Technical Submittal For Precast Concrete Low Res

TECHNICAL SUBMITTAL
For
PRE-CAST CONCRETE

Propex Concrete Systems Ltd., 9 Royal Court, Basil Close, Chesterfield, Derbyshire S41 7SL, United Kingdom
Tel: +44 (0)1246 564200 - www.propexglobal.com
UK Registered Company N 2772124
TECHNICAL SUBMITTAL
For
PRECAST CONCRETE

Contents

1 SUMMARY
2 COMPANY PROFILES
3 PRECAST TUNNEL SEGMENTS & INVERT PLINTHS
4 PRECAST WALLS, & MISCELANEOUS ELEMENTS
5 PASSIVE FIRE PROTECTION
6 FIBRE TYPES
7 FIBRE DOSING SYSTEMS

Appendices

1 Propex Concrete Systems Introduction Brochure
2 Propex Concrete Systems Key Personnel CVs
3 SCS Qatar Distribution Letter
4 Tunnel Segment Production in UK & New Zealand
5 Tunnel Segment Production in Spain
6 Invert Plinth Production in Australia
7 Wall Panel Production in UK, Belgium & Spain
8 Industrial and Decorative Elements in Spain, UK & Belgium
9 Example Moment Calculation according to Concrete Society TR63
10 Propex Explosive Spalling Brochure
11 Novocon HE 1060 EC Declaration of Conformity
12 Novocon HE 1060 Data Sheet
13 ENDURO HPP 50 EC Declaration of Conformity
14 ENDURO HPP 50 Data Sheet
15 Fibermesh 15012mm EC Declaration of Conformity
16 Fibermesh 15012mm Data Sheet
17 Material Safety Data Sheets (MSDS) Novocon Steel Fibres
18 Material Safety Data Sheets (MSDS) ENDURO & Fibermesh Fibres
19 Propex Concrete Systems Fibre Dosing Systems

1. Summary

We believe that Propex Concrete Systems should be your chosen fibre supplier for the
manufacturing of Precast elements because of the following main capabilities:

A. We are a large international specialist fibre manufacturing company, offering the largest
range of fibres for all types of concrete reinforcement, all of which are EN14889 compliant
and carry CE marking. Although , you may have expressed interest in our Novocon steel
and ENDURO synthetic macro fibres for structural use in concrete to replace traditional
steel mesh and bars, we can also offer you Fibermesh fibres that counteract explosive
spalling, an area in which we specialise.

B. We have proven experience of supplying fibres to large precast companies and projects in
many countries such as;

o CTRL, Channel Tunnel Rail Link, UK
o Transcity Road Tunnel, Australia
o Crossrail Project, London, UK
o Casetas Electricas, Spain
o Explore (Laing ORourke), UK
o Barcelona Metro Line 9, Spain
o Roger Bulivant, UK
o Urbastyle Atomium, Belgium
o Thorpe Precast, UK
o Vector Cable Tunnel, New Zealand
o Danilith Wall Panels, Belgium

C. We have a team of engineers with many years of experience of working in the Middle East
region, available to provide specialist technical support on all aspects of fibre reinforced
concrete from our International base in the UK and from our Qatar based partner Specialist
Construction Supplies W.L.L. (SCS)

D. We can be relied upon to provide high performance, high quality, cost effective fibre
solutions for Precast elements backed up by a proven supply chain management system
that can meet your project requirements consistently.

2. Company Profiles

PROPEX CONCRETE SYSTEMS

Propex Concrete Systems is one of the worlds largest and most highly respected manufacturers of
specialised fibres for concrete reinforcement. For many years Propex has been recognised as a
world leader in the design and manufacture of polypropylene, steel and combination
polypropylene/steel fibre reinforcement systems for concrete.

The Companys longterm commitment to providing superior concrete fibre solutions for clients
around the world has resulted in the development of some of the most technologically advanced
concrete reinforcing products available today. From the worldrenowned FIBERMESH
polypropylene fibre ranges and NOVOCON steel fibre, through to the state of the art NOVOMESH
steel/polypropylene combination system and ENDURO (High Performance Polymer) structural
synthetic fibres, Propex Concrete Systems has always been, and continues to be, a pioneer in the
field of concrete fibre reinforcement.

At Propex, we pride ourselves in ensuring we provide our customers with the best quality product
and service in our field. Our experienced, dedicated professionals blend technical expertise with a
demonstrated ability to meet both the project and the customers needs. We believe that Propex
can offer you an unparalleled range of all fibre types to be used in your precast elements.

The Propex Concrete Systems brochure is attached as Appendix 1.

Propex Concrete Systems key personnel CVs are attached as Appendix 2.

SPECIALIST CONSTRUCTION SUPPLIES

SCS was established in 2002 with the aim to supply our clients with high quality construction
materials at competitive rates.
Based in Guernsey, Channel Islands and with offices in Dalian, China and Doha, Qatar, the
Directors have over 40 years experience in the procurement and manufacture of construction
materials.
Todays sophisticated communications systems and global infrastructure means that the location
of the customer is no longer significant, we have excellent relationships with shipping and freight
forwarding companies that have a consistent record of reliability, ensuring that products reach
even the most remote areas speedily and efficiently.
We specialise in the manufacture of bespoke products, from Stainless Steel to Engineered Floors.
We have excellent relationships with manufacturing companies in Asia, Europe and the USA, who
manufacture to various standards including BS, EN, DIN and UL. Prior to placing any order we
undertake our own extensive inspections to ensure our clients satisfaction.
Whatever the size and type of your requirements, we will offer cost effective advice on a wide
variety of products to meet your requirements and expectations.

SPECIALIST CONSTRUCTION SUPPLIES (Continued)

In recognition of the increasing worldwide interest in the use of fibre reinforcement in many
different construction applications Specialist Construction Supplies (SCS) have partnered with
Propex Concrete Systems to source high quality fibre reinforcement products from a market
leading manufacturer with extensive knowledge of the technical, practical and economic benefits
of using microsynthetic, macrosynthetic and steel fibre reinforcement in concrete and other
cementitious materials.
As a result of this partnership we can offer guidance on the best individual product or indeed
combination of products for specific applications. We are also able to offer alternative designs for
internal and external floor slab applications allowing you to maximise the potential cost savings
when using fibres as an alternative to traditional fabric reinforcement.

SCS Qatars distribution agreement with Propex Concrete Systems is attached in Appendix 3.

3. Precast Tunnel Segments & Invert Plinths
Steel fibres have been used in segmental tunnel lining for more than 20 years and are now widely
accepted as a durable, technically proficient and a cost effective way of reinforcing concrete used
for this purpose.

In more recent years, macro synthetic fibres have advanced in performance and, up to certain
levels of residual strength, can demonstrate similar performance in standard beam tests as steel
fibres.

When concrete segments are constructed into a circular ring using a TBM rig, the subsequent
tensile stresses sustained by the ring are often much less significant than the handling stresses
during demoulding, transportation and construction, typically less than 2 MPa, and this permits
the use of macro synthetic fibres to be considered as an alternative to steel fibres.

Most modern precasting facilities use state of the art equipment to manufacture/ handle
concrete segments and fibre reinforcement can adequately accommodate these modest tensile
stresses.

Fibre reinforcement provides residual tensile and flexural strength in addition to the concrete's
own capabilities and therefore performance is based on the concrete mix constituents in
combination with the type and dosage of fibres used.

When the segment dimensions and handling stresses are appropriate, fibre reinforcement may be
used to replace traditional reinforcement cages therefore improving durability considerations,
increasing productivity and lowering manufacturing costs.

These benefits are now being recognised in major infrastructure tunnelling projects around the
world and fibre reinforced segments (without cage reinforcement) were used in the Channel
Tunnel Rail Link, London and due to the success of this project, are now being used in the
construction of Crossrail tunnels in London.
Other examples of fibre reinforced segmental tunnels include Vector Cable Tunnel, New Zealand
and Barcelona Metro Line 9.

Appendix 4 includes:

a) Case History of CTRL Contract 250
b) A presentation on CTRL with some statistical analysis and images of segment production
c) Details of the mix design and images of Vector Cable Tunnel, New Zealand using steel fibre only
reinforced concrete

Appendix 5, shows images of Barcelona Line 9 tunnel and segments where a combination of steel
cage and steel fibres were used due to the size of the segments.

The successful production and installation of steel fibre only reinforced tunnel segments has led to
increased confidence to use macro synthetic fibre reinforced concrete as an alternative in precast
tunnelling projects. One such application is the invert plinth production and installation at the
Transcity Legacy Way Road Tunnel in Brisbane, Australia.

The 8 tonne plinths are cast and demoulded twice daily at the precast yard in Brisbane and
3 units are then transported by truck to the site for installation onto the tunnel floor by the TBM
rig. Primarily due to the residual strength and toughness provided by the 5 to 7 kg/m
3
dosage of
ENDURO HPP 50 macro fibre reinforcement in the 50 MPa concrete mix, and despite the thin
tapered edge sections of the plinths, there have been no broken or rejected elements during the
first 10 months of production.

Appendix 6, shows images of the plinths during casting, lifting, storage and installed in the tunnel.

4. Precast Walls & Miscellaneous Elements
Propex macro synthetic fibre reinforcement offers a cost effective and durable alternative to traditional
reinforcement in precast items that do not sustain continuous flexural or tensile stresses. Such items
include New Jersey road barriers, boundary wall and housing panels, decorative cladding panels and
architectural elements, cable channels and electrical switch gear housing.
By removing all or the majority of the steel reinforcement in precast these elements and replacing with
Propex macro synthetic fibres, there are savings in construction time, labour costs and material costs.
Additionally, reduced health and safety concerns, improved durability and tougher elements that are
less susceptible to accidental damage lead to greater client satisfaction.
Appendix 7, shows examples of wall panel production using ENDURO HPP fibres in UK, Belgium and
Spain.
Appendix 8, shows miscellaneous precast production using ENDURO HPP fibres in Spain, UK and
Belgium.
Appendix 9, shows an example of moment capacity calculation according to Concrete Society
publication TR63.

5. Explosive Spalling Resistance
Propex has been active in the research, development and use of polypropylene fibres to provide
explosive spalling resistance to concrete since the early 1990s. While the use of Fibermesh 150 micro
polypropylene fibres are commonly used for passive fire protection in tunnel projects around the world,
it is important to realise that all precast elements constructed with high strength concrete are
susceptible to explosive spalling in high intensity fires.
Therefore consideration should be given to incorporating Fibermesh 150 fibres in precast concrete
elements where high fuel loads and or additional security are particular concerns. Such construction
includes precast concrete used in car parking projects, government buildings, high rise buildings and
military buildings. There is also evidence of New Jersey concrete barriers exploding following fuel tanker
accidents, also warranting consideration.
Propex provide a specialist Capability Statement for Passive Fire Protection for customers requiring in
depth analysis.
Propex Concrete Systems Explosive Spalling Brochure is attached as Appendix 10.

6. Fibre Types
6.1 Novocon HE 1060 fibres specifically manufactured for use in concrete as certified by the attached
EC Declaration of Conformity to EN14889, Part 1 Steel Fibres for Concrete (Appendix 11).
6.2 Novocon HE 1060 fibres comply with EN14889, Part 1 Group 1 steel fibre as confirmed in the
attached Data Sheet (Appendix 12).
6.3 ENDURO HPP 50 mm fibres specifically manufactured for use in concrete as certified by the
attached EC Declaration of Conformity to EN14889, Part 2 Synthetic Fibres for Concrete (Appendix
13).
6.4 ENDURO HPP 50 mm fibres comply with EN14889, Part 2 Class II macro synthetic fibre as
confirmed in the attached Data Sheet (Appendix 14).
6.5 Fibermesh 150 12 mm fibres specifically manufactured for use in concrete as certified by the
attached EC Declaration of Conformity to EN14889, Part 2 Synthetic Fibres for Concrete (Appendix
15).
6.6 Fibermesh 150 12 mm fibres comply with EN14889, Part 2 Class Ia micro synthetic fibre as
confirmed in the attached Data Sheet (Appendix 16).
6.7 A Material Safety Data Sheet for Novocon steel fibres is attached in Appendix 17.
6.8 A Material Safety Data Sheet for Fibermesh and ENDURO HPP synthetic fibres is attached in
Appendix 18.
7. Propex Concrete Systems Fibre Dosing Systems
As a worldleading manufacturer of fibres for concrete, Propex Concrete Systems has strategic alliances
with many manufacturers specializing in the production of automated fibre dosing systems.
These can be used to facilitate the feeding of both synthetic and steel fibres into concrete batching
equipment. These static machines will provide the advantage of a consistent and even distribution of
fibres into the concrete mix and will provide detailed quality assurance records of fibre addition, as well
as assisting in Health and Safety handling procedures (Appendix 19).

