Professional Documents
Culture Documents
SDM141
Features
Simple, compact and heavy duty designed 3 sections monoblock valves for open centre hydraulic systems. H Fitted with a main pressure relief valve. H Each spool has indipendent load check valve. H Series circuit. H Optional carry--over port. H A wide variety of service port valves. H Available manual, electro--hydraulic and remote with flexible cables spool control kits. H Diameter 18 mm -- 0.71 in interchangeable spools.
Additional information This catalogue shows the product in the most usual configurations. Please contact Customer Service Dpt. for more detailled information or special request. WARNING! All specifications of this catalogue refers to the standard product at this date. Walvoil, oriented to a continuous improvement, reserves the right to discontinue, modify or revise the specifications, without notice.
WALVOIL IS NOT RESPONSIBLE FOR ANY DAMAGE CAUSED BY AN INCORRECT USE OF THE PRODUCT.
4th edition January 2000: This edition supercedes all prior documents.
DAT008E
SDM141
Contents
Contents
Working conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Dimensional data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Hydraulic circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Performance data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Ordering codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Inlet relief options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Spool options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 A side spool positioners . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 B side options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Hydraulic spool control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Port relief options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Inlet and outlet conversion port options . . . . . . . . . . . . . . . 24 Installation and maintenance . . . . . . . . . . . . . . . . . . . . . . . . 25
DAT008E
SDM141
Working conditions
This catalogue shows technical specifications and diagrams measured with mineral oil of 46 mm2/s -- 46 cSt viscosity at 40C temperature.
Nominal flow rating Operating pressure (maximum) Max. back pressure Internal leakage A(B)T Fluid Fluid temperature Viscosity with NBR (BUNA-N) seals with FPM (VITON) seals operating range min. max. Max level of contamination Ambient temperature NOTE - For different conditions please contact Customer Service. on outlet port T Dp=100 bar - 1450 psi fluid and valve at 40C - 104F
80 l/min 250 bar 25 bar 3 cm3/min Mineral oil from --20 to 80C from --20 to 100C from 15 to 75 mm2/s 12 mm2/s 400 mm2/s 19/16 -- ISO 4406 from --40 to 60C from 15 to 75 cSt 12 cSt 400 cSt 3600 psi 360 psi 0.18 in 3/min
DAT008E
SDM141
Dimensional data
3.5 0.14 244.5 9.63 235 9.25
Carry-over
45 1.77 40.5 1.59 28.5 1.12 28 1.10 85 3.35
22.5 0.89
59 2.32
45 1.77
IN OUT
271 10.67 171 6.73 86 3.39 116 4.57 43 1.69 85.5 3.37
50 1.97
24 0.94
27.5 1.08
9 0.35
36.5 1.44
Valve type
WALVOIL SDM141/3-S P9900001 103320000 MADE IN ITALY
WALVOIL SDM141/3-S P9900001 103320000 MADE IN ITALY Valve code Production batch : P99 = production year (1999) 00001 = Progressive number
Standard threads
PORT Inlet P and carry--over C A and B ports Outlet T PILOT PORTS Hydraulic Pneumatic G 1/4 NPTF 1/8--27 SAE 6 (9/16--18 UNF) NPTF 1/8--27 BSP
(ISO228/1)
DAT008E
505
505
505
SAE UN-UNF SAE 12 (1 1/16--12 UN) SAE 10 (7/8--14 UNF) SAE 12 (1 1/16--12 UN)
SDM141
Hydraulic circuit
Standard configuration with top inlet and outlet ports (PSA configuration).
Inlet line
Tank lines
T A1 B1
175 2540
A2 B2
A3 B3
Ex.: SDM141/3--S(XG--175)/18SLP/18SLP/18SLP/PSA
NOTE -- A simmetrical body allows the reverse assembly of spools and relative control kits (right inlet, ED configuration). 6
DAT008E
SDM141
Performance data (pressure drop vs. flow) Open centre
From top inlet to top outlet.
