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PERI UP Rosett Modular Scaffolding System for versatile use on construction sites

Shoring Systems Reinforcement Scaffolds Stair Towers Work Platforms

Edition 01 | 2012
PERI GmbH Formwork Scaffolding Engineering P .O. Box 1264 89259 Weissenhorn Germany Tel +49 (0)73 09.9 50 - 0 Fax +49 (0)73 09.9 51- 0 info@peri.com www.peri.com

Important notes: Without exception, all current safety regulations must be observed in those countries where our products are used! The photos used in this brochure were taken at a particular time at various construction sites. Safety or formwork anchor details are therefore not to be taken as a denitive guide to the way the equipment is to be used. Safety instructions and permissible loads must be observed at all times. Separate structural calculations are required for any deviations from the standard design data. The information contained herein is subject to technical change in the interests of progress.

Contents
The system for all tasks Small investment costs Cost-effective and safe Tried and tested around the world Shoring Reinforcement scaffold Stair towers Work platform Versatile applications PERI International 2 4 6 8 10 14 16 18 20 24

Handling an extremely wide range of scaffolding tasks with only one system: PERI UP Rosett

Scaffold has to fulfil a diverse set of requirements: - creation of safe and productive working areas - providing access to working areas at higher levels - carrying area and/or point loads In order to find the optimal solution for each one of these tasks, this normally requires a large selection of components which in turn is reflected in the low rate of utilisation.

The type-tested PERI UP modular scaffolding system with integrated safety features allows the same components to be used as shoring, stair towers, reinforcement scaffold or working platforms. In addition, numerous other applications are possible, e.g. as suspended scaffold. This means that on-site material requirements are automatically reduced and utilisation rates increase. With PERI UP , construction progress can be carried out extremely efficiently and safety levels for site personnel rise considerably.

PERI UP Rosett: same components different applications

Shoring

Reinforcement scaffold

Stair towers

Work platform

Efficient reinforcement work and forming with PERI UP scaffolding units at Daimler Chryslers Van Technology Centre in Stuttgart, Germany.

Other areas of application:

Shoring for bridges

Facade scaffold Suspended scaffold

PERI UP Rosett Fewer components = less investment costs

The number of parts which are to be stored, moved on site and transported is decisive for ensuring efficient completion of scaffolding tasks as well as operational cost-effectiveness. In addition, a small range of components results in a lowering of the investment costs and utilization rates are increased. With the PERI UP modular scaffold system, only a few components are required in order to economically realize an extremely diverse range of on-site scaffold operations.

Only 9 main components for numerous applications

Ledger UH

Ledger Brace UBL

Decking Transom UHD

Steel Deck UDS

Standard UVR Access Deck UAL

Base Standard UVB 24

Adjustable Base Plate UJB 38-50/30

Staircase UAS

PERI UP Rosett as:

Shoring

80%
Main component costs as share of the total investment.

Reinforcement scaffold

73%
Main component costs as share of the total investment.

Stair tower

71%
Main component costs as share of the total investment.

Work platform

72%
Main component costs as share of the total investment.

PERI UP Rosett Light load-bearing flexible safe

Cost-effective and safe working conditions are the culmination of many well thought-out details. A perfect solution was developed in the form of PERI UP Rosett modular scaffold.

Product advantages:
Easy assembly - due to the low weight of individual components - the aptly-named gravity lock, the self-locking ledger connection

High load-bearing capacity - through the especially high node rigidity - through the strong bearing capacity of the deck

Large degree of flexibility - due to the metric grid pattern in length, width and height - ledger angles up to 45 are possible - due to the Rosetts modular design
1, 50

0,

3, 00

3,00
0,75 0,75

75
5 1, 0

1,50 3,00
The metric grid dimensions of PERI UP allows optimal adjustment of the scaffold assembly. Thus, a 3 m bay can be divided, for example, into 2 x 1.50 m or 4 x 0.75 m within the system itself according to requirements.

0, 75

1,50

Safety:
During assembly and dismantling - through the decks integrated protection against lifting - through the special design of the rosette - ledger assembly from a safe position due to the gravity lock

The integrated protection against lifting reduces the assembly time and effort.

80 80

80 80

The shape of the rosette prevents the standard tubes from rolling away.

