Professional Documents
Culture Documents
SERVICE
LASER PRINTER
Manual
CONTENTS
1. Precautions 2. Specifications 3. Disassembly and Reassembly 4. Troubleshooting 5. Exploded Views and Parts List 6. Block Diagram 7. Connection Diagram
This service manual is also provided on the web, the ITSELF system Samsung Electronics Co., Ltd. http://itself.sec.samsung.co.kr
Samsung Electronics Co.,Ltd. October. 2001 Printed in Korea. VERSION NO. : 2.03 CODE : JC-0051A
Precautions
1. Precautions
Please read the following carefully to prevent any accidents and not to damage the unit during service.
Class 1 laser product Luokan 1 laserlaite Klass 1 laser apparat Allonpituus 770-795nm Teho 0.3mW0.03mW
CAUTION VORSICHT
INVISIBLE LASER RADIATION WHEN THIS COVER OPEN. DO NOT OPEN THIS COVER. UNSICHTBARE LASERSTRAHLUNG, WENN ABDECKUNG GEOFFNET. NIGHT DEM STRAHL AUSSETZEN.
ATTENTION
REYONNEMENT LASER INVISIBLE EN CAS DOUVERTURE. EXPOSITION DANGERUSE AU FAISCEAU. RADIAZIONE LASER INVISIBLE IN CASO DI APERTURA. EVITARE LESPOSIZONE LA FASCIO. REDIACION LASER INVISIBLE CUANDO SE ABRE. EVITAR EXPONERSE AL RAYO.
ATTENZIONE PRECAUCION
Samsung Electronics
1-1
Precautions
Standard: Test equipment to diagnose the Laser printer supplied by Samsung Electronics.
4 Driver
Standard: "-" type, "+" type (M3 long, M3 short, M2 long, M2 short).
5 Pinset 2
6 Cotton Swab
3 Electronic Scale
Standard: Equipment to check the weight of consumables(toner cartridge) supplied by Samsung Electronics. (The gram unit can be measured.)
Note
Mind your hands not to be touched when you disassemble and reassemble PBA ASS'Y, such as the main board, SMPS, HVPS.
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Specifications
2. Specifications
ML-1210 (ML-1220M) Engine Speed Resolution FROP(Fist Power On Time) Warm-Up Time Power Consumption Dimension Weight Controller Processor Memory Emulation Interface OS Support N/W Paper Input Output Manual Media Type Type Life Cartridge Pick up Roller Feed Roller Transfer Roller Fuser User interface Key & LED LCD Toner Save Reprint 600 x 600 dpi Under 12.5 sec 30 sec 25W (Print), 10W (Sleep) 329 x 355 x 231 mm (13 x 14 x 9.1) Max 6.5Kg (With Toner Cartridge) Jupiter 366MHz 8MB Equivalent SmartGDI Windows 95/98/2000/Me/NT, Linux(Radhat 6.0), iMac(Mac OS 8.0) External 150 sheets 100 sheets 1 sheet A4, Letter. Legal, Executive, B5, A5, Folio, 7 3/4(Monarch), #10, DL, C5, C6, B5 Toner Single Cartridge 2,500 sheets 2,500 (Initial : 1,000) 60,000 60,000 60,000 40,000 3Key, 4LEDs No YES YES 61200 66MHz 4MB PCL6 12ppm 1200 x 600 dpi ML-1250
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2-1
2. Remove a screw and remove the stopper that holds the printer cover.
3. Loosen the right lower part of the cover, then push the cover in the direction of arrow to loosen the left lower part.
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2. Remove two screws of PCB cover, and widen the hooks( a b c ) to remove.
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2. Use a proper tool("-" type screwdriver) to pull the one end of the roller slightly, then take it out.
2. Remove five screws securing the motor assembly and remove a connector from engine board(Engine board and SMPS board are integrated), then take the motor assembly out.
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3-3
2. Remove four screws and a connector from HVPS board, then take the board out.
When you reassemble the HVPS board, make sure that five terminals should be put in place. Terminal
Note
3-4
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Note
When you reassemble the halogen lamp, handle it with care as it is fragile.
2. Remove two screws from the fuser assembly, and take the Heat Roller out.
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3-5
2. Remove screws in the order of a b then remove the shield engine assembly.
Note
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2. Remove two screws from the main board and unplug all of connectors, then remove the board.
Main Bd
4. Release four snap-fits securing the sensor board and then remove the sensor board.
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Troubleshooting
4. Troubleshooting
4-1 How to use DCU 4-1-1 DCU Setup ......................................Page(4-2) 4-1-2 Code ................................................Page(4-2) 4-1-3 Self Diagnostic Mode......................Page(4-3) 4-1-4 Self Test Button ................................Page(4-4) 4-1-5 Paper Path Layout ...........................Page(4-4) 4-4 The cause and solution of the malfunction 4-4-1 All LEDs blinking (Fuser Error)........Page(4-16) 4-4-2 All LEDs blinking (SCAN ERROR) .Page(4-16) 4-4-3 Not function of the gear of the fuser due to melting away.....................................Page(4-17) 4-4-4 Paper Empty.....................................Page(4-17) 4-4-5 Paper Empty without indication.......Page(4-17) 4-4-6 Cover Open ......................................Page(4-18) 4-2 The cause and solution of Bad image 4-2-1 Vertical Black Line and Band ..........Page(4-5) 4-2-2 Vertical White Line ...........................Page(4-5) 4-2-3 Horizontal Black Band .....................Page(4-6) 4-2-4 Black/White Spot..............................Page(4-6) 4-2-5 Light Image.......................................Page(4-7) 4-2-6 Dark Image or a Black.....................Page(4-7) 4-2-7 Uneven Density................................Page(4-8) 4-2-8 Background ......................................Page(4-8) 4-2-9 Ghost (1)...........................................Page(4-9) 4-2-10 Ghost (2)..........................................Page(4-9) 4-2-11 Ghost (3) ..........................................Page(4-10) 4-2-12 Ghost (4) .........................................Page(4-10) 4-2-13 Satins on the Face of Page............Page(4-10) 4-2-14 Satins on Back of Page..................Page(4-11) 4-2-15 Blank Page Print out (1) .................Page(4-11) 4-2-16 Blank Page Print out (2) .................Page(4-11) 4-6 The cause and solutions of bad environment of the software 4-6-1 The printer is not working (1)...........Page(4-25) 4-3 The cause and solution of the bad discharge 4-3-1 Wrong Print Position .......................Page(4-12) 4-3-2 JAM 0...............................................Page(4-12) 4-3-3 JAM 1...............................................Page(4-13) 4-3-4 JAM 2...............................................Page(4-13) 4-3-5 Multi-Feeding...................................Page(4-14) 4-3-6 Paper rolled in the fuser .................Page(4-14) 4-3-7 OPC .................................................Page(4-15) 4-6-2 The printer is not working (2) .........Page(4-26) 4-6-3 Abnormal Printing.............................Page(4-27) 4-6-4 SPOOL Error ...................................Page(4-28) 4-5 Toner Cartridge Service 4-5-1 Precautions on Safe-keeping of Toner Cartridge ..........................................................Page(4-21) 4-5-2 Service for the Life of Toner Cartridge ..........................................................Page(4-21) 4-5-3 Service for Judgement of Inferior Expendables and the Standard of Guarantee .....Page(4-21) 4-5-4 Signs and Measures at Poor toner cartridge ..........................................................Page(4-22) 4-4-7 No lamp on when the cover is open ...........................................................Page(4-18) 4-4-8 Defective motor operation ...............Page(4-19) 4-4-9 No Power..........................................Page(4-19) 4-4-10 Vertical Line Getting Curved .........Page(4-20)
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4-1
Troubleshooting
4-1-2 Code
Connect DCU to the printer and turn the power on. It show 7 LED on the panel and each code tells the function of the printer.
