IMA

Appendix A

Doc. no. S 223.651.en

SANDVIK CH430:01, :02

This document is valid for:

Serial no. / Machine no.

Sign.

SANDVIK CH430:01, :02

Copyright 2008 Sandvik SRP AB. All rights reserved. No parts of this document may be reproduced or copied in any form or by any means without written permission from Sandvik SRP AB. All data and information in this manual may be changed without further notice. Reservations for misprints. Document number: S 223.651.en Original instructions Issue: 20110511 Version: 02

Sandvik Stationsplan, SE-233 81 Svedala, Sweden Tel: +46 (0)40 409000, Fax: +46 (0)40 409260 www.sandvik.com

Appendix A: Installation drawings

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A.1 General
The following drawings show machine dimensions, connection positions and dimensions, and access dimensions. All dimensions must be respected. Dimensions are given in millimeters with inch dimension in brackets.
NOTE!

The motor can be installed on either side of the crusher.

A.1.1 Mechanical drawings

Drawing name
Installation Oil tank installation Oil connection (standard) Oil connection (USA) Air over-pressure (blower/compressed air) Foundation loads

Drawing No.
442.7992 442.8326 442.9820 442.9819 442.8642 442.9912

Note

A.1.2 Electrical drawings

Drawing name
Piping and instrument diagram, typical installation Connection diagram, oil tank Circuit diagram Instrument list Sensor list Modification of return oil flow switch Connection of extra heating elements Connection of heating cable Connection of heater for Hydroset oil

Drawing No.
194.0434 194.0440 194.0441 195.0620 195.0621 194.0190 194.0191 190.3592 190.3590

Note

option option option option

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A.1.3 Foundation loads

Drawing No. 442.9912 The values are applicable for the maximum eccentric throw (36 mm (1.42")). Forces on foundation at each attachment point.
CH430:01, :02 fixed installation
Vertical static load including material* Dynamic load during normal operation f = 6.0 Hz: Rotating horizontal force (H) Cyclic vertical force (V) 10 15 2250 3375

kN
31

lbf
6970

* Material volume =1.20 m3 (40 ft3) * Bulk density = 1 800 kg/m3 (3 970 lbs)

CH430:01, :02 on rubber dampers

Vertical static load including material* Dynamic load during starting and stopping: Rotating horizontal force (H) Cyclic vertical force (V) Dynamic load during normal operation f = 6.0Hz Rotating horizontal force (H) Cyclic vertical force (V)

kN
31

lbf
6970

3 12

675 2700

1 3

225 675

* Material volume = 1.20 m3 (40 ft3) * Bulk density = 1 800 kg/m3 (3 970 lbs) Horizontal displacement: 15 mm in all directions during starting and stopping 5 mm in all directions during operation

CH430:01, :02 with subframe on rubber dampers

Vertical static load including material* Dynamic load during starting and stopping: Rotating horizontal force (H) Cyclic vertical force (V) Dynamic load during normal operation f = 6.0 Hz Rotating horizontal force (H) Cyclic vertical force (V)

kN
41

lbf
9220

3 12

675 2700

1 3

225 675

* Material volume = 1.20 m3 (40 ft3) * Bulk density = 1 800 kg/m3 (3 970 lbs) Horizontal displacement: 15 mm in all directions during starting and stopping 5 mm in all directions during operation

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A.1.4 Mechanical connections

Drawing No. 442.9820 (standard) Drawing No. 442.9819 (USA) The drawings show the points on the crusher and tank unit where connections are made, and also show the hoses that are supplied. This overview shows general information about the connections for the cone crusher and its accessories.
Tank unit
A B C D E F, G Lubrication oil from crusher Lubrication oil to crusher Hydroset To oil heat exchanger From oil heat exchanger Over-pressure air

Dimension
Rp 2" internal thread Rp 1" internal thread Rp " internal thread Rp 1" Rp 1" Rp " internal thread

Max pressure

Crusher
H I K L Over-pressure air Lubrication oil to tank Lubrication oil from tank Hydroset Rp " internal thread R 2" G 1" B G " B

Water/oil heat exchanger (option)

M N O P Oil inlet Water outlet Water inlet Oil outlet G 1" B G 1" B Rp 1" B G 1" B

