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International Journal of Heat and Fluid Flow 22 (2001) 113±122

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Three-dimensional ¯ow and heat transfer calculations of ®lm cooling


at the leading edge of a symmetrical turbine blade model
D. Lakehal 1, G.S. Theodoridis 2, W. Rodi *
Institute for Hydromechanics, University of Karlsruhe, Kaiserstrasse 12, D-76128 Karlsruhe, Germany
Received 28 October 1999; accepted 11 November 2000

Abstract
Film cooling of a symmetrical turbine-blade model by lateral and non-lateral injection from one row of holes placed on each side
near the leading edge is calculated with a 3D ®nite-volume method on multi-block grids. For various blowing rates, the ¯ow and
temperature ®elds are predicted, and in particular the contours of ®lm-cooling e€ectiveness on the blade surface, which are com-
pared with measurements. Various versions of the k±e turbulence model are employed: the standard model with wall functions
(WF), a two-layer version resolving the viscous sublayer with a one-equation model and an anisotropy correction due to Bergeles et
al. [Num. Heat Transfer 1 (1978) 217±242] which acts to promote the lateral turbulent exchange. The original Bergeles proposal is
modi®ed for application in the viscous sublayer. With the standard model, the lateral spreading of the temperature ®eld is un-
derpredicted, leading to averaged ®lm-cooling e€ectiveness values that are too low. The situation is improved by using the Bergeles
correction, especially when the modi®ed correction is applied with the two-layer model (TLK). This yields e€ectiveness contours in
reasonably good agreement with the measurements, but the laterally averaged e€ectiveness is not predicted in all cases with good
accurary. However, the trend of the various in¯uence parameters is reproduced correctly. Ó 2001 Elsevier Science Inc. All rights
reserved.

Keywords: Film cooling; Two-layer model; Turbine blade; Near-wall turbulence

1. Introduction discharge geometry, injection angle, blowing rate, density and


temperature ratio, free stream turbulence, compressibility, and
Increasing the turbine inlet temperature is one of the main hence powerful prediction methods are needed for the opti-
measures for increasing the thermal performance of gas tur- misation of the design.
bines. Despite the considerable progress in blade metallurgy, The ¯ow in the vicinity of the ®lm-cooling discharge holes is
such temperature increases can only be a€orded when the very complex due to the interaction of the discharge jets with
blades can be cooled eciently. Film cooling is one of the most the ¯ow around the blade. The individual jets are bent over by
ecient cooling methods and is usually applied in combination the oncoming ¯ow leading to the formation of longitudinal
with internal convection cooling. In ®lm cooling, cool air is vortices and a reverse-¯ow region below the jet. The ¯ow is
discharged from rows of holes placed in critical regions of the highly 3D and turbulent, and it becomes even more compli-
blade surface. The injected air forms a thin ®lm on the surface cated when the injection is lateral which is often the case in
acting as a bu€er between the hot gas and the blade. The task practice since then the cooling ®lm covers better the area to be
of the blade designer is to achieve optimum cooling by a cooled. Injection near the leading edge causes further compli-
minimum amount of cooling air. The cooling performance is cations as the cooled jets are then opposed to the oncoming
in¯uenced by a variety of parameters, among them blade and ¯ow, but this injection location is of particular practical rele-
vance because the leading edge is exposed especially to the
oncoming hot gases. The formation and location of the lon-
*
Corresponding author. Tel.: +49-721-608-3535; fax: +49-721-608- gitudinal vortices depend strongly on the inclination of the
7712 or 7290. injection and on the blowing rate M…ˆ q2 U2 =q1 U1 , also called
E-mail address: rodi@bau-verm.uni-karlsruhe.de (W. Rodi). mass-¯ux ratio). In the case of streamwise injection, two
1
Present address: Nuclear Engineering Laboratory, Institute of counter-rotating vortices form while in the case of lateral in-
Energy Technology, ETH Z urich, CH-8092 Zurich, Switzerland. jection there is only one large-scale vortex. The vortices entrain
2
Present address: Department of Mechanical and Industrial Engi- ambient hot gas and move it to the vicinity of the wall and
neering, University of Thessaly, Pedion Areos, GR-38334, Volos, hence adversely in¯uence the ®lm-cooling e€ectiveness. This
Greece. phenomenon is more pronounced at higher blowing rates for

0142-727X/01/$ - see front matter Ó 2001 Elsevier Science Inc. All rights reserved.
PII: S 0 1 4 2 - 7 2 7 X ( 0 0 ) 0 0 0 8 4 - 9
114 D. Lakehal et al. / Int. J. Heat and Fluid Flow 22 (2001) 113±122

