Welcome Solar Exchange 2009 May 19, 2009

Solar Supply Chain Testing for Performance, Design, Reliability, and Safety

Richard Bozicevich TUV Rheinland Photovoltaic Testing Laboratory May 19th, 2009 Siemens Solar Exchange 2009

TV Rheinland Group Mission

As an international service group we promote and safeguard innovation in harmony with man, technology and the environment. We are independent and neutral testing and safety assurance organization.

TV Rheinland Group Facts - Figures

Sales (in US$) Employees Countries Locations Major Photovoltaic Centers 1.5 Billion 13,000 64 340 5

The TV Rheinland Group Headquarters Cologne, Germany

The TV Rheinland Group Arizona Center Photovoltaic Testing Laboratory

The TV Rheinland Group Arizona Center Photovoltaic Testing Laboratory

Solar Supply Chain Full Path of the Technology Implementation

Solar Supply Chain Full Path of the Technology Implementation

Developer Customer or Client Funding Manufacturer Installer Long Term Owner / Operator

Solar Supply Chain Full Path of the Technology Implementation

Manufacturer

Basic Evaluations and Testing for PV Modules Performance and Design Qualification

Basic Standards for Terrestrial PV Modules Performance and Design Qualification

IEC 61215 ED. 2.0 B:2005 Crystalline silicon terrestrial photovoltaic (PV) modules - Design qualification and type approval

Lays down requirements for the design qualification and type approval of terrestrial photovoltaic modules suitable for long-term operation in general open-air climates, as defined in IEC 60721-2-1. Determines the electrical and thermal characteristics of the module and shows, as far as possible, that the module is capable of withstanding prolonged exposure in certain climates.

Basic Standards for Terrestrial PV Modules Performance and Design Qualification

IEC 61646 ED. 2.0 B:2008 Thin-film terrestrial photovoltaic (PV) modules - Design qualification and type approval IEC 61646:2008 lays down requirements for the design qualification and type approval of terrestrial, thin-film photovoltaic modules suitable for long-term operation in general open-air climates as defined in IEC 60721-2-1. This standard applies to all terrestrial flat plate module materials not covered by IEC 61215.

Basic Standards for Terrestrial PV Modules Performance and Design Qualification

IEC 62108 ED. 1.0 B:2007 Concentrator photovoltaic (CPV) modules and assemblies - Design qualification and type approval

"Specifies the minimum requirements for the design qualification and type approval of concentrator photovoltaic modules and assemblies suitable for long-term operation in general open-air climates. The test sequence is partially based on that specified in IEC 61215. Determines the electrical, mechanical, and thermal characteristics of the CPV modules and assemblies and shows that the CPV modules and assemblies are capable of withstanding prolonged exposure in climates described in the scope."

Basic Standards for Terrestrial PV Modules Safety Qualification

Basic Standards for Terrestrial PV Modules Safety Qualification

IEC 61730-1 ED. 1.0 B:2004 Photovoltaic (PV) module safety qualification - Part 1: Requirements for construction Describes the fundamental construction requirements for photovoltaic modules in order to provide safe electrical and mechanical operation during their expected lifetime. Addresses the prevention of electrical shock, fire hazards, and personal injury due to mechanical and environmental stresses. Pertains to the particular requirements of construction and is to be used in conjunction with IEC 61215 or IEC 61646.

Basic Standards for Terrestrial PV Modules Safety Qualification

IEC 61730-2 ED. 1.0 B:2004 Photovoltaic (PV) module safety qualification - Part 2: Requirements for testing Describes the testing requirements for photovoltaic modules in order to provide safe electrical and mechanical operation during their expected lifetime. Addresses the prevention of electrical shock, fire hazards, and personal injury due to mechanical and environmental stresses. Outlines the requirements of testing and is to be used in conjunction with IEC 61215 or IEC 61646.

Basic Standards for Terrestrial PV Modules Safety Qualification

UL1703 Ed. 3: 2002-03 Flat-Plate Photovoltaic Modules and Panels Ed.1: 1986-08 Describes the requirements that cover flat-plate photovoltaic modules and panels intended for installation on or integral with buildings, or to be freestanding (that is, not attached to buildings), in accordance with the National Electrical Code, NFPA 70, and Model Building Codes. These requirements cover modules and panels intended for use in systems with a maximum system voltage of 1000 V or less. These requirements also cover components intended to provide electrical connection to and mounting facilities for flat-plate photovoltaic modules and panels.

