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Only the information and data given in the latest issue of the brochure are valid. The ascertained data only applies when Hilti products are used. All rights are reserved. Also, no extracts may be published or contents copied without our expressed permission.
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Table of Contents
Pages
Table of Contents
Pages
Anchor Selection Table ....................................................................... 109-112 Criteria Relevant to Safety ......................................................................... 113 Product Information ............................................................................ 114-198
HUC ......................................................................................................................... 114 HSL-TZ ..................................................................................................................... 118 HSL-GR .................................................................................................................... 122 HSC ......................................................................................................................... 125 HST-R ....................................................................................................................... 130 HSA .......................................................................................................................... 134 HSA-K ...................................................................................................................... 139 HKD-S ...................................................................................................................... 145 HPS-1 ....................................................................................................................... 148 HRD-U ...................................................................................................................... 150 HUD-1 ...................................................................................................................... 152 HRA ......................................................................................................................... 154 HY150-HAS(R) ......................................................................................................... 156 HY150-HIS-(R)N ...................................................................................................... 160 New Design Method ............................................................................................... 164 HDA .......................................................................................................................... 172 HVA-HAS(R) ............................................................................................................ 179 HVA-HIS-(R)N .......................................................................................................... 186 HVA-Rebar ............................................................................................................... 192 HY150 Rebar ........................................................................................................... 198
Appendix 1 list of test reports .......................................................... 199-200 Appendix 2 Application reference in Hong Kong ............................. 201-202 Hilti engineering / Testing services / Download pages ............................... 203
Anchor Technology
1. Base material
The wide variety of building materials used today provide different anchoring conditions for anchors. There is hardly a base material in or to which a fastening cannot be made with a Hilti product. However, the properties of the base material play a decisive role when selecting a suitable fastener/anchor and determining the load it can hold. Base materials have been described comprehensively in brochure A1 (Base materials for fastenings). The main building materials suitable for anchor fastenings have been described in the following. 1.1 Concrete
Concrete is synthetic stone, consisting of a mixture of cement, aggregates and water, possibly also additives, which is produced when the cement paste hardens and cures. Concrete has a relatively high compressive strength, but only a low tensile strength. Steel reinforcing bars are cast in concrete to take up tensile forces. This is then referred to as reinforced concrete.
Section b-b
b,D b,Z f ct
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If the tensile strength of concrete is exceeded, cracks form, which, as a rule, cannot be seen. Experience has shown that the crack width does not exceed the figure regarded as admissible, w~ = 0.3 mm, if the concrete is under a constant load. If it is subjected predominately to forces of constraint, individual cracks can be wider if no additional reinforcement to restrict the width of cracks is provided in a concrete component. If a concrete component is subjected to a bending load, the cracks have a wedge shape across the component cross-section and they end close to the neutral axis. It is recommended that anchor systems which have a follow-up expansion feature and are of the force-controlled type e.g. HSL-TZ, HST or undercut anchor systems e.g. HUC and HSC, be used in the tension zone of concrete components. Other types of anchors can be used if they are set at such a depth that their anchoring section is positioned in the compression zone. Anchors are set in both low-strength and high-strength concrete. Generally, the range of cylinder compressive strength, fcc200, is between 20 and 50 N/mm2. Expansion anchors should not be set in concrete which has not cured for more than seven days. If anchors are loaded immediately after they have been set, the loading capacity may only be taken to be the actual strength of the concrete at that time. If an anchor is only set and then loaded later, the loading capacity can be taken to be the strength determined at the time of applying the load. Cutting through reinforcement when drilling anchor holes must be avoided. If this is not possible, the design engineer responsible must be consulted first. 1.2 Masonry
If cracks in the tension zone exist, suitable anchor systems are required.
Masonry is a heterogeneous base material. The hole being drilled for an anchor can run into mortar joints and cavities. Owing to the relatively low strength of masonry, the loads taken up locally cannot be particularly high. A tremendous variety of types and shapes of masonry bricks are on the market e.g. clay bricks, sand-lime bricks or concrete bricks, all of different shapes and either solid or with cavities. Hilti offers a range of different fastening solutions for this variety of masonry base material e.g. HPS, HRD, HUD, HIT etc. If there are doubts when selecting a fastener/anchor, your local Hilti salesman will be pleased to give assistance.
Anchor Technology
When making a fastening, care must be taken to ensure that a layer of insulation or plaster is not used as the base material. The specified depth of embedment (anchoring depth) must be in the actual base material. 1.3 Other base materials
Gas concrete
Gas concrete: this is manufactured from fine-grained sand as the aggregate, lime and/or cement as the binding agent, water and aluminium as the gas-forming agent. The density is between 0.4 and 0.8 kg/dm3 and the compressive strength 2-6 N/mm2. Hilti offers the HGN and HRD-G anchors for this base material. Lightweight concrete: this is concrete which has a low density 1800 kg/dm3 and a porosity which reduces the strength of the concrete and thus the loading capacity of an anchor. Hilti offers the HRD, HUD, HIT, etc anchor systems for this base material. Plasticboard/gypsum panels: these are mostly non-supporting building components, such as wall and ceiling panels, to which less important fastenings are made. The Hilti anchors suitable for this material are the HLD and HHD. In addition to the previously named building materials, a large variety of others e.g. natural stone etc, can be encountered in practice. Furthermore, special building components are also made from the previously mentioned materials which, because of the manufacturing method and configuration, then result in base materials whose peculiarities must be given careful attention e.g. hollow ceiling floor components etc. Descriptions and explanations of each of these would go beyond the bounds of this manual. Generally though, fastenings can be made to these materials. In some cases, test reports exist for these special materials. It is also recommended that a discussion be held in each case by the design engineer, company carrying out the work and Hilti technical staff.
Lightweight concrete
Plasterboard/gypsum panels
Jobsite tests
In some cases, testing on the jobsite should be arranged to provide proof of the suitability and the loading capacity of the selected anchor fastener.
Anchor Technology
2. Why does an anchor hold in base material?
There are three basic working principles which make an anchor hold in a building material: Friction The tensile load, N, is transferred to the base material by friction, R. The expansion force, Fexp , is necessary for this to take place. It is produced, for example, by driving in an expansion plug (HKD). Keying The tensile load, N, is in equilibrium with the supporting forces, R, acting on the base material, such as with the HUC anchor. Bonding
Keying Friction
An adhesive bond is produced between the anchor rod and the hole wall by a synthetic resin adhesive, such as with the HVA anchor.
Bonding
Combination of working principles Many anchors obtain their holding power from a combination of the above-mentioned working principles. For example, an expansion force is exerted by an anchor against its hole wall as a result of the displacement of a cone relative to a sleeve. This permits the longitudinal force to be transmitted to the anchor by friction. At the same time, this expansion force causes permanent local deformation of the base material, above all in the case of metal anchors. A keying action results which enables the longitudinal force in the anchor to be transmitted additionally to the base material.
Combination of working principles
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Force-controlled and movementcontrolled expansion anchors
In the case of expansion anchors, a distinction is made between force-controlled and movement-controlled types. The expansion force of force-controlled expansion anchors is dependent on the tensile force in the anchor (HSL heavy-duty anchor). This tensile force is produced, and thus controlled, when the tightening torque is applied to expand the anchor. In the case of movement-controlled types, expansion takes place over a distance which is fixed by the geometry of the anchor in the expanded state. Thus an expansion force is produced (HKD anchor) which is governed by the modulus of elasticity of the base material.
Adhesive/resin anchor
The synthetic resin of an adhesive anchor infiltrates into the pores of the base material and, after it has hardened and cured, achieves a local keying action in addition to the bond.
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3. Setting of anchors
The user of an anchor system should receive instruction on how to set anchors in the case of anchor fastenings where safety is at stake. (The manufacturers instructions or those of the approval authority must be observed.) Generally, anchors are set, or anchor fastenings are made, in the following way. Mostly, the anchor hole is drilled using a rotary hammer or cam-action drill and carbide-tipped drill bits. Hilti supplies matched programmes of rotary hammers and drill bits as well as diamond core bits and drilling rigs which are suitable for the anchors in each case. Steel detectors can be used to indicate the position of reinforcing bars before anchor holes are drilled. If the user comes up against a reinforcing bar with a carbide-tipped drill bit (wrongly positioned hole), he will notice this because of the slower drilling progress, greater vibration and, possibly, slipping of the safety clutch of the rotary hammer drill. Drilling should then cease to avoid any damage to the building component and to protect the drill bit. If the engineer responsible for the structure permits the reinforcing bar to be cut through, as an exception, diamond bits will cut through the reinforcement cleanly. The depth of hole required for each anchor can be found in the setting details given in information about the anchors. In particular, this depth must be kept to in the case of anchors set flush with the work surface, such as the HKD anchor, HSC safety anchor and the HVA adhesive anchor. The hole may be drilled deeper without second thoughts and without influencing the loadbearing behaviour in the case of anchors which are correctly positioned automatically by the bolt head or nut when they are inserted into the hole. Perfect functioning of an anchor will be ensured if its hole is carefully cleaned to remove dust and fragments, for instance by using a jet of air from a suitable source. An anchor can be set either before the part to be fastened is put into place by presetting the anchor or after the part is in place by so-called through-fastening. In the latter case, the hole in the base material is drilled through the predrilled and correctly positioned part to be fastened, the anchor is inserted through this part into the base material and then expanded. If chemical anchors are used, allowance must be made for the curing time before a tightening torque or a working load can be applied.
Producing the anchor hole
Hole depth
Cleaning of hole
Curing time
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Tightening the anchor nut or bolt
The operations for making most anchor fastenings are finished when the nut or bolt is tightened. The applied tightening torque is converted to a prestressing force (preload) in the anchor which pulls the part being fastened tightly against the base material (clamping force). Wrongly positioned holes are those which cannot be drilled to the required depth bacasue the drill bit comes into contact with a reinforcing bar or the hole is produced in the wrong place. As a recommendation, new holes for adhesive anchors, undercut anchors and force-controlled metal expansion anchors should be drilled at a distance 3 x d (drill bit nominal diameter) away from the wrong holes, provided that these have been filled with repair mortar. If the wrong hole has not been filled with repair mortar, the new hole should be drilled 2 x the depth of the wrong hole away from it. If the reinforcement has been damaged or destroyed, design evidence must be provided to the effect that the reduction in the loadbearing capacity of the building component can be accepted.
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4. 4.1 Loadbearing behaviour Type of loading
Direction of loading
The type (direction) of loading is defined by the angle, , which is formed by the longitudinal axis of the anchor and the direction of the applied load.
Accordingly, the load is pure tension when = 0, pure shear when = 90 and a combined load (inclined tension) at 0 < < 90.
When under a shear or combined load, the anchor is also stressed in bending because the point of load application is outside the point where the anchor is clamped in the base material.
No bending moment, M, must be allowed with the standard fastenable thicknesses (thickness of the part to be fastened) given in the information about the anchors because the recommended shear or combined load was determined during tests using just this thickness of the part to be fastened.
Allowance for bending moment not necessary with standard fastenable thicknesses
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Stand-off fastening
When selecting the size of anchor for a stand-off fastening subjected to a shear load, V, or a combined load, F, the bending moment, M, must be allowed for. (The bending arm is the distance from the point of load application to the surface of the supporting base material plus the diameter of the anchor bolt/rod)
4.2
Mode of loading
Pulsating load
Alternating load
The working load acting on an anchor can be a sustained static load or a load which varies with time. In design work, a distinction is made between a predominantly dead load and a not predominantly dead load Load i.e. a dynamic load. If a load only varies in the tensile range or only in the compressive Time range, it is referred to as a Static load pulsating load . If a load varies in both the Load tensile and compressive ranges, it is referred to as an alternating load . A shock load is characterised Time by a rapid loading rate and a Pulsating load short time in which the load acts of only a few Load milliseconds. Dynamic loads can be caused by, for example: - machine foundations Time - crane rails - bridges Alternating - pipelines - railway tracks.
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4.3 Load-displacement behaviour
Elastic behaviour under working load
If an anchor fastening has been correctly designed and properly made, it displays an essentially elastic behaviour under the working load. When the load is applied to the anchor fastening and remvoed from it, the displacement is reversible. If the working load is exceeded, the anchor fastening must not fail with a brittle behaviour. An advantage is the type of behaviour where a large amount of displacement takes place in the range of the ultimate load. Thus, in the case of force-controlled expansion anchors, the visible reexpansion, or follow-up expansion, under a tensile load indicates that the working load of the force-controlled expansion anchor has been exceeded. This is why these anchors are referred to as safety anchors. The following fundamental load-displacement behaviour exists independent of the type of loading (direction of the load) or the type of anchor used:
Load Ultimate load
Overloading
NE
Load-displacement behaviour The gradient, B, depends on the stiffness (rigidity) of the anchor. Hence, an anchor which has a short rod/bolt or a shallow anchoring depth, for example, will have a steeper characteristic curve than an anchor which has a long rod/bolt and a large depth of embedment. The prestressing force, P, which is set up when the anchor is set or the part to be fastened is put into place, has a major influence on the load-displacement behaviour of an anchor when it is subsequently loaded. After an anchor has been prestressed once to Po ,it has an elastic behaviour up to this level on being reloaded. The load, NE represents a kind of limit to elasticity. It corresponds to the prestressing force Po applied when the anchor is set. Proportions of plastic displacement, such as expansion movement of forcecontrolled expansion anchors or settlement of key-action anchors
Prestressing force influences load-displacement behaviour
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are taken up in advance by the prestressing process.
It can thus be said that a load which is smaller than the existing prestressing force only results in slight additional loading of the anchor and produces no displacement worth mentioning. This statement has been explained and depicted in detail in the following. To this end, the entire system, consisting of anchor, base material and part fastened, must be looked at more closely.
Consideration of entire system
The prestressing force, P, the clamping force resulting from it, Fcl , which presses the part fastened against the base material, and the external working load applied to the part fastened, NA, all act in the complete system.
The following figs. 1-6 show the load-deformation behaviour when the anchor is prestressed and the external working load is subsequently applied. Fig. 1: This shows the system of base material and anchor represented by different elastic springs (unloaded state) base material (concrete) anchor (steel) Fig. 2: Load-deformation characteristic for steel and concrete Steel: elastic spring - large deformation Concrete: Stiff spring - small deformation
co nc ret e
el ste
Deformation
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Fig. 3: The required tightening torque (prestressing force) is applied. As a result: The anchor steel elongates, ls The concrete is compresses, lc The bolt/rod is prestressed, P = Fs A clamping force, Fcl , builds up between base material and part fastened. Fig. 4: The prestressing force causes the bolt/rod to elongate, ls. At the same time, a clamping force, Fcl , is produced.
Fig. 5: An external load, NA, is applied to the part fastened: The prestressing force, Fs, increases and the bolt/rod elongates further, ls *. The clamping force, Fcl , decreases, so does compression of the base material.
Fig. 6: This is the load-displacement behaviour after applying the external load, NA. This load causes further elongation of the bolt/rod and a reduction in the clamping force, Fc. It is then zero (Fcl = 0), when the additional bolt/rod elongation is equal to the concrete compression, lc, caused by the pretensioning force, P. ltot. = ls + ls* Fs = P + Fs = Fcl + NA.
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Fig. 6 shows clearly that an external load smaller than the prestressing force only results in a slight increase in the force in the bolt ( Fs) and produces no displacement, ls* worth mentioning.
Loading until failure
If the prestressed anchor is loaded until failure in a static test, the following load-displacement diagram results.
Load, carico kN 140 120 100 40 80 60 40 Zrec 20 0 0 4 1 2 1 6 8 Displacement, mm deformazione 30 Zrec 20 x 10 0 Load, carico kN 60 50 y
.05
If the initial range is enlarged, the very small amounts of displacement of a prestressed fastening can be identified in the range of the working load, Nrec.
Loading in shear
Fastenings subjected to a shear load are generally designed allowing for shear and, partly, bending (a stand-off fastening). With heavy-duty fastenings, in particular, the shear load is often taken up by friction because of the high pressure existing between the part fastened and the base material. Only when the frictional resistance is exceeded, is the anchor then subjected to a shear load.
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4.4 Failure modes
4.4.1 Effects of static loading The failure patterns of anchor fastenings subjected to a continually increased load can be depicted as follows:
Failure patterns
The weakest point in an anchor fastening determines the cause of failure. Modes of failure, 1, break out, 2, anchor pullout, 3, failure of anchor parts, occur mostly when single anchors at a suitable distance from an edge or the next anchor are subjected to a pure tensile load. These causes of failure govern the max. loading capacity of anchors. On the other hand, a small edge distance causes the modes of failure 4, edge break, and 5, splitting of building components. The ultimate loads are then smaller than those of the previously mentioned modes of failure. The tensile strength of the base material for the fastening is exceeded in the cases of break out, edge break and splitting. Basically, the same modes of failure take place under a combined load. The mode of failure 1, break out, becomes more seldom as the angle between the direction of the applied load and the anchor axis increases. Generally, a shear load causes a conchoidal area of spall on one side of the anchor hole and, subsequently, the anchor parts suffer a bending tension failure or shear break. If the distance from an edge is small and the shear load is towards the free edge of a building component. However, the edge break away.
Causes of failure
Combined load
Shear load
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4.4.2 Effects of dynamic loading
Anchor failure under dynamic loading
If a dynamic load in the pulsating tensile range is applied, the mode of failure is generally only breaking of the anchor provided that the load amplitude (max. to min. stress) remains within the strength of the concrete under a pulsating load. This is always the case with standard applications. 4.5 Influence of cracks
A general introduction to the problem of cracks in reinforced concrete components is given in the brochure A1, Base materials for fastenings. It is not possible for a reinforced concrete structure to be built which does not have cracks in it under working conditions. Provided that they do not exceed a certain width, however, cracks do not have to be regarded at all as defects in the structure. With this in mind, the designer of a structure assumes that there will be cracks in the tension zone of reinforced concrete components during his/her design work (condition II). Tensile forces from bending are taken up in the composite construction by suitably sized reinforcement in the form of ribbed steel bars, whereas the compressive forces from bending are taken up by the concrete (compression zone). The reinforcement is only utilized efficiently if the concrete in the tension zone is permitted to be stressed (elongated) to such an extent that the concrete cracks under the working load. The position of the tension zone is determined by the static/design system and where the load is applied to the structure. Normally, the cracks run in one direction (line or parallel cracks). Only in rare cases, such as with reinforced concrete slabs stressed in two planes, can cracks also run in two directions. Testing and application conditions for anchors are currently being drafted internationally based on the research results of anchor manufacturers and universities. These will guarantee the functional reliability and safety of anchor fastenings made in cracked concrete. When anchor fastenings are made in uncracked concrete, equilibrium is established by a tensile stress condition of rotational symmetry around the anchor axis. If a crack exists, there is serious disruption of the loadbearing mechanisms in this case because virtually no annular tensile forces can be taken up beyond the edge of the crack. The disruption caused by the crack has the effect of reducing the loadbearing capacity of the anchor system.
Crack plain
a) Uncracked concrete
b) Cracked concrete
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The width of a crack in a concrete component has a major influence on the tensile loading capacity of all fasteners, not only anchors, but also inserts, such as cast-in headed studs. A crack width of about 0.3mm is assumed when designing anchor fastenings. The reduction factor which can be used for the ultimate tensile loads of anchor fastenings made in cracked concrete compared to uncracked concrete can be assumed to be 0.6 - 0.65 for the HSL-TZ, for example, or 0.65 - 0.70 for the HSC and HUC anchors, for instance. Larger reduction factors for ultimate tensile loads must be anticipated (used in calculations) in the case of all those anchors which were set in the past without any consideration of the above-mentioned influence of cracks. In this respect, the safety factor to allow for concrete failure when the concrete is cracked is not the same as the figure given in product information i.e. all previous figures in the old anchor manual. This is an unacceptable situation which is being eliminated by carrying out specific tests with anchors set in cracked concrete and adding suitable information to the product descriptions. Cracks in concrete have no influence on the ultimate shear loads worth mentioning. Since international testing conditions for anchors are being based on the above-mentioned crack widths, no theoretical relationship between ultimate tensile loads and different crack widths has been given. The statements made above apply primarily to static loading conditions. If the loading is dynamic, the clamping force and prestressing force in an anchor bolt/rod play a major role, as described in section 4.3. If a crack propagates in a reinforeced concrete component after an anchor has been set, it must be assumed that the prestressing force in the anchor will decrease and, as a result, the clamping force of the part fastened will be reduced (lost). The properties of this fastening for dynamic loading will have deteriorated. To ensure that an anchor fastening remains suitable for dynamic loading even after cracks appear in the concrete, care must be taken that the clamping force and prestressing force in the anchor are maintained. Suitable measures to this effect can be sets of springs or similar devices. In this respect, reference shuld be made to section 5 because also the Relaxation of prestressing force plays a role.
Prestressing force in anchor bolts/rods
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4.6
Influence of direction of applied load
Static loading tests have provided the basis for determining the influence of the type of load i.e. the direction of the applied load. These tests were carried out using different anchor systems and different angles of load application.
Bending tension failure under inclined tensile loading Modes of failure depending on type of loading
Different types of anchors have different ultimate tensile and shear loads and modes of failure owing to their different designs. There can also be different causes of failure depending on the direction of loading.
Ultimate loads [kN]
30,0 27,5 25,0 22,5 20,0 17,5 0 10 20 30 40 50 60 70 80 90
O
Angle []
Ultimate loads under various types of loading, taking a safety anchor (HSC-A M8*40) set away from component edges as an example.
As a rule, a combined load acts at an angle of 90 0. The relationship between the recommended load and the angle of load application has been presented in product information sheets in the form of a so-called interaction diagram.
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4.7 Influence of concrete strength
Concrete breakage
If the concrete base material has a low strength, an anchor fastening subjected to pure tensile loading nearly always fails because a cone of concrete breaks out.
As the strength of the concrete increases so does the ultimate load of the anchor fastening unless the strength of the anchor material is exceeded. If the anchor does not break, the ultimate load increases proportionally with the tensile strength of the concrete. Usually, however, the strength of concrete is given as the compressive strength. It is therefore obvious that the ultimate load, Nu , of an anchor fastening is given in relation to the concrete compressive strength.
Ultimate load, Nu
Anchor break
Anchor breakage
Co
e cr
te
br
ea
g ka
Application range
Compressive strength, fc
The relationship between the concrete compressive strength and the characteristic ultimate load of the anchor fastening i.e. 5% fractile value from tests, is given in the brochure B2, Anchor fastening design.
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4.8 Influence of anchoring depth h ef
A very important factor influencing the loadbearing capacity of an anchor fastening is the anchoring depth, hef ,of the anchor. This is the depth at which the resultant, R, of the forces produced by the anchor fastening are taken up by the base material/concrete. By way of explanation, for example, the anchoring depth of expansion anchors is the distance measured from the surface of the supporting base material to the end of the expansion section, wedges etc. As a simple explanation, as the anchoring depth increases, a greater volume of the base material is available to take up the forces which are acting. This means that higher loads can be taken up i.e. the tensile loading capacity becomes higher with increasing anchoring depth.
Ultimate load, Nu
Breakage of anchor
Anchor pull-through
The increase in ultimate load, however, is limited by the strenght of the anchor material or the frcictional resistance between the anchor and the wall of its hole. This means that a greater anchoring depth only has a positive effect on the ultimate load of an anchor fastening if the mode of failure is break-out of the concrete.
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Most anchors can be set deeper than the recommended min. anchoring depth (depth of embedment). This is possible if either a longer anchor rod is used or thickness fastened is reduced. 4.9 Anchors near building component edges
A small edge distance reduces the ultimate load
If the distance from a building component edge is smaller than recommended, the loading capacity of the concrete is reduced because there is less volume of concrete to take up the forces. This is shown clearly during pull-out tests by the broken-out concrete which is cut by the component edge.
C = distance from
Depending on the type of anchor, a min. edge distance, cmin , must be observed to ensure that the component edge does not break away when the anchor is being set or expanded. The distance of an anchor from an edge or from the another anchor is related to the anchoring depth. Standardisation permits the influence of the edge distance to be described for an entire anchor system. Independent of the size of anchor. The min. edge distance is 0.5 - 3.5 times the anchoring depth, depending on the type of anchor. The edge distance, at which no further reduction in the loadbearing capacity results, is 1.25 - 3.5 times the anchoring depth. As an edge distance equal to or greater than ccr, the full loadbearing capacity of an anchor fastening is obtained again.
Ultimate load, Nu
cmin
ccr
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A shear load acting towards the edge of a building component has a particularly unfavourable influence on the loadbearing capacity of an anchor fastening. If anchor fastenings are made near an edge, where c < ccr , reinforcements should be provided in the component edge at the level of the anchoring depth. This should be at least 0.25 times the anchor load (for all types of loading). The admissible stress in the steel, s,adm , should be used in the design calculation.
4.10 Multiple-anchor fastenings If the load to be carried is distributed among several anchors by a fastened part, such as a bracket, reference is made to a multiple-anchor fastening.
Multiple-anchor fastenings
Multiple-anchor fastening Small anchor spacings reduce The ultimate loads of single anchors. the
distance between anchors, scr , is the distance at which concrete that breaks out with a single anchor without influencing the neighbouring anchors. If the anchoring spacing is equal to or less than scr , the ultimate load of the single anchor will be reduced because the cones of concrete which break out with the anchors overlap each other.
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The anchor spacing, scr , at which the concrete can break away with an anchor without influence from another anchor, is diameter, d. This is approx. 3.5 times the anchoring depth, hef , for metal expansion anchors and undercut anchors, but 1.5 times the anchoring depth for adhesive/resin anchors.
Ultimate load, Nu
Scr
If the anchor spacing which is less than the specified min. distance, smin, is used, the concrete can already be destroyed when the anchor is set, either because of cracks which run from one anchor to another when a force-controlled anchor is expanded or by local destruction of the concrete when the tightening torque is applied to force-controlled anchors. In view of this, there should be no reduction in the min. anchor spacing which, depending on the type of anchor, is between 0.5 and 2 times the anchoring depth. If, however, small anchor spacings are unavoidable, a solution can be found in individual cases by setting neighbouring anchors at different depths. Before doing so, however, advice should be obtained from Hilti.
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Multiple-anchor fastenings next to each other need shear reinforcement.
If several multiple-anchor fastenings are made next to each other on a building component and no shear reinforcement has been provided to take up the additional load resulting from them, the distance between each multiple-anchor fastening, ac ~ = 2 scr , must be observed.
4.11 Influence of reinforcement The tests to determine the application conditions were carried out using unreinforced concrete components. The results are thus on the safe side because, in practice, concrete structures are reinforced. It is known from research work that reinforcement has no significant influence on the ultimate loads of anchor fastenings provided that this reinforcement is not specifically positioned stirrup-type reinforcement. The reinforcement can have a positive effect in that, for example, the width of cracks is kept small or the sudden (brittle) breaking of component edges is avoided. Similarly, stirrups, coils or close-mesh surface reinforcement positioned away from edges can have a favourable effect on the load-displacement behaviour of an anchor fastening. No generally valid figures for the influence of reinforcement can be given, however, because of the many varying factors, such as type, amount, and positioning of the reinforcement as well as the position of the anchor relative to the reinforcement.
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5. Long-term behaviour
An anchor fastening should fulfill its purpose over the normal life expectancy of a structure or the part fastened. Prerequisites for this to be achieved are the correct design and proper installation of the anchor fastening. This also means that various influencing factors have to be allowed for, such as the mode and type of loading, corrosion and temperature. 5.1 Static effects (sustained loading)
Time-dependent deformation due to sustained load
Most mineral building materials, and also plastics, display deformation with respect to time if they are subjected to a sustained load. This phenomenon, which takes the form of the point of load application moving in the direction of the applied load in the course of time, is referred to as creep. Creep is a function of time and loading level. The typical pattern of creep of an anchor fastening made in concrete can be shown by a sustained load test.
7
6
Displacement speed: [mm/10 days]
3 + 2
x
+ +
x
+ x
40
+ x
60 80
x+ 100 120
x+ 140 160
x+ 180
20
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Immediately after a load is applied to an anchor, a relatively large amount of creep takes place. In this time, the stresses in relatively highly loaded points of the concrete decrease, the stress distribution changes and the creep stabilises. The influence of the magnitude of the load is shown clearly by the results of long-term static loading tests after 100 days of loading in each case at different load levels.
Creep after 100 days (mm)
Creep of concrete
Influence of magnitude of load on creep of M8 metal anchor loaded for 100 days
If the sustained load exceeds a certain level, the creep progresses until the fastening fails. The loads recommended by Hilti, Nrec , have been set in a range according to the current level of knowledge, however, in which creep has a negligible effect on an anchor fastening. The influence of the creep of concrete on the prestressing force in the anchor bolt/rod has been described in the following section 5.2.