40 (bar)
540 (psi)
A1 A2 A3
Pressure drop
30
P B1 B2 B3
360 20 180
10
540 (psi)
A1 A2 A3 P B1 B2 B3 T P
A1 A2 A3 T B1 B2 B3
360
20
10
180
Series circuit
From inlet to A1(B1) to A2(B2) or A3(B3) outlet.
40 (bar) 30 Pressure drop A1(B1)A3(B3) A1(B1)A2(B2) 20 180
540 (psi)
A1 A2 A3 P B1 B2 B3 T
360
10
SDM141
Ordering codes Example:
1st section 2nd section 3rd section
SDM141/ 3 - S (XG - 175) / 1 8 SLP . P3T / 18SLP.P3T / 1 8IM . P3(G3 - 100) / PSA * 1. 2. 3. 4. 5. 4. 1.
TYPE 3-S
6. 6.
7.
8.
8.
PSL
Body kit *
CODE 5KC1913000 5KC1913001 DESCRIPTION 3 sections prearranged for service port valves
8IM
2.
page 10
8K
J 13IM
TYPE CODE DESCRIPTION VMP140 pilot operated pressure relief valve type X (standard) (XG- 175) X134211175 Range 25 to 250 bar / 360 to 3600 psi standard setting 175 bar / 2500 psi VMD140 direct pressure relief valve type Y (YG3- 175) X134121175 Range 125 to 250 bar / 1800 to 3600 psi standard setting 175 bar / 2500 psi Standard setting is referred to 10 l/min flow. SV XTAP530590 Relief valve blanking plug
9B-10B-11B
3.
TYPE 1
Spool options
CODE 3CU1310301 3CU1340300
page 11
J5
DESCRIPTION Double acting, 3 postions, A and B closed in neutral position Double acting, 4 postions, A and B to tank in spool in 4th floating position
J 13
J 13K
4.
TIPE 8 8K
page 13
DESCRIPTION With spring return in neutral position With spring return in neutral position and 12 VDC spool solenoid lock device 5V08708124 With spring return in neutral position and 24 VDC solenoid lock device 9B 5V09108040 With detent in position 1 and spring return in neutral position 10B 5V10108040 With detent in position 2 and spring return in neutral position 11B 5V11108040 With detent in position 1 and 2, spring return in neutral position 5V13108040 With detent in spool in position 3, spring J 13 return in neutral position 5V13708112 With detent in spool in position 3, spring J 13K return in neutral position and 12 VDC spool solenoid lock device Special positioner: need special body kit 8ER3 5V08108380 12 VDC ON/OFF electro-hydraulic kit 5V08108390 24 VDC ON/OFF electro-hydraulic kit.
8.
PSA 8ER3
1.
SV
2.
SDM141
Ordering codes
5.
TYPE L SLP TQ
B side options
CODE 5LEV108000 5COP108000 5TEL108110
page 18
8.
PSA
AEK
AE
DESCRIPTION Standard lever box Without lever, with dust proof plate CD cable connection
6.
page 19
7.
P
6.
J 13IM
J 13IM
5IDR208213
8IM
Proportional hydraulic operated with spring return in neutral position Proportional hydraulic operated with extra stroke for float position and spring return in neutral position
7.
page 21
II
P3T
5.
TYPE CODE DESCRIPTION Anti-shock valve P(G3- 100) 3XCAR208113 Range 100 to 250 bar / from 1450 to 3600 psi standard setting 100 bar / 1450 psi P(G4- 200) 3XCAR208114 Range 200 to 315 bar / from 2900 to 4600 psi standard setting 200 bar / 2900 psi Anti-shock and anti-cavitation valve U(G2- 63) XCAR308112 Range63 to 125 bar / from 900 to 1800 psi standard setting 63 bar / 900 psi U(G3- 100) XCAR308115 Range 100 to 250 bar / from 1450 to 3600 psi standard setting 100 bar / 1450 psi U(G4- 200) XCAR308114 Range 200 to 315 bar / from 2900 to 4600 psi standard setting 200 bar / 2900 psi Standard setting is referred to 10 l/min flow. C P3T XCAR408110 Anti-cavitation 3XTAP524290 A and B ports valve blanking plugs
1 L
J 5
8.
TYPE PSA
SLP
PSL AE
3.