Technical Submittal
Appendix 1

Propex Concrete Systems Introduction Brochure
MAKINGGOODCONCRETEBETTER

TM
Propex
are some who use traditional methods for concrete reinforcement
simply because that is the way things have always been done. Another
option is to actively seek technology that will help solve the inherent flaws
in concrete and traditional reinforcement. When you pursue this path,
youll discover a global company comprised of people who share your drive
for optimized, cost-effective performance.
Propex Concrete Systems, the world leader in fiber
reinforcement solutions.
At Propex Concrete Systems, we have spent two decades innovating and
perfecting fiber reinforcement solutions that offer performance benefits over
the entire life span of concrete from simplifying placement to minimizing
cracks in the plastic state to controlling cracks in the hardened state to
providing years of exceptional durability. Furthermore, we have distanced
ourselves from the inevitable imitators by providing customers with ready
access to the most comprehensive array of quality products through
the industrys largest distribution network.
And, perhaps most importantly, our
extensive expertise is equally
accessible through our unparalleled
customer service and on-site job
assistance.
The result is the ultimate combination
of world-class concrete reinforcement
products and world-class concrete specialists.
That is why performance-minded engineers,
contractors and ready-mix professionals trust
Propex Concrete Systems as the new standard in
concrete reinforcement solutions.
PROPEX CONCRETE SYSTEMS: THE GLOBAL LEADER
IN FIBER REINFORCED CONCRETE SOLUTIONS.
With 25 billion square feet (over 2 billion square meters) of concrete
placed in homes, offices, schools and manufacturing plants around the
world, Propex Concrete Systems is the proven leader in fiber reinforce-
ment. In fact, Propex pioneered the very concept of fiber reinforced
concrete over 20 years ago by introducing original Fibermesh
polypropylene fibers. Focused to improve upon traditional secondary

reinforcement, Fibermesh still stands as a benchmark of innovation and
quality. Over the decades, our international staff of fiber reinforced
concrete specialists have expanded their quest to solve concrete
constructions greatest challenges in virtually every application imaginable:
slab on ground, elevated slab, poured-in-place walls, shotcrete, precast and
more. The resulting solutions have spawned a continually growing list
of pioneering firsts, including fibrillated, multifilament and macro-
synthetic fibers, as well as engineered blended systems of fibers for
multifaceted applications.
Today, Propex Concrete Systems is the worlds leading supplier of
fiber solutions for concrete reinforcement, with fiber concrete specialists
and distributors in every major country in the world. We actively participate
in worldwide testing and code approvals to ensure our products meet or
exceed a wide range of stringent national and international standards. And
our long-standing philosophy of solutions-oriented innovation ensures that
you can count on us to anticipate and vigorously fulfill your needs in the fu-
ture.
THE PROBLEMS WITH CONCRETE.
Concrete is widely recognized as a cost-effective, versatile construction
material. Yet, it is also beset with a number of drawbacks that are
inherent to its composition. By generally accepted engineering
standards, concrete is relatively brittle and lacks flexural strength. When
subjected to the extreme heat of a fire, it is also likely that explosive
spalling can occur.
Intertwined with these problems is concretes propensity to crack
in both its plastic (early-age) and hardened (long-term) state. Early-age
cracks are microscopic fissures caused by the intrinsic stresses created
when the concrete settles and shrinks over the first 24 hours after being
placed. Long-term cracking is in part caused by the shrinkage that
transpires over the months, perhaps years, of drying that follow. In either
case, these cracks can jeopardize the overall integrity of the concrete
and not allow it to maintain or possibly ever attain its maximum
performance capability. Propex Concrete Systems can provide
a solution to all of these problems.
Control Fibers
PLASTIC SHRINKAGE CASE STUDY
Conventional wire mesh reinforcement does
not function in concrete until the concrete
cracks. In fact, for the wire mesh to work
properly, it must be placed in the upper
third section of the slab. Once microscopic
cracking begins, it can lead to visible cracks
that undermine the long-term functionality
of the concrete. The photos above
compare the first 24 hours of curing time
between a conventionally reinforced slab
and a synthetic fiber reinforced slab. The
conventional slab began cracking at 2.5
hours.
WE MAKE GOOD CONCRETE BETTER.
Unlike labor-intensive traditional reinforcement methods, Propex fibers
are added directly to the concrete mixture and evenly disperse
throughout. The result is an advanced, multi-dimensional reinforcement
system that can be placed quickly, accurately and safely. Moreover, Propex
Concrete Systems offers a diverse portfolio of products that represents the most
comprehensive solutions to concretes shortcomings ever devised by a
fiber reinforcement company.
CHOOSE FROM A RANGE OF FIBER SOLUTIONS.
From early-age cracking to long-term durability, Propex Concrete
Systems offers a wide range of fiber reinforcement products, each
meeting a specific set of design specifications. Generally, all of our
products fall into the following four categories:
FIBERMESH
: MICRO-SYNTHETICFIBERS
Expressly formulated to address early age cracking problems,
Fibermesh micro-synthetic fibers prevent 80 -100% of all cracks in
the plastic state precisely when most cracks occur. During the
plastic settlement phase, the fibers create a three-dimensional
support network that resists the downward pull of gravity, thus
keeping aggregates in suspension and promoting uniform bleeding.
This network increases the tensile strain capacity of concrete
during the plastic shrinkage phase as well. Another advantage of
polypropylene fibers is their ability to mitigate the explosive
tendency of concrete during fires, because they melt and relieve
volatile steam pressure in concrete. Even finishing Fibermesh
products is easy. In applications where aesthetics are especially
important, you can choose a Fibermesh product that provides a
virtually invisible finish. In sum, it is clear why Fibermesh remains
the worlds most
A FIBER PRODUCT FOR EACH
CRACKING PROBLEM.
Micro-synthetic fibers are effective
in controlling early age cracking and
steel/macro-synthetic fibers are
effective in controlling long-term drying
shrinkage cracking. The combination
of both steel and polypropylene fibers
in our Novomesh system provides
protection against early and long-term
cracking in one package, thus enabling
the concrete to develop its optimum
integrity and performance.
PLASTICSETTLEMENT
10 MIN - 3 HRS
PLASTICSHRINKAGE
30 MIN - 6 HRS
EARLYTHERMALCONTRACTION
1 DAY - 2/3 WEEKS
LONG-TERMDRYINGSHRINKAGE
SEVERALWEEKSORMONTHS
NOVOMESH
FIBERMESH
NOVOCON
/ ENDURO
ENDURO

: MACRO-SYNTHETIC FIBERS
Representing a quantum technological leap in fibers, our high
performance polymer macro-fibers are made from a
revolutionary material that offers the long-term performance of
steel fibers at a lower dosage rate. The unique sinusoidal, wavelike
shape of each fiber serves to anchor it firmly within the concrete.
At the same time, the design of the fibers allows for addition at
a much higher rate per unit volume, infusing the concrete with
added levels of toughness, energy absorption and durability. In
addition, macro-synthetic fibers provide an added measure of
crack control without the risk of corrosion associated with steel.
When used in shotcrete applications, these high-tech fibers
provide increased adhesion, so youll not only experience less
rebound and waste, you will be able to apply thicker layers of
concrete in one pass.
NOVOCON

: STEEL FIBERS
Engineered for long-term performance in demanding
industrial applications, the Novocon line of products is
specifically designed to enhance concrete in its hardened
state. Industrial concrete floor slab systems are often
required to perform under intense loading conditions,
including point loads from rack legs and dynamic loading
from vehicular traffic. The uniform distribution of steel fibers
throughout the concrete mix transforms concrete into a
more ductile composite material that increases the energy
absorption capability of the slab. Additionally, it provides
superior crack control and maximum load stability at the
floor joints, where it is most needed.
NOVOMESH

: BLENDED FIBERS
Another Propex Concrete Systems first, blended solutions are
a combination of micro-synthetic fibers and either macro-
synthetic fibers or steel fibers. The resulting Novomesh family
of products represents the best possible solution to concretes
intrinsic flaws throughout its life span. As previously noted,
Fibermesh fibers excel at controlling cracks in the early stage,
while Novocon fibers provide outstanding crack control in
increase load-bearing situations. With a blended solution, you
receive both advantages in one amazing package. Some
Novomesh products contain an engineered mix of
polypropylene fibers and high performance steel fibers, ideal
for commercial slab-on-ground and composite metal decks.
Other products combine macro-synthetic fibers with
micro-synthetic fibers for a strong-as-steel solution to
temperature shrinkage and flexural reinforcement.
Propex Concrete Systems
fiber reinforcements benefit
all concrete applications and
have been used in every
application imaginable for
more than 20 years, including:
Composite metal decks
Commercial slabs
Industrial slabs
Residential slabs
Vertical walls
Stamped & colored concrete
Shotcrete
Tunneling/Mining
Tilt-up construction
Marine construction
Precast concrete
Pavements/External slabs
Overlays
CONTINUING OUR TRADITION OF INNOVATION.
Propex Concrete Systems pioneered the creation of fiber reinforcement more than
20 years ago. In recent years, customers have discovered the unique advantages of
our e3
technology. This patented breakthrough enables us to engineer our fibers

three ways: length, thickness and mix ratio. Together, these three properties enhance
Propex fibers by facilitating a faster dispersion in the concrete mix. Another first in
fiber reinforcement technology is Propexs Novomesh
engineered blended fiber

solutions, which offer both early-age and long-term benefits for the life of the
concrete. Today, our introduction of macro-synthetic fibers is being hailed by
industry experts as the next generation of fibers. When you consider our R&D
department invests more than a million dollars in new product development every
year, its no surprise that our e3 technology, Novomesh blended systems and
macro-synthetic fibers are simply the latest on an ever-expanding list of pioneering
firsts that is unrivaled in the fiber reinforcement industry. In fact, at this very moment,
somewhere in the world, we are conducting performance and development tests at
major testing facilities in an effort to anticipate and solve your toughest concrete
problems.
EXTENSIVE TECHNICAL SUPPORT.
Our global network of fiber reinforcement engineers and specialists are among
the most knowledgeable in the industry, with practical experience in the complete
range of concrete applications. Our technical service professionals are always
available to help you achieve the most economical and functional concrete
solution for your needs. You can depend upon our assistance in designing,
specifying and constructing your next project, even if it requires on-site technical
presentations, participation in design meetings or personally overseeing your first
placement.
WERE MUCH MORE THAN A FIBER SUPPLIER.
Why do we go to such great lengths to offer you our expertise? Because at
Propex Concrete Systems our mission is to be considered as your trusted
business partner. While others simply sell fiber products, we seek to offer you
both concrete performance and professional success.
NORTH AMERICA
1110 Market Street,
Suite 300,
Chattanooga, TN 37402
TEL: 423 892 8080
TEL: 800 621 1273
FAX: 423 892 0157
INTERNATIONAL
Propex House,
9 Royal Court, Basil Close
Chesterfield,
Derbyshire, S41 7SL. UK
TEL: +44 (0) 1246 564200
FAX: +44 (0) 1246 564201
Fibermesh
, Novomesh
, Novocon
, Enduro
and e3
are registered trademarks of Propex Concrete Systems

Warranty and limitation of claims. This guide is intended solely for use by personnel who it is contemplated will evaluate the significance and limitations of the information provided herein (information). Propex Concrete Systems warrants that products which it manufactures that are
described herein (products) will be of marketable quality, free of any defect in material and workmanship. Because Propex Concrete Systems has no control over the design, manufacture, use or testing of the projects which incorporate the products, Propex Concrete Systems
makes no warranty of results to be obtained. The ultimate customer and user of the products should assume sole responsibility for the final determination of the suitability of the information and the products for the contemplated and actual use. Propex Concrete Systems disclaims
any and all responsibility and liability for the accuracy and the application of the information. The foregoing limited warranty is in lieu of and excludes all other warranties, whether express or implied, by operation of law or otherwise, including but not limited to, any implied warranties
of merchantability or fitness for a particular purpose.
CS 500 / INT
' 2013 Propex Concrete Systems
Revised 02/09
TM
Propex
AUSTRALIA
119 Willoughby Road,
Crows Nest,
Sydney NSW 2065
TEL: + 61 (0)2 9965 3792
FAX: + 61 (0)2 9965 3702
www.fibermesh.com