5.2
Dynamic effects
This subject has been discussed in detail in the brochure A2, Factors influencing fasteners.
Material fatigue
The fatigue of a material can already occur at relatively low loads if it is exposed to sustained dynamic loading. According to experience, the concrete is never affected, but always the steel. The number of load cycles which produces failure is primarily dependent on the stress amplitude, a , i.e. the max. to min. stress.
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Anchor Technology
Failure due to fatigue always takes place at points where there are high stress peaks. In anchors, this is mostly the first loadbearing turns of a thread where the stress is locally much higher at the thread root than in the full cross-section. If metal anchors set in concrete are subjected to dynamic loading, allowance must be made for a reduction in the ultimate loads as a result of material fatigue. The reduction is approx. 50 -70% for dynamic tensile loading. this then gives stress amplitudes which are below the fatigue strength of the anchor parts which are exposed to the risk of fatigue failure. The performance of anchors subjected to dynamic loading can be considerably improved by the prestressing force. Even while the anchor is being tightened to the desired prestressing force, and also after applying this tightening torque, the concrete creeps under the prestressing force. This creep results in elastic behaviour of the anchor rod, which returns to its original length, and, in turn, the pretensioning force decreases. This phenomenon is also referred to as prestressing force relaxation. The prestressing force decreases a relatively large amount immediately after the tightening torque is applied, as a function of the creep.
Pt / Po [%] 100
Fatigue failure
80
60
with retightening
40
without retightening
20
Po = Initial prestressing force
100
200
300
400
26
Anchor Technology
Tests have been shown that the measured loss of prestressing force in anchors/fasteners of different anchoring principles such as cast-in headed studs, undercut anchors and expansion anchors, is comparable with respect to time.
Small reduction in prestressing force due to retightening of anchor
In practice, this means that the remaining prestressing force after a considerable time is only 30 - 40% of the initial figure. One way of making up the lost pretensioning force to a certain extent is to retighten the anchor. Anchors which have been set in not fully cured concrete should be retightened when the concrete has cured because (fresh) concrete displays a greater amount of creep. The statements made above only apply to uncracked concrete. If the concrete is cracked, it must be anticipated that the prestressing force in the anchor bolt/rod will decrease even more because of a widening crack. The prestressing force in an anchor set in cracked concrete can only be maintained by taking special measures, such as by using tensioning components (springs). Care must be taken in this case that the anchors always remain accessible. 5.3 Corrosion
Protection against corrosion Anchors corrode (rust) mostly on the part protruding from the base material. All anchor parts made of metal, which is not stainless steel, are protected against corrosion e.g. galvanizing. If no regulations enforced by authorities have to be observed, the following recommendations can be made for long-lasting fastenings:
Application conditions inside rooms without particular exposure to dampness with sufficient concrete coverage inside applications in damp rooms with occasional condensation and in coastal area outside applications with only slight atmospheric pollution inside applications with only slight atmospheric pollution outside applications with very corrosive atmospheric pollution stainless steel (austenitic CrNi steel) hot-dip galvanizing to 45 microns Protection against corrosion galvanizing to 5 - 10 microns
27
Anchor Technology
Only stainless steels of the A4 grade should be used for anchor fastenings where there is a high corrosion risk in town and industrial atmospheres, in a coastal climate and in road construction. Special materials should be used for unusual applications in particularly corrosive atmospheres where the special materials have properties to resist the corrosive conditions e.g. in the chemical industry, road tunnels and indoor swimming pools. 5.4 Behaviour in fire
Town and industrial atmospheres
If requirements exist for the duration of resistance to fire (fire rating) of building components fastened with anchors, the entire structure including the fastenings must be tested for its behaviour in a fire. These tests can be carried out either by providing direct proof of the existing protective measures, such as covering, cladding or concrete coverage of steel components as protection (possibly in accordance with national standards), or by having fire tests carried out by recognised testing institutions, laboratories etc. with a subsequent test report, test certificate or assessment. Anchors for fire prevention are tested in keeping with the ISO 834 (DIN 4102, part 2) standard temperature curve.
1000
t min
K
o K 0 558 658 719 822 925 986 1029 1090 1133 1194
500
30
60
90 Time, t
120
min
180
Fire tests are currently being carried out with approved Hilti metal anchors set in cracked concrete so that the worst application case can be allowed for. Since no testing standard for anchors exists to date, the classification of a tested anchor is given, for example, as fire resistance class (fire rating) 90 minutes in F90 building compartments. The anchors are tested under a pure tensile load when set in ceilings and a shear load when set in walls. The fastenings are not covered. Since the grades of steel generally used in construction e.g. 5.6, lose their strength at 500C and above, a reduced working load is used when testing to achieve the 90 minute fire rating (duration of resistance to fire).
28
Corrosion
Introduction
Avoidable damage by corrosion
Roughly a fifth of the worlds annual steel production is needed for the replacement of steel components damaged by corrosion. Most of this damge could be avoided in the light of the current level of technology. This means that great importance must be attached to selecting suitable protection against corrosion, among other things the use of a special material, and this is the more economical apporoach in the long term. Higher initial costs are soon compensated in most cases by longer life, reduced surveillance and less repair work. Where fastening systems are concerned, safety aspects are most important in addition to the economic implications. the safety requirements, which have become more stringent in recent years, and the latest research findings are taken into account when Hilti develops new products.
Series of tests and experiments are carried out to uphold a high level of product quality and to coninually improve products. The usual short-term tests, such as the salt spray test, alternating climate test (condensation test) or Kesternich test are most suitable for quality control purposes, but they do not allow conclusions to be drawn directly about behaviour in practice. In view of this, Hilti products are additionally subjected to stiff free weathering tests. Today, experience from up to 13 years of weathering in three different climatic zones is available. The weathering locations are in Schaan (rural atmosphere), Rouen (industrial atmosphere) and Le Havre (marine atmosphere). These studies have helped to provide insight into the way corrosion attacks fastenings. This is an outset requirement for developing optimized protection against corrosion. In addition to these studies, existing fastenings are regularly examined which can be viewed as a kind of long-term quality assurance. The protection against corrosion of special fastenings is checked during specific field tests. Conditions in road tunnels have been investigated by the Hilti Corporation in the Mt. Blanc Tunnel in cooperation with the Swiss Federal Institute of Technology, Zurich. A range of materials highly resistant to corrosion were subjected to these conditions in addition to the classical stainless steels 1.4305 (A1), 1.4391 (A2) and 1.4401 (A4). Further field tests are also being run in road tunnels in Switzerland and on power plant chimney stacks in Germany.
Applied research
29
Corrosion
A) How has Hilti solved the corrosion problem in practice?
1. Application examples/recommendations Generally, the following recommendations can be given for selection of the right protection against corrosion for fastenings.
Surrounding conditions Inside rooms without particular influence of moisture If covering of concrete is sufficient Fastenings in damp inside rooms with occasional exposure to condensation and in coastal vicinity Fissaggi allaperto in atmosfera poco aggressiva Inside fastenings exposed to heavy condensation Hot-dip galvanized 45 microns Stainless steel (Austenitic Cr Ni steel) Protection Galvanized 5 10 microns
In the following, a detailed guide for selection of the right protection against corrosion for fasteners has been given for specific applications on the basis of commented examples. The selected applications have been arranged according to the following structure: Building construction General construction/finishing Cladding/Roofing Building services (house and building installations) Plumbing, heating, air-conditioning and ventilation Industrial installations Electrical installations Non-building construction/civil engineering Road construction/bridge building Tunnel construction Waterway construction/dock and harbour installations Special construction Industry/chemical industry Power plants Chimney stacks/waste incineration plants Waste water treatment plants Parking buildings Indoor swimming pools Stadiums
30
Building construction
31
Conditions
Outside and inside fastenings
Recommended
Galvanized/Coated
Galvanized
Damp inside rooms, poorly ventilated rooms, basements/cellars, shafts/conduits, occasional condensation from high humidity and temperature fluctuations
Hot-dip galvanized
Frequent or long-lasting condensation e.g. greenhouses, non-enclosed, half-open inside rooms, open sheds
Stainless steel
Composite construction
Galvanized
Galvanized
Finishing
Dry walls/partition walls Suspended ceilings Windows, doors, railings, elevators, fire escapes Damp inside rooms, poorly ventilated, occasional condensation Hot-dip galvanized
Corrosion
Stainless steel
Building construction
Corrosion
Application Cladding/Roofing
Profile metal sheeting Curtain wall cladding Fastening of insulating material Framing of cladding
Conditions
Rural, small-town atmosphere wihout industrial emissions, low SO2 content High-alpine atmosphere slight air pollution, low temperatures
Recommended
Galvanized Anchor: hot-dip galv. DX: special measures Plastic Galvanized Galvanized Anchor: hot-dip galv./ stainless steel DX: special measures Plastic Galvanized Galvanized Anchor: stainless steel DX: special measures Plastic Stainless steel Galvanized Anchor: stainless steel DX: special measures Plastic Stainless steel
Town atmosphere high SO2 e NOx pollution, chlorides from road salt can accumulate on not directly weaterhed parts
Insulation material Industrial atmosphere very high SO2 pollution, under circumstances additional corrosive substances Inside fastening Outside fastening Insulation material Inside fastening Outside fastening Insulation material Not directly weathered fasteners e.g. behind curtain wall cladding, or exposed to the risk of corrosion if chlorides (road salt) can accumulate. If accompanied by a high SO2 concentration, even stainless steel can suffer corrosion.
Coastal atmosphere high chloride content, under circumstances combined with industrial emissions
Special materials
32
Building services
33
Conditions
Dry inside rooms, heated, no condensation
Recommended
Galvanized
Damp inside rooms, poorly ventilated rooms, cellars/basements, shafts/conduits, occasional condensation from highly humidity and temperature fluctuations Frequent or long-lasting condensation e.g. greenhouses; not closed, half-open inside rooms, open sheds
Hot-dip galvanized
Electrical installations
Cable trays Lighting Aerials
Stainless steel
Industrial installations
Crane installations Barriers/fences Conveying equipment Machine fastening
Galvanized
Damp inside rooms, poorly ventilated rooms, cellars/basements, shafts/conduits, occasional condensation from highly humidity and temperature fluctuations Frequent or long-lasting condensation e.g. greenhouses; not closed, half-open inside rooms, open sheds
Hot-dip galvanized
Stainless steel
Corrosion
Civil eng.
Corrosion
Application
Conditions
Recommended
Hot-dip galvanized
Frequent heavy exposure to road salt If drying is poor Heavy exposure to chlorides If safety requirements are stringent
Stainless steel
Tunnel construction
Sheeting in tunnels Reinforcing mesh for sprayed concrete Traffic signs Supply lines Air ducts Lighting
34
Civil eng.
35
Conditions
Recommended
High humidity, dampness etc. Chlorides Frequently in combination with industrial atmosphere On rigs Under water: Pay attention to effects of cathodic protection system of rig!
Off shore
Stainless steel
Drilling rigs Fastening of pipes etc. in concrete tanks (alternating oil - sea water contents) Fastenings in diret contact with conveyed medium (gas, oil, salt water) Special materials Special materials
Corrosion
Special structures
Corrosion
Condition
Dry inside rooms
Recommended
Galvanized
Corrosive inside rooms (fastenings in laboratories, steelworks, plating plants etc.) Very corrosive vapours
Stainless steel
Chemical industry
Power plants
Extremely stringent safety requirements and long-life stainless steel For fastenings where high risk is involved
Stainless steel
36
Special structures
37
Conditions
Recommended
In lower area
In exit area Concentration of acids at exit, often high chloride content in fossil power plants
Special materials
Applications in the atmosphere: high humidity, digester/sewage gas Underwater applications: - Community waste water - Industrial waste water The following applies to electrical insulation: Note: Contact between the fastener/anchor and concrete reinforcement must be prevented otherwise contact corrosion can rsult because water purification tanks have common grounds/earths
Stainless steel
Corrosion
Special structures
Corrosion
Conditions
Heavy contamination with chlorides (road salt) brought in by vehicles, many wet-and-dry cycles
Recommended
Stainless steel
Stadiums
In rural atmosphere
Hot-dip galvanized
In town atmosphere - Accessible fastenings which can be checked, such as for seating - Fastenings where safety is at stake and they cannot be checked e.g. in roofs
Stainless steel
38
Corrosion
2. Critical special applications Indoor swimming pools, leisure centres: Various research programmes are being run to evaluate the suitability of steels for fastenings in indoor swimming pools. It can be said from the start that the Ni alloys of the Hastelloy group and titanium are suitable, based on the extensive experience of the chemical industry. At the time of printing this section of the manual, nothing definite can be said about which of the steels having a high molybdenum content, such as the materials 1.4539 or 1.4529, can withstand expsure to corrosive surroundngs. In the case of an actual fastening, it is recommended that the possibility of supplying special solutions should be checked with the Hilti engineer responsible. Road tunnels: Typical of conditions in road tunnels are heavy deposits having a high chloride content, high humidity and, frequently, condensation. The film of moisture on metal surfaces is very often acid. Depending on the length of a tunnel, the traffic frequency, the number of tunnel conduits etc., steels containing approx. 4.5% Mo will be sufficient, but steels containing 6% Mo (material 1.4529) should be used for fasteners when safety is at stake. These steels are regarded as being sufficiently resistant to stress corrosion cracking. The conditions existing in road tunnels are being studied in the Mt. Blanc Tunnel by the Hilti Corporation in cooperation with the Swiss Federal Institute for Technology. A range of materials highly resistant to corrosion have been included in this study in addition to the classical stainless steels 1.4305 (A1), 1.4301 (A2) AND 1.4401 (A4). After only 11 months of exposure, heavy pitting and crevice corrosion could be observed on the CrNi steels (A1 and A2) as well as on the CrNiMo steels containing 2 - 3% Mo (A4). The steels containing approx. 4.5% Mo withstood the conditions considerably better, but they too were not free from corrosion. Only the CrNi steels containing 6% Mo, the nickel alloys and titanium proved resistant, even to stress corrosion cracking (see brochure B.4 for assessments) Fasteners of this material have been supplied by Hilti for repairs in the Mt. Blanc Tunnel.
39
Corrosion
Chemical industry: Ni alloys from the Hastelloy group are suitable for special applications in the chemical industry e.g. in acid depots.
40
Corrosion
B) Theory for consideration
1. Fundamentals of corrosion 1.1 Main corrosion terms and definitions The term corrosion has many different meanings for the layman. They include rust and the damage which corrosion causes. To standardize corrosion terminology, the main terms have been simplify (DIN 50900, ISO 8044). These main terms have been explained in the following, taking a fastening as the basis. Generally, a fastening consists of the part to be secured e.g. a bracket, the fastener itself, e.g. an anchor, and the base material in which the fastener holds e.g. concrete. It is sufficient to review the properties of these components for an evaluation of the loadbearing behaviour. When evaluating the resistance to corrosion, the surroundings must also be taken into account, such as the atmosphere, rain, dust etc. in our example. The constituents of the surroundings influencing the fastening make up what is called the corrosive medium. They can be, for example, a film of moisture including salts from dust deposits, condensation or also the alkaline system, also termed corrosion system, covers, by definition, all involved metal parts and all constituents of the corrosive medium whose properties influence corrosion. The combination of the properties of metal parts and the corrosive medium in the corrosion system decides whether or not corrosion can take place.
Selection of materials to suit requirements
When deciding on the material or the protection against corrosion for metal parts - those of the medium are mostly given in adance in the construction industry - allowance must be made for the system requirements regarding functioning, safety, life and also appearance. In many cases, it is not necessary for corrosion to be stopped completely, but only for it to be reduced to an acceptable amount. Corrosion is defined as the reaction of a metal with its surroundings which causes a measurable change to the metal and can result in impairment of the functioning of a metal component or an entire system.
Corrosion
41
Corrosion
This measurable change to a metal component or an entire system caused by corrosion is termed corrosion phenomena, such as rusting, pitting, corrosion cracking etc.. The impairment of the functioning of a metal part or an entire system by corrosion is the damage caused by corrosion. An evaluation, however, can only be relative under consideration of the requirements for the parts function and life. 1.2 When can corrosion be expected? According to the foregoing definition, corrosion must be anticipated when the properties of the metal part and those of the corrosive medium have not been balanced with each other as regards the requirements. Consequently, it is absolutely essential that a profile of the anticipated or existing mechanical and chemical exposure be drawn up when evaluating the risk of corrosion of a system. This exposure profile is understood to be the effect of all properties which influence corrosion (Fig. 1).
Corrosion phenomena
Risk of corrosion
Fig. 1: Influencing factors used in evaluating the risk of corrosion in a corrosion system
42
Corrosion
1.3 What must be considered when evaluating the risk of corrosion?
Evaluation of risk of corrosion
Since the quality of a fastening depends on cretain outset conditions, anyone wishing to produce a perfectly satisfactory fastening should give fundatmental consideration to the following before selecting the fastener: Does the medium have a permanent or only occasional influence? For example, when dock installations are built, a fastener can be positioned permanently under water, in the tidal zone or in the atmosphere. Does the medium extend in all directions or is it only like a film? For example, the sea or dew and rain if above water respectively.
Design features, such as crevices, gaps etc., the often unintentional combination of different materials e.g. stainless-steel anchors in contact with reinforcement, the homogeneity of the base material and the prevailing weather side of buildings can have a decisive influence on the risk of an attack by corrosion. If mechanical loads are imposed, this can lead to corrosion phenomena of a cracking nature. High temperatures greatly increase the risk of corrosion when a large volume of medium exists, but, under certain circumstances, they cause file-like mediums to dry, thus preventing further corrosion from taking place. Direct current can be conducted through common grounds or pipes from railway installations or electrical protection equipment to other structures. The resulting flow of current can result in very serious corrosion at places far away. All the mentioned factors must be allowed for when selecting a suitable fastener. A systematic approach, allowance for all factors and the correct logical selection of a fastener are decisive for the longevity, efficiency and safety of a fastening.
Mechanical loads
Temperature
Direct current
43
Corrosion
The properties of the surrounding medium play a major role where the risk of corrosion in a system is concerned. Generally, the constituents of the medium can be readily determined and defined in most cases if it is present in volume, for example, water, chemicals etc. In the case of film-like electrolytes, such as those which occur when dew forms in the atmosphere, this can only be done with a great deal of outlay. Consequently, a way round this is searched for using indirect methods and on the basis of practical experience by putting atmospheres into categories: Rural atmosphere Town atmosphere Industrial atmosphere and A marine climate
Medium determines risk of corrosion
Categories of atmosphere
These categories are only an aid though, because local conditions can differ very widely, depending on: Design features e.g. single of double-skin cladding, curtain wall cladding, the height of a structure Environmental conditions e.g. the formation of deposits, the frequency of the action of rain etc. The location of the structure e.g. protected from the wind. Recently, therefore, the classification of corrosiveness of the atmosphere is carried out primarily on the basis of the duration of moisture exposure as well as the SO2 and chloride pollution. The range of atmospheres which can be evaluated in this way begins with air-conditioned inside rooms and extends to tropical outside climates where there is serious air pollution. 1.4 How does corrosion take place? A distinction is made between three types of corrosive reaction: Chemical reaction e.g. oxidation Physical metal reaction e.g. embrittlement of steel caused hydrogen diffusing onto it Electrochemical reaction which takes place with an exchange of an electrical charge. This requires an electron-conducting medium - an electrolyte such as water - where a film of moisture can be sufficient.
Corrosive reaction
44
Corrosion
2.
Corrosion phenomena
Here, the focus should be on corrosion phenomena which take place on metal building components. The phenomena caused by corrosion around building components and in the surrounding medium have not been looked at in detail. Also, of the 20 types of corrosion covered by the German standard DIN 50900, only those relevant to construction and, in particular, to fastening technology, have been explained. 2.1 Types of corrosion without mechanical stressing:
Uniform removal
Uniform surface corrosion The rate of removal of the corroded metal is virtually the same over the entire surface. The best example of this type is the corrosion of zinc in the atmosphere. Patch (selective) corrosion:
Corrosion cells
The rate of removal differs locally. It is caused by so-called corrosion cells. The best example of this type in construction is the damage to reinforcing bars. Steel tends more to corrode patchily (selectively) than to rust uniformly.
45
Corrosion
Sometimes, locally different conditions in the surroundings are responsible for an irregular rate of removal. For example, that part of an anchor which is in the hole is exposed to different conditions that the part outside in the atmosphere. Often, the critical zone is the point of transition because the moisture exposure here is longest.
Differences in surrounding conditions
Fig. 3: Patch (selective) corrosion Pitting: This phenomena shows as small pits on pinholes caused by local corrosion resulting from corrosion cells. This type of corrosion is observed primarily on materials which form a protective layer against corrosion (passive layer of coating) e.g. stainless steels, aluminium alloys, anodized aluminium and nickel alloys. In certain corrosive conditions, especially if chlorides are present, this layer is destroyed locally and, depending on the grain structure and purity of the steel, the results are different forms of pitting.
Protective layer penetrated locally
Fig. 4: Pitting
46
Corrosion
Risk dependent on crosssection
This type of corrosion can also take place when materials have been metal plated and the plating is higher in the electromotive force series than the substrate e.g. chrome or nickel or steel. If building components have a large area, their loadbearing capacity is often not impaired by a certain amount of pitting. In the case of wire-like or rod-like components, however, pitting can very well result in hazardous reductions in crosssection. Crevice corrosion: According to DIN50900, the definition of this type is locally accelerated corrosion in crevices resulting from corrosion cells caused by different concentrations of the corrosion medium (electrolyte). Differences in the access of air can also be included here (see Fig. 5). Apart from crevices resulting from the design of a structure, deposits e.g. dust, can also form crevices. In the case of stainless steels, crevices formed by non-conductive materials e.g. plastic washers, are particularly critical. In fact, this is all the more critical the narrower the crevice is. For the CrNi and CrNiMo steels generally used in construction, the critical crevice width is less than 1 micron.
Corrosion in crevices
Material base
47
Corrosion
Intercristalline corrosion: Selective corrosion advances around the grain boundaries and can result in the disintegration of the grain structure into individual grains. If a building component is stressed, intercristalline corrosion can also appear in the form of cracks. in the case of CrNiMo steels, this type of corrosion is mostly caused by poor heat treatment and, often, by careless welding. The susceptibility of these steels depends on the carbon content and the carbide forming constituents (Ti, Nb). If parts are to be welded, steels which are deep carburized or stabilized should be given preference. Contact corrosion: This corrosion is accelerated by the combination of two metals which have different electrochemical behaviour. The metal higher in the electromotive force series is protected, whereas the one of lower potential suffers an accelerated attack of corrosion (see also chapter 3.5.3).
Steel reinforcement Disintegration of grain structure due to wrong heat treatment
Steel reinforcement
Galvanizing
Fig. 6: Contact corrosion in water treatment plant Microbiological corrosion: Microbes can cause and acelerate corrosion owing to the often corrosive produts of metabolism. A well known example is the damage to waste water conduits caused by bacteria which produce sulphuric acid. Only in recent years has it been realized that this type of corrosion causes much more damage than previously imagined.
48
Corrosion
2.2 Types of corrosion with additional mechanical stressing Stress corrosion cracking:
Cracking of metals
This is understood to be the formation of cracks in metals influenced by certain corrosive medium while under a tensile stress. The stressing can be purely static or with a superimposed low-frequency pulsating load. The tensile stresses can also exist as residual (internal) stresses in building components. The crack can be transcristalline (see Fig. 7) or intercristalline. A break with very few signs of deformation is characteristic and, often, there are no visible products of corrosion. This makes early detection very difficult. Stress corrosion cracking only occurs when there is a special combination of metal and medium in certain conditions. Critical combinations are, for example, stainless steel and solutions containing chlorides as well as structural steel and nitrate solutions.
Fig. 7: Stress corrosion cracking Stress corrosion cracking can be caused by the formation of cracks having electrolytical (anodic) or physical metal (hydrogen induced) causes. The latter case occurs above all with high-strength steels i.e. a tensile strength greater than 1000 N/mm2. This phenomenon has also become known as delayed break where screws and similar building components are concerned because failure often occurs only after many years i.e. a so-called incubation time. This type of failure can be observed with threaded studs and nails.
Delayed break
49
Corrosion
Vibrational corrosion (Corrosion fatigue) As a result of the interaction of corrosion and alternating mechanical stressing, transcristalline cracks can appear. In this case, the cracking, unlike stress corrosion cracking, is independent of critical marginal conditions. Any combination of metal and medium can be involved. In constrast to exposure to an alternating load in a dry atmosphere (fatigue), the most widely used materials have no fatigue strength in electrolytes i.e. there is no min. stress below which no fatigue failure occurs after any number of load cycles.
Corrosion and alternating mechanical stressing.
50
Corrosion
3.
Purpose of protection against corrosion
Basically, the means provided for protection against corrosion must inhibit the sequence of corrosion, corrosion phenomena and corrosion damage in a given system. With economic aspects in mind, this should take place in such a way that, as specified in the requirements profile, no damage occurs or, if so, it only occurs after the planned life of a system. Fundamentally, two different approaches can be taken: Active protection against corrosion. Passive protection against corrosion. Stable, resistant materials are used for active protection against corrosion, whereas access of the corrosive medium (electrolyte) to the building components is prevented or made difficult in the case of passive protection. For example, passive protection can take the form of coatings, sealing or other designed measures. The protective measures taken by Hilti with fasteners have been shown in table 1.
Protection against corrosion Plastics POM, epoxyacrylate Organic coatings Galvanized steel
Measures with fasteners Polyamide, polypropylene, polyethylene Epoxy resin Mechanical zinc plating & chromated Galvanized & chromated Sendzimir galvanized Hot-dip galvanized Stainless steels Special alloys Sealing caps
Table 1
51
Corrosion
3.1 Plastics Plastic anchors for light-duty fastenings are generally made of polyamide. This material has very good chemical resistance. The products for fastening insulating material are manufactured in polypropylene or polyethylene. These materials have good chemical resistance, but they are not stable in UV light in the long term. Special requirements exist for the rail anchor and these are met optimally by the plastic POM, such as very good electrical insulation properties, high strength and good chemical resistance. Epoxy acrylate and a modified epoxy acrylate are used for chemical fastenings i.e. the adhesive anchor and the Hilti injection technique. The resin, hardener and filler have been fine tuned to each other so that shrinkage, creep and water absorption are very small. The resistance to alkalis, saline solutions and acids is very good. 3.2 Organic coatings Organic coatings are only used to a limited extent by Hilti to protect fasteners against corrosion. Only certain nails for temporary fastenings have this coating. Organic coatings constitute, virtually without exception, passive protection against corrosion i.e. they prevent or delay the corrosive medium from reaching the surface of the metal. If protection is to be 100%, the coating must therefore be absolutely impervious i.e. pore free and dense, while having an optimal bond. In field practice, these conditions are difficult to achieve for several reasons. Their surfaces are often involved in the working principle based on frictional properties under high mechanical loading which govern proper functioning. In view of this, organic coatings of only limited thickness can be used. If the coating is thin i.e. less than 20 microns, it is virtually impossible for it to be without pores. These coatings only provide temporary protection against corrosion, therefore, because rusting below the coating will begin in a relatively short time if defects and a damp atmosphere exist at the same time. If active pigments are used e.g. Zn or Al, adequate resistance to corrosion is achieved.
