Instruction manual series 880 CIU Prime

May 2009 Part no.: 4416525 Revision 4

Enraf B.V. P.O. Box 812 2600 AV Delft Netherlands Tel. Fax E-mail Website : +31 15 2701 100 : +31 15 2701 111 : enraf-nl@honeywell.com : http://www.honeywell.com/ps

Instruction manual 880 CIU Prime

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Copyright 2000 - 2009 Enraf BV All rights reserved. Reproduction in any form without the prior consent of Enraf BV is not allowed. This instruction manual is for information only. The contents, descriptions and specifications are subject to change without notice. Enraf BV accepts no responsibility for any errors that may appear in this instruction manual. The warranty terms and conditions for Honeywell Enraf products applicable in the country of purchase are available from your supplier. Please retain them with your proof of purchase.

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Instruction manual 880 CIU Prime

Preface

Preface
This manual has been written for the technicians involved with the communication with the Honeywell Enraf series 880 CIU Prime via ModbusTM. For installation and commissioning of the CIU Prime, please refer to the related installation guide and instruction manual Ensite Pro. This manual describes the communication between a CIU Prime and higher layered systems. The communication is based on emulation of the ModbusTM protocol (Gould Modicon Modbus Protocol Reference Guide, PI-MBUS-300, Rev. B).

Safety and prevention of damage

>Cautions= and >Notes= have been used throughout this manual to bring special matters to the immediate attention of the reader. A Caution draws attention to an action which may damage (the operation of) the equipment.

A Note points out a statement deserving more emphasis than the general text.

Legal aspects

The information in this instruction manual is copyright property of Enraf BV, Netherlands. Enraf BV disclaims any responsibility for personal injury or damage to equipment caused by: Deviation from any of the prescribed procedures; Execution of activities that are not prescribed;

Additional information
Please do not hesitate to contact Honeywell Enraf or its representative if you require additional information.

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Table of contents

Table of Contents
Preface .............................................................................................................................................. 3 Introduction........................................................................................................................................ 5 Safety ................................................................................................................................................ 7 Safety aspects of the CIU Prime................................................................................................ 7 Personal safety .......................................................................................................................... 7 Safety conventions .................................................................................................................... 8 Description and operation ................................................................................................................. 9 Description................................................................................................................................. 9 Operation ................................................................................................................................. 10 Default communication settings............................................................................................... 10 Commissioning................................................................................................................................ 11 Read data........................................................................................................................................ 12 Write data ........................................................................................................................................ 15 CIU data................................................................................................................................... 15 Gauge commands ................................................................................................................... 15 Dimensions...................................................................................................................................... 16 Statuses of data....................................................................................................................... 17 Validity byte ............................................................................................................................. 17 Status byte............................................................................................................................... 18 Modbus number representation ...................................................................................................... 19 Scaling and offset .................................................................................................................... 21 Maintenance / trouble shooting ....................................................................................................... 23 Appendix A Appendix B Appendix C Glossary .......................................................................................................... 24 Article and part numbers ................................................................................. 29 Related documents ......................................................................................... 30

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Instruction manual 880 CIU Prime

Introduction

Introduction
The configuration of the new tank inventory system consists of modular parts: Entis Pro CIU Plus CIU Prime field instrumentation

Entis Pro

This system displays calculated data from the CIU Plus. It is a Windows7NT based program, displaying data in windows, boxes, tables, graphs, etc. This unit calculates volume and mass. It requests input data from the CIU Prime and calculates all other data. It presents data to higher layered systems like Entis Pro, SCADA, DCS, ENSITE, etc. This unit is an interface between the field instrumentation (e.g. 854 ATG, 873 SmartRadar, etc.) and inventory systems (CIU Plus, PLC, ENSITE, etc.). Two fixed RS-232C/RS485 host ports interface to a CIU Plus, PLC, ENSITE, etc. Up to four field ports can be installed to interface the Honeywell Enraf field bus (BPM Bi-Phase Mark). By changing one or more field ports by an RS-232C/RS485 field port, the CIU Prime can interface the 858 CIU (Communications Interface Unit). After configuration, the CIU Prime automatically performs the polling of the connected gauges and stores the information in a database. For a description of the configuration and programming, refer to the instruction manual Ensite Pro.