Air/oil heat exchanger

Q R Oil outlet Oil inlet G 1" G 1"

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F A

G E

I K L M

B C N

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A.1.5 Cable overview

This cable overview shows general information about electrical cables not included in the delivery from Sandvik. Site specific signal cables are excluded from this table.
NOTE!
Cable designation W1-M1 W1-M2 W1-M3 W1-M8 W1-E7 Object From Crusher main motor Lubrication oil pump Cooling fan Over-pressure fan Oil tank heating Switchgear Switchgear Switchgear Switchgear Switchgear -M1 -L9 -M3 -M8 -L9

All cable types and dimensions must meet local legislation.

Cable path To 50 Hz 75132 kW 1.5 kW 1.5 kW 0.37 kW 1.7 kW 1.7 kW 0.43 kW Option Option Rating 60 Hz Notes

2.58.2 kW depending on voltage and number of heaters -

W1-CV W2-CV

Power supply Signals from switches

Switchgear -L9

-L9 Control system or similar

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INSTRUMENT LIST
Plant: Equipment Tag No: Equipment Name: Equipment Supplier:

HYDROCONE CH/CS-420/430 SANDVIK ROCK PROCESSING

INSTRUMENT DETAILS Model Range ICF 60 0-120C REMARKS Part No. Manufacturer Lubr. system

INSTRUMENT TYPE APPLICATION IDENTIFICATION Plant SRP Tag No. Tag No. -TI1 Thermometer Return oil temperature (main)

923.0192-00 LTR

-PI1

Pressure gauge

Hydroset pressure

100M20-2

0-6 MPa

923.0379-00 Tempress

Hydroset system

-PI2

Pressure gauge

Oil pressure (main)

2748 D63

0-1.6 MPa

923.0193-00 Wika

Lubr. system

-LI1

Oil level indicator

Oil level in tank (main)

H00361-010

High/Low

914.0174-00 Parker Hannifin Lubr. system

-LI2

Oil level indicator

Oil level in tank (Hydroset)

H00361-007

High/Low

914.0170-00 Parker Hannifin Hydroset system

Sandvik Rock Processing Rev: 01/New branding Date: 07-06-15/Jwa

195.0620 Instrument list CH_CS-420_430 Typical installation 1 (1)

SENSOR LIST
Plant: Equipment Tag No: Equipment Name: Equipment Supplier:
IDENTIFICATION Plant SRP Tag No. Tag No. -TG1 -TG2 -TG3 -OG1 -PG2 SENSOR TYPE

HYDROCONE CH/CS-420/430 SANDVIK ROCK PROCESSING

APPLICATION SENSOR DETAILS Model Range RT101 17-5003 RT101 17-5003 RT101 17-5003 HeliFloat PF PIS3097 REMARKS Part No. 923.0095-00 923.0095-00 923.0095-00 984.1008-00 912.0127-00 Output NC/NO NC/NO NC/NO NC/NO NO Contact rating 4A,400V 4A,400V 4A,400V 6A,240V 2,5A 230V Manufacturer Danfoss Danfoss Danfoss HeliSim Knecht Lubr. system ---------

Thermostat Thermostat Thermostat Flow indicator Pressure guard

Return oil temperature Oil cooling Oil heating Return oil flow Filter diff. pressure (main)

2.2 bar

-B1N -B1N -B2N -B3N -U1N

Position sensor Position sensor Press. transmitter Temp. transmitter Power transducer

Mainshaft position (HS-2800) Mainshaft position (HS-3800) Hydroset pressure Return oil temperature Drive motor power draw

EDS 160 EDS 250 3376 FLEXTOP PT-100 P200-054

0-160mm 0-250mm 0-250bar 0-200C

984.0390-00 984.0391-00 923.0507-00 923.0489-00

4-20mA 4-20mA 4-20mA 4-20mA 4-20mA

Micro Epsilon Micro Epsilon Tecsis Bourdone Sed. Tillquist

ASRi ASRi ASRi ASRi ASRi

Sandvik Rock Processing Rev: 01/ New branding Date: 07-06-05/Jwa

195.0621 Sensor list CH_CS-420_430 Typical installation 1 (1)