Plastic anchors
Insulation fasteners
Rail anchor
Chemical fastenings
Temporary fastenings
52
Corrosion
3.3 Zinc-plate steel
Most fasteners galvanized
Most fasteners are zinc plated. Zinc on steel is an ideal combination as protection against corrosion. Plating with zinc can be carried out easily and economically on a large scale by various processes. The protection it provides against corrosion can be adapted to suit different practical requirements by selecting a suitable plating thickness. Since corrosion in a certain atmophere progresses linearly with respect to time, the protection against corrosion is directly proportional to the plating thickness (see Fig. 8).
ral
and
30 20 10 0 0
cle
an
co
ast
40
al a
tm
osp
50
her
Tow
tm na
osp
Ru
her
e
pher e
st Indu
rial a
tmos
Sea water
20
40
60
80
100
53
Corrosion
3.3.1 Corrosion of zinc-plated steel Generally, zinc and zinc-plated steel corrode uniformly over the surface. The products of corrosion of pure zinc plating have a white to grey colour (this is sometimes called white rust), whereas those of iron-zinc alloy platings are red brown. Red rust is the name given to the products of corrosion of steel which appear at defects or after the zinc plating has weathered away. The products of corrosion of zinc, chiefly basic zinc carbonate, form a protective layer which clearly shows further corrosion. This protective layer weathers away slowly in the atmosphere. Its rate of removal is linear with respect to time. The rate of removal of zinc suffering atmospheric corrosion is roughly 10 times smaller than that of steel. In an atmosphere heavily laden with SO2 e.g.near industry, the protective layer cannot form completely. Owing to reaction with SO2 and oxygen in the air, zinc sulphate forms which is readily soluble in water so that it is then washed away by rain. This results in the rate of zinc corrosion beng considerably higher in an industrial atmosphere than in a rural or town atmosphere. The limits to the use of zinc plating, especially of hot-dip galvanizing, are reached here because of the restricted thickness on threaded parts. Hot-dip galvanizing has also not proven satisfactory as protection against corrosion where heavy condensation and poor ventilation exist e.g. for many kinds of double-skin claddng or in damp thermal insulation. Zinc platings provide cathodic protection because they have a lower electrochemical potential then steel i.e. they protect the underlying steel even if the plating has been slightly damaged. The protection offered, however, decreases rapidly with increasing extent of the damage (see Fig. 9a and 9b)
Zinc plating processes Products of corrosion
Rate of removal
Limits to use
Cathodic protection
Fig. 9a
Fig. 9b
54
Corrosion
3.3.2 Zinc plating processes The zinc plating processes used by Hilti are as follows: Process Mechanical zinc plating Galvanizing Sendzimir galvanizing Hot-dip galvanizing Mechanical zinc plating: During the mechanical plating processes, zinc powder in water-filled drums is hammered onto steel parts by galss beads. An electric current is not applied. The max. achievable plating thickness is approx. 20 microns. Mechanical zinc plating causes no hydrogen embrittlement, not even at the steel hardnesses usual for studs and nails. As a result, it is not necessary for fasteners to be subsequently baked. Galvanizing: When galvanizing, pure zinc from a zinc salt solution is deposited on the steel when a direct current is applied. The plating bonds very well, but the thickness is limited to approx. 25 microns. Galvanizing is used primarily for threaded parts for which mechanical zinc plating cannot be used. Both galvanically and mechanically plated fasteners have a min. plating thickness of 5 microns and are blue chromated. This gives them adequate long-term protection against corrosion if they are used in dry inside rooms. If exposed to moisture, however, the protection is limited (Fig. 10). Sendzimir galvanizing: During the sendzimir process, steel strip first has its surface cleaned by a special annealing process. It is then drawn continuously through a bath of molten zinc. The plating thickness, generally 20 microns on both sides, is achieved by wiping the strip with a jet of air or steam. Product Studs and nails Threaded studs, anchors, special-nails Anchors, installation components Anchors, accessory products
55
Corrosion
Hot-dip galvanizing: When hot-dip galvanizing, the individual parts are dipped in a bath of molten zinc. The plating thickness is govened by the submersion time and the constituents of the steel. Small parts are galvanized in drums and then centrifuged to remove surplus zinc. The plating consists of an iron-zinc alloy layer and a layer of pure zinc. On threaded parts, the plating thickness is between 45 and 60 microns. Greater resistance to corrosion in very damp and corrosive conditions is provided by sendzimr galvanizing (anchors and parts made of strip or sheet metal) and hot-dip galvanizing because of the thick layers and the better resistance to corrosion of the iron-zinc alloy layer. 4
3
Polluted air 0,01 % SO2
1
Critical moisture content Clean air
10
20
30
40
50
60
70
80
90 100
Rel. humidity (%) Fig. 10: Rate of corrosion as a function of air humidity 3.4 Corrosion-resistant materials Apart from brass, which is used for light to medium-duty fastenings in damp rooms, stainless steels are used mostly for corrosion-resistant fasteners and connecting components. The most widely used types (97%) are the austenitic CrNi and CrNiMo steels. Decisive for their use, apart from their ideal combination of resistance to corrosion, mechanical properties and the economics, are regulations, codes etc. from authorities. Special materials must be used for special fastenings where the requirements for resistance to corrosion are most stringent.
56
Corrosion
3.4.1 Stainless steels A review of the most important stainless steels is given in tables 2 and 3.
Steels in construction
Of these steels, the ones most widely used in construction are still the materials 1.4301 and 1.4401. The latter has greater resistance to pitting and crevice corrosion owing to its molybdenum content.
DIN 17440 (Semi-finished product) 1.4305 1.4301 1.4401 1.4571 1.4436 DIN 267/11 (Threaded part) A1 A2 A4 Designation as per AISI 303 304 316
Table 3: Review of materials highly resistant to corrosion (DIN 17440 and DIN 267/11) [percentage by weight]
57
Corrosion
3.4.2 Corrosion behaviour of stainless steels Owing to their ability to form a so-called passive layer, the corrosion behaviour of stainless steels is fundamentally different from that of unalloyed or low-alloyed steels. Whereas the latter generally suffers uniform surface to patch (selective) corrosion, which is clearly visible owing to the striking colour of the products of corrosion, namely rust, the stainless steels usually display local corrosion phenomena. This has resulted in some uncertainty, particularly since the accident in an indoor swimming pool in Uster, Switzerland, and in the trend of completely avoiding the use of stainless steels while reverting to classical materials, such as hot-dip galvanized steel. Stainless steels, however, are technically and economically the ideal material for many applications if their properties, mechanisms of corrosion and limits to use are allowed for. The main fields of application are cladding installation, road construction, bridge building, waste water treatment plants, marine engineering, industrial equipment construction and civil defence installations. The question of the limits to use cannot be given a general answer. If applications are critical, a special, differenetiated approach become necessary which also makes field tests essential in many cases. Apart from the surrounding conditions, the mechnical properties, processed condition and design features of stainless steel fasteners influence their corrosion behaviour. In an unpolluted atmosphere, stainless steels are not attacked by corrosion due to the protective passive layer (this is also why they are called stainless). If exposed to the following, however, corrosion is possible and must be expected: Very acid medium: mineral acids, SO2 solutions Strongly oxidizing or reducing substances: chhlorine gas, hypochlorite, NOx, hydrochloric acid. Substances containing chlorides or which separation: road salt, sea water Poor ventilation: in crevices, under deposits The last two are the most important in the construction industry.
Formation of passive layer
Limits to use
58
Corrosion
Building materials are seldom corrosive
Only seldom do building materials contain corrosive substances. In the course of time though, concrete, brick, insulating material etc. can pick up damaging substances from the surroundings e.g. chlorides. Concrete can only be expected to pick up large amounts of chlorides if there is direct exposure e.g. via cracks, or through frequent wet and dry cycles (capillary effect). If fastenings are in a corrosive atmosphere, it can be assumed that concrete base material is less critical than the surrounding medium. Acid, corrosive precipitation from the atmosphere and condensation are neutralized by the alkalizing effect of concrete. In construction, the cases known to date of stainless steel being damaged by stress corrosion cracking were caused by poor workmanship when manufacturing the stainless steel fasteners. An exception in this respect is the damage which has occured in indoor swimming pools. Conditions similar to those producing stress corrosion cracking in indoor swimming pools, must, according to the current level of knowledge, be expected in any event with special applications, such as chimney stack construction for power plants, in the chemical industry and, possibly, in road tunnels. Recent studies have shown materials in the A4 group to be resistant when used for cladding installation in general building construction [9].
Further processing on jobsites, such as heating, forming and welding stainless steel fasteners cannot be permitted. Only this will ensure that the resistance to corrosion and the mechanical properties specified by the manufacturer are maintained. Subsequent treatment, such as oiling or coating, must not be carried out either because this can change the functioning, loadbearing behaviour and resistance to corrosion of fasteners. Furthermore, the use of tools made of unalloyed steel, such as pliers, brushes etc. must be avoided. Rusting particles on the stainless steel could initiate corrosion.
59
Corrosion
3.4.3 Materials for special fastenings (In indoor swimming pools and tunnels) Hilti has carried out in-depth studies of fastenings where particularly corrosive conditions exist, such as in road tunnels, indoor swimming pools etc.. Fasteners, especially anchors, which are made of materials suitably resistant to corrosion, can be supplied for these special applications on request. Aluminium and copper as well as their alloys are only suitable for fasteners in exceptional cases owing to their low strength. Apart from this, their resistance to corrosion hardly exceeds that of stainless steels. On the other hand, several highly alloyed CrNiMo steels and special alloys are available. These steels and Ni alloys have been listed in table 4, roughly in the order of decreasing resistance to corrosion. The order is the result of a laboratory test, the FeCl3 test.
Material/ Des. Cr Ni Mo N Fe Others Standard/ Regulation
Special materials on request
2.4062
20.022.5
Rest
12.514.5
2.06.0
W: 2.53.5
VdTV WB 479
19.021.0
24.026.0
6.07.0
0.100.25
Rest
Cu: 0.51.5
SEW 400
Approx. 20
Approx. 20
Rest
Cu:Approx.0.7 Avesta
Table 4: Materials highly resistant to corrosion [percentage by weight] A term - activator total - is closely linked to this test (see Fig. 11).
Activator total
This is understood to be the total of the alloying constituents contributing to resistance to corrosion multiplied by a certain factor. The following formula has long been well known: AT = Cr + 3,3 Mo
60
Corrosion
90 Inconel 625 80 70 60
+
1.4529 (6 % Mo)
CPT ( C)
50 40 30 20 10 20 25 30 0
+
1.4539 +
+ + (Duplex) + +
1.4571 (A4) 35 40 45 50 55
Activator total (% Cr+3.3 % Mo) Fig. 11: Critical pitting temperature (CPT) as function of activator total in FeCl3 test [12]
Recently, nitrogen has also been incorporated in the activator total, but no agreement exists on the multiplication factor to be used. Values of 0, 13 and 30 are found. In view of this, the activator total must not be used as the sole criterion when evaluating the resistance to corrosion. It can only serve as a rough guide. The selection of one of these materials for use for critical applications in the construction industry must be basd on differentiated aspects. 3.5 Other measures for protection against corrosion
As an additional protective measure, sealing caps are available, particularly for DX fasteners. The purpose is to keep a corrosive medium away from the fastener e.g. rain or dew. Care must be taken to ensure that sealing is really tight over the entire time a cap is used. The sealing cap must be seated properly. If it does not seal completely, the opposite effect than that desired can, under circumstances, result because, if the air humidity is high, infiltrated moisture condenses when the temperature drops. This then dries only very slowly.
61
Corrosion
3.5.2 Designs to counteract corrosion When building components and systems are designed, aspects of protection against corrosion should be allowed for on principle whenever possible. Consideration must always be given to the entire system, not just an anchor. Special attention must then be given to crevices and gaps resulting from the design. Crevices can lead to a greater risk of corrosion. Whenever possible, therefore, they must be avoided. To maintain the passivating layer of stainless steels, an oxidant, generally oxygen in the air, must have access to the surface of the steel. Oxygen diffusion is hindered in a tight crevice filled with a corrosive medium so that the passive layer than breaks down locally ad permits a strong attack of corrosion. Crevices betwen materials which are not electrically conductive i.e. plastics, deposits etc., are more critical than those between metals. The tighter the crevice, all the more critical it is. The critical range of crevice width is between several 100ths to 10ths of a micrometer. This is why deposits of dust, for example, are more critical than the gap between an anchor and the hole wall. Often, crevices occurring with fastenings are specific to the system. Consequently, materials in the A2 group if there is no exposure to chlorides. 3.5.3 Avoidance of contact corrosion If two or more metals are used in combination with each other so that current can flow from one to the other, attention must be paid to their electrochemical compatibility. In a certain medium e.g. a humid atmosphere, every metal has a particular electrochemical potential. If the potentials of connected metals differ, a current flows in a similar way to that in a battery. The metal of lower potential corrodes more strongly, preferentially at the point of contact. The metal of higher potential is protected. This action is called contact corrosion.
The tighter the crevice, the more critical it is Design of building components
62
Corrosion
Rate of corrosion
Most decisive for the rate of corrosion is the ratio of areas of the two metals. One of the worst cases is a small area of the metal of lower potential and a large area of the metal of higher potential. A review of important metal combinations for use in construction, especially for fastenings, is given in table 4. It is assumed here that the fastener has a considerably smaller area than the part fastened. The table shows where it is anticipated that the attack of corrosion will become worse when the fastener is in contact with the indicated material. Some of this data was determined on our test rigs in different climates. If a combination of metals cannot be avoided, contact corrosion can be eliminated by using electrical insulation e.g. plastic washers or sleeves or suitable coverings. If fastenings are made under water e.g. in waste water treatment plants or in the sea, care must be taken to ensure that there is electrical insulation betweenthe fastener and the concrete reinforcing bars. Extensive damage repeatedly occurs in such cases.
Fasteners
Hot-dip galvanized
Aluminium alloy
Structural steel
Zinc Hot-dip galvanizing Aluminium alloy Cadmium plating Structural steel Cast steel Chromium steel Stainless steel Tin Copper Brass
O O
O O
G G G G G G G G G
I I G G G G G G G
O O O O
G G G G G G G
O O O O O
G G G G G G
O O O O O O O O O
G G
63
Brass
O O O O O O
Part fastened
Stainless steel
Galvanized
I G I G
O
64
Fire Prevention
1) Introduction
Allowance for fire prevention when planning
Not only the stability and strength are important for the safety of a structure, but also the fire prevention measures taken play a major role. Consequently, fire prevention features are regarded as an integral part of a building or installation and they are incorporated right from the start when of planning a construction project.
The significance of fire prevention is made apparent by the fact that about 11,000 fires break out every day worldwide i.e. 4 million fires a year. The annual cost of the damage caused amounts to some 70,000 million dollars but, worst still, the fires cause about 15,000 deaths.
500.000
450.000
400.000
350.000
1985
1986
1987
1988
1989
1990
Cause of fires
As can be seen from statistics for Great Britain, the number of fire outbreaks per year is steadily increasing. This trend also applies to other countries. The causes of fires differ widely, such as natural occurences, earthquakes etc., as well as negligence and arson.
65
Fire Prevention
SFr. million 2.500
2.000
1.500
1.000
1985
1986
1987
1988
1989
1990
Fires destroy inestimable material assets and take many lives. The economic implications are considerable: loss of production as well as jobs is often the consequence. A saying goes once burnt, twice shy. Statistics, however, show that this does not apply to fires. On the other hand, there is a possibility of keeping damage by fires within bounds. The collective term fire prevention covers many measures which serve one goal: this can be described by the following basic requirements: Public safety and order most not be jeopardized precautionary measures must prevent the outbreak of fires and fire fighting and rescue operations must be possible To meet these basic requirements, there is a great deal of specific and special action which can be taken. It can be classified as basic precautionary fire prevention or passive fire prevention.
Basic requirements
Since it is not possible to completely stop fires breaking, tolerable risks must be stipulated from which fire prevention requirements for structures and building components can be derived. In view of this, it is also necessary for economic reasonss for fire prevention measures to be set down relative to the anticipated fire risk.
66
Fire Prevention
2) Fire prevention regulations
Different testing and inspection standards
Up to the present time, each country has had its own inspection/testing standards where fire prevention is concerned. These differed widely from one country to another. All international companies, for example, must have every building component tested and inspected today in every country in the European Community according to the inspection and test-ing regulations currently valued there. In view of this situation, the aim should be for a standardized European testing and inspection standard to replace the individual national standards. The European standard, however, would only stipulate the testing/inspection criteria, the requirements for the test specimens and the measuriing instruments. The results of tests conducted by materials testing stations, institutes, laboratories etc., which would then be approved in Europe, should be made comparable. The results of testing by laboratories in Italy, for example, should be the same as those obtained in Great Britain, France or Germany. The following table gives the classification of building components as it exists today in Germany.
Building component > 30 Walls, beams, girders, floors/ceilings columns/piers, support, anti-radiation glass Fire walls Non-supporting outside walls Fire compartment components (doors, gates, dampers) Cable seals Pipes, installation shafts and ducts/conduits W 30
Fire rating corresponding duration of resistance to fire > > > 60 90 120
> 180
F 30
F 60
F 90
F 120
F 180
T 30 S 30 R 30 I 30
T 60 S 60 R 60 I 60
T 90 S 90 R 90 I 90
T 180
67
Fire Prevention
3) Hilti fire prevention products
Hiltis contribution to effective fire prevention concerns the areas of sealing and fastening. It is not possible to completely stop the outbreak of fires. The spread of fire, smoke and toxic gases to an entire building, however, can be avoided by incorporting fire compartments. The system solutions in the Hilti fire prevention line make an important contribution to containing fires. All penetrations, breaches and openings in fire walls and ceilings (floor decks) as well as all fastenings must comply with the specified fire rating i.e. the duration of resistance to fire, as a result of using tested and approved fire prevention systems. 3.1 Product selection The following basic applications provide the key to selecting fire prevention products:
Basic applications Effective fire prevention consists of sealing and fastening
1 2 3 4
Suspended ceilings Fire prevention doors Facades and cladding Pipe penetrations or pipe suspensions 5 Air ducts 6 Cable trays/runs
68
Fire Prevention
Applications Suspended ceilings
Construction chemicals: CP 601fire prevention sealant DX fastening: IBM internally thread stud DKH nail Anchor fastening: HSC safety anchor HKD flush anchor HEH short anchor DBZ wedge anchor HA8 ring bolt anchor
69
Fire Prevention
Application
Air ducts
Construction chemicals: CP 601, CP 611, CP 631 fire prevention sealants DX fastening: IBM internally threaded stud M8H threaded stud Anchor fastening: HSC safety anchor HKD flush anchor HEH short anchor
70
Fire Prevention
5) Inspection and testing of products
Performance capability of fasternings
The subject of fastening and fire prevention has been more or less neglected up to the present time. No detailed knowhow was available. The performance capabilities of fastenings were either underestimated or overestimated, for example, the very conservative assumptions of DIN 4102. In view of this, know-how was established during many tests carried out in co-operation with the institut fr Massivbau und Brandschutz of the Technical University of Brunswick, Germany, which permits a better evaluation to be made of the resistance to fire of fasteners. 5.1 Test arrangement Concrete component: B25 grade Type of loading: Pure tension All fasteners are set in a crack with a width, w, of 0.2 mm. The fasteners are exposed directly to flames without any shielding. Testing is according to the internationally valid standard temperature curve 5.2 Testing To evaluate the resistance to a fire, a so-called standard fire is used (ISO R 834). In this case, the temperature is increased as follows: After 10 min. 30 60 90 C 678 842 945 1006
5.3 Test results At high temperatures, the base material breaks down. The damaged area increases with the duration of the fire according to the temperature exposure. Setting an anchor deeper, therefore, helps to keep the fastening intact in concrete. Although metal does not burn, its loading capacity decreases with increasing temperature (especially from about 500C upwards). This is shown during the fire test, for example, by slipping nuts or breaking anchor rods. Stainless steels retain their strength longer than ordinary steels.
71
Fire Prevention
As the temperature increases, the loading capacity of the base material and the fastener decreases. The conclusion is that the load must be reduced to below the normal level, Frec, necessary for ordinary steels to achieve the desired fire rating e.g. 90 minutes 5.3 Standard temperature curve
Standard temperature curve (STC) DIN 4102, part 2, issue 1977 Measured temperature range recorded in a plotter diagram (feed 60 mm/h)
10
of
number 3374/3291
72
The safety concept used today with an overall safety factor will be increasingly replaced by the new safety concept with partial safety factors. Both concepts are described in brief in the following.
1.2 Safety concept with overall safety factor In the past, evidence of safety was generally provided by comparing the recommended load, Frec, (admissible load) with the actual load, Fact. Fact
Frec
(1.1)
The recommended load is calculated using the characteristic value load of a fastener, Rk and the overall safety factor, according to: Frec =
Rk
(1.2)
Here, the characteristic load value, Rk, is determined during tests. By using a safety factor, , a certain safety level and variances from laboratory conditions existing during the test are taken into account, such as: factors influencing fastener installation, setting, placement etc. local variances in strength of the base material unforeseen peak loads long-term effects The charakteristic load of a fastener value, Rk, is defined as the 5% fractile of the ultimate load determined during tests. It is calculated from the mean ultimate load, Ru,m, and the standard deviation, s, of the test series, according to Rk = Ru,m k s (1.3)
73
Frequency [%]
Probability density
Frec rec
R Ru,m u,m
1.2 Safety concept using partial safety factors The safety level is rated without compromises if the action (load) from the part fastened and the resistance (ultimate load of the fastener) are regarded as variable i.e. static values. In this respect, the load and the resistance are generally given the abbreviations S and R respectively. In fig. 2, variation of the load is depicted by its probability density function, fs (x) and, analogously, the variance of R by fR (x). The mean of the load, ms, is always smaller than the mean of the resistance, mR. If the fastening design is economical, the upper flattening range of fs (x) and the lower flattening range of fR (x) overlap. This means that the case of a loading which is greater than the resistance i.e.
74
fS(x)
fR(x)
m mS S
Sk = Fk Sk
Rk R k
m mR R
Fig. 2: Probability density functions of loading and resistance The probability that equation (1.4) will be fulfilled, is termed failure probability, pf. Evidence of safety is provided in this concept if the failure probability, pf, of the fastening being designed is less than the admissible failure probability, pf,adm.: pf
pf,adm
(1.5)
The amount of work involved in a fully probabilistic design i.e. calculation ot he failure probability, is too large for practicable fastening design. It is thus meaningful, as in other areas of engineering design, to design fastenings with the aid of partial safety factors which guarantee the desired safety level (probability of failure) i.e. compliance with equation (1.5). This approach if often referred to as semi-probabilistic fastening design. It must then be verified that the load used for fastening design, Fd = Sd, does not exceed the resistance used, Rd, i.e.
75
Rd
(1.6)
Where: Rk Fd = Fk F and Rd = M Fd Fk Rd Rk F M design value of load characteristic value of load design value of anchor characteristic value of anchor partial safety factor for load partial safety factor for anchor (1.7)
The following is obtained by taking (1.7) into equation (1.6): Rk (1.8) Fk < F M If equation (1.8) is compared with equations (1.11.2) and it is born in mind that, generally, the actual load when verifying the safety level as per equation (1.1) has the significance of a characteristic load, Fk, the following results: = F M (1.9)
Nominal safety zone
Equation (1.9) thus establishes the link between the safety concept with an overall safety factor and the safety concept with partial safety factors. The partial safety factors for actions (loads) in construction have already been specified in Eurocode 1 and in national standards. These partial safety factors allow for any uncertainty when determining the magnitude of loads, uncertainties when stipulating the model for section size computation and inaccuracies when defining limiting conditions i.e. those conditions which, if exceeded, would prevent the structure from achieving the expected performance. The partial safety factors for resistance, as far as they are dependent on the building material, are containing in the Eurocodes 2 (design of concrete structures) and 3 (design of steel structures) . The partial safety factors specific to products are given in the Hilti information about these products.
Partial safety factors stipulated in Eurocode 1 for action/loads
76
L M
ks L M L
Last
L
L ks M L
New (EUROCODE 1)
M M
M
0 Fd Rd
Design value, Rd
M
Fact Frec
0
M L M
M L
Design value, Fd
Many anchors, above all those for light-duty and secondary applications, are often used in field practice without the anchor fastening being designed or, if so, only on a very simple basis. It must be emphasized, however, that the design and installation of anchor fastenings must be carried out with great care even if only small loads are involved, especially, for instance, for ceiling suspensions, pipefitting, light fittings and air ducts. When top-quality medium and heavy-duty fastenings have to be made in concrete, it is often necessary for them to be sized in accordance with standard engineering practice to make sure that not only the anchor fastening design is an optimum, but also that the required level of safety is guaranteed. Basically, an anchor fastening is designed using loads, based on the interrelationships explained in the brochure B 1, and on technical data relating to products. No generally applicable information can be given for applications where displacement governs the loadbearing capacity of the entire structure. This is because the displacement depends very much on the magnitude and direction of the load as well as on the pre-tensioning force and textures of the surfaces of the base material and the part being fastened. In such cases, Hiltis advisory service will help deal with specific problems.
Top-quality fastenings
77
In another step, allowance is made for the following influences of the special application conditions: fB fT fR fA for various concrete strengths for larger depths of embedment for fastening near an edge for anchors influencing each other
Influence factors
or
By setting an anchor deeper, breaking of the anchor can become the decisive mode of failure. Consequently, separate evidence must be provided of the safety level with respect to the yield strength of the anchor material if an anchor is set deeper (see chapter 2.5).
78
( in )
With the aid of a variable, cB, having the units (N/mm2)-1, concrete influencing factors for the actual strength of concrete can be determined. The coefficients, cB, can be found in the product information. The concrete influencing factor for all directions of loading (FB ()) is determined as follows: (f fB = 1 + cB 1 cc, act 30) 90 The coefficient is applicable to the range of compressive strength of concrete, fcc, encountered normally in concrete and reinforced concrete construction from 20 to 55 N/mm2. If the strength is even lower than 20 N/mm2, suitable anchors can still transmit the load perfectly well the concrete. If the concrete has a strength higher than 55 N/mm2 , recommended loads for anchors are based on those for a concrete having a strength of 55 N/mm2 .
79
Known:
Tensile
N30 = 25.7 kN, recommended tensile load for fcc = 30 N/mm2 Concrete influencing factor fB = 1 + 0.020 1 (2530) = 0.9 90
80
Tensile
Preliminary sizing from table: HSL M20 at F30 () = 50.6 kN Concrete influencing factor 60 fB = 1 + 0.020 1 (2530) = 0.97 90 Recommended load Frec = 50.6 0.97 = 49.1 kN > Fact b) Calculation of the recommended load for the HSL M20 on the basis of preliminary sizing with the vector diagram is as follows. 60 = 50.6 kN F30 () = 34.6 (34.6 58.6) 90 Concrete influencing factor fB = 0.97 (see under a) Recommended load Frec = 50.6 kN 0.97 = 49.1 kN > Fact
81
fT lim fT fT min
hnom
hact
hlim
As the depth of embedment increases, the loading capacity also increases. However, after a certain depth of embedment, (hlim), the loadbearing capacity can no longer increase because of local destruction of the concrete around the anchoring section. The influence of the depth of embedment also depends on the direction of loading. Tests have shown that for most known types of anchors subjected to a tensile load the influence of the depth of embedment is, as a close approximation, directly proportional to the existing depth of hact hlim: embedment in the useful range, hnom hact hlim fT = hnom hnom On the other hand, no increase in loadbearing capacity, or only a slight one, can be achieved by setting shear loaded anchors deeper. Assuming that the factor for unfluence on the depth of embedment of an anchor subjected to pure shear loading, fTV, is constant at 1, independent of the depth of embedment, the following formula results from linear interpolation between the values of pure tensile loading and shear loading for any direction of loading, , relative to the longitudinal axis of an anchor: hlim hact hact fT () = 1 hnom hnom 90 hnom
82
The higher loading capacity of concrete as a result of setting anchors deeper can lead to anchor breakage being the decisive mode of failure in many cases. In view of this, separate proof of safety of the fastening on the basis of the yield strength of the anchor steel should be given if an anchor is set at a depth greater than standard (see section 2.5). Before setting an anchor deeper, of course, a check should be made to make sure the thickness of the structural component is sufficient i. e. whether the remaining thickness of material is at least as large as with the min. depth of embedment and min. thickness of a structural component.
The limiting depths of embedment are given in the product information. They are the result of numerous tests. For the sake of simplicity, only one characteristic figure has been given for each anchor system, hact /hlim, and this is on the safe side. In the case of the larger sizes of anchors, M16, M20 und M24, in particular, it is possible to go to a greater depth of embedment for an individual application after consulting Hilti. Example 3 heavy-duty anchor, HSL M12 concrete compressive strength: fcc = 25 kN/mm2 bolt quality: 8.8 Unknown: recommended tensile load for anchor at 1.5 times standard depth of embedment Solution: Recommended tensile load for fcc = 30 N/mm2 N30 = 15.0 kN Influence of concrete strength fB = 1 + 0.020 (2530) = 0.9 Influence of greater depth of embedment Min. depth of embedment: hnom = 80 mm Acutal depth of embedment: hact = 1.5 hnom = 120 mm hact 120 Depth of embedment = = 1.5 fT = 80 hnom influencing factor: According to the HSL product info.: hlim = 1.5 hnom = hact This means that no increase in loadbearing capacity can be achieved by increasing the depth of embedment. Known:
83
84
1 fR
cmin/hact c/hact
ccr /hact
c/hact
The edge influencing factor for an anchor subjected to pure tensile loading, fRN, is obtained using the coefficients, acN and bcN, given in the product information, using the following formula. c +b 1 fRN = acN cN hact The following applies to shear loading using the coefficients, acV und bcV: c 1 fRV = acV + bcV hnom
The right depth of embedment must be used
It should be remembered that the actual depth of embedment must be used for pure tensile loading and the min. depth of embedment for shear loading. Although they are the same in the case of standard anchors, it does enable the reduction for an edge to be allowed for correctly when anchors are set deeper if, at the same time, the corresponding depth of embedment influencing factor, fT(), is used.