Technical Submittal
Appendix 2

Propex Concrete Systems Key Personnel CVs
Trevor Atkinson - Resume
40 Years Experience in Building & Civil Engineering 40 Years Experience in Building & Civil Engineering
20 Years Experience in Fibre Reinforced Concrete p
Last 10 Years spent in Underground Applications
Former Chairman of the North East Concrete Society, UK
Former Member of the EFNARC Executive committee Former Member of the EFNARC Executive committee
- Guidelines for Passive Fire Protection
N l C tifi ti - Nosslemen Certification
Member of European Standard EN 14889 Technical p
Committee
Jon Brown - Resume
10 Years Experience in Mining & Mineral Processing 10 Years Experience in Mining & Mineral Processing
Engineering
25 Years Experience in Fibre Reinforced Concrete
Last 16 Years managing overseas distribution network & Last 16 Years managing overseas distribution network &
providing Technical Sales Support
M b ki t f UK C t S i t Member or working party for UK Concrete Society
Technical Report No 34
Member of European Standard EN 14889 Technical
Committee

Technical Submittal
Appendix 3
SCS Qatars Distribution Agreement
with
17
th
January 2013
TO WHOM IT MAY CONCERN
This letter is to confirm that:
Messrs Specialist Construction Supplies Ltd.
Muntaza Area,
Doha,
Qatar.
is an official distributor of fibres for concrete supplied by Propex Concrete Systems Ltd,
Chesterfield UK and those manufactured by Propex Operating Company, Chattanooga USA.
The brand names include Fibermesh, Fibercast, Novomesh, ENDURO, HPP and
Novocon fibres.
This arrangement is subject to regular review on an annual basis.
If further information is required, please contact the undersigned person.
Jon Brown
Director of Technical Sales International

Technical Submittal
Appendix 4

Tunnel Segment Production in
UK & New Zealand
supplied Project 250 of the Channel
Tunnel Rail Link project, which involved
the construction of a high speed rail link from
the Channel Tunnel through to St Pancras Station in Central London,
England.
This 115m contract included the construction of a 5.3km twin bore tunnel
employing two Canadian built Lovat Tunnel Boring Machines. The design of
the tunnel linings for all CTRL Projects was developed during the
pre-tender period, and testing on initial segments was carried out at the
Building Research Establishment.
After detailed analysis, review and valued engineering Rail Link Engineering
chose to adopt a precast concrete lining system with an internal diameter
of 7.1m and a thickness of 350mm. The segments are 1.35m wide and each
ring consists of 9 segments plus a wedged key. Steel fibres to ASTM A820
were specified to provide increased toughness & resistance to cracking and
damage during de-moulding and transportation. Polypropylene fibres were
specified to provide resistance to early age cracking and explosive spalling
resistance, in the event of fire. The concrete mix was specified
to achieve 60MPa compressive strength and a characteristic
residual flexural strength of 3.6N/mm.
Based upon residual strength tests available at the time,
Propex Concrete Systems proposed the combined use of
Novocon HE1050 steel fibres at 37kg/m and Fibermesh
150 12mm polypropylene fibres at 1kg/m, known as
Novomesh.
CASE STUDY
Channel Tunnel Rail Link
London, UK
FIBERMESH
NOVOCON
PROJECT DATA
Application type: Precast Tunnel Lining Segments
Main Contractor: Edmund Nuttal, Keir & Wayss Fraytag
Consultant Engineer: Rail Link Engineering
Concrete Supplier: Hanson Premix Ltd
Fibre Type/s: Novocon HE1050 & Fibermesh 150-12
Dosage Rate: 32.5kg/m
3
& 1kg/m
3
Concrete Volume: 88,000m
3
Completion Date: Autumn 2003
The construction of this Rail
Link to the Channel Tunnel,
saw Propex Concrete Sytems
provide over 3000 tonnes of
reinforcement fibres to
achieve maximum toughness
and resistance.
As a result of improved residual flexural strengths achieved from the testing of completed segments, the steel
fibre dosage was later reduced to 32.5kg/m.
At the request of Hanson Premix, the concrete
supplier, Propex Concrete Systems were
commissioned to supply and install automated fibre
dosing equipment for both fibre products. The dosing
equipment used for steel fibre is located externally,
whilst equipment for the polypropylene fibre is
housed in a fully transportable unit. Both systems
were fully integrated into the concrete plants batching
equipment and computer systems. The required
amounts of steel and polypropylene fibres were transported from the dosing equipment to pan mixers via a
bucket convey system and fibre blowing system, respectively.
The concrete segments for Project 250 have a design life of 120 years and were manufactured in a purpose built
precast factory adjacent to the concrete plant and in close proximity to the tunnel itself. Production of the
segments started in March 2002 and completed in Autumn 2003. At its capacity the factory used in excess of
260 cubic metres of fibre reinforced concrete per day into two hundred precast moulds.
On completion of Project 250 the precast factory had produced no less than 78,000 individual concrete
segments and Propex Concrete Systems supplied approximately 3000 tonne of high quality steel fibres and 90
tonne of British Board of Agrment certified polypropylene fibres.
NORTH AMERICA
Propex Concrete Systems Corp.
6025 Lee Highway, Suite 425
PO Box 22788
Tel: 800 621 1273
Tel: 423 892 8080
Fax: 423 892 0157
INTERNATIONAL
Propex Concrete Systems Ltd.
Propex House, 9 Royal Court, Basil Close
Chesterfield, Derbyshire, S41 7SL. UK
Tel: +44 (0) 1246 564200
Fax: +44 (0) 1246 465201
www.fibermesh.com
2006 Propex Concrete Systems Limited.
CH/INT 07/06
STEEL FIBRES IN STEEL FIBRES IN STEEL FIBRES IN STEEL FIBRES IN
SEGMENTAL LININGS SEGMENTAL LININGS SEGMENTAL LININGS SEGMENTAL LININGS
TRADITIONAL METHOD TRADITIONAL METHOD TRADITIONAL METHOD TRADITIONAL METHOD TRADITIONAL METHOD TRADITIONAL METHOD TRADITIONAL METHOD TRADITIONAL METHOD
ISSUES
FABRICATION
HEALTH & SAFETY
LABOUR COST/TIME
ACCURATE PLACEMENT
CONCRETE COVER CONCRETE COVER
CORROSION
DAMAGE RESISTANCE
Fiber Reinforced Segments Fiber Reinforced Segments Fiber Reinforced Segments Fiber Reinforced Segments Fiber Reinforced Segments Fiber Reinforced Segments Fiber Reinforced Segments Fiber Reinforced Segments
B fit B fit Benefits Benefits
3D REINFORCEMENT
EASY, SAFE HANDLING & CONCRETE PLACEMENT
NO CORROSION
HIGHER TOUGHNESS/DUCTILITY TO HANDLE
MANUFACTURE & INSTALLATION
IMPROVED QUALITY LOWER REPAIRS/REJECTS IMPROVED QUALITY, LOWER REPAIRS/REJECTS
FASTER, LOWER COST PRODUCTION
Fiber Reinforced Fiber Reinforced Segments Segments Fiber Reinforced Fiber Reinforced Segments Segments Fiber Reinforced Fiber Reinforced Segments Segments Fiber Reinforced Fiber Reinforced Segments Segments
Design Cases Design Cases
Dependent upon structural ground loads
Dependent upon grouting loads
Compressive stresses and tensile stresses Compressive stresses and tensile stresses
(less than 2 Mpa)
Manufacture, handling & stacking of segments
TBM ram loads
TBM ram loads
.
Steel Fibre Reinforced Concrete Steel Fibre Reinforced Concrete
Tunnel Linings Tunnel Linings
Channel Tunnel Channel Tunnel Rail Link, UK Rail Link, UK
CTRL CTRL CTRL CTRL
Aspects important to the Client Aspects important to the Client
Design Life Design Life
Leakage Leakage
Maintenance Maintenance
Quality Control Quality Control
Factory Space on Factory Space on
Site Site
Quality Control Quality Control
Fire Resistance Fire Resistance
Cost Cost
CTRL CTRL CTRL CTRL
40km of running tunnels 40km of running tunnels
7.15m internal diameter 7.15m internal diameter
7 85m external diameter 7 85m external diameter 7.85m external diameter 7.85m external diameter
9 segments plus key 9 segments plus key
1.2m wide segments 1.2m wide segments
CTRL CTRL Mix Design Mix Design CTRL CTRL Mix Design Mix Design
287 kg/m ordinary Portland cement 287 kg/m ordinary Portland cement
123 kg/m pulverised fuel ash (pfa) to BS 3892-1:1997
Pulverised fuel ash for use with Portland cement
643 k / 20 li t 643 kg/m 20mm limestone
684 kg/m 10mm limestone
514 kg/m sand 514 kg/m sand
33 kg/m Novocon HE1050 steel fibres
1 kg/m Fibermesh 150, 12mm polypropylene fibres
2 litres superplasticiser
0.36 maximum water/cement ratio
0 93 compaction factor
0.93 compaction factor
Aerial View of Segment Factory
Fibre Dispensing
Novocon steel fibres
Fibermesh synthetic fibres
Segment Performance: Segment Performance:
CTRL CTRL Wh l C t t Wh l C t t
Segment Performance: Segment Performance:
CTRL CTRL Wh l C t t Wh l C t t CTRL CTRL Whole Contract Whole Contract
MANUFACTURE MANUFACTURE
CTRL CTRL Whole Contract Whole Contract
MANUFACTURE MANUFACTURE
260 000 Segments manufactured 260,000 Segments manufactured
Segments REJECTED: 1839 - 0.8%
Segments REPAIRED: 6513 - 2.8%
Ring Performance: Ring Performance:
CTRL Wh l C t t CTRL Wh l C t t
Ring Performance: Ring Performance:
CTRL Wh l C t t CTRL Wh l C t t CTRL Whole Contract CTRL Whole Contract
CONSTRUCTION CONSTRUCTION
CTRL Whole Contract CTRL Whole Contract
CONSTRUCTION CONSTRUCTION
2.2% Minor damage: NO REPAIR
0.3% Minor damage: CONTROLLED 0.3% Minor damage: CONTROLLED
REPAIRS
1% Cracks parallel to cross joints: 1% Cracks parallel to cross joints:
NO SEALING
0.5% Cracks parallel to cross joints: 0.5% Cracks parallel to cross joints:
REQUIRED SEALING
Vector Cable Tunnel
Auckland, New Zealand
Vector Tunnel
9,200 m in total length
3.2 m diameter
18 different sizes/shapes
of segments used
43,000 fiber reinforced
segments used over
6,500 m of the tunnel
length
Vector Tunnel Vector Tunnel
Quartzite Pit Sand 365kg
Basalt PAP6 575kg
Basalt L2/7 380kg
Basalt 20/12 715kg
Milb OPC 480k
Design Strength
45 MPa
Milburn OPC 480kg
H
2
0 (total free water) 158kg
Sikament 1000N 0 45 ltr/100kg cement Sikament 1000N 0.45 ltr/100kg cement
NOVOCON 0730 30kgs
Vector Vector Tunnel Tunnel Vector Vector Tunnel Tunnel Vector Vector Tunnel Tunnel Vector Vector Tunnel Tunnel
Requirements for Bearing loads
Handling (lifting) Required Tensile strength f=1.1 Mpa
I S i f 3 1 M
Requirements for Bearing loads
(Woodhead Consultants Inc)
In Service f=3.1 Mpa
Required Shear strength fv=0.25 Mpa
Required Compressive Strength f=36 Mpa
Width of Bearing Area 54mm 90mm
Average tensile stress (Mpa) 2.09 1.3
Required tensile strength (Mpa) 4.1 2.6
Maximum tensile stress (Mpa) 4 18 2 1 Maximum tensile stress (Mpa) 4.18 2.1
Required tensile strength (Mpa) 8.12 4.1
The above strengths are based on factored loads and include a material factor of
0 6 ith an additional factor of 0 85 to acco nt for the shape of the stress block
0.6 with an additional factor of 0.85 to account for the shape of the stress block

