RAPID CHARGER

KSC-35S
SERVICE MANUAL
T version

2011-4 PRINTED IN JAPAN

B51-8975-00 (K) PDF

This product (KSC-35S) is different from the KSC-35.

Do not use the KSC-35 AC adapter.

Charger assy
(W08-1249-05)

CONTENTS
PARTS LIST .............................................................................. 2
SPECIFICATIONS ..................................................................... 2
PC BOARD ................................................................................ 3
SCHEMATIC DIAGRAM ........................................................... 4
FLOW CHART ........................................................................... 5
BATTERY PACK
KNB-45L (Li-ion Battery Pack)........................ BACK COVER
KNB-63L (Li-ion Battery Pack)........................ BACK COVER

This product complies with the RoHS

directive for the European market.

This product uses Lead Free solder.

KSC-35S
Document Copyrights

Disclaimer

Copyright 2011 by Kenwood Corporation. All rights reserved.

No part of this manual may be reproduced, translated,
distributed, or transmitted in any form or by any means,
electronic, mechanical, photocopying, recording, or otherwise, for any purpose without the prior written permission
of Kenwood.

While every precaution has been taken in the preparation

of this manual, Kenwood assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained
herein. Kenwood reserves the right to make changes to any
products herein at any time for improvement purposes.

PARTS LIST
: New Parts
Ref. No. Address

New
parts

Par t s N o .

Descr i p t i o n

Dest i n at i o n

KSC-35S

W08-1251-05

AC ADAPTER

W08-1249-05

CHARGER ASSY

SPECIFICATIONS
AC Voltage ..................................................................................................... 100~240V
Dimensions (W x H x D) ........................................................... 86.3 x 43.2 x 100.0 mm
Weight (charger only) .................................................................................Approx. 95g
Approximate Charging Times
KNB-45L (Li-ion : 7.4V, 2000mAh) ...........................................................180 minutes
KNB-63L (Li-ion : 7.4V, 1130mAh) ...........................................................180 minutes