CIU Plus

CIU Prime

Host ports

Field ports

Automatic polling

Field instrumentation
The instruments in the field collect data such as level, temperature, density and/or pressure. The instruments are based on several principles: mechanical, servo, radar, hydrostatic and capacitive or a combination. The instruments measure the data and transmit it upon request of higher layered systems.

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Introduction

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Instruction manual 880 CIU Prime

Safety

Safety
Safety aspects of the CIU Prime
Do not use the CIU Prime other than originally intended.

The protection class for the CIU Prime housing is IP30 (NEMA 1), which means that the CIU Prime can only be installed indoor in an explosion safe area or in a protective cabinet. Other environmental parameters are: - ambient temperature: 0...60 C - relative humidity: 5...90 % (non condensing) - over voltage category: II - pollution degree: II The field ports of the CIU Prime are galvanically separated. The host ports of the CIU Prime do not have galvanic separation. Modification to the CIU Prime may only be carried out by authorized personnel. Failure to adhere to this will invalidate the approval certificate.

Personal safety
The technician must have basic technical skills to be able to safely operate the equipment and work in accoradance with the (local) requirements for electrical equipment. Take all necessary personal protection measures and apply to the safety regulations, valid for the working area.

Never start working before the work permit is signed by all parties.

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Safety

Safety conventions
>Cautions= and >Notes= have been used throughout this manual to bring special matters to the immediate attention of the reader. A Caution draws attention to an action which may damage (the operation of) the equipment.

A Note points out a statement deserving more emphasis than the general text.

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Instruction manual 880 CIU Prime

Description and operation

Description and operation

Description
The CIU Prime consists of the following parts: - Front panel - Rear connectors - Internal circuitry Front panel The front panel holds leds, indicating power and communication:

Rear connectors

The CIU Prime is delivered with two fixed host ports at slots 2 and 3. The lay-out of the other slots is as follows:

Slot Description 1 2 3 4 5 6 7 8 not used host ports (fixed)

not used Up to four field ports can be installed. These ports can be: - Honeywell Enraf field bus (IP-BPM) - RS-232C / RS-485 with 858 CIU communication (IPRS232/485)

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Description and operation

Slot Description 9 Used when key switches are to be installed:

Internal circuitry

The internal circuitry consists of the following parts: - Power supply - Service port - 2 fixed host communication ports - 4 optional field communication ports - Real time clock - Digital inputs (key switches) Do not re-adjust any setting inside, this will negatively influence the operation of the CIU Prime.

Operation
The CIU Prime interfaces between the field instrumentation (e.g. 854 ATG, 873 SmartRadar, etc.) and inventory systems (CIU Plus, PLC, etc.). After configuration (via Ensite Pro), the CIU Prime automatically performs the polling of the connected gauges and stores the information in a database. The next chapters describe the programming of the CIU Prime.

Default communication settings

The CIU Prime has two fixed host ports with following default settings: Interface: RS-232 Protocol: Modbus RTU address: 31 Baudrate: 19200 Parity: Odd Stop bits: 1

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Commissioning

Commissioning
The CIU Prime is a user-configurable multi-processor unit and can be totally programmed at site, or remotely, without opening the CIU Prime. Commissioning is done in the following steps: Check installation - Examine the mechanical installation - Examine the electrical installation - Use >Ensite= to collect the data from the field instruments - Use >Ensite Pro= to configure the CIU Prime - Ensite: make a log file of each field instrument - Ensite Pro: configure data inputs (use log files from Ensite) - Ensite Pro: configure tanks - Ensite Pro: configure CIU Primes - Ensite Pro: link data inputs, tanks and CIU Primes - Ensite Pro: set communication parameters - Ensite Pro: select physical communication path - Ensite Pro: download all CIU Primes

Select tools

Prepare files Program configuration

Download configuration

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Read data

Read data
Data can be read from the CIU Prime via holding- or input-registers. Statusses can be read via discrete inputs, holding- or input-registers. Data can be read via holding registers and input registers. See manual Instruction manual ModbusTM Protocol chapter Honeywell Enraf implementation.

