A System Description-Bhatia

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System Description Main Steam Generator
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Summary Boiler System Description Summary of Control and Instrumentation Water/steam passa e ! Desi n and Connection System Description #conomiser $apori%er Circulatin System Hi ' (ressure Super Heater Intermediate Super Heater De+aterin / Air $entin -ie.up in t'e +'ole circuit
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PS SCHKOPAU MA PFERZEUGER
Operating Manual Mechanical Engineering
H &Section ' KKS(Capital ' Page(Sl) *o) ' Amend)(date '
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SUMMARContents Contents /ain Steam &enerator Summar. Co0er s'eet Contents General oiler S.stem /escription Wor1in of t'e Benson Boiler 3uel/+ater ratio (uttin in parallel of pipes and un'eated mi4ed sections (ressure loss and flo+ distri5ution Influence of t'e load c'ar e on state in t'e 5oiler Basic construction of a Benson Boiler Start and lo+ load arran ement -emperature re ulation of 'eatin steam ;e ulatin 5e'a0iour of t'e Benson 5oiler Summar. o1 Control and 2nstrumentation Control in t'e area of +ater/steam circuit ;e ulation in t'e ran e of +ater /steam circuit 3ater(steam Passage ' /esign and Circuit ;e<uisites of t'e feed +ater <uality Connections Hi ' (ressure (art Desi n data 'i ' pressure part Water/Steam passa e #co and $apori%er Connection super'ector 'i ' pressure part Connection /edium pressure 'eater Desi n data intermediate super 'eater Connection Intermediate super'eater = steam passa e S.stem /escriptions Summary of t'e indi0idual system description Economi4er #4ecution of effecti0e 'eatin refaces Desi n data Arran ement of 'eatin surfaces De+aterin and Air $entin 3illin and e4'aust steam lines/ o0er tra0el Sheet
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PS SCHKOPAU S%EAM GE*ERA%OR

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A HA O)O Grouping HA/ HAD 1 HAD 1.1 HAD 1.2 HAD 1.3 HAD 1." HA/ 0 HAD 2.1 HAD 2.2 HAD 2.3 HAD 3 HAD " HAD 6 HAG HA&1 HA& 1.1 HA& 1.2 HA& 1.3 HA& 1." HA& 2 HA& 2.1 HA& 2.2 HA& 2.3 HAH HAH 1 HAH 1.1 HAH 1.2 HAH 1.3 HA H 2 HAH 3 HA9 HA) 1 HA) 1.1 HA) 1.2 HA) 1.3 HA) 2 HA) 3
SUMMARContents 6apori4er #4ecution of 'eatin surfaces Desi n data Arran ement of t'e 'eatin surfaces De+aterin and $entin of 'eatin surfaces (ressure compensation and 0entin of t'e 'opper side +alls Separator and 8ater tan+ Separator HAD "1."" Water tan1 HAD 60 De+aterin > 0entin of 5ottle and separator ?uic1 out flo+ system #4'aust steam line HAD 66 Heatin +it' separate steam Circulation S.stem Circulation system *(SH. In@ection /inimum <uantity Aeepin +arm De+aterin > 0entin Circulatin pump Desi n data B.ppe 3unctional arran ement B. ppe Coolin system of t'e B.ppe High Pressure Super heater #4ecution of 'eatin surfaces Desi n Data Arran ement of t'e 'eatin surfaces De+aterin > 0entin Hi ' pressure in@ection cooler Hi ' pressure reduction stations CHDBD 2ntermediate super heater #4ecution of 'eatin surfaces Desi n data Arran ement of t'e 'eatin surfaces De+aterin > 0entin Intermediate super'eater in@ection cooler Soot e@ector = steam emission and 1eepin +arm Sheet 6.12 6 7 629 9 92: !$ 10 10 11 11 12 12 !"&!5 1321" 1" 1" 16 16 18 18219 1921: 1: 0$&07 20 20221 21.23 2" 2" 2" 0#&05 27 27 27228 29 29 2:
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SUMMARContents Startin line for Intermediate super'eater Safety 0al0e intermediate super'eater Warm 1eepin lines super'eater SI$Es /e8atering (:enting De+aterin $entin s %ie&up 8ith total circulation 3eed +ater Hi ' pressure in@ection +ater system Intermediate super'eater in@ection +ater system Fresh Steam =lines Hot int. super'eater line startin pipes and its SI$ as +ell as HDBEs and intermediate Sheet 2: 2: 2: "$&"" 31232 2." ",&"< 3" 3" 36 "7 36 36237 37 37 37238
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Cold intermediate super'eater lines Hi ' pressure di0ertin station Separate steam Atmo. = release

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General /escription O1 oiler S.stem
HA !)! 3or+ing o1 the enson >oiler -'e Benson 5oiler is a once. t'rou ' steam enerator> i.e. t'e +ater fed is forced 5y t'e pumpin force to flo+ continuously o0er t'e pipin system in t'e 5oiler. It ta1es up t'e 'eat in t'is +ay t'rou ' com5ustion. As a result +ater is con0erted into steam 0apours from its li<uid state and t'us flo+s out as steam. Fne can ima ine suc' a process in a sin le pipe +'ic' is 'eated on t'e +'ole len t'. -'e enterin +ater +it' feed +ater temperature ta1es up at first as muc' 'eat Cpre.'eatin D till it reac'es t'e 5oilin temperature Csteam content 0G 4 H 0D. Wit' furt'er in.ta1e of 'eat t'e 0apori%ation of t'e +ater 5e ins. It continue so lon till t'e +'ose +ater is con0erted into steam. *o temperature c'an e ta1es place durin t'e time 0apori%ation 'eat is added. W'en +'ole of +ater is c'an ed into t'e steam formation> t'e point of saturated steam is reac'ed. -'e steam portion at t'is point amounts to 100G CI H1D. If t'is saturated steam is 'eated furt'er +it' additional 'eat in t'e CSuper.'eatin D t'e steam temperature si%es. -'e steam t'en finally comes out at t'e end of t'e pipe ima ined as 'ot steam. -'e saturated steam point plays an important role in t'e Benson 5oilerJ as t'e re<uired 0apori%ation 'eat reduces +it' increasin pressure for eneration of saturated steam. -'is means t'at t'e saturated steam point s'ifts +it'.in t'e 'eated pipe> +'ere as t'e 5oilin and saturated steam points mo0e to+ards eac' ot'er +it' t'e increasin pressure. -'e so called Kcritical point of t'e +aterL is reac'ed +it' furt'er increase in pressure and a5solute pressure of 221.2 5ar. At t'is point t'e 5oilin and saturated steam points o0er lap. Here> only a saturated steam point e4ists. -'is is also denoted as suc'. -'e se<uence of steam formation i0en a5o0e ta1es place only t'en> if t'e pressure of t'e +ater or steam lies 5elo+ (a5s H 221.2 5ar Csu5=critical positionD. In case t'e pressure of t'e +ater is more t'an 221.2 5ar a5s Csuper critical conditionD> t'en +ater is con0erted directly into steam in reac'in a temperature of a5out 38"oC CH critical temperatureD. -'e +ater t'en does not flo+ any more t'e +ater .steam mi4ed p'ase 5ecause t'an 0apori%in does not e4ist at pressures a5o0e t'e critical point. But in case of Benson 5oiler it is also 0alid in t'e super critical condition t'at no+ only t'e e4istin 0apori%ation point s'ifts dependin upon t'e pressure +it'in t'e 'eated pipe. -'e process of steam formation is s'o+n in t'e follo+in condition in fi ure 1 and for super critical one in fi ure 2. rap' for su5critical

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General /escription o1
oiler S.stem
CaD 3i ure 1 ! KSu5criticalL steam eneration C(a5s 5elo+ 221> 2 5arD C5D -emperature CcD Boilin point CdD Saturated steam point CeD 3eed +ater CfD Water/steam mi4ture C D Super'eated steam A
C'D (re.'eater CiD $apori%ation part C@D Super'eater C1D Specific 'eat content ClD 3eed +ater CmD Hot steam CnD Heat input t'rou ' com5ustion
CoD 3i ure 2. KSupercriticalL steam eneration C(a5s> a5o0e 221.2 5arD CpD $apori%ation point