Notation d boundary layer thickness


g ®lm-cooling e€ectiveness ˆ …Tw T1 †=…T2 T1 †
C's constants in turbulence model g laterally averaged ®lm-cooling e€ectiveness
C` model constant in Eq. (9) ˆ jCl 3=4  dissipation rate of turbulent kinetic energy
Cp speci®c heat under constant pressure C's di€usion coecients
D discharge pipe diameter c pipe-inclination angle ˆ 0° or 45°
E roughness parameter j Von K arman constant
f near-wall anisotropy correction factor `l Turbulent length±scale in Eq. (8)
fl damping function de®ned in Eq. (9) `e dissipation scale
h enthalpy (Dh  Cp DT ) l molecular viscosity
k turbulent kinetic energy lt isotropic turbulent viscosity
M blowing rate ˆ …q2 U2 †=…q1 U1 † lat anisotropic turbulent viscosity
Pr molecular Prandtl number m kinematic viscosity
Pk turbulence production q density
s lateral hole spacing, length along blade from stag- r's turbulent di€usion coecients
nation point rh turbulent Prandtl number
T temperature sw wall friction p
Tu free-stream turbulence level Us friction velocity ˆ sw =q
Ui Cartesian velocity components ˆ U ; V ; W
xi Cartesian coordinates ˆ x; y; z
Subscripts
yn Distance to the wall
1 freestream
y‡ dimensionless wall distance ˆ yn Us =m
s oncoming ¯ow
Greeks w wall
Al one-equation model constant 1 wall-neighbouring cell
Cl model constant in Eq. (3) 2 coolant jet

which the jets penetrate more into the oncoming ¯ow and the cooling holes. In some of the cited studies for blade models,
vortices are lifted further from the surface. The in¯uence of the heat transfer was calculated but not the adiabatic ®lm-cooling
blowing rate M on the cooling e€ectiveness was discussed ex- e€ectiveness. Recently, Ardey (1998) measured the ¯ow ®elds
tensively in the literature. For low blowing rates the laterally around the leading edge of the so-called AGTB high-pressure
averaged e€ectiveness decreases monotonically downstream turbine blade with shower-head injection. Calculations of this
while for high blowing rates it drops sharply behind the in- case without heat transfer are reported in Vogel (1996) and
jection hole and then increases over quite some distance due to Bohn et al. (1997) and in a companion paper of the authors
the high cooling mass ¯ow (Haslinger and Hennecke, 1997). (Theodoridis et al., 2000). Film-cooling e€ectiveness was
The lateral hole spacing s/D also has a signi®cant in¯uence. measured on a symmetrical model of the AGTB blade in a
According to Ligrani et al. (1994) jet penetration into the main related project at the University of Darmstadt (Haslinger and
stream increases with increasing s/D due to the interaction of Hennecke, 1997), and in the present work the 3D ®lm-cooling
neighbouring jets, consequently lowering the averaged e€ec- method is tested and developed further by application to this
tiveness. Only recently has detailed information become particular situation.
available on the behaviour of the ¯ow and temperature ®elds Previous calculations, including those of Lakehal et al.
around inclined ®lm-cooling jets, but most experiments were (1998), of ®lm-cooling jets have shown that standard two-
carried out for ¯at-plate situations (Honami et al., 1992; Kohli equation models like the k±e model with wall functions (WF)
and Bogart, 1995; Findlay et al., 1999) and only a few for blade are not very adequate for the complex ¯ows considered and
models (Haslinger and Hennecke, 1997; Ardey, 1998). especially not for predicting the heat transfer; in particular the
The paper reports on research whose aim was the devel- lateral spreading of the temperature ®eld was found to be
opment of a 3D method for calculating the ¯ow and heat underpredicted. Resolving the near-wall region in the calcu-
transfer of ®lm-cooling situations on turbine blades with lat- lations was seen to lead to an improvement, and the calcula-
eral injection near the leading edge. Most previous computa- tions of Lakehal et al. (1998) with the two-layer model (TLK)
tional works concern the investigation of ®lm cooling of a ¯at of Rodi (1991) indeed met with some success: hence this ap-
plate, and the present authors have tested their method for this proach was followed here also. Another measure to improve
simple case ®rst (Lakehal et al., 1998). There are only few 3D the lateral spreading is to replace the isotropic eddy viscosity/
calculations of ®lm cooling on turbine blade models: Garg and di€usivity used in the original models by an anisotropy model
co-workers (Garg and Ameri, 1997; Garg, 1999; Garg and suggested by Bergeles et al. (1978). This was also adopted and
Rigby, 1999) report on calculations for various blades using tested in the present work and it was extended for application
the Baldwin±Lomax model and various two-equation turbu- very near the wall in connection with the TLK.
lence models and studied the e€ect of a number of parameters
on the ¯ow and temperature ®eld. Most of these calculations
did not extend to the discharge channel while such an exten- 2. Mean-¯ow equations and turbulence model
sion is really necessary, at least for low blowing rates, as was
also concluded by Garg and Rigby (1999) in their survey pa- The 3D, steady, incompressible turbulent mean ¯ow and
per. There was no clear picture emerging from the calculations temperature ®elds are governed by mass conservation
on which turbulence model is superior. He et al. (1995) and (oUi =oxi ˆ 0), and momentum and enthalpy transport equa-
Martin and Thole (1997) performed calculations for the situ- tions which can be expressed in terms of Cartesian tensor
ation of a semi-circular leading edge with several rows of notation in the following compact form:
D. Lakehal et al. / Int. J. Heat and Fluid Flow 22 (2001) 113±122 115
  
o oUi oUj op the
p following WFs to the wall shear stress sw (with Us ˆ
qUi Uj Cu ‡ ˆ ; …1†
oxj oxj oxi oxi sw =q):
 
