GETCO/ E / TS LTPB 4201/R1 Dt.

28-03-08

TECHNICAL SPECIFICATION FOR 440V A.C. DIST. BOARD FOR 400KV SUBSTATION
1.1 SCOPE : This specification covers the design, manufacture, assembly, testing at manufacturers works, supply and delivery of 440V A.C.Panel board for 400KV substation with all accessories required for complete installation. The design, manufacture, identification, installation, testing and commissioning of the equipment and materials covered by this specification shall conform to the latest editions (amended up to date)of the applicable Indian standards unless otherwise stated in this specification. In addition to the above, the 440V A.C. Panel board cubical shall meet all applicable Indian Electricity Rules. Fire Insurance regulations and other local statutory codes. All requirement and its components shall be new and of superior quality in all respects. All works shall be done with a neat workmanship acceptable to the purchaser. 1.2 FEEDERS : [A] INCOMING FEEDERS: [1] I/C.-I from Source-I [Say-M1] 1000A. rated,3-Pole,Drawout type, Air Circuit Breaker [With min. breaking capacity=30KA] motor wound spring charged stored energy type operating mechanism with standby provision for manual spring charging operation, provided with mechanically operated targets to show open & closed / spring charging positions. - With thermal setting 600A. to 1000A. & S/C. setting 6In to 12In. - With mechanically operated trip push button. - With 6NO + 6NC Aux. Contacts. - With shunt trip for interlocking purpose. The FEEDER will be provided with: - R-Y-B indicating lamps. - ON,OFF, TRIP [Red, Green, Amber] Lamps. - ON Push Button [Operative in MANUAL mode only] & Stay put type OFF P.B. - 96 X 96mm. MI Voltmeter scaled 0-500V. with selector switch. - 96 X 96mm. MI Ammeter scaled 0-1000A. with selector switch. - 3-Nos. Tape insulated, Ring type C.Ts. Ratio=1000/5A;Burden=10VA, Cl. of Acc.=0.5,ISF< 5.confirming to IS: 2705. - 3-Nos. Control Fuses. - 1-No. of Undervoltage Relay [Alsthom make Type: VAG-21 or Equiv.] setting 70% Voltage. - 1-No. KW meter. - 1-No. 3-,4-wire,KWH meter.
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[2] I/C.-II from Source-II [Say-M2] Same as I/C.-I above. [3] I/C.-III from D.G. Supply Source [Say-DG1] Same as I /C.-I above but with following changes: - ACB with thermal setting 300A. to 500A. & S/C. setting 6In to 12In. - 96 X 96mm. MI Ammeter scaled 0-500A. with selector switch. - 3-Nos.C.Ts.Ratio=500/5A. with other parameters as above. [4] Bus Coupler: Same as I/C.-I above. IMPORTANT: INTERLOCKING OF INCOMING FEEDERS SHOULD BE AS UNDER: Under normal condition I/C.-I i.e. M1 breaker will remain ON when Source-I supply is healthy, irrespective of supply position of Source-II and it will feed to half of the total feeders., Under normal condition I/C.-II i.e. M2 breaker will also remain ON when Source-II supply is healthy, irrespective of supply position of Source-I and it will feed to half of the total feeders., When I/C.-I [M1] / I/C II [M2] supply fails, Bus-Coupler breaker should automatically switch ON , In case of supply failure at Source-I & II, D.G.Supply I/C.-III breaker should switch ON, when D.G.Set will be started & U/V. Relay confirms healthy D.G.Supply. On resumption of healthy supply at Source-I or II, the D.G.breaker will trip & respective Source supply breaker will switch ON. WARNING: IN NO CASE SUPPLY OF DIFFERENT SOURCES SHOULD BE MIXED. For this interlocking, LOCKABLE AUTO / MANUAL switch shall be provided & each breaker can be operated MANUALLY under expert supervision. [B] OUTGOING FEEDERS: [1] 2-Nos. 300A. Feeders each consisting of : - 1-No. 300Amp; 3-pole,MCCB having 10KA Breaking capacity. - ON,OFF [Red, Green] Lamps. - 96 X 96mm. MI Ammeter scaled 0-300A. with selector switch. - 3-Nos. Tape insulated, Ring type C.Ts.Ratio=300/5A;Burden=10VA, Cl.of Acc.=1.0,ISF< 5.confirming to IS: 2705. - 1-No. 3-, 4-wire, KWH meter.