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General /escription o1 oiler S.stem
HA !)0 Fuel( 3ater Ratio -'e temperature at t'e end of t'e considered pipe is t'erefore depended on t'e 'eat input t'rou ' t'e com5ustion and t'us on t'e <uantity of fuel fed.in. In case t'e +ater <uantity put.in remains t'e same t'en t'e steam temperature +ill 5e accordin ly 'i 'er> t'e more t'e pipe is 'eated. -'erefore ! +it' t'e same +ater <uantity Fne ets a 'i 'er super'eated steam temperature and a lo+er super'eated steam temperature +it' less fuel If one considers t'e ot'er +ay around = +it' constant 'eatin and increasin of t'e feed +ater <uantity t'e super'eated steam temperature +ill et reduced. -'e 'eat <uantity a0aila5le in t'e com5ustion +ill 'a0e to 0apori%e no+ a 'i 'er <uantity of +ater and super.'eat t'an 5efore. It is t'en sufficient for ac'ie0in t'e full super steam temperature. In case less +ater is fed> t'en one can ac'ie0e a 'i 'er super 'eat temperature +it' t'e same 'eat input 5y means of com5ustion. -'erefore! +it' t'e same fuel <uantity Fne ets a lo+er super 'eat temperature +it' more +ater and a 'i 'er super'eat temperature +it' less +ater It is t'erefore concluded> t'at t'ere s'all 5e a particular ratio of fuel to +ater in order to et super'eated steam temperature. -'e ratio of <uantity of fuel to +ater is t'us important for t'e ma nitude of t'e super 'eated steam temperature. It is re ulated 5y c'an in t'e <uantity of fuel. Accordin ly coolers are t'us not re<uired in case of once. t'rou ' steam eneration. If coolers are to 5e pro0ided e0en t'en> t'ey are done in order to o5tain s'orter re ulatin timin s and to ma1e automatic control easy. It may 5e mentioned in 5rief t'at +it' e0ery c'an e in fuel <uality t'ere s'ould also 5e a correspondin c'an e in t'e <uantity of com5ustion air. HA !)" Putting pipes and unheated mi?ed section in paralled An indi0idual pipe +as considered in t'e pre0ious part of t'e description in order to understand t'e +or1in of t'e Benson 5oiler. -'e +'ole steam ratin can 'o+e0er> 5e not enerated in a sin le pipe +it' t'e re<uired 5i 5oiler ratin s. 3or t'at purpose <uite a se<uence of pipes are arran ed ne4t to eac' after. Water is supplied to all of t'em 5y means of feed pumps and it flo+s paralled to all. Bnder t'e assumption t'at all pipes are supplied +it' t'e same <uantity of +ater> t'e steam <uantity and its temperature at all pipe out.lets s'ould 5e t'e same t'eoretically +it' same pipe cross section as +ell as len t's and t'e same 'eatin . -'ese assumptions are not fulfilled in practice> particularly t'e uniform 'eatin e. . 5ecause t'e indi0idual pipes could 'a0e different dirt from t'e side of flue as. In case of a 5i er num5er of 'eated pipes put in parallel. PS SCHKOPAU S%EAM GE*ERA%OR
Operating Manual Mechanical Engineering H &Section ' KKS(Capital ' Page(Sl) *o) ' Amend)(date ' A HA !)$
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t'ere is a possi5ility of different 'eat inputs. As a result more or less 5i temperature differences occur 5et+een nei '5oruin pipes in a 'ei 't section. In order to reduce t'e difference in temperature 5et+een nei '5ourin pipes> many of t'e pipes arran ed ne4t to eac' ot'er are put to et'er after certain len t' in a common un'eated collector. A t'rou ' mi4in ta1es plane in t'e collector. As a result t'e medium enters t'e su5se<uently arran ed parallel pipes +it' t'e same 'eat content. Apart from t'is> t'e collector affects a pressure e<ualisation +'ic' acts ad0anta eously on t'e uniform stri1in of t'e parallel pipes. *ormally t'e collector is arran ed 5e'ind e0ery 'eatin surface section. An additional impro0ed pressure and temperature e<uali%ation is ac'ie0ed t'rou ' enlon ated mi4ed pat's +it' un'eated connectin pipes and distri5utors. -'ey are employed if t'e pipes su5se<uently put parallel are not directly connected to t'e common collector. , A !), Pressure loss and Flo8 distri>ution Independent of t'e 5uilt = in mi4in pat's> in is particularly important> t'at multiple of parallel pipes +it'in t'e 'eatin surfaces of t'e Benson 5oiler are possi5ly su5@ected uniformly to +ater and steam. In case e. . indi0idual pipes et si nificantly less +ater or steam t'ere t'e rest t'en t'e smaller <uantity of medium is 'eated more in suc' pipes t'an in t'e pipes +it' 5i er <uantity. As t'e 'eatin surfaces are desi ned material.+ise for particular ma4imum temperature> t'ese temperatures s'all not e4ceed in indi0idual pipes. Ft'er+ise pipe 5urstin can ta1e place due to material stresses as a result of s'ort comin in coolin . A practically uniform stri1in of pipes put in parallel is ac'ie0ed t'rou ' relati0ely small pipe cross sections. -'ese enerate a certain resistance dependin upon t'e flo+ speed of t'e medium. As a result of t'is 5asic resistance set due to desi n> a correspondin distri5ution of t'e medium is ad@usted on t'e indi0idual pipes put in parallel. -'is resistance can 5e reco ni%ed at t'e pressure loss in t'e pipes on o0er t'e +'ole 'eatin surface. -'is pressure loss increases +it' flo+ speed of t'e medium in t'e pipes. A lo+er stream speed is needed for +ater 5ecause of different p'ysical properties of +ater and steam> conse<uently one ets also a smaller num5er of re<uisite pipes or smaller pipe cross section for t'e 'eatin surfaces effected 5y +ater t'an t'ose 5y steam on account of smaller specific 0olume of +ater as a ainst steam. Conse<uently its s'ould 5e a0oided in all cases t'at +ater ets into t'e 'eatin surfaces meant for steam as its +ould 'a0e t'ere too a small speed 5ecause of 5i er pipe cross.sections. -'e distri5ution on t'e indi0idual pipe cross.sections +ould not 5ecome uniform and t'e necessary coolin of t'e correspondin 'eatin surface pipes many not 5e safe uarded. It can as a result of local material stresses Crefer a5o0eD lead to pipe rupture as +ell> in.dependent of t'e temperature s'oc1> +'ic' can 5e enerated 5y +ater in 'ot steam pipes .

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HA !)7 2n1luence o1 the load change on the condition in the >oiler In eneral presence and temperature of t'e steam s'ould 5e constant o0er t'e load at t'e outlet of t'e 5oiler Cfi4ed pressure operationD. But performance of t'e feed +ater at t'e inlet of t'e 5oiler c'an es correspondin to t'e load. As a result> t'e conditions in t'e 5oiler c'an e +it' part loads t'rou ' t'e small pressure loss> -'is is e0ident at 5est in t'e follo+in fi ure Cfi .3D. it 'olds ood for t'e case in +'ic' t'e steam enerator is operated in slidin pressure. Fn t'e left side +ater or steam conditions at a suc' part load are s'o+n and on t'e ri 't side at t'e ma4imum loadin of t'e 5oiler. CaD 3i ure 3> C5D Hi ' pressure out let C5D Super'eaterin 'eal CdD super'eatin 'eal
CeD #nt'alpy of t'e steam CfD Saturated steam point CfD $orpori%in 'eat C'D $apori%in point CiD Boilin point C@D ,i<uid 'eat C1D ,i<uid 'eat ClD 3eed +ater inlet CmD (art load CnD 3ull ,oad. In t'e su5.critical ran e s'o+n on t'e left side t'e 5oilin point lies at t'e upper end of t'e 5lac1 portion. -'e 0apori%in 5e ins from 'a0e at constant temperature and its ends at t'e upper and of t'e 'atc'ed area. 3rom 'ere t'e super 'eatin starts after t'e saturated steam point . In t'e super critical ran e s'o+n on t'e ri 't pillar> only a steady increase in 0alue occurs t'rou ' t'e 'eat input under steady increase of t'e temperature +it'out separation of t'e material 5efore t'e 0apori%ation point into a li<uid and aseous p'ase. In t'e course of steam flo+ t'rou ' t'e 5oiler> temperature measurement instruments are arran ed in t'e collectors 5e'ind t'e respecti0e 'eatin surfaces. Fn t'e 5asis of t'ese indications t'e descri5ed s'iftin s can 5e o5ser0ed. -'is is 0alid particularly for t'e startin and stoppin of t'e 5oiler installation> in case of load c'an es> and for startin +it' reduced 'i ' pressure outlet pressure C uide pressure operationD. -'e operatin staff s'ould 5e clear on t'e situation so t'at unusual pressure and temperature s'iftin s in t'e 5oiler e. . in case of distur5ances can 5e reco nised immediately and t'e limits set for materials etc are not e4ceeded. PS SCHKOPAU S%EAM GE*ERA%OR
Operating Manual Mechanical Engineering H &Section ' KKS(Capital ' Page(Sl) *o) ' Amend)(date '
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General /escription O1
!)# asic construction o1 a enson >oiler
oiler S.stem
Accordin to t'e e4planations i0en earlier for t'e Ksu5criticalL condition t'e +'ole 'eatin surface of a once. t'rou ' steam enerator is di0ided into feed +ater 'eater> 0apori%er part and super'eater. -'e feed +ater 'eater> also 1no+n as economi%es C#CFD is arran ed as contact 'eatin surface in 'an in or layin -ypes of construction in t'e area of lo+ flue as temperatures. -'e 0apori%er part lies as a ainst in t'e area of 'i 'er flue as temperature> +'ere t'e 'eat is transferred practically only t'rou ' con0ection. -'is in often called as Kcon0ection partL and named as +all 'eatin surface is e4ecuted mostly as spiral coil. -'e super 'eater 'eatin surfaces CsD are arran ed in t'e areas +it' 'i 'er or medium flue as temperatures and are compara5le +it' ot'er 5oiler construction eit'er as radiation super 'eater +alls> as 5ulls 'ead super'eater or as contact super'eater in 'an in or lypin construction.
-ypical spiral coil of t'e 0apori%er portion> in case of t'e once. t'rou ' 5oiler> system Benson consists of pipe strips +'ic' are +ound continuously around t'e +'ole circumference of t'e com5ustion c'am5er. -'e coil s'o+s on all four +alls a steady si%e +it' t'e e4emption of 0ertical pipin in t'e 'opper area. -'is results in reducin t'e num5er of t'e pipes put in parallel Crefer fi "D. -'e medium flo+s 'ere t'rou ' spirally formed t'e inclined pipin from 5ottom to top. CaD 3i ure "! +all pipin of t'e 0apori%er part. C5D Spiral coil of t'e 0apori%er inclined pipin CcD (erip'ery of t'e com5ustion c'am5er CdD 3ront +all CeD ,eft side +all CfD Bac1 +all C D ;i 't side +all C'D $apori%er 0ertical pipin in t'e 'opper. It is ac'ie0ed t'rou ' t'is circuit t'at t'e +ater or t'e steam in eac' indi0idual pipe passes t'rou ' eac' +all section. Wit' t'is possi5le difference in t'e space eometry and t'e 'eat input are compensated to a reat e4tent. At t'e end of t'e spiral coil t'e medium comin out of t'e parallel pipes is fed into t'e follo+in +ater/ steam separatin system o0er t'e un'eated collectors.