  Ures 1 y1 U s
o oh ˆ ln E ; …6†
qUj h Ch ˆ 0; …2† Us j m
oxj oxj
k 1 Us3
where the velocity components Ui and the enthalpy h ˆ Cp T ˆ p ; eˆ ; …7†
for the temperature-determining equation are time-averaged Us2 Cl jy1
variables (Cp ˆ speci®c heat), p the pressure and q is the ¯uid where y1 is the distance of the ®rst grid point from the wall, j
density. The turbulent stresses u0i u0j and heat ¯uxes u0i h0 ap- the von K arman constant (ˆ 0:41) and E is a roughness pa-
pearing in the original momentum and enthalpy equations rameter (here E ˆ 9:0 for smooth walls).
have been replaced in (1) and (2) by relations involving the
mean-velocity and temperature gradients with the aid of the 2.3. Two-layer version
eddy-viscosity/di€usivity concept. Hence, the momentum dif-
fusion and thermal di€usion coecients read, respectively, In the two-layer approach, the viscosity-a€ected regions
Cu ˆ …l ‡ lt † and Ch ˆ …l=Pr ‡ lt =rh †. Here l and lt desig- close to walls are now resolved with a one-equation model,
nate the molecular and turbulent (or eddy) viscosities, re- while the outer core ¯ow is calculated with the standard k±e
spectively, and Pr and rh are the corresponding molecular and model described above. In the one-equation model, the e-
turbulent Prandtl numbers. The distribution of the eddy vis- equation is not solved but the distribution of the turbulent
cosity over the ¯ow ®eld has to be calculated with the aid of a length scales is prescribed empirically. Following Rodi (1991),
turbulence model and the value of the turbulent Prandtl the one-equation model of Norris and Reynolds (1975) is used.
number rh also has to be speci®ed by this model. This calculates the eddy viscosity from

2.1. k±e Turbulence model lt ˆ Cl qk 1=2 ll ; …8†


where k is determined from the k-equation (4) (now with l in
The distribution of the eddy viscosity lt is calculated with Ck ). The length scale ll is given by the following empirical
two versions of the k±e turbulence model, namely the standard relation:
version of Launder and Spalding (1974), which bridges the   
viscous sublayer with the aid of WFs, and the two-layer ver- Ry
ll ˆ cl yn 1 exp ; …9†
sion (Rodi, 1991) in which the viscous sublayer is resolved by a Al
|‚‚‚‚‚‚‚‚‚‚‚‚‚‚‚‚{z‚‚‚‚‚‚‚‚‚‚‚‚‚‚‚‚}
one-equation turbulence model. In the k±e model, the eddy fl
viscosity lt is related to the turbulent kinetic energy k and the
rate of its dissipation e by where yn is the local distance normal to the wall and fl is a
damping function similar to the van Driest damping function
lt ˆ Cl qk 2 =e …3† in the Prandtl mixing-length model. However, in the local
Reynolds number Ry ˆ yn k 1=2 =m, the turbulent energy k 1=2 is
and the distribution over the ¯ow ®eld of the turbulence pa- used as the velocity scale instead of the friction velocity Us in
rameters k and e is calculated from the following semi-empir- the original van Driest function which can go to zero in sep-
ical model transport equations: arated ¯ows. The constant cl is set equal to jCl 3=4 to conform
    with the logarithmic law of the wall, and the empirical con-
o ok oUi oUj oUi
qUj k Ck ˆ lt ‡ qe; …4† stant Al is given the value Al ˆ 50:5. e in the k-equation (4) is
oxj oxj oxj oxi oxj
|‚‚‚‚‚‚‚‚‚‚‚‚‚‚‚‚{z‚‚‚‚‚‚‚‚‚‚‚‚‚‚‚‚} determined from
Pk
k 3=2
eˆ with the length scale le from
  le
o oe e qe2 cl yn
qUj e Ce ˆ Ce1 Pk Ce2 …5† le ˆ : …10†
oxj oxj k k 1 ‡ 13:2=…Ry cl †
with Ck ˆ …l ‡ lt =rk † and Ce ˆ …l ‡ lt =r †. The k±e-model for the outer region and the near-wall one-
The laminar and turbulent Prandtl numbers Pr and rh equation model are matched dynamically (with no ®xed zones)
appearing in the enthalpy equations are set to the values 0.7 at a location where the damping function fl reaches the value
and 0.9, respectively. 0.95, i.e., where viscous e€ects become negligible.