Normal Code
While printing or warming up, it indicate the position of the paper 61 00-05 20 30 40 50 69 Warm up Ready(kind of paper) Print Start Feed Sensor On Feed Sensor off Paper Out Sleep Mode The printer is on, the cover is open or close. The printer is ready, the paper is detected when the first paper is printed. 00: Legal , 01: Letter , 02: A4 , 03: EXEC , 04: B5 , 05: Folio The engine controller received the print order from the video controller. The paper is passing out of the Feed Sensor. The paper has passed out of the Feed Sensor. The paper has passed out of Exit Sensor. The fuser power turned off to minimize the power consumption.
Error Code
When detecting the malfunction, the printing is stopped to indicate error code. 60, 62, 68 Fuser Error The error in the fuser occurred. There is a short circuit in the thermistor and the thermostat while printing, Low Temperature Error occurs. 60: Open Fuser Error 62: Low Heat Error 68: Over Heat Error The Printer Cover is open or Toner Cartridge not installed. No paper in the paper cassette. The front part of paper is jammed between pickup unit and Feed sensor. The front part of paper is jammed between the Discharge sensor and Feed sensor. The front part of paper is jammed just after passing through the discharge sensor. LSU Scanner Motor not ready or Hsync signal not output.
64 70 71 72 73 95
Cover Open No Paper Paper Jam 0 Paper Jam 1 Paper Jam 2 LSU Not Ready
4-2
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Troubleshooting
00 01 02 03 04
Main Motor Operating System Only the main motor is in operation. Main High Voltage On(THV-) -1550 voltage output by MHV terminal. Transfer High Voltage(-)On(THV-) -1300 voltage output by MHV terminal. Transfer High Voltage (+)Reference on (THV +) 1300 voltage output by MHV terminal. Caution : High voltage probe should be used. DEV/supply High Voltage : DEV/Supply High Voltage Test. The left one of the three LEDs in the self-test panel is on when DEV high voltage Supply high voltage output by each HV terminal. Press the [Up] button to switch the voltage. The middle and right one of the three LEDs are on and -530 voltage output by DEV HV terminal. Caution : High voltage probe should be used. Caution : High voltage probe should be used. Caution : High voltage probe should be used.
05
LSU Operating System The scanning motor of LSU is in operation, the right LED of the three buttons on. Press the [Up] button to Check LD. LD is functioning and the middle button is on. If the LD is normal, all LEDs are on.
06 07
Pickup clutch on The Solenoid in the printer is in operation. To stop the operation, Press the button [shift] and [Enter] together. Pempty/PWIDTH/New CRU Sensor Test : Pempty/PWIDTH.HEW CRU sensor test. If activate the Actuator of the PEMPTY/PWIDTH Sensor, the left and right of the three LEDs are on. If you install new toner Cartridge in this mode, the right LED is on.
08 09 10
Feed & Exit Sensor Test Test the Feed sensor and Discharge sensor in the same way as '06'. Cover Open Sensor Test The same way as code '06'. Fuser Test If the [Enter] button pressed, the right LED is on and temperature of the fuser is up to READY Mode. If the [Up] button pressed, the middle LED is on and temperature of the fuser is up to Printing Mode. If you press the button once more, the left LED is on and temperature of the fuser is up to overheat Mode.
11
Hot Burn Test If the [enter] button pressed, the printer is continuously printing without detection. Turn the power off to stop operation.
12.
Cleaning Mode Print Mode Print the paper to clean the OPC Drum in the Cartridge.
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4-3
Troubleshooting
13.
THV(+) TRIGGER. ALL HV All high voltage output by each HV terminal and LSU and the fan is in operation. In this mode, electronic resistance of transfer roller and high voltage is detected. If no toner cartridge in the printer, output of THV is +199V ~ + 2100V.
14. 15.
PTL Test Indicates the PTL LED. Fan Test Indicates the function of the fan.
MANUA L 1 SHE ET
FACE DOWN
LSU
KNOCK UP
EXIT 2
PICK UP
CARTRIDGE
CR
DR OPC SR
TR
4-4
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REC ORD ED
Troubleshooting
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer
2. Scratched surface of the discharge roller in the developer, or heavily accumulated foreign matters between the discharge roller and fur transfer roller/ charge roller. 3. Partly depression or deformation on the surface of the transfer roller.
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer
Check and Cause 1. Foreign matter stuck onto the window of internal lenses of LSU mirror.
Solution 1. Foreign matter stuck onto the window : Clean the LSU window with recommended cleaner(IPA) Clean the window with a clean cotton swab. 2. Foreign matter in the LSU : Open the cover of LSU and clean with a cotton swab on the surface of the reflex mirror.
2. Foreign matter or toner particles between the developer roller and blade. (In case the life of the developer has been expired, white lines occur in front of the image.) 3. It may occur when Burr and foreign substances are on the window of the developer frame. 4. If the fuser is defective, voids occur periodically at the top of a black image.
4. No. 4. : Open the front cover and check ribs that corresponds to the position of the voids. Remove if found. 5. If the problems are not solved, check to see if the weight of the developer is below 670g. If so, replace the developer cartridge.
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4-5
Troubleshooting
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer
2. The rollers of developer may be stained. Charge roller = 37 mm Supply roller = 27 mm Develop roller = 32 mm Transfer roller = 47 mm
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer
2. In case of 75mm interval unremovable in 1, cleanly remove foreign substances stuck on the OPC location equivalent to black spots and white spots with a dry duster. 3. The transfer roller guarantees 50,000 sheets printing. If the roller's life is expired, replace it. 4. In case of 37mm interval unremovable in 1, take measures as to replace the developer cartridge and try to print out. 5. Clean the inside of the set against the paper particles and foreign matter in order not to cause the trouble.
4-6
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Troubleshooting
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer
Check and Cause 1. Develop roller is stained when the toner of developer cartridge is almost consumed. 2. Ambient temperature is below than 10C.
2. Replace the developer cartridge and try to print out. 3. Wait 30 minutes after printer is powered on before you start printing.
3. Bad contact caused by the toner stains between the high voltage terminal in the HVPS and the one in the set. 4. Abnormal output from the HVPS. (Run self-test and check 1~4)
5. Replace the HVPS if the problems are not solved by the above four directions. ( Service parts : Figure 11, Chapter 5)
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer
Check and Cause 1. No charge voltage in the engine board. ( Perform DCU diagnostic code 01) 2. Charge voltage is not turned on due to the bad contacts between power supply in the side of the Developer and charge terminal of HVPS.
2. Check the state of the connector which connects the engine board and HVPS.
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4-7
Troubleshooting
Check and Cause 1. The pressure force on the left and right springs of the transfer roller is not even, the springs are damaged, the transfer roller is improperly installed, or the transfer roller bushing or holder is damaged. 2. The toner level is not even on the developer roller due to the bad blade.
2. Occur in the developer cartridge, replace the developer and try to print out.
4-2-8 Background
Description Light dark background appears in whole area of the printing.
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer
2. The life of the Developer has expired. (The weight at the expiration of the developer's life: 800 20g) 3. The up-to-down movement of the transfer roller is swift? 4. The HVPS is normal? (Perform DCU diagnostic code 01~04)
4-8
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Troubleshooting
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer
Check and Cause 1. Bad contacts caused by contamination from toner particles between high voltage terminal in the main body and the electrode of the Developer. 2. Bad contacts caused by contamination from toner particles between high voltage terminal in the main body and the one in the HVPS board. 3. The life of developer is expired.
75mm 75mm
2. Occur in the developer cartridge, replace the developer and try to print out.
3. Replace the engine board if not solved by the above directions 1-2. (Service Parts : Figure 9 , chapter 5) 4. If not solved by the direction 3, check the transfer roller lifetime and replace it. (Service Parts : Figure 8-2 , chapter 5) 5. Wait about 1 hour after power on before using printer.
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer
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4-9
Troubleshooting
Digital Digital Printer Printer Digital Digital Printer Printer Digital Digital Printer Printer
Solution 1. Occur in the developer cartridge, replace the developer and try to print out. 2. Check the approved voltage of the supply roller and contact of the terminal and adjust if necessary.