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[2] 4-Nos. 200A. Feeders each consisting of: - 1-No. 200Amp; 3-pole, MCCB having 10KA Breaking capacity. - ON,OFF [Red, Green] Lamps. - 96 X 96mm. MI Ammeter scaled 0-200A. with selector switch. - 3-Nos. Tape insulated, Ring type C.Ts.Ratio=200/5A;Burden=10VA, Cl.of Acc. =1.0, ISF< 5.confirming to IS: 2705. [3] 6-Nos. 100A. Feeders each consisting of: - 1-No. 100Amp; 3-pole, MCCB having 10KA Breaking capacity. - ON, OFF [Red, Green] Lamps. - 96 X 96mm. MI Ammeter scaled 0-100A. with selector switch. - 3-Nos. Tape insulated, Ring type C.Ts.Ratio=100/5A;Burden=10VA, Cl.of Acc. =1.0, ISF< 5.confirming to IS: 2705. [4] 22-Nos. 63A. Feeders each consisting of: - 1-No. 63Amp; 3-pole, MCCB having 10KA Breaking capacity. [5] 08-Nos. 32A. Feeders each consisting of: - 1-No. 32Amp; 3-pole, MCB having 3KA Breaking capacity. [6] 08-Nos. 32A. Feeders each consisting of: - 1-No. 32Amp; SP, MCB having 3KA Breaking capacity. 1.3 MAKE OF EQUIPMENTS: ACB: L & T/ Alsthom / Siemens / MCCB: L & T / Havells / HPL. MCB: MDS-Lexic / Indo Asian / Havells. Ind. Instruments: IMP / HPL / INDOTECH / Havells. Sel. Switches: Kaycee / Mkay / Hikson / Switron. Energy Meter: SIMCO / GEC / UE. C.Ts.: Parana / Trusar / Havells / TDTronics / Krishna. Ind. Lamps: DAV / HPL / MKay / HIKSON (Manufacturers test certificates are required to be submitted by successful tenderer for items marked ). 1.4 The LT Panel Board shall be SCADA compatible. All the ancillaries required for SCADA i.e Transducers, Auxiliary contactors, Switches etc shall be in the scope of the bidder. The Inputs & Outputs required for SCADA will be derived during the detailed engineering and accordingly ancillaries will de decided. 1.5 GENERAL DESIGN OF SWITCH BOARD CUBICLE : ILLUSTRATIVE GEN. ARRANGEMENT DRG. FOR THE BOARD IS ENCLOSED.
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1.4.1 The board cubicle shall be totally enclosed, sheet steel cubicle, indoor floor mounting, free standing type. It shall be completely dust-tight, weather & vermin proof and highly corrosion-resistive. Effective rubber gasket shall be provided between adjoining surfaces of the doors and covers to make the switch board dust-tight and vermin proof. The panel will be suitable for IP 4X degree of protection. 1.4.2 The sheet steel parts shall be subjected to finishing process of chemical degreasing, pickling, phosphate coating, a primer coat and finally a two tone finishing shall be given by using powder coating with seven tank process & shade 631 of IS:5.The finishing shall be elegant and enduring. The colour scheme shall be subject to purchasers approval. 1.4.3 The L.T. Panel board shall be of unit type in construction, compact in size and neat in appearance. They shall be capable of being easily extended on either side and shall have a high degree of flexibility for easy transportation & erection in part considering the size of panel. The design of feeder units shall be such as to minimize the floor area required. The overall dimensions of the L.T. Panel board cubicle shall be as near as possible but not less than the width = 4800 mm, Height= 2175 mm and depth = 900 mm [With 10 mm tolerance]. 1.4.4 All the components shall be front operated type and shall be interlocked with the hinged doors. The C.R. sheet steel used shall be not less than 2 mm thick for all sides. 