2.2. Standard model version 2.4. Modi®ed anisotropy correction due to Bergeles et al. (1978)

In the standard version, which is applicable only outside the The models introduced so far use an isotropic eddy vis-
near-wall region in which direct viscous e€ects are important, l cosity/di€usivity, i.e., the exchange coecients for the turbu-
in Ck and Ce can be neglected. Further, the standard values of lent transport are assumed to be the same for all directions.
the empirical constants are employed, namely: Cl ˆ 0:09, However, previous ®lm-cooling and jet-in-a-cross-¯ow calcu-
Ce1 ˆ 1:44, Ce2 ˆ 1:92, rk ˆ 1 and re ˆ 1:3. When this version lations have revealed consistently that with such a model the
is used, the viscosity-a€ected near-wall region is not resolved ®lm-cooling jets do not spread suciently in the lateral di-
but the ®rst grid point is placed outside the viscous sublayer in rection compared with experimental observations. From this it
a region where the dimensionless wall distance y ‡ ˆ yUs =m has can be concluded that with an isotropic eddy-viscosity/di€u-
a value of 30±100, in any case y ‡ > 11. For attached boundary sivity model, the turbulent transport in the lateral direction is
layers, in this region the universal log law is valid and turbu- not accounted for suciently and that in reality the eddy vis-
lence is approximately in local equilibrium (production ˆ dis- cosity/di€usivity for transport in this direction should be larger
sipation). The velocity Ures parallel to the wall as well as k and than for the transport normal to the wall. This is supported by
e at the ®rst grid point are then calculated by relating them via the recent measurements of Ardey (1998) who found that in
116 D. Lakehal et al. / Int. J. Heat and Fluid Flow 22 (2001) 113±122

the vicinity of ®lm-cooling injections the lateral turbulent 3. Outline of the computational procedure
¯uctuations w02 are generally larger than the normal ¯uctua-
tions v02 . In order to account for the anisotropy of the turbu- For the calculation of the ¯ow around a model turbine
lent exchange processes in these ¯ows and to enhance the blade considered here, the equations are written in curvilinear
lateral turbulent transport, Bergeles et al. (1978) proposed to coordinates as given in Lakehal et al. (1998). These equations
substitute the eddy viscosity lt appearing in the lateral com- are solved with a 3D ®nite-volume method that allows to use
ponents of the Reynolds stresses and heat ¯uxes: arbitrary non-orthogonal grids, employing a cell-centred grid
oU lt oT arrangement. A detailed description of the method is reported
qu0 w0 ˆ lt ; qw0 T 0 ˆ …11† in Majumdar et al. (1992), and the multi-block technique
oz rh oz which was introduced afterwards, in Rodi et al. (1997) and
by an increased value determined by Lakehal et al. (1998). The momentum-interpolation technique
of Rhie and Chow (1983) is used to prevent the pressure-®eld
lat ˆ lt ‰1:0 ‡ f …1:0 y=d†Š; …12† oscillations which tend to appear in the cell-centred grid ar-
in which lt is the eddy viscosity determined by the basic tur- rangement. The pressure±velocity coupling is achieved using
bulence model as described above. d denotes the local the SIMPLEC algorithm of Van Doormal and Raithby (1984).
boundary-layer thickness. Eq. (12) was derived from model The computations with the standard k±e and the TLKs were
transport equations for the Reynolds stresses by assuming the performed employing the second-order oscillation-free Hybrid
local equilibrium of turbulence and neglecting the stresses v0 w0 Linear Parabolic Approximation scheme (HLPA) developed by
against u0 v0 and u0 w0 . The ratio of eddy viscosities/di€usivities Zhu (1991) to approximate the convection ¯uxes of all vari-
for the stresses and heat ¯uxes in the lateral and normal di- ables. The resulting system of di€erence equations was solved
rections was then found to be equal to the ratio of the ¯uc- using the (SIP) algorithm of Stone (1968).
tuating velocities w02 =v02 , which was assumed to vary linearly
from a near-wall value f ‡ 1 to unity at the outer edge of the
boundary layer. For the near-wall region, in which the loga- 4. Test case, grids and boundary conditions
rithmic velocity pro®le prevails (outside the viscous sublayer),
Bergeles et al. derived from measurements a value of f ˆ 3:5. 4.1. Test case description
This anisotropy eddy-viscosity correction was already em-
ployed by Demuren et al. (1985) and recently by Zhou et al. The turbine blade model considered in this work has been
(1993) for the prediction of 3D turbulent jets in cross ¯ow, but studied experimentally at the Technical University of Darms-
limiting its implementation to the lateral components of the tadt, Germany, and detailed information on the experiments is
Reynolds stresses and heat ¯uxes in the mean-¯ow equations. available in Haslinger and Hennecke (1997). The blade model
In the present study, implementation of the correction was is symmetrical with a length of 515 mm and a maximum width
extended to all transport equations, and in particular to the of 72 mm. The leading part of the outer model shape is iden-
di€usion and turbulence production terms appearing in the tical to the scaled suction side of a high-pressure turbine blade
transport equations for k and e. The original correction with called AGTB. The leading edge of the model contains on each
f ˆ 3:5 was used in connection with the standard k±e model side one row of holes (D ˆ 4 mm) with a lateral spacing of 5D.
with WFs, but in most calculations the anisotropy was in- The geometry is shown in Fig. 1. Two con®gurations with
creased further by putting f ˆ 8:0. di€erent lateral inclinations of the injection channels were in-
Since the normal ¯uctuations v02 approach zero near the vestigated: one without lateral inclination (c ˆ 0°, streamwise
wall much faster than the lateral ¯uctuations w02 , the ratio injection) and one with a lateral inclination of c ˆ 45° (lateral
w02 =v02 reaches much larger values in the viscous sublayer than injection). The approach-¯ow velocities were in the range
the value of 4.5 adopted in the original model at the edge of the U1 ˆ 15±30 m/s so that the ¯ow can be considered incom-
sublayer. This must be accounted for when the anisotropy pressible. The free-stream turbulence level was below 0.5%.
correction is used together with a model resolving the viscos- Calculations were carried out only for the approach velocity of
ity-a€ected near-wall region, such as the TLK. A relation for 30 m/s corresponding to a Reynolds number (based on injec-
the near-wall behaviour of w02 =v02 was therefore derived in this tion-hole diameter D and approach velocity) of 7950. Seven
study from direct numerical simulation (DNS) data of Kim for mass-¯ux ratios M ˆ q2 U2 =q1 U1 ˆ 0.3, 0.5, 0.7, 0.9, 1.1, 1.3
channel ¯ow as reported in Rodi et al. (1993) and also in the and 1.5 (U2 and q2 are, respectively, the injected jet velocity
AGARD Advisory Report 245 (1998). The DNS calculations and density and q1 is the primary stream density) were in-
for the ratio w02 =v02 were approximated by the following em- vestigated in the experiment. Mainly the distributions of the
pirical relation: adiabatic ®lm-cooling e€ectiveness were measured with an
w02 103 …y ‡ †0:42
ˆ ; …13†
v02 2:682…y ‡ †2 5:463
where y ‡ is the non-dimensional wall distance y ‡ ˆ Us y=m,
with Us being the friction velocity. Since the dependence on y ‡
is not suitable for separated ¯ows, this parameter is replaced
by a dimensionless wall distance Ry ˆ k 1=2 yn =m. The relation
between y ‡ and Ry also follows from the DNS channel ¯ow
data, from which the following correlation is derived:
Ry ˆ 0:00442…y ‡ †2 ‡ 0:294y ‡ ‡ 0:545: …14†
Relation (13) shows that very near the wall the anisotropy
grows drastically so that lat =lt ˆ w02 =v02 reaches very high
values. In the model, the maximum was limited to 60. From a
wall distance where (13) yields a value of 4.5, lat =lt is then
calculated again from (12), with f ˆ 3:5. Fig. 1. Model blade geometry (from Haslinger and Hennecke, 1997).
D. Lakehal et al. / Int. J. Heat and Fluid Flow 22 (2001) 113±122 117