General Entities

Some general CIU Prime enties are available to the user via modbus registers. These entities are available on fixed modbus addresses. Column name Name ID Dimension Description The name of the entity. For a detailed description, refer to Appendix A, Glossary. The unique identifier of the entity Category of dimensional units. For a detailed description, refer to chapter >Dimensions=. ID 521 522 523 524 525 526 527 Comment(s) Time (YYYY) Time (MM) Time (dd) Time (h) Time (min) Time (s) 0 = off; 1 = on

Name Year (real-time clock) Month (real-time clock) Day of month (real-time clock) Hour (real-time clock) Minute (real-time clock) Seconds (real-time clock) DayLightSaving (real-time clock)

Available tank entities

The CIU Prime is delivered with a pre-programmed Tank Record lay-out (list of tank entities) for communication with a CIU Plus. The lay-out for communication with the CIU Plus is fixed, however it is possible to alter the lay-out to fit other requirements. A selection can be made which data must be presented in the user defined tankdata area. This because of the lot of information which can be retrieved. One tank data reply packet is selected which is used for all tanks available to the modbus host. The sequence how the tanks are organized in the user defined modbus map is programmable.

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Instruction manual 880 CIU Prime

Read data

There are two methods possible to organize the user defined modbus memory map: 1. Tank oriented. Data in the modbus memory map is grouped per tank. Start address of memory map is programmable. Default start address is 0000. The startaddress-interval between the tankrecords is programmable. 2. Data oriented. Data in the modbus memory map is grouped per selected entity. Start address of memory map is programmable. Default start address is 0000. The table below displays all entities, available to the user. Column name Name ID Dimension Description The name of the entity. For a detailed description, refer to Appendix A, Glossary. The unique identifier of the entity Category of dimensional units. For a detailed description, refer to chapter >Dimensions=. ID 1 2 3 4 5 6 7 8 9 10 11 36 37 38 39 40 41 42 Dimension Text Bit coded Index Bit coded Nodim Index Bit coded Index Bit coded Bit coded Bit coded Bit coded Level Status Level Status Level

Name TankName TankStatus MovingStatus TankType GaugeType GaugeStatus GaugeCommands TempElementType HotStandbyStatus CommStatus CIUPrimeAddress GaugeLevelAlarms ExternalContacts DisplacerPosition DisplacerPositionStatus ProductLevel ProductLevelStatus WaterLevel

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Read data

Name WaterLevelStatus ProductTemp ProductTempStatus VapRoomTemp VapRoomTempStatus VapRoomPress VapRoomPressStatus DObs DObsStatus ForegroundTimeStamp BackgroundTimeStamp VerificationSignature ConfigurationStatus AutomaticMeasurableValues HydroMeterCorr TObsDipped TankConfigurationCRC CIUPrimeGeneralConfigurationCRC AmbientTemperature AmbientTemperatureStatus CIUPrimeTankID TObsDippedStatus DObsDipped DObsDippedStatus WaterDipped WaterDippedStatus DObsHIMS DObsHIMSStatus TObs TObsStatus WaterMeasured WaterMeasuredStatus HydroMeterCorrStatus

ID 43 44 45 46 47 48 49 50 51 52 53 77 78 80 88 89 94 95 103 104 106 111 112 113 114 115 116 117 118 119 120 121 154

Dimension Status Temperature Status Temperature Status Pressure Status Density Status Absolute time Absolute time Nodim Bit coded Bit coded Nodim Temperature Nodim Nodim Temperature Status Nodim Status Density Status Level Status Density Status Temperature Status Level Status Status

A more detailed description of all entities can be found in Appendix A, Glossary.

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Instruction manual 880 CIU Prime

Write data

Write data
Please refer to the =Instruction manual Modbus Protocol= chapter Honeywell Enraf implementation
TM

CIU data
The internal date and time can be overwritten by writing holding registers.

Gauge commands
Gauge commands can be issued with the >Force single coil= command.