85
The reduction factors for shear loaded anchors near edges given in the product information, allow for the greatest possible reduction, which occurs when the load is directed towards the edge. In corners and endfaces of structural components, several distances from edges can be decisive. In such a case, the individual edge influencing factors are mutliplied by each other.
Several distances from edges can be decisive.
c1
c2
Example 4 stud anchor, HSA M12 110 concrete compressive strength: fcc = 30 N/mm2 direction of loading: = 60 distance from edge: c = 100 mm Unknown: recommended loading Known: Solution: The recommended load when fcc = 30 N/mm2 and = 60 can be read straight from the table in the product information for the HSA anchor. It is as follows: F30 () = 10.4 kN
c3
86
Shear V
1.1 hnom
2.2 hnom
(from product information HSA) Min. depth of embedment, HSA M12 110 hnom = 80 mm Existing depth of embedment: hact = hnom = 80 mm Min. distance from edge: cmin = 1.1 hnom = 88 mm Existing distance from edge: c = 100 mm ccr = 2.2 hact = 2.2 80 = 176 mm The distance from the edge is in the range of cmin c ccr, in which a reduction by fc must be allowed for. Reduction for pure tensile loading: + 0.4 = 0.74 fRN = 0.27 100 80 Reduction for pure shear loading: 100 = 0.56 fRV = 0.45 80 Reduction in direction = 60 60 = 0.62 fR () = 0.74 (0.74 0.56) 90 Recommended load Frec () = F30 () = 10.4 0.62 = 6.4 kN
87
1 fA
smin/hact
s/hact
scr /hact
s/hact
The same reduction coefficients, as und bs, which are on the safe side, are used for tensile and shear loading independent of the direction of loading. Consequently, one formula is sufficient in principle to express the influence of the distance between anchors for all directions of loading: s + b fA = as s hx
1
hX = hnom applies to standard anchors. Only if anchors are set deeper, do the factors for tensile loading, fAN, when hX = hact, and for shear loading, fAV, when hX = hnom have to be determined seperately using the above formula if the load has to be increased above the depth of embedment influencing factor. The influencing factor for anchor spacing for any intermediate 90 is as follows: angle in the range 0 fA () = fAN (fAN fAV) 90
1 Spacing influencing factor for combined load
88
Example 5 Known: adhesive anchor HVA M16, a pair of anchors set at 1.5 times the standard depth of embedment (hact = 1.5 hnom) concrete compressive strength: fcc = 25 N/mm2 anchor spacing: s = 80 mm
89
(from product information HVA) Anchor spacing: smin = 0.5 hnom = 62.5 mm Actual anchor spacing: s = 80 mm scr = 1.5 hact = 1.5 187.5 = 281.3 mm The anchor spacing is in the range of smin s a reduction factor, fA, must be allowed for. 80 + 0.55 = 0.68 fA = 0.3 187.5
scr,
in which
Total influencing factor fG = fB fT fA = 0.9 1.5 0.68 = 0.92 Recommended tensile load Nrec = N30 fG = 18.0 0.92 = 16.6 kN
90
If standard anchors set at the standard depth of embedment are used, no special proof of the yield strength of the anchor material need be given. If, however, anchors are set deeper, or a material of a lower strength is used (see example 6), proof that a safety factor, , of 1.75 has been allowed for against the guaranteed min. yield strength of the anchor material must be given. The following applies to tensile loading. fy,act A S Nsteel = Nrec 1.75 103 The following applies to any direction of loading at an angle of . VRk fy,act A S + Fsteel () = Frec () 1 1.75 103 90 90
Where: Fsteel (): max. recommended load when designing the anchor based on the yield strength fy,act: 1.75: : guaranted yield of strength of actual anchor material (Rp 0.2) safety factor relating to yield strength safety factor relating to failure = 3.0 concrete failure (HSL) = 2.5 concrete failure (e. g. HSL-TZ) = 2.2 steel failure tensile strength (e. g. HST-M10) = 1.75 steel failure yielt strength (e. g. HST-M12) stressed cross-section angle of loading relative to longitudinal axis of anchor characteristic shear load (mm2) () (kN) (kN) (N/mm2)
AS: : VRk:
91
f 1.75
Example 6 Known: stainless steel heavy-duty anchor, HSLG-R M16, fy,act = 450 N/mm2 depth of embedment: (hact = 1.5 hnom) concrete compressive strength: fcc = 55 N/mm2
Unknown: recommended load at = 30 (not a stand-off fastening) Solution: Recommended load at = 30 when fcc = 30 N/mm2 30 = 31.3 kN F30 () = 25.7 (25.7 42.6) 90 Influence of concrete 30 (5530) = 1.33 fB = 1 + 0.020 1 90
92
93
F = 1 kN
18 cm
8 cm
Concrete compressive strength fcc = 32 N/mm2
Anchor selection Expansion anchors which can be set through the in-place post would be practical here. A fastening of this kind could be carried out very well with the low-cost HSA anchor. If the posts are outside, either hot-dipped galvanized or possibly stainless steel anchors should be used. Determination of loading Assuming the post is relatively stiff (rigid), the following design calculation can be carried out for the top anchor:
a
MB = 0:
Nact B A
14 cm
90 cm
[ 65 x 42 t = 6 mm
94
The edge distance is on the bottom safe-working limit. The corresponding reduction factor is as follows: fcN = 0.27 110 + 0.4 = 0.77 80 Total influencing factor fG = 1.04 0.77 1 = 0.80 Nrec = 9.5 kN 0.80 = 7.6 kN Nact = 7.4 kN
95
1500
P1
Known:
B Ah
P2 P1 Cv P1
A v = 30 + 20 33.3 = 16.7 kN
Av
96
IPE180
110
Ah
A Av
Av Vact = = 8.4 kN 2 Stud anchor HSA M16 V30 = 14.5 kN
Selected: Min. depth of embedment: hnom = 95 mm Concrete compressive strength fB = 1 Anchor spacing Min. anchor spacing:
Actual anchor spacing: s = 110 mm scr = 2.2 hnom = 2.2 95 = 209 mm The anchor spacing is in the range of smin s scr, in which a reduction of the recommended load must be taken into account. + 0.32 = 0.68 fA = 0.31 110 95 Total influence Vrec = fB fA V30 = 1 0.68 14.5 = 9.9 kN Vact = 8.4 kN
97
160
20
Ah F c Cv
= arc tg
= 27 (1.5 3)
140
Load per anchor: Selected: Preliminary design: Fact = FC / 4 = 18.6 kN heavy-duty anchor HSL M16/50, N30 = 25.7 kN, V30 = 42.6 kN
Concrete compressive strength 27 fB = 1 + 0.020 1 (3530) = 1.07 90 Depth of embedment HSL M 16/50: max. tfix = 50 mm hnom tfix Actual depth of embedment: = 105 mm = 20 mm
hact = hnom + max. tfix tfix hact = 105 + 50 20 = 135 mm 135 hlim hact = = 1.29 = 1.5 hnom hnom 105
27 = 1.20 fT () = 1.29 (1.29 1) 90 Anchor spacing According to section 2.4, it is sufficient to allow for the distance between the two nearest anchors. Min. anchor spacing: smin = 1.0 hnom = 105 mm Actual anchor spacing: s1 = 140 mm Actual anchor spacing: s2 = 160 mm scr = 3.0 hact = 3.0 135 = 405.0 mm smin s1, s2 scr
98
Combined load: 27 fA1 () = 0.71 (0.71 0.75) = 0.72 90 27 fA2 () = 0.73 (0.73 0.78) = 0.74 90 fA = fA1 () fA2 () = 0.72 0.74 = 0.53 Total influence: 27 F30 () = 25.7 kN (25.7 42.6) = 30.8 kN 90 fG = fB fT () fA = 1.07 1.20 0.53 = 0.69 Frec () = fG F30 () = 0.69 30.8 kN = 21.3 kN Fact = 18,6 kN
99
159/150 mm
60
V N
A column, for example a lamp post, must be installed accurately in the right place and vertically. Known: M = 8 kNm N = 4 kN V = 2 kN Concrete compressive strength fcc = 40 N/mm2
M V
B
240
Determination of forces MA = 0:
h
N/2 M A NA d B NB V/2 HA HB
2 0.1695 + 8 + 0.06 1 NA = N/2 NB = 2 = 22.8 kN (tensile force) 0.339 NB = N/2 NA = 2 + 22.8 = 24.8 kN (Compressive force) (If large lengths of thread stand free, proof must be given either of the compressive strength [stability under compression] or the space beneath the baseplate must be filled with mortar).
39
100
NA
Fact
V/4 0.5 = arc tg = arc tg = 1.3 22.8 NA Hence, the loading is virtually in pure tension.
( )
V/4
V h = 2000 0.06 = 30 Nm M = 4 4
Design calculation Using the HSLG stud version of the heavy-duty anchor, accurate adjustment of the column is possible using the lock nuts.
( )
101
Installation Put the column baseplate in exactly the right position. Drill through the holes in the baseplate using a 20 mm dia. drill bit to a depth of approx. 2 cm. Lift away the column and finish the holes with a 24 mm dia. drill bit. Insert the anchors and expand them. Put the bottom nut in place as well as the washers and the column. Put on the top washers and nuts. Adjust the column and tighten the top nuts.
102
103
F = F30 fG
No Calculate Fsteel
Yes Yes No
New selection
F < Fsteel
Frec = F
Frec = F
Frec = Fsteel
No
Frec = Fact
104
V30
F30 () = N30 (N30 V30) 90 with N30, V30 from product information
Concrete compressive strength Tensile load: fB = 1 + cB 1 (f 30) 90 cc,act Combined load: Shear load: fB = 1 with cB from product information
Recommended load for fcc,act Tensile load: Combined load: Shear load: Nrec = N30 fB Frec () = F30 () fB Vrec = V30
with N30, V30 from product information Depth of embedment Tensile load:
hnom hact hlim
Combined load:
hact hlim fTN = hnom hnom hact hact hlim fT() = 1 hnom hnom 90 hnom
cmin ccr
with cmin, ccr, acN, bcN, acV, bcV from product information
105
Check for anchor breakage fy,act A S VRk Fsteel () = 1 + Frec () 1.75 103 90 90
with fy,act, A S, VRk from product information Proof of safe-working stress of stand-off fastening fy,act M + N s = W AS 1.75 with W, AS from product information
Conversion of concrete compressive strengths Influence of test specimen shape fc = 0.81 fcc,200 fcc,150 = 1.06 fcc,200 fc = cylinder compressive strength 15 cm dia., h = 30 cm fcc,200 = cube compressive strength, 20 cm side length fcc,150 = cube compressive strength, 15 cm side length
The bolded quantities are concrete testing conditions according to the German Standard DIN 1045 which are used by Hilti.
106
hnom
hef
h0
h1
d0
Definition Depth: Hole depth of full cross-section Hole depth to deepest point Min. depth of embedment Depth of embedment Effective anchoring depth Length: Anchor length Thickness: Thickness of fixture Thickness of non-loading layer Thickness of base material
* CEB: COMITE EURO-INTERNATIONAL DU BETON
CEB*
Previous
Definition Diameter:
CEB
Previous
BT Tmin T
d do dnom
D -
tfix anon h
S SG
107
Definition Spacing and edge distance: Spacing of anchors in a group Minimum spacing of anchors Characteristic spacing of anchor 1) Spacing between outer anchors in an group Edge distance Minimum edge distance Characteristic edge distance 2) Spacing between groups of anchors Characteristic spacing between groups of anchors Loads, forces, etc: Load Tensile load Shear load Bending moment Ultimate load (single value) Ultimate load (average value) Characteristic resistance (anchor) Design resistance (anchor) Recommended anchor load
CEB
Previous
Definition Strengths:
CEB
Previous
s smin scr
A Amin Ao
Concrete cylinder compressive strength Concrete cube compressive strength (Cube edge length = 200 mm) Characteristic cube compressive strength Average cube compressive strength Section modulus
fc fcc,200
c w
st c cmin ccr a
R Rmin Ro -
fcc,k fcc,m W fu fy
WN W W Rm Rp
Steel tensile strength acr Steel yield strength Stress: F N V M Ru Ru,m Rk Rd Frec F Z Q Areas: Mb Concrete area Fu _ F F5% Fempf Stressed area of steel Miscellaneous: Lever arm Eccentricity Coefficients: Safety factor Partial safety factor Admissible steel stress Bond stress
s,adm b
Zul n b
Ac As
Ac As
z e
a e
1) Spacing required for max. anchor capacity 2) Edge distance for max. anchor capacity
108
G = very suitable
= suitable
Application
Base material
Concrete tension zone Concrete compr. zone
Approval
Type of anchor
Aerated/gas concrete
Lightweight concrete
Fire prevention
DIBt approval
VDS
Socotex
G G
G G G
G G G G G G
G G G
G G G G G G G G G
Safety fastenings
G G
G G G
G G
G G
G G G
G G
Fastening with small anchoring depths: channel/ tracks, slabs/ G G panels, brackets, mechanical installation components Steel construction for cranes, securing heavy machines
G G
G G
G G
HDA
109
Advantages/key features
Version
Setting
Page
M12-M20
G G
N = 34-80 V = 15-80
G 114
G G
N = 8.3-51.2 G V = 9.6-81.0
G G G
Through-fastening
Stainless steel A2
External thread
Internal thread
Galvanized steel
Stainless steel A4
Hexagon head
Pre-fastening
118
G Normal drilling without undercutting G Small edge distances, spacings and depth of embedment G Check of correct setting G Force-controlled expansion
M6-M12
G G G
M8-M24
G G
N = 5.0-29.5 V = 4.2-37.8
G 130
M6-M20
N = 3.2-21.0 V = 2.4-20.5
G 134/ 139
M6-M20
N = 2.4-18.4 V = 2.0-19.5
G 145
M10-M16
N = 20.0-52.4 V = 27.2-80.0
G 172
110
G = very suitable
= suitable
Application
Base material
Plasterboard/Gypsum panels
Approval
Type of anchor
Aerated/gas concrete
Lightweight concrete
Concrete
Fastenings with small spacings and edge distances, but high ultimate loads (holding power) Chemical fastenings in solid masonry, concrete and rock
G G
G G
Fire prevention
DIbt approval
VDS
Socotec
Fastening battens, laths, trim, mouldings etc., components of electrical & plumbing installations Fastening of cladding and inside panelling
G G
G G G
G G
G G G
111
Advantages/key features
Version
Setting
Page
Stainless steel A4
Galvanized steel
External thread
Hexagon head
G Anchor fastenings without expansion pressure G For dry and damp base materials
M8-M24
G G
G G G
N = 6.0-43.0 V = 3.9-38.3
Through-fastening
G 179
Stainless steel A2
Internal thread
G Compact system G Economical, safe and universal G Low expansion pressure G For dynamic loading
G G
G G G
N = 4.8-25.0 V = 4.0-31.5
Pre-fastening
G
198
M22
G 154
G Quick setting G Removable G Bridging of gape G G G G Prefitted screw High bending strength Screw strength class 5.8 A4 stainless-steel screw
5-8 mm
G 148
10-14 mm
G G
N = 0,4-1,1 V = 0,8-2,5
G 150
5-14 mm
152
112
Corrosion resistance
A4 316
Fire resistance
In fastening technology, safety aspects are most important in addition to the economical aspects of corrosion/rusting i.e. longer life, less maintenance and less repair work. Only materials in the A4 group (stainless steel) or those of a higher quality should be used for fastenings exposed to a greater risk of corrosion, such as those in town air, industrial atmosphere, coastal climate and in road construction.
If exposed to high temperatures, such as in a fire, the strength of concrete and the yield point as well as the tensile strength of steel decrease. In view of this, a reduction of the loading capacity of anchor fastenings exposed to heat must be anticipated. Anchors bearing the fire prevention mark have been tested through direct exposure to flames while being subjected to a given static tensile load and gave satisfactory results. They have been given fire ratings, where 60 means a duration of resistance to fire of 60 minutes.
Concrete has a relatively high compressive strength, but only low tensile strength. Steel reinforcement is embedded in concrete to take up tensile forces. If the tensile strength of concrete is exceeded due to its own weight or external loads, cracks appear in concrete up to 0.3 mm wide. A concrete component subjected to a load always has a zone stressed in compression and a zone stressed in tension, as shown in the diagram. It is recommended that anchor systems which are force controlled and have the follow-up expansion feature e.g. the HSL.TZ and HST-R, or undercut anchors e.g. the HUC and HSC, be used in the tension zone of concrete. If a fastener/anchor is subjected to a sustained action (load) which varies with time, failure by breaking can occur after a certain number of load cycles even though the maximum stress withstood up to this time is clearly lower than the breaking strength of the building material under a static load. This decrease in strength under repeated loading is referred to as material fatigue. It is suggested that a safety factor, , of 0.3 to 0.5 be used when designing fastenings which are to be suitable for dynamic loading. Ranges of stress then result which are within the service life of the anchor parts exposed to the risk of fatigue.
Fatigue / Dynamic
Shock / Seismic
Shock phenomena are characterized by a very short duration of the action (load) and extremely high forces e.g. the impact of a plane crash, falling rocks, avalanches and explosions. They result in either direct or indirect stressing of the fastened parts and equipment. In civil defence installations and nuclear power plants, the use of shock-tested fasteners/anchors is generally specified. The Federal Swiss Civil Defence Authority (BZS) carries out special tests to check the suitability of fasteners/anchors for shock-proof fastenings.
The spacing is the distance from one anchor centreline to another. If spacings are small, the loading capacity of single anchors decreases as soon as the concrete failure cones overlap. Systems which exert only low expansion forces, such as undercut anchors e.g. the HUC and HSC, or adhesive anchors e.g. the HVA and HIT, permit smaller spacings than other anchor systems. The edge distance is measured from the anchor centreline to the edge of a component. Near a component edge, the loading capacity of a base material is lower if the component edge passes through the concrete failure cone and reduces its effective volume. A reduction of the loading capacity must then be taken into account in accordance with the technical documentation. Systems which exert only low expansion forces, such as undercut anchors e.g. HUC and HSC, or adhesive anchors e.g. the HVA and HIT, permit very small edge distances to be used because of their working principles.
This inspection mark guarantees conformance of our drill bits with the requirements of the Institut fuer Bautechnik, Berlin, for carbide-tipped drill bits which are used to produce anchor holes. Our drill bits are subject to surveillance by the Versuchs- und Pruefanstalt fuer Werkzeuge e.V. Remscheid.
113
Product Information
ial Spec est Requ
HUC-I
Hilti HUC / HUC-I undercut anchor
Features: High loading capacity HUC System: HUC-M Undercut anchor HUC-GT Undercut tool HUC-ST Setting tool drill system: DD 80 small distance from the edge and between anchors low expansion force in base material specials on request Bolt Material: Steel: fu = 1040 N/mm2 (M12 + M16) Steel: fu = 830 N/mm2 (M20) galvanized to 70 10 Tensile zone / cracked concrete
do h1 do l
HUC
Shock / Seismic
Tinst
h ef ho
dh t fix
Fatigue / Dynamic
HUC-I
l
Tinst
h ef ho
dh t fix
h1 h
HUC
Setting details
Setting details do hef ho tfix h l lG dh Sw
Anchor size
25
30
30
(mm) Drill bit diameter (mm) Min. depth of embedment (mm) Hole depth (mm) Max. thickness fastened
tfix,min (mm) Min. thickness fastened (mm) Min. base material thickness (mm) Anchor length (mm) Thread length (mm) Clearance hole
190 215 240 146 245 275 305 191 333 363 393 246 25 32 40 27 80 22
25 mm
13.5 19
33 200 27
30 mm
17.5 24
35 300 32
32 mm
22 30
Tinst (Nm) Tightening torque (mm) Width across flats Drill bit Diamant drilling system Undercut tool HUC-GT Setting tool HUC-ST
DD 80 25 25
DD 80 30 30
DD 80 32 32
Setting operation
Drill hole
Remove core
Produce undercut
Expand anchor
114
Product Information
Recommended load, F30, in kN, non-cracked concrete fcc = 30 N/mm2,
Anchor size
HUC
0 30 45 60 90
The Tensile load values must be multiplied by the factor 0.65 when fastenings are made in cracked concrete. Recommended load for specific application: Frec = F30 fB fT fA fR
previous nomenclature
) (f cc,act 30)
(20 fcc, act 30) for M12, M20 (20 fcc, act 40) for M16
Influence of depth of embedment fT fT = 1 (No increase in loading capacity through setting deeper)
Formula: smin = 0.75 hnom, scr = 2.5 hnom fA = 0.2 s + 0.5 hnom
Formula: cmin = 0.75 hnom, ccr = 2 hnom fRN = 0.32 c + 0.36 hnom
Formula: cmin = 0.75 hnom, ccr = 2 hnom fRV = 0.56 c 0.12 hnom
Separate groups of anchors must be at least a 2 scr apart to ensure they do not influence each other.
90
In the edge of a concrete component, there must be reinforcement which can take up 0.25 times the anchor load if edge distance are equal to or less than ccr.
115
Product Information
Recommended load, F30, in kN, non-cracked concrete fcc = 30 N/mm2,
Anchor size
HUC/I
0 30 45 60 90
The Tensile load values must be multiplied by the factor 0.65 when fastenings are made in cracked concrete. Recommended load for specific application: Frec = F30 fB fT fA fR
previous nomenclature
(20 fcc, act 30) for M12, M20 (20 fcc, act 40) for M16
Influence of depth of embedment fT fT = 1 (No increase in loading capacity through setting deeper)
Formula: smin = 0.75 hnom, scr = 2.5 hnom fA = 0.2 s + 0.5 hnom
Formula: cmin = 0.75 hnom, ccr = 2 hnom fRN = 0.32 c + 0.36 hnom
Formula: cmin = 0.75 hnom, ccr = 1.2 hnom fRV = 0.89 c 0.07 hnom
Separate groups of anchors must be at least a> 2 scr apart to ensure they do not influence each other.
90
In the edge of a concrete component, there must be reinforcement which can take up 0.25 times the anchor load if edge distance are equal to or less than ccr.
116
Product Information
HUC / HUC-I
Anchor mechanical properties
Anchor size Mechanical properties fuk fyk Ab As W M (N/mm )
2
Min. tensile strength Yield strength Cross-section of stud above the cone Stressed cross-section threaded area of stud Moment of resistance (section moduls) Recommended bending moment
The Tensile load values must be multiplied by the factor 0.65 when fastenings are made in cracked concrete. Steel failure New Safety-Concept (EUROCODE 1) R Fact F = Fd Rd = k
M
Fact . . actual load Fd . . . design action (load) Rd . . . design resistance (anchor) Rk . . . characteristic anchor resistance Nk . . . tensile load Vk . . . shear load F . . . partial safety factor (action/load) = 1.4 M . . . partial safety factor (resistance) = 1.8 (Concrete failure) 1.6 (Steel failure)
M12 47.6 47.6 50.4 39.9 51.8 36.0 53.2 32.1 56.0 24.4
M16 75.5 75.5 82.1 65.5 85.4 60.4 88.7 55.4 95.2 45.4
M20 111.2 111.2 111.8 93.0 112.1 83.8 112.4 74.7 113.0 56.5
Tensile
0 30
Combined load
45 60
Shear
90
HUC HUC-I HUC HUC-I HUC HUC-I HUC HUC-I HUC HUC-I
The Tensile load values must be multiplied by the factor 0.65 when fastenings are made in cracked concrete.
117
Product Information
HSLG-TZ
Hilti HSL-TZ heavy-duty anchor
Features: Force-controlled expansion High loading capacity Suitable for the tension zone Suitable for shock and seismic loading Not twisting in hole when tighening 8.8 grade concrete as per ISO 898T1 Galvanized to min. 5 microns
Shock / Seismic
h
HSLB-TZ
l
HSL-TZ
tfix
dh do Tinst dw
Material:
hnom h1
hn
Versions: Hilti HSLB-TZ heavy-duty anchor with inspection control Feature: Automatic torque control Size: M12-M24 Setting details: valid for all versions
M 10/20
Hilti HSLG-TZ heavy-duty anchor with threaded rod Feature: Various threaded rod lengths Size: M8-M20
M 10/40
M 12/25
M 12/50
M 16/25
M 16/50
M 20/30
M 20/60
M 24/30
32 180 155 30 205 19 250 16 36 41 35 50 270
Setting details do h1 hnom tfix l hn Tinst (mm) Drill bit diameter (mm) Hole depth (mm) Min. depth of embedment (mm) Max. thickness fastened (mm) Anchor length HSL-TZ, HSL-B-TZ (mm) Head height + washer (Nm) Min. Tightening torque
24 125 113 50 177 14 120 9 24 30 26 40 180 TE-C-24/25 TE-Y-24/32 TE24, TE54*, 30 190
60 235
Sw
dh dw h
(mm) Width (mm) across flats HSL-B-TZ (mm) Clearance hole (mm) Washer diameter
HSL-TZ, HSL-G-TZ
Drill bit
TE-Y-32/37
TE1, TE5, TE10, TE14, TE15, Drilling machine TE18-M, TE24 * for TE-C drill bit only with adapter
Setting operations
Once the torque has been applied, the anchor has been properly expanded.
118
M 24/60
Anchor size
M 8/20
M 8/40
Product Information
Recommended load, F30, in kN, non-cracked concrete fcc = 30 N/mm2,
Anchor size
= 2.5
HSL-TZ
Tensile
0 30
Combined load
45 60
71.1 81.0
V c h
Shear
90
The Tensile load values must be multiplied by the factor 0.65 when fastenings are made in cracked concrete. Recommended load for specific application: Frec = F30 fB fT fA fR Influence of concrete strenght fB fB = 1 + 0.01 (1 90
Anchor size
previous nomenclature
) (f cc,act 30)
M8 69
M10 79
M12 94
M16 113
M20 143
M24 155
Influence of depth of embedment fT h fT = act Limiting depth of embedment hlim = 1.5 hnom hnom Influence of anchor spacing and edge distance fA, fR
Reduction Factors (Anchor Spacing) fA Tensile/Shear Spacing s (cm) 6.5 7.5 8.5 10.0 13.0 15.5 18.0 20.0 25.0 30.0 35.0 38.0 43.0 47.0 Edge Distance c M10 M12 M16 M20 M24 (cm) Anchor size 0 0.61 0.64 0.68 0.77 0.85 0.93 1.0 0 0.60 0.64 0.71 0.78 0.84 0.90 1.0 7.0 8.0 9.5 11.5 13.0 14.5 16.0 17.5 20.0 22.5 25.0 27.5 30.0 32.5 35.0 39.0
Reduction Factors (Edge Distance) fR Tensile fRN Anchor size M8 0.60 0.65 0.72 0.82 0.89 0.96 1.0 M10 M12 M16 M20 M24 0 0.60 0.67 0.75 0.81 0.88 0.94 1.0 M8 0.41 0.46 0.55 0.67 0.75 0.84 0.93 1.0 Shear fRV Anchor size M10 M12 M16 M20 M24 0 0.41 0.48 0.58 0.66 0.73 0.81 0.89 1.0 1.0
0 0.61 0.65 0.69 0.74 0.78 0.85 0.93 1.0 1.0 1.0
0 0 0.60 0.64 0.67 0.73 0.79 0.85 0.90 0.96 1.0 1.0
0 0.40 0.49 0.55 0.62 0.68 0.74 0.85 0.96 1.0 1.0
0 0.41 0.66 0.51 0.57 0.62 0.71 0.80 0.89 0.97 1.0 1.0 1.0
0 0 0.41 0.45 0.49 0.56 0.63 0.70 0.77 0.84 0.91 0.98 1.0
Formula M8-M20: smin = 0.9 hnom, scr = 2.6 hact fA = 0.24 s + 0.38 hact
Formula M8-M20: cmin = hnom, ccr = 2.2 hact fRN = 0.33 c + 0.27 hact
Formula M8-M20: cmin = hnom, ccr = 2.5 hnom fRV = 0.4 c hnom
Formula M24: cmin = 1.5 hnom, ccr = 2.5 hact fRN = 0.3 c + 0.25 hact
Formula M24: cmin = 1.5 hnom, ccr = 2.5 hnom fRV = 0.55 90 c 0.38 hnom
Separate groups of anchors must be at least a 2 scr apart to ensure they do not influence each other.