TQ
I
TYPE R3,6
Flow restrictor
CODE 3SPE217060 DESCRIPTION Restrictor 3.6 mm / 0.142 in for G 1/2 port
II
Optional handlever
CODE 170012020 DESCRIPTION For L lever box L= 200 mm/7.87in
TYPE AL01/M10x200
NOTE J - Spools and positioners with the same symbol must be assembled together: for more informations see relevant pages.
DAT008E
SDM141
Inlet relief options Pilot operated pressure relief valve VMP140 ( X G - 175 )
Pressure setting in bar (standard 175 / 2500 psi) Adjustment type
(G, Z)
Adjustment type
G: with screw
max 39 1.54
Performance data
Range setting
300 (bar) Pressure 200 4000 (psi) 3000 Pressure 2000 100 1000 (% DP) 105% 95% 90%
Response time
Time
10
DAT008E
SDM141
Spool options Type 1
B " stroke =
+ 7 mm + 0.28 in
1
A B
T PA
LC
16.5 0.65
50 1.97 40 1.57
1
A
0
B
LC
237.5 9.35
B A
stroke = - 7 mm - 0.28 in
0
A
2
B
T PB
LC
Performance data
Spool metering PA(B)
0.1 90 (l/min ) 60 Flow 0.2 (in)
30 Y 0 0 1 2 3 4 Stroke 5 6 7 (mm) J
DAT008E
11
SDM141
Spool options Type 5
Must be used with positioner kits type 13 or 13K (see page 17) and hydraulic spool control type 13IM (see page 19).
B " stroke =
+ 7 mm + 0.28 in
1
A B
PA
1
A
0
B
LC
0
A
2
B
3
- 6.7 mm - 0.26 in
stroke =
2
A
3
B stroke = P T - 12 mm - 0.47 in
LC
Performance data
Spool metering PA(B)
0.1 90 (l/min ) 60 Flow 0.2 (in)
30
0 0 1 2 3 4 Stroke 5 6 7 (mm)
12
DAT008E
SDM141
A side spool positioners With spring return
8 kit
Supplied with standard spring type B (see force--stroke diagram). Available with lighter spring type A (8MA code: 5V08108240) or heavier type C (8MC code: 5V08208000).
Force-stroke diagram
Allen wrench 4 6.6 Nm / 4.9 lbft Allen wrench 6 24 Nm / 17.7 lbft (N)150 75 Force 0 -75 50 1.97 -150 -7 -6 -5 -4 -3 -2 -1 - 0.2 - 0.1 0 0.1 0.2
C A
(in) (lbf) 30 20 10 0 - 10
A C B
2 3 4 5 6
- 20 - 30 7 (mm)
0 1 Stroke
8K kit
35 1.38
Wrench 24 9.8 Nm / 7.2 lbft Allen wrench 4 6.6 Nm / 4.9 lbft 114 4.49
100 3.94
DAT008E
13
SDM141
A side spool positioners With detent
9B kit 1
Allen wrench 4 6.6 Nm / 4.9 lbft Wrench 6 24 Nm / 17.7 lbft
Operating features
Locking force . . . . . . . . . . . . . . . . . . . : 135 N / 30.3 lbf 10% Unlocking force . . . . . . . . . . . . . . . . . : 210 N / 47.2 lbf 10%
82.5 3.25
10B kit 1
Allen wrench 4 6.6 Nm / 4.9 lbft Wrench 6 24 Nm / 17.7 lbft
Operating features
Locking force . . . . . . . . . . . . . . . . . . . : 135 N / 30.3 lbf 10% Unlocking force . . . . . . . . . . . . . . . . . : 300 N / 67.4 lbf 10%
82.5 3.25
11B kit 1
Allen wrench 4 6.6 Nm / 4.9 lbft Wrench 6 24 Nm / 17.7 lbft
Operating features
Locking force in position 1 . . . . . . : 135 N / 30.3 lbf 10% in position 2 . . . . . . : 135 N / 30.3 lbf 10% Unlocking force from position1 . . . . : 210 N / 47.2 lbf 10% from position2 . . . . : 300 N / 67.4 lbf 10% 82.5 3.25
14
DAT008E
SDM141
A side spool positioners 8ER3 kit
This ON--OFF solenoid actuator contains two 3--ways reducing valves. A internal pilot source of 8 bar / 116 psi is required to operate (see VRC valve on page 16). WARNING: Engaging the override will operate any impliment connected to the aux circuit. Be sure to secure a safe zone around impliment to prevent injury.