2. The abnormal voltage and bad contact of the terminal of the supply roller roller.
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Solution 1. Disassemble the fuser and remove the contaminated toner particles on the roller and clean the foreign matter between Thermistor and Heat roller. ( Caution: can be deformed)
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Check and Cause 1. Toner leakage due to improperly sealed developer. 2. If the transfer roller is contaminated, satins on the face of page will occur.
2. If the transfer roller is contaminated, run PC Cleaning Mode Print 2 or 3 times. And perform Self-Test 2 or 3 times to remove contamination.
4-10
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Troubleshooting
Solution 1. Perform the OPC Cleaning Mode Print 2 or 3 times. Run Self-Test to remove the contamination of the transfer roller. 2. Replace the transfer roller if contaminated severely. 3. Disassemble the fuser and clean the H/R(Heat Roller) and P/R(Pressure roller). And check the area between H/R and Thermistor. If contaminated, clean the area not to be deformed.
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer
Solution Remove contamination of the terminals of the developer and the unit.
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4-11
Troubleshooting
Description
Check and Cause Wrong sense time caused by defective feed sensor actuator.
Solution Replace the defective actuator (Service Parts : Figure 8-16 , chapter 5)
4-3-2 JAM 0
Description 1. Paper is not exited from the cassette. 2. Jam-0 occurs if the paper feeds into the printer. Check and Cause 1. Check the Solenoid by using DCU diagnostic mode 06.
LSU
EXIT 2 PICK UP CARTRIDGE FEED SEN EXIT 1 EXIT SENSOR
2. Replace the side-pad Assembly L or R, if necessary. (Service Parts : Figure 8-13 , 8-14, chapter 5) 3. Clean with soft cloth dampened with IPA(Isopropyl Alcohol) or water.
JAM 0
4. If continuous clusters occur, check whether the assembly slot between shaft-pickup and housing-pickup become open or is broken away. 5. If the paper feeds into the printer rand Jam 0 occurs, perform DCU to check feed-sensor of the sensor board.
4. Replace the Housing-Pickup and/or Shaft-Pickup. (Service Parts : Figure 8-135, 8-12, chapter 5)
4-12
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Troubleshooting
4-3-3
JAM 1
1. Recording paper is jammed in front of or inside the fuser. 2. Recording paper is stuck in the discharge roller and in the fuser just after passing through the Actuator-Feed. Check and Cause 1. If the recording paper is jammed in front of or inside the fuser. (Perform DCU diagnostic code of)
PICK UP CARTRIDGE FEED SEN FEED
Description
LSU
EXIT 2
JAM 1
2. If the recording paper is stuck in the discharge roller and the fuser just after passing through the ActuatorFeed, Feed Actuator may be defective.
4-3-4 JAM 2
Description 1. Recording paper is jammed in front of or inside the fuser. 2. Recording paper is stuck in the discharge roller and in the fuser just after passing through the Actuator-Feed. Check and Cause 1. If the paper is completely fed out of the printer, but Jam 2 occurs : Exit sensor is defective. After the paper is completely discharged, actuator Exit should return to the original position to shut the photo-sensor. Sometimes it takes longer hour than it should and does not return. Solution 1. Check if the exit sensor actuator is defective. Check if the actuator exit is unformed (Check if the lever part is unformed in shape). Check whether burrs occur in the assembly part of the actuator exit or not and if the actuator is smoothly operated. Check if foreign matters and wire get caught in the actuator exit's operation. 2. If the paper is stuck in the fuser : disassemble the fuser and remove the jammed paper, and clean the surface of the pressure roller with dry gauze.
LSU
EXIT 2 CARTRIDGE FEED SEN EXIT 1 EXIT SENSOR PICK UP
JAM 2
2. If the paper is rolled in the Fuser Roller: This occurs when a Guide claw is broken away or transformed. It occurs when the Spring of a Guide claw is broken away or transformed. It occurs when the Heat-Roller or Pressure-Roller is seriously contaminated with the toner. 3. Paper is accordion in the fuser.
3. Remove the jammed paper after disassembling the fuser : Clean the surface of the pressure roller with dry gauze. Remove the toner particles stained on the rib. Check the assemblage and performance of the exit.
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4-13
Troubleshooting
4-3-5 Multi-Feeding
Description Multiple sheets of paper are fed at once.
Check and Cause 1. Solenoid malfunction(the solenoid does not work properly): Perform DCU mode : solenoid check 06. 2. Pad-Friction is contaminated with foreign matter.(oil...)
Solution 1. Replace the solenoid if necessary. (Service Parts : Figure 13, chapter 5) 2. Clean the pad friction with soft clothe dampened with IPA(Isopropyl Alcohol). 3. Use the smooth paper.
Check and Cause 1. Contamination of the pressure roller. (Background, Hot off set)
Solution 1. Disassemble the fuser, clean the area between the Heat-roller and Thermistor and remove the foreign matter of the pressure roller. 2. If background appears badly in the printing, fix it by referring to the solutions for background. (See 4-2-8 Background)
4-14
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Troubleshooting
4-3-7
OPC
Paper is rolled up in the OPC.
Description
Check and Cause 1. Paper is too much thin. 2. The face of paper is curled.
Solution 1. Recommend to use normal paper. 2. How to remove the rolled paper in the OPC. Remove the paper while turning the OPC against the ongoing direction. Clean fingerprints on the OPC softly with soft cloth dampened with IPA(Isopropyl Alcohol) or tissue.
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4-15
Troubleshooting
3. Check if the heat lamp works properly. 4. Check if the overheat circuit works properly. 5. The fuser gear is defective due to melting away.
Check and Cause DCU Mode : Perform DCU diagnostic code 05. If the DCU error code 95 is displayed, replace LSU.
If you cannot solve the problem after you replace LSU, replace the main board.
4-16
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Troubleshooting
4-4-3 Not function of the gear of the fuser due to melting away
Description The motor breaks away from its place due to gear melting away.
Check and Cause DCU Mode : Check if the Error States '60' '62' '68' occur. Check the operation of Fuser Erasing Lamp On/Off with the Error Code Check -10-.
Solution 1. Replace the Fuser. (Service Parts : Figure 8-4, Chapter 5) 2. Replace the Main Control board. (Service Parts : Figure 9, Chapter 5)
Check and Cause 1. Bending or deformation of the actuator of the paper sensor. 2. The function of the sensor board is defective Perform DCU mode: Perform DCU diagnostic code 8.
Solution 1. Replace the defective actuator. (Service Parts : Figure 8-17, Chapter 5) 2. Replace the sensor board. (Service Parts : Figure 8-10, Chapter 5)
Check and Cause 1. Bending or deformation of the actuator of the paper sensor. 2. The function of the sensor board is defective Perform. DCU mode : Perform DCU diagnostic code 8.
Solution 1. Replace the defective actuator. (Service Parts : Figure 8-17, chapter 5) 2. Replace the sensor board. (Service Parts : Figure 8-10, chapter 5)
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4-17
Troubleshooting
Check and Cause 1. The hook lever in the top cover may be defective.
Solution 1. Replace the hook lever, if defective. (Service Parts : Figure 1, chapter 5) 2. Check the insertion of the Cover Open Sensor Connect.
2. Check the connector and circuit of the cover switch department in the Main Control board. Perform DCU mode : If Error state '64' occurs, Check the related codes of the Cover Open Error.
3. Replace the Main Control board or Cover Open Sensor. (Service Parts : Figure 9, chapter 5)
Hook Lever
Check and Cause 1. Check the connector(CN8) and circuit of the cover switch department in the Main Control board. Perform DCU mode : If Error state '64' occurs, Check the related codes of the Cover Open Error
2. Replace the Main Control board or Cover Open Sensor. (Service Parts : Figure 9, chapter 5)
4-18
Samsung Electronics
Troubleshooting
Solution 1. Check the motor harness, replace it, if defective. (Service Parts : Figure 12, chapter 5) 2. Replace the SMPS, if necessary. (Service Parts : Figure 10, chapter 5)
4-4-10 No Power
Description When system power is turned on, all lamps on the operator panel do not come on.
Check and Cause 1. Check if the power input and SMPS output are normal.