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Dimensions

Dimensions
The CIU Prime has a specified set of dimensions. The dimension set has to be the same for the whole combination of CIU Prime, CIU Plus and Entis Pro. The used dimension sign and scaling factor are set-up parameters and will be entered using Ensite Pro. Unit Format Minimum m xxx.xxxx -999.9999 mm xxxxxx.x -999999.9 ft xxx.xxxx -999.9999 in xxxx.xxx -9999.999 in/16 xxxxxx.x -999999.9 fis xxx=xxxx -999'11"15 in/256 xx=xxxxx -99'11"255 C xxx.xx -300.00 F xxx.xx -400.00 2 +xx.xxx +00.000 kgf/cm Pa +xxxxxxx +0000000 kPa +xxxx.x +0000.0 psi (lbf/in2) +xxx.xx +000.00 3 +xxxx.xx kg/m +0000.00 API xxx.xx -050.00 lbs/ft3 +xxx.xxx +000.000 dens60/60 +x.xxxxx +0.00000 lbs/USgal +xx.xxxx +00.0000 s xx 00 min xx 00 h xx 00 AbsTime xx:xx:xx 00:00:00 dd xx 01 MM xx 01 YYYY xxxxx 00000 saving active x 0 ASCII 1 char = 1 byte Unicode 1 char = 2 bytes no dim., unsigned value 0 separate bits row number in table see chapter >Statuses= 0 0 Maximum +999.9999 +999999.9 +999.9999 +9999.999 +999999.9 +999'11"15 +99'11"255 +300.00 +572.00 +65.535 +6553500 +6553.5 +655.35 +9999.99 +600.00 +999.999 +9.99999 +99.9999 59 59 23 23:59:59 31 12 16383 1

Level

Temperature Pressure

Density

Time

Text Nodim Bit coded Index Status

2#bits 2#bits 2#bits

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Dimensions

Statuses of data
High byte Each measured and each calculated entity in the CIU Prime contains a 16 bits status register. The high byte, the validity byte, is used to indicate if the data of this entity is available (valid) and, if not, to indicate why the data is not available (invalid). The low byte is used to indicate the status of the data.

Low byte

Validity byte
The data validity byte is a hexadecimal number. If the validity byte is >=80HEX , the related data is invalid. If the data of an entity is invalid, all derived data shows the same code in its data validity byte and the status indicates how the data field should be displayed (>FFFF=, blanks, etc.). If the validity byte is <80HEX , the related data is valid. Then additional information is given. Some examples are listed below. If the complete list is required contact Honeywell Enraf Validity Description byte 0x00 Valid data 0x6F Reduced accuracy in ambient temperature 0x70 Stored because of water dip 0x81 No data available Action -

0x82

Killed

0xA4

General conversion error

For derived data it is necessary to check all input parameters for this code For derived data it is necessary to check all input parameters for this code Check input and output value dimensions

. . .

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Dimensions

Status byte
The data status byte is bit coded. The meaning of the bits depends on the validity byte (<80HEX or >=80HEX) Status Bit 7 6 5 4 3 2 1 0 Validity < 80HEX Description (bit set) Uncalibrated Manual Validity >= 80HEX Description (bit set) Generate Alarm No Data Available Killed Over Range Under Range Un-initialised

Stored Reduced Accuracy

Validity < 80HEX represents valid data. Suggested characters to display: - uncalibrated = >#= - manual = >&= - stored = >S= - reduced accuracy = >?= The data status basically exists of two parts which should be displayed in tabular data in two separate columns: - bit 7, which indicates whether the data is calibrated or not - bit 6...0, which (in decreasing priority) tell something about the physical status of the data. Validity >= 80HEX represents invalid data. Suggested characters to display: >FFFF= or >blanks=

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Modbus number representation

Modbus number representation

The CIU Prime will be delivered with a pre-programmed Tank Record lay-out for communication with CIU Plus. The lay-out for communication with CIU plus is fixed. However in case of communication to another system the customer is able to alter the layout to fit his own requirements. This chapter describes the way data can be represented in the modbus registers: ID Data type Nr. of Description registers used 1...5 Data is represented according the item definition (status, index, bit coded, etc.) 1...10 Data represents a string of two ASCII characters per register. Empty registers contain >0'. 1...10 Data represents a string of one Unicode character per register. Empty registers contain >0'. 1 Data is transmitted as contents of the register. Value FFFFHEX (65535DEC) is seen as failure 1 Represented in 2's complement. bit 15: sign bit 14...0: data e.g. 0000HEX = 0 e.g. 0001HEX = 1 e.g. 7FFFHEX = failure e.g. 8000HEX = -32768 e.g. FFFFHEX = -1 1 Mostly used for scaling and offset. bit 15: sign bit 14...11: exponent power of 10 bit 10...0: mantissa e.g. 0000HEX = 0 e.g. 2001HEX = 0.001 e.g. 4801HEX = 100 e.g. 5A16HEX = 5340000