Technical Submittal
Appendix 5

Tunnel Segment Production in Spain

Technical Submittal
Appendix 6

Invert Plinth Production in Australia

Technical Submittal
Appendix 7

Wall Panel Production in UK, Belgium & Spain

Technical Submittal
Appendix 8

Industrial and Decorative Elements in
Spain, UK & Belgium

Technical Submittal
Appendix 9

Example Moment Calculation according to
Concrete Society TR63

TR63 - Guidance for the Design of Steel Fibre Reinforced Concrete
Section 6.2 Design Recommendations for Flexure
The Ultimate Moment of Resistance is given by;
M
p
= 0.8 f
cd
f
td
bh
2
(0.5 + 0.1f
td
/ (0.8f
cd
+ f
td
)) / ( 0.8f
cd
+ f
td
)
Where M
p
= Positive Moment Capacity
f
ck
= Characteristic compressive strength of concrete (cylinder)
f
cd
= Design compressive strength of concrete (cylinder) = 0.85 fck/c
f
td
= Design residual tensile strength of concrete
b = Section width
h = Section depth
and f
td
= 0.37 R
e3
f
ctk,fl
/
c
or f
td
= 0.37 R
e3
f
ctm,fl
/
c
TR63 allows either the characteristic or mean flexural strength to be considered
in the determination of the residual strength of the concrete.
Both options can be used within this calculation.
Where R
e3
= Residual Flexural Ratio of Fibre Reinforced Concrete
f
ctk,fl
= Characteristic flexural strength
f
ctm,fl
= Mean flexural strength
c = Material partial safety factor
Input Details
Fibre Type = HPP 50 @ 5 kg/m
3
R
e3
= 42
h (mm) = 250
c = 1.5
f
ck
= 45
N/mm
2
f
cd
= 25.50
N/mm
2
Mean Flexural Strength Characteristic Flexural Strength
f
ctm
= 0.3 f
ck
2/3
f
ctk(0.05)
= 0.21 f
ck
2/3
= 3.80 = 2.66
f
ctm,fl
= max(( 1.6 - h / 1000) f
ctm
: f
ctm
) f
ctk,fl
= max(( 1.6 - h / 1000) f
ctk(0.05)
: f
fctk(0.05)
)
= 5.12 N/mm
2
= 3.59 N/mm
2
f
ctm,fl
= 5.12
N/mm
2
or f
ctk,fl
= 3.59
N/mm
2
f
td
= 0.531
N/mm
2
f
td
= 0.372
N/mm
2
Tensile Restraint = 92.89 kN
M
p
= 16250 Nm/m M
p
= 11444.72 Nm/m
M
p
= 16.25 kNm/m M
p
= 11.44 kNm/m
Shear according to Equation 43 V
Rd
= 0.035k
3/2
f
ck
1/2
b
w
d
Where k = 1 + (200/d)
1/2
2 with d in mm k = 2.03 2
d = 0.75h d = 187.5
Shear V
Rd
= 127.59 kN/m

Technical Submittal
Appendix 10

Propex Explosive Spalling Brochure
MAKE
SURE ITS
TRUE
FIBERMESH
FOR
EXPLOSIVE SPALLING
RESISTANCE
IN CONCRETE
EXPLOSIVE PROBLEM.
EXPLOSIVE SPALLING
As the worlds most widely used construction material, concrete
offers many advantages to building and civil engineering projects
including versatility, strength and durability. However, it is known
to present problems when exposed to high temperature fires.
Several major tunnel fires including the Channel Tunnel
(1996),Mont Blanc (1999), Kaprun (2000) and Gotthard (2001)
have raised questions about the properties of concrete in fire
situations and prompted much research
into its behaviour at high
temperatures. Investigations into
fires in concrete structures have determined that a
significant loss of cross-sectional area in the tunnel
lining can occur due to the explosive spalling of
concrete when exposed to very high
temperatures.
Explosive Spalling occurs when moisture in
the concrete is heated faster than it can
migrate from the heat due to a rapid
temperature rise, as in hydrocarbon fuelled
fires. As the heat of the concrete
increases, moisture in the concrete pores
experiences a phase change to vapour. This
vapour causes an increase in pore pressure,
which is unable to escape from the concrete
mass. As this process continues, vapour
pressure rapidly builds up and exceeds the
tensile capacity of the concrete causing explosive
spalling.
Explosive Spalling in concrete creates three main consequences:
1) A health & safety risk for the emergency services
2) The structural integrity of the tunnel is placed at risk
3) Huge economic damage caused by major disruption and enormous repair
costs
FIBERMESH
150 Fibres
EFFECTIVE SOLUTION.
FIBERMESH
150
Fibermesh
Concrete Solutions by Propex has spent many years

researching how micro polypropylene fibres function in concrete when
exposed to fire. We have built up a very detailed understanding of
the mechanism by which certain types of fibre can provide this
valuable function.
This research knowledge has been utilized to develop
Fibermesh
150, a quality assured fibre that provides the highest

performance against explosive spalling yet at the same time, is
user friendly to the concrete producer and contractor.
Unlike several other competitors fibres that are offered for this
application, Fibermesh
150 has minimal effect both on the workability

and the air content of the concrete.
Incorporating a relatively small amount of Fibermesh
150 fibre provides a

3 dimensional protection system throughout the concrete and ONLY when there is a fire, do they
create the correct form of permeability that is required to relieve the steam pressure that is
created inside the concrete. Despite the claims of some manufacturers, it is not only the number
of fibres that determines how much resistance to explosive spalling is provided, it is the optimized
balance of the best type of fibre and the number of fibres - and that has been built into
Fibermesh
150.
The ability of Fibermesh
150 fibres to prevent explosive spalling of

concrete has been independently verified at several internationally
renowned fire test laboratories including SP Technical Research
Institute (Sweden), Efectis/TNO (Netherlands), IBS (Austria),
Hagerbach Test Gallery (Switzerland) and BRE (United
Kingdom).
Fibermesh
150 micro-synthetic fibres are manufactured to

ISO 9001 Quality Assured Standards from 100% virgin
polypropylene containing no reprocessed materials and are
engineered specifically for use as concrete reinforcement.
Fibermesh
150 micro-synthetic fibres are European

Standard EN 14889-2:2006 compliant and carry
CE marking.
In addition to providing explosive spalling resistance,
Fibermesh
150 fibres will provide resistance to early age

shrinkage cracking, improve impact and abrasion resistance and
rebound in sprayed concrete applications.
The Gotthard Base Tunnel with a length of 57 km will be the longest tunnel
in the world upon completion in 2015. Fibermesh
150 fibres were tested

and approved for use on this project at the world renowned Hagerbach Test
Gallery in Sargans, Switzerland. Since commencement of the project,
Fibermesh
150 fibre at a dosage of 2kg/m

3
has been the preferred fibre of
contractors on various sections of this 11.7 billion Swiss Franc project.
NORTH AMERICA
Propex Operating Company, LLC
1110 Market Street, Suite 300
Tel: 800 6211273
Tel: 423 892 8080
Fax: 423 892 0157
INTERNATIONAL
Chesterfield, Derbyshire, S41 7SL
United Kingdom
Tel: +44 (0) 1246 564200
Fax: +44 (0) 1246 564201
This 130m project is part of the Channel Tunnel Rail Link (CTRL) high-speed
rail link which runs for 108 km between the Channel Tunnel and central
London. The project has over 40km of 7.15 m diameter, precast concrete
lined bored tunnels, sections which are constructed in water bearing sand.
Fibermesh
150 fibres at a dosage of 1kg/m

3
were used in the production
of the precast tunnel lining segments which also included Novocon steel
fibres in a total fibre reinforced solution.
This 8.4 km two & three track rail tunnel in the Austrian Tyrol forms part
of the main Munich to Verona railway line and is the longest NATM tunnel in
the Brenner axis upgrade project. Joint Venture group - Zublin AG, Hoctief
AG & Strabag Bau-AG selected Fibermesh
150 fibre for the passive fire

protection of the final tunnel lining after conducting extensive fibre testing
and concrete mix trials. A dosage rate of 2kg/m
3
was specified by the
project engineers.
This 1.6 km overland tunnel completed in 2010 by a Joint Venture
consisting of Besix, Dura Vermeer and GTI was one of the first of its kind
to be build in the Netherlands. The heavily reinforced concrete box section
structure involved 4 tubes with a total width of 80m. Fibermesh
150 fibre
at a dosage rate of 2kg/m
3
was used and made it possible to comply with
the fire-resistant requirements of Rijkswaterstaat without the need of
separate fire-resisting panels.
The Lusail Light Railway Transit System currently being constructed by the
Qatari Diar/ Vinci Construction Grands Projets (QDVC) joint venture is the
first to be constructed in Qatar. The Project, scheduled for completion in
2016, consists of a four-line network totalling 28 km with 10 km of this
underground and constructed by the cut and cover method. Full scale fire
tests were conducted by QVDC to ensure that the inclusion of Fibermesh
150 fibres at a dosage rate of 2kg/m

3
satisfied the strict requirements for
Explosive Spalling resistance.
GOTTHARD BASE TUNNEL - SWITZERLAND
CHANNEL TUNNEL RAIL LINK - UK (CONTRACT 250)
VOMP TERFENS TUNNEL - AUSTRIA
LUSAIL LRT - QATAR
UTRECHTA2 TUNNEL - NETHERLANDS

Technical Submittal
Appendix 11

Novocon HE 1060
EC Declaration of Conformity
EC - Declaration of Conformity
Propex House
9 Royal Court, Basil Close, Chesterfield, Derbyshire S41 7SL
United Kingdom
Simon Evans - B.Eng., C.Eng., MCIWEM
Director of Engineering Services
Hereby declare that the following product:
NOVOCON - HE1060
STEELFIBRES FORSTRUCTURALUSEINCONCRETE, MORTAR&GROUT
to which this declaration relates,
conforms with the essential requirements of the
Construction Products Directive (CPD) - 89/106/EEC amended by the Directive 93/68/EEC
and the following European Standard:
EN 14889-1: 2006
Fibres for concrete - Part 1: Steel fibres - Definitions, specifications and conformity
Group: 1
Length: 60 mm
Diameter: 1.00 mm
Shape: Hooked-end
Tensile strength: 1250 N/mm
2
Consistence with 20 kg/m
3
fibres - Vebe time: 8 secs
Effect on strength in reference concrete:
20 kg/m
3
to obtain 1,5 N/mm
2
at CMOD = 0,5 mm & 1,0 N/mm
2
at CMOD = 3,5 mm
Chesterfield, UK
June 2008
Document Ref: PCS/CE/DC/HE1060/RevB
The procedures concerning the attestation of conformity and the performances described in the above
standard were performed by:
BSIProduct Services
Maylands Avenue, Hemel Hempstead, Hertfordshire HP2 4SQ
United Kingdom
(A notified body for the above Directive - Notified Body Number 0086)
Certificate No. 0086 - CPD - 533589

Technical Submittal
Appendix 12

Novocon HE 1060 Data Sheet
NOVOCON
HE1060
PRODUCT DATA SHEET
MAKE SURE ITS TRUE FIBERMESH
FIBERMESH.COM
NOVOCON
HE1060 STEEL FIBRE

FEATURES & BENEFITS
PRIMARY APPLICATIONS
COMPLIANCE
NOMINAL PHYSICAL PROPERTIES
Novocon
HE1060 steel fibres are designed specifically for the reinforcement

of concrete, mortars and other cementitious mixes. Novocon
HE1060 is a
cold drawn wire fibre, deformed with hooked ends to provide optimum
performance within the concrete mix. Novocon
HE1060 steel fibres are