Solution 1. Replace the power supply cord or SMPS. (Service Parts : Figure 10, chapter 5) 2. Replace the control board. (Service Parts : Figure 9, chapter 5)
2. Check the inferiority of LED-Panel on the front-cover if the LED of Panel does not appear after normal warmingup.
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4-19
Troubleshooting
Check and Cause 1. If the supply of +24v is unstable in the Main Control board linking with LSU, check drive by DCU Mode: LSU Check -05- LSU Motor on.
4-20
Samsung Electronics
Troubleshooting
4-5-3 Service for Judgement of Inferior Expendables and the Standard of Guarantee
Please refer to User's Manual or Instructions on Fax/Printer Expendables SVC for the judgement of inferior expendables and the standard of guarantee besides this service manual.
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4-21
Troubleshooting
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer
1. If the image is light or unclean and untidy printed image Shake the developer and then recheck. Some part of the (1)NG: Check the weight of the image is not printdeveloper ed. (2)OK: Lack of toner, so the life is nearly closed. Periodically a noise 2. Some part of image is not as "tick tick" occurs. printed - Shake the developer and then recheck. (1)NG: Check the weight of the developer and clean the LSU window with a cotton swab, then recheck. (2)OK: Lack of toner, so the life is nearly closed. 3. Periodically a noise as "tick tick" occurs - Measure the cycle and the weight of the developer.
4. White vertical stripes on the whole screen or partly : Check the weight of the developer. Toner Contamination Toner is fallen on the papers periodically. Contaminated with toner on prints partly or over the whole surface. 1. Toner is fallen on the paper periodically. (1)Check the cycle of the falling of the toner. (2)Check the appearance of both ends of the developer OPC drum. 2.The center of the printed matter is contaminated with toner. (1)Check whether foreign substances or toner are stuck to the terminal (contact point) of the developer. (2)Check whether the state of the terminal assembly is normal.
3. In case of 3If the cycle of noise is about 2 seconds, the toner inside the developer has been nearly exhausted.( Purchase and replace with a new developer after using about 200 sheets at the point of occurrence) 4. In case of 3This is a phenomenon caused by lack of toner, so replace with a new developer. 1. If both ends of the OPC drum are contaminated with toner: Check the life of the developer. (In case of less than 820g, the life may be expired.)
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Samsung Electronics
Troubleshooting
Solution 1. In case of 1 above Run OPC Cleaning Mode Print 4-5 times repeatedly to remove. Especially check foreign substance on the OPC surface, then remove them with a clean gauze moistened with IPA(Isopropyl Alcohol) not to damage OPC if necessary. Never use usual alcohol. 2. In case of 2 If they are not disappeared by running OPC Cleaning Mode Print 4-5 times. : at intervals of 37mm - Replace the developer. : at intervals of 75mm - Remove foreign substance. : Broken image - Replace the developer according to carelessness. 3. In case of 3 - Exchange the transfer roller because the life of the transfer roller in use has been expired. (Check the transfer voltage and readjust if different.)
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer
1. If light or dark periodical black dots occur, this is because the developer rollers are contaminated with foreign substance or paper particles. White spots occur in the image period- (1)35mm interval : Charged roller ically. (2)75mm interval : OPC cycle
2. If white spots occur in a black image at intervals of 75mm, or black spots occur elsewhere, the OPC drum is damaged or foreign substance is stuck to the surface.
3. If a black and white or graphic image is partially broken at irregular intervals, the transfer roller's life has been expired or the transfer voltage is abnormal. Recycled product Poor appearance of 1. Poor appearance of the develthe developer. oper. (1)Check the damage to label Unclean and rough and whether different materiprintouts. als are used. (2)Check the appearance of Bad background in parts of the developer, such the image. as frame, hopper.
1. In case of 1 (1)If there is an evidence of disassembling the developer. (2)If materials other than normal parts of the developer are added or substituted.
2. Unclean and rough printouts. (1)Check whether foreign substance or toner are stuck to the terminal (contact point) of the developer. (2)Check whether the state of the terminal assembly is normal.
2. In case of 2 - If there are any abnormals in connection with the situation of 1. (1)It occurs when the developer is recycled over 2 times. (2)If toner nearly being expired are collected to use, it is judged as the recycled developer.
Samsung Electronics
4-23
Troubleshooting
Signs The printed image is too light or dark, or partially contaminated black. Totally contaminatedblack. (Black image printed out) The density of printouts is too dark and ghost occurs.
Cause & Check 1. The printed image is too light or dark, or partially contaminated black. (1)Check whether foreign substance or toner are stuck to the terminal(point of contact) of the developer. (2)Check whether the terminal assembly is normal.
Solution 1. All of 1, 2, 3 above (1)Remove toner and foreign substances adhered to the contact point of the developer. (2)The contact point of the unit facing that of the developer also must be cleaned. (3)If the terminal assembly is unsafe: Fully stick the terminal to or reassemble it after disassembling. Disassemble the side plate and push the terminal to be stuck, then reassemble it. 2. In case of 2 It is a phenomenon when the OPC drum of the developer is not electrically charged. Clean the terminals of the charged roller, then recheck it.
2. Totally contaminated black. (Black image printed out) (1)Check whether foreign substances are stuck to the terminal(point of contact) of the developer and the state of assembly. (Especially check the charged roller terminal.)
3. The printed image is dark and ghost occurs. (1)Check foreign substance attached to the terminal (point of contact) of the developer and the state of assembly. (Especially check the developing roller terminal.)
3. In case of 3 It is a phenomenon as the developing bias voltage of the developer. Clean the terminals of the developing roller, then recheck it.
4-24
Samsung Electronics
Troubleshooting
Check and Cause 1. Run Self-Test Mode: Turn the power on while pressing the test printing button for 2 or 3 seconds before printing works.
Solution 1.Check the power of the printer and perform the SelfTest. If the test printing works, that means no problems in the printer itself. If the test printing does not work, that means bad functioning of the printer(not because of software). Perform DCU to check the Error Status. 2. Replace the printer cable. If the problems not solved even after the cable replaced, check the amount of the remaining tone. (refer to Toner Cartridge Service 4-5) 3. Check if the connection between PC and printer port is proper. If you use windows, check if the printer driver in the controller is set up. If the printer driver is properly set up, check in which program the printing is not working. The best way to find out is to open the memo pad to check the function of printing. If it is not working in a certain program, adjust the setup the program requires. Sometimes, the printout is normal within the Windows basic programs, but it's not working in a particular program. In such case, install the new driver again. If not working in the Windows basic program, Check the setup of the port of CMOS is on ECP. And check the address of IRQ 7 and 378
2. Check if the PC and the printer is properly connected and the toner cartridge installed.
4. If the scanner needs to be connected to the printer, first the remove the scanner from the PC to see if the printer is properly working alone.
Samsung Electronics
4-25
Troubleshooting
2. Printing error occurs even if there is enough space in the hard disk.
3. As a printer port, Select ECP or SPP among SPP(Normal), ECP, and EPP modes(increase printing speed) SPP normal mode support 8-bit data transfer, while ECP Mode transfer the 12-bit data.
4. If the regular font is not printing, the cable or the printer driver may be defective. Turn the PC and printer off, and reboot the system to print again. If not solved, double-click the printer in my computer If the regular fonts are not printed this time again. the cable must be defective so replace the cable with new one.
4-26
Samsung Electronics
Troubleshooting
Description
2. Check the printer in My Computer.(to see if the printer driver is compatible to the present driver or delete the old driver, if defective and reinstall the new driver)
3. Error message from insufficient memory. (The printing job sometimes stops or due to insufficient virtual memory, but it actually comes from the insufficient space of the hard disk.)
3. Delete the unnecessary files to secure enough space of the hard disk and start printing job again.
Samsung Electronics
4-27
Troubleshooting
Description
2. If there are some files with the extension name of ****.jnl, Delete them and Reboot the Windows to restart printing job.
3. Shut down all other programs except the current one, if possible.
5 After rebooting the computer, check for viruses, restore the damaged files and reinstall the program to do the printing job.
