Professional Documents
Culture Documents
Zeroshift
The AT has many advantages which include ease of The Zeroshift rings act as a pair and represent a dog
driving and very smooth shift quality. The choice of gear engagement type transmission. The unacceptable
is determined by a transmission control unit (TCU) and backlash found in dog engagement transmissions is
this will ensure that the best gear is chosen for the eliminated by splitting the dog into two halves. The first
vehicle road speed depending on whether the driver Zeroshift ring is engaged to take up drive whilst the
requires fuel economy or performance. Drivers are
second Zeroshift ring is brought in afterwards to take up
the backlash.
st
Figure 3. Actuate first ring to take up drive in 1 gear.
st
Figure 4. 1 gear engaged.
st
To perform a Zeroshift gearshift, whilst still driving in 1
gear on the blue ring, the unloaded red ring may be
nd
moved to the 2 gear (bottom of diagram), Figure 5.
nd st
As 2 gear is rotating faster, it overruns 1 gear and
Figure 2. Neutral position. takes up drive on the red ring allowing the engine torque
to be handed over. At no time is the engine torque
It is easier to see the actions of these rings if we look at interrupted from bei ng t ransferred t ot he v ehicle’
s
an exploded view, Figure 2. Each pair of rings has three wheels.
pairs of “ bull
ets”.Here we see just one pair of bullets for
illustration purposes. On one side of the bullet is a
retention angle to take up the drive whilst on the opposite
side is a ramp face to disengage drive.
ZEROSHIFT BENEFITS
fuel economy
performance
shift quality
ease of manufacture
FUEL ECONOMY
20 Long_Acc(G)
0.9 Engine_Speed(rpm) 4500
Shift start Shift end
1st 2n 3rd 4th 5th 6th (clutch disengaged) (clutch disengaged)
0.7 4000
0 2 4 6 8 10 12 14 16 18 20
Longitudinal Acceleration (G)
0.1 2500
For the average automobile equipped with a MT it is 7.5 8 8.5 9 9.5 10 10.5
st
(0 –100 kph) acceleration starting in 1 gear and ending -0.3 1500
nd
in 2 gear. The Zeroshift technology enables the -0.5 1000
quicker than a test driver. Figure 8. Manual transmission with torque interrupt.
As before, it is difficult to compare different transmission It can be seen from Figure 9 that during a standard
types as results can be misleading. By looking at the upshift in a vehicle fitted with Zeroshift there is no torque
published data we can take an average of the current interrupt to the wheels. This is shown in the figure by the
vehicles in production [4]. If we look at the relative consistently flat longitudinal acceleration during the shift.
acceleration of each transmission type compared to an Subjectively, t he shi ftis unobs erved by t he v ehicle’
s
MT, we find the results of Table 2. occupants as there is no pitching of the vehicle and
stability is maintained.
The worst acceleration performance belongs to the 4 or
5 speed AT with on average 12% worse performance.
The best is Zeroshift which is 5% better than the MT.
Zeroshift estimated at costing only 25% more to produce than the
1-2 gearshift at 2500rpm
Ford Mustang 4.0L 5 speed MT.
1.1 5000
Long_Acc(G)
0.9
POT_B (V)
Fork_A (V)
4500 CONVERSION
Engine_Speed(rpm)
Longitudinal Acceleration (G), Fork Position
0.7 4000
0.1 A Ford Mustang has been converted to demonstrate the
Zeroshift concept, and provided the experimental data
0.3 3000
-0.5 1000
Time (s)
EASE OF MANUFACTURE
CONTACT
Email: info@zeroshift.com
Web: www.zeroshift.com