European Standard - EN 14889-1:2006 compliant and have been specifically
designed to meet or exceed the defined performance requirements.
Provides uniform multi-directional concrete reinforcement
Increases crack resistance, ductility, energy absorption or toughness of
concrete
Improves impact resistance, fatigue endurance and shear strength of concrete
High tensile strength fibre bridging joints and cracks to provide tighter
aggregate interlock resulting in increased load carrying capacity
Provides increased ultimate load bearing capacity which allows possible
reduction of concrete section
Requires less labour to incorporate into concrete than conventional
reinforcement
Offers economical concrete reinforcement solutions with greater project
scheduling accuracy
Ideally suited for hand or vibratory screeds, laser screeds and all conventional
finishing equipment
Ground supported slabs
Suspended Floors
Jointless floors
External roads & pavements
Precast
Overlays
Walls
Blast-resistant concrete
Complies with European Standard EN 14889-1:2006 Fibres for
Concrete Part 1: Group I and carries CE marking
Conforms to ASTM A820/A820M-04, Type I cold drawn segment wire
Fibre Length 60 mm
Equivalent Diameter 1.0 mm
Aspect Ratio 60
Tensile Strength 1250 N/mm
Deformation Hooked End
Appearance Bright and clean wire
NOVOCON
HE1060
PRODUCT DATA SHEET
PRODUCT USE
COMPATILITY
SAFETY
PACKAGING
TECHNICAL SERVICES
REFERENCES
FIBERMESH, NOVOMESH, NOVOCON, ENDURO, FIBERCAST and e3 ARE REGISTERED TRADEMARKS OF
PROPEX CONCRETE SYSTEMS CORP..
THIS PUBLICATION SHOULD NOT BE CONSTRUED AS ENGINEERING ADVICE. WHILE INFORMATION CONTAINED IN THIS
PUBLICATION IS ACCURATE TO THE BEST OF OUR KNOWLEDGE, PROPEX DOES NOT WARRANT ITS ACCURACY OR
COMPLETENESS. THE ULTIMATE CUSTOMER AND USER OF THE PRODUCTS SHOULD ASSUME SOLE RESPONSIBILITY FOR
THE FINAL DETERMINATION OF THE SUITABILITY OF THE INFORMATION AND THE PRODUCTS FOR THE CONTEMPLATED
AND ACTUAL USE. THE ONLY WARRANTY MADE BY PROPEX FOR ITS PRODUCTS IS SET FORTH IN OUR PRODUCT DATA
SHEETS FOR THE PRODUCT, OR SUCH OTHER WRITTEN WARRANTY AS MAY BE AGREED BY PROPEX AND INDIVIDUAL
CUSTOMERS. PROPEX SPECIFICALLY DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT
LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, OR ARISING FROM
PROVISION OF SAMPLES,A COURSE OF DEALING OR USAGE OF TRADE.
2013 Propex Concrete Systems Ltd.
MIXING: Novocon
HE1060 steel fibres can be added

during or after the batching of the concrete but should
never be added as the first component. Such devices as
conveyor belts, chutes and dispensers may be used to
add fibres to the mixer at the ready mix plant. After
the fibres have been added, the concrete should be
mixed for sufficient time (minimum 5 minutes at full
mixing speed) to ensure uniform distribution of the
fibres throughout the concrete. The use of mid or
high-range water reducing admixtures can be
advantageous, but is not essential.
PLACING: Novocon
HE1060 steel fibres can be

pumped and placed using conventional equipment. Hand
or vibratory screeds and laser screeds can be used
with Novocon
HE1060 steel fibres.

FINISHING: Conventional finishing techniques and
equipment can be used when finishing Novocon
HE1060 steel fibre concrete. In some cases an extra

bull float process is advised and lowering the angle of
the power float blades will help to minimize fibre
exposure on the surface.
DOSAGE: The fibre dosage will vary depending on the
type of application, concrete mix design and the
performance/ toughness requirements of each
particular project. Typically, steel fibre dosage will be in
the range of 20 kg to 40 kg per cubic meter. Propex
Concrete Systems technical staff can offer advice on
dosage requirements once performance requirements
have been established by the project designer/engineer.
NORTH AMERICA
Tel: 800 6211273
Tel: 423 892 8080
Fax: 423 892 0157
INTERNATIONAL
United Kingdom
Tel: +44 (0) 1246 564200
Fax: +44 (0) 1246 564201
Fi bermesh
Novocon
HE1060 steel fibres are compatible with all

curing compounds, super plasticizers, water reducers,
hardeners and coatings.
It is recommended that gloves and eye protection be
used when handling or adding Novocon
HE1060 steel
fibres to concrete.
Novocon
HE1060 fibres are available, as standard, in

25 kg packaging. They are also available upon request in
1000 kg bulk bags. The pallets should be protected
against rain and snow. Do NOT stack pallets on top of
each other.
SPECIFICATION CLAUSE
European Standard EN 14889 -1:2006 Fibres for Concrete
ASTM A820/A820M-04 Standard Specification for Steel
Fibers for Fiber Reinforced Concrete.
ASTM CIII6/C1116M Standard Specification for Fiber-
Reinforced Concrete.
ASTM C1399 Standard Test Method for Obtaining Average
Residual-Strength of Fiber Reinforced Concrete.
ASTM C1550 Standard Test Method for Flexural Toughness
of Fiber Reinforced Concrete (Using centrally loaded round
panel).
ASTM C1609/C1609M Standard Test Method for Flexural
Performance of Fiber-Reinforced Concrete. (Replaces ASTM
C1018)
JCI-SF4 Method of Test for Flexural Strength and Flexural
Toughness of Fiber Reinforced Concrete.
Concrete Society (UK) Technical Report 63 Guidance for the
Design of Steel Fibre Reinforced Concrete
Concrete Society (UK) Technical Report 34 Concrete
Industrial Floors
Concrete Society (UK) Technical Report 66 External In-situ
Concrete Paving
Propex Concrete Systems is backed by our team of
concrete reinforcement specialists who can carefully
analyze each project and provide fibre reinforced
concrete design solutions to ensure maximum project
performance and cost efficiency.
Fibres for concrete shall be Novocon
HE1060 hooked
end steel fibres conforming to EN 14889-1:2006 Group
I and manufactured from cold drawn wire with a tensile
strength of 1250 N/mm.
Unless otherwise stated Novocon
HE1060 steel
fibres shall be added to the concrete at the
recommended application rate of .......kg per cubic
metre and mixed for sufficient time (minimum 5 minutes
at full mixing speed) to ensure uniform distribution of
the fibres throughout the concrete.
Fibrous concrete reinforcement shall be manufactured
by:
Propex Concrete Systems,
Propex House, 9 Royal Court, Basil Close, Chesterfield,
Derbyshire, S41 7SL. United Kingdom.
Telephone: + 44 (0) 1246 564200
Fax: + 44 (0) 1246 564201,
e-mail: enquiries@propexinc.co.uk
PCS/INT-577B 05/13

Technical Submittal
Appendix 13
ENDURO HPP 50
Propex House
United Kingdom
ENDURO - HPP50
POLYMER FIBRES FORSTRUCTURALUSEINCONCRETE, MORTAR&GROUT
Construction Products Directive (CPD) - 89/106/EEC amended by the Directive 93/68/EEC
EN 14889-2: 2006
Fibres for concrete - Part 2: Polymer fibres - Definitions, specifications and conformity
Class: II
Length: 50 mm
Diameter: 0.95 mm
Polymer type: Polyolefin
Shape: Continuously deformed
Tensile strength: 400 N/mm
2
Elastic Modulus: 7000 N/mm
2
Consistence with 4.5 kg/m
3
Effect on strength in reference concrete:
4.5 kg/m
3
to obtain 1,5 N/mm
2
at CMOD = 0,5 mm & 1,0 N/mm
2
at CMOD = 3,5 mm
Chesterfield, UK
June 2008
Document Ref: PCS/CE/DC/ENDHPP50
The procedures concerning the attestation of conformity and the performances described in the above
standard were performed by:
BSIProduct Services
Maylands Avenue, Hemel Hempstead, Hertfordshire HP2 4SQ
United Kingdom
(A notified body for the above Directive - Notified Body Number 0086)
Certificate No. 0086 - CPD - 533591

Technical Submittal
Appendix 14

ENDURO HPP 50 Data Sheet
ENDURO
HPP50
PRODUCT DATA SHEET
FIBERMESH.COM
ENDURO
HPP50 MACRO-SYNTHETIC FIBRE

ADVANTAGES
FEATURES & BENEFITS
COMPLIANCE
CHEMICAL & PHYSICAL PROPERTIES
ENDURO
HPP50 is a macro-synthetic fibre designed specifically for the

reinforcement of concrete and other cementitious mixes. ENDURO
HPP50
fibres are European Standard EN 14889-2: 2006 compliant and have an
engineered contoured profile, which serves to effectively anchor the fibres into
the concrete thus resisting matrix pull-out and enhancing the concretes
performance even after it has developed stress cracks.
Another important feature of this design is that it allows much higher dosage
levels resulting in performance levels which extend beyond those achieved with
traditional secondary reinforcement.
ENDURO
HPP50 fibres are non-corrosive and can be considered, in many

applications, as an alternative to both steel fabric and steel fibres.
Non-magnetic Rustproof Alkali proof Requires no minimum amount of
concrete cover Is always positioned in compliance with codes Safe and
easier to use than traditional reinforcement Saves time and hassle.
Geometrically engineered to resist matrix pull-out
Increases flexural toughness
Reduces rebound
Increases cohesion and reduces segregation
Increases impact and shatter resistance
Non-magnetic
Rustproof
Chemically inert and alkali proof
Reduced wear on concrete pumps and hoses
Safe and easy to handle
Simplified logistics
Economical alternative to steel wire mesh and/or steel fibres
Ground Supported Slabs
External Pavements
Roads
Precast
Overlays/ Toppings
Sea Defence
Complies with European Standard EN 14889-2: 2006 Fibres for Concrete Part
2: Class II and carries CE marking.
Complies with ASTM C III6/C 1116M Type III Fibre Reinforced Concrete
Fibre Length 50mm
Type Macro
Monofilament
Absorption Nil
Specific Gravity 0.91
Elec. Conductivity Low
Acid & Salt Resistance High
Melt Point 164C (328F)
Ignition Point 550C (1022F)
Thermal Conductivity Low
Alkali Resistance Alkali Proof
ENDURO
HPP50
PRODUCT DATA SHEET
PRODUCT USE
COMPATILITY
SAFETY
PACKAGING
REFERENCES
MIXING: The specified dosage per cubic metre should be
added to the mixer after batching the other concrete
materials. After the addition of the fibres, the concrete
should be mixed for sufficient time (minimum 5 minutes
at full mixing speed) to ensure uniform distribution of
fibres throughout the concrete.
PLACING: ENDURO
HPP50 micro-reinforced concrete

can be pumped, sprayed or placed using conventional
equipment as with other fibrous concrete
FINISHING: Conventional techniques and equipment can
be used when finishing ENDURO
HPP50 fibre concrete.

DOSAGE: The dosage rate for ENDURO
HPP50
macro-synthetic fibres will vary depending on the
application, mix design and the toughness requirements
of each particular project. Typically, ENDURO
HPP50
macro-synthetic fibre dosage will typically be in the
range of 4 kg to 9 kg per cubic meter of concrete.
When used in conjunction with Fibermesh
150 fibres
the dosage rate and the performance of the sprayed
concrete can be optimized economically.
Propex Concrete Systems technical staff can offer
advice on dosage rates once performance requirements
have been established by the project designer/engineer.
NORTH AMERICA
Tel: 800 6211273
Tel: 423 892 8080
Fax: 423 892 0157
INTERNATIONAL
United Kingdom
Tel: +44 (0) 1246 564200
Fax: +44 (0) 1246 564201
Fi bermesh
ENDURO
HPP50 fibres are compatible with all

concrete admixtures and performance enhancing
chemicals, but require no admixtures to work.
No special handling is required with ENDURO
HPP50
fibres. Full Material Safety Data Sheets are available on
request.
ENDURO HPP50 macro-synthetic fibres are collated
in water soluble wrapped bundles/pucks to aid rapid
dispersion and mixing. The fibre bundles are packaged in
5 & 10 kg cartons. Store materials in a cool dry place.
Do not store in direct sunlight.
ENDURO
HPP50 fibres are packaged, packed into

cartons, shrink wrapped and palletized for protection
during shipping.
European Standard EN 14889-2: 2006 Fibres for
Concrete
ASTM CIII6/C1116M Standard Specification for
Fiber-Reinforced Concrete.
ASTM C1550 Standard Test Method for Flexural
Toughness of Fiber Reinforced Concrete (Using
centrally loaded round panel).
ASTM C1436 Standard Specification for Materials for
Shotcrete
Concrete Society (UK) Technical Report 65 Guidance
on the use of Macro-syntheic Fibre Reinforced
Concrete
Concrete Society (UK) Technical Report 66 External In
-situ Concrete Paving
Fibres for concrete shall be ENDURO HPP50 polyolefin
high performance macro-monofilament fibre conforming
to EN 14889-2: 2006 Class II and manufactured
specifically for the reinforcement of concrete.
ENDURO HPP50 macro-synthetic fibres shall be mixed
at the batch plant, at the recommended rate of .kg
per cubic metre, and mixed for sufficient time (minimum
5 minutes) to ensure uniform distribution of the fibres
throughout the concrete mix.
by:
Telephone: + 44 (0) 1246 564200
Fax: + 44 (0) 1246 564201,
PCS/INT-545 01/2013
TECHNICAL SERVICES
reinforced concrete specialists who can carefully

Technical Submittal
Appendix 15

Fibermesh 15012mm
Propex House
United Kingdom
FIBERMESH 150-12
POLYMERFIBRESFORNON-STRUCTURALUSEINCONCRETE, MORTAR&GROUT
Construction Products Directive - (CPD) 89/106/EEC amended by the Directive 93/68/EEC
EN 14889-2: 2006
Fibres for concrete - Part 2: Polymer fibres - Definitions, specifications and conformity
Class: Ia
Length: 12 mm
Diameter: 0.031 mm
Polymer type: Polyolefin
Shape: Monofilament
Consistence with 0.9 kg/m
3
The initial type testing was performed by:
University of Greenwich at Medway
School of Engineering
Central Avenue, Chatham Maritime, Kent ME4 4TB
United Kingdom
Chesterfield, UK
June 2008
Document Ref: PCS/CE/DC/FM150-12