Not a number (just data) 15 ASCII string

25 Unicode characters 40 16 bit unsigned integer 41 16 bit signed integer

42 16 bit decimal float

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Modbus number representation

Description Nr. of registers used 10 e.g. 73E8HEX = 110 e.g. 7BFFHEX = failure e.g. 9001HEX = -1 43 12 bit signed 1 bit 15...13: if not 000 see further: bit 12: sign, 0 = pos., 1 = neg. Bit 11...00: analogue value e.g. EF FFHEX = invalid 51 32 bit signed 2 Binary data, covering data range integer between -2147483647 and +2147483647 e.g. 00 00 00 00HEX = 0 e.g. 00 00 00 01HEX = 1 e.g. 7F FF FF FFHEX = invalid e.g. FF FF FF FFHEX = -1 52 32 bit floating 2 Data in two registers. Data is coded point into four bytes floating point, covering data range between -3.4028231038 and +3.4028231038 byte 1: sign + 7 bit exponent byte 2: 8th bit exponent + 7 bit mantissa byte 3: 8 bits of mantissa byte 4: rest of mantissa e.g. 40 80 00 00HEX = 4 e.g. 40 A0 00 00HEX = 5 e.g. 7F 80 00 00HEX = invalid 2 Data in two registers. Data is coded 53 32 bit floating into four bytes floating point, point covering data range between (swapped) -3.4028231038 and +3.4028231038 byte 1: 8 bits of mantissa byte 2: rest of mantissa byte 3: sign + 7 bit exponent byte 4: 8th bit exponent + 7 bit mantissa e.g. 00 00 40 80HEX = 4 e.g. 00 00 40 A0HEX = 5 e.g. 00 00 7F 80HEX = invalid ID Data type

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Modbus number representation

ID Data type

60 Unsigned double register

61 Unsigned double register

62 Unsigned double register

63 Unsigned double register

64 Unsigned double register

Description Nr. of registers used st 2 1 register = integer value nd 2 register = fraction*1 e.g. 19 70 00 00HEX = 6512 Value FFFF FFFFHEX is seen as failure 2 1st register = integer value nd 2 register = fraction*10 e.g. 19 70 00 06HEX = 6512.6 Value FFFF FFFFHEX is seen as failure 2 1st register = integer value nd 2 register = fraction*100 e.g. 19 70 00 43HEX = 6512.67 Value FFFF FFFFHEX is seen as failure 2 1st register = integer value nd 2 register = fraction*1000 e.g. 19 70 02 A6HEX = 6512.678 Value FFFF FFFFHEX is seen as failure st 2 1 register = integer value 2nd register = fraction*10000 e.g. 19 70 1A 85HEX = 6512.6789 Value FFFF FFFFHEX is seen as failure

ID53,60,61,62,63 and 64 are available in CIU Prime firmware version 1.002 and higher. In CIU Prime firmware versions up to 1.001 ID50 was available. ID50 is identical to ID64 in CIU Plus firmware versions 1.002 and higher.

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Modbus number representation

Scaling and offset

Scaling and offset are defined as follows: The value of the data that will be available for the user is calculated as follows: Register value = (data * scaling) + offset Per selected data entitya scaling and offset value can be entered. These entered values are used for calculating the register value. The original data measured or calculated by the CIU Prime is available in the dimension and resolution as defined by the dimension table. This data is represented in the requested representation in the output registers.

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Modbus number representation

Example 1:

Level Dimension Scaling Offset Data type Calculation Data in reg. 1 Data in reg. 2 Temperature Dimension Scaling Offset Data type Calculation Data in reg. Density : 876.7 Dimension Scaling Offset Data type Calculation: Data in reg. Pressure Dimension Scaling Offset Data type Calculation Data in reg.