80 80

During use - through flat and even decks with no tripping hazards - load-bearing steel decks for permanently safe access

The ledger can be easily installed from a safe position. The wedge drops by gravity and locks automatically.

PERI UPs integrated user safety features creates safe working areas at all heights and so contributes to increased job performance of construction site personnel.

The PERI UP scaffold construction with a working width of 1.50 m.

Criteria for smooth and problem-free construction progress

Schedules for the realisation of building projects are becoming increasingly tighter. Everyone involved has in mind to ensure the project is completed in the most

efficient way possible whilst meeting a wide range of requirements.

With its latest material technology and comprehensive service, PERI makes a significant contribution by supporting the experts on site in order to successfully carry out and complete construction projects:

The contractor

- requires legal safeguards for material usage (conformity with valid regulations)

European constructional approval for UP Rosett modular scaffolding. Type Test for PERI UP shoring.

- needs a guarantee regarding the costs involved - is looking for a reliable supplier and competent partner

The customer receives a binding offer. Punctual deliveries of materials.

The site manager

- is responsible for the results achieved on site

Maximum cost-effectiveness: formwork and scaffolding requirements are optimally matched. PERI Software ELPOS and PERI CAD are used for fast scaffold planning. Standardised parts lists.

- requires a simple planning operation and monitoring process - depends on a quick and easy ordering procedure as well as return deliveries depends on a quick and easy ordering procedure as well as return deliveries

- strives to achieve optimized personnel PERI customer training and material utilisation for providing a high level of professional skills for site personnel. - for implementing and supervising all on-the-job safety measures

The site personnel

- want lightweight individual components for fatigue-free working conditions - are looking for a simple and safe assembly procedure - and a continuous working process

Everything from one source Materials and service

chafaudages

Approval of the German Institute of Building technology

French NF-symbol awarded by the AFNOR

Approved for use in Poland: B-symbol

Tested by the Swedish Materials Testing & Research Institute

Type-tested by the LGA Bayern

All items can also be rented on a project-related basis.

The PERI quality management system guarantees high product and delivery quality levels.

General proof of stability for standard assemblies and extended shoring structures. Packing guidelines for efficient storage and safe transportation. Wide range of crane and stackable pallets.

PERI project statical analysis for execution of construction work which deviates from standard use. Clearly defined rental and return deliveries criteria.

Integrated user safety features contained within the PERI UP scaffold system. Assembly instructions with presentation of individual assembly steps as well as the complete scaffold structure. Easily understandable system with design-related logical assembly sequences.

High safety standards recognized by official supervisory institutions.

Professional briefing of construction site personnel by PERI sales engineers or PERI supervisors.

PERI UP Rosett Shoring Type-tested load-bearing capacity

Through systematised construction progress and repetitive working steps, costs can be reduced along with facilitating an increase in the quality of the execution. PERI UP Rosett shoring towers have been type-tested by the State of Bavaria commercial office (Landesgewerbeanstalt Bayern) for heights of up 21.89 metres. Use on the construction site is therefore very easy: project-specific static verification for the towers are no longer required and prepared parts lists are available for all heights.

Through base widths of 1.50 m to 3.00 m, square or rectangular tower ground plans are possible in 50 cm increments. This means cost-effective bearing capacity and geometrical adjustments can be achieved. Thus, up to 10 different towers can be realized for a broad range of applications in the form of shoring, slab tables or material platforms. Even for large heights, loads up to 40 kN per leg can be safely carried!

Safe and load-bearing PERI UP solution for the support of pier head formwork.

Crosshead Spindle

Ledger

Standard 3,00 2,50

2,00

Base Standard

Adjustable Base Plate

1,50

1,50 2,00 2,50 3,00

With only few different individual parts every shoring structure can be quickly assembled. From the extensive programme of accessories, decking levels for transporting materials as well as access stairs can be integrated.

The modular structure of UP Rosett allows optimal adjustment of leg load-bearing capacities. In 50 cm increments, up to 10 different towers for various applications are possible.

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Per leg: 40.3 kN (with wind: 30.5 kN)

Technical Approval Z-8.22-863

Type-tested by the LGA Bayern

1,33

Every height without exception between 1.33 m and 21.89 m can be reached. Accurate parts lists are available for all scaffold structures.