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By 0irtue of t'is mi4in in t'ese communicatin systems practically full compensation of possi5le pressure and temperature anomalies ta1es places 5efore t'e steam reac'es su5se<uently t'e super'eater 'eatin surfaces. -'e separated steam from t'e after/steam separatin system is i0en to t'e first super'eater 'eatin surfaces. Because of 'i ' re<uirement of steam ratin 'ere all su5se<uently put super'eater 'eatin surfaces are e4ecuted parallel in four li0es. -'is 'olds ood for t'e 0ertical +all pipin +'ic' is connected directly a5o0e t'e spiral coil of t'e 0apori%er as +ell as t'e carrier pipe 5ul1'ead and t'e roup 'eatin surfaces of t'e contact super'eater. In order to e<uali%e non.uniform 'eat input as a result of eometrical com5ustion anomalies> t'e parallel lines of t'e indi0idual super'eater 'eatin surfaces are put cross to eac' ot'er in course of t'e flue as pat'. After eac' super'eater 'eatin surface step mi4ed stretc'es are caused +it' t'e cross circuits t'rou ' t'e connection lies from t'e collectors to t'e distri5utors 5efore inlet in t'e su5se<uent super'eater 'eatin surfaces. At t'e same time t'e in@ection coolers are inte rated in t'e mi4ed stretc'es for t'e 'ot steam temperature control.
-'e +ater /steam separatin system at t'e end of t'e spiral coil of t'e 0apori%er part +it' " separators and t'e +ater 5ottle ser0e to et'er +it' t'e circulation system as startin and lean load arran ement. W'ile startin t'e 0apori%er upto t'e 5ottle is 'it +it' feed +ater <uantity c'aracteri%ed as K0apori%er minimum flo+ <uantityL. -'is <uantity corresponds to appro4. "0G of t'e loadin . -'is measure ma1es t'e a 0apori%er = stream sta5ility sta e. It means t'at all pipes of t'e #CF put in parallel and 0apori%er 'eatin surfaces are streamed +it' +ater uniformly to an ade<uate de ree Crefer capital HA 1."D. At t'e end of t'e spiral coil> t'e +ater or t'e +ater/ steam mi4ture caused 5y t'e increasin 'eatin reac'es t'e separator o0er t'e collector and t'e connectin pipes. Here t'e steam and +ater are separated p'ase +ise. -'e steam separated in t'e separator is fed into t'e first super 'eater 'eatin surfaces o0er t'e connectin pipes> +'ereas t'e and +ater is ta1en a+ay in t'e common +ater ta1en lyin do+n. It is collected 'ere and is led into t'e circulatin pump o0er a do+n = pipe. -'e circulatin pump feeds a ain t'is +ater in t'e #CF alon +it' +ater current fed 5y t'e feed +ater pumps t'ere5y resultin in a circulation superimposed +it' t'e feed +ater addition o0er #CF and 0apori%er. W'ile startin t'erefore> t'e feed.pumps feed t'e forced circulation also only t'e part of t'e 0apori%er minimum flo+ of t'e feed +ater +'ic' corresponds to t'e steam <uantity i0en 5y t'e separator to t'e super'eater 'eatin surfaces +it' t'e increasin 'eatin of t'e startin com5ustion. -'e circulatin current t'us ets reduced 5ecause t'e increasin steam <uantity is replaced t'rou ' t'e feed +ater from t'e feed +ater pumps. Because of t'e feed5ac1 of circulated +ater <uantity 'eated already +it' t'e first run t'e fuel input for com5ustion is accordin ly minimi%ed as also t'e po+er re<uirement of t'e feed pumps as t'e necessary feed +ater transport is reduced. Fn t'e +'ole due to t'ose ad0anta es of t'e circulatin e<uipment for t'e startin process can 5e so reco nised t'at t'e startin loss are reduced and t'e startin timin s et reduced.
H &Section ' KKS(Capital ' Page(Sl) *o) '
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Summar. = Control and 2nstrumentation
HA 0)! Controls in the area o1 8ater( steam circulation Summary of t'e functional roups in t'e area of +ater steam circulation for t'e steam enerator ! CaD C M I pro ram C$A;/ ,CSD KStart Steam &eneratorL C5D Ft'er system areas CcD 3unctional roup K Water /SteamL A CdD B& K3eed +ater transportL CeD B& K3ill #CFL
CB& = su5.functional roupD
CfD B& KCirculatin pumpL C D B& KBoiler de+aterin L 3unctional roup C3&D KWater/ SteamL -'e functional roup K+ater /steamL is iniated 5y t'e 'i 'er C M I pro ram Kstart steam eneratorL and or ani%es all under functional roups CB&D in t'e ran e of t'e +ater/ steam circulation for t'e steam enerator for startin and stoppin as +ell as also for operation. It comprises +'ole startin t'e steam enerator in addition to t'e pre = selection of t'e type of startin mainly t'e follo+in ! Control of t'e 5oiler 'eatin as +ell as of t'e +arn 1eepin line Control of t'e B& for t'e 5oiler feed pumps and t'e circulatin pumps Startin of #CF fillin and super0ision of 0apori%er flo+ Acti0atin t'e 5oiler de+aterin and control of t'e air 0entin s.

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Summar.&Control and 2nstrumentation
UG @Fill ECOA Bnder t'e su5.functional roup Kfill #CFL> 5u55le free fillin of t'e steam enerator is carried out for t'e #CF and t'e 0apori%er upto a safe 5ottle +ater le0el. 3or t'at t'e re<uired fillin and 0entin fittin s are controlled. B& K Circulatin (umpL -'e su5. functional roup Kcirculatin pumpL controls for startin and stoppin o0er an operatin automatic control +it' a correspondin +ater le0el in t'e tan1 t'e circulatin pump +it' t'e *(SH = in@ection and acti0ates in t'e se<uential pro ram t'e circulation re ulation 3& KBoiler de+aterin L
Wit' t'e functional roup K5oiler de+aterin L t'e operational automatic arran ement is used to put into operation automatically t'e super'eater and intermediate super'eater drainin system +'ile startin or stoppin t'e 5oiler. -'e closin of t'e 'i ' pressure and intermediate super'eater is done +it' an ade<uate super'eatin of t'e steam in t'e respecti0e super'eater or intermediate super'eater line. HA 00 Regulation in the range o1 8ater( steam circulation Summary of t'e re ulations in t'e ran e of t'e +ater /steam circulation for t'e steam enerator CaD ;e ulation CcD 3eed +ater transport CeD Circulation C D Circulation re ulatin 0al0e C5D Ad@ustment CdD Boiler feed pump CfD ?uic1 actin out flo+ 0al0e C'D Bottle emer ency outflo+
CiD Super'eater temperature set 0alue super'eater in@ection C@D HDCHi ' pressure in@ection coolerD C1D Intermediate super'eater temperature Set 0alue Intermediate super'eater in@ection
ClD Intermediate super'eater in@ection cooler PS SCHKOPAU S%EAM GE*ERA%OR

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Summar. Control and 2nstrumentation
;e ulation Nfeed +ater re<uirementN -'e re ulation of t'e feed +ater 'as t'e tas1 to matc' t'e re<uired feed +ater <uantity to t'e loadin condition of t'e 5oiler installation. -'e feed +ater <uantity re<uired 5y t'e 5oiler under load operation is ad@usted directly +it' t'e pump re0olutions. -+o # C#lectricD feed pumps Ceac' 76GD are a0aila5le as pumps. -'e ad@ustment of r.p.m. is done 5y means of a fre<uency con0ertor. 3or t'e startin operation> a startin re ulatin 0alue is pro0ided at eac' feed pump> +'ic' also safe uards t'e minimum 5ac1 pressure of t'e pump. -'e minimum flo+ of t'e pump is assured 5y a re ulated minimum <uantity 0alue at t'e pump. -'e +'ole re ulation sc'eme for t'e feed +ater re<uirement consists of settin t'e desired 0alue +it' temperature and ent'alpy controller> t'e flo+ re ulator> t'e flo+ re ulation +it' sync'roni%in circuit and t'e speed re ulation of eac' indi0idual pump. -'e independent pressure and minimum re ulation act particularly durin startin and lean load operation for eac' pump additionally on t'e control of feed +ater re<uirement. -'e uide set.point for t'e re ulation of t'e feed +ater <uantity is formed from t'e effecti0e fuel <uantity. As a ood appro4imation> t'e re<uired <uantity of feed +ater increases proportionally +it' <uantity of fuel. As an increase of set 0alue or t'e actual 0alue of t'e fuel <uantity 'as t'e conse<uence of a delayed increase of t'e com5ustion output and t'is a ain acts only delayed on t'e re<uirement of feed +ater> time lay mem5ers 'a0e 5een incorporated in t'e circuitry. Here a small Npreliminary controlN can 5e permitted +it'out delay. A correction of t'e uide set point is done t'rou ' t+o superimposed re ulation circuits> +'ic' re ulate t'e inaccuracies of t'e set.point from t'e fuel <uantity as +ell as 5oiler distur5ances. W'ole considerin ent'alpy one et an optimum transfer of t'e com5ustion ratin to t'e +ater. steam current. -'e set ent'alpy is ta1en for t'e fuel supply after considerin t'e time 5e'a0iour of t'e 5oiler. In case of stron deri0ations 5et+een set point and actual 0alue of calorific 0alue of t'e fuel t'e actual 0alue of t'e fuel <uantity is used to calculate t'e set point ent'alpy. -'e actual 0alue of t'e ent'alpy is determined from t'e pressure of t'e +ater 5ottle and temperature 5e'ind 5ot' t'e 0apori%er lines. An increased actual 0alue of ent'alpy leads to an increase of feed +ater <uantity and 1eeps +it' t'at indirectly t'e in@ections of t'e follo+in 'i ' pressure part +it'in t'e re ulatin ran e. In case t'e difference 5et+een actual and desired 0alues of ent'alpy is too muc'> a direct Cemer encyD s+itc'in in ta1en up for fuel re ulation. -'e temperature controller corrects once a ain t'e set point 0alue for t'e feed +ater <uantity if t'e temperature 5e'ind t'e super'eater is too 'i '. Actual 0alue is t'e ma4imum 0alue from four measurements 5e'ind t'e super'eater 1.1. to 1.". -'e set point 0alue is predetermined dependin upon t'e load. As t'e controller 'as to inter0ene differently CpromptN +it' 0arious loadin s> as 0ariation is ta1en up dependin upon t'e load. -'e set.point 0alue predetermined 5y uide re ulation of t'e feed +ater flo+ is compared +it' t'e #CF. minimum flo+. In case t'e #CF . minimum flo+ falls s'ort>