In the edge of a concrete component, there must be reinforcement which can take up 0.25 times the anchor load if edge distance are equal to or less than ccr.
119
Product Information
HSL-TZ
Anchor mechanical properties
Anchor size Mechanical property fuk fyk AS W M (N/mm2) (N/mm2) (mm2) (mm3) (Nm) Nominal tensile strength Yield strength Stressed cross-section Moment of resistance (section modulus) Redc. bending moment without sleeve HSL-G-TZ HSL-G-TZ standard 8.8 standard 8.8 M8 800 640 36.6 31.3 12.5 M 10 800 640 58.0 62.3 24.9 M 12 800 640 84.3 109.1 43.7 M 16 800 640 157 277 111.0 M 20 830 640 245 541 216.4 M 24 830 640 353 935 374.2
The Tensile load values must be multiplied by the factor 0.65 when fastenings are made in cracked concrete.
New Safety-Concept (EUROCODE 1) R Fact F = Fd Rd = k M Fact . . actual load Fd . . . design action (load) Rd . . . design resistance (anchor) Rk . . . characteristic anchor resistance Nk . . . tensile load Vk . . . shear load F . . . partial safety factor (action/load) = 1.4 M . . . partial safety factor (resistance) = 1.8
Tensile NRd
0 30
Combined load
45 60
Shear VRd
90
The Tensile load values must be multiplied by the factor 0.65 when fastenings are made in cracked concrete.
120
Product Information
HSL-TZ
Load-displacement behaviour HSL-TZ M 8, fcc = 30 N/mm2
Load N (kN) 30
20
10 Nrec
1 2
4 5
8 9 10 11 12 13 Displacement (mm)
121
Product Information
Tinst
dw
hnom
dh tfix hn
Bolt material:
h1 h
A4 316
Corrosion resistance
Setting details
M 10/20 M 12/25 M 16/25 M 20/30
Anchor size Setting details do h1 hnom tfix l hn Tinst [mm] Drill bit diameter [mm] Hole depth [mm] Min. depth of embedment [mm] Max. thickness fastened [mm] Anchor length [mm] Head weight + washer [Nm] Tightening torque
M 8/20
12 80 65 20 95 7.5 25 4 13 14 20 120 TE-C-12/20 TE-Y-12/34 TE1, TE5, TE10, TE14, TE15, TE18-M, TE24, TE54*
24 125 105 25 148 14 120 9 24 26 40 180 TE-C-24/25 TE-Y-24/32 TE24, TE54*, TE74*
Max. gap [mm] Sw dh dw h [mm] Width across flats [mm] Max. clearance hole [mm] Washer diameter [mm] Min. base material thickness
Drill bit
Driling system
Setting operation
Once the torque has been applied, the anchor has been properly expanded.
122
Product Information
Recommended load F30, in kN, non-cracked concrete fcc = 30 N/mm2 = 3 for concrete, = 2,2 for steel
Anchor size
HSLG-R
M20
N
0 30 45 60 90
F s V c
Recommended load for specific application: Frec = F30 fB fT fA fR Influence of concrete strength: fB
concrete strenght fcc = 20 N/mm2 fcc = 30 N/mm2 fcc = 40 N/mm2 fcc = 50 N/mm2 fcc = 55 N/mm2 fcc 20 N/mm2 M8 7.1 7.5 7.9 8.3 8.5 10.6 tensile M10 M12 9.8 11.4 10.9 13.8 11.9 16.1 13.0 13.5 16.7 18.5 19.7 shear 24.4 M16 17.5 22.2 26.9 31.7 34.0 45.4 M20 27.0 34.1 41.2 48.3 51.9 70.8
( ) previous nomenclature
Anchor size
M8 65
M10 75
M12 80
M16 105
M20 130
hnom
[mm]
hact . . . actual embedment depth Influence of depth of embedment fT h fT = act limiting depth of embedment hlim = 1.5 hnom hnom
Zwischenwerte knnen linear interpoliert werden. Influence of anchor spacing and edge distance fA, fR
Reduction Factors (Anchor Spacing) fA Tensile / Shear Spacing s [cm] 6.5 7.5 8.0 10.5 13.0 15.5 17.5 19.5 22.5 24.0 27.5 31.5 35.0 39.5 43.0 47.0 Anchor size M8 0.70 0.72 0.73 0.79 0.85 0.90 0.95 1.0 M10 0 0.70 0.71 0.76 0.81 0.86 0.90 0.94 1.0 M12 M16 M20 Edge Distance c [cm] 6.5 7.5 8.0 10.5 13.0 15.5 16.2 18.7 20.0 22.5 26.5 27.5 30.0 32.5 35.0 39.0
Reductions Factor (Edge Distance) fR Tensile fRN Anchor size M8 0.70 0.73 0.75 0.82 0.90 0.97 1.0 M10 0 0.70 0.71 0.78 0.85 0.91 0.93 1.0 M12 M16 M20 M8 0.30 0.37 0.40 0.59 0.77 0.95 1.0 Shear fRV Anchor size M10 0 0.30 0.33 0.49 0.64 0.80 0.85 1.0 M12 M16 M20
0 0.70 0.73 0.77 0.80 0.82 0.87 0.89 0.94 1.0 1.0
0 0.70 0.72 0.75 0.77 0.80 0.82 0.86 0.91 0.95 1.0 1.0
0 0.70 0.74 0.79 0.80 0.85 0.88 0.92 1.0 1.0 1.0
0 0.70 0.73 0.75 0.78 0.80 0.84 0.91 0.92 0.96 1.0 1.0
0 0.30 0.41 0.52 0.55 0.66 0.72 0.83 1.0 1.0 1.0
0 0.30 0.39 0.41 0.50 0.55 0.64 0.79 0.82 0.91 1.0 1.0
Formula: cmin = hnom, ccr = 2.5 hact fRN = 0.2 c + 0.5 hact
Formula: cmin = hnom, ccr = 2.5 hnom fRV = 0.47 90 c 0.17 hnom
Separate groups of anchors must be at least a> 2 scr apart to ensure they do not influence each other.
In the edge of a concrete component, there must be reinforcement which can take up 0.25 times the anchor load if edge distance are equal to or less than ccr.
123
Product Information
HSLG-R
Anchor mechanical properties
Anchor size Mechanical property fuk fyk AS W M [N/mm ]
2
Nominal tensile strength Yield strength Stressed cross-section Moment of resistance (section modulus) Rec. bending moment without sleeve
M20 80.9
66.7 102.3 80.8 123.6 95.0 145.0 F = 1.4 MC = 2.15 MS = 1.56 load anchor concrete anchor steel
actual load design action (load) design resistance (anchor) characteristic anchor resistance NRk . . . tensile load VRk . . . shear load . . . partial safety factor (action / load) = 1.4 . . . partial safety factor (resistance) = 2.15
0 30 45 60 90
124
Product Information
Hilti HSC-A (R), HSC-I (R) safety anchor
Features: A complete system A keying hold Shallow depth of embedment Low expansion force (thus short distances from edges and between anchors) Automatic undercutting Correct setting check on anchor Depth-of-embedment mark Suitable for tensile zone (cracked concrete) Anchor stud, 8.8 grade, DIN ISO 898 Expansion sleeve, 95 MNPb 28 K, DIN 1651 X5 CrNiMo 17122 1.4401 or 1.4571 DIN 17440 (A4) Edge distance / Spacing
HSC-A
Shock / Seismic
do
Tinst
hnom h1
dh tfix
h l
Material:
HSC-(A,I)
HSC-I
HSC-R (A,I)
do
Tinst
A4 316
Fire Resistance Corrosion resistance
hnom h1 h
dh tfix
Setting details
Anchor size
HSC-A (R)
HSC-I (R)
M10 * 40
M12 * 60
M10 * 50
M10 * 60
Detail do h1 hnom tfix l Tinst Sw dh h (mm) Drill bit diameter (mm) Hole depth (mm) Min. depth of embedment (mm) Fastenable thickness (mm) Anchor length (Nm) Tigthening torque (mm) Width across flats (mm) Max. clearance hole (mm) Min. base material thickness
14 46 40 15 71.5 10 13 9 80
TE-C B1440
18 68 60
14 46 40
16 56 50
18 68 60
20 68 60
43 10 10 6.6 80
TE-C B1440
43.5
54.5 20 30 17 11 100
TE-FY B1850
13 9
120
TE-FY B2060
TE-C B1450
TE-C B1640
TE14, TE15 TE14, TE15 TE24 TE24 TE-C MW14 TE-C MW16
TE-FY MW 18
TE-FY MW20
Setting Operations
Drill hole
Expand anchor
125
M12 * 60
M8 * 40
M8 * 50
M6 * 40
M8 * 40
Product Information
Recommended load F30, in kN, non-cracked concrete fcc = 30 N/mm2,
Anchor size
M8*40 6.2 6.2 6.8 6.5 7.1 6.6 7.4 6.7 8.0 7.0
M8*50 M10*40 M12*60 8.7 8.7 8.5 8.1 8.3 7.8 8.2 7.6 8.0 7.0 6.2 6.2 8.4 7.8 9.4 8.6 10.5 9.5 12.6 11.1 11.4 11.4 13.7 13.0 14.9 13.7 16.0 14.5 18.4 16.1
HSC-A/AR
Tensile
0 30
HSC-A HSC-AR HSC-A HSC-AR HSC-A HSC-AR HSC-A HSC-AR HSC-A HSC-AR
The load values must be multiplied by the factor 0.7 when fastenings are made in cracked concrete. Recommended load for specific application: Frec = F30 fB fA fR Influence of concrete strenght fB fB = 1 + 0.01 (1 90
( ) previous nomenclature
) (f cc,act 30)
Reduction Factor (Edge Distance) fR Tensile fRN Shear fRV Anchor size
M12*60 M8*40 M8*50 M10*40 M12*60
Edge Distance c M12*60 (cm) 0 0 0.67 0.70 0.73 0.75 0.78 0.81 0.84 0.90 0.95 1.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 14.0 16.0 18.0
Anchor size
M8*40 M8*50 M10*40
0.67 0.71 0.75 0.80 0.84 0.88 0.93 0.97 1.0 1.0
0 0.67 0.70 0.74 0.77 0.81 0.84 0.87 0.91 0.98 1.0
0.67 0.71 0.75 0.80 0.84 0.88 0.93 0.97 1.0 1.0 1.0
0.33 0.41 0.50 0.58 0.66 0.74 0.83 0.91 1.0 1.0
0 0.33 0.40 0.46 0.53 0.59 0.66 0.73 0.79 0.92 1.0
0.33 0.41 0.50 0.58 0.66 0.74 0.83 0.91 1.0 1.0 1.0
0 0 0.33 0.39 0.44 0.50 0.55 0.61 0.66 0.77 0.88 1.0
Separate groups of anchors must be at least a> 2 scr apart to ensure they do not influence each other.
90
In the edge of a concrete component, there must be reinforcement which can take up 0.25 times the anchor load if edge distance are equal to or less than ccr.
126
Product Information
Recommended load, F30, in kN, non-cracked concrete fcc = 30 N/mm2,
Anchor size
M6*40 6.2 6.0 5.6 5.2 5.3 4.8 5.0 4.4 4.4 3.6
M8*40 M10*50 M10*60 M12*60 6.2 6.2 6.2 5.7 6.2 5.4 6.2 5.2 6.2 4.6 8.7 8.7 8.3 8.0 8.1 7.6 7.9 7.3 7.5 6.6 11.4 11.0 10.1 9.5 9.5 8.8 8.8 8.1 7.5 6.6 11.4 11.4 10.6 10.2 10.2 9.6 9.7 9.0 8.9 7.8
HSC-I/IR
Tensile
0 30
HSC-I HSC-IR HSC-I HSC-IR HSC-I HSC-IR HSC-I HSC-IR HSC-I HSC-IR
The load values must be multiplied by the factor 0.7 when fastenings are made in cracked concrete. Recommended load for specific application: Frec = F30 fB fA fR Influence of concrete strenght fB fB = 1 + 0.01 (1 90
( ) previous nomenclature
) (f cc,act 30)
Reduction Factors (Edge Distance) fR Tensile fRN Shear fRV Anchor size
M12*60 M6*40 M8*40 M10*50 M10*60 M12*60
Edge Distance c M12*60 (cm) 0 0 0.67 0.70 0.73 0.75 0.78 0.81 0.84 0.90 0.95 1.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 14.0 16.0 18.0
Anchor size
M6*40 M8*40 M10*50 M10*60
0.67 0.71 0.75 0.80 0.84 0.88 0.93 0.97 1.0 1.0
0 0.67 0.70 0.74 0.77 0.81 0.84 0.87 0.91 0.98 1.0
0 0 0.67 0.70 0.73 0.75 0.78 0.81 0.84 0.90 0.95 1.0
0.33 0.41 0.50 0.58 0.66 0.74 0.83 0.91 1.0 1.0
0 0.33 0.40 0.46 0.53 0.59 0.66 0.73 0.79 0.92 1.0
0 0 0.33 0.39 0.44 0.50 0.55 0.61 0.66 0.77 0.88 1.0
0 0 0.33 0.39 0.44 0.50 0.55 0.61 0.66 0.77 0.88 1.0
Separate groups of anchors must be at least a> 2 scr apart to ensure they do not influence each other.
90
In the edge of a concrete component, there must be reinforcement which can take up 0.25 times the anchor load if edge distance are equal to or less than ccr.
127
Product Information
HSC
Mechanical properties of anchor
I(R) M10*60 I(R) M10*50 I(R) M12*60
Mechanical property
A(R) M8*40/15
Units
fuk
(N/mm2)
800 600 700 600 640 355** 22.0 20.1 12.7 450 355** 28.3 36.6 31.2 12.5 9.4 58.0 62.3 25.0 18.7 450 36.6 31.2 12.5 9.4 350** 34.6 58.0 62.3 25.0 18.7 450 350** 40.8 84.3 109.2 43.7 32.8 700
Galv. steel A4
As,I As,I W
Stressed cross-section of internal thread (stud) Stressed cross-section of external thread (stud or bolt) Section modulus Recommended bending moment *)
(mm )
2
Galv. steel A4
(mm2) (mm2)
(Nm)
Galv. steel A4
5.1 3.8
**) These values apply to HSC versions used with screws of the grade 8.8 (HSC-I) and A4-70 (HSC-IR) **) These values apply to the material used for the HSC-IR.
The load values must be multiplied by the factor 0.7 when fastenings are made in cracked concrete. Steel failure
The load values must be multiplied by the factor 0.7 when fastenings are made in cracked concrete. Steel failure
A(R) M8*50/15
I(R) M6*40
I(R) M8*40
A(R) M12*60/20
A(R) M10*40/20
128
Product Information
HSC
HSC-A Characteristic loads, Rk, in kN, non-cracked concrete
Type of loading Concrete fcc [N/mm2] 20 Tensile NRk 30 50 Shear VRk > = 20 AM8*40 14.0 15.5 18.6 17.6 AM8*50 19.5 21.7 26.0 17.6 AM10*40 14.0 15.5 18.6 27.8 AM12*60 25.7 28.5 34.2 40.4
The load values must be multiplied by the factor 0.7 when fastenings are made in cracked concrete. Steel failure
The load values must be multiplied by the factor 0.7 when fastenings are made in cracked concrete. Steel failure
The load values must be multiplied by the factor 0.7 when fastenings are made in cracked concrete. Steel failure
The load values must be multiplied by the factor 0.7 when fastenings are made in cracked concrete. Steel failure
129
Product Information
l lG
do
Tinst
Material:
hnom
Tensile zone / cracked concrete
dh tfix
h1 h
A4 316
Fire resistance Corrosion resistance
Setting details
M 12/120# M 16/100# M 16/140# M 16/180# M 10/50 # M 12/90 # M 20/60 # M 24/30 #
24 170 142 30 60 55 300 36 250 26.0
M 8/50 #
M 10/10
M 10/30
M 12/20
M 12/50
M 16/25
M 16/50
Detail do h1 hnom tfix l lG Tinst Sw h dh (mm) Drill bit diameter (mm) Min. hole depth (mm) Min. of embedment depth (mm) Max. fast. thickness (mm) Anchor length (mm) Thread length (Nm) Tightening torque (mm) Width across flats (mm) Min. concrete thickness (mm) Clearance hole diameter
8 65 55 10 75 30 50 10
10 80 68 30 50 20
12 95 80 50 90 120 25
16 115 95
M 20/30
Anchor size
20 140 117 60
95 115 90 110 130 115 145 185 215 140 165 215 255 295 170 200 200 230 25 25 13 100 9.0 30 45 17 120 11.0 35 60 19 140 13.5 TE-C-12/22 TE1, TE5, TE10 TE14, TE15, TE18-M 40 125 24 160 17.5 TE-C-16/23 TE-C-16/33 45 240 30 200 22.0
Setting details
Clean to hole
Insert anchor
130
M 24/60 #
M 8/10
M 8/30
Product Information
Recommended load, F30, in kN, non-cracked concrete fcc = 30 N/mm2,
Anchor size
HST-R
Tensile
0 30
Combined load
45 60
Shear
1)
90
35.3
Single-anchor fastening under a shear load > V30* = 1.2 V30 (load increase)
N (Z) F s (A) V (Q) c (R) h (SG)
The load values must be multiplied by the factor 0.6 when fastenings are made in cracked concrete. Recommended load for specific application: Frec = F30 fB fT fA fR Influence of concrete strength fB ) (fcc,act 30) (20 fcc, act 55) 90 Influence of depth of embedment fT fB = 1 + 0.01 (1 fT = 1 (no increase in loading capacity possible through setting deeper)
( ) previous nomenclature
M8 0.60
0.66 0.60
0.77 0.70
0.61 0.50
0.91 0.82 0.74 0.66 0.60 1.0 0.90 0.81 0.72 0.65 1.0 1.0 0.89 0.78 0.70 0.97 0.85 0.76 1.0 1.0 0.92 0.81 0.98 0.87 1.0 1.0 0.92 0.97 1.0
0.91 0.83 0.75 0.69 0.99 0.90 0.80 0.73 1.0 0.97 0.86 0.78 1.0 1.0 0.92 0.83 0.98 0.88 1.0 1.0 0.92 0.97 1.0
0.99 0.84 0.71 0.58 0.48 1.0 0.98 0.83 0.67 0.55 1.0 0.95 0.77 0.63 1.0 1.0 0.87 0.71 0.96 0.79 1.0 1.0 0.87 0.95 1.0
Formula: smin = 0.9 hnom, scr = 2.2 hnom fA = 0.31 s + 0.32 hnom
Formula: cmin = 1.1 hnom, ccr = 2.2 hnom fRN = 0.27 c + 0.4 hnom
Formula: cmin = 1.1 hnom, ccr = 2.2 hnom fRV = 0.45 90 c hnom
Separate groups of anchors must be at least a> 2 scr apart to ensure they do not influence each other.
In the edge of a concrete component, there must be reinforcement which can take up 0.25 times the anchor load if edge distance are equal to or less than ccr.
131
Product Information
HST-R
Anchor mechanical properties
Anchor size Property fuk [N/mm2] Nominal tensile strength HST-R M8 M 10 M 12 M 16 M 20 M 24
750
750
750
650
650
650
fyk
[N/mm2]
Yield strength
HST-R
400
400
400
350
350
350
[Nm]
> = 20
Single-anchor fastening under a shear load > VRk* = 1.2 VRk (load increase)
The load values must be multiplied by the factor 0.6 when fastenings are made in cracked concrete. Yield strength fy decisive ( = 1.75)
132
Product Information
New Safety-Concept (EUROCODE 1) R Fact F = Fd Rd = k
M
HST-R
Fact . . actual load Fd . . . design action (load) Rd . . . design resistance (anchor) Rk . . . characteristic anchor resistance Nk . . . tensile load Vk . . . shear load F . . . partial safety factor (action/load) = 1.4 M . . . partial safety factor (resistance) = 1.8 Concrete failure 1.6 Steel failure / 1.25 = Yield strength (Shear)
0 30 45 60 90
Single-anchor fastening under a shear load > VRd* = 1.2 VRd (load increase)
The load value must be multiplied by the factor 0.6 when fastenings are made in cracked concrete.
Calculated ultimate load of steel with a guaranteed nominal tensile strenght (fuk).
133
Product Information
Hilti HSA stud anchor
Setting details and technical data for high loads for anchors in deep holes (large anchorage depth)
Features:
Through fix anchor from M6 to M20 Hole diameter equals connection thread diameter High loading capacity Force controlled expansion Longer thread Technical Data for two anchorage depths
do
l IG
Tinst
Material:
dh tfix
Setting details
M8x137 # M 6x85 # M8x92 #
8 65 55 50 115 G 75 15 13 100 9 TE-C-8/22 TE5, TE10, TE10 A, TE14, TE15, TE18-M 72 137 H 97 20 90 E 42
hnom [mm] min. anchorage depth tfix l [mm] max. fastenable thickness [mm] anchor length
Tinst [Nm] tightening torque Sw h dh [mm] width across nut flats [mm] min. concrete thickness [mm] max. clearance hole
M 12x150 #
M 12x220 #
M 12x240 #
M 12x300 #
M 16x120 #
M 16x190 #
M 12x100
M 12x120
M 12x180
M 16x140
12 95 80 5 100 E 45 25 120 G 65 55 150 I 95 85 180 L 125 50 19 120 13.5 TE-C-12/27, TE-C-12/34 TE14, TE18-M, TE24, TE54, TE74 125 220 O 165 145 240 P 180 205 300 S 180 5 120 G 50 25 140 I 70
16 115 95 75 190 L 120 100 24 160 17.5 TE-C-16/30 TE-Y-16/34 125 240 P 170
hnom [mm] min. anchorage depth tfix l [mm] max. fastenable thickness [mm] anchor length
Tinst [Nm] thightening torque Sw h dh [mm] width across nut flats [mm] min. concrete thickness [mm] max. clearance hole
134
M 20x170
Anchor size
M 16x240 #
M10x120
Anchor size
M 6x65
M10x108 #
M10x90
M6x100
M8x115
M8x75
Product Information
Hilti HSA stud anchor
> 30 N/mm2, Recommended load F30 in kN, non-cracked concrete fcc =
Anchor size
=3
Tensile
Recommended load for specific application: Frec = F30 fB fT fA fR Influence of concrete strength fB fB = 1 + 0.015 (1 ) (f 30) 90 cc, act
(( )) previous bisherige designation Bezeichnung
No increase of loading capacity when in concrete of higher strength Influence of depth of embedment fT fT = 1 (no incease in loading capacity possible through setting deeper) Influence of anchor spacing and edge distance fA, fR
Reduction Factors (Anchor Spacing) fA Reduction Factors (Edge Distance) fR Tensile fRN Shear fRV
Tensile / Shear Spacing s [cm] 5.0 6.0 7.5 9.0 10.5 13.0 15.0 17.5 20.0 22.5 25.0 27.5 Anchor size M6 M8 Edge Distance c M10 M12 M16 M20 M6 [cm] 0 0 0.61 0 0 5.0 6.0 7.5 9.0 10.5 13.0 15.0 17.5 20.0 22.5 25.0 27.5 0.69
0.66 0.60
0.72 0.66 0.64 0.83 0.74 0.72 0.93 0.83 0.80 1.0 0.91 0.88 1.0 1.0 1.0
0.75 0.69 0.68 0.84 0.77 0.75 0.93 0.84 0.82 1.0 0.92 0.89 1.0 1.0 1.0 1.0
0.59 0.49
0 0 0.51 0 0
0.73 0.61 0.58 0.88 0.74 0.70 1.0 0.86 0.81 1.0 1.0 1.0 1.0
0.67 0.61
0.73 0.66 0.60 0.82 0.74 0.66 0.90 0.81 0.72 1.0 1.0 0.89 0.78 0.97 0.85 1.0 1.0 0.92 0.98 1.0
0.75 0.70
0.60 0.50
0.84 0.77 0.70 0.91 0.83 0.75 0.99 0.90 0.80 1.0 0.97 0.86 1.0 1.0 0.92 0.98 1.0
0.73 0.62 0.50 0.84 0.71 0.58 0.98 0.83 0.67 1.0 0.95 0.77 1.0 1.0 0.87 0.96 1.0
M6 Tensile NRd Combined load Shear VRd 0 30 45 60 90 4.5 4.1 3.9 3.7 3.3
135
Product Information
Hilti HSA stud anchor
Setting details and technical data for reduced loads for anchors in shallow holes (small anchorage depth)
l IG
Features:
do
Tinst
Through fix anchor from M6 to M20 Hole diameter equals connection thread diameter High loading capacity Force controlled expansion Longer thread Technical Data for two anchorage depths
hnom h1 h
dh tfix
Material:
Setting details
M8x137 # M 6x85 # M8x92 #
Anchor size
M 6x50 M 6x65
Setting details do h1 [mm] Drill bit dia. [mm] Min. hole depth
hnom [mm] Min. depth of embedment tfix l [mm] Max. fastenable thickness [mm] Anchor length
Tinst [Nm] Max. tightening torque Sw h dh [mm] Width across nut flats [mm] Min. concrete thickness [mm] Clearance hole
M 12x150 #
M 12x220 #
M 12x240 #
M 12x300 #
M 16x120 #
M 16x190 #
M 16x240 #
M 12x100
M 12x120
M 12x180
M 16x100
M 16x140
Setting details do h1 [mm] Drill bit dia. [mm] Min. hole depth
12 70 60 5 80 D 30 25 100 E 45 45 120 G 65 75 105 145 220 O 165 165 240 P 180 225 5 25 120 G 50
16 90 75 45 140 I 70 100 24 120 17.5 TE-C-16/18 TE-C-16/39 95 190 L 120 145 240 P 170 10
20 105 90 55 170 K 85
hnom [mm] Min. depth of embedment tfix l [mm] Max. fastenable thickness [mm] Anchor length
125 G 45
Tinst [Nm] Max. tightening torque Sw h dh [mm] Width across nut flats [mm] Min. concrete thickness [mm] Clearance hole
136
M 20x170
M 12x80
Anchor size
M 20x125 #
M10x120 #
M10x108 #
M6x100
M10x68
M10x90
M8x115
M 8x57
M8x75
Product Information
Hilti HSA stud anchor
Setting details and technical data for reduced loads for anchors in shallow holes (small anchorage depth)
> 30 N/mm2, Recommended anchor load, F30 in kN, noncracked concrete fcc =
Anchor Type of loading
Tensile
0 30
Combined
45 60
Shear
90
20.5
h (SG)
Recommended load for specific application: Frec = F30 fB fT fA fR Influence of concrete strength fB ) (f fB = 1 + 0.015 (1 30) 90 cc, act
( ) bisherige previous Bezeichnung designation
Influence of depth of embedment fT fT = 1 (no incease in loading capacity possible through setting deeper) Influence of anchor spacing and edge distance f A, fR
Reduction Factors (Anchor spacing) fA Tensile / Shear Spacing s [cm] 4.0 5.0 6.0 7.5 9.0 10.5 13.0 15.0 17.5 20.0 Anchor size M6 M8 Edge Distance M10 M12 M16 M20 s [cm] 0 0 0 0 4.0 5.0 6.0 7.5 9.0 10.5 13.0 15.0 17.5 20.0 Reduction Factors (Edge Distance) fR Tensile fRN Anchor size M6 0 M8 0 0 0 0 0 M10 M12 M16 M20 M6 0 M8 0 0 0 0 0 Shear fRV Anchor size M10 M12 M16 M20
0.66 0.62
0.76 0.72
0.61 0.54
0.66 0.56
0.98 0.87 0.79 0.69 0.63 1.0 0.96 0.86 0.75 0.68 1.0 0.99 0.86 0.77 1.0 0.94 0.84 1.0 0.92 1.0
0.96 0.87 0.78 0.72 1.0 0.99 0.87 0.79 1.0 0.94 0.85 1.0 0.93 1.0
0.93 0.79 0.63 0.53 1.0 0.98 0.78 0.65 1.0 0.9 1.0 0.75 0.88 1.0
0 30 45 60 90
137
Product Information
Hilti HSA stud anchor
Large and small anchorage depth Mechanical properties of HSA Setting details and technical data for small and large anchoring depths
Anchor size Property AS fuk fyk AS fuk W M [mm2] [N/mm2] [N/mm2] [mm2] [N/mm2] [mm3] [Nm] Stressed cross-section in thread Nominal tensile strength in thread Yield strength in thread Stressed cross-section in taper transition Nominal tensile strength in taper transition Section modulus Recommended bending moment M6 20.1 650 600 13.2 780 12.7 4.1 M8 36.6 630 580 25.5 700 31.3 9.8 M 10 58.0 630 580 43.6 700 62.3 19.6 M 12 84.3 600 500 61.5 700 109 32.7 M 16 157.0 450 360 114.0 580 277 62.4 M20 245.0 450 360 182.7 520 541 121.7
Safety concept as per EUROCODE 1 R Fact F = Fd Rd = k M Fact . . actual load Fd . . . design action (load) Rd . . . design resistance (anchor) Rk . . . characteristic anchor resistance NRk . . . tensile load VRk . . . shear load F . . . partial safety factor (action / load) = 1.4 M . . . partial safety factor (resistance) = 2.15 concrete failure / 1.6 steel failure
Influence of anchor spacing and edge distances, fA, fR Formula: smin = 0.9 hnom, scr = 2.2 hnom fA = 0.31 s + 0.32 hnom Formula: cmin = 1.1 hnom, ccr = 2.2 hnom c fRN = 0.27 + 0.4 hnom Formula: cmin = 1.1 hnom, ccr = 2.2 hnom c fRV = 0.45 hnom
A minimum distance of a > 2 scr must exist between groups of anchors to exclude any influence
Setting operations
Drill hole
Clean hole
138
Product Information
deep embedment
Ig
do
Tinst
Material:
A4 316
Corrosion resistance
hnom
dh
h1
h
tfix
Setting details
M10x108 # M12x150 # M12x240 # M 8x137 # M12x100 M12x180 M16x140 M 6x85 # M 8x92 # M10x90
Anchor size
M 6x65
Setting details
do
h1
hnom
tfix
l
6
55
47
10
65
C
30
5
10
100
6.6 TE-CX-6/17 TE-C-6/17
8
65
55
30
85
D
50
10
70
59
72
137
H
90
12
95
80
37
108
F
50
16
115
95
85
180
L
100
10
75
C
40
27
92
E
50
15
13
100
9 TE-CX-8/17 TE-C-8/17
20
90
E
50
30
17
100
11
5
100
E
50
55
150
I
100
50
19
120
13.5
145
240
P
120
25
140
I
55
75
190
L
100
100
24
160
17.5
Head marking
lg
Tinst
Sw
h
dh
TE-CX-10/17 TE-C-10/17
TE-C-12/22 TE-C-12/34
TE-C-16/23 TE-C-16/34
TE14, TE18-M, TE24, TE54*, TE74* * for TE-C-drill bit only with adapter # Special request item
Setting operations:
Drill hole
139
M16x190 #
M 8x75
Product Information
deep embedment
Tensile
0 30
Combined load
45 60
Shear
90
Recommended load for specific application: Frec = F30 fB fT fA fR Influence of concrete strength fB fB = 1 + 0.015 (1 90 ) (fcc,act 30)
( ) previous nomenclature
no increase in loading capacity through higher concrete strength Influence of depth fT fT = 1 (no increase in loading capacity possible through setting deeper) Influence of anchor spacing and edge distance fA, fR
Reduction Factors (Anchor Spacing) fA Tensile/Shear Spacing s [cm] 5.0 6.0 7.5 9.0 10.5 13.0 15.0 17.5 20.0 22.5 Anchor size M6 M8 Edge Distance c M10 M12 M16 [cm] 0 0 0 5.0 6.0 7.5 9.0 10.5 13.0 15.0 17.5 20.0 22.5 Reduction Factors (Edge Distance) fR Tensile fRN Anchor size M6 0.69 M8 0 M10 M12 M16 0 0 0 0 M6 0.50 Shear fRV Anchor size M8 0 0 0 0 M10 M12 M16
0.66 0.60
0.59 0.49
0.93 0.83 0.73 0.67 0.61 1.0 0.91 0.80 0.73 0.66 1.0 0.91 0.82 0.74 1.0 0.90 0.81 1.0 1.0 0.89 0.97 1.0
0.92 0.89 0.75 0.70 1.0 1.0 1.0 1.0 0.84 0.77 0.91 0.83 0.99 0.90 1.0 0.97 1.0
0.86 0.81 0.60 0.50 1.0 1.0 1.0 1.0 0.73 0.62 0.84 0.71 0.98 0.83 1.0 0.95 1.0
Formula: smin = 0.9 hnom, scr = 2.2 hnom fA = 0.31 s + 0.32 hnom
Formula: cmin = 1.1 hnom, ccr = 2.2 hnom fRN = 0.27 c + 0.4 hnom
Formula: cmin = 1.1 hnom, ccr = 2.2 hnom fRV = 0.45 c hnom
Separate groups of anchors must be at least a> 2 scr apart to ensure they do not influence each other.