How to delete the data in the spool manager. In the spool manager, the installed drivers and the list of the documents waiting to be printed are shown. Select the document to be deleted and check the delete menu. If you intend to delete the current document being printed, the data being transferred to the printer will be put out and then the document is removed. Before choosing the document, the menu is still inactive. Or put the document out of the list and repeat the routine as in the above or finish the spool manager.
4-28
Samsung Electronics
Type 1 : Controlled by Company : It can be commonly used for all kinds of product SEC produce. Mostly, electronics Parts. Type 2 : Controlled by Division : It is used or one produce. Mostly, Mostly, mechanical Parts.
A/S privately used part : It is only used for A/S . Assy part : Assembled by more than 2 Parts. If necessary part is not A/S Part, Assy part including
necessary par can be used. It is shown in the diagram and drawing of SVC manual. Assy part and A/S privately used Part is distinguished by part Code and Description. The are inscription type 2. It is recognized by Part character and front side of description. DIVISION A/S Private ASSY Part ASSY Part ASSY Part PART CODE **81-****** (JB81-00039A) **75-****** (JB75-00068A) **92-****** (JB92-01131A) **97-****** (JB97-01089A) DESCRIPTION AS-***** (AS-USE) MEC-***** (MEC-CHUTE) PBA ****** (PBA MAIN-CONTROLLER) MEA ****** (MEA UNIT-PULLEY IDLE)
Samsung Electronics
5-1
SEC.Code Qty SA * 1 X JC92-01280A 1 O refer to the table 1 O JC39-00112C 1 O JC72-00678A 1 O JC72-00511A 1 O JC72-00519A 1 O JC72-00843A 1 O JC72-00302A 1 O JC72-00302C 1 O JC72-00522A 1 O JC75-00094A 1 O JC72-00523A 1 O JC72-00524A 1 O JC75-00099A 1 O JC75-00099D 1 O * 1 X JC72-00533A 1 O JC75-00129A 1 O 3103-001085 1 O JC81-00424A 1 O JC81-00423A 1 O 4713-001136 1 O 4713-001135 1 O 4712-000001 1 O JC75-00053A 1 O JC97-01486A 1 O JC72-00124A 1 O JC75-00056A 1 O JC75-00049A 5 O JC92-01197A 1 O JC33-00002B 1 O JC75-00072A 1 O JC75-00050B 1 O JC75-00051B 1 O JC72-00109A 1 O JC72-00130A 1 O JC72-00119A 1 O JC75-00111A 1 O JC96-01584A 1 O JC96-02037A 1 O JC72-00101A 1 O JC72-00102A 1 O JC61-00458A 1 O JC61-00024A 1 O JC72-00532A 1 O JC72-00534A 1 O JC72-40849A 1 O JC75-00054A 1 O JC75-00055A 1 O JC72-00100D 1 O JC92-01316D 1 O JC92-01333A 1 O JC92-01316C 1 O JC44-00026A 1 O JC44-00025A 1 O JC44-00024A 1 O JC44-00036A 1 O JC96-02125A 1 O JC31-00005B 1 O JC59-00015A 1 O JC59-00015B 1 O
Remark
PMO-COVER FRONT
ML-1210 ML-1210/XAA ML-1210/XAC ML-1210/XAX ML-1210/XEG JC72-00677A JC72-00677A JC72-00677F JC72-00677A JC72-00677A JC72-00677E JC72-00677A JC72-00677F JC72-00677A JC72-00677G JC72-00677A JC72-00677A JC72-00677V JC72-00677A
ML-1210,1250 ML-1220M
ML-1250 ML-1250/XAA ML-1250/XAC ML-1250/XEC ML-1250/XEG ML-1250/XEU ML-1250/XEF ML-1250/XET ML-1250/XIL ML-1250/XAX ML-1250/XIP ML-1250/XSA JC72-00677B JC72-00677B JC72-00677M JC72-00677B JC72-00677B JC72-00677L JC72-00677B JC72-00677N JC72-00677B JC72-00677M JC72-00677B
5-2
ML -12
/1250 10
ML -
20M 12
13 2 5 8 4 9
1 11 8-26 8-20 1-5 1-2 1-3 1-6 8-15 1-1 1-4 8-4 1-2 1-2 8-4-2 8-16 8-29 8-4-1 8-25 8-17 8-19 8-22 8-23 8-30 8-2
8-18
8-12
10
8-9
8-28 8-10 6
1-7
ML-1210 / ML-1250 ML-1220M
12-1 12
Samsung Electronics
5-3
SA
MS
UN
11 2 3 5
ML-1210 / ML-1250
10
SA
MS
UN
4
G
8
ML-1220M
10
6 1 12 9 7
NO 0 1 2 3 4 5 6 7 8 9 10 11 12 13
DESCRIPTION ELA HOU-COVER FRONT ELA HOU-COVER FRONT CBF-HARNESS-PANEL MAIN PMO-COVER FRONT PMO-GUIDE STACKER PMO-DOOR FACE UP PPR-SHEET PAPER GUIDE PMO-KEY A PMO-KEY B PMO-LENS SED PMO-COVER PCB PMO-STOPPER PMO-BRKT PUSH DEVE PBA SUB DISP-PANEL PMO-COVER FRONT, SUB IMAC
SA
MS
UN
13
ML-1210 / ML-1250 ML-1220M
5-4
Samsung Electronics
2-14 2-13 3-2 3-2-2 3-2-3 3-2-1 3-2-4 1 3-43 3-44 3-12 3-4 3-5 3-6 2-16 3 2-16-2 2-16-1 3-10-1 3-10 3-41 3-25 3-16 3-45 3-9 3-1 2-1 2-2 2-2-1 2-2-3 2-2-2 2-6 2-5 3-31 3-39 3-30 2-4 3-10-2 2-9-3 3-17 3-6 2-12 2-11 3-15 2-15 2-7 3-3 3-3-1 3-2-3 3-2-1 2-3 2-3-2
2-3-1
2-10
3-8 3-7 3-11 3-22 3-23 3-21 3-19 3-13 3-18 3-42 3-33 3-35 3-36 3-37 3-46 3-40 3-32 3-29 3-34 3-26
3-14 3-26
3-20
3-28 3-27
3-38
NO 1 2 2-1 2-2 2-2-1 2-2-2 2-2-3 2-3 2-3-1 2-3-2 2-4 2-5 2-6 2-7 2-7-1 2-7-2 2-7-3 2-8 2-9 2-9-1 2-9-2 2-9-3 2-9-4 2-10 2-11 2-12 2-13 2-14 2-15 2-16
DESCRIPTION SMPS-HVPS ELA HOU-ENGINE ASSY SOLENOID-(APOLLO) MEC-GEAR PICKUP PMO-GEAR_PICKUP,1 PMO-GEAR_PICKUP,2 SPRING-PICKUP,GEAR MEC-CAM PICKUP PMO-CAM_PICKUP PMO-SHAFT_PICKUP PMO-GEAR_FEED PMO-CLUTCH_FEED SPRING-CLUTCH MEC-KNOCKUP ASSY PMO-PLATE_KNOCKUP PMO-CAM-KNOCKUP IPR-BAR_KNOCKUP SPRING-KNOCK UP MEC-HOLDER PAD PMO-HOLDER PAD PMO-HOLDER_PAD RPR-PAD FRICTION SPRING-PAD PMO-CAP_PAD MEC-SIDE PAD(R) MEC-SIDE PAD(L) PMO-GEAR_TRANSFER PPR-SPACER DR MEC-TRANSFER ROLLER MEC-TERMINAL