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a s+itc' o0er lo ic decouples t'e flo+ re ulation from t'e superimposed uide re ulation. -'e flo+ re ulation t'us predetermines t'e set point 0alues for t'e feed +ater <uantity. Wit' t'e measurement of t'e actual 0alue of feed +ater flo+> in +'ic' t'e circulation <uantity is also included> t'e ri 't re ulation deri0ation for eac' operatin point +it'in t'e NBenson . pointN for t'e controllers of 5ot' t'e feed pumps are formed Crefer circulation controlD. -'e follo+in sync'roni%ed re ulation safe uards t'at 5ot' t'e pumps transport t'e same feed +ater <uantity. Wit' t'e speed re ulation of t'e respecti0e feed pumps> t'e <uantity of feed +ater re<uired is ad@usted on t'e 5asis of set.point 0alue from a5o0e said super.imposed uide or also flo+ re ulation. -'e speed re ulation 5e ins to +or1 a5o0e t'e ma4imum pressure 5et+een feed pump and stop damper / startin control 0alue. Bot' t'e additional re ulation circuits for t'e pump limitin cur0e and t'e minimum speed act as protection function on t'e speed re ulation. -'ey are 'o+e0er employed only in e4ceptional cases. -'e re ulation for t'e pump limitin cur0e ta1es care of maintainin t'e constant safe distance to t'e limitin cur0e> +'ic' is calculated from t'e pump pressure o0er a predetermined c'aracteristic for t'e ma4imum possi5le re<uired current. -'e minimum speed re ulation assure on t'e contrary t'e smallest permissi5le pump speed fallin s'ort. NCirculation re ulation 5oiler startin 5ottleN -'e feed +ater pumps ta1e care in t'e lean load operation for a safe minimum flo+ of #CF and 0apori%er. -'e +ater not 0apori%ed> collects in t'e startin tan1 and must 5e remo0ed from t'ore. -'e 5oiler circulation pump transports t'e 5ottle +ater a ain 5efore t'e #CF inlet. As t'e circulatin <uantity is formed directly t'rou ' a part of t'e minimum flo+ <uantity t'rou ' #CF and 0apori%er +'ic' is 1ept constant 5y t'e feed +ater <uantity re ulation in t'e lean load operation> an increase of t'e circulation <uantity means a reduction of t'e feed transport. In t'e startin or lean load operation circulation and feed +ater <uantity re ulations are closely completed to eac' ot'er. In order t'at 5ot' t'e circuits +or1 safe> t'e 5ottle le0el re ulation is e4ecuted as cascade circuit. -'e le0el controller set 0alue circulation <uantity follo+s t'e supportin circulatin re ulation circuit. -'is circulatin <uantity re ulation circuit is considerately <uic1er t'an t'e le0el re ulatin circuit> so t'at t'e <uantity c'an es> +'ic' are attri5uted to t'e pressure fluctuations at t'e re ulatin 0al0e> are re ulated <uic1ly. 3or protection of t'e 5oiler circulatin pump as +ell as t'e economi%er set flo+ is limited do+n+ards. Wit' t'e ma4imum 0alue of t'e c'aracteristic> on t'e ot'er 'and> ma4imum possi5le output of t'e circulatin pump is ad@usted. A fi4ed circulation <uantity is predetermined for t'e pre'eatin operation of t'e 5oiler. N#mer ency outflo+ re ulation of t'e 5oiler startin 5ottleN -'ese re ulation are al+ays put on automatic durin t'e 5oiler startin and lean load operation. -'ey act sta ered> if t'e 5ottle le0el rises +ell a5o0e t'e normal re ulation ran e of t'e circulatin <uantity. Here t'e <uic1 actin out.flo+ 0al0es can +or1 at 0arious 5oiler pressures. -'e outflo+ <uantity a particular 0al0e position>

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c'an es 'o+e0er +it' t'e root of pressure difference at t'e 0al0e. Because of t'is> t'e openin condition of t'e 0al0es s'ould 5e matc'ed +it' t'e differential operate> +'ic' is formed from t'e pressure 5et+een startin tan1 and releasin . As t'e releasin is to 5e considered as an open container a ainst t'e atmosp'ere> t'e measure o0er pressure in t'e tan1 is i0en differential pressure. Superheater & steam temperature regulation -'e re ulation 'as t'e tas1 ! *ote protection mar+ according to /2* ",
to 1eep t'e steam enerator out.let temperature of 6"6 oC in constant durin t'e Benson operation.
all " lines
Durin circulation operation Cupto "0G loadD = to ad@ust t'e steam enerator outlet temperature in all four lines to t'e predetermined set point 0al0e and. W'ile s+itc'in o0er to t'e automatic operation t'e Kdesired temperature 'i ' pressure -ur5ineL can 5e less t'an t'e already reac'ed outlet temperature. In order to a0oid in t'is case a reduction of t'e uide set point 0al0e> one limits to t'e stored a0era e 0alue of t'eir outlet temperature.
+'ic' startin > t'e super'eater temperature can not 5e re ulated +it' 5oiler loads upto 16G o+in to unfa0oura5le stream conditions. -'e temperture c'an es are t'erefore limited in t'is place to t'e permissi5le radients and t'e uide re ualtor remains i t'is case out of operation. -'e las' in@ection cooler roup C1A#61.6"D re ulates t'e steam enerator outlet temperature on t'e set.point 0al0e predetermined 5y t'e central set point 0al0e uide. -'e a0era e C,A# "1.""D and t'e first C,A# 26.29D in@ection cooler roup re ulates t'e differential temperature for eac' line o0er t'e respecti0e in@ection cooler on a load dependent set point 0alue. -'e re ulations are structured as (I C( cascade. -'e re ulated <uantity is for -'e first in@ection step> t'e steam temperature 5e'ind super'eater and outlet and as au4iliary <uantity t'e temperature 5e'ind t'e 1 in@ection cooler of t'e respecti0e line>

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. t'e second in@ection sta e t'e a0era e 0alue of t'e steam temperature 5e'ind super'eater 3 outlet of t'e concerned lines on a collector and as au4iliary <uantity t'e temperature 5e'ind t'e 2. In@ection cooler of t'e respecti0e line and t'e t'ird in@ection sta e t'e a0era e 0alue of t'e steam temperature at t'e 5oiler outlet for t'e concerned lines on a collector and as au4iliary <uantity t'e temperature 5e'ind t'e 3 in@ection cooler of t'e respecti0e line.
3urt'er> it is considered in case of openin conditions of t'e in@ection 0alue at t'e in@ection cooler are opend or closed. KIntermediate super'eater = steam temperature re ulationL -'e re ulation 'as t'e tas1. *ote protection mar+ according to /2* ",
to 1eep t'e intermediate super'eater outlet temperature of 670 oC constant in all lines in t'e load ran e 5et+een 80 to 100G. In t'e circulation operation Cupto "0G loadD to ad@ust t'e intermediate super'eater outlet temperature in all four lines to a predetermined pre = set 0alue. W'ile startin > to increase t'e steam enerator outlet temperature +it' a permissi5le radient in con@unction +it' t'e com5ustion ratin for t'e t'ic1 +alled component of t'e steam enerator.
-'e intermediate super'eater outlet temperature is re ulated for t'e four parallel lines +it' an in@ection cooler roup. Here t'e re ulation of eac' line in independent. All t'e firm intermediate super'eaters et t'e pre.set 0alue from t'e central preset uide. -'e re ulationed are structured as (I C(.Cascade. -'e re ulation <uantity is t'e intermediate super'eater outlet.temperature and as au4iliary <uantity t'e temperature 5e'ind t'e in@ection cooler of t'e respecti0e line. -'e uide set point 0alue is i0en 5y 'and or from t'e 5loc1 re ulation. -'e 0alue is limited from t'e 5loc1 re ulation t'rou ' t'e Kdesired temperature pressure tur5ineL. -'e set 0alue predetermination is limited 5y 'and to C-emperature intermediate super'eater outlet 2 -D dependent on steam intermediate super'eater outlet temperature. uide set medium a 0alue enerator
Set 0alue c'an es are 1ept +it'in t'e permissi5le transients> 'o+e0er follo+in limits can 5e ta1en up up+ards t'e ma4imum permissi5le intermediate super'eater outlet temperature. do+n+ards t'e minimum permissi5le intermediate super'eater outlet temperature. do+n+ards t'e minimum distances to saturated steam temperature +it' all in@ections and In case of s+itc'.o0er to automatic operation t'e Kdesired temperature medium pressure tur5ineL can 5e less t'an t'e already reac'ed outlet temperature. In order to pre0ent reduction of t'e uide set 0alue in t'is case> it is limited to t'e stored a0era e 0alue of t'e outlet temperatures.
W'ile startin > t'e intermediate super'eater temperature can not 5e re ulated at 5oiler loads upto 16G o+in to unfa0oura5le steamin conditions. In suc' a case t'e temperature c'an es are limited to t'e permissi5le radient and t'e uide controllers t'en remar1 out of operation.

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3ater Steam Passage ' /esign and Connection
HA ")! ReBuirements on the 1eed 8ater Bualit. -'e follo+in 0alues mentioned are t'e $&B = CAssociation of 5i (o+er Fperators/ uidelines for t'e KBoiler feed +ater> 5oiler +ater and steam of +ater.piped 5oilers of t'e pressures a5o0e 79 5arL> Issue Fcto5er 1:99> ta1en out and supplemented 5y o+n e4periences. CaD &eneral <uality 0alues CcD Fperation 0alue CeD &eneral re<uirement C D -otal iron CiD Silicic acid
C5D Standard 0alue CdD Bnit CfD Clear and colourless C'D total copper C@D Sodium content CiD conducti0ity at CnD neutral CpD Al1aline CrD Conducti0ity at 26o C CtD pH = 0alue at 26oC CuD F4y en content
C1D Fr anic su5stances CmD 0alues at ... operation CoD Com5ined C<D Bnit CsD not specified CuD to
1. *ormal operational 0alue for condensation po+er plants. 2. *o furt'er solid su5stances must 5e present e4cept t'e mentioned 3e and Cu = contents +'ic' can cause dama e to t'e installation. 3. -'e limit 0alue is stipulated from case to case> see 'ere t'e remar1s in t'e $&B = uide.lines. ". Continuous measurement 5e'ind certain e4c'an e at t'e pro5e 6. Conducti0ity at 26o C for com5ined and al1aline operation. 7. Direct and continuous measurement at t'e pro5e. 8. 3or once. t'rou ' 5oiler and in@ection re ulatin mediums are permissi5le. cooler only transient al1ali%ation
It 'as 5een pointed out in t'e concludin remar1s of t'e $&B. uideline to+ards t'e fa0oura5le tec'nical and economic results +it' com5ined conditionin . 3urt'er information can 5e ta1en from -;D 711> issue An us' 1::0 and t'e $d -u#$ = uidelines upto 79 5ar> Issue April 1:93.