: 22316.2 mm : mm : 0.01 :0 : unsigned double register (63) : (22316.2 * 0.01) + 0 = 223.162 : 223DEC : 162DEC : -8.23 C : C : 10 : 100 : unsigned 16bit integer (40) : (-8.23 * 10) + 100 = 17.7 : 18DEC (rounded off)

Example 2:

Example 3:

: kg/m3 : 10 :0 : unsigned 16bit integer (40) : (876.7 * 10) + 0 = 8767 : 8767DEC : 712.56 : kPa : 100 :0 : unsigned 16bit integer (40) : (712.56 * 100) + 0 = 71256 : FFFFHEX (71256 is too big to fit in 16 bit register)

Example 4:

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Maintenance / trouble shooting

Maintenance / trouble shooting

Maintenance The CIU Prime requires neither preventive nor periodical maintenance. Cleaning of the housing of the CIU Prime should be done with a moist cloth only.

Trouble shooting

If something appears to be wrong, proceed as follows: 1. Check mains voltage: yes -> step 2 no -> check/replace fuses 2. Check cabling: not connected -> connect connected -> step 3 3. Check communication: yes -> finish no -> step 4 4. Start >Ensite Pro= 5. Go to >Diagnostic data= 6. Press the >Update=-button to have the current values 7. Press the >Print=-button to store the data 8. Contact Honeywell Enraf with diagnostic data.

After switching on of the CIU Prime it will take approximately 1 minute before it will be able to communicate via the host ports.

The Alive LED (green LED under the red power LED) gives an indication if the CIU Prime is in healthy condition. In case healthy the LED will flash about every 0.75 second). Note that the healthy flash rhythm is different from the flash rhythm of the Alive LED on the CIU Plus.

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Appendix

Appendix A Glossary
A AmbientTemperature ID#103; Value of the tank=s ambient temperature. AmbientTemperatureStat ID#104; Status of ID#103, AmbientTemperature. AutomaticMeasurableValues ID#80; Indicates (bit coded) which values can be automatically measured (this doesn't necessarily mean that they are actually measured). Bit n = 1: value can be measured automatically: - Bit 0 = 1 Level [ID#38, ID#40] - Bit 1 = 1 Temperature [ID#44] - Bit 2 = 1 Water level [ID#42] - Bit 3 = 1 Density [ID#50] - Bit 4 = 1 Vapour temperature [ID#46] - Bit 5 = 1 Vapour pressure [ID#48] - Bit 6 = 1 Ambient Temperature [ID#103] - Bit 7 = 1 Dummy scan (now used for FDI scan) - Bit 14 ProductTC calc.mode: 0 = manual, 1 = calculated - Bit 15 VCF calc. mode: 0 = manual, 1 = calculated Bits 14 and 15 are for internal use of the CIU Plus. The length is fixed to 16 bits. B BackgroundTimeStamp

ID#53; (Absolute) time when, in the background scan, the most recent item was scanned.

C CIUPrimeGeneralConfigurationCRC ID#95; Checksum, calculated over general CIU Prime configuration parameters (for W&M purposes). CIUPrimeTankID ID#106; Holds (bit coded) the CIU Prime tank identifier: - Bit 0..7 Tank number between 1 and 50 - Bit 8..15 RTU Address of the CIU Prime host port Value FFFF: tank/port not used.

CommStatus

ID#10; - Bit 0 = 1 - Bit 1 = 1

Indicates (bit coded) the communication status: CIU Prime to Gauge comm. Ok. (Future) (Bit 0 does not change when bit 1=0) CIU Plus to (active or passive) CIU Prime comm. Ok

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Appendix

Because of the representation as combined entity the useful length is fixed to 3 bits. - Bit 2 = 1 ConfigurationStatus FieldPort on (active) CIU Prime Ok

ID#78; Indicates (bit coded) the CIU and tank configuration status: - Bit 0 = 1 Gauge configuration mismatch (Future) - Bit 1 = 1 CIU Prime general configuration mismatch - Bit 2 = 1 CIU Prime tank configuration mismatch - Bit 3 = 1 CIU Plus general configuration mismatch - Bit 4 = 1 CIU Plus tank configuration mismatch for this tank - Bit 5 = 1 Ensite Pro general configuration mismatch - Bit 6 = 1 Ensite Pro tank configuration mismatch - Bit 7 = 1 CIU Prime record contains invalid verification Because of the representation as combined entity the length is fixed to 8 bits.