Ammonia and Diazo technique with CO2 calibration and some applied 180  80  56 grid points. The injection channel was
¯ow visualisations by injecting an air/oil-fog mixture were discretised in the former case by 16  8  12 grid points and in
conducted in planes parallel and perpendicular to the cooling the latter case with near-wall resolution by 28  20  20 grid
jets. In addition, the pressure distribution around the blade points. It should be mentioned that the grids were re®ned
was measured. considerably in the vicinity of the injection hole. When the
TLK was used, the size of the ®rst grid cell was set to a value
which conforms to y ‡ being in the range 0.3±3.
4.2. Grids and boundary conditions
On the wall surface of the blade, the boundary conditions
described above for the di€erent turbulence models were used
Owing to the symmetry of the problem, only half of the
(WFs for the standard model, no-slip conditions for the TLK).
¯ow domain of interest needs to be calculated so that the upper
As mentioned already, on the lower wind-tunnel wall, WFs
boundary consists of half the blade surface and symmetry
were used in all calculations. At the in¯ow boundary, a uni-
planes upstream and downstream of the blade. The lower
form streamwise velocity pro®le was applied (Us ˆ 30 m/s).
boundary is placed 180 mm below the symmetry plane at the
Uniform distributions were also speci®ed for k and e corre-
location of the wind-tunnel wall, where WFs were used in all
sponding to a free-stream turbulence intensity of Tu ˆ 0:5%
calculations. The in¯ow boundary is located 360 mm upstream
and a dimensionless eddy viscosity of lt =l ˆ 30. Similarly, a
of the leading edge and and the out¯ow boundary 385 mm
uniform velocity pro®le was set at the inlet of the discharge
downstream of the trailing edge.
pipe (U2 ˆ M  U1 ). Here also, uniform distributions of k and
In the case of streamwise injection (c ˆ 0°), the calculation
e were speci®ed, based on a turbulence intensity of Tu ˆ 3%
domain extends from a plane through the middle of the holes
and a length scale of k 3=2 =e ˆ 0:3D. Adiabatic wall conditions
(z ˆ 0) to a plane at z=D ˆ 2:5 in the middle between two in-
were employed when solving the enthalpy equation; zero gra-
jection holes, and symmetry conditions are imposed on these
dient conditions were used at the out¯ow boundary.
planes. A multi-block grid is used consisting of three blocks,
one block in the front part up to the injection, one block in the
external region downstream of the injection and one block
inside the injection channel (see Fig. 2). Preliminary calcula- 5. Results and discussion
tions with WFs were performed on di€erent grids with
126  54  14, 152  68  16 and 178  75  19 points in the 2D calculations of the ¯ow around the blade model were
x, y and z directions, respectively. The ®rst grid proved to be ®rst carried out without injection, using a medium ®ne
rather coarse while the results with the second and third grids 127  29 grid and a ®ne 187  47 grid. The pressure distribu-
were nearly identical. Hence the 152  68  16 grid was tion around the blade calculated with these two grids did not
adopted. When the TLK was applied 226  88  34 grid points di€er signi®cantly and agreed very well with the measured
were used and no further grid re®nement was possible. In the pressure distribution (see Rodi et al., 1997). The calculations
wall-function calculations the injection channel, which has a were carried out with the standard k±e model with WFs while
length of 5D, was discretised with 16  8  6 points and in the in the experiment the boundary layer without injection re-
case with near-wall resolution by 28  26  14 points. The ®ne mained laminar in the front part. The fact that there is still
grid has approximately 700,000 grid points. good agreement between calculations and measurements in-
In the case of lateral injection (c ˆ 45°), the calculation dicates that the boundary layer in this part is very thin and has
domain lies between the planes z=D ˆ 2:5 and +2.5, i.e., negligible in¯uence on the pressure distribution around the
between the two planes placed in the middle between the ad- blade.
jacent holes on either side. Periodic boundary conditions are
imposed there. Since the lateral extent of the calculation do- 5.1. Streamwise injection (c ˆ 0°)
main is twice as large as in the case with non-lateral injection,
more grid points are needed in the lateral direction. Hence for Calculations with the standard k±e model with WFs were
calculations with WFs altogether 152  68  34 points were carried out for the blowing rates M ˆ 0:3, 0.5 and 0.9. The
placed in the x-, y- and z-direction and when the TLK was velocity vectors predicted for M ˆ 0:3 and 0.9 in the mid-plane