T X
1
Scheme ISO 1219
X 0.75 0.031 T 1 0.039
1
188 7.4
2
A A
T
Solenoid operating features
Nominal voltage . . . . . . . . . . . . . . . . . : 12 VDC / 24 VDC Power rating . . . . . . . . . . . . . . . . . . . . : 28 W Insertion . . . . . . . . . . . . . . . . . . . . . . . . : 100% 144 5.67
Part
Part
DAT008E
15
SDM141
A side spool positioners 8ER3 kit
Wiring scheme example
Connector ISO4400
OFF ON ON
A3
IN
A2
A1
OUT
ON OFF ON
B3
B2
B1
VRC back pressure valve (not included)
+
12 VDC Battery
G3/4
0 0 30 Flow 60 90 (l/min)
Operating features
2 1
50 1.97
PG09
16
DAT008E
SDM141
A side spool positioners For spool type 5 (page12)
13 kit 1
Allen wrench 4 6.6 Nm / 4.9 lbft Wrench 6 24 Nm / 17.7 lbft
Operating features
Locking force . . . . . . . . . . . . . . . . . . . : 330 N / 74.2 lbf 10% Unlocking force . . . . . . . . . . . . . . . . . : 240 N / 54 lbf 10%
82.5 3.25
13K kit
Connection ISO4400 (for connectors see page 16) 35 1.38 Allen wrench 4 6.6 Nm / 4.9 lbft Wrench 14 24 Nm / 17.7 lbft Wrench 24 9.8 Nm / 7.2 lbft
Operating features
Locking force . . . . . . . . . . . . . . . . . . . : 330 N / 74.2 lbf 10% Unlocking force . . . . . . . . . . . . . . . . . : 240 N / 54 lbf 10% 114 4.49
DAT008E
17
SDM141
B side spool positioners L lever box
Alluminium with protection boot lever pivot box; it can be rotated 180 (L180 configuration)
0
Vertical handlever assembly
28 17
3
Horizontal handlever assembly L180 configuration
17
28 1.10
45.5 1.79
65.5 2.58
35.5 35.5
97.5 3.84
NOTE - For more information concerning remote cable control require appropriate documentation. 18
DAT008E
130.5 5.14
SDM141
Hydraulic spool control 8IM kit (for single acting and double acting spools)
Allen wrench 4 6.6 Nm / 4.9 lbft Allen wrench 5 9.8 Nm / 7.2 lbft 59 2.32 G 1/4 VA
1
59 2.32
2
VB
VA
VB
Operating features
Max.pilot pressure . . . . . . . : 50 bar : 720 psi
77 3.03
77 3.03
2
30 (bar) Pilot pressure 20
0.1
10
100
0 -7 -5 -3 -1 0 1 Stroke 3 5 7 (mm)
13IM kit (for spool type 5 with 4th float position, see pag.12)
Allen wrench 4 6.6 Nm / 4.9 lbft Allen wrench 5 9.8 Nm / 7.2 lbft 59 2.32 G 1/4 VA
3
VB
VA
76.5 3.01
VB
Operating features
Max.pilot pressure . . . . . . . : 50 bar : 720 psi
88.5 3.48
77 3.03
3
30 (bar) Pilot pressure 20
Float
- 0.4 - 0.3
- 0.2
- 0.1
Port A
0.1
10
100
0 -12
-10
-8
-6
-4
-2
0 Stroke
6 (mm)
DAT008E
19
SDM141
Hydraulic spool control Connection example
VA1
13IM kit
VA2
8IM kit
VA1 P
VB1 VA2 A1 B1
VB2 A2 B2 A3 B3
175 2540
A1
IN
A2
A3
OUT
B1
B2
B3
Spool control kit 13IM diagram 070 for float position 0.2 0.24 0.3 (in) 0.04 0.1
400 (psi) 300
15 5
0 0 1 3 Stroke 6
218
16.8 5.8
0 0
244
200 100
73
84
8.5 9
(mm)
3 Stroke
9 (mm)
20
DAT008E
SDM141
Port relief options Anti-shock valve P 1 ( G 3 - 100 )
Pressure setting in bar. Spring type (3, 4). Adjustment type (G, H).