1.4.5 The cable alley chamber shall have adequate space to accommodate Terminals, glands and incoming and outgoing power and control cables. Outgoing feeder terminals shall be brought out into the cable alley for easy connection of cables. Rose Courtenay Aluminium lugs type terminal arrangement according to the rating of the feeders and associated cable shall be provided. Cable entries I/C. & O/G. shall be arranged from bottom. 1.4.6 The switchboard panel shall be, completely wired, ready for connecting to the purchasers equipment. Name plate with required details shall also be provided on the front. 1.4.7 KWH METER : Meter shall be 3-, 4 W, 415 V, 50 Hz suitable for unbalanced load. It shall be provided with five digit type dial arrangement, with reverse running stop arrangement. 1.5 BUS BARS : [E C Grade Copper] 1.5.1 All Main,Neutral & Vertical Bus bar will be Cu.. The size of Bus bar will be suitable to feeder Rating. (Considering current density ) 1.5.2 Bus bar will be insulated with color-coded PVC tapes / heat shrinkable sleeves.
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1.5.3 The Bus bar will be supported on SMC insulator. 1.5.4 The main bus-bar shall be rated for 1000 Amps. 1.5.5 EC grade copper strips / flexible of adequate size (Considering current density 2.0A/mm) shall be used for connections from Main Bus bar to respective feeders if required. The size of the same shall be stated on the drawing. 1.5.6 Earthing bus-bar of EC Grade Aluminium of 50mm x 10mm shall be provided running through the entire length at the board at bottom with the arrangement for connection to Utilitys main Earthing strip. 1.5.7 The temperature of bus-bar and bus-bar connections when carrying rated current at rated frequency shall not exceed 90 C for a maximum ambient temperature of 50 C. 1.6 WIRING: 1.6.1 All control wiring will be carried out by 1.5 sq. mm. copper flexible wire. 1.6.2 All C.T. Wiring will be carried out by 2.5 sq. mm. Copper flexible wire. 1.6.3 All wire will have lug & Sleeve at both ends 1.6.4 All control wire will have ferrule at both ends. 1.7 TESTS: 1.7.1 TYPE TESTS: Following Type test reports are to be submitted with Tech. Bid. a) Verification of temperature-rise limits. b) Verification of the dielectric properties. c) Verification of the short-circuit strength. d) Verification of the continuity of the protective circuit. e) Verification of clearances and creep age distances. f) Verification of mechanical operation. g) Verification of the degree of protection. 1.7.2 Routine tests shall be performed in compliance of relevant ISS to ensure that the equipment comply with the requirements of this specification and type tests shall also, be carried out if so desired, by the purchaser. 1.7.3 The routine test certificates shall be submitted to the purchaser for his approval prior to the dispatch of the equipment. 1.8 DRAWINGS : 1.8.1 Drawings in triplicate incorporating the following particulars shall be submitted by the tenderer with the tender to the purchaser for preliminary study. General outline drawing showing dimensions, weights etc.
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1.8.2 The tenderer may submit any other drawings found necessary in addition to the drawings stated above. 1.8.3 On receipt of order the supplier shall have to get approval on the following drawings. 1) G.A.D. showing front view, side view, plan & mounting arrangement of the Panel Board with detailed dimensions (Dimensions shall be in metric units only). 2) Detailed schematic drawing. 3) Outline drawing of internal wiring and cabling arrangement. Supplier shall provide Instruction manual [6-copies] clearly indicating the installation checks, commissioning, preventive & trouble shooting maintenance. 1.9 LABEL: Aluminum anodized engraved name plate of suitable size with white letter on black background will be provided for all incoming & out going feeders.