Fig. 2. Grid for calculations with streamwise injection (c ˆ 0°) using the two-layer model.
118 D. Lakehal et al. / Int. J. Heat and Fluid Flow 22 (2001) 113±122

Fig. 3. Calculated velocity vectors in mid-plane through the injection hole for streamwise injection (c ˆ 0°); calculations with the standard k±e model
and wall functions.

of the hole are displayed in Fig. 3. They show the ¯ow around 0.9. Here Tw , T1 and T2 are, respectively, the wall, free-stream
the leading edge of the blade and the interaction of the injected and cooling gas temperature. In this and in the following
jet with the outer ¯ow. At M ˆ 0:3 the jet is bent over strongly ®gures on ®lm-cooling e€ectiveness the abscissa s is the length
to the right after the injection and only a small zone with low measured along the blade surface from the stagnation point
or reverse-¯ow velocities is formed. This zone increases as the (see Fig. 1). The left part of the ®gure gives results for
blowing rate is increased. At M ˆ 0:9 the reverse-¯ow region M ˆ 0:3 obtained with various model versions and at the
has an extent of about one hole diameter downstream of the bottom for M ˆ 0:5 obtained with the TLK and the extended
trailing edge of the injection hole. However, there is no direct Bergeles correction while in the right part of the ®gure results
recirculation as the ¯uid ¯owing in the upstream direction are displayed for M ˆ 0:9 as obtained with various model
enters laterally into the reverse-¯ow region. In Fig. 4, the versions. The top two panels of Fig. 5 show results obtained
corresponding velocity vectors predicted with the TLK with with the standard model with WFs and without Bergeles
extended Bergeles correction are presented for M ˆ 0:9. Basi- correction. For both blowing rates M ˆ 0:3 and 0.9, this
cally similar behaviour can be observed, but the resolution is of model clearly predicts too small lateral spreading of the
course much better than when WFs are used so that more temperature ®eld and too small decay of the cooling e€ec-
details of the ¯ow pattern appear compared with Fig. 3. The tiveness in the core region downstream of the injection. When
increased resolution also led to the development of a small the Bergeles correction is switched on for M ˆ 0:9, here with
recirculation zone right behind the leading edge of the dis- a correction factor f ˆ 8, the lateral spreading is now roughly
charge hole. Further, compared with the calculations for WFs, correct and so is the near-®eld behaviour, but further down-
the reverse-¯ow region is now larger, extending to about 1.1D stream the decay of e€ectiveness is still too small near the
from the injection hole trailing edge, and the details of the ¯ow injection jet axis. Using the TLK but without Bergeles cor-
in the interaction region are altogether more complex. rection (f ˆ 0) has some positive e€ect in the case of M ˆ 0:3
Fig. 5 compares the calculated contours of the ®lm-cooling but leads to an even slower decay of the ®lm cooling e€ec-
e€ectiveness g ˆ …Tw T1 †=…T2 T1 † on the blade surface tiveness for M ˆ 0:9 and altogether does not increase the
with the measurements for the blowing rates M ˆ 0:3, 0.5 and lateral spreading very much. Switching on in addition the
extended Bergeles correction (f ˆ h…y ‡ †) improves the overall
predictions signi®cantly. For the blowing rates calculated with
this model (M ˆ 0:3, 0.5, 0.9) the lateral spreading of the
temperature ®eld now corresponds roughly to the experi-
mentally observed one and the decay of the e€ectiveness is
now larger and hence closer to reality. It should be mentioned
here that the contours in the downstream region are very
sensitive to the values of g and hence the deviations are
generally in the range of the measurement accuracy. However,
for M ˆ 0:3 the g-values in the experiments have a higher
level over a wider lateral range so that the laterally averaged
g-values are predicted altogether to be too low as shown in
Fig. 6.
In Fig. 6, the laterally averaged ®lm cooling e€ectiveness g
is displayed as a function of the downstream distance; in Fig.
6(a) results are given for M ˆ 0:9 as obtained with various
turbulence-model versions. Using the standard model without
Bergeles correction (WF, f ˆ 0), g is generally predicted to be
too low but too high very close to the injection; when the
Bergeles correction is used with a factor f ˆ 8, the g-level
further downstream agrees with the measured values, but it is
even more overpredicted near the discharge hole as was to be
expected from the wider predicted contours in this region
Fig. 4. Calculated velocity vectors in mid-plane through the injection shown in Fig. 5. The calculations with the TLK and extended
hole for streamwise injection (c ˆ 0°); calculations with the TLK Bergeles correction yield for M ˆ 0:9 a fairly good agreement
model (f ˆ h…y ‡ †). with the measurements over the whole range. The relatively
D. Lakehal et al. / Int. J. Heat and Fluid Flow 22 (2001) 113±122 119