Technical Submittal
Appendix 16

Fibermesh 15012mm Data Sheet
FIBERMESH
150-12
PRODUCT DATA SHEET
FIBERMESH.COM
FIBERMESH
150-12 MICRO-SYNTHETIC FIBRE

ADVANTAGES
FEATURES & BENEFITS
COMPLIANCE
CHEMICAL & PHYSICAL PROPERTIES
Fibermesh
150-12mm micro-reinforcement fibres for concrete are 100 percent

virgin homopolymer polypropylene multifilament (often described as monofilament)
fibres containing no reprocessed olefin materials. Fibermesh
150-12mm
micro-synthetic fibres are European Standard EN 14889-2:2006 compliant and
have been specifically engineered and manufactured in an ISO 9001:2008
certified facility for use as concrete reinforcement at the recommended dosage
rate of 0.9 kg per cubic metre (0.1% by volume) for effective performance.
Non-magnetic Rustproof Alkali proof Requires no minimum amount of
concrete cover Is always positioned in compliance with codes Safe and
easier to use than traditional reinforcement Saves time and hassle.
Increases resistance to explosive spalling
Inhibits and controls the formation of intrinsic cracking in concrete
Increases cohesion and reduces segregation
Reduces settlement and bleeding
Reduces plastic shrinkage and settlement cracking
Increases impact and shatter resistance
Reinforces against abrasion
Reduces freeze/thaw damage
Provides improved durability
Alternative system to traditional reinforcement when used for secondary(crack
control) reinforcing in concrete.
Protection against explosive spalling
Ground supported slabs
External roads & pavements
Driveways
Sprayed concrete
Precast
Overlays and toppings
Tanks & pools
Walls
Complies with European Standard EN 14889-2:2006 Fibres for Concrete
Part 2: Class 1a and carries CE marking
ISO 9001:2008 Quality Assured
Complies with ASTM C 1116 Type III 4.1.3
Fibre Length 12mm
Type Multifilament
Absorption Nil
Specific Gravity 0.91
Elec. Conductivity Low
Acid & Salt Resistance High
Melt Point 162C (324F)
Ignition Point 593C (1100F)
Thermal Conductivity Low
Alkali Resistance Alkali Proof
FIBERMESH
150-12
PRODUCT DATA SHEET
PRODUCT USE
COMPATILITY
SAFETY
PACKAGING
TECHNICAL SERVICES
REFERENCES
MIXING: Fibermesh
150-12mm micro-reinforcement is
a mechanical, not chemical, process. The addition of
Fibermesh
150-12mm monofilament fibres do not

require any additional water nor other mix design
changes at normal rates. Fibermesh
150-12mm
fibres can be added to the mixer before, during or after
batching the other concrete materials. After the
addition of the fibres, the concrete should be mixed for
sufficient time (minimum 5 minutes at full mixing speed)
to ensure uniform distribution of fibres throughout the
concrete.
PLACING: Fibermesh
150-12mm micro-reinforced
concrete can be pumped, sprayed or placed using
conventional equipment. Hand or vibratory screeds and
laser screeds can be used with Fibermesh
150-12mm
micro-reinforced concrete.
FINISHING: Fibermesh
150-12mm micro-fibre
reinforced concrete can be finished by any finishing
technique. Exposed aggregate, broomed and tined
surfaces are no problem.
DOSAGE: The recommended dosage rate for
Fibermesh
150-12mm fibres, to achieve effective

performance, is 0.9 kg per cubic metre. For explosive
spalling resistance the dosage rate will be between 0.9
and 2.0 kg per cubic metre depending on the design
engineers requirements.
NORTH AMERICA
Tel: 800 6211273
Tel: 423 892 8080
Fax: 423 892 0157
INTERNATIONAL
United Kingdom
Tel: +44 (0) 1246 564200
Fax: +44 (0) 1246 564201
Fi bermesh
Fibermesh
150-12mm fibres are compatible with all

concrete admixtures and performance enhancing
chemicals, but require no admixtures to work.
No special handling is required with Fibermesh

150-12mm fibres. Full Material Safety Data Sheets are
available on request.
Fibermesh
150-12mm fibres are available in standard

0.9 kg degradable paper bags, which are designed to
be placed directly into the concrete mixer without
opening. They are also available upon request in a
variety of packaging options to suit application.
Fibermesh
150-12mm fibres are packaged, packed into

cartons, shrink wrapped and palletized for protection
during shipping.
European Standard EN 14889-2: 2006 Fibres for
Concrete
Concrete Society (UK) Technical Report 34 Concrete
Industrial Floors
Concrete Society (UK) Technical Report 22 Non-
structural cracks in concrete.
Fibermesh Guidance notes for Fibermesh Reinforced
concrete ground supported slabs.
reinforced concrete specialists who can carefully
Fibres for concrete shall be Fibermesh
150-12mm
micro-synthetic monofilament fibres (100 percent
virgin polypropylene fibres containing no reprocessed
olefin materials) conforming to EN 14889-2:2006
Class Ia and specifically engineered & manufactured in
an ISO 9001:2008 certified facility for use as concrete
secondary reinforcement. Fibermesh
150-12 mm
fibres shall be added to the concrete at the batching
plant at the recommended dosage rate of .... kg per
cubic metre and mixed for sufficient time (minimum 5
minutes at full mixing speed) to ensure uniform
distribution of the fibres throughout the concrete.
by:
Telephone: + 44 (0) 1246 564200
Fax: + 44 (0) 1246 564201,
PCS/INT-513 01/2013
GUIDELINES
Fibermesh 150-12mm fibres should not be used to
replace structural, load bearing reinforcement.
Fibermesh 150-12mm fibres should not be used as a
means of using thinner concrete sections than original
design. Fibermesh 150-12mm fibres should not be
used to increase joint spacing past those dimensions
suggested for un-reinforced concrete.

Technical Submittal
Appendix 17

Material Safety Data Sheets (MSDS)
Novocon Steel Fibres
Page 1 of 5
SAFETY DATA SHEET
1.0 IDENTIFICATION OF THE MATERIAL AND SUPPLIER
SUBSTANCE: STEEL FIBERS FOR CONCRETE REINFORCEMENT
SDS No. 2003 Steel Fibers for Concrete (UK English)
REVISION DATE: 1 August 2006
MANUFACTURER/SUPPLIER:
Propex Concrete Systems Corporation Propex Concrete Systems Ltd.
1110 Market Street, Suite 300 9 Royal Court
Chattanooga, TN 37416 Basil Close
USA Chesterfield, Derbyshire
Tel: 1.800.621.0444 United Kingdom S41 7SL
Phone: +44-1246-564200
Emergency Response Number 1-800-424-9300 (North America)
1-703-527-3887 (International)
PRODUCT NAMES: Novocon Steel Fibres
2.0 COMPOSITION/INFORMATION ON INGREDIENTS
COMPONENT CAS# EC Number Percentage EC
Classification
Fibre from low carbon steel
Iron (Fe) content
N/A
7439-89-6
Not assigned 100
>98.5%
Not assigned
3.0 HAZARDS IDENTIFICATION
EC CLASSIFICATION: No classification assigned.
POTENTIAL HEALTH EFFECTS:
INHALATION
SHORT TERM EXPOSURE: Mechanical irritation.
LONG TERM EXPOSURE: No information of significant adverse effects
Page 2 of 5
SKIN CONTACT
SHORT TERM EXPOSURE: Mechanical irritation. Steel fibres can cause puncture
wounds.
EYE CONTACT
SHORT TERM EXPOSURE: Mechanical irritation. Steel fibres can cause puncture
wounds
INGESTION
SHORT TERM EXPOSURE: No information on significant adverse effects. Steel
fibres can cause puncture wounds
4.0 FIRST AID MEASURES
EYE: In case of contact, immediately flush eyes with plenty of water for at least 15 minutes.
Get medical attention if irritation develops.
SKIN: Wash exposed skin with soap and water. Get medical attention if irritation develops.
INHALATION: If adverse effects occur, remove to uncontaminated area. Get medical
attention.
INGESTION: If a large amount is swallowed, get medical attention.
5.0 FIRE FIGHTING MEASURES
FIRE AND EXPLOSION HAZARDS: Steel fibres are not a fire or explosion hazard.
SUITABLE EXTINGUISHING MEDIA:
Carbon dioxide, regular dry chemical, regular foam, water.
FIRE FIGHTING PROCEDURES: Move material from fire area if it can be done without risk.
Avoid inhalation of material.
SENSITIVITY TO MECHANICAL IMPACT: Not sensitive
SENSITIVITY TO STATIC DISCHARGE: Not sensitive.
HAZARDOUS COMBUSTION PRODUCTS: Inhalation of high concentrations of freshly
foamed oxide fumes may cause metal fume fever, which is characterized by a metallic taste
in the mouth, dryness and irritation of throat and influenza-type symptoms.
UNUSUAL FIRE OR EXPLOSION HAZARDS: Reaction of steel fibres with strong acids will
generate hydrogen gas, which is highly flammable.
Page 3 of 5
6.0 ACCIDENTAL RELEASE MEASURES
Contain and remove by mechanical means. Keep out of water supplies and drains.
7.0 HANDLING AND STORAGE
STORAGE: Store and handle in accordance with all current regulations and standards.
Keep separated from strong acids and oxidizing substances. Keep product away from
moisture prior to use to avoid deterioration of the paper packaging.
8.0 EXPOSURE CONTROLS/PERSONAL PROTECTION
VENTILATION: Based on available information, additional ventilation is not required. Ensure
compliance with applicable exposure limits.
EYE PROTECTION: Eye protection is not required under normal conditions.
CLOTHING: Protective clothing is not required under normal conditions.
GLOVES: Protective gloves are recommended for handling bags/cartons or loose fibres.
RESPIRATORY PROTECTION: No respirator is required under normal conditions of use.
9.0 PHYSICAL AND CHEMICAL PROPERTIES
PHYSICAL STATE: Solid. Fibrous materials packaged in cardboard boxes or heavy paper
bags.
COLOUR: Metallic Grey
ODOUR: Odourless.
BOILING POINT: Not applicable
MELTING POINT: > 1400 C
FLASH POINT: Not applicable
VAPOUR PRESSURE: Not applicable
VAPOUR DENSITY: Not applicable
SPECIFIC GRAVITY (WATER = 1): 7.0 to 8.0
SOLUBILITY IN WATER: Negligible, below 0.1%
Page 4 of 5
pH: Not applicable
VOLATILITY: Not applicable
ODOUR THRESHOLD: Not available
EVAPORATION RATE: Not applicable
OCTANOL/WATER PARTITION COEFFICIENT: Not available
10.0 STABILITY AND REACTIVITY
CHEMICAL STABILITY: Stable at normal temperatures and pressure.
CONDITIONS TO AVOID: Avoid contact with strong acids and oxidizers.
INCOMPATIBILITIES: Oxidizing materials.
HAZARDOUS DECOMPOSITION: Inhalation of high concentrations of freshly formed oxide
fumes may cause metal fume fever, which is characterized by a metallic taste in the
mouth, dryness and irritation of the throat, and influenza-type symptoms.
POLYMERIZATION: Will not polymerize.
11.0 TOXICOLOGICAL INFORMATION
ADDITIONAL DATA: The toxicological properties have not been fully investigated.
12.0 ECOLOGICAL INFORMATION
Not available.
13.0 DISPOSAL CONSIDERATONS
Dispose in accordance with all applicable regulations.
14.0 TRANSPORTATION INFORMATION
U.S. DEPT OF TRANSPORTATION: No classification assigned.
Shipping Name: Not Regulated
LAND TRANSPORT ADR: No classification assigned.
LAND TRANSPORT RID: No classification assigned.
MARITIME TRANSPORT IMDG: No classification assigned.
Page 5 of 5
15.0 REGULATORY INFORMATION
EUROPEAN REGULATIONS:
EC CLASSIFICATION (CALCULATED): No classification assigned
NATIONAL INVENTORY STATUS:
US INVENTORY (TSCA): Listed on inventory
EC INVENTORY (EINECS/ELINCS): Not determined
16.0 OTHER INFORMATION
This safety data sheet conforms to the requirements of EC Directive 93/112/EC. NOTICE:
This publication should not be construed as engineering advice. While information
contained in this publication is accurate to the best of our knowledge, Propex does not
warrant its accuracy or completeness. The ultimate customer and user of the products
should assume sole responsibility for the final determination of the suitability of the
information and the products for the contemplated and actual use. The only warranty made
by Propex for its products is set forth in our product data sheets for the product, or such other
written warranty as may be agreed by Propex and individual customers.
Propex specifically disclaims all other warranties express or implied, including
without limitation, warranties of merchantability or fitness for a particular purpose, or
arising from provision of samples, a course of dealing or usage of trade..

