Doc No.

WELDING PROCEDURE SPECIFICATION(WPS) TIE-IN

WELDING PROCESS: SMAW WPS NO. Supporting PQR No. Applicable Code/Spec: ASME Section1X, ANSI B 31.3, AP1 1104 TYPES: Manual

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DATE: 09.08.13

JOINT DETAILS(QW402) (See Attached Sketch) Type: Standard Single Groove Angle: 3050 VBevel Backing: (YES)_ (NO) X Root Face: 2.0 0.79mm Root opening: 2.01.0mm BASE METAL (QW403) API 5L X 52 to API 5L X 52 Material Quality Test Piece Dimension 4 Sch 80 Diameter Range 2 1 4to 12 3 4 Wall Thickness Range 5.0mm to 14.22mm Fillet Unlimited FILLER METAL DETAILS (QW 404) Parameters Root Pass Hot Pass Filling and Capping SFA specification A 5.1 A 5.1 A 5.1 AWS Classification E 6010 E 7010 E 700 F No 3 3 3 A No 1 1 1 Size 2.5mm 3.2mm 3.2mm WELDING POSITION (QW405) Welding Position: Groove: 6G Welding Progression: Root Run Vertical Uphill Number of Welders Root Run 1 Fillet: ALL Second Pass Vertical Downhill Second Pass 1 Other Passes Vertical downhill Other Passes 1 PREHEAT (QW406) Preheat temperature: 35 C Interpass temperature: Maximum 250C POST WELD HEAT TREATMENT (QW407) PWHT: NO Method: N/A Temperature: N/A Holding Time: N/A Heating and cooling rate: N/A Loading and unloading temp.: N/A GAS (QW408) GASES MIXTURE FLOW RATE Shielding N/A N/A N/A Trailing N/A N/A N/A Backing N/A N/A N/A
WPS IN ACCORDANCE WITH ASME IX/ANSI B31.3. WPS TIE-IN

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WELDING PROCEDURE SPECIFICATION(WPS) TIE-IN

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WELDING PROCESS: SMAW TYPES: Manual ELECTRICAL CHARACTERISTICS (QW 409) Process Weld Pass Amps (Range) Volts (Range) Current Polarity SMAW Root pass 50 60 20 30 Direct Electrode Positive SMAW Hot Pass 100 150 20 36 Direct Electrode Positive SMAW Filling and Capping 100 150 20 37 Direct Electrode Positive TECHNIQUE (Q W 410) Removal of line Up Clamp: After at least 65% of the Root Pass. Bead Characteristics: Root by String bead others by Weave bead Bead width Restriction: Max 3 times the electrode diameter Orifice or Gas Cup size: N/A. Speed of Travel: Method of Inter pass cleaning: Time Lapse Between Completion of Root Pass and start of Hot Pass: Time Lapse Between Completion of Hot Pass and start of Other Passes: Minimum Number of passes Before Joint is Allowed to Cool: Maximum Time Between Commencement and Completion of Weld: Type of Heater To be Used Peening 2.0 4.0/min Grinding/ Mechanical Power Brush. 5 Minutes Max 5 Minutes Max 3 Passes 45 minutes Propane Gas Torch With Rosebud Nozzle NO

To maintain the low hydrogen content, electrode shall be baked in accordance with manufacturers recommendation and transferred to heat quivers with minimum temperature of 70C We certify that the statements in this WPS are correct and were prepared, in accordance with the requirements of section IX of the ASME Code. T

30o500

2.0mm

2.0 0.79.mm

WPS IN ACCORDANCE WITH ASME IX/ANSI B31.3.

WPS TIE-IN

Doc No. :

WELDING PROCEDURE SPECIFICATION(WPS) TIE-IN

WELDING PROCESS: SMAW TYPES: Manual

Revision :
Page 3 of 3

STANDARD VEE BEVEL BUTT JOINT

4 3

3 2 1

SEQENCE OF BEAD

WPS IN ACCORDANCE WITH ASME IX/ANSI B31.3.

WPS TIE-IN