Photovoltaic Testing Typical Sequence

The TV Rheinland Group TUV Photovoltaic Testing Laboratory

The TV Rheinland Group TUV Photovoltaic Testing Laboratory

The TV Rheinland Group TUV Photovoltaic Testing Laboratory

Basic Evaluations and Testing for PV Components Connectors, Cables, Junction Boxes

Basic Evaluations and Testing for PV Components

PV Connectors Uses various standards, including: IEC 61730, 61215, 60512, and ISO 4892, 6988 documents CENELEC / EN 50521 PV Cables Uses various standards including: TUV 2Pfg 1169:08/2007 IEC 50267, 50395, 50396, 60068, 60811, and others Junction Boxes Uses various standards including: IEC 60068, 60352, 61215, 61730, and ISO 868, 4892 documents CENELEC / VDE 0126-5

Basic Evaluations and Testing PV Power Devices

Inverter or Power Converter Testing Outline

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Basic Evaluations and Testing PV Power Devices

Inverter or Power Converter Testing Outline
UL 1741 IEEE1547 IEC 62116 IEC 61727 Ed. 2.0 b:2004 IEC 60364-7-712 Ed. 1.0 b:2002 EN 61000-6-1 EN 61000-6-3 EN61000-3-2 EN61000-3-3 EN 50178 Various Inverters, Converters, and Controllers for Use in Independent Power Systems Inverters, Converters, and Controllers for Use in Independent Power Systems Islanding prevention measures for utility-interconnected photovoltaic inverters Utility-interconnected requirements of PV systems to the utility distribution system. Electrical installations of buildings - Part 7-712 (PV) power supply systems EMC Directive EMC Directive EMC Directive EMC Directive Low Voltage Directive Country Standards for Grid Tied Devices

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Basic Evaluations and Testing for Solar Thermal Devices

Solar Thermal Collectors

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Basic Evaluations and Testing for Solar Thermal Devices

Uses Various Standards Including: DIN EN 12975 Thermal solar systems and components solar collectors, ISO 9806 Test Methods for Solar Collectors, UL 60730, SRCC Rebate Accreditation

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Basic Evaluations and Testing for Mounting and Tracking

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Basic Evaluations and Testing for Solar Cells

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Basic Evaluations and Testing for Solar Cells

The proposed standard contains 6 sections. 1. Scope 2. Packing, marking, and storage 3. Wafer characteristics, process characteristics and module packageability 4. Cell characteristics 5. Declaration letter/form for modifications 6. Documentation

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Solar Supply Chain Full Path of the Technology Implementation

Developer Customer or Client Funding Manufacturer Installer Long Term Owner / Operator

Client Requested Testing in the PV Marketplace

`Performance

and Reliability testing - - Maximum durability (test until failure occurs) system and component level

Engineering evaluation testing - - Evaluation and comparison of different designs and processing methods. Long Term Outdoor Exposure - - with and without variants Module Characterization - - Sandia Method Testing California Energy Testing (CEC) - - Performance Testing

Focus Point - PV Marketplace

Solar America Board for Codes and Standards The Solar America Board for Codes and Standards (Solar ABCs) improves responsiveness, effectiveness, and accessibility of codes and standards to U.S. solar stakeholders at all levels. The Solar ABCs enhances the practice of developing, implementing, and disseminating solar codes and standards

Solar America Board for Codes and Standards

Solar ABCs - Philosophy

Developing new codes, standards, and policy is most effective when all stakeholder groups are represented in the process Stakeholders from cities and municipalities are now underrepresented Currently soliciting nominations for Advisory Committee Would like to add a Committee member from local government and/or a Solar America City who understand unique requirements of codes and standards in their jurisdiction See http://www.solarabcs.org for more information

Solar ABCs Study Reports and Research Under Development

Crystalline Silicon Terrestrial Photovoltaic Cells Supply Chain Procurement Specification Guideline Expedited Permitting for PV Systems High Wind Loads and Model Codes for PV Arrays Impact of Advanced Metering Infrastructure on Small Distributed Generation Fire Rating Research Module Nameplate Ratings

Solar ABCs High Priority Targets

Standardization of module power rating System Energy Performance Standard Standards to certify the accuracy of inverter meters Accelerated life testing for safety, reliability and durability of modules and the components used in modules PV Module frame grounding issues Roof-top PV module-specific fire research, testing and ratings systems National Fire Safety Guidelines for roof-top PV systems Revise building codes to address PV specifically Review and suggest updates to FERC interconnection screens Rate Impact of Net Metering.

Thank You!

TUV Rheinland Photovoltaic Testing Laboratory Richard Bozicevich email: rbozicevich@tuvptl.com phone: 480-966-1700