P1
A B
P2
A B
P3
A B T
1 2 3
Adjustment type
G: with screw
Wrench 22 42 Nm / 31 lbft max 102 4.02
Performance data
Spring nr. 3 (blue band)
400 (bar) 300 Pressure 200 100 0 0 30 Flow 60 90 (l/min) 400 (psi) (bar) 4500 300 Pressure 3000 1500 200 100 0 0 30 Flow 60 90 (l/min)
10% 0.18
RESPONSE TIME
Time
DAT008E
21
SDM141
Port relief options Anti-shock and anti- cavitation valve U 1 (G 3 - 100 )
Pressure setting in bar. Spring type (2, 3, 4). Adjustment type (G, H).
U1
A B
U2
A B
U3
A B
1 2 3
Adjustment type
G: with screw
Wrench 22 42 Nm / 31 lbft max 102 4.02
Performance data
Spring nr. 2 (green band)
400 (bar) 300 Pressure 200 100 0 0 30 Flow 60 90 (l/min) 400 (bar) 300 Pressure 200 100 0 0 30 Flow 60 90 (l/min)
30 Flow
60
90 (l/min)
Response time
(% DP) 105% Pressure 95% 90%
OVERSHOOT
Pressure drop
60 (bar) Pressure 40
20
10% 0.45
RESPONSE TIME
0.6
TRANSIENT RECOVERY TIME
Time
()
0 0 10 20 Flow 30 40 (l/min)
22
DAT008E
SDM141
Port relief options Anticavitation valve C 1
1 2 3
mounted on A port. mounted on B port. mounted on A and B ports.
95 3.74
C1
Wrench 24 42 Nm / 31 lbft
C2
A B
C3
A B T
A B
Performance data
Pressure drop
24 (bar) 18 Pressure 12 6 0 0 30 Flow 60 90 (l/min)
P1T
A B
P2T
A B
P3T
A B
DAT008E
23
SDM141
Inlet and outlet port options PSA: upper (standard)
See page 6
PSL: side
Allen wrench 12 42 Nm / 31 lbft Allen wrench 12 42 Nm / 31 lbft
A1 B1
175 2500
A2 B2
A3 B3
Ex.: SDM141/3--S(XG--175)/18SLP/18SLP/18SLP/PSL
C
G3/4
G3/4
T A1 B1 A2 B2 A3 B3
175 2500
Ex.: SDM141/3--S(XG--175)/18SLP/18SLP/18SLP/AE
24
DAT008E
SDM141
Installation and maintenance
The SDM141 valve is assembled and tested as per the technical specification of this catalogue. Before the final installation on your equipment, follow the below recommendations: ---the valve can be assembled in any position, in order to prevent body deformation and spool sticking mount the product on a flat surface; in order to prevent the possibility of water entering the dust proof plate and spool control kit, do not use high pressure wash down directly on the valve; prior to painting, ensure plastic port plugs are tightly in place.
A3 A2 A1 B2 B1 B3 T C
Carry-over configuration
NOTE -- These torque are recommended. Assembly tightening torque depends on many factors, including lubrication, coating and surface finish. The manufacturer shall be consulted.
DAT008E
25
SDM141
Installation and maintenance
Load check valve Sealing edge O-Ring seals 18x2,5 code: 4GUA118025 Ring chamfer
Positioner kit
Dust proof plate Pressure relief valve Check the filter (highlight part) after the first 500 hours, successively every 1000 hours.