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3ater Steam passage ' /esign and Connection
HA ")0 Connection arrangement High Pressure Portion CaD Summary dra+in s C5D Boiler upper part lon itudinal section CcD Boiler upper part cross section CdD C M I = S+itc'in sc'eme CeD #CF and 0apori%er CfD Super 'eater C D $A;. sc'eme C'D 3eed +ater pressure and minimum <uantity pipes CiD 3res' steam pipes. C@D H 3.2 1. Desi n data Hi ' pressure portion
C1D ;atin /steam mass current /a4. cont.. ratin C uarantee ratin D /a4i s'ort time ratin C*ormal reser0eD /in. cont> rati CBenson min. ,oadD /in. cont. ;atin in circulation operation.
F0erpressure at t'e 'ot steam outlet ma4. (ermissi5le operation o0erpressure -estin o0erpressure. 3illin 0alue.'i ' pressure pas' of +'ic' #CF and 0apori%er upto tan1 5ottle 'ot steam temperature. 3eed +ater temperature -emperature constant at t'e 'i ' pressure outlet at loadin s HA 3.2.1. Water/steam pat's #CF and 0apori%er. -+o 76G feed pumps +it' electrical dri0e are a0aila5le for t'e feed+ater supply . -'e feed +ater from 'ere is con0eyed to t'e steam enerator o0er t+o 'i ' pressure 'eater 'eated +it' steam tappin and 'eater. Before entry into t'e 5oiler pressure and temperature correctin feed +ater <uantity measurements are arran ed in t'e main feed line F> at t'e out let of t'e main in@ection line ,A#FF> t'e of t'e circulation pump pressure line HA& 20 and accordin ly t'e flo+ measurin orifice F C3 001. 3urt'er> additional measurement spots 'a0e 5ean pro0ided for pressure> temperature and <uality > +it' +'ic' t'e condition of t'e feed +ater can 5e determined 5efore inlet in t'e steam enerator. -'e ad@ustment and re ulation of t'e feed +ater <uantity is carried out directly Ce4cept durin startD +it' 5ot' t'e 0aria5le speed full load feed pumps ,AC 10 and 20 A(FF in sync'ronism.

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In case of t'e pump found in operation> t'e feed+ater main stop slide 0al0e ,AB 10 = or ,AB 20 AA 101 lyin directly 5e'ind t'e pump is t'en fully opened. 3or t'e startin operation> t'e startin re ulatin 0al0e ,AB 12 = or ,AB 22 AA 301 is used in t'e 5ypass to t'e feed +ater main stop slide 0al0es closed in t'is case. Directly 5efore entry to t'e steam enerator t'e main feed line F di0ides itself in t+o leads F and F and t'e feed +ater enters into 2 11:> 21" m on one side a4ially in 5ot' parallel #co inlet collector C(osition 1110D. -'e pipe coils are t'us streamed as dou5le line parallel #co 'eatin area HAC 10. -'ese coils lie in counter stream to t'e flue ases. -'e 'eated feed +ater in 5ot' t'e respecti0e parallel #co outlet collectors C(osition 1230D is fed to et'er after t'e out let from 5ot' t'e 'eatin surface lines and oes out a4ially from t'e collectors in t'e outlet lines HAC 21 and HAC 22. In t'e su5se<uent -. piece Cposition 1360D> t'e +'ole pre'eated feed +aterEs put to et'er into t'e common connectin li1e HAC 23 and passed on to t'e 0apori%er system.
Before entry into t'e first 0apori%er 'eatin surfaces> t'e common connectin line HAC 23 is di0ided at a furt'er -. piece Cposition 1380D once a ain to t+o lead lines position 13:0D in +'ic' a 'oo1 pipe for flo+ measurement eac' 'as 5een installed for c'ec1in t'e distri5ution on t'e side. Bot' t'e lead li1es 5rin t'e pre 'eated feed +ater o0er t+o su5. distri5ution F to t'e 'appen side +ill to t'e a4ially streamed entry distri5utor F 5y means of t'e connectin line HAD 01 Cleft 5oiler sideD and HAD 03 Cri 't sideD. Bot' t'e 'opper side +alls HAD 11 Cleft side +allD and HAD 13 Cri 't side +allD are formed as fully +elded> flue as ti 't 0ertical mem5rane pipe +alls and are streamed parallel from 5ottom to top as 0apori%er 'eatin surfaces. In t'e respecti0e com5ined outlet collections of t'e 'opper side +alls F t'e medium flo+s a4ially on 5ot' sides and is fed into t'e 'opper +all o0er t'e connectin pipes HAD 11 and HAD 13 Cposition 1760D at t'e 5oiler front +all to lo+er inlet di0iders of t'e 'opper from +all HAD 12 and at t'e 5oiler 5ac1 side correspondin to t'e lo+er inlet distri5utor. In order 1eep 'a0e e<ual distri5ution o+in to o0ercomin of t'e static 'ei 't 5et+een t'e 'opper side +all lyin at 'i 'er outlet and t'e lo+ lyin inlet of t'e 'opper front and 5acl +all> a correspondin pressure e<uali%in line HAD 1: +it' 0entin 'as 5een installed in distri5ution cross 5efore t'e separator. -'is is arran ed 5et+een t'e outlet collector of t'e left and ri 't 'opper side +all. -'e medium is distri5uted t'rou ' inlet distri5utor Cposition 1790D a4ially streamed on 5ot' sideJ 'alf on t'e left and ot'er 'alf on t'e ri 't 'otter side +all per front and 5ac1 +all side. -'is flo+s su5se<uently into t'e mem5rane +alls fully> +elded flue as. ti 't of t'e 'opper slantin piped strai 't parallel as 0apori%er 'eatin surface at front and 5ac1 +all from 5ottom to top. -'e furt'er 'eated medium 'ealed furt'er comes out a4ially on 5ot' sides from t'e outlet collectors of t'e 'opper slantin s Cposition 1930D. It reac'es o0er t'e follo+in connectin pipes HAD 12 F Cposition 1:1"D t'e sp'erical distri5utors C(osition 1:30D and from t'ere o0er t'e 37

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3ater Steam Passage' /esign and Connection
-'e steam is com5ined in t'e carryin pipe.outlet collector +'ic' is streamed a4ially on one side on 2 87>60m Cposition 3220D and reac'es +it' t'e connectin pipes F Cposition 32370 and 3290D o0er t'e 2 in@ection sta e Cposition 3280D to t'e common B# 3 inlet distri5utor F Cposition 3310D for t+o li0es> +'ic' are streamed a4ially on 5ot' sides. A crossin is done from for+ard left F and 5ac1 ri 't B# 2. outlet F to t'e common ri 't F and 0ice 0ersa +it' t'e t+o 5alanced lines F of t'e B#, on t'e common left Be 3. inlet distri5utor HAH 62/63. -'e super'eater F is connected in a+ay as four lined parallel roup 'eatin surface in t'e counter current to t'e flue ases. -'e com5ined steam is fed furt'er from t+o outlet collectors a4ially on 5ot' sides C(osition 3260D +it' t'e connectin pipes F C(osition 37630 and 3660D o0er t'e 3rd and t'e last 'i ' pressure in@ection sta e F to t'e t+o F inlet distri5ution F Cposition 3710D flo+in out a4ially on 5ot' sides @ointly for t+o lines and as +ell. A crossin +it' t'e connectin pipes ta1es place form left and ri 't 'eatin surfaces. -'e super'eater F as also t'e B# 3 is connected in a +ay as four.lined parallel roup 'eatin surface> 'o+e0er in t'e same stream t'e flue ases. -'e final super'eated steam is fed from 5ot' t'e outlet collections flo+in out a4ially on 5ot' side on appro4 97>000 m C(osition 3920 and 3930D respecti0ely on t'e left outlet side t'rou ' t'e connectin pipes ,BA 11 212 on t'e left 'i ' pressure fres' steam pipe ,BA 10 and on t'e ri 't outlet side t'rou ' t'e connectin pipes ,BA 21 2 22 to t'e ri 't 'i ' pressure fres' steam pipe ,BA 20. After t'e outlet from t'e steam pipe ,BA 20. After t'e outlet from t'e steam enerator measurin points for pressure and temperature 'a0e 5een pro0ided in t'e 'i ' pressure lines ,BA 11>12> .212.22 in order to determine t'e state of t'e final super'eated fres' steam. -'e fres' steam is 5ypassed t'rou ' t'e com5ined 'i ' pressure steam pipes ,BA and 20 to t'e -. piece outlets for t'e 'i ' pressure di0ertin station ,B3 10 220 AA 0:1 and reac'es t'e O. piece. -'e pipes ,BA 10 and 20 are com5ined 'ere to t'e main fres' steam pipes ,BA 30. -'e fres' steam is passed from 'ere +it' t'e pipe ,BA 30 upto t'e 5ranc'in 5efore t'e <uic1 c'oosin 0al0es of 'i ' pressure part of t'e steam tur5ine set. As o0erall = fres' stem = stop de0ice. -'e main stoppin mountin ,BA 30 AA 101 is inte rated in t'e O. piece 5efore com5inin to t'e ,BA 30 pipe . Durin start or in case of safety Ce. . -ur5ine <uic1 closin / t'e enerated steam is directly to t'e cold intermediate supe'eated main pipes +it' t'e 'i ' pressure di0ertin station ,B3 10 2 20 AA 0:1. A part current of t'e enerated steam +'ile startin an 5e 5ranc'ed 5e'ind t'e HDBEs o0er slide/ 0al0e com5ination ,BA 17 AA 101/ AA 301 lyin in t'e 2 5ypass +it' fres' steam = main 5lotc'in fittin ,BA 30 AA 101 +it' t'is t'e main fres' steam pipe ,BA 30 is pre'eated 5efore 'i ' pressure part tur5ine as also t'e cold intermediate super'eater mar1 lines 5e'ind t'e 'i ' pressure part tur5ine. PS SCHKOPAU S%EAM GE*ERA%OR
Operating Manual Mechanical Engineering H &Section ' KKS(Capital ' Page(Sl) *o) ' Amend)(date ' A H*F <)$
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HA ")" Arrangement Medium Pressure partion) C1D Summary Dra+in s C2D KBoiler upper part lon itudinal sectionL. C3D KBoiler upper part cross sectionL C"D C M I = s+itc'in sc'eme C6D Intermediate super'eater C7D $A; = Sc'eme C8D KHPB# = pipes and o0erproduction pipesL CHot intermediate super'eaterD C9D APB# = pipes> tapped pipe A 8D CCold intermediate super'eaterD CaD HA 3.3. 1 Desi n Data Intermediate Super'eater
;atin / steam mass current! At full load +it'out in@ection F0er pressure at intermediate super'eater = outlet F0er pressure at intermediate super'eater = inlet /a4imum permissi5le operatin o0er pressure -est o0erpressure 3illin 0olume intermediate super'eater part. -emperature at t'e intermediate super'eater outlet -emperature at t'e intermediate super'eater in let -emperature constant at t'e Intermediate super'eater in t'e +'ole in t'e load ran e. HA 3.3.2 Connection intermediate super'eater = steam passa e -'e t+o = sta e intermediate super'eater of t'e steam enerator is fed +it' t'e cold e4'aust steam of t'e 'i ' pressure tur5ine o0er t'e APB# = main line ,BC 10 directly +it'.out stop arran ement. A part current is 5ranc'ed 5efore t'is for streamin t'e 'i ' pressure pre.'eater A 8. Before entry into t'e steam enerator t'e APB# /ain line ,BC 10 di0ides into a O. sp'erical distri5utor into a left ,BC 11 and a ri 't ,BC "1 connectin line. Before t'e O = piece a dou5le -. piece is arran ed in t'e APB# = main line ,BC 10J an +'ic' t'e 'i ' pressure steam released from t'e 'i ' pressure di0ertin station ,B3 10/20 AA 0:1 can 5e i0en +'ile startin or in safety circuit o0er t'e lines ,BC 12 and 22. 3urt'er> measurement points 'a0e 5een pro0ided for pressure and temperature in t'e main and t'e connection lines ,BC 10> 11 and 2. Wit' t'ese t'e condition of t'e inlet A 2" # = steam can 5e determined. -'e APB# = steam flo+s o0er t'e connectin lines ,BC 11and 21 to appro4 2 109>60 m a4ially one sideal from left to ri 't in t'e inlet distri5utor Cposition 9110D of t'e first super'eater sta e.