Fig. 5. Contours of ®lm-cooling e€ectiveness for streamwise injection (c ˆ 0°; M ˆ 0:3; 0:5; 0:9).

Fig. 6. Laterally averaged ®lm-cooling e€ectiveness g for c ˆ 0°: (a) M ˆ 0:9, various turbulence-model variants; (b) calculations with the two-layer
model (TLK) and extended Bergeles correction for various M's.

good agreement obtained with the TLK without Bergeles the higher g-values are restricted to a too narrow region in the
correction (f ˆ 0) for g is somewhat misleading and must be calculations. The calculations with WFs show even larger de-
seen as the result of the compensation of g being predicted too viations from the measurements for the low blowing rates
high near the axis but not spreading suciently in the lateral (Rodi et al., 1997).
direction (see Fig. 5). Fig. 6(b) shows the calculations obtained Finally, in Fig. 7 isotherms in the mid-plane of the injection
with the TLK and extended Bergeles correction for various hole as calculated with the TLK with extended Bergeles cor-
blowing rates in comparison with experiments. It can be seen rection are compared with the corresponding isoconcentration
that the agreement is still rather good for M ˆ 0:7 but dete- lines deduced from the visualisation pictures taken in the ex-
riorates for smaller blowing rates where g is predicted to be too periments. There is fairly close qualitative similarity of the
small, particularly right behind the injection. As mentioned isotherms with the isoconcentration lines, showing that the
already, this is a consequence of the fact that in the core region bending-over of the discharged jet is predicted realistically.
120 D. Lakehal et al. / Int. J. Heat and Fluid Flow 22 (2001) 113±122

5.2. Lateral injection (c ˆ 45°)

The lateral injection is under an angle of 45° to the x-axis.


Fig. 8 displays the velocity vectors in the mid-plane through
the hole for the blowing rate M ˆ 0:9 as calculated with the
TLK with extended Bergeles modi®cation. At a low blowing
rate of M ˆ 0:3 (not shown), the jet again bends over quickly
and there is only a thin reverse-¯ow region adjacent to the
wall extending to about 0.9D downstream of the trailing edge
of the injection hole. At the higher blowing rate of M ˆ 0:9,
the picture is quite di€erent and also di€erent from the ¯ow
establishing in the case of non-lateral injection (Fig. 4). Now
the reverse ¯ow underneath the bent-over jet develops more
away from the wall; reverse ¯ow near the wall occurs only
down to about 0.15D from the trailing edge of the hole; be-
yond this point the near-wall ¯ow has wall-jet behaviour
which then develops into a boundary layer further down-
stream. For both blowing rates, the high near-wall resolution
leads to the development of a local recirculation region inside
the discharge channel near the leading edge of the injection
hole.

Fig. 7. Isotherms in mid-plane through injection hole for streamwise


injection at M ˆ 0:9: (a) calculations with TLK and Bergeles correc-
tion with f ˆ h…y ‡ †; (b) from ¯ow visualisation with air/oil±fog
mixture.

Fig. 8. Calculated velocity vectors in mid-plane through injection hole


for lateral injection (c ˆ 45°); TLK model with Bergeles correction Fig. 9. Contours of ®lm-cooling e€ectiveness for lateral injection
(f ˆ h…y ‡ †). (c ˆ 45°; M ˆ 0:3; 0:5; 0:9).
D. Lakehal et al. / Int. J. Heat and Fluid Flow 22 (2001) 113±122 121

Fig. 10. Laterally averaged ®lm-cooling e€ectiveness g for c ˆ 45°: (a) M ˆ 0:5, various turbulence-model variants; (b) calculations with two-layer
model (TLK) and extended Bergeles correction for various M's.