NO 2-16-1 2-16-2 2-17 S-1 3 3-1 3-2 3-2-1 3-2-2 3-2-3 3-2-4 3-3 3-2-1 3-3-1 3-2-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-10-1 3-10-2 3-11 3-12 3-13 3-14 3-15 3-16
DESCRIPTION TERMINAL SPRING-HV APOLLO PCT-INSULATOR ENG BD SCREW-TAPTITE ELA HOU-FRAME LOWER PMO-FRAME LOWER MEA ETC-HOLDER TR L PMO-HOLDER TR PMO-BUSHING_TR(L) SPRING-TR IPR-PLATE_TR MEA ETC-HOLDER TR R PMO-HOLDER TR PMO-BUSHING_TR(R) SPRING-TR PMO-CAP PLTE GU/DEV R PMO-CAP PLTE GU/DEV L SPRING-GUIDE DEVE PMO-ACTUATOR_EXIT PMO-HOLDER_EXIT PMO-BUSHING_TERMINAL ELA HOU-OPEN SENSOR IPR-BRKT_SENSOR CBF-HARNESS COVER IPR-GUIDE-TR IPR-PLATE-TERMINAL IPR-SAW_PLATE PCT-FILM SAW IPR-EARTH_TRANS IPR-GROUND_GUIDE
NO 3-17 3-18 3-19 3-20 3-21 3-22 3-23 3-24 3-25 3-26 3-27 3-28 3-29 3-30 3-31 3-32 3-33 3-34 3-35 3-36 3-37 3-38 3-39 3-40 3-41 3-42 3-43 3-44 3-45 3-46
DESCRIPTION IPR-GROUND_HVPS IPR-GROUND_FUSER IPR-GROUND_DRIVE CBF HARNESS-OPE GND PMO-HOLDER_PR BEARING-PRESSURE R SPRING-PR MEC-ROLLER_PRESSURE PMO-GUIDE_INPUT RMO-RUBBER_FOOT ELA HOU-FUSER ASSY220V CBF-HARNESS FUSER ELA HOU-MOTOR GND PMO-BUSHING SHAFT FAN-DC PMO-GEAR_83/35 SPRING-FUSER DR PMO-GEAR_FU_IN 47 PMO-GEAR_FU_OUT 47 MEC-ROLLER FEED PBA MAIN-SENSOR EMC-HOLDER FEED CBF HARNESS-MOTOR GND IRP-BRKT FUSER DRV PMO-HINGE FRONT(L) PMO-HINGE FRONT(R) PMO-COVER PTL ELA HOU-PTL PCT-COVER SHEET LAMP PCT-INSULATOR SENSOR BD
Samsung Electronics
5-5
21 0
NO 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14-1 14-2 15 15-1 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 S-1 S-2 DESCRIPTION ELA HOU-FUSER ASSY THERMISTOR-NTC THERMOSTAT-150C LAMP-HALOGEN PMO-COVER FUSER PMO-BUSHING H/R, L PMO-BUSHING H/R, R PMO-COVER_THERMOSTAT NPR-ROLLER HEAT IPR-ELECTRODE_PLATE IPR-GROUND_FU PMO-GUIDE CLAW ELECTRODE-WIRE,1 ELECTRODE-WIRE,S MEA ETC-SHAFT EXIT PMO-SHAFT_EXIT(Z15) RMO-RUBBER_EXIT PMO-ROLLER_IDLE EXIT IPR-PIN ROLLER EXIT SPRING-EXIT PMO-GEAR_EXIT_DRV16 PMO-GEAR_EXIT_IDLE PMO-GEAR_FUSER LABEL (R)-CAU_HOT_FU SPRING-EXIT DOWN SPRING-ES, GUIDE CLAW GEAR-EXIT F/DOWN BEARING-EXIT FU L PMO-COVER FUSER F/DOWN PMO-HOLDER_EXIT_DOWN PMO-EXIT_DOWN_L PMO-EXIT_DOWN_S RMO-RUBBER-KICKER MEC-UNIT_EXIT, F_DOWN SCREW TAPTITE SCREW TAPTITE
7 13 9 S-1 2 12 20
15
16 S-2 14-1 22 17 11
4 18
10
14 S-1 5 3 8 6 S-1 19
5-6
Samsung Electronics
S-1 S-2
3
S-3
1-1
1-2
Samsung Electronics
5-7
7 5 4 6 1 2 3 S-7 S-7
4 4-1 4-2 4-3 3-1 3-3 2 4-2 4-3 2 3-3 3-2 3 4 4-1 1
5-8
Samsung Electronics
Block Diagram
6. Block Diagram
6-1. Block Diagram(GDI)
MAIN
+5V
POWER SWI TCH
USB
PC
FLASH MEMORY
(0 .5MB)
SMPS
I N-LET
POWER CORD
SDRAM
(8MB)
MOTOR
Engine
SOLENOIDE FAN
CPU Jupiter3
S3C46M0X Mai n Clock
DEV_FUSE
Crystal 10MHz
LSU
FS781BZB
PANEL B' D
4 LED
3 KEY
BUFFER
HVPS B' D
SUPPLY DEV TH V
Samsung Electronics
6-1
Block Diagram
MAIN
Oscillator 48 MHz USB
+5V
POWER SWITCH
PC
FLASH MEMORY
(2MB)
SMPS
IN-LET
POWER CORD
VOLTAGE DETECTOR
Power On Reset
SDRAM
( 4 MB)
MOTOR
Engine
CPU
Oscillator 20 MHz Main Clock
Option Up to 68MB
S3C46C0X01
LSU
PANEL B' D
4 LED 3 KEY
Oscillator 44 MHz
Video Clock
HVPS B' D
SUPPLY DEV TH V
6-2
Samsung Electronics
Connection Diagram
7. Connection Diagram
7-1. Connection Diagram(GDI)
36 PI N
J1
CN9
1 2 3 4 5 6 7 8 9 10 11
+24V_T +24V GND *PMOTOR +3. 3V EXT_C LK * HSYNC +5V +5V GND * LD_ON VDO +5V GND
1 2 3 4 5 1 2 3 4 5 6
POLYGON MOTOR
LSU
LD DIODE
HOST COMPUTER
USB CABLE
4PI N CONNECTOR f or U SB
CN3 CN13
1 2 3 4 5 6 7 8 9
+5V +5V GND LE D_ERROR LE D_P APE R LE D_D ATA LE D_TONE R *K EY_TON ER *K EY_CAN CE L *K EY_DEM O
1 2 3 4 5 6 7 8 9
DCU
1 2 3 4
1 2 3 4
CN1
SENSOR BOARD
1 2 3 4
GDI
1 2 3 4
CN6
1 2
+5V PTL
1 2
CN7
Main Board
COVER SW ITCH
1 2 3
1 2 3
CN11 CN5
THERMI STOR 2
THERM _A THERM _B
1 2
CN12
HV PS
1 2 3 4 5 6 7 8 9
+24V_T +24V GND THV PW M *THV _EA THVRE AD * M H VP WM BI ASPW M +5V +5V GND
1 2 3 4 5 6 7 8 9
CN8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
+5V GND +5V +5V GND +5V +5V GND +5V +24V GND +24V +24V GND +24V +24V GND +24V EXIT +24VS FU SER ON +24VS * EGMO T _B 1 CLUTCH EGMOT _PHB FA N DE V_FUSE
* EGMOT _A1
* NEW_DEVE EGMOT_PHA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
SMPS
CN5
FUSER
CN502
SOL ENOID
ENGINE
S TEPPING TOR MO
DEV _FUSE
FAN CN4
Samsung Electronics
7-1
Connection Diagram
36 PI N
J1
CN12
1 2 3 4 5 6 7 8 9 10 11
+24V_SLEEP +24V GND PMOTOR * LREADY* EXT_C LK HSYNC * +5V +5V GND LD_ON* VDO +5V GND
1 2 3 4 5 1 2 3 4 5 6
POLYGON MOTOR
LSU
LD DIODE
HOST COMPUTER
USB CABLE
4PI N CONNECTOR f or U SB
CN7 CN5
1 2 3 4 5 6 7 8 9
+5V +5V GND LED_ERROR LED_PAPER LED_DATA LED_TONER KEY_TONER* KEY_CANCEL* KEY_DEMO*
1 2 3 4 5 6 7 8 9
DCU
1 2 3 4
1 2 3 4
CN9
PCL
Main Board
CN6
CN4
1 2
+5V PTL
1 2
PTL LEDARRA Y
SENSOR BOARD