A HA ")$
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A HA ")$
3ater( Steam Paths' /esign and Circuiting
Here t+o distri5utors put in series are ta1en up from eac' side o0er a connectin line Cposition 9830D. -'e inlet distri5utors are so arran ed from 5ot' sides t'at t'ey transposed to eac' ot'er supply one fourt' of t'e roup 'eatin surface = Actually!. At first t'e distri5utor HA)AI is ta1en up o0er t'e left connectin pipe ,BC11 from 'i ' t'e first fourt' of t'e intermediate super'eater 'eatin surface and after t'at o0er t'e connectin line and t'e distri5utor ') 12 from left t'e t'ird fourt' of t'e intermediate super'eater and 'eatin surface. W'ere as at first t'e distri5utor HA) 12 from left t'e t'ird fourt' of t'e intermediate super'eater and 'eatin surfaces. W'ere as at first t'e distri5utor HA) 13 supplies t'e intermediate 'eatin surface o0er t'e ri 't connectin li1e ,BC21 t'e fourt' <uarter from left and after t'at o0er t'e connectin line and distri5utor F t'e second <uarter from left. -'rou ' t'is connections a cross o0er distri5ution is ac'ie0ed already a'ead of passa e t'ere5y #<ualisin t'e different 'eat inputs into t'e 'eatin surface. -'e intermediate super'eater roup of 'eatin surfaces F in a +ay put in parallel from lined is streamed in counter current and lea0es for t+o outlet collection C(osition 9320D. -'e t+o outlet collections> t'e left com5ines t'e roup pipe line HA) 11 and F and t'e ri 't one HA) 12 and 13. -'ey are streamed a4ially an 5at' sides. -'e 'eated steam reac'es t'e inlet distri5utors of t'e intermediate super'eater 2 o0er t'e connection lines F +it' " inte rated intermediate super'eater in@ection coolers F> Bet+een t'e intermediate super'eaters 1 and 2 t'ere is t'us an e4c'an e 5et+een t'e left and ri 't sides of t'e 'eatin surface in t'e flue as stream. -'e intermediate super'eaters 1 and 2 t'ere is t'us an e4c'an e 5et+een t'e left and ri 't sides of t'e 'eatin surface in t'e flue as stream. -'e intermediate super'eater 2 inlet distri5utor streamed a4ially on 5ot' sides distri5ute t'e in@ected steam 'alfly to t'e intermediate super'eater 2 roups +'ic' are connected in t'e same current +it' t'e flue ases. -'e intermediate super'eater 2 roup of 'eatin surface F streamed parallel in a +ay four lined sides into t+o outlet collectors C(osition 9720D. -'e final super'eated medium pressure steam on appro4 2 :1.0 m streamin out a4ially on 5ot' sides from t'e outlet distri5utors is com5ined directly or o0er t'e connectin lines HA) 21 and =23 C(osition 9730D on t'e left side o0er t'e 'ot intermediate super'eater steam line ,BB 20. Fne can t'us determine reefer 'and t'e condition of t'e final super'eater medium pressure steam +it' t'e 'elp of t'e measurin spots for pressure and temperature arran ed in t'e 'ot intermediate super'eater connection lines. -'e com5inin 'ot intermediate super'eater steam M pipes ,BB 10 and =20 and up in a O. sp'erical collector on t'e main line ,BB 30 and reac'es from t'ere t'e 'ot intermediate super'eter fres' steam directly +it'out stoppin upto t'e 5ranc'in 5efore t'e <uic1 closin 0alue of t'e medium pressure part of t'e steam tur5o. -'ere are> 'o+e0er> outlets pro0ided on t'e ,BB = 30 pipin passa e. Directly after t'e som5inin o0er a dou5le -. piece firstly t'e outlets F to t'e intermediate super'eater 0al0es and secondly refore t'e 5ranc'in to t'e medium pressure 66 $ a -. piece yet is pro0ided on +'ic' t'e 'ot intermediate super'eater steam is ta1en out for use in t'e 17 2/3 HP traction tur5ine.

A HA ")$
C !(0$)!0)5#
A HA ,)$
S.stem /escriptions
HA ".1 Summary of descriptions of indi0idual systems HAC HAD HA& HAH HA) HA* HA/,
#conomiser $apori%er Circulatin System Hi ' pressure super'eater Intermediate super'eater De+aterin /$entin Incorporation in t'e +'ole circuit.

A H*F ,)$
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A HA ,)$
S.stem /escriptions
HAC #conomiser CaD Summary Dra+in s. Boiler! C5D Boiler upper part lon itudinal section CcD KBoiler upper part cross sectionL CdD C M I = s+itc'in sc'eme! CeD K#CF and 0apori%erL HAC 1 #4ecution of 'eatin surfaces
HAC 1.1. Desi n data CfD Si%e of 'eatin surface *um5er of parallel pipes Widt' di0ision ,on itudinal distri5ution Cin flue as = directionD /aterial > pipe dae 4 +all t'ic1nes 1. Section 2. Section HAC !)0 Arrangement o1 the heating sur1aces #CF = inlet 3ront +all side on 2 11:.236 m F0er 2 a4ially streamed distri5utor sin le sided Crespecti0ely 'alf +ell len t'D /easurement points ! 3eed +ater temperature> pressure and <uantity in t'e precedin feed +ater inlet line ,AB "0.
Heatin surface! - #CF roup HAC 10 - Arran ement ! " roups in lyin W or dou5le W loops.

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S.stem /escription
AH* AH* 0.0 AH* 1.0 H H* 2.0 A H* 3.0

Remo:al o1 Flue gas Summary &eneral Arran ement Summary of Control and Instrumentation Descriptions of System! 3lue as duct System and its 5last analysis. Induced draft fan 3lue as recalculation system
H*A H*C H*3

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A H* $)$
A H* $)$ Grouping A HA $)! A H* A H* $$ H* 0.1 A H* !)$ H* 1.1 H* 1.2 H* 1.3 A H* 0)$ HA 2.1 HA 2.2 A H* ")$ HA 3.1 H*A H*A 1 H*A 2
S.stem /escription
SUMMARContents Contents ;emo0al of 3lue as Summar. Decis'eet Contents General Arrangement 3lue as passa e and its analysis arran ement Induced drau 't far 3lue as recirculation system Summar. o1 Control and 2nstrumentation Controls in t'e are of flue as remo0al ;e ulation in t'e area of flue as remo0al /escriptions o1 S.stem Summary of t'e indi0idual system description 3lue as duct system and its 5last analysis 3lue as analysis system 3lue as analysis arran ement/5lo+er
Sheet
A HA $$ 1 2 A H* !)$ 1 1 1 AH* 0)$ 1 2 A H* ")$ 1 223 223 3

