR

Electrical

ITEM NO. W2 H1

PROJECT PHASE

TASK / ACTIVITY

QUALITY PROCEDURE R1 R2

QUALITY RECORD

INSPECTION RESPONSIBILITY ASSIGNMENTS

CNTRCTR SAUDI ARAMCO

REMARKS

Sample Witness Inspection/Test 100% Hold Point for QC Inspection or Test

100% Review of Documents Sample Review of Documents

RH2 Sample Review and Approval of Documents S Surveillance

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