signature D DisplacerPosition ID#38; Value of the physical servo displacer position. DisplacerPositionStatus ID#39; Status of ID#38, DisplacerPosition. DObs ID#50; Value of the product density (copy of DObsHIMS [ID#116] or DObsDipped [ID#112]). DObsDipped ID#112; Value of the dipped density. DObsDippedStatus ID#113; Status of ID#112, DObsDipped. DObsHIMS ID#116; Value of the HIMS density. DObsHIMSStatus ID#117; Status of ID#116, DObsHIMS. DObsStatus ID#51; Status of ID#50, Dobs (copy of DObsHIMSStatus [ID#117] or DObsDippedStatus [ID#113]). E ExternalContacts ID#37; Indicates (bit coded) the external contacts: - Bit 0 = 1 External contact 1 active - Bit 1 = 1 External contact 2 active - Bit 2 = 1 External contact failure - Bit 3 = 1 External contact not available in this instrument Because of the representation as combined entity the length is fixed to 8 bits.

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Appendix

F ForegroundTimeStamp

ID#52; (Absolute) time when, in the foreground scan, the most recent item was scanned.

G GaugeCommands

GaugeLevelAlarms

ID#7; Indicates (bit coded) the allowed gauge commands: - Bit 0 = 1 Test not allowed - Bit 1 = 1 Lock test not allowed - Bit 2 = 1 Block not allowed - Bit 3 = 1 Calibration not allowed - Bit 4 = 1 Alarm test not allowed - Bit 5 = 1 Tank profile not allowed - Bit 6 = 1 Interface profile not allowed - Bit 7 = 1 Water dip not allowed - Bit 8 = 1 Reset Gauge not allowed - Bit 9 = 1 Interface 2 command not allowed ID#36; Indicates (bit coded) gauge level alarms: - Bit 0 = 1 Low Level alarm tripped - Bit 1 = 1 High Level alarm tripped - Bit 2 = 1 Alarm failure - Bit 3 = 1 Gauge alarms not available in this instrument Because of the representation as combined entity the length is fixed to 8 bits.

GaugeStatus

ID#6; Indicates (indexed) the (servo) gauge active status: -0= Level gauge is measuring level -1= Level gauge is in test -2= Level gauge is in lock test -3= Level gauge is blocked -4= Level gauge is busy with a density profile measurement -5= Level gauge is searching water level -6= Level gauge end switch reached - 10 = Level gauge has found waterlevel and is measuring it - 255 = Level gauge is in failure Statuses 8 and 9 can only be detected when the ZLQ request is used for the level measurement. Because of the representation as combined entity the length is fixed to 8 bits.

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Appendix

GaugeType

ID#5; Type of level measuring instrument. To get the instrument type number, add 800 (decimal) to the GaugeType value. Example: Gauge type value = 54 -> instrument 854. This entity is configured by Ensite Pro. Because of the representation as combined entity the length is fixed to 8 bits.

H HotStandbyStatus

ID#9; Indicates (bit coded) the hot standby status: - Bit 0 = 1 Primary CIU Prime is scanning this tank - Bit 1 = 1 Primary CIU Prime is available for this tank - Bit 2 = 1 Secondary CIU Prime is scanning this tank - Bit 3 = 1 Secondary CIU Prime is available for this tank - Bit 4 = 1 CIU Plus is passive member of a Hot-Standby pair Because of the representation as combined entity the useful length is fixed to 5 bits.

HydroMeterCorr HydroMeterCorrStatus M MovingStatus

ID#88; >0' is false, >1' means true. ID#154; Status of ID#88, HydroMeterCorr.

ID#3; Indicates (indexed) the level moving status: -0= Tank level is stable -1= Tank level is moving up -2= Tank level is moving down -3= No valid movement status can be detected (e.g. manual level) Because of the representation as combined entity the length is fixed to 4 bits.

P ProductLevel ProductLevelStatus ProductTemp ProductTempStatus

ID#40; Value of the product level. ID#41; Status of ID#40, ProductLevel. ID#44; Value of the product temperature. ID#45; Status of ID#44, ProductTemp.