Body Spool Sintered steel core filter 20m Normally the spools are interchangeable. Verify the smoothness during the assembly
NOTE -- All articulated parts inside cap, lever box and mechanical joystick are lubricated with synthetic base grease grade NLGI2 MALFUNCTION External leakage control kit or opposite side. Excessive internal leakage on A and B ports. Dropping load during transition while raising CAUSE Worn spool seal due to mechanical actuation or high back pressure. Increase clearance between spools and body due to high wear High leakage on the load check valve. Main pressure relief valve blocked open. Inability to build pressure on A and B ports. Port relief valve open. Low pump pressure and flow. REMEDY Locate the leakage and replace the seal. Check back pressure level. Replace the directional control valve and check the oil contamination level. Remove the load check valve and clean the seat. Remove and clean or replace the main relief valve. Remove and clean or replace the port relief valve. Check the pump and circuit.
Note
The SDM141 valve can be supplied with one coat of black paint (CVN configuration). EX.: SDM141/3--S(XG--175)/18SLP/18SLP/18SLP/PSA-- <CVN> NOTE -- For different color consult Customer Service.
26
DAT008E
AUSTRIA
IRELAND
PORTUGAL
BELGIUM
ISRAEL
CANADA
ITALY
CHINA
DENMARK
SOUTH AFRICA HYFLO Southern Africa ltd P.O. box 240 Paarden eiland 7420 tel. 0027 21 511 7021 fax. 0027 21 5114456 LOWE ERNEST 6 Skew road 1460 Boksburg North tel. 0027 11 8944281 fax. 0027 11 8946108 SPAIN INTERSEAL S.A. Autovia de Castelldefels Km 5 08820 El prat de Llobregat Barcelona tel. 0034 93 3706711 fax. 0034 93 3701807 HYDRAC AB Getaengsvaegen 22 50263 Boras tel. 0046 33 127470 fax. 0046 33 125879
FINLAND
FRANCE
SWEDEN
GERMANY
SWITZERLAND BT HYDRAULIK AG Fischermattelistrasse 6 3000 Berna 5 tel. 0041 31 3798141 fax. 0041 31 3823980 TAIWAN LIMIT TEIN INDUSTRIAL CO. LTD 2F. NO. 8-1 lane 42 sec.3 TZU Ching rd. Sanchung city Taipei Hsien tel. 00886 2 9995022 fax. 00886 2 9995055 SRITONG ENGINEERING CO. LTD 8/233-236 Moo 4 Rama 2 10150 Bangmod chomthong, Bangkok tel. 00662 428 4171 fax. 00662 428 4180 AFRICA INDUSTRIE N.Z.I Ben Arous Tunis tel. 0021 61 1 384510 fax. 0021 61 1 384476 HIDRO KONTROL MAK. SANAYI VE TI Buyuk Sanayi 1 Cadde Arpacio 2 Ishani n. 95/11 Iskitler 6060 Ankara tel. 0090 312 3842895 fax. 0090 312 3414476 HIDROTAS DIS TICARET A.S. Halit Ziya bulv n.33 Zuhal is han-Izmir tel. 0090 232 4842253 fax. 0090 232 4837463 UNITED KINGDOM BYPY HYDRAULICS & TRANSMISSIONS LTD NO. 8 Lingen road sheet R.I.E. Ludlow salop sy8 1xd tel. 0044 1 584 873012/3/4 fax. 0044 1 584 876647 USA MC ELROY FLUID POWER 826 North Fulton 74158 Tulsa Oklahoma tel. 001 918 8369055 fax. 001 918 8319300
THAILAND
TUNISIA
HOLLAND
MALAYSIA
TURKEY
MOROCCO
NORWAY
NEW ZELAND VICKERS SYSTEMS LTD 77-79 Ben Lomond Crescent P.O.Box 51 076 Pakuranga Aoukland tel. 0064 9 576 9089 fax. 0064 9 576 5865
WALVOIL S.P.A. 42100 REGGIO EMILIA ITALY VIA ADIGE, 13/D TEL. +39.0522.932411 FAX +39.0522.300984 E-MAIL: INFO@WALVOIL.COM HTTP: //WWW.WALVOIL.COM CUSTOMER SERVICE TEL. +39.0522.932555 FAX +39.0522.932455
D1409808I DAT008E