90
In the edge of a concrete component, there must be reinforcement which can take up 0.25 times the anchor load if edge distances are equal to or less than ccr.
140
Product Information
deep embedment
Mechanical property
AS
fuk
fyk
AS
fuk
W M
M6
20.1
650
M8
36.6
630
M 10
58.0
630
M 12
84.3
600
M 16
157.0
450
360
114.0
580
277 62.4
(mm2)
(N/mm2)
(N/mm2)
(mm2)
(N/mm2)
(mm3) (Nm)
25.5
700
31.3
43.6
700
62.3
61.5
700
109
* HSA-KR, for the HSA-KR steel failure always occurs in the threaded section
M6
8.2
9.6 5.3
M8
12.0
14.1 9.9
M 10
14.8
17.4 15.0
M 12
24.2
28.5 23.8
M 16
35.7
42.0 31.9
New Safety-Concept (EUROCODE 1) R Fact F = Fd Rd = k M Fact . . actual load Fd . . . design action (load) Rd . . . design resistance (anchor) Rk . . . characteristic anchor resistance NRk . . . tensile load VRk . . . shear load F . . . partial safety factor (action/load) = 1.4 M . . . partial safety factor (resistance) = 2.15 Concrete failure / 1.6 Steel failure
M6
4.5
4.1
3.9
3.7 3.3
M8
6.6
6.4
6.4
6.3 6.2
M10
8.1
8.5
8.7
8.9 9.4
M12
13.3
13.8
14.1
14.3 14.9
M16
19.5
19.7
19.7
19.8 19.9
Tensile NRd
0
30
Combined load
45
60
Shear VRd
90
141
Product Information
shallow embedment
l Ig
Material:
do
Tinst
A4 316
Corrosion resistance
hnom h1 h
dh tfix
Setting details
M12x100 M12x180 M16x100 M16x140 M 6x85 # M 8x92 # M10x68 M10x90 M12x80
Anchor size
M 6x50 M 6x65
Setting details do h1 hnom tfix l (mm) Drill bit dia. (mm) Min. hole depth (mm) Min. depth of embedment (mm) Max. fastenable thickness (mm) Anchor length
10 60 51 25 45 5 25
12 70 60 75 105 165 5
16 90 75 45 95
92 137 68 E 50 H 90 C 25
Head marking lg Tinst Sw h dh (mm) Thread length (Nm) Max. Tightening torque (mm) Width across nut flats (mm) Min. concrete thickness (mm) Clearance hole
Drill bit designation Rotary hammer * for TE-C-drill bit only with adapter # Special request item
TE-CX-10/17 TE-C-10/17
TE-C-16/23 TE-C-16/34
Setting operations:
Drill hole
142
M16x190 #
M10x108#
M12x150#
M12x240#
M 8x137 #
M 8x57
M 8x75
shallow embedment
M6
1.9
2.0
2.2
2.3 2.4
M8
2.9
3.3
3.7
4.1 4.5
M10
4
4.7
5.4
6.1 6.8
M12
5.5
6.8
8.2
9.5 10.8
M16
8
9.6
11.3
12.9 14.5
Tensile
0
30
Combined load
45
60
Shear
90
Recommended load for specific application: Frec = F30 fB fT fA fR Influence of concrete strength fB fB = 1 + 0.015 (1 90 ) (fcc,act 30)
( ) previous nomenclature
no increase in loading capacity through higher concrete strength Influence of depth of embedment fT fT = 1 (no increase in loading capacity possible through setting deeper) Influence of anchor spacing and edge distance fA, fR
Reduction Factors (Anchor Spacing) fA Tensile/Shear
Spacing s [cm]
4.0 5.0 6.0 7.5 9.0 10.5 13.0 15.0 17.5
Shear fRV
Anchor size
M8 0 0 0 0.56 0 M10 M12 M16
Anchor size
M6 M8
0.66 0.62
0.74 0.69 0.62 0.82 0.76 0.68 0.95 0.87 0.78 1.0 0.98 0.87 1.0 0.96 1.0
0.76 0.72
0.61 0.54
0.84 0.79 0.72 0.95 0.88 0.80 1.0 0.98 0.88 1.0 0.96 1.0
0.71 0.63 0.79 0.69 0.86 0.75 0.99 0.86 1.0 0.94 1.0
Formula: smin = 0.9 hnom, scr = 2.2 hnom fA = 0.31 s + 0.32 hnom
Formula: cmin = 1.1 hnom, ccr = 2.2 hnom fRN = 0.27 c + 0.4 hnom
Formula: cmin = 1.1 hnom, ccr = 2.2 hnom fRV = 0.45 c hnom
Separate groups of anchors must be at least a> 2 scr apart to ensure they do not influence each other.
90
In the edge of a concrete component, there must be reinforcement which can take up 0.25 times the anchor load if edge distances are equal to or less than ccr.
143
Product Information
shallow embedment
600, 400* 580, 350* 580, 350* 580, 350* 500, 350* 13.2 780 12.7 4.1, 3.4* 25.5 700 31.3 43.6 700 62.3 61.5 700 109 114.0 580 277 62.4
* HSA-KR, for the HSA-KR steel failure always occurs in the threaded section.
New Safety-Concept EUROCODE 1 R Fact F = Fd Rd = k M Fact . . actual load Fd . . . design action (load) Rd . . . design resistance (anchor) Rk . . . characteristic anchor resistance NRk . . . tensile load VRk . . . shear load F . . . partial safety factor (action/load) = 1.4 M . . . partial safety factor (resistance) = 2.15 Concrete failure / 1.6 Steel failure
Tensile NRd
0 30
Combined load
45 60
Shear VRd
90
144
Product Information
IG
hs min
A4 316
Corrosion resistance
do
Tinst
Material:
hnom ho
Fire resistance
dh
Setting details
Anchor size 1/4 Setting details do hnom l h1 lG (mm) Drill bit diameter (mm) Min. depth of embedment 25 (mm) Anchor length (mm) Hole depth (mm) Effective thread length 27 11 7,5 5 100 7
TE-C-8/17 TE-CX-8/17 TE1, TE5, TE10A, TE14 TE15
M6 25 8 30 32 11 30
M 12
1/2
M 16 5/8
M 20 3/4
16
hsmin (mm) Min. screwing depth Tinst h dh (Nm) Max. tightening torque (mm) Min. base material thickness (mm) Max. clearance hole
14.5
Drill bit
TE-C-15/18 TE-C-16/18 TE-C-20/22S TE-Y-15/34 TE-Y-16/34 TE-Y-20/32 TE14, TE15, TE18-M, TE24, TE54, TE74, TE92
Drilling system Manual setting tool Mechanical setting tool HSD-G HSD-M
TE1, TE5, TE5, TE10A, TE14, TE14, TE15, TE15, TE18M, TE18-M, TE24, TE10A, TE14, TE18-M, TE15 TE24, TE54 TE54, TE74
M8; 5/1630 M10; 3/830 M12; 1/250 M16; 5/865 M8; 5/1640 M10; 3/840
M20; 3/480
Setting operations:
OK
145
Product Information
Recommended F30 in kN, non-cracked concrete fcc = 30 N/mm2,
Anchor size
M6 1/4
M16 5/8
M20 3/4
HKD-S, HKD-SR
Tensile
0
30
2.4
2.3
2.2
2.1 2.0
3.8
3.6
3.5
3.4 3.2
3.8 5.0
3.9 4.8
3.9 4.7
3.9 4.6 4.0 4.4
8.5
8.4
8.3
8.2 8.1
11.5
11.8
12.2
12.6 12.9
16.0
17.2
17.8
Combined load
45
60
s (A)
18.4 19.5
Shear
90
Recommended load for specific application: Frec = F30 fB fT fA fR Influence of concrete strenght fB fB = 1 + 0.02 (1 90
Anchor size
( ) previous nomenclature
) (f cc,act 30)
M6 1/4
M12 1/2
M16 5/8
M20 3/4
25 30 30 40 30 40
50
65
80
Influence of depth of embedment fT h fT = act Limiting depth of embedment hlim = 1.4 hnom hnom
Edge Anchor size M16 M20 Distance M6 M8 M10 M12 M16 M20 c 5/8 3/4 1/4 5/16 3/8 1/2 5/8 3/4 [cm] 65 80 25 30 40 50 65 80 0 9.0 1 0 10.5 1 0 14.0 1 0 0 17.5 1 0 0 23.0 1 0 0.78 0 28.0 1 0.80 0 0.84 0.78 0.87 0.80 0.93 0.85 1.0 0.89 1.0 0.92 1.0 0.96 1.0
Separate groups of anchors must be at least a> 2 scr apart to ensure they do not influence each other.
146
Product Information
HKD-S, HKD-SR
Anchor mechanical properties
Anchor size
Mechanical property
HKD-S
fuk [N/mm2] Nominal tensile strength HKD-SR
HKD-S
fyk AS [N/mm2] [mm2] Yield strength Stressed cross-section HKD-SR
M6 1/4 M8 5/16 M10 3/8 M12 1/2 M16 5/8 M20 3/4 560 540 440 355 560 540 440 355
1)
20.9 17.5 26.1 26.9 28.8 36.1 58.7 69.1 102.8 105.3 163.8 193.0
2) 2) 1) 2)
31.6 36.1
hnom = 30 mm hnom = 40 mm
Steel failure
New Safety-Concept (EUROCODE 1) R Fact F = Fd Rd = k M Fact . . . actual load Fd . . . design action (load) Rd . . . design resistance (anchor) Rk . . . characteristic anchor resistance NRk . . . tensile load VRk . . . shear load F . . . partial safety factor (action/load) = 1.4 M . . . partial safety factor (resistance) = 2.15 Concrete failure 1.6 Steel failure
M6 1/4
M8 5/16
M10; 3/8 30 40
M12 1/2
M16 5/8
M20 3/4
Tensile NRd
0
30
3.3
3.2
3.1
3.0 2.8
5.3
5.0
4.9
4.7 4.5
5.3
5.5
5.5
5.5 5.6
7.0
6.7
6.6
6.4 6.2
11.9
11.8
11.6
11.5 11.3
16.1
16.5
17.1
17.6 18.1
22.4
24.1
24.9
25.8 27.3
Combined load
45
60
Shear VRd
90
147
Product Information
Material:
Setting details
do ho [mm] Drill bit diameter [mm] Hole depth
HPS HPS HPS HPS HPS HPS HPS HPS HPS HPS HPS HPS 5/0 5/5 5/15 6/5 6/15 6/25 6/40 8/10 8/30 8/60 8/80 8/100 5 25 20 2 22 7.5 5 30 20 5 27 9.5 5 30 20 15 37 9.5 6 40 25 5 32 11 6 40 25 15 42 11 6 40 25 25 52 11 6 40 25 40 67 11 8 50 30 10 42.5 13 8 50 30 30 62.5 13 8 50 30 60 8 50 30 80 8 50 30 100
hnom [mm] Embedment depth tfix l dn [mm] Fixture thickness [mm] Anchor length [mm] Head diameter
Drill bit
TE1, TE5, TE5A, TE10, TE10A, TE14, TE15, TE18-M hammer, Pozi-cross-recess screwdriver, size 2 or 1, or screwgun with Pozi-cross-recess bit, size 2 or 1 Pozi-cross-recess screwdriver, size 2 or 1, or screwgun with Pozi-cross-recess bit, size 2 or 1
Setting materials:
; ; ; ;
; ; ; ; ; ;
148
Product Information
HPS-1, HPS-1R
Base material
Concrete C20 Nrec Vrec Nrec Vrec Nrec Vrec Nrec Vrec Nrec Vrec Nrec Vrec Nrec Vrec
Drilling of hole: TE-CX, TE-C drill bit without hammering action 2) Drilling of hole: TK drill bit without hammering action If there is a sustained load at temperatures above 40 C, the recommended load should be reduced.
Base material
Nu,m Vu,m Solid brick Nu,m Vu,m Sand limeblock Nu,m Vu,m Gas concrete G4 Nu,m Vu,m
The ultimate loads were determined using the minimum drill bit diameter.
149
Product Information
HRD-UGT
Material:
Base material:
do
T40
Setting details:
Anchor size Setting details HRD-UGT
Anchor holes in masonry or cellular concrete may only be drilled with the rotary action (without hammering). A TE-CX drill bit should be used preferentially. Holes in the part to be fastened should be max. 0.5 mm larger than the anchor dia. 1 ) 1st value: solid base material / 2nd value: hollow base material
150
Product Information
Recommended loads Nrec and Vrec (kN), = 5
HRD-UGT
HRD-U10 1,80 0,80 1,20 1,50 0,80 0,50 0,50 0,30 0,25 0,25 0,30 0,65 0,80 HRD-U10 2,00 1,00 1,20 1,20 1,00 0,80 0,80 0,50 0,25 0,25 0,50 0,85 1,00
12
12
1 ) Hole product by rotary drilling only At temperatures above 40 C, the recommended figure should be reduced if there is a sustained tensile load.
HRD-U10 10 10 10 25 25 25 25 25 25 10 15 15
HRD-U10 10 10 10 10 10 10 10 10 10 10 15 15
The permissible bending moments pertaining to the screws under loads between the two limits given in the table may be interpolated. Example: For the HRD-U10 with galvanised screw under an actual F of 0.8 kN, the permissible bending moment is 9.45 Nm.
151
Product Information
h1
;;;;; ; ; ;;;;;;;;;;;;;;;;;; ;;;;; ; ; ;;;;;;;;;;;;;;;;;; ;;;;; ; ; ;;;;; ; ; ;;;;;;;;;;;;;;;;;; ; ; ;;;;;;;;;;;;;;;;;; ; ; ; ; ;;;;;;;;;;;;;;;;;; ; ; ;;;;;;;;;;;;;;;;;; ;;;;; ; ; ;;;;; ; ; ;;;;;;;;;;;;;;;;;; ;;;;; ; ; ;;;;;;;;;;;;;;;;;; ;;;;; ; ;
L
hnom = l s
do
ls
tfix
Material:
Anchor size
HUD 5 5 35 25
HUD 6 6 40 30
HUD 8 8 55 40
HUD 10 10 65 50
HUD 12 12 80 60
HUD 14 14 90 70
[mm] drill bit diameter [mm] min. hole depth [mm] anchor hole = min. depth of emb. [mm] max. thickness fastened
depends on screw lengths SK/RK 3.54 29 TMS 5/10 TE-CX-5/12 TE-C-5/12 SK/RK 4.55 35 TMS 6/10 TE-CX-6/12 TE-C-6/12 SK/RK 56 46 TMS 8/15 TE-CX-8/17 TE-C-8/17 SK/RK/6K 78 58 TMS 10/15 TE-CX-10/17 TE-C-10/17 SK/RK/6K 810 70 TMS 12/15 TE-C-12/17 6K 1012 82 TMS 14/20 TE-C-14/17
Recommended wood screw type d IS [mm] wood screw diameter [mm] req. screw engagement length
Drill bit
Rotary hammer
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Drill hole in base material and insert anchor. Put part to be fastened in place. Drive screw info anchor through in-place part until flush with part surface. Through-fastening
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Drill hole in base material. Insert screw to just hold in anchor. Insert anchor and screw into hole through in-place part. Tighten down part to be fastened.
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Drill hole through in-place part into base material. Insert screw to just hold in anchor. Mark (M) part thickness (S) on screw. Tap anchor with screw through in-place part up to mark. Drive in screw.
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152
Product Information
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Vrec
L
HUD-1
L
Nrec
HUD-1 5x25
Woodscrew Chip board screw
HUD-1 6x30
Woodscrew Chip board screw
HUD-1 8x40
Woodscrew Chip board screw
HUD-1 10x50
Woodscrew Chip board screw
0.30
0.06
0.10
0.17
0.25
0.10
0.08
0.10
0.04
0.06
0.06
0.15
0.05
0.05
0.55
0.10
0.15
0.35
0.50
0.20
0.10
0.35
0.06
0.10
0.15
0.30
0.08
0.08
0.85
0.15
0.30
0.60
0.85
0.30
0.20
0.50
0.10
0.20
0.35
0.40
0.12
0.12
1.40
0.20
0.40
0.80
1.00
0.40
0.25
2.00
0.25
0.50
1.00
1.50
0.50
0.28
3.00
0.30
0.60
1.005)
1.505)
0.605)
0.32
0.08
0.05
0.15
0.10
0.25
0.15
0.30
0.35
0.40
0.04 0.06
0.06 0.06
0.05 0.08
0.08 0.08
0.06 0.10
0.10 0.10
0.153)
0.153) 0.203)
0.304)
Drilling: TE-CX, TE-C-Bohrer without hammering Drilling: Twist drill Only with screw 6 mm Only with screw 8 mm Only with screw 10 mm
HUD-1 5x25
Woodscrew
HUD-1 6x30
Woodscrew
0.90
0.05
0.18
0.30
0.56
0.35 0.14
HUD-1 8x40
Woodscrew
1.25
0.08
0.30
0.44
0.74
HUD-1 10x50
Woodscrew
2.20
1.32
HUD-1 12x60
Woodscrew
3.00
HUD-1 14x70
Woodscrew
5.60
0.40
0.04
0.13
0.24
0.25
0.23 0.09
153
Product Information
Sw
Tinst
Material:
h1 hnom
tfix
do
Setting details
Anchor size M 22 / 220a Setting details Capsule do h1 hnom tfix l Tinst hmin Sw [mm] Hole diameter min [mm] Hole depth [mm] Depth of embedment [mm] Max. thickness fastened [mm] Anchor length [Nm] Tightening torque [mm] Min. Base material thickness [mm] Across flats / jaw width max 35 130 140 125 40 220 300 160 38 35 110 130 105 40 220 300 160 38 HEA-E M 22 x 150 35 130 140 125 60 270 300 160 38 35 130 140 125 100 310 300 160 38 M 22 / 220b M 22 / 270 M 22 / 310
Diamond core bit Machines Setting tools For M22 thread / Drilling machine adaptor For M22/38 machine adaptor / Drilling machine adaptor
Setting operations
Put on insulating collar sleeve and spring and tighten with stop nut.
154
Product Information
Hilti HRA Rail Anchor
Evidence of fastening suitability The HRA Rail Anchor is a component of the rail fastening system. Several anchors transfer forces to the base material and interact with other components in a complex system. Determination of the dynamic loads which are imposed has to be carried out for each project and this calls for specialized railway knowledge. Users are already given support by Hilti advisors in this phase. Input for user Information is required about the loading and geometry of the rail fastening point so that the forces imposed can be determined. Your contact Phone Hiltis general representative in your country. The person responsible will contact the rail transportation group. Hilti advisory service Hilti carries out design calculations for fastenings under dynamic loading and determines the number and design of anchors. If necessary, Hilti also simulates the loading of the anchor system in a laboratory. Hilti gives customers supports with the fastening application. Mechanical properties / dimensions of steel core of all anchor types fu Nominal tensile strength > 1220 N/mm2 fy Yield strength > 1150 N/mm2 A5 Elongation at break > 11 % K Notched impact strength > 40 Joules (DVM specimen) do Shank diameter 22 mm du Expanded diameter 26 mm Ao Shank cross-section 380 mm2 Au Expanded cross-section 531 mm2 Wo Section modulus, top 1045.4 mm3 Wu Section modulus, bottom 1725.5 mm3 Electrical insulating properties: The anchor ist tested in two different ways. The testing allows for the standards ASTM D 149 and DIN 53 482. Requirements: 400 Megaohm at 500 V DC (Direct current), dry and after 48hour submersion in water. 5000 V AC (alternating current) over 1 minute, no electrical discharge or breakdown, dry and after 48 hours submersion in water. Ultimate loads Evidence
Input
Contact
Hilti service
Properties
Ultimate loads of HRA Extract from the research and test reports of the external testing laboratories (summary): Construction testing station, HTL Rankweil, Austria
Literature on HRA rail anchor Test report about behaviour under static and dynamic loading of the Hilti HRA rail anchor, size M 22 / 270 State authorized Construction Testing Station of HTL Rankweil (Building Materials and Components, 6830 Rankweil, Austria) Test report no. 175/88 dated September 30, 1988 Research report about testing the suitability of the Hilti HRA anchor for rail fastening Nbg Ia Testing authority for Construction of Overland Traffic Facilities O. Prof. Dr.-Ing. Josef Eisenmann Technical University, Munich Report No. 1300 dated October 9, 1989
Literature
155
Product Information
l dh Tinst do dw
hnom h1 h
tfix
Material:
HAS: Galvanized to min. 5 microns; 5.8 HAS-R: Stainless steel, A4-70, 1.4401 HAS-HCR: high corrosion resistance steel, e.g. 1.4529 Mortar cartridge: Hilti HIT HY 150 standard cartridge 330 ml Hilti HIT HY 150 big cartridge 1100 ml Dispenser: MD 2000, P 3000 F, P 5000 HY
Mixer
Adhesive cartridge
HCR
Setting details
High resistance
highMo corrosion
A4 316
Corrosion resistance
Edge-/spacingdistance
Fire resistance
do
h1
hnom
tfix
dh
l
Tinst
Sw
dw
h
10
82
80
14
11
110
max. 15
max. 12
13
16
12
4
~1
TE-C-10/17 TE-CX-10/17
TE1, TE5, TE10, TE15, TE18-M
12
92
90
21
13
130
max. 28
max. 23
17
20
14
6
~1
TE-C-12/20 TE-CX-12/22
14
115
110
28
15
160
max. 50
max. 40
19
24
16
8
~1
TE-C-14/23 TE-Y-14/34
18
130
125
38
19
190
max. 85
max. 70
24
30
18
12
~2
TE-C 18/32S TE-Y 18/34S
22
175
170
48
26
240
max. 170
max. 130
30
37
22
28
~3
TE-C 22/27S TE-Y 22/32S
28
215
210
54
29
290
max. 240
max. 200
36
44
27
48
~6
TE-C-28/27S TE-Y 28/52S
Drill bit
Drilling system
* for TE-C drill bit only with adapter. Note: To guarantee optimal loads the first two pulls, after opening the cartridge HIT-HY 150 should be discarted.
156
Product Information
Hilti HIT HY 150 injection technique HAS, HAS-R, HAS-HCR
Anchor mechanical properties HAS, HAS-R, HAS HCR
Anchor size M8 Mechanical property M 10 M 12 M 16 M 20 M 24
HAS
fu,k [N/mm2] Nominal tensile strength HAS-R
HAS-HCR
HAS
fy,k [N/mm2] Yield strength HAS-R
HAS-HCR
As [mm2] Stressed cross-section
Moment of resistance (section modulus)
HAS
Mrec [Nm]
580
700
700
490
450
450
30.2
23.4
7.0
7.7 7.7
580
700
700
490
450
450
49.0
48.4
14.4
15.9 15.9
550
700
700
460
450
450
72.4
86.9
24.3
28.5 28.5
550
700
700
460
450
450
139
231
64.6
75.8 75.8
530
700
700
430
450
450
219
457
119
150 150
530
700
500
430
450
250
314
785
205
257 143
Wel [mm3]
Recommended
bending moment
HAS-R HAS-HCR
Setting conditions
Temperature C -5 0 5 10 20 30 40 Gel (working) time tgel 40 min 30 min 20 min 11 min 6 min 3 min 1 min Curing time tcure 6h 4h 2h 90 min 60 min 45 min 30 min
Setting operations
3x
MD 2000
Tinst
Drill hole
Clear hole
Inject mortar
157
Product Information
Hilti HIT HY 150 injection technique HAS, HAS-R, HAS-HCR
Recommended loads The recommended loads are only valid for TE-drilling machine drilled holes. Anchor rod HAS, HAS-R, HAS-HCR Recommended loads F30 in kN, concrete fcc = 30 N/mm2
Type of loading
Tensile load 0
30
Combined load 45
60 Shear load1)
1) 2)
M8
4.8
4.5
4.4
4.3 4.0
M 10
6.3
6.2
6.2
6.1 6.0
M 12
9.5
9.5
9.5
9.4 9.4
M 16
12.1
12.5
12.7
12.9 13.3
M 20
20.0
20.6
20.9
21.1 21.7
M 242)
25.0
27.3
28.5
29.7 32.0
90
For group fastenings the shear load values have to be multiplied with the factor 0.8. For the anchor rod HAS-HCR M24 the recommended shear load is 26.8 kN.