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GETCO/ E / TS LTPB 4201/R1 Dt.28-03-08

SCHEDULE OF GUARANTTED TECHNICAL PARTICULARS FOR L.T. PANEL BOARD

(To be filled in & signed by the Bidder) 1. 2. 3.
Name of Manufacturer Manufacturers type & designation

: : : : : : : : : : : : : : : : : : :

Size : a) Height (mm) b) Width (mm) c) Depth (mm) Colour of panel a) Outside b) Inside

4.

5.

Thickness of sheet steel a) All sides of the panel b) For doors c) For partition

6.

Main Bus bars a) b) c) d) Material Rated current in Amp Size (mm x mm) Current density-A/mm2

e) Position, vertical/ Horizontal

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GETCO/ E / TS LTPB 4201/R1 Dt.28-03-08

7.

Earth bus bar a) Material b) Size c) Clamp type terminals (included in nos.)

: : : :

8. 9.

Details of Air Circuit Breakers Current transformer a) b) c) d) e) Make I.S. Applicable Nos. of core Accuracy class VA Burden

: : : : : : : : : : : : : : :

f) I.S.F g) C.T. Ratio h) One min. P.F. withstand voltage KV (rms) i) Rated service voltage 10 KWH meter a) b) c) d) Make Type Size Whether reverse running stop arrangement provided

Yes / No. Yes / No.

e) Whether suitable for unbalanced load

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11

Ammeter a) Make b) Size Flush mounted type Voltmeter a) Make b) Size Flush mounted type

: : : : : : : : : : : : : : : : : : : : : : : : Yes / No. Make Yes / No.

Yes / No

12

13

Selector switches a) Make Rated capacity (Amp)

14

Indicating lamp a) Make b) Type Wattage

15

MCCB for a) 300 Amps. b) 200 Amps. c) 100 Amps. d) 63 Amps. e) 32 Amps (MCB)

16

H.R.C. Fuses : a) Whether ISI Marked Make

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17

Constructional details - Metal clad - Totally enclosed - Indoor type - Floor mounting - Free standing - Panels shall be vermin proof and highly corrosion resistive. - Rubber gaskets provided to all the doors - All doors are hinged type and with round edged - Interlocks are provided between compartment doors of operating handle of the switches. - All feeders provided in individual compartment - Switches provided on front - Maintenance can be carried out from the front for switch fuse unit / indicating meters / indicating lamps. - GA drawing attached with the tender. - Cable entry & exit from bottom. State material of the wire used for complete internal wiring of the panel.

: : : : : : :

Yes / No. Yes / No. Yes / No. Yes / No. Yes / No. Yes / No.

: :

Yes / No.

Yes / No. : Yes / No. : : : Yes / No. Yes / No. Yes / No.

: :

Yes / No. Yes / No.

18

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GETCO/ E / TS LTPB 4201/R1 Dt.28-03-08

TYPICAL GENERAL ARRANGEMENT DRG. OF 440V.A.C. DISTRIBUTION BOARD FOR 400KV SUB STATION
32A MCB TP 32A MCB TP 32A MCB SPN 32A MCB SPN 32A MCB TP 32A MCB TP 32A MCB SPN 63A
MCCB

32A MCB TP 32A MCB TP 32A MCB SPN 63A

MCCB

32A MCB TP 32A MCB SPN 32A MCB SPN 63A

MCCB

32A MCB TP 32A MCB SPN 32A MCB SPN 63A

MCCB

63A
MCCB

63A
MCCB

63A
MCCB

63A
MCCB

63A
MCCB

TP 63A
MCCB

TP 63A
MCCB

TP 63A
MCCB

TP 63A
MCCB

TP 63A
MCCB

100A
MCCB

100A
MCCB

TP 100A
MCCB

TP 100A
MCCB

BLANK
100A 100A
MCCB

TP 63A
MCCB

TP 63A
MCCB

TP 63A
MCCB

TP 63A
MCCB

TP 63A
MCCB

TP

TP

TP

TP

220V D.C. (Motorised) ACB 1000A I / C.- I SOURCE - I KWH UV1

220V D.C. (Motorised) ACB 1000A I / C.- II SOURCE - II KWH UV2

C A B L E A L L E Y

TP 63A
MCCB

TP 63A
MCCB

TP 63A
MCCB

TP

TP

TP

TP

TP

C A B L E

TP

TP

220V D.C. (Motorised) ACB 1000A I / C.- III D.G. SUPPLY KWH UV3

300A MCCB TP

300A MCCB TP

C A B L E

MCCB

TP

TP

200A
MCCB

200A
MCCB

TP

TP

BUS BARS

KWH

A L L E Y

KWH

A L L E Y

200A
MCCB

200A
MCCB

TP

TP

75 MM. ISMC CHANNEL FRONT VIEW ENDVIEW [1] OVER ALL DIMENTIONS: WIDTH= 4800MM X HEIGHT= 2100 + 75 MM CHANNEL= 2175 MM. X DEPTH= 900MM [2] CABLE ALLEY WIDTH = 300MM [MIN.] [3] NO. OF SHIPPING SECTIONS = 03, EACH OF 1600MM WIDTH. 04 NOS. OF EYE-LIFTING HOOKS TO BE PROVIDED [4] Bidder has to incorporate changes required to accommodate Bus-Coupler breaker in above G.A drawing. TYPICAL GENERAL ARRANGEMENT DRG. OF 440 V.A.C. DIST. BOARD FOR400KV S/s

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SIGNATURE OF THE BIDDER