1 2 3 4
1 2 3 4
COVER SW ITCH
1 2 3
1 2 3
CN8 CN3
THERMI STOR
1 2
THERM_A THERM_B
1 2
CN11
HV PS
1 2 3 4 5 6 7 8 9
+24V_SLEEP +24V GND THV PW M THV _EN* THVRE AD M H VP WM* BI ASPW M +5V +5V GND
1 2 3 4 5 6 7 8 9
CN2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
+5V GND +5V +5V GND +5V +5V GND +5V +24V GND +24V +24V GND +24V +24V GND +24V EXIT +24VS FUSER ON +24VS MOTOR B* CLUTCH MOTOR_PB FAN DEV_FUSE MOTOR_A* NEW_DVE* MOTOR_PA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
SMPS
CN5
FUSER
CN502
SOL ENOID
ENGINE
S TEPPING TOR MO
DEV_FUSE
FAN CN4
7-2
Samsung Electronics
LASER PRINTER
1
MAIN
+5V +24V I N- L ET EXI T SENSOR
POWER SW I TCH
1. Block Diagram
Samsung Electronics
SMP S
FLASH MEMORY
( 0 .5MB)
USB
PC
SDRAM
( 8MB)
IEEE 12 84 CABLE
POWER CORD
Po we r On Re s e t
Eng i ne
SOLENOIDE FAN
C P U Jupiter3
S3C46M0X Mai n Clock FS781BZB Vi deo Clock Crystal 10MHz
DEV_FUSE
LSU
P ANE L B' D
MHVP WM BI ASPW M THVPWM
4 L ED
3 KEY
BUFFER
HV PS B' D
SUPPL Y DEV TH V
BLOCK DIAGRAM
Repair Manual
1-1
1-2
BLOCK DIAGRAM
Repair Manual
MAIN
+5V +24V
IN-LET POWER SWITCH
Oscillator 48 MHz
USB
SMPS
PC
(2MB)
IEEE 12 84 CABLE
EXIT SENSOR
POWER CORD
SDRAM
( 4 MB)
MOTOR
Power On Reset
Eng i ne
VOLTAGE DETECTOR
CPU
Main Clock
Option Up to 68MB
S3C46C0X01
74ACT273 Devided by 74HC406ON Crystal 6.7149 MHz
74HCT273
LSU
P ANE L B' D
Oscillator 44 MHz
4 L ED
HV PS B' D
SUPPL Y DEV TH V
Samsung Electronics
2
DCU
SENSOR BOARD
CONNECTION DIAGRAM
2. Connection Diagram
2.1 GDI Connection Diagram(ML-1210/ML-1220M)
36 PI N
J1
CN9
1 2 3 4 5 6 7 8 9 10 11
+24V_T +24V GND *PMOTOR +3. 3V EXT_C LK * HSYNC +5V +5V GND * LD_ON VDO +5V GND
1 2 3 4 5 1 2 3 4 5 6
POLYGON MOTOR
LSU
LD DIODE
HOST COMPUTER
USB CABLE
CN3
CN13
1 2 3 4 5 6 7 8 9
+5V +5V GND LE D_ERROR LE D_P APE R LE D_D ATA LE D_TONE R *K EY_TON ER *K EY_CAN CE L *K EY_DEM O
1 2 3 4 5 6 7 8 9
1 2 3 4
1 2 3 4
CN1
GDI
1 2 3 4
+5V *PEMPTY * FEED +5V GND
CN6 2
+5V PTL
1 2
PTL LEDARRAY
1 2 3 4
CN7
Main Board
COVER SWITCH
1 2 3
1 2 3
CN11 CN5
THERMI STOR 2
THERM _A THERM _B
1 2
CN12
HV PS
1 2 3 4 5 6 7 8 9
+24V_T +24V GND THV PWM *THV _EA THVRE AD * M H VP WM BI ASPW M +5V +5V GND
1 2 3 4 5 6 7 8 9
CN8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
+5V GND +5V +5V GND +5V +5V GND +5V +24V GND +24V +24V GND +24V +24V GND +24V EXIT +24VS FU SER ON +24VS * EGMO T _B 1 CLUTCH EGMOT _PHB FA N DE V_FUSE
* EGMOT _A1
* NEW_DEVE EGMOT_PHA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
SMPS
CN5
FUSER
CN502
SOL ENOID
CN1
ENGINE
S TEPPING TOR MO
CN2
CN3
DEV_FUSE
FAN CN4
2-1
CONNECTION DIAGRAM
36 PI N
J1
CN12
1 2 3 4 5 6 7 8 9 10 11
+24V_SLEEP +24V GND PMOTOR * LREADY* EXT_C LK HSYNC * +5V +5V GND LD_ON* VDO +5V GND
1 2 3 4 5 1 2 3 4 5 6
POLYGON MOTOR
LSU
LD DIODE
HOST COMPUTER
USB CABLE
4PI N CONNECTOR f or U SB
CN7
CN5
1 2 3 4 5 6 7 8 9
+5V +5V GND LED_ERROR LED_PAPER LED_DATA LED_TONER KEY_TONER* KEY_CANCEL* KEY_DEMO*
1 2 3 4 5 6 7 8 9
DCU
1 2 3 4
1 2 3 4
CN9
PCL
Main Board
CN6
CN4
1 2
+5V PTL
1 2
PTL LEDARRAY
SENSOR BOARD
1 2 3 4
1 2 3 4
COVER SW ITCH
1 2 3
1 2 3
CN8 CN3
THERMI STOR 2
THERM_A THERM_B
1 2
CN11
HV PS
1 2 3 4 5 6 7 8 9
+24V_SLEEP +24V GND THV PWM THV _EN* THVRE AD M H VP WM* BI ASPW M +5V +5V GND
1 2 3 4 5 6 7 8 9
CN2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
+5V GND +5V +5V GND +5V +5V GND +5V +24V GND +24V +24V GND +24V +24V GND +24V EXIT +24VS FUSER ON +24VS MOTOR B* CLUTCH MOTOR_PB FAN DEV_FUSE MOTOR_A* NEW_DVE* MOTOR_PA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
SMPS
CN5
FUSER
CN502
SOL ENOID
CN1
ENGINE
S TEPPING TOR MO
CN2
CN3
DEV_FUSE
FAN CN4
2-2
SCHEMATIC DIAGRAMS
3. Schematic Diagrams
3.1 GDI Main Circuit Diagram (1/5)
3-1
SCHEMATIC DIAGRAMS
3-2
SCHEMATIC DIAGRAMS
3-3
SCHEMATIC DIAGRAMS
3-4
SCHEMATIC DIAGRAMS
3-5
SCHEMATIC DIAGRAMS
3-6
SCHEMATIC DIAGRAMS
3-7
SCHEMATIC DIAGRAMS
3-8
SCHEMATIC DIAGRAMS
3-9
SCHEMATIC DIAGRAMS
3-10
SCHEMATIC DIAGRAMS
3-11
SCHEMATIC DIAGRAMS
3-12
SCHEMATIC DIAGRAMS
3-13
SCHEMATIC DIAGRAMS
3-14
SCHEMATIC DIAGRAMS
5V R401 100
24VS
R422 5.6K
R411 2.2K Q401 A708-Y 3 4 U2-B 7407 R402 56KF R412 2K VR401 50K C408 104 R403 110KF R404 33K
T401 KAB-006 1 7
D401 4KV
+ U1-D KA324
14
MHV-PWM CN1-#6
5 2
4 C401 222 R406 2.2KF D403 1N4148 R409 430 C403 333 R410 1W 3
OPC
ZD401 1W 130V
24VS 5V 18V 1 R501 5.6K BIAS-PWM 1 CN1-#7 U2-A 7407 2 R502 2.2K R505 100KF R506 100KF C503 104 R510 47K
T501 KAB-006 7
D502 4KV
R508 86.6KF
Q502 D526-Y
5 2
ZD501 1W 100V
9 10
+ U1-C KA324
DEV
D501 1N4148
C504 333
R513 1W 3
CN1 GIL-S-9P-S2T2-EF 1 2 3 4 5 6 7 8 9 24VS A-GND THV-PWM THV-EA THV-READ MHV-PWM BIAS-PWM 5V D-GND 24VS U3 KA7818 IN GND C1 104 C2 104 OUT + C3 35V 47uF 18V
SAMSUNG ELECTRONICS
TITLE
SWALLOW-HVPS
JC
DATE 01/01/04
REV. 1.0
1 OF 2
3-15