PC BOARD

KSC-35S

C21

CHARGER UNIT Component side view

+

2
R42

C20

R43

Ref. No. Address

Q1
6E
D1
5B
D3
6C
LED1
5H

B1

J3
G

T1

LED1

DC JACK

B+1

J1

J4

J2

D1

+
B

Component side

D3

VR1

Q1

C3

Layer 1
Layer 2
+
L1

Foil side
C6

CHARGER UNIT Foil side view

C7

R2

R48
L4

R26

R7

C24
C26

ZD2

R6

R16

L2
L3
R29

L5
R35

C22
R23

JP3

R41
R40

IC2

PIN1

20

C18

R31
R18

C23

G
D

Q7
C9

R36
R30
C25
C11
R10

C13

R17

JP4

R12

C12

R28

10

11

R20

JP2

R25

R24

IC1

Q8

ZD3

R37

R44

C8
R45

C10

JP5

R27
C16 L7
R13
C5
L8
R19

IC3

C17

L6

C19

R21

R11

16 1

R39

R38

JP6
C2

R14
Q5

ZD1

C1

R15

D2

R22

C15

Q6

R1

Q3

R9

R5

Q4

D
D
D
D

R4

JP1

S
S
S
G

R3

R49

C4

R8
Q2

R47
R46
R33
R32
R34
C14

Ref. No. Address

IC1
10F
IC2
12E
IC3
13C
Q2
9B
Q3
13B
Q4
11F
Q5
10D
Q6
10E
Q7
13F
Q8
12F
D2
10D
ZD1
10B
ZD2
11C
ZD3
12D

10

11

12

Component side
Layer 1
Layer 2

13
Foil side

3
14

IC3

Q3

C3

C21

DC JACK

D1

C18

+5V

R14
R47

R46

LED1

TP2

TP1

5
C10

R1

R22

C23

R6
12
VCC
Ct

JP6

IC1

8
3

18

19

2
10

14
15

6
13

20
7

17

12

16

Vref

11

IC2

D2
Comp

C1
GND
7

O.C
13

R7
Rt
6

Q5

R49
L3

L2

16

+5V

JP4

L8

L7

L6

14 Vref
L5

15

D3
J4

+Vref

+5V

R28

Q4

JP1

R10

C25

C11

L1
C6
PIN1
1
2
3
4
5

R17

Q7

L4

Vref

JP5

R30
+5V

R29

C14

11
C2
E1
9

E2
10

D.T
4
R11

C12
R35

R48

VR1

C24

R2
R18

Q8

R36

R12

R8
R9

J2

R23 C22
R40

Q2

R41

JP3

C7
R31
R32

C4
R16

C13

R3
R15

R26

Q6

Q1

R4
R5
C26

Input 12V DC

R45

R37

C17

C1

R24

R25

ZD1

K1

A
K2

J1

R13

R19

R38

R39

JP2

+5V

T1

B-1

B+1

R20

C15
R33

4
C19

C5

4
R21
R27

7
C8

6
J3

5
ZD2

3
ZD3

R43
R42

KSC-35S

R44

A
D
E

SCHEMATIC DIAGRAM

C9

C16

R34

C2

C20

KSC-35S
FLOW CHART
About voltage write down,
VB = (B1 + voltage) Vf (Vf 0.25Vdc)
Therefore battery voltage must consider
Vf of protected reverse connection diode.
Battery voltage should be kept inspecting
when charge condition and on temperature stand-by condition.

START

No

Does T
contact?
Yes

Error battery
LED: Red Flash
Go to START
when T contact is off.

Yes

open/short
check
No

A1

Passage 30min.

Temperature error
battery
LED: Green
and Red Flash
when T contact is off.

Give all B+ terminal power

60mA, 5 second

Voltage
and open/short
check

Above 8.55V or Below 1.8V

Below 6.1V

Voltage
check
A1
T0C
or
T40C

Rapid charge
Constant charge current
850mA
Constant charge voltage
8.65V

A2

When rapid charge start

passage 10min.
Below 7.5V

210min. timer start

LED: Red

A2
T0C
or
T57C

Timer
recount
0CT45C

Stand-by temperature
timer hold
LED: Red

Passage
90min.

Above 6.1V
90min. timer stop

Timer stop
0CT40C

Stand-by temperature
timer 30min. start
LED: Red

Low voltage battery

charge: 150mA
90min. timer start
LED: Red

Above 8.85V or Below 5.5V

Error battery
timer stop
LED: Red Flash
Go to START
when T contact is off.

Charge current is
100mA20mA
or passage
210min.
Detected full charge
Finish charge
210min. timer stop
LED: Green

Above 8.55V

Below 7.6V

KSC-35S
BATTERY PACK
KNB-45L (Li-ion Battery Pack)

KNB-63L (Li-ion Battery Pack)

External View

External View

Specifications

Specifications

Voltage .............................................................................7.4V
Battery capacity ...................................................... 2000mAh

Voltage .............................................................................7.4V
Battery capacity ...................................................... 1130mAh

2967-3, Ishikawa-machi, Hachioji-shi, Tokyo, 192-8525 Japan

P.O. BOX 22745, 2201 East Dominguez Street, Long Beach,
CA 90801-5745, U.S.A.

Amsterdamseweg 37, 1422 AC Uithoorn, The Netherlands

Via G. Sirtori, 7/9 20129 Milano, Italy

6070 Kestrel Road, Mississauga, Ontario, Canada L5T 1S8

Bolivia, 239-08020 Barcelona, Spain
Rembrcker Str. 15, 63150 Heusenstamm, Germany
Leuvensesteenweg 248 J, 1800 Vilvoorde, Belgium

Talavera Business Park Building A, 4 Talavera Road,

North Ryde NSW 2113 Australia

LEtoile Paris Nord 2, 50 Alle des Impressionnistes,

Bp 58416 Villepinte, 95944 Roissy Ch De Gaulle Cedex

Suite 2504, 25/F, Tower 2, Nina Tower, No. 8 Yeung Uk Road,

Tsuen Wan, New Territories, Hong Kong

KENWOOD House, Dwight Road, Watford, Herts.,

WD18 9EB United Kingdom

1 Ang Mo Kio Street 63, Singapore 569110