For each height, a permissible leg load of 40.3 kN applies. Horizontal loads can also be transferred by means of standard diagonals.

21,89

21,89

Efficient shoring solution, adapted to meet the requirements of the contractors for the construction of an administration building.

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PERI UP Rosett Shoring Three-dimensional shoring structures

11 m high shoring for a concrete ring with 50 m diameter.

Up to 38 m high PERI UP shoring perfectly matched to the MULTIFLEX girder slab formwork.

14 m high PERI UP birdcage shoring as load-bearing sub-structure for MULTIFLEX girder slab formwork. Safe and fast access to the higher working levels was provided by PERI UP stair towers. The 72 m long beams of an airport check-in terminal were formed using movable table units.

PERI UP shoring with standard dimensions of 1.50 m x 1.50 m provide generously-sized working spaces and access areas underneath the integrated work platforms.

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Movable units for smooth construction progress

The high rigidity of the ledger connections maintains the form of even very large PERI UP scaffold units when being moved by crane or on castors. All standards are tensionproof connected to each other. Thus, complete scaffold units can be pre-assembled safely and quickly on the ground and then joined together to form larger shoring structures.

Work platforms for handling the formwork offer a maximum in working safety. This is made possible by placing system decks inside the shoring.

Craneable Fast transfer of a 15 m long scaffold unit.

Mobile Shoring with complete formwork unit and working platform for a beam being moved using a PERI lift and transportation trolley without the need of a crane.

Pulled Load-bearing and torsion-resistant PERI formwork and scaffolding unit comprised of VARIO GT 24 and PERI UP Rosett being pulled to the next casting segment by means of hydraulic cable winches.

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PERI UP Rosett reinforcement scaffold Safe conditions for forming, reinforcement and concreting work

Extremely stable units are delivered to the construction site which do not need anchors or ballast and can be moved and repositioned without any modifications. Erection instructions are provided for the reinforcement scaffolding and contains all safety-relevant guidelines including the crane attachment points. The heights required have already been taken into consideration with the configuration of the scaffolding units during formwork planning. Application possibilities: - placing of formwork ties - closing the formwork - reinforcement work - concreting Even after only a few uses, more than just the costs of approved scaffolding equipment can be generated.

PERI UP Rosett reinforcement scaffolds Due to the kit principle of the PERI UP reinforcement scaffolds, required materials can be quickly and easily ordered.

Basic Plus Unit

Additional Plus Unit

Basic Unit

Additional Unit

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PERI UP as reinforcement scaffold The tension-proof connections allow the craning of complete units and ensure smooth construction progress.

Handle Lock UJS Item no.: 100863

With handle locks fitted, the adjustable bases are remain with the unit when being moved.

The inner guardrail makes shuttering, reinforcement and concrete work even safer and quicker!

For the shuttering, reinforcement and concrete work required on the 14 m high reinforced concrete columns, customised PERI UP scaffold units were efficiently used. Complete scaffold units can be moved in a crane lift.

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PERI UP Rosett stair tower Fast and convenient way to reach working areas

PERI UP Rosett stair towers can be used as freestanding towers or attached to the outside of a working scaffold for heights of up to 90 m. Simple and fast assembly with only three additional components - staircase unit - stair guardrail - landing link panel which also extends the area of application for the scaffolding. The staircase unit only weighs 24 kg and, in spite of its low weight, has been approved to carry the high load of 2 kN/m Thus, using the stair tower for accessing construction sites is possible. The complete staircase tower has proof of stability and designed to carry a maximum live load equivalent for a 20 m run of staircase and landing irrespective of height. Ledgers are used as guardrails and for bracing the tower. Diagonals are not required.

Stair towers with alternating staircase units


provide greater headroom clearance and shorter routes between levels.
2,50/3,00

A 50 m high PERI UP Rosett stair tower with alternating staircase units for a silo.

Top Unit

Plus Unit

Basic-P Unit

PERI UP Rosett stair tower Due to the kit principle, quantities of required materials can quickly be determined and easily ordered.

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Stair towers with staircase units in the same direction


is the preferred type for erecting and offers additional working platforms.
2,50/3,00

An 18 m high PERI UP Rosett stair tower with staircase units in the same direction for the construction of an administration building.