Technical Submittal
Appendix 18

Material Safety Data Sheets (MSDS)
ENDURO & Fibermesh Fibres
Page 1 oI 5

SAFETY DATA SHEET
1.0 IDENTIFICATION OF THE MATERIAL AND SUPPLIER

SUBSTANCE: POLYPROPYLENE FIBERS FOR CONCRETE REINFORCEMENT

SDS No. 2001_2 PP Fibers Concrete (UK English)
REVISION DATE: 28 FEB 2012

MANUFACTURER/SUPPLIER:
Propex Concrete Systems Corporation Propex Concrete Systems Ltd.
4019 Industry Drive 9 Royal Court
Chattanooga, TN 37416 Basil Close
USA Chesterfield, Derbyshire
Tel: 1.800.621.0444 United Kingdom S41 7SL
Phone: 44-1246-564200

Emergency Response Number 1-800-424-9300 (North America)
1-703-527-3887 (International)
PRODUCT NAMES: Fibermesh
Grades 150, 300 & 650; Fibercast
Grades 500 & 510;

Novomesh
Grades HPP & 950; ENDURO
HPP

2.0 COMPOSITION/INFORMATION ON INGREDIENTS
COMPONENT CAS# EC Number Percentage EC
CIassification
Polypropylene 9003-07-0 Not assigned >99 Not assigned
Lubricants: Fatty acids
and/or esters
Blend Not assigned 0.1 1.0 Not assigned
Inorganic pigments* Mixture Not assigned 0 0.6 Not assigned
*These components, if present, are encapsulated in polyolefin resin. See Section 8.0,
Exposure Controls/Personal Protection, for exposure guidelines.

3.0 HAZARDS IDENTIFICATION

EC CLASSIFICATION: No classification assigned.

Page 2 oI 5

POTENTIAL HEALTH EFFECTS:

INHALATION
SKIN CONTACT
EYE CONTACT
INGESTION
SHORT TERM EXPOSURE: No information on significant adverse effects

4.0 FIRST AID MEASURES
EYE: In case of contact, immediately flush eyes with plenty of water for at least 15 minutes.
Get medical attention if irritation develops.
SKIN: Wash exposed skin with soap and water. Get medical attention if irritation develops.
INHALATION: If adverse effects occur, remove to uncontaminated area. Get medical
attention.
INGESTION: If a large amount is swallowed, get medical attention.
5.0 FIRE FIGHTING MEASURES
FIRE AND EXPLOSION HAZARDS: SIight fire hazard.
SUITABLE EXTINGUISHING MEDIA: Carbon dioxide, regular dry chemical, regular foam,
water.
FIRE FIGHTING PROCEDURES: Move material from fire area if it can be done without risk.
Avoid inhalation of material or combustion by-products. Stay upwind and keep out of low
areas.
SENSITIVITY TO MECHANICAL IMPACT: Not sensitive
SENSITIVITY TO STATIC DISCHARGE: Not sensitive
FIRE-FIGHTING EQUIPMENT: Firefighters should wear full bunker gear, including a
positive pressure self-contained breathing apparatus.
HAZARDOUS COMBUSTION PRODUCTS: Incomplete burning can produce carbon
monoxide and/or carbon dioxide and other harmful products.
Page 3 oI 5
6.0 ACCIDENTAL RELEASE MEASURES
Contain and remove by mechanical means. Keep out of water supplies and drains.
7.0 HANDLING AND STORAGE
STORAGE: Store and handle in accordance with all current regulations and standards.
Keep separated from incompatible substances. Store product in a dry environment to avoid
deterioration of packaging.
8.0 EXPOSURE CONTROLS/PERSONAL PROTECTION
VENTILATION: Based on available information, additional ventilation is not required. Ensure
compliance with applicable exposure limits.

EYE PROTECTION: Eye protection is not required under normal conditions.
CLOTHING: Protective clothing is not required under normal conditions.
GLOVES: Protective gloves are not required under normal conditions.
RESPIRATORY PROTECTION: No respirator is required under normal conditions of use. If
respirable dusts are generated, respirator protection may be needed.
COMPONENT CAS# Exposure Limits
Polypropylene 9003-07-0 OSHA TOTAL DUST: 15 mg/m
3
(particulate NOC) OSHA RESPIRABLE
DUST: 5 mg/m
3
(Particulate NOC) ACGIH
TLV-TWA: 10 mg/m
3
(total dust) (particulate
NOC)
Lubricants: Fatty acids
and/or esters
Blend No exposure limit established
Inorganic pigments* Mixture No exposure limit established
*If present, this component is encapsulated in polyolefin resin and does not possess the
same hazards as the neat material.
9.0 PHYSICAL AND CHEMICAL PROPERTIES

PHYSICAL STATE: Solid. Material packaged in pucks wrapped in water soluble film.
COLOUR: Colourless, light gray, or white
ODOUR: Odourless.
BOILING POINT: Not applicable
Page 4 oI 5
MELTING POINT: 320 F (160 C)
FLASH POINT: >600F (>315c)
VAPOUR PRESSURE: Not applicable
VAPOUR DENSITY: Not applicable
SPECIFIC GRAVITY (WATER = 1): 0.9
SOLUBILITY IN WATER: Negligible, below 0.1%
pH: Not applicable
VOLATILITY: Not applicable
ODOUR THRESHOLD: Not available
EVAPORATION RATE: Not applicable
OCTANOL/WATER PARTITION COEFFICIENT: Not available
10.0 STABILITY AND REACTIVITY
CHEMICAL STABILITY: Stable at normal temperatures and pressure.
CONDITIONS TO AVOID: Avoid heat flames, sparks, and other sources of ignition. Avoid
contact with incompatible materials.
INCOMPATIBILITIES: Oxidising materials.
HAZARDOUS DECOMPOSITION: Thermal decomposition products of combustion: oxides
of carbon
POLYMERIZATION: Will not polymerise.
11.0 TOXICOLOGICAL INFORMATION
ADDITIONAL DATA: The toxicological properties have not been fully investigated.
Polypropylene was tested in rats by subcutaneous implantation of discs or powder. Local
sarcomas were induced at the site of implantation. Subcutaneous injections are not a normal
route of exposure. All inorganic pigments, if present in of this product, are considered to be
fully bound within the polymer matrix, and therefore, are not readily available under normal
conditions.
12.0 ECOLOGICAL INFORMATION
Not available.
Page 5 oI 5
13.0 DISPOSAL CONSIDERATONS
Dispose in accordance with all applicable regulations.
14.0 TRANSPORTATION INFORMATION
U.S. DEPT OF TRANSPORTATION: No classification assigned.
Shipping Name: Not Regulated
LAND TRANSPORT ADR: No classification assigned.
LAND TRANSPORT RID: No classification assigned.
MARITIME TRANSPORT IMDG: No classification assigned.
15.0 REGULATORY INFORMATION

EUROPEAN REGULATIONS:
EC CLASSIFICATION (CALCULATED): No classification assigned
NATIONAL INVENTORY STATUS:

US INVENTORY (TSCA): Listed on inventory
EC INVENTORY (EINECS/ELINCS): Not determined

16.0 OTHER INFORMATION

This safety data sheet conforms to the requirements of EC Directive 93/112/EC.
NOTICE: This publication should not be construed as engineering advice. While information
contained in this publication is accurate to the best of our knowledge, Propex does not warrant its
accuracy or completeness. The ultimate customer and user of the products should assume sole
responsibility for the final determination of the suitability of the information and the products for the
contemplated and actual use. The only warranty made by Propex for its products is set forth in our
product data sheets for the product, or such other written warranty as may be agreed by Propex and
individual customers. Propex specifically disclaims all other warranties express or implied,
including without limitation, warranties of merchantability or fitness for a particular purpose,
or arising from provision of samples, a course of dealing or usage of trade.

Technical Submittal
Appendix 19

Propex Concrete Systems Fibre Dosing Systems
Dosing Systems
for steeI & poIypropyIene fibres
Propex House, 9 Royal Court, Basil Close, Chesterfield, Derbyshire, S41 7SL. U.K.
Tel: 00 44 (0)1246 564200 Fax: 00 44 (0)1246 564201
E-mail: enquiries@propexinc.co.uk
www.fibermesh.com

DOSING SYSTEMS FOR STEEL & POLYPROPYLENE FIBRES
As a world leading supplier of Fibre Reinforcement Solutions, Propex Concrete Systems has
a wealth of experience regarding the addition of fibres to concrete and have built important
strategic alliances with many manufacturers specializing in the supply of automatic fibre
dosing equipment.
Dosing equipment is used to facilitate easy and accurate feeding of both Steel and Synthetic
Fibres into the concrete mixing equipment. They will provide the advantage of a consistent
and even distribution of the fibres into the concrete mix and can even provide detailed quality
assurance records of fibre addition, as well as assisting in Health and Safety handling
procedures. Various options are available and the optimum solution will depend on many
factors including; fibre types, concrete batching equipment, location in relation to batching
equipment, speed of delivery and accuracy requirements.
The following information provides an overview of what is available:
CONVEYORS
Mobile Conveyor belts are a very simply way to transport either steel or synthetic fibres directly into
the concrete mixer. Fibres are placed onto the bottom of the moving conveyor belt from standard fibre
packaging i.e. 10/20/25 kg boxes or bags for steel fibres, 7/10 kg boxes for macro-synthetic and
0.9/1.0/2.0 kg degradable bags for micro-synthetic fibre. All quantities going into the mixer from the
conveyor belt are controlled manually and the fibre addition must be recorded manually onto the
concrete delivery ticket, if this is deemed necessary.
BUCKET ELEVATORS
Bucket elevators are used for transporting steel fibres and macro synthetic fibres from a ground/low
level position into the concrete mixer. Whilst they can be used as a stand-alone transport mechanism
for fibres they are used more often in combination with fully automated dosing systems.
BLOWING SYSTEMS
Blowing systems are used for adding steel fibres, macro and micro synthetic fibres directly into the
concrete mixer. The size and capability of blowing machines vary significantly and must be carefully
selected according to fibre type and distance from concrete mixer. When used as stand-alone
systems measured amounts of fibres are manually fed into the blower and records of dosages will be
recorded manually on delivery tickets. Blowing systems can also be used in combination with fully
automated dosing systems.

FIBRE DOSING Fully Automated
On major projects Project Management, Contractors or indeed Readymix Suppliers may require a
fully automated system that not only accurately measures the requirement amount of fibres per batch
but also transports the fibres direct to the concrete mixer.
In such cases we would recommend an Automated Fibre Dosing System which is detailed in the
attached file.
These systems include a bowl dispenser which are available in different sizes to suit specific project
requirements (i.e. Feed Capacity, accuracy etc). The bowl dispensers operate on a vibration only
mechanism and are designed measure materials dispensed by a negative weight system.
The bowl dispenser can be positioned so that fibres fall directly onto an aggregate belt but additional
conveyors, bucket elevators or blowing systems may need to be incorporated. The need for additional
equipment is largely dependent on where the dispenser is positioned relative to the concrete batching
equipment and on the type of fibres that are used. In the case of steel fibres a small conveyor or
bucket elevator may be required. In the case of Polypropylene/Micro-synthetic fibres it is
recommended that fibres are transported from the dispenser to the concrete mixer by means of a
blowing system.

Fully automated dosing systems can be connected directly to concrete batching computers to allow
automatic switch on/off operation of the fibre dispenser and to record the addition of fibres on delivery
documents.

FIBERMESH
NOVOMESH
NOVOCON
FIBERCAST
ENDURO

Propex House
Chesterfield, Derbyshire S41 7SL
United Kingdom
Tel: + 44 (0)1246 564200
Fax: + 44 (0)1246 564201
www.fibermesh.com

Super Steel
Fibre Conveyor System
Vertically & Horizontally adjustable
Total Length: 6 metres
Pneumatic Tyres: 2No
Vertical Height: /- 3.75m
With the rubber belt: 500mm - V rib
Electric Motor: 110V
Removable Towing system with traIIic lights.