Note: The indicated, recommended load values require a careful cleaning of the hole with brushes and blow-out pump. This holds true for all base materials and for anchor rods HAS as well as for internal thread sleeves HIS.
) (f
cc,act
Embedment depth
HAS hnom (mm) M8 80 M 10 90 M 12 110 M 16 125 M 20 170 M 24 210
158
Product Information
Hilti HIT HY 150 injection technique HAS, HAS-R, HAS-HCR
Influence of anchor spacing and edge distance fA, fR
Reduction factors (Anchor spacing) fA Tensile/Shear Spacing s [mm] 40 50 60 70 80 90 100 110 130 150 170 190 210 Edge Distance c M10 M12 M16 M20 M24 [mm] Anchor size 0 0.80 0.85 0.90 0.95 1.0 0 0.80 0.84 0.88 0.92 0.96 1.0 40 50 60 70 80 90 100 120 140 170 190 220 260 300 340 Reduction factors (Edge distance) fR Tensile fRN Anchor size M8 0.70 0.74 0.78 0.81 0.85 0.89 0.93 1.0 M10 M12 M16 M20 M24 0 0.72 0.75 0.78 0.82 0.85 0.88 0.95 1.0 M8 0.40 0.50 0.60 0.70 0.80 0.90 1.0 Shear fRV Anchor size M10 M12 M16 M20 M24 0 0.44 0.53 0.62 0.71 0.80 0.89 1.0
0 0.80 0.84 0 0.87 0 0.91 0.80 0 0.95 0.84 0.80 1.0 0.89 0.83 0.95 0.87 1.0 0.91 0.96 1.0
Formula: smin = 0.5 hnom, scr = 1.0 hnom fA = 0.45 s + 0.55 hnom
Formula: cmin = 0.5 hnom, ccr = 1.5 hnom fRN = 0.3 c + 0.55 hact
Formula: cmin = 0.5 hnom, ccr = 1.25 hnom fRV = 0.8 90 c hnom
Tensile NRk
30 50
Shear VRk
30
Steel failure
1)
Steel failure only by anchor rod HAS-HCR M24; characteristic shear load 75,0 kN
90
For the anchor rod HAS-HCR M 24 the design resistance values for shear load is 37.5 kN.
159
Product Information
Hilti HIT HY 150 injection technique HIS-N and HIS-RN internally threaded sleeves
Features: - Anchor fastenings flush with surface - Complete system consisting of robust foil capsule, internally threaded sleeve and setting tool - No expansion force in base material - High loading capacity -Small distance from edge and between anchors HIS-N : HIS-RN: mortar cartridge carbon steel galvanised to min. 5microns Stainless steel, A4-70, 1.4401 Hilti HIT HY150 HIS-N, HIS-RN internally threaded sleeves
hs
Material:
A4 316
Corrosion resistance Edge distance/ spacing
df d0
h1 h
Setting details
Anchor size Sleeve HIS-N ..., HIS-RN ... d0 [mm] Drill bit diameter h1 [mm] Hole depth hmin [mm] Min. thickness of base material hs [mm] Thread engagement min length max df [mm] Rec. clearance hole Tinst [Nm] Tightening torque HIS-N HIS-RN Drilling system for anchor setting TEas given or equivalent M8 M8x90 14 90 120 8 20 9 15 12 5 ... 25 M10 M10x110 18 110 150 10 25 12 28 23 5 ... 25 M12 M12x125 22 125 170 12 30 14 50 40 25 ... 75 M16 M16x170 28 170 230 16 40 18 85 70 55 ... 75 M20 M20x205 32 205 280 20 50 22 170 130 55 ... 75
Min. time to wait until removing setting tool: tgel 25 min. 18 min. 13 min. 5 min 4 min 2 min
Curing time until anchor can be fully loaded: tcure 6 hours 3 hours 1,5 hours 50 minutes 40 minutes 30 minutes
160
Product Information
Hilti HIT HY 150 injection technique HIS-N and HIS-RN internally threaded sleeves
Anchor geometry and mechanical properties
Anchor size HIS-N ..., HIS-RN ... Sleeve length Outer sleeve diameter Stressed cross-section Sleeve Stressed cross-section screw Nominal tensile HIS-N strength HIS-RN HIS-N fyk [N/mm] Yield strength HIS-RN W el [mm] Moment of resistance of screw Mrec [Nm] Recommended 5.8 bending moment of 8.8 screw A2/A4 Element l [mm] d [mm] As [mm] As [mm] fuk [N/mm]
M8 M8x90 90 12,5 53,6 36,6 510 700 410 350 31,2 9,1 14,6 10,2
M10 M10x110 110 16,5 110 58,0 510 700 410 350 62,3 18,3 29,3 20,4
M12 M12x125 125 20,5 170 84,3 460 700 375 350 109 32,2 53,6 36,1
M16 M16x170 170 25,4 255 157 460 700 375 350 277 83,6 133,8 93,8
M20 M20x205 205 27,6 229 245 460 700 375 350 375 163,4 261,5 183,3
Setting operations
3x
MD 2000
Tinst
Drill hole
Clear hole
Inject mortar
161
Product Information
Hilti HIT HY 150 injection technique HIS-N and HIS-RN internally threaded sleeves
162
Product Information
Hilti HIT HY 150 injection technique HIS-N and HIS-RN internally threaded sleeves
Influence of anchor spacing and edge distance fA; fR
Reduction factors (Anchor spacing) fA Tensile / Shear Anchor size Spacing s [mm] 50 60 70 80 90 110 120 130 170 190 210 --M8 0.80 0.85 0.90 0.95 1.0 M10 0 0.80 0.84 0.88 0.92 1.0 0 0.80 0.84 0.87 0.95 0.98 1.0 0 0.79 0.84 0.87 0.89 1.0 0 0.79 0.81 0.84 0.92 0.97 1.0 M12 M16 M20 Edge Distance c [mm] 50 60 70 80 90 110 120 150 170 220 260 300 330 Reduction factors (Anchor spacing) fA Tensile fRN Anchor size M8 0.72 0.75 0.78 0.82 0.85 0.92 0.95 1.0 M10 0 0.71 0.74 0.77 0.80 0.85 0.88 0.96 1.0 0 0.72 0.74 0.77 0.81 0.84 0.91 0.96 1.0 0 0.69 0.71 0.74 0.76 0.81 0.85 0.94 1.0 0 0.71 0.73 0.77 0.80 0.87 0.93 0.99 1.0 M12 M16 M20 M8 0.44 0.53 0.62 0.71 0.80 0.98 1.0 Shear fRV Anchor size M10 0 0.44 0.51 0.58 0.65 0.80 0.87 1.0 0 0.45 0.51 0.58 0.70 0.77 0.96 1.0 0 0.42 0.52 0.56 0.71 0.80 1.0 0 0.43 0.47 0.59 0.66 0.86 1.0 M12 M16 M20
Formula: smin = 0,5 * hnom , scr = 1,0 * hnom fA = 0,45 * s / hnom + 0,55
Formula: cmin = 0,5 * hnom , ccr = 1,5 * hnom fRN = 0,3 * c / hnom + 0,55
163
The New Design Method The main features of the new design method are: Differentiation between failure modes: pull-out, concrete or steel failure. The different failure modes, which occur when the anchor is loaded until failure are treated separately. Differentiation of the safety factors based on different failure modes. How these features are used in the actual fastening design work is shown in the following sections.
164
The benefits of this approach are: The new method reflects the actual anchor behaviour in a more accurate fashion, thus leading to higher loads with certain applications. The differentiation between failure modes allows more flexibility with regard to the steel elements without having to perform a new design calculation. The given data are in conformance with future design codes, such as the design method according to ETAG Annex C or ACI 318 chapter 23 (or see Ref. 1).
Concrete failure
0 N rec ,c initial value of
recommended load
recommended load
Final recommended load of concrete failure: 0 Nrec,c = N rec ,c f B,N f A,N f R,N
NS
165
Final recommended load of concrete edge failure: 0 Vrec,c = Vrec ,c fB,V fAR, V f,N
{ Vrec,c ; Vrec,s }
1)
0 The lead value Vrec ,c is taken as the resistance of a concrete component edge to a single anchor fastening at the minimum edge distance, cmin, and with the lowest concrete strength covered in this product information as well as an applied shear force acting perpendicular to the free edge of the concrete component.
166
VS
When there are combinations of tensile and shear loads, i. e. loads under an angle with respect to the anchor axis, the design check is given by FS() Frec() NS, VS, FS() denote the characteristic values of applied tensile load, shear load and combined load under an angle respectively. Nrec, Vrec, Frec() denote the recommended values of the resistance to tensile load, shear load and combined load under an angle respectively. These recommended values are obtained from the respective characteristic resistance by dividing the characteristic resistance by the relevant partial safety factors for material and the partial safety factor for action F = 1.4. Note: The appropriate partial safety factors for the resistances are already included in the data given in this product information!
References
[1] Comit Euro-International du Bton, Design of fastenings in concrete: Design Guide - Parts 1 to 3, Bulletin 233, Thomas Telford Publishing, January 1997.
167
Product Information
Hilti HDA-T / HDA-P design anchor
Features: - High loading capacity - Low expansion force in base material - Quick and easy setting operation by self-undercutting - Tools for anchor removal HDA bolt: HDA sleeve: 8.8, ISO 898 T1, galvanised to min. 5 microns Machined steel with brazed tungsten carbide tips, galvanised to min. 5 microns
Material:
Special Request
Setting tool
Cracked concrete
1)
Fatigue
1)
Shock / Seismic
1)
HDA-T
l
M a rk in g
d f
HDA-P
l
d
h ef h m in
t fix
h ef h m in
t fix
Setting details
Anchor size Stop drill bit for HDA-T Stop drill bit for HDA-P Setting tool Head marking
hmin [mm] Min. thickness of base material h ef
HDA-T/HDA-P
20-M10x100/20
22-M12x125/30
22-M12x125/50
30-M16x190/40
TE- C-HDA-B 20x120 C-HDA-B 22x155 C-HDA-B 22x175 Y-HDA-B 30x230 TE- C-HDA-B 20x100 C-HDA-B 22x125 C-HDA-B 22x125 Y-HDA-B 30x190
TE- C-HDA-ST 20-M10 C-HDA-ST 22-M12 C-HDA-ST 22-M12 Y-HDA-ST 30-M16 Y-HDA-ST 30-M16 I 200 100 150 10 20 20 21 12 27.5 17 50 L 250 125 190 10 30 30 23 14 33.5 19 80 N 250 125 210 10 50 50 23 14 33.5 19 80 R 380 190 275 15 40 40 32 18 45.5 24 120 S 380 190 295 15
[mm] Effective anchorage depth [mm] Total anchor length min. [mm] Fastenable thickness for HDA-T max. [mm] Fastenable max. thickness for HDA-P HDA-T HDA-P
l
t fix t fix df dw Sw
60 32 18 45.5 24 120
[mm] Clearance hole [mm] Washer diameter [mm] Width across flats
168
60
Product Information
Setting hammer drills
Anchor size HDA-T/HDA-P 20-M10x100/20 22-M12x125/30 TE25 first gear 3.7 4.7 250 - 500 22-M12x125/50 30-M16x190/40 30-M16x190/60
Drilling system for anchor setting as given or equivalent Single impact energy Speed under load
1) 1) 1)
[J] [1/min]
The load capacity of anchors could be decreased by using hammer drills with divergent impact energy and speed. The Hilti Corporation accepts no liability in case of contravention.
Setting operations
HDA-T
Check setting: Setting mark on setting tool must be flush with part fastened surface HDA-P
Check setting: Setting mark on setting tool must be flush with concrete surface
Nominal tensile strength Yield strength Elastic moment of resistance Recommended bending moment
1)
f yk
Wel Mrec
1)
34.2
The recommended bending moment of the HDA-P anchor bolt is calculated from Mrec = MRd, s / F = (1.2 Wel fuk )/ ( Ms F ) , where the partial safety factor for bolts of grade 8.8 is Ms = 1.25 and the partial safety factor for action is taken as F = 1.4 .
169
Product Information
HDA-T/HDA-P anchor fastening design for non-cracked concrete
Mean ultimate loads1) for concrete failure, FRu,m, concrete strength C20/25
Load direction Tensile NRu,m Shear VRu,m
1)
Type of concrete [kN] [kN] non-cracked concrete ccr,N non-cracked concrete cmin [mm] [mm]
Ultimate loads are for concrete cone failure under tension with c ccr,N and concrete edge failure under shear with one edge distance c = cmin and h 1.5 cmin. The mean ultimate loads are evaluated on the basis of the characteristic loads assuming a coefficient of variation of v = 15% and an infinite sample size.
Characteristic loads for concrete failure, FRk,c1), (5%-fractile of the ultimate load)
Load direction Tensile NRk,c Shear VRk,c
1)
Design loads against concrete failure, FRd,c1), partial safety factor for concrete Mc = 1.8
Load direction Tensile NRd,c Shear VRd,c
1)
FRd,c = FRk,c / Mc .
1) 0 Recommended loads against concrete failure, Frec ,c , partial safety factor for action F = 1.4
Load direction
0 Tensile Nrec ,c 0 Shear Vrec ,c
1)
0 Frec ,c
= FRd,c / F .
Shear loads are given for the minimum edge distances and can be increased, see fAR,V on page 172.
2)
The tensile recommended load against steel failure is calculated from Nrec, s = A s fuk / ( Ms F ) , where the partial safety factor for steel is Ms = 1.5 and the partial safety factor for action is taken as F = 1.4 . The shear recommended load against steel failure is calculated from Vrec,s = VRk,s / ( Ms F ) , where the partial safety factor for steel is Ms = 1.5 for HDA-T and is Ms = 1.25 for HDA-P. The partial safety factor for action is taken as F = 1.4 .
170
35.4
Product Information
TENSION:
c
N rec,p /c/s
Tensile recommended load against concrete cone failure, Nrec ,c , for a single anchor in a group by taking into account different concrete strengths, spacing and edge distances:
o Nrec,c = N rec ,c f B f A,N f R,N 0 Nrec ,c , see previous page.
fB =
fck ,cube 25
f A,N = 0.5 +
s 6 h ef
c h ef
Note: If more than 3 edges are smaller than ccr,N consult your Hilti Technica l Advisory Service
171
Product Information
SHEAR:
c2 > 1 .5 c
V rec,c/s
c
h> 1 .5 c
s
c2 >
V group, centric
1 .5 c
Shear recommended load against concrete edge failure, Vrec,c, for a single anchor in a group by taking into account different concrete strengths, spacing, edge distances and load direction:
o Vrec,c = Vrec ,c fB f AR, V f, V 0 Vrec ,c , see page 170.
Note: If the conditions regarding h and c2 are not met, consult your Hilti technical advisory service!
f AR, V =
c c c min c min
c 2,1 s n -1 s3 s2
Formula for 2 anchors (edge plus 1 spacing) only valid for s < 3c
fAR, V =
3c + s c 6 c min c min
s1 c 2 ,2 c h > 1,5 c
General formula for n anchors (edge plus n-1 spacings) only valid where sn and sn-1 are each < 3c and c2 > 1.5c
f AR, V =
Note:
It is assumed that only the row of anchors closest to the free concrete edge carries the centric shear load
Formulae: f, V = 1 f,V = f, V 1 cos + 0.5 sin =2 for 0 55 for 55 < 90 for 90 < 180
V ... applied shear force
172
Product Information
COMBINED LOAD:
F ... applied force
The recommended value for a combined load Frec ( ) is given by:
173
Product Information
HDA-T/HDA-P anchor fastening design for cracked concrete
Mean ultimate loads1) for concrete failure, FRu,m, concrete strength C20/25
Load direction Tensile NRu,m Shear VRu,m
1)
Type of concrete [kN] [kN] cracked concrete w = 0.3 mm ccr,N cmin [mm] [mm] cracked concrete w = 0.3 mm
Ultimate loads are for concrete cone failure under tension with c ccr,N and concrete edge failure under shear with one edge distance c = cmin and h 1.5 cmin. The mean ultimate loads are evaluated on the basis of the characteristic loads assuming a coefficient of variation of v = 15% and an infinite sample size.
Characteristic loads for concrete failure, FRk,c1), (5%-fractile of the ultimate load)
Load direction Tensile NRk,c Shear VRk,c
1)
Type of concrete [kN] [kN] cracked concrete w = 0.3 mm cracked concrete w = 0.3 mm
Design loads against concrete failure, FRd,c1), partial safety factor for concrete Mc = 1.8
Load direction Tensile NRd,c Shear VRd,c
1)
Type of concrete [kN] [kN] cracked concrete w = 0.3 mm cracked concrete w = 0.3 mm
FRd,c = FRk,c / Mc .
1) 0 Recommended loads against concrete failure, Frec ,c , partial safety factor for action F = 1.4
Load direction
0 Tensile Nrec ,c 0 Shear Vrec ,c
1)
0 Frec ,c = FRd,c / F .
Shear loads are given for the minimum edge distances and can be increased, see fAR,V on page 177.
2)
The tensile recommended load against steel failure is calculated from Nrec, s = A s fuk / ( Ms F ) , where the partial safety factor for steel is Ms = 1.5 and the partial safety factor for action is taken as F = 1.4 . The shear recommended load against steel failure is calculated from Vrec,s = VRk,s / ( Ms F ) , where the partial safety factor for steel is Ms = 1.5 for HDA-T and is Ms = 1.25 for HDA-P. The partial safety factor for action is taken as F = 1.4 .
174
Product Information
TENSION:
N rec,p /c/s N group , cen tric s s
}
c
Tensile recommended load against pull out, Nrec ,p , for a single anchor in a group:
o Nrec,p = Nrec ,p f B
h
c
1)
0 Initial value of the tensile recommended load against pull out, Nrec ,p , in concrete C20/25
Anchor size
0 Nrec ,p
1)
M10 10
M12 13.9
M16 29.8
[kN]
0 0 0 The initial value of the tensile recommended load against pull out is calculated from Nrec ,p = NRd,p / F = NRk,p / (Mc F ) , where the partial safety factor for concrete Mc = 1.8 and the partial safety for action F = 1.4 .
fB =
fck ,cube 25
Tensile recommended load against concrete cone failure, Nrec ,c , for a single anchor in a group by taking into account different concrete strengths, spacing and edge distances:
o Nrec,c = N rec ,c f B f A,N f R,N
0 Initial value of the tensile recommended load against concrete cone failure, Nrec ,c , in cracked
1)
concrete C20/25
Load direction
0 Tensile Nrec ,c
2)
M10 16.5
M12 23.0
M16 43.1
175
Product Information
Influence of anchor spacing, f A ,N
Anchor spacing s [mm] 100 125 150 190 200 250 300 350 375 400 450 500 550 570 HDA-T/HDA-P anchor size M10 M12 M16 0.67 0.71 0.67 0.75 0.70 0.82 0.75 0.67 0.83 0.77 0.68 0.92 0.83 0.72 1.00 0.90 0.76 0.97 0.81 1.00 0.83 0.85 0.89 0.94 0.98 1.00
f A,N = 0.5 +
s 6 h ef
c h ef
Note: If more than 3 edges are smaller than ccr,N consult your Hilti Technica Advisory Service
1)
M10 21.9
M12 31.9
M16 60.0
176
Product Information
SHEAR:
Valid shear recommended load: Vrec = min { Vrec,c ; Vrec,s
c
h> 1 .5 c c2 > 1 .5
V rec,c/s
c
s
c2 >
V group, centric
1 .5 c
Shear recommended load against concrete edge failure, Vrec,c, for a single anchor in a group by taking into account different concrete strengths, spacing, edge distances and load direction:
o Vrec,c = Vrec ,c fB f AR, V f, V 0 Vrec ,c
Note: If the conditions regarding h and c2 are not met, consult your Hilti technical advisory service!
f AR, V =
c c c min c min
c 2,1 s n -1 s3 s2
Formula for 2 anchors (edge plus 1 spacing) only valid for s < 3c
fAR, V
3c + s c = 6 c min c min
s1 c 2 ,2 c h > 1,5 c
General formula for n anchors (edge plus n-1 spacings) only valid where sn and sn-1 are each < 3c and c2 > 1.5c
f AR, V
Note:
It is assumed that only the row of anchors closest to the free concrete edge carries the centric shear load
Formulae: f, V = 1 f,V = f, V 1 cos + 0.5 sin =2 for 0 55 for 55 < 90 for 90 < 180
V ... applied shear force
177
Product Information
COMBINED LOAD:
F ... applied force
The recommended value for a combined load Frec ( ) is given by:
178
Product Information
Hilti HVA adhesive anchor: HVU capsule with HAS and HAS-R rods
Features: - Robust foil capsule - No expansion force in base material - High loading capacity - Small distance from edge and between anchors - Special lengths available on request HAS anchor rod: 5.8, ISO 898 T1, galvanised to min. 5microns HAS-R anchor rod: Stainless steel, A4-70, 1.4401 HAS-HCR anchor rod: High corrosion resistant quality, 1.4529 HVU capsule: Vinyl urethane methacrylate based resin, styrene free, hardener, quartz sand or corundum, foil tubes
HVU capsule
Material:
Corrosion resistance
High Corrosion resistance Edge distance/ spacing
df d0
h1 h
t fix
Setting details
1)
Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39 HVU... M8x80 M10x90 M12x110 M16x125 M20x170 M24x210 M27x240 M30x270 M33x300 M36x330 M39x360 HAS... M8x110/ M10x130/ M12x160/ M16x190/ M20x240/ M24x290/ M27x340/ M30x380/ M33x420 M36x460/ M39x510/ 14 21 28 38 48 54 60 70 80 90 100 2) d0 [mm] Drill bit diameter 10 12 14 18 28 30 35 37 40 42 24 h1 [mm] Hole depth 80 90 110 125 170 210 240 270 300 330 360 hmin [mm] Min. thickness of base 100 120 140 170 220 270 300 340 380 410 450 material l [mm] Total rod length 110 130 160 190 240 290 340 380 420 460 510 tfix [mm] Max. fastenable 14 21 28 38 48 54 60 70 80 90 100 thickness df [mm] Clearance hole, rec. 9 12 14 18 22 26 30 33 36 39 42 max. 11 13 15 19 25 29 31 36 38 41 43 Tinst [Nm] Tightening torque HAS 18 35 60 120 260 450 650 950 1200 1500 1800 HAS-R and -HCR 18 35 60 120 260 450 Drilling system for anchor setting TE- 5...18M 5 ... 25 5 ... 55 25 ... 75 55 ... 75 55 ... 75 55...75 55...75 55...75 55...75 55...75 as given or equivalent DD80...250 80...250 80...250 80...250 80...250 1) The values for the total rod length and the maximum fastenable thickness are only valid for the HAS anchor rods given in this table. If other HAS rods are used, these values will change (Example: HAS M12x260/128; l = 260mm and tfix = 128mm). 2) This has been changed from the former 25mm! Capsule Anchor rod
Min. time to wait until Curing time until anchor removing setting tool: can be fully loaded: trel tcure 8 min. 20 min. 20 min. 30 min. 30 min. 1 hour 1 hour 5 hours Contact your Hilti advisory service.
179
Product Information
Setting operations
dp
lp
1)
The recommended value of the bending resistance of the anchor rod is calculated from Mrec,s = (1,2*W* fuk)/(Ms,b x F), where the partial safety factor s,b for grade 5.8 and 8.8 rods is equal to 1.25 and for A4-70 is equal to 1.56 and the partical safety factor for action f = 1.4. The final safety check is then MS Mrec,s.
180
Anchor size M8 [mm] HVU capsule length 110 [mm] HVU capsule diameter 9.3 [mm] Stressed cross-section 32.8 500 [N/mm] Nominal tensile HAS 5.8 strength HAS 8.8 HAS-R 700 HAS 5.8 400 fyk [N/mm] Yield strength HAS 8.8 HAS-R 450 W [mm] Moment of resistance 26.5 Mrec,s [Nm] recommended HAS 5.8 9.1 value of bending HAS 8.8 1) resistance HAS-R 10.2 Sw [mm] Width across flats 13 dw [mm] Washer diameter 16 lp dp As fuk
M10 110 10.7 52.3 500 700 400 450 53.3 18.3 20.5 17 20
M12 127 13.1 76.2 500 700 400 450 93.9 32.2 36.1 19 24
M16 140 17.1 144 500 700 400 450 244 83.6 93.9 24 30
M20 170 22.0 225 500 700 400 450 477 163.4 183.4 30 37
M24 M27 M30 M33 M36 M39 200 225 260 290 320 350 25.7 26.8 31.5 31.5 32.0 35.0 324 427 519 647 759 913 500 800 800 800 800 800 700 400 640 640 640 640 640 450 824 1245 1668 2322 2951 3860 282.3 682.9 914.8 1273.9 1618.9 2134.1 316.8 36 41 46 50 55 59 44 50 56 60 66 72
Product Information
HVA anchor fastening design data
Caution: In view of the high loads transferable with HVU, the user must verify that the load on the concrete structure, including loads introduced by the anchor fastening does not cause failure e.g. cracking, of the concrete structure.
o rec,c
1)
, in C20/25 concrete
M16 M20 M24 M27 M30 M33 M36 M39
M8
M10
M12
N rec,c [kN] 7.4 9.9 14.1 20.6 37.4 53.9 66.0 86.6 101.8 121.0 138.6 hnom [mm] Nominal anchorage 80 90 110 125 170 210 240 270 300 330 360 depth 1) o o o The recommended tensile design resistance is calculated from the tensile characteristic resistance N Rk,c by N rec,c= N Rk,c/(Mc,N,xF), where the partial safety factor Mc,N is equal to 2.16 and the partial safety factor for action F=1.4.
Limits of actual anchorage depth, hact: hnom hact 2.0hnom Influence of concrete strength, fB,N
Concrete strength designation (ENV 206) C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60 Cylinder compressive strength, fck,cyl [N/mm ] 20 25 30 35 40 45 50 Cube compressive strength, fck,cube [N/mm ] 25 30 37 45 50 55 60 fB,N 1 1.06 1.13 1.19 1.25 1.31 1.38
concrete cylinder: concrete cube: height 30cm, 15cm side length 15cm diameter Concrete test specimen geometry
181
Product Information
Influence of anchor spacing, fA,N
Anchor spacing s [mm] 40 45 50 55 60 65 70 80 90 100 120 140 160 180 200 220 250 280 310 340 390 420 450 480 540 600 660 720 Anchor size M8 0.63 0.64 0.66 0.67 0.69 0.70 0.72 0.75 0.78 0.81 0.88 0.94 1.00 M10 0.63 0.64 0.65 0.67 0.68 0.69 0.72 0.75 0.78 0.83 0.89 0.94 1.00 M12 M16 M20 M24 M27 M30 M33 M36 M39
0.63 0.64 0.65 0.66 0.68 0.70 0.73 0.77 0.82 0.86 0.91 0.95 1.00
0.63 0.64 0.66 0.68 0.70 0.74 0.78 0.82 0.86 0.90 0.94 1.00
0.63 0.65 0.68 0.71 0.74 0.76 0.79 0.82 0.87 0.91 0.96 1.00
f A,N = 0.5 +
0.64 0.67 0.69 0.71 0.74 0.76 0.80 0.83 0.87 0.90 0.96 1.00 0.63 0.65 0.67 0.69 0.71 0.73 0.76 0.79 0.82 0.85 0.91 0.94 0.97 1.00
s 4h nom
0.63 0.65 0.67 0.69 0.70 0.73 0.76 0.79 0.81 0.86 0.89 0.92 0.94 1.00
0.63 0.65 0.67 0.68 0.71 0.73 0.76 0.78 0.83 0.85 0.88 0.90 0.95 1.00
0.64 0.65 0.67 0.69 0.71 0.73 0.76 0.80 0.82 0.84 0.86 0.91 0.95 1.00
0.63 0.64 0.65 0.67 0.69 0.72 0.74 0.77 0.79 0.81 0.83 0.88 0.92 0.96 1.00
c h nom
182
Limits: cmin c ccr,N cmin= 0.5 hnom ccr,N= 1.0 hnom Note: If more than 3 edges are smaller than ccr,N consult your Hilti technical advisory service!