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Appendix

T TankConfigurationCRC TankName TankStatus

ID#94; Checksum, calculated over tank related configuration parameters by the CIU Prime (for W&M purposes). ID#1; 10 characters ASCII or 5 characters Unicode. ID#2; Indicates (bit coded) the status of the tank: - Bit 0 = 1 Tank shell is calibrated by W&M (Treated as General Tank calibrated Flag) - Bit 1 = 1 Maintenance (future) - Bit 2 = 1 Tank is disabled - Bit 3 = 1 Tank is not available Default: 6 (bit 2+3). Because of the representation as combined entity the length is fixed to 4 bits.

TankType

ID#4; Indicates (bit coded) the type of the tank: - Bit 0 = 1 Ullage if bit is set, otherwise Innage - Bit 1 = 1 WAP tank (Water Above Product) (future) - Bit 2 = 1 Liquid mass calculated in air - Bit 3 = 1 Vapour mass calculated in air - Bit 4 = 1 HIMS calculation not allowed. If bit is set then mass may NOT be calculated from GOV * Dobs. Because of the representation as combined entity the length is fixed to 8 bits.

TempElementType

ID#8; Indicates (indexed) the type of temperature element: -0= No element available -1= MRT -2= MRT with bottom spot -3= MRT with bottom and top spot -4= One Spot element -5= Two spot elements -8= MTT Because of the representation as combined entity the length is fixed to 8 bits.

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Appendix

TObs TObsDipped TObsDippedStatus TObsStatus

ID#118; Value of the observed temperature (copy of ProductTemp [ID#44] or TObsDipped [ID#89]). ID#89; Value of the temperature of the dipped density. ID#111; Status of ID#89, TObsDipped. ID#119; Status of ID#118, TObs (copy of ProductTempStatus [ID#45] or TObsDippedStatus [ID#111]).

V VapRoomPress VapRoomPressStatus VapRoomTemp VapRoomTempStatus VerificationSignature

ID#48; Value of the product vapour pressure. ID#49; Status of ID#48, VapRoomPress. ID#46; Value of the product vapour temperature. ID#47; Status of ID#46, VapRoomTemp. ID#77; Calculated over all entities in the default tank record. The patented calculation algorithm verifies the contents of the transmitted tank records.

W WaterDipped WaterDippedStatus WaterLevel WaterLevelStatus

ID#114; Value of the dipped water level. ID#115; Status of ID#114, WaterDipped. ID#42; Value of the water level (copy of WaterDipped [ID#114] or WaterMeasured [ID#120]). ID#43; Status of ID#42, WaterLevel (copy of WaterDippedStatus [ID#115] or WaterMeasuredStatus [ID#121]).

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Appendix

Appendix B Article and part numbers

Article description Indication stickers Carrier board Newt 80165 IP-232/485 complete (Modbus) IP-BPM complete IP-232/485 complete (858 CIU) Keyswitch complete Supply complete Serial driver (DIL) ROM serial RTC clock chip Serial driver (DIL) BPM connector Micro jumpers (RS232) Jumpers Mains connection cable Mains fuse Net entry Fuse T1A Part no. 2075.998 0880.601 0880.602 0880.811 0880.812 0880.813 0880.822 0880.830 2518.120 2518.941 2518.942 2519.105 2522.110 + 2524.968 2522.130 2523.922 2570.238 2655.337 2670.202 2829.978

Instruction manual 880 CIU Prime

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Appendix

Appendix C Related documents

API Manual of Petroleum Measurement Standards (Annex to chapter 1, >Vocabulary=, released in January 1982) ISO/TC 28/Section 3 - Terms relating to the calculation of oil quantity Installation guide 880 CIU Prime/Plus Instruction manual 880 CIU Plus Instruction manual ModbusTM Protocol Instruction manual Ensite Service Tool Instruction manual Ensite Pro Configuration Tool

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Instruction manual 880 CIU Prime

Notes

Instruction manual 880 CIU Prime

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Notes

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Instruction manual 880 CIU Prime

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Delftechpark 39 2628 XJ Delft Tel. :+31 15 2701 100 E-mail : enraf-nl@honeywell.com Website: www.honeywell.com/ps PO Box 812 2600 AV Delft The Netherlands

We at Honeywell Enraf are committed to excellence.

Information in this publication is subject to change without notice Enraf is a registered trade mark. Enraf B.V. Netherlands

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Instruction manual 880 CIU Prime