Anchoring of stair towers with staircase units in the same direction For higher stair towers, the tensionproof anchoring to the building takes place every 4 m in the lower area up to a height of 12 m, after this every 8 m. Staircase towers should not be extended more than 2.00 m beyond the last anchor position.
Height Number [m] of anchors Anchor installation height [m]

8-14 16-22 24-30 32-36

2 3 5 6

4,0 4,0

12,0 12,0 20,0

4,0 8,0 12,0 20,0 28,0 4,0 8,0 12,0 20,0 28,0 36,0

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PERI UP Rosett work platforms For productive and safe working conditions at all heights

The PERI UP work platforms provide secures and productive working conditions on walls and slabs at all heights. Longitudinal and width adjustments are possible in 50 cm increments. Erection instructions, included with each tower, provide all the necessary information for safe assembly and use. The standards are joined to each other by means of tension-proof connections connections which means complete platform units can be moved by crane. The kit principle allows easy and simple extensions to be made to the required levels. In addition, quantities of materials can quickly be determined and ordered.
Top Unit

Work platforms with decks on every level allow work to be carried out on a wall for the full height as well as the slab.

Basic-T Unit

Mobile PERI UP work platforms are quickly created by means of castors. The large diameter of the castors, and the use of castors with spindle, means that any possible unevenness on the ground can be compensated during moving and when the tower is in a stationary position.

Castor UEW 12 with Spindle Item no. 101860

Castor UEW 12 with Spigot Item no. 1011858

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Work platforms with reduced width working levels Full width platforms are only installed at those heights where the work is actually done. Access is carried out by means of decks with integrated ladders from the intermediate levels.
Top Unit

Plus Unit

Basic-P Unit

Compared to aluminium mobile towers, the PERI UP work platforms offers several advantages: - ladder access decks at 2.00 m vertical increments provide safer access for personnel as well as tools and materials to the working areas - ballast for increasing tower stability is not usually required - the high rigidity of the PERI UP scaffold tower produces a more stable work platform especially for accurate work processes at great heights - through the high load-bearing capacity of up to 6 kN/m, heavy parts can also be installed.

The minimum width B of the work platform depends on the height of the top deck Work platform [m] L
2,50 2,50 2,50 3,00 3,00 3,00

Maximum height of the topmost level [m] External


4,30 6,30 6,30 6,30 6,30 8,30

W
1,50 2,00 2,50 2,00 2,50 3,00

Internal
6,30 8,30 10,30 8,30 10,30 10,30

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PERI UP Rosett The best solution for every application

PERI UP Rosett modular scaffold provides the optimal solution for all applications. The flexibility of the scaffold system allows the use of same core components for many other areas on all construction sites.

The multi-functional system for different types of work increases material utilisation and saves additional assembly time. Thus, construction progress can be accelerated and building costs clearly reduced.

PERI UP Rosett can be cost-effectively used in many areas: - facade scaffolding - assembly platforms - shoring - suspended scaffolds - scaffold bridges for power cables

PERI UP Rosett as facade scaffolds With only a few additional components, roof edge protection, protection fans and bridging can be assembled.

PERI UP assembly platforms with access stair towers for the erection of a complex roof construction.

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Mobile PERI UP suspended scaffolding providing inexpensive access to pier heads.

PERI UP scaffold bridges for power cables for spans of 15 m and more.

4,75

PERI UP scaffold bridges for power cables for spans of 15 m and more.

15,0

PERI complete solution: Formwork and scaffolding from one source.

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PERI International
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01 PERI GmbH Rudolf-Diesel-Strasse 89264 Weissenhorn info @ peri.com www.peri.com

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The optimal System for every Project and every Requirements

Wall Formwork

Column Formwork

Slab Formwork

Climbing Systems

Tunnel Formwork

Bridge Formwork

Access

Protection Scaffold

System-Independent Accessories

Services

PERI GmbH Formwork Scaffolding Engineering P .O. Box 1264 89259 Weissenhorn Germany Tel. +49 (0)7309.950-0 Fax +49 (0)7309.951-0 info@peri.com www.peri.com

DE en 01 | 2012 5ma 792045 PERI GmbH

Shoring Systems

Construction Scaffold

Facade Scaffold

Industrial Scaffold

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