0.67 0.74 0.80 0.87 0.93 1.00 0.64 0.70 0.76 0.82 0.88 0.94 1.00
Product Information
Steel resistance
Recommended tensile resistance, N rec,s,
Anchor size
2)
1)
of steel
M12 M16 M20 M24 M27 M30 M33 M36 M39
M8
M10
Nrec,s [kN] HAS Grade 5.8 7.8 12.4 18.1 34.4 53.6 77.2 101.6 123.6 154.1 180.8 217.4 2) HAS Grade 8.8 12.5 19.9 29.1 56.4 85.8 123.5 162.7 197.7 246.6 289.2 347.8 2) 3) HAS-R Grade A4-70 8.8 14.0 20.4 38.6 60.2 86.4 63.6 77.2 96.3 118.4 135.9 1) The recommended tensile resistance is calculated using Nrec,s= As*fuk/(Ms,N x F), where the partial safety factor, Ms,N, for grade 5.8 and 8.8 is equal to 1.5; 1.87 for grade A4-70, M8 to M24 and 2.4 for grade A4-70, M27 and the partial safety factor for action F=1.4. 2) Data given in italics applies to non-standard rods. 3) Note: The values for the nominal tensile steel strength, fuk, for grade A4-70 changes for the sizes M27 to M39 from 700 N/mm2 to 500 N/mm2, the yield strength, fyk, changes for the sizes M27 to M39 from 450 N/mm2 to 250 N/mm2. The partial safety factor, 1) Ms,N, changes with steel strengths as stated in note above.
SHEAR:
Note: If the conditions regarding h and c 2 are not met, consult your Hilti technical advisory service!
o rec,c 1)
M8 1.6 40
M10 2.0 45
M30 18 135
cmin
The recommended shear resistance is calculated from the characteristic shear resistance, V Rk,c, using V where the partial safety factor Mc,V is equal to 1.8 and the partial safety factor for action F=1.4.
Rk,c/(Mc,V x F),
fB,V =
fck,cyl 20
183
Product Information
Influence of anchor spacing and edge distance, fAR,V fAR,V
Single anchor influenced by edge 1.0 s/cmin 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0 10.5 11.0 11.5 12.0 c/cmin 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0
1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72 6.27 6.83 7.41 8.00 0.67 0.75 0.83 0.92 1.00 0.84 0.93 1.02 1.11 1.20 1.30 1.03 1.12 1.22 1.32 1.42 1.52 1.62 1.22 1.33 1.43 1.54 1.64 1.75 1.86 1.96 1.43 1.54 1.65 1.77 1.88 1.99 2.10 2.21 2.33 1.65 1.77 1.89 2.00 2.12 2.24 2.36 2.47 2.59 2.71 2.83 1.88 2.00 2.13 2.25 2.37 2.50 2.62 2.74 2.87 2.99 3.11 3.24 2.12 2.25 2.38 2.50 2.63 2.76 2.89 3.02 3.15 3.28 3.41 3.54 3.67 2.36 2.50 2.63 2.77 2.90 3.04 3.17 3.31 3.44 3.57 3.71 3.84 3.98 4.11 2.62 2.76 2.90 3.04 3.18 3.32 3.46 3.60 3.74 3.88 4.02 4.16 4.29 4.43 4.57 2.89 3.03 3.18 3.32 3.46 3.61 3.75 3.90 4.04 4.19 4.33 4.47 4.62 4.76 4.91 5.05 5.20 3.16 3.31 3.46 3.61 3.76 3.91 4.05 4.20 4.35 4.50 4.65 4.80 4.95 5.10 5.25 5.40 5.55 5.69 3.44 3.60 3.75 3.90 4.06 4.21 4.36 4.52 4.67 4.82 4.98 5.13 5.29 5.44 5.59 5.75 5.90 6.05 6.21 3.73 3.89 4.05 4.21 4.36 4.52 4.68 4.84 5.00 5.15 5.31 5.47 5.63 5.79 5.95 6.10 6.26 6.42 6.58 6.74 4.03 4.19 4.35 4.52 4.68 4.84 5.00 5.17 5.33 5.49 5.65 5.82 5.98 6.14 6.30 6.47 6.63 6.79 6.95 7.12 7.28 4.33 4.50 4.67 4.83 5.00 5.17 5.33 5.50 5.67 5.83 6.00 6.17 6.33 6.50 6.67 6.83 7.00 7.17 7.33 7.50 7.67 7.83 8.00
f AR, V =
c c c min c min
c 2,1 s n -1 s3 s2
Tabulated results for 2 anchors (edge plus 1 spacing) only valid for s < 3c
fAR, V =
3c + s c 6 c min c min
s1 c 2 ,2 c h > 1,5 c
General formula for n anchors (edge plus n-1 spacings) only valid where sn and sn-1 are each < 3c and c2 > 1.5c
f AR, V =
Note:
It is assumed that only the row of anchors closest to the free concrete edge carries the centric shear load
Angle []
f ,V
Formulae:
Product Information
Steel resistance
Recommended shear resistance, V rec,s , of steel
Anchor size Vrec,s [kN] HAS Grade 5.8 2) HAS Grade 8.8 2) 3) HAS-R A4-70
1) 2)
1)
M27
M30
2) 3)
The recommended shear resistance is calculated using Vrec,s= (0,6 As fuk)/(Ms,VxF). The values for the stressed cross-section, As, and the nominal tensile strength of steel, fuk, are given in the table Anchor mechanical properties and geometry. The partial safety factor, Ms,V, is 1.25 for grades 5.8 and 8.8; 1.56 for grade A4-70, M8 to M24, and 2.0 for grade A4-70, M27 to M39 and the partial safety factor for action F=1.4. Data given in italics applies to non-standard rods. Note: The values for the nominal tensile strength of steel, fuk, for grade A4-70 changes for the sizes M27 to M39 from 700 N/mm2 to 500 N/mm2, the yield strength fyk changes for the sizes M27 to M39 from 450 N/mm2 to 250 N/mm2. The partial safety factor, 1) Ms,N, changes due to these changes in steel strengths, as stated in note above.
185
Product Information
Hilti HVA adhesive anchor: HVU capsule with HIS-N and HIS-RN internally threaded sleeves
Features: - Anchor fastenings flush with surface - Complete system consisting of robust foil capsule, internally threaded sleeve and setting tool - No expansion force in base material - High loading capacity - Small distance from edge and between anchors HIS-N : carbon steel galvanised to min. 5microns HIS-RN: Stainless steel, A4-70, 1.4401 HVU capsule: Vinyl urethane methacrylate based resin -styrene free, hardener, quartz sand or corundum, foil tubes
HVU Capsule
Material:
hs
Corrosion resistance Edge distance/ spacing
df d0
h1 h
Setting details
Anchor size Capsule HVU... Sleeve HIS-N ..., HIS-RN ... d0 [mm] Drill bit diameter h1 [mm] Hole depth hmin [mm] Min. thickness of base material hs [mm] Thread engagement min length max df [mm] Rec. clearance hole Tinst [Nm] Tightening torque HIS-N HIS-RN Drilling system for anchor setting TEas given or equivalent DDSetting tool HIS-S. M8 M10x90 M8x90 14 90 120 8 20 9 15 12 5 ... 25 M8 M10 M12x110 M10x110 18 110 150 10 25 12 28 23 5 ... 25 M10 M12 M16x125 M12x125 22 125 170 12 30 14 50 40 25 ... 75 M12 M16 M20x170 M16x170 28 170 230 16 40 18 85 70 55 ... 75 M16 M20 M24x210 M20x205 32 205 280 20 50 22 170 130 55 ... 75 M20
Temperature when setting: 20C and above 10C to 20C 0C to 10C -5C to 0C less than -5C
Min. time to wait until Curing time until anchor can removing setting tool: be fully loaded: trel tcure 8 min. 20 min. 20 min. 30 min. 30 min. 1 hour 1 hour 5 hours Contact your Hilti advisory service.
trel
tcure
Tinst
186
Setting operations
Product Information
HVA - HVU with HIS-N, HIS-RN
Anchor geometry and mechanical properties
dp
lp
Capsule length Capsule diameter HIS-N ..., HIS-RN ... Sleeve length Outer sleeve diameter Stressed cross-section Sleeve Bolt HIS-N fuk [N/mm] Nominal tensile strength HIS-RN HIS-N fyk [N/mm] Yield strength HIS-RN W [mm] Moment of resistance of bolt Mrec,s [Nm] recommended value of 5.8 bending resistanceof 8.8 1) bolt A2/A4
1)
M8 M10x90 110 10,7 M8x90 90 12,5 53,6 36,6 510 700 410 350 31,2 9.1 14.6 10.2
M10 M12x110 127 13,1 M10x110 110 16,5 110 58,0 510 700 410 350 62,3 18.3 29.3 20.5
M12 M16x125 140 17,1 M12x125 125 20,5 170 84,3 460 700 375 350 109 32.2 53.6 36.1
M16 M20x170 170 22 M16x170 170 25,4 255 157 460 700 375 350 277 83.6 133.9 93.9
M20 M24x210 200 25,7 M20x210 210 27,6 229 245 460 700 375 350 375 163.4 261.5 183.4
The recommended value of the bending resistance of the anchor rod is calculated from Mrec,s = (1,2*W* fuk)/(Ms,b x F), where the partial safety factor Ms,b for grade 5.8 and 8.8 rods is equal to 1.25 and for A4-70 is equal to 1.56 and the partical safety factor for action F. = 1.4. The final safety check is then Ms,b Mrec,s.
Caution: In view of the high loads transferable with HVU, the user must verify that the load on the concrete structure including the loads introduced by the anchor fastening does not cause failure e.g. cracking, of the concrete structure.
TENSION:
o 1) rec,c ,
in C20/25 concrete
M10 M12 M16 M20
M8
N rec,c [kN] 13.4 21.1 27.9 50.6 71.5 hnom [mm] Nominal anchorage depth 90 110 125 170 205 o o o 1) The recommended tensile resistance is calculated from the tensile characteristic resistance N Rk,c using N rec,c= N Rk,c/(Mc,NxF), where the partial safety factor, Mc,N, is equal to 2.16 and the partial safety factor for action F=1.4.
187
Product Information
Influence of concrete strength, fB,N
Concrete strength designation (ENV 206) C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60 Cylinder compressive strength fck,cyl [N/mm] 20 25 30 35 40 45 50 Cube compressive strength fck,cube [N/mm] 25 30 37 45 50 55 60 fB,N 1 1.05 1.10 1.15 1.20 1.25 1.30
concrete cylinder: concrete cube: height 30cm, 15cm side length 15cm diameter Concrete test specimen geometry.
0.63 0.64 0.65 0.66 0.68 0.70 0.73 0.75 0.77 0.82 0.86 0.91 0.95 1.00
0.63 0.64 0.66 0.68 0.70 0.72 0.74 0.78 0.82 0.86 0.90 0.94 1.00
0.63 0.65 0.66 0.68 0.71 0.74 0.76 0.79 0.82 0.87 0.91 0.96 1.00
0.63 0.65 0.67 0.70 0.72 0.74 0.77 0.80 0.84 0.88 0.91 0.98 1.00
c h nom
f A,N = 0.5 +
s 4h nom
Limits: cmin c ccr,N cmin = 0.5hnom ccr,N = 1.0hnom Note: If more than 3 edges are smaller than ccr,N consult your Hilti technical advisory service!
188
Product Information
Steel resistance
Recommended tensile resistance, Nrec,s , of the steel elements
Anchor size
sleeve Nrec ,s [kN]
1)
Sleeve
HIS-N HIS-RN
Bolt
The recommended tensile resistance is calculated using Nrec,s= As*fuk/(Ms,NxF), where the partial safety factor, Ms,N, for the sleeve, bolts of grade 5.8 and 8.8 is equal to 1.5; 1.87 for grade A4-70 and the partial safety for action F=1.4.
SHEAR:
Note: If the conditions regarding h and c 2 are not met, consult your Hilti technical advisory service!
1)
o rec,c
Anchor size
V rec,c [kN] 2.1 3.2 4.5 7.6 11.4 cmin [mm] Min. edge distance 45 55 65 85 105 1) o o o The recommended shear resistance is calculated from the characteristic shear resistance V Rk,c using V rec= V Rk,c/(Mc,VxF), where the partial safety factor, Mc,V, is equal to 1.8 and the partial safety factor for action F=1.4.
Concrete strength designation (ENV 206) C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60
fB,V =
fck,cyl 20
189
Product Information
Influence of anchor spacing and edge distance, fAR,V fAR,V
Single anchor influenced by edge 1.0 s/cmin 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0 10.5 11.0 11.5 12.0 c/cmin 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0
1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72 6.27 6.83 7.41 8.00 0.67 0.75 0.83 0.92 1.00 0.84 0.93 1.02 1.11 1.20 1.30 1.03 1.12 1.22 1.32 1.42 1.52 1.62 1.22 1.33 1.43 1.54 1.64 1.75 1.86 1.96 1.43 1.54 1.65 1.77 1.88 1.99 2.10 2.21 2.33 1.65 1.77 1.89 2.00 2.12 2.24 2.36 2.47 2.59 2.71 2.83 1.88 2.00 2.13 2.25 2.37 2.50 2.62 2.74 2.87 2.99 3.11 3.24 2.12 2.25 2.38 2.50 2.63 2.76 2.89 3.02 3.15 3.28 3.41 3.54 3.67 2.36 2.50 2.63 2.77 2.90 3.04 3.17 3.31 3.44 3.57 3.71 3.84 3.98 4.11 2.62 2.76 2.90 3.04 3.18 3.32 3.46 3.60 3.74 3.88 4.02 4.16 4.29 4.43 4.57 2.89 3.03 3.18 3.32 3.46 3.61 3.75 3.90 4.04 4.19 4.33 4.47 4.62 4.76 4.91 5.05 5.20 3.16 3.31 3.46 3.61 3.76 3.91 4.05 4.20 4.35 4.50 4.65 4.80 4.95 5.10 5.25 5.40 5.55 5.69 3.44 3.60 3.75 3.90 4.06 4.21 4.36 4.52 4.67 4.82 4.98 5.13 5.29 5.44 5.59 5.75 5.90 6.05 6.21 3.73 3.89 4.05 4.21 4.36 4.52 4.68 4.84 5.00 5.15 5.31 5.47 5.63 5.79 5.95 6.10 6.26 6.42 6.58 6.74 4.03 4.19 4.35 4.52 4.68 4.84 5.00 5.17 5.33 5.49 5.65 5.82 5.98 6.14 6.30 6.47 6.63 6.79 6.95 7.12 7.28 4.33 4.50 4.67 4.83 5.00 5.17 5.33 5.50 5.67 5.83 6.00 6.17 6.33 6.50 6.67 6.83 7.00 7.17 7.33 7.50 7.67 7.83 8.00
f AR, V =
c c c min c min
c 2,1 s n -1 s3 s2
Tabulated results for 2 anchors (edge plus 1 spacing) only valid for s < 3c
fAR, V =
3c + s c 6 c min c min
s1 c 2 ,2 c h > 1,5 c
General formula for n anchors (edge plus n-1 spacings) only valid where sn and sn-1 are each < 3c and c2 > 1.5c
f AR, V =
Note:
It is assumed that only the row of anchors closest to the free concrete edge carries the centric shear load
190
Angle []
f ,V
Formulae:
Product Information
Steel resistance
Recommended shear resistance, V rec,s , of steel
Anchor size Vrec,s [kN] Bolt grade 5.8 grade 8.8 grade A4-70 M8 6.3 10.1 7.1 M10 9.9 15.9 11.1 M12 14.4 23.1 16.2 M16 26.9 43.1 30.2 M20 42.0 67.2 47.1
1)
1)
The recommended shear resistance is calculated using Vrec,s= (0,6 As fuk)/(Ms,VxF). The values for the stressed cross-section, As, of the bolt and the nominal tensile steel strength, fuk, are taken from the bolt standard ISO 898. The partial safety factor Ms,V for grade 5.8 and 8.8 is equal to 1.25 and 1.56 for grade A4-70 and the partial safety factor for action F=1.4.
COMBINED LOADS:
N F ... applied force
The tensile and the shear resistance are calculated as above. Then the recommended resistance for a combined load F rec() is given by:
191
Product Information
Hilti HVA adhesive anchor: HVU capsule with rebar sections Design method for anchors
Features: -Complete preconditioned rebar fastening - No expansion force in base material - High loading capacity - Small distance from edge and between anchors HVU Capsule Material: Rebar: Type BSt 500 according to DIN 488 (see also Euronorm 82-79). For differing rebar, consult your Hilti advisory service HVU capsule: Vinyl urethane methacrylate based resin -styrene free, hardener, quartz sand or corundum, foil tubes
Rebar section
d0
h1 h
Setting details
Rebar dia. d [mm] 10 12 14 16 20 25 28 32 36 Capsule HVU... M10x90 M12x110 M16x125 M16x125 M20x170 M24x210 M30x270 M33x330 M39x360 d0 [mm] Drill bit diameter 12 15 18 20 25 30 35 40 42 h1 [mm] Hole depth 90 110 125 125 170 210 270 300 360 hmin [mm] Min. thickness of base 120 140 170 170 220 270 340 380 460 material Drilling system for setting rebar TE- 5...18M 5...25 5...55 25...75 55...75 55...75 55...75 55...75 55...75 as given or equivalent DDSetting tool HVA-RA 10 12 16 22 25 Min. time to wait until Curing time until anchor can removing setting tool: be fully loaded: trel tcure 8 min. 20 min. 20 min. 30 min. 30 min. 1 hour 1 hour 5 hours Contact your Hilti advisory service.
Temperature when setting: 20C and above 10C to 20C 0C to 10C -5C to 0C less than -5C
Setting operations
0 /d
trel
tcure
192
Product Information
HVA - HVU with rebar sections
Anchor mechanical properties and geometry
d
dp
anchorage depth
lp
Note: The rebar section must be cut at a 45 angle at the embeded end!
10 M10x90 110 10.7 10 78.5 12 14 16 20 25 28 32 36 M12x110 M16x125 M16x125 M20x170 M24x210 M30x270 M33x330 M39x360 127 140 140 170 200 260 290 320 13.1 17.1 17.1 22 25.7 31.5 31.5 35 12 113.1 14 153.9 16 201.1 20 314.2 550 500 25 490.9 28 615.8 32 804.2 36 1017.9
Rebar dia. d [mm] HVU capsule lp [mm] HVU capsule length d [mm] Nominal rebar diameter Rebar section d [mm] Nominal rebar diameter As [mm] Stressed cross-section fuk [N/mm] Nominal tensile strength fyk [N/mm] Yield strength
Caution: In view of the high loads transferable with HVU,the user must verify that the load on the concrete structure including the loads introduced by the anchor fastening do not cause failure e.g. cracking, of the concrete structure.
o rec,c
1)
, in C20/25 concrete
12 14 16 20 25 28 32 36
10
N rec,c [kN] 8.9 13.7 18.7 20.8 35.3 54.5 68.7 81.0 94.2 hnom [mm] Nominal anchorage depth 90 110 125 125 170 210 270 300 360 o o o 1) The recommended tensile resistance is calculated from the characteristic tensile resistance N Rk,c using N rec,c= N Rk,c/(Mc,NxF), where the partial safety factor, Mc,N, is equal to 2.16 and the partial safety factor for action F=1.4.
193
Product Information
Influence of concrete strength, fB,N
Concrete strength designation (ENV 206) C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60 Cylinder compressive strength fck,cyl [N/mm] 20 25 30 35 40 45 50 Cube compressive strength fck,cube [N/mm] 25 30 37 45 50 55 60 fB,N 1 1.03 1.06 1.09 1.12 1.15 1.18
concrete cylinder: concrete cube: height 30cm, 15cm side length 15cm diameter Concrete test specimen geometry
0.63 0.64 0.65 0.66 0.68 0.70 0.73 0.77 0.82 0.86 0.91 0.95 1.00
0.63 0.64 0.66 0.68 0.70 0.74 0.78 0.82 0.86 0.90 0.94 1.00
0.63 0.64 0.66 0.68 0.70 0.74 0.78 0.82 0.86 0.90 0.94 1.00
0.63 0.65 0.68 0.71 0.74 0.76 0.79 0.82 0.87 0.91 0.96 1.00
0.64 0.67 0.69 0.71 0.74 0.76 0.80 0.83 0.87 0.90 0.96 1.00
0.63 0.65 0.67 0.69 0.70 0.73 0.76 0.79 0.81 0.86 0.89 0.92 0.94 1.00
0.63 0.65 0.67 0.68 0.71 0.73 0.76 0.78 0.83 0.85 0.88 0.90 0.95 1.00
0.63 0.64 0.65 0.67 0.69 0.72 0.74 0.77 0.79 0.81 0.83 0.88 0.92 0.96 1.00
c h nom
fA,N = 0.5 +
Concrete recommended tensile resistance, N rec,c, for a single anchor in a group: Nrec,c = No rec,c * fB,N * f A,N * fR,N
194
s 4h nom
Limits: cmin c ccr,N cmin = 0.5hnom ccr,N = 1.0hnom Note: If more than 3 edges are smaller than ccr,N consult your Hilti technical advisory service!
Product Information
Steel resistance
Recommended tensile resistance, Nrec , of the rebar sections
Rebar dia. d [mm] Nrec,s [kN] rebar section
1)
1)
10 21.3
12 30.6
14 41.6
16 54.4
20 85
25 132.8
28 166.6
32 217.6
36 275.4
The recommended tensile resistance using Nrec,s= As*fyk/(Ms,NxF), where the partial safety factor, Ms,N, for rebar sections, type BSt 500 is equal to 1.32 and the partial safety factor for action F=1.4.
SHEAR:
Note: If the conditions regarding h and c 2 are not met, consult your Hilti technical advisory service!
o rec,c 1)
10
V rec,c [kN] 2.1 3 4.2 4.4 7.4 11.2 18.0 22.4 31.0 cmin [mm] Min. edge distance 45 55 65 65 85 105 135 150 180 1) o o o The recommended shear resistance is calculated from the characteristic shear resistance, V Rk,c, using V rec,c= V Rk,c/(Mc,VxF), where the partial safety factor, Mc,V, is equal to 1.8 and the partial safety factor for action F=1.4.
fB,V =
fck,cyl 20
195
Product Information
Influence of anchor spacing and edge distance, fAR,V fAR,V
Single anchor influenced by edge 1.0 s/cmin 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0 10.5 11.0 11.5 12.0 c/cmin 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0
1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72 6.27 6.83 7.41 8.00 0.67 0.75 0.83 0.92 1.00 0.84 0.93 1.02 1.11 1.20 1.30 1.03 1.12 1.22 1.32 1.42 1.52 1.62 1.22 1.33 1.43 1.54 1.64 1.75 1.86 1.96 1.43 1.54 1.65 1.77 1.88 1.99 2.10 2.21 2.33 1.65 1.77 1.89 2.00 2.12 2.24 2.36 2.47 2.59 2.71 2.83 1.88 2.00 2.13 2.25 2.37 2.50 2.62 2.74 2.87 2.99 3.11 3.24 2.12 2.25 2.38 2.50 2.63 2.76 2.89 3.02 3.15 3.28 3.41 3.54 3.67 2.36 2.50 2.63 2.77 2.90 3.04 3.17 3.31 3.44 3.57 3.71 3.84 3.98 4.11 2.62 2.76 2.90 3.04 3.18 3.32 3.46 3.60 3.74 3.88 4.02 4.16 4.29 4.43 4.57 2.89 3.03 3.18 3.32 3.46 3.61 3.75 3.90 4.04 4.19 4.33 4.47 4.62 4.76 4.91 5.05 5.20 3.16 3.31 3.46 3.61 3.76 3.91 4.05 4.20 4.35 4.50 4.65 4.80 4.95 5.10 5.25 5.40 5.55 5.69 3.44 3.60 3.75 3.90 4.06 4.21 4.36 4.52 4.67 4.82 4.98 5.13 5.29 5.44 5.59 5.75 5.90 6.05 6.21 3.73 3.89 4.05 4.21 4.36 4.52 4.68 4.84 5.00 5.15 5.31 5.47 5.63 5.79 5.95 6.10 6.26 6.42 6.58 6.74 4.03 4.19 4.35 4.52 4.68 4.84 5.00 5.17 5.33 5.49 5.65 5.82 5.98 6.14 6.30 6.47 6.63 6.79 6.95 7.12 7.28 4.33 4.50 4.67 4.83 5.00 5.17 5.33 5.50 5.67 5.83 6.00 6.17 6.33 6.50 6.67 6.83 7.00 7.17 7.33 7.50 7.67 7.83 8.00
f AR, V =
c c c min c min
c 2,1 s n -1 s3 s2
Tabulated results for 2 anchors (edge plus 1 spacing) only valid for s < 3c
fAR, V =
3c + s c 6 c min c min
s1 c 2 ,2 c h > 1,5 c
General formula for n anchors (edge plus n-1 spacings) only valid where sn and sn-1 are each < 3c and c2 > 1.5c
f AR, V =
Note:
It is assumed that only the row of anchors closest to the free concrete edge carries the centric shear load
196
Angle []
f ,V
Formulae:
Product Information
Steel resistance
Recommended shear resistance, V rec,s , of rebar sections
Rebar dia. d [mm] Vrec,s [kN]
1)
1)
10 12.4
12 17.8
14 24.2
16 31.6
20 49.5
25 77.1
28 96.6
32 126.2
36 169.5
The recommended shear resistance is calculated using Vrec,s= (0,6As fuk)/(Ms,VxF). The partial safety factor, Ms,V, for rebar sections, type BSt 500 is equal to 1.5 and the partial safety factor for action F=1.4.
COMBINED LOADS:
N F ... applied force
The tensile and the shear resistance are calculated as above. Then the recommended resistance for a combined load Frec is given by:
197
Product Information
Hilti HIT HY 150 injection technique
Rebar fastening
0 /d
Features:
Base material: concrete Fastening without expansion High loading capacity Simple handling and setting Rebar: Steel of the grade fyk: 460 N/mm2 Adhesive mortar: Hilti HIT HY 150 standard cartridge 330 ml Hilti HIT HY 150 big cartridge 1100 ml Dispenser: MD 2000, BD2000, P 3000 F, P 5000 HY
Material:
h1 h
Adhesive bond
Hilti HIT-HY 150 adhesive is a hybrid system consisting of organic and inorganic binding agents. The poly merisation reaction of the resin component ensures good bonding and a rapid curing injection system with good handling characteristics. The cementitious reaction improves stiffness and bonding, especially at higher temperatures. The combined action of the two components results in negligible material shrinkage. The result is a very strong bond between rebar and concrete similar to that of cast in situ reinforcement. The hybrid mortar contains no styrene and is virtually odourless. Organic agents + Cementitions agents
d0
Setting details
Rebar size Y10 Setting details Y12 Y16 Y20 Y25 Y32 Y40
do
h1
14
100
9.6
TE-C-12/27
16
120
13
TE-C-14/23 TE-Y-14/34
22
160
36
TE-C 20/22 TE-Y 20/32
28
300
115
TE-C-25/27 TE-Y-25/32
32
375
150
40
480
276
48
600
422
DD-BI-48
Drill bit
Drilling system
* for TE-C drill bit only with adapter Note: To guarantee optimal loads the first two pulls, after opening the cartridge HIT-HY 150 should be discarted.
Setting conditions
Temperature C Gel (working) time tgel Curing time tcure
10 20 30 40
Setting operations
3x
MD 2000
Drill hole
Clean hole
Inject mortar
2
Insert Rebar
Y16 98.7
Y20 170.4
Y25 212.8
Y40 532.0
Note: This indicated, load values require a careful cleaning of the hole with brushes and blow-out pump.
198
Notification of Approval: Hilti HSL-TZ, Institut fr BauHSL-G and HSL-B-TZ heavy duty anchor (Valid until: 28.2.1996) technik, Berlin
HSL
Cahier des charges demploi et de mise en oeuvre des chevilles pour fixations de scurit HSL, HSLB, HSLG (valable jusquau 1.5.1993)
SOCOTEC, France
g 92.828 12/88
France
HSC-A/I
Hong Kong
HSC-A/I
Hong Kong
HSC
Notification of Approval: Security anchor HSC-A, HSC-AR and HSC-1 for the tensile and compression zone (Valid until: 31.8.1995)
Germany
199
Notification of Approval: Hilti undercut- Institut fr Bauanchor HUC (Valid until: 31.10.1995) technik, Berlin University of Hong Kong
HVU-HAS
HVU-HAS
HY150
HY150
HY150
200
201
Technical Seminar
Technology Conference
Site Investigation
Site Demonstration
http://www.hilti.com/hk
Hilti = registered trademark of Hilti Corp., FL-9494 Schaan, Principality of Liechtenstein Copyright 1997, Right of technical and programme changes reserved, S.E. & O.
203
SERVICES HOTLINE: (852) 8228-8118 FAX: (852) 2954-1751 Email: hkeng@hilti.com http://www.hilti.com/hk
FTM0001
January 2000