Fig. 9 compares the contours of the ®lm cooling e€ectiveness of holes on each side placed near the leading edge. For various
g for the blowing rates M ˆ 0:3, 0.5 and 0.9 as calculated with blowing rates, the ¯ow and temperature ®elds around the
the TLK with extended Bergeles correction with the measure- blade and inside the injection channels was calculated with a
ments. Also in this case, this model version gave the best results, ¯exible 3D ®nite-volume method on multi-block grids. Various
the other versions yielding again too small lateral spreading of versions of the k±e turbulence model were used to simulate the
the temperature ®eld (results are given in Rodi et al., 1997). As turbulent momentum and heat exchange processes. These in-
expected, in the case with lateral injection the contours are no cluded the standard model with WFs bridging the viscous
longer symmetrical with respect to the z ˆ 0 axis but are shifted sublayer, a two-layer version resolving the viscous sublayer
in the direction of the injection. The trajectory of the jet, which with a one-equation model and the Bergeles et al. (1978) an-
runs along the peaks of each contour, is ®rst inclined with re- isotropy correction for enhancing the lateral exchange, the
spect to the z ˆ 0 axis but further downstream runs approxi- latter modi®ed to account for the strong anisotropy of tur-
mately parallel to this axis. This behaviour is in general bulence when the wall is approached in the viscous sublayer.
reproduced well by the calculations. For all blowing rates, the The ¯ow ®eld and its dependence on blowing rate and in-
lateral spreading of the temperature ®eld is calculated fairly jection angle appear to be reasonably well predicted, with of
correctly, but the axial decay of g in the core region is predicted course ®ner details resolved by the TLK. A quantitative vali-
too large so that the laterally averaged ®lm cooling e€ectiveness dation of the velocity calculations was not possible due to the
g is too low (see Fig. 10). This is most serious for M ˆ 0:9 at absence of measurements. However, for other situations like
medium distances from the injection hole, while at larger dis- ®lm cooling of a similar unsymmetrical blade (Theodoridis et
tances the calculation approaches the measured g in this case. al., 2000) and of a ¯at plate (Lakehal et al., 1998) a reasonable
Finally, Fig. 10 compares the calculated distributions of the agreement with measurements was obtained for the ¯ow ®eld.
laterally averaged ®lm cooling e€ectiveness g with measure- The temperature ®eld appears to be more dicult to predict.
ments. In (a), results obtained with various turbulence model The basic evolution is simulated correctly and so are the in-
variants are displayed for the blowing rate of M ˆ 0:5. When ¯uences of blowing rate and injection angle, but it is clear that
using WFs without Bergeles correction, g is calculated to be the standard model with WFs severely underpredicts the lateral
too small especially near the discharge hole. When increasing spreading of the temperature ®eld. As a consequence, the lat-
the correction factor, an approach to the measured curve is erally averaged ®lm-cooling e€ectiveness is generally too low.
obtained and the correct level is reached in the downstream The Bergeles anisotropy correction brings a signi®cant im-
region while in the intermediate region g is still too low. With provement, but the best results are obtained when the adjust-
the TLK and extended Bergeles correction, the correct shape able parameter f is chosen twice as high as in the original
of the distribution is predicted and altogether the results are Bergeles proposal. Resolving the near-wall zone brings by itself
the most realistic ones, but the level is somewhat underpre- only little improvement, but when combined with an appro-
dicted. Fig. 10(b) exhibits predictions for the blowing rates priately adjusted Bergeles correction for the anisotropy yields
M ˆ 0:3, 0.7 and 0.9 as obtained with the TLK with extended altogether a realistic lateral spreading and reasonably good
Bergeles correction. The ®gure shows that in the case with results with regard to the contours of the ®lm cooling e€ec-
lateral injection, the agreement with the measurements im- tiveness. On the other hand, the laterally averaged e€ectiveness
proves with decreasing M, but the in¯uence of M is always could not be calculated in all cases with sucient accuracy
predicted correctly. For the higher blowing rates (M ˆ 0:7, mainly due to an underprediction of the peak level of e€ec-
0.9), g is signi®cantly underpredicted in the intermediate region tiveness and further re®nement of the model appears necessary,
behind the injection hole but reaches levels close to the mea- perhaps accounting for the laminar±turbulent transition, which
sured ones further downstream, as was explained above in was so far neglected entirely, and also for curvature e€ects.
connection with the contours.

6. Conclusions Acknowledgements

Film cooling was calculated for a symmetrical model blade This work was sponsored by the German Federal Ministry
with lateral and streamwise cooling-air injection from one row of Education, Science, Research and Technology through
122 D. Lakehal et al. / Int. J. Heat and Fluid Flow 22 (2001) 113±122

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The calculations were carried out on the SNI S600/20 and VPP turbulent ¯ows. Comput. Meths. Appl. Mech. Eng. 3, 269±289.
300/16 computers of the University of Karlsruhe. Ligrani, P.M., Wigle, J.M., Jackson, S.W., 1994. Film-cooling from
holes with compound angle orientations: Part 2 ± Results down-
stream a single row of holes with 6d spanwise spacing. ASME J.
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