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A H* ,)$
General Arrangement
H* !)! Flue gas passage and 1lue gas anal.sis eBuipment CaD C MI = S+itc' sc'eme! C5D K3uel = air = 3lue as sc'emeL CcD L 3lue as steam eneratorL CdD K3lue as analysis e<uipment /radial fanL CeD $A; Sc'eme! CfD K3lue as ducts of steam enerator to c'imney CBnit A and au4. steam eneratorDL C D 3lue as ducts from steam enerator to c'imney CBnit BD. -'e flue ases are uided accordin to t'e con0entional 'eatin surfaces CHBAD o0er a flue as duct CH*AD to t'e re eneration air 'eater CH,D> to t'e electrostatic precipitator CH?A / to t'e induced drau 't fan CH*CD to C;#AD flue as e4'aust arran in H-D and to t'e c'imney CH*#D. -'e re ulation of t'e ne ati0e pressure in t'e com5ustion c'am5er and in t'e duet system is carried out t'rou ' t'e ad@ustment of t'e 5lade of t'e induced draft C(ressure measurements in t'e area 5et+een intermediate super'eater 1 and #CF.
-'e flue as temperature is captured 5efore air 'eater as net+or1 measurement.> 3urt'er t'e flue as composition is measured in a 5y pass 5efore air 'eater. F2 = measurin spot in t'e air 'eater 5y.pass and Co. measurin spot is needed after t'e induced drau 't for re ulation. -'e dra+in of t'e flue as> t'rou ' 5ypass analysis is done +it' redundant 0acuum fans. H* !)0 2nduced /ra1t Fan C M I S+itc'in sc'eme . 01.3260 C 20. 020 K Induced draft SA3 "7.26.2L. -'e induced draft CH* C 01 A* 001D is e4ecuted as a 2. sta e a4ial e4cess pressure 5lo+er +it' re ulatin of 5lades CH* Co1 A 600D. -'e main 5earin is of slide 5earin type. -'e induced drau 't fan +it' a constant speed of 6:0 min.1. H* !)" Flue gas recirculation S.stem C'D C M I = s+itc'in sc'eme CiD K;ecirculation fanL C@D K(ul0eri%ed coil 5urner sc'eme mills 1.9L. -'e recirculation for CH* 3 01 A* 001D uides 5ac1 to t'e com5ustion c'am5er flue as dependin on t'e 5oiler load from t'e e4'aust as after electrostatic precipitator CH?AD. -'e flue as recirculation is fed 5ac1 on t'e one 'and o0er t'e flue as duct to t'e 5ac1+ards induced drau 't s'afts for t'e separator temperature re ulation CH3#D and an t'e ot'er to pul0erni%ed coal CHHAD. -'e flue as recirculation reduces t'e slo in tendency in t'e com5ustion c'am5er. Besides> it reduces t'e *F 4 emission 5y reducin temperature in t'e com5ustion c'am5er and contri5utes to support t'e intermediate super'eater temperature at partial load. -'e recirculation fan is dimensioned for recirculation <uantity of 9G . In case t'e recirculation fan is not a0aila5le> fres' air is passed t'rou ' t'e recirculation system.

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H* 0)! Control in the area o1 1lue gas remo:al Summary of t'e functional roups in t'e area of flue as remo0al
CaD C M I pro ram Kstart steam eneratorL C5D Ft'er system areas
CcD 3unctional roup K Air/3lue as systemL
CcD Fperation automatic Kflue as analysis 5lastL CdD ot'er su5 roups CeD Su5 roup K3lue as passa e> flue as remo0al arran ement. CfD Su5 roup KInduced drau 'tL C D Su5 roup K ;ecirculation fanL C'D Su5 roup K #lectrostatic precipitatorL A Operational automatic @ Flue gas Anal.sis lo8erA
-'e flue as analysis 5lo+ers are constantly in operation. -'e case of distur5ances BA acti0ities t'e redundant s+itc'in o0er of t'e flue as analysis 5lo+er e<uipment +it' t'e correspondin flaps. FG Functional group @2nduced draughtA -'e 3& KInduced drau 't is 1ept under 3&L air/ flue asL. It or ani%e t'e actuation of t'e oil supply> t'e dri0e and t'e coolin of t'e reduced drau 't. FG 1unctional group @Recirculation 1anA) -'e 3& K;ecirculation fanL is 1ept under t'e 3& KAir /3lue asL. It or ani%es t'e actuation of t'e dri0e and t'e oil supply of t'e recirculation 5lo+er as +ell as t'e actuation of t'e main re ulatin flap and recirculation flap in t'e system +it'> as also t'e stri1in of t'e recirculation +it' air in case of stand still of t'e 5lo+er..

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H* 0)0 Regulation in the area o1 1lue gas remo:al

(ressure re ulation Cinduced drau 't 5lade ad@ustmentD. -'e re ulation of t'e ne ati0e pressure in t'e com5ustion c'am5er and in t'e duct system is carried out t'rou ' t'e 5lade ad@ustment of induced drau 't. 3or t'at purpose a pressure of =1 m5ar is ad@usted in t'e area 5et+een intermediate super'eater 1 and #CF. Calculations 'a0e s'o+n t'at 'i 'est pressure in t'e system e4ists at t'is place so t'at a ne ati0e pressure o0er t'e +'ole flue as passa e is ensured. -'e com5ustion is s+itc'ed off at pressures of 36 m 5ar from t'e 5oiler protection. As smaller de0iations in t'e system point and to non = uniformities> t'e com5ustion is s+itc'ed off also at smaller pressure desiatious after a certain time. ;e ulation cold as recirculation C5lo+er an ular ad@ustment and main re ulatin flapD
-'e re ulation of t'e cold flue as recirculation <uantity Cafter electrostatic precipitatorD is carried out dependin on load t'rou ' t'e re ular ad@ustment of t'e recirculation fan. -'e di0ision on pul0eri%er recirculation Cfor separator temperature re ulationD and 5urner recirculation is done in suc' a +ay> t'at t'e <uantity of recirculation to t'e respecti0e pul0eri%er is re ulated indi0idually and t'e difference for t'e load dependin <uantity is i0en to t'e 5urner.

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A H* ")$
S.stem /escriptions
H* ")! Summar. o1 the descriptions o1 indi:idual s.stem) H* A 3lue as = duct system and analysis 5last H*C Induced rau 't fan H*3 3lue as recirculation system.

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S.stem /escriptions
H*A 1lue gas duct s.stem and the anal.sis 1an CaD ; M I S+itc'in sc'eme C5D K3lue as analysis e<uipment/ ;adial 3anL CcD K3uel = air. flue as sc'emeL CdD K3lue as steam eneratorL CeD $A; = Sc'eme! CfD K3lue as ducts from steam enerator to c'imney CBnit A and au4iliary steam eneratorLD. C D K3lue as ducts from steam enerator to c'imney Cunit BD. H*A ! Flue gas duet s.stem -'e flue as is disc'ar ed after t'e con0ecti0e 'eatin surfaces CHBAD o0er t'e flue as ducts CH*AD and t'e re enerati0e air 'eater CH,DD t'rou ' t'e electrostatic precipitator CH?A D> 5y means of induced drau 't fan C H*CD o0er t'e flue as remo0al arran ement C;#AD to t'e c'imney. -'e flue as ducts upto t'e induced drau 't are desi ned for a minimum pressure of 60 m5ar. -'e re ulation of t'e ne ati0e pressure in t'e com5ustion c'am5er and in t'e duct system is done t'rou ' t'e 5lade ad@ustment of t'e induced drau 't. -otaly 6 pressure measurement spots 'a0e 5een ta1en up in t'e area 5et+een intermediate super'eater 1 and #CF. 3 measurin pro5es CHBA 70 C( 001.003D 'a0e 5een employed in 2 of 3 selections for o0er or ne ati0e pressure safety in t'e 5oiler protection. 2 furt'er measurin pro5es CHBA 70 C( 00".006D are arran ed and are processed in t'e pressure re ulation. In t'e steady state a pressure of .1 m 5ar is ad@usted in t'e are a 5et+een intermediate super'eater 1 and #CF. Calculations 'a0e s'o+n t'at ma4imum pressure e4ists at t'is point so t'at a ne ati0e pressure o0er t'e +'ole flue as pat' is ensured. -'e com5ustion at pressures of 36 m 5ar is s+itc' off from t'e 5oiler protection. As smaller de0iations in t'e system point out to 5i er irre ularities> follo+in s+itc' off c'ain 'as to 5e reali%ed on t'e process control. (ressure Q 2 20 m 5ar for more t'an 2 min. s+itc'in off com5ustion s+itc'in off fres' air fan (ressure R 20 m5ar more t'an 6 min s+itc'in off com5ustion S+itc'in off fres' air fan S+itc'in off induced drau 't -'e s+itc'in off at o0erpressure is selected a5ruptly> as t'e dan er e4ists 'ere t'at flue ases et into t'e 5oiler 'ouse and ot'er parts of t'e installation.

A HA ")$
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A H* ")$
Stop = 1laps in the 1lue gas passage
S.stem /escription
-'e -u.flaps in t'e flue as passa e are found in t'e and 5e'ind t'e ;#A C3lue as remo0al arran ementD CSupplier $A;D. -'ey are e4ecuted as dou5le = stop flaps and are struc1 5y 5loc1ed air. H*A 2 3lue as fan analysis e<uipment and fan Measurement o1 1lue gas -'e temperature is captured 5efore air 'eatin as net+or1 measurement CH*A 10 C- 001 = 009> H*A 10 C- 701.70"D. 3urt'er> t'e flue as composition is measured in a 5y pas from air 'eatin +it' accompanyin 'eatin and far Csee 5elo+D. F2 CH*A 10 C? 001 A/002BD. *o 4 CH*A 10 C? 003D and SF 2 are measured. -'is F 2 measurin center is employed for t'e re ulatin . A furt'er net+or1 measurement for t'e temperature is found after air 'eater CH*A 20 C- 001. 009> H* 20 C- 701.70". At t'is point F 2 in captured o0er indi0idual measurements CH*A 20 C? 701 =70"D. 3or re ulation t'e co. measurin place after t'e induced drau 't is needed CH*A 60 C? 001D> as 'ere one can refer to t'e complete flue as mi4. Flue gas anal.sis 1an A flue as part current is e4tracted in a 5ypass lyin parallel to t'e 3lue as air 'eated CH,DD for t'e analysis measurin e<uipment. -'e e4tractin is carried out o0er one of t'e 5ot' redundant radial fan H*A 10 A* 030 or 030 +it' t'e respecti0e stop flaps +it' electric dri0e H*A 10 AA 101 or 102. 3or a0oidin t'e de+ point corrosions t'rou ' formation of sulp'ur condensate all li0es of t'e 5y pass and 5lo+er 5usin is pro0ided +it' a accompanyin 'eatin . -'e 5lades of t'e radial 5lo+er are coated +it' ceramic material in order to act a ainst t'e dust erosion.