SCHEMATIC DIAGRAMS
5V
24VS 18V 1
T201 HVT-2A 7
R201 10K THV-PWM CN1-#3 R206 100 13 U2-F 7407 24VS + 12 11 U2-E 7407 10 R205 1K Q203 A708-Y R207 2K R208 30KF C201 103 D201 1N4148 5 6 U1-B KA324 + R215 430 7 R213 2.2K Q204 D526-Y 5 2 6 C205 6KV 101
D205 6KV
R209 110KF
C202 331
R210 510KF
D202 1N4148
R214 1.2K R212 470K C203 D203 472 1N4148 ZD201 5.6V ZD202 7.5V
5V CN1-#8
C204 473
18V R211 1MF R3 1/2W 560 ZD1 5.6V C7 104 R309 2.2K 8 U2-C 7407 R307 33K 18V 24VS D301 1N4148 R308 33K R310 2.2K Q303 D526-Y 4 C4 104
4
18V
THV-EA CN1-#4
Q301 A708-Y
T301 KAB-006 1 7
14
9
7
5 2
D-GND
1 U1-A KA324
11
+ -
3 2 R302 33K R303 100KF R304 200KF C303 333 R305 5.1KF C302 102 R306 26.1KF
Q302 A708-Y
R301 470K
SAMSUNG ELECTRONICS
TITLE
SWALLOW-HVPS
REV. JC
DATE 01/01/04
C301 222
1.0
2 OF 2
3-16
SCHEMATIC DIAGRAMS
F501
125V 8A
R502
1/2W 560K
LF501
APOLLO12
F502
125V 3A
LF502
APOLLO12
V501
SCK-054
T501
EER2828
R518
22
C522
1KV 102
CN501
TVR 14D 221K TVR 10D 561K
L F.G N
C501
222MAD +
C508
200V 470uF
R505
1W 47K
R517
1W 82
R509
3W 47K
D504
ER1002FCT CN5-7,9,11
224
BD501
FL406
C511 1
103
+24V 1.8A 12
50V 1000uF
TNR501
TNR502 C503
C502
222MAD
C505
104
C521
50V 1000uF
R519
5W 500
C519
104
11
L501
300uH
1W 47K
2KV 221K
R506
CN5-8,10,12
R501
1W 47 FUSIBLE
C504
333 1
U502
STRT-G6153 DRAIN VCC 5
CN502
BTA12-600
B501
APOLLO12
ER102
D501
R507
30
22
L502
10uH
GND
OCP
2 1
U501 R503
1/4W 100
FB
D503
SB1040FCT
R512
330
CN5-1,3,5
R515
2.2K-F
C507
104
R508
1W 180 FUSIBLE
R521
150
R520
47K
+5V 1.0A
6 NB 5 R504
68K
10
N5
R511
4.3K
PC501
K1010H
C518
10V 470uF
C517
104 EXIT
C509
2A 223K
KMOC3063
C515
10V
C513 1uF
3
50V 33uF
PC502 R510
1W 0.3
C510
CN5-14 OP501
ITR8406-S
7 1000uF
KA431
R513
1/2W 1.5K
PC501
K1010H
U503
R516
2.2K-F
CN5-2,4,6
C506
222MAD
GND
+5V
+24VS
CN5-13,15
+24VS2 FUSER_ON
50V 47uF
C8
50V 47uF
C3
CN5-16
+24VS CN4
+24V
1N4003
11
VCC VBB
U1 A2918SWH
1A 1B 2A
1N4003
GND
GND
C1
331 CN2 1 2 3 4 FAN
D3
3 2 1
35301-0350
D2
CN1 2 1
35303-0250
13 8 14 7
1 17 2 4
R13
2.2K
Q3
1008-Y
CLUTCH
R12
510
Q1
1008-Y
SENSE1
SENSE2
2B
VREF
RC1
GND
E1
RC2
E2
C2
331 +5V
35303-0450
R2
5.6K
R1
5.6K
12 16 5
15 18 3 6 9
GND
GND
R7 R10 C5
331
R8
2W 0.37 2W 0.37
1.2K
R11
56K
1K
C7
103
R6
1K
C6
103
R5
R15
56K
C4
331
R9
17.4K-F
GND
GND
GND
GND
3-17
SCHEMATIC DIAGRAMS
F501
250V 5A
R502
1/2W 560K
LF501
APOLLO12
F502
250V 2A
LF502
APOLLO12
V501
SCK-054
T501
EER2828
R518
22
C522
1KV 102
CN501
TVR 10D 561K
L F.G N
C501
222MAD
224
C508
+
450V 150uF
R505
1W 100K
R517
1W 82
R509
3W 47K
D504
ER1002FCT CN5-7,9,11
BD501
FL406
C511 1
103
12
50V 1000uF
TNR501
C503
C502
222MAD
C505
104
R519
5W 500
NP C512 3 D502
UF1010
N24
C519
104
11
L501
300uH
1W 100K
1KV 221K
R506
CN5-8,10,12
R501
1W 47 FUSIBLE
C504
333 1
U502
STRT-G6153 DRAIN
GND OCP
CN502
2 1
B501
5 APOLLO12
FB 4
D501
ER102
R507
30
22
L502
10uH
U501
BTA12-600
VCC
D503
SB1040FCT
R512
330
CN5-1,3,5
R515
2.2K-F
R503
1/4W 22
C507
104
R508
1W 180 FUSIBLE
R521
150
R520
47K
+5V 1.0A
6 NB R504
22K
10
N5
R511
4.3K
K1010H
C518
10V 470uF
C517
104 EXIT
C509
2A 223K
C515
3
KMOC3063
50V 33uF
PC502 R510
1W 0.6
C510
10V 1000uF
CN5-14 OP501
ITR8406-S
KA431
R513
1/2W 1.5K
PC501
K1010H
U503
R516
2.2K-F
CN5-2,4,6
C506
332MAD
GND
+5V
+24VS
CN5-13,15
+24VS2 FUSER_ON
50V 47uF
C8
50V 47uF
C3
CN5-16
+24VS CN4 3 2 1
35301-0350
+24V
11
VCC
5
VBB
U1 A2918SWH
1N4003
GND
GND
1N4003
C1
331
1 17 2 4
D2
CN1 2 1
35303-0250
D3
13 8 14 7
CN2 1 2 3 4 FAN
1A 1B 2A 2B
SENSE2 VREF RC2 GND E2
R13
2.2K
Q3
1008-Y
CLUTCH
R12
510
Q1
1008-Y
+ENABLE2
RC1 E1
R2
5.6K
R1
5.6K
C2
331 +5V
35303-0450
12 16 5
15 18 3 6 9
GND
R7 R10
56K
R8
2W 0.37
1.2K
C5
331
2W 0.37
R11
1K
C7
103
R6
1K
C6
103
R5
R15
56K
C4
331
R9
17.4K
GND
GND
GND GND
3-18
SCHEMATIC DIAGRAMS
3-19
This manual is made and described centering around circuit diagram and circuit description needed in the repair center in the form of appendix.
Contents
CONTENTS
1. Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(1-1)
1-1 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(1-1) 1-2 Precautions on Disassembly and Reassembly . . . . . . . . . . . . . . .page(1-1) 1-3 Tools for Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(1-2)
4. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(4-1)
4-1 How to use DCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(4-2) 4-2 The cause and solution of Bad image . . . . . . . . . . . . . . . . . . . . . .page(4-5) 4-3 The cause and solution of the bad discharge. . . . . . . . . . . . . . . . .page(4-12) 4-4 The cause and solution of the malfunction . . . . . . . . . . . . . . . . . . .page(4-16) 4-5 Toner Cartridge Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(4-21) 4-6 The cause and solutions of bad environment of the software . . . .page(4-25)
Samsung Electronics