Squat rack plan - Free fitness equipment plan

The measurements within this text and 2D documentation are given both in millimeters and inches (in brackets). I apologize to the people who use other measurement units; but I believe that measurements given in millimeters and inches should be adequate for everyone who would like to build this project. Use various tools and clamps in process of welding, so you could weld the items together with accuracy.

Squat rack subassembly list

Squat rack assembly drawing

1. STANDA SUBASSEMBLY

Standa subassembly parts list

Stand subassembly drawing

Stand frame components

1.05 Cover 60 x 40mm

1.06 Bottom sheet

1.07 Weigh holder

1.09 Cover D25,4

2. CROSSBAR SUBASSEMBLY

Crossbar subassembly parts list

Crossbar subassembly drawing

2.01 Rectangular tubing 60 x 40 x 4mm

2.02 Sheet 120 x 40mm

Standard parts

3. WEIGH SET SUBASSEMBLY

Weigh set subassembly parts list

Weigh set subassembly drawing

3.01 Round Tubing D31_8 x 6.3mm

3.02 Delimiter

3.03 Dumbbell 7kg

3.04 Dumbbell 5kg

3.05 Dumbbell nut

3.06 Dumbbell 9kg

3.07 Dumbbell 3kb

3.08 Dumbbell 1,5kg

Assemblage Instruction Stand Subassembly 1. Before you start welding, you should drill the holes with diameter 10,5mm on the following items: Rectangular Tubing 60x40x4mm, Cut Lenght 1138,45mm (item 1.02) and Rectangular Tubing 60x40x4mm, Cut Lenght 1287,55mm (item 1.04).

2. Weld the Cover 60x40mm (Part 5) to the Rectangular Tubing 60x40x4mm, Cut Lenght 1138,45mm (Part 2).

3. Weld the Weight Holder (Part 7) to the assembly made in the previous step.

4. Weld the Bottom Sheet (Part 6) to the Rectangular Tubing 60x40x4mm, Cut Lenght 588,45mm (Part 1).

5. Weld the subassembly made in step 2 to the subassembly from the previous step.

6. Weld the Bottom Sheet (Part 6) to the Rectangular Tubing 60x40x4mm, Cut Lenght 1287,55mm (Part 4).

7. Weld the subassembly from step 4 to the subassembly made in the previous step.

8. Weld the Cover 60x40mm (Part 5) on the Rectangular Tubing 60x40x4mm, Cut Lenght 1186,14mm (Part 3).

9. Weld the subassembly made in the previous step to the the subassembly made in step 6.

10. Weld the Weight Holder (Part 7) to the subassembly made in the previous step.

11. Weld the Weight Holder (Part 7) to the subassembly made in the previous step.

11. Weld the Cover D25,4mm (Parts 9) to the Round Tubing D25,4x3,2mm Cut Lenght 340,00mm (Part 8).

Make the two of these subassemblies.

12. Weld these two subassemblies to the subassembly made in step 11.

Make the two of these subassemblies.

Crossbar subassembly 13. Weld the Sheet 120x40mm (Parts 2) to the Rectangular Tubing 60x40x4mm, Cut Lenght 1050,00 (Part 1).

Make the three of these subassemblies.

14. Fix these three subassemblies to the subassemblies made in step 13 using Spring Lock Washer A-10 (Part 3), Hexagon Nut M10 (Part 4) and Hexagon Head Screw M10x80mm (Part 5)

Weight Set Subassembly 1. Weld the Delimiter (Part 2) to the Round Tubing D31,8x6,3mm (Part 1).

2. Line up the dumbbells at the both ends of subassembly made in the previous step.

3. Fix the dumbbells using Dumbbell Nut (Parts 5).