Fibre Bucket Fibre Bucket
EIevator EIevator
VerticaI transport
of PP- and gIassfibers
-The soIution for verticaI transport
f I fib I of Iarge fiber voIumes
-Capacity up to 30 kg/min
-Lifting height up to 30 meters
-Prepared for connection to Prepared for connection to
FuIIy automated dosing equipments for
BuIk materiaIs.
-AdjustabIe chute of tube D=200 mm.
Can be fitted into any batching pIant.
-LeveI sensors may be added for -LeveI sensors may be added for
maximum protection of equipment.
Design
Bucket elevators are normally
manuIactured Irom galvanized
plate and in Iull accordance with
EUs Machine Directives.
They are specially designed Ior
transport oI most common types
oI steel and macro-synthetic
Iibres.
The Elevator is charged on the
upgoing beltside via a specially
designed inlet.
Elevatorbuckets is
manuIactured oI plate, type
Starco 180. Starco 180.
Capacity
The capacity is, depending on
Iibre type, 30 kg/min at a belt
speed oI 2,2 m/s.
Lifting height
Up to 30 meters.
How the Fibermesh
AccuFeeder
TM
makes you a better ready- mix company
For faster, safer batching of the Fibermesh
family of fibers to your concrete mixes, nothing

beats the automated ease of the Fibermesh
AccuFeeder
TM
. This advanced, energy-efficient
dispenser simplifies the process of adding fibers while improving productivity and safety in
the process. It is, quite simply, the finest fiber unit on the market.
Fibermesh
AccuFeeder
TM
Liquid-based fiber dispensers
ALLOWS YOU TO ADD SEVERAL TYPES OF FIBER
Most dispensers wont allow you to add more than one type of fiber.
But the Fibermesh
AccuFeeder
TM
allows you to easily add several dif-
ferent fibers, including Stealth
, InForce and other Fibermesh products.

ALLOWS FOR EASIER AND SAFER FIBER LOADING
Because your drivers insert Fibermesh

directly into the AccuFeeder
TM
,
it eliminates their need to climb the truck for loading. And that lessens
the risk of slips and falls and lowers your companys overall
insurance costs.
STREAMLINES AND QUICKENS YOUR TRUCK
PREPARATION PROCESS
Most companies already use technology-based admixture equipment
such as electric dispensers, and the fibers are still inserted manually in
an additional step. The Fibermesh
AccuFeeder
TM
simplifies and stream-
lines the process for faster truck turnaround.
MODULAR DESIGN FITS ALL PLANTS
The Fibermesh
AccuFeeder
TM
comes in a flexible, easy-to-move
design, so its practical for any size plant.
PROVIDES PINPOINT DOSAGES OF FIBER AND
DRAMATICALLY LOWERS WASTE
The Fibermesh
AccuFeeder
TM
reduces the chances for human error,
helping ensure your fiber dosage matches the customer order every
time. Which means you dramatically lower waste levels too. Essentially,
its a quality control device for ready-mix companies that make
accuracy a top priority.
4 OPTIONS TO CHOOSE FROM
Simply pick the AccuFeeder
TM
model that suits your needs, from the
basic version to the higher end model with more features such as a
digital display and photo switches.
SAVES TIME
Adding fibers to a mix is traditionally a separate step in the truck-load-
ing process. But using the Fibermesh
AccuFeeder
TM
during the batch
process completely eliminates those delays since fibers are added while
the truck is loaded with the concrete mix.
D
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a
y

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s
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Ph: 423-892-8080
Fax: 423-892-0157
4019 Industry Drive
International
9 Royal Court
Basil Close
Chesterfield, Derbyshire U.K. S41-7SL
Ph: (+44)-1246-564200
Fax: (+44)-1246-564201
www.fibermesh.com
M A K I N G G O O D C O N C R E T E
B E T T E R .
5
4
3
2
1
1000 2000 3000 4000 5000
Approx. yards of fiber-reinforced concrete to cover cost of AccuFeeder.
Productivity
Safety
Documentation
Crack prevention
ICC building code accepted fibers
Ability to use multiple types of fibers
Crack containment
Grow your profits
Suitability in all size plants
Requires no heated space
Lowest cost to operate
Allows production to continue if dispenser down
28 Australian Concrete Construction - October 2008
Fibredosing
Fully automatic equipment
for steel- and synthetic bres
2
Steel bre dosing equipment
Function
The bre tray is lled with steel bres from paper-
bags, boxes or big-bags. Desired batch, in kg, is set
on a weighing instrument or in the mixing computer.
The bres are fed into the mixer, onto aggregates
on belts, into a skip in the weighing bins or to the
mixer outlet. Direct addition into the truck mixer is
also possible.
Construction
A cylindrical tray, with a spirally shaped feeder coil
on its inside, is mounted on a rigid framework with
2 vibration motors attached to it. The equipment
is produced in accordance with CE and EMC
directives. The tray is removable with the option
of additional tray for quick change of bre type.
Feeding capacity and tray content
The capacity in kg/min is very dependent on type of
bre as well as bre level in the tray. The tray capacity
in kg, is also very dependent on the type of bre.
Power supply
The vibration motors are made for 380-650V/3ph/
50Hz. Insulation class IP56. Cabinet IP65.
Weighing / control system
The bre dosers are mounted on loadcells. We use
negative weighing. The control system type-MS is a
complete system with the weighing unit LCD-3. The
control system type FS is used for total integration
of the unit into the mixing computer. A weighing ac-
curacy of below +/- 1 kg is achieved by the big units.
Installation and start-up
The units are delivered ready for a quick installation
and instant connection. The bigger units can be put
on concrete foundations or, if in a steel construc-
tion, preferably with a 5 7 tonne counter weight.
References
More than 500 steel bre dosing units are installed
in over 40 countries today. Reference lists and
contacts upon request.
3
Model D (mm) L (mm) B (mm)
H1
(mm)
H2
(mm)
Motor
(W)
Current
(A)
Weight
(kg)
Capacity
(kg/min*)
Tray content
(kg**)
SF75 600 700 75 1020 1100 720 1.9 250 10 30 40 70
SF250 1000 1150 150 1150 1290 1450 3.0 680 15 75 160 300
MD400 1800 2475 350 1260 1600 3000 6.0 1100 50 150 600 1200
SF500SX 2000 2575 420 1590 1900 3920 8.2 1380 40 200 900 2000
SF2400 2400 2620 375 1910 2050 10000 20.0 3270 40 200 2000 3000
* capacity very dependent on type of bre
** tray content very dependent on type of bre
Installation example from Ishibe-Machi, Japan.
Dual dosing equipment for optimisation of steel bre
concrete production for ooring and shotcrete.
Installation example from Ballast Syd, Sweden.
Dosage feeder is mounted on a concrete slab.
Fibres are transported via a conveyer belt in connection
with the charge from the mixer.
SF500SX
4
Synthetic bre dosing equipment
Function
The bre tray is lled with synthetic bres from
paperbags, boxes or big-bags. Desired batch, in kg,
is set on a weighing instrument or in the mixing
computer. The bres are fed into the mixer, onto
aggregates on belts, into a skip in the weighing
bins or to the mixer outlet. Direct addition into the
truck mixer is also possible.
Construction
A cylindrical tray, with a spirally shaped feeder coil
on its inside, is mounted on a rigid framework with
2 vibration motors attached to it. PP500S, MD400
and PP250 have two vibration motors and PPE40
has one electromagnetic motor. The equipment is
produced in accordance with CE and EMC directives.
The tray is removable with the option of additional
tray for quick change of bre type.
Feeding capacity and tray content
Typical values are mentioned. They depend very
much on the type of bre being used.
Power supply
PP500S, MD400 and PP250 are made for 380-
650 V/3ph/50Hz and PPE40 for 110-220 V/1ph/50Hz

Weighing / control system
The bre dosers are mounted on loadcells. We use
negative weighing. The control system type-MS is a
complete system with the weighing unit LCD-3. The
control system type FS is used for total integration
of the unit into the mixing computer. Accuracy:
PP500S 150 g, MD400 and PP250 75g.
PPE40 20 g very much depending on the type
of bre being used!
Installation and start-up
The units are delivered ready for a quick installation
and instant connection. Installation on concrete
slabs or in steel constructions with a counterweight.
Weather and wind protection is necessary for syn-
thetic bres!
References
Dozens of units are installed in the USA, Sweden,
England, Holland, Austria, Australia, Spain and
Switzerland. Lists upon request.
5
Type D (mm) L (mm) B (mm)
H1
(mm)
H2
(mm)
Motor
(W)
Current
(A)
Weight
(kg)
Capacity
(kg/min*)
Tray (liters**)
PP500S 2000 2575 420 1590 1900 3920 8.2 1380 10 10 1000
MD400 1800 2475 350 1260 1600 3000 6.0 1100 10 15 600
PP250 1100 1400 250 1220 1540 1540 3.0 680 4 5 250
PP75 600 700 75 1020 1100 720 1.9 250 3 4 75
PPE40 795 50 560 630 220 1.0 70 2 3 40
* capacity very dependent on type of bre
** tray content very dependent on type of bre
Dosing unit type MD400
Filling from from big-bags of 150 kg. Tray capacity max 250 kg
of PP-bres. Feeding capacity up to 15 kg/min. 75g.
Dosing unit type PP500S
Tray with up to 400 kg PP-bre content.
Feeding capacity of up to 15 kg/min.
Dosing unit type PP500S
Dosing of macro bresLQSXFNV. Tray content 500 kg.
Feeding capacity 20 kg/min.
PPE40 MD400
6
Additional equipment
The addition into the bre doser can follow automatically or manually.
Buffer capacity by an SF250 for example 700 kg, and by the SF500S up to 8 big-bags.
Special equipment custom made
Continuous dosing in kg/min for
specic applications, for example
units like the SF500S / SF250C
(to the left) or the SR1200 with a sieve
system and a by-pass path for
extremely difcult bres (to the right).
Other sizes available upon demand.
Special conveyor belts as buffer belts
for large bre quantities
SF250 with belt
SF500S with belt
7
Conveyor belt as intermediate batch storage
The bre batch is pre-fed onto and stored on a
conveyor belt. The addition to the aggregates can
then follow rapidly, or with a controlled speed to
achieve a pre-mix. The belt is equipped with
frequency-controlled drive.
Steel bre bucket elevator
This specially developed bucket elevator allows a
rapid (2.2 m/s) vertical transport of steel bres, up
to 30 m height. Fibres are added to the weighing
bin or directly into the mixer. Over 40 elevators are
installed in Switzerland, France, Sweden, Germany,
Italy, Holland and England today.

TM
Propex

Technical Submittal For Precast Concrete Low Res

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TECHNICAL SUBMITTAL

polypropylene fibers. Focused to improve upon traditional secondary

technology. This patented breakthrough enables us to engineer our fibers

engineered blended fiber

are registered trademarks of Propex Concrete Systems

Concrete Solutions by Propex has spent many years

150, a quality assured fibre that provides the highest

150 has minimal effect both on the workability

150 fibre provides a

150 fibres to prevent explosive spalling of

150 micro-synthetic fibres are manufactured to

150 micro-synthetic fibres are European

150 fibres will provide resistance to early age

150 fibres were tested

150 fibre at a dosage of 2kg/m

150 fibres at a dosage of 1kg/m

150 fibre for the passive fire

150 fibres at a dosage rate of 2kg/m

HE1060 STEEL FIBRE

HE1060 steel fibres are designed specifically for the reinforcement

HE1060 steel fibres are

HE1060 steel fibres can be added

HE1060 steel fibres can be

HE1060 steel fibres.

HE1060 steel fibre concrete. In some cases an extra

HE1060 steel fibres are compatible with all

HE1060 fibres are available, as standard, in

HPP50 MACRO-SYNTHETIC FIBRE

HPP50 is a macro-synthetic fibre designed specifically for the

HPP50 fibres are non-corrosive and can be considered, in many

HPP50 micro-reinforced concrete

HPP50 fibre concrete.

HPP50 fibres are compatible with all

HPP50 fibres are packaged, packed into

150-12 MICRO-SYNTHETIC FIBRE

150-12mm micro-reinforcement fibres for concrete are 100 percent

150-12mm monofilament fibres do not

150-12mm fibres, to achieve effective

150-12mm fibres are compatible with all

150-12mm fibres are available in standard

150-12mm fibres are packaged, packed into

Grades 150, 300 & 650; Fibercast

Grades 500 & 510;

Grades HPP & 950; ENDURO

family of fibers to your concrete mixes, nothing

, InForce and other Fibermesh products.

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