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H*C Induced drau 't 5lo+er
S.stem /escription
CaD C M I = S+itc'in sc'eme! C5D Induced drau 't SA3 "7.26.2 CcD 3uel = air.3lue as sc'eme CdD 3lue as steam enerator. H*C ! Operation o1 the induced draurgh -'e flue as produced from t'e com5ustion are suc1ed in from t'e 5oiler o0er air 'eater and electrostatic precipitator 5y induced fan 5lo+er CH* C01 A* 001D and pressed into t'e c'imney t'rou ' t'e ;#A C3lue as remo0al arran ementD
H*C 0 /esign data o1 induced draught) &eneral ! . Induced drau 't type of 5lade ad@ustment.. Induced drau 't %+ei5ruec1en construction . 2 sta e a4ial o0er.pressure fan +it'
/anufacturer = //s -ur5o = ,uftec'ni1 ,td. C-,-D >
-ype of induced drau 't SA3 "7/26/2. . /easurement from central suction 5o4 to diffuser outlet Blade diameter Hu5 diameter Hu5 ratio Inlet cross section 3ree outlet corsssection *um5er of 5lades /sta e *um5er of sta es (erip'erial speed Wei 't of t'e 5lo+er complete Wei 't of t'e rotor /oment of inertia /otor ratin C+it' reser0eD
eD C'aracteristic <uantities!

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aD Desi n data 5D /a4imum 0alues
S.stem /escription
cD &uarantee point / po+er re<uirement dD Deli0ery *ote protection mar+ according to /2* ",
;e<uired pressure increase Suction temperature Speed S'aft ratin #fficiency
H*C " Arrangement o1 the induced draught -'e induced drau 't CH*C 01 A* 001D is e4ecuted as 2 sfa e a4ial o0er pressure 5lo+er +it' 5lade ad@ustment CH* C 91 As 001D. 3or t'e main support a slide 5earin 'as 5een incorporated. -'e induced drau 't fan runs at constant speed of 6:0 min.1. As 5lade material rap'ite castin C&&& "0D 'as 5een used. Arrangement -'e fan consist of suction 5o4> acti0e part and diffuser. -'e acti0e part is t'e 5lo+er 'ousin in +'ile t'e 5lo+er rotor is supported centrally. -'e acti0e part on t'e suction side is connected +it' t'e suction 5o4 t'rou ' an elastic li 't slee0in and on t'e pressure side +it' t'e diffuser. -'e dri0in ener y for t'e fan is transmitted 5y an electric motor t'rou ' a couplin and an in.5et+een s'aft to t'e rotor. Streaming in and out
In order to ac'ie0e ood streamin .in conditions a streamin 5o4 +it' run.in @et as also a streamin in co0er inte rated in t'e 5lo+er 'ousin is put up. Be'ind t'e 5lade +'eels respecti0e uide 5lade +elded ri idly are arran ed in order to ac'ie0e possi5ly loss free streamin out. A static pressure increase ta1es place in t'e diffuser t'rou ' con0ersion of t'e 1inetic ener y of t'e air current into static pressure ener y.

A HA ")$
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A H* ")$
S.stem /escription
AdDustment o1 >lades In order to matc' t'e flue as <uantity and t'e pressure increase of t'e fan to t'e respecti0e load point of t'e 5oiler t'e 5lades are ad@usted 'ydraulically in opertion. -'e +or1in pressure re<uired for ad@ustment of t'e 5lades is enerated 5y t'e e4ternal oil supply installation and remains durin t'e operation constantly at t'e control lead of t'e 'ydraulics. Correspondin to t'e set 0alue i0en to t'e ad@ustin motor t'e compressed oil is dri0en into t'e ad@ustment cylinder. -'e stro1e mo0ement of t'e cylinder is con0erted 5y t'e ad@ustment le0er into desired rotary mo0ement of 5lade. An alarm 5uilt in t'e 5lade ad@ustment pre0ents any o0er. run and ta1es care of a sta5le re ulation 5e'a0iour. Slide >earing -'e 5lade +'eels are supported 5y a complete slide 5earin in t'e fan 'ousin . -'e support of t'e fan +'eel in t'e 5earin lo+erin is done open radial multiple disc 5earin . An a4ial 5earin +it' anti t'rust 5earin for ta1in up t'e a4ial t'rust is arran ed additionally to t'e 5ot' radial 5earin s on t'e dri0in side. -'e 'earin s are supplied oil 5y an e4ternal oil supply e<uipment Coil circulation lu5ricationD. In case of t'e failure of t'e re ular oil supply> t'e split pumps arran ed on t'e fi4ed and loose 5earin sides ta1eo0er t'e oil supply. Wit' t'at t'e runnin do+n of t'e fan is assured +it'out dama e at t'e slide 5earin elements. ra+e -'e disc 5ra1e 'as a protection function for t'e 5earin support of t'e fan . It s'ould reduce t'e runnin do+n time of t'e rotor after s+itc'in off. It s'ould also pre0ent t'e am5lin Cspinnin D of t'e fan motor +it' s+itc'ed off dri0in motor and small speed +'ile runnin do+n. Wit' t'is t'e operation of slide 5earin is reduced in mi4ed frictional ran e. Oil suppl. installation -'e oil supply installation consists of 3 indi0idual systems! - System 1 supplies t'e fan and motor 5earin t'e lu5ricatin oil Coil circulation lu5ricationD - System 2 ta1eso0er t'e supply of t'e 'ydraulic 5lade ad@ustment e<uipment +it' compressed oil. - System 3 supplies t'e 'oldin 5ra1e +it' t'e re<uired compressed oil for t'e 5ra1in process of t'e fan. All t'e t'ree systems are arran ed in a common container. Cooling and trapped air suppl. 3or t'e coolin and impin in of t'e rotor inner space +it' t'e 'ydraulic dri0e for t'e 5lade ad@ustment t+o redundant safety fans are a0aila5le. -'ey suc1 in t'e air from t'e induced drau 't 5uildin and press t'e same +it' an o0erpressure a ainst t'e surroundin 'ot and a ressi0e flue ases in t'e inner space.

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A H* ")$
H*F Flue gas recirculation s.stem CaD C M I s+itc'in sc'eme C5D K;ecirculation fanL CcD K3uel = air. flue as sc'emeL CdD K3uel as steam eneratorL CeD pul0eri%ed coal 5urnin pul0erise 1.9L
S.stem /escription
H*F ! Operation o1 the 1lue gas recirculation -'e recirculation fan CH* 3 01 A* 001D feeds 5ac1 to t'e com5ustion c'am5er t'e flue as dependin upon t'e 5oiler load from t'e e4'aust current after air 'eater CH,D and electrostatic precipitator CH?AD -'e flue as circulation is ta1en from t'e induced drau 't 5e'ind electrostatic precipitator and is fed 5ac1 to one side o0er flue as duct to t'e suction s'afts for t'e separator temperature re ulation CH3#D and on t'e ot'er pul0eri%ed coal 5urner CHHAD t'e flue as circulation reduces t'e sla tendency In t'e com5ustion c'am5er +'ile 5urnin profen coal +it' t'e comparati0ely 5etter calorific 0alue. Beside> it reduces t'e *o4 emission 5y reducin t'e com5ustion temperature in t'e com5ustion c'am5er and contri5utes in supportin t'e intermediate super'eater temperature at partial load. -'e partial current for t'e desi n +as fi4ed at 9G of t'e enerated flue ases. S'ould t'is 0alue pro0e to 5e inade<uate in operations> t'e recirculation fan can 5e c'an ed so t'at a recirculation <uantity upto 16G can 5e co0eryed. H*F 0 /uct S.stem and /istri>ution 3lue as ta1en 5e'ind t'e electrostatic precipitator CH*3 01 B; 010D and fed o0er a stop flap t'e recirculation fan CH*3 101 A* 001D +it' 5lade ad@ustement CH* 3 01 AS 001D and silence CH* 3 02 13 BS 001D. Su5se<uently C+it' failure of t'e recirculation fanD fres' air CH,A 10D is fed. It follo+s t'en t'e 5ranc'es ta1in to 5urner circulation CH*3 SD. ;est of t'e current is t'an fed to t'e pul0eri%er recirculation CH*3 07/08D o0er a flo+ measurin center CH*3 06 C3 001D. -+o different re<uirements are i0en for t'e cold tec'nolo y and com5ustion c'am5er operation! as recirculation from 'eat 5alance
W'ile doin 'eat calculation one starts from constant recirculation <uantity +it' same loadin s>. And in case of t'e com5ustion> t'e recirculation <uantity re<uired for pul0eri%er re ulation is directed to t'e actual pul0eri%er loadin .
-'is loadin is different at 0arious pul0eri%er com5ination> +it' t'e same steam enerator loadin s. -'e di0ision of 5ot' part currents ta1es place in suc' a +ay t'at t'e recirculation <uantity is i0en to t'e indi0idual mills from t'e respecti0e pul0eri%er operation. -'e difference to t'e load dependent <uantity is t'en added o0er t'e fin er roups. In t'is +ay t'e re<uirements of 'eat tec'nolo y and com5ustion tec'ni<ue are met.

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A H* ")$
S.stem /escriptions
-'e <uantities of recirculation are captured t'rou ' indi0idual measurements in t'e 5usiness CH*3 11.91 C3 001D and t'e total <uantities tot t'e mills CH*3 06 C3 001D and added. -'is <uantity is in all cases lar er t'an enerator coal t'an t'e re<uired <uantity in t'e +ills so t'at t'e re ulation capa5ility of t'e separator temperature al+ays to remains intact. -'e flue as recirculation system in run in t'e +'ole load ran e +it' a constant pressure in t'e duct system of appro4 10m 5ar. In case one of t'e re ulatin flaps reac'es> for in@ection in t'e suction s'aft as position more t'an 76G t'en t'e pressure is raised. -'e same 'olds ood for t'e in@ection on t'e fin er roups. If t'e recirculation 5lo+er is not a0aila5le> t'en t'e condensation as +ell as in let of 'ot flue ases 'a0e to 5e a0oided in t'e system. In t'is case all re ulatin flaps 5efore 5urner and re0erse suction s'aft at first are to 5e closed electrically to cool position. -'e an ular re ulator of t'e recirculation fan is closed and t'e rotor is fi4ed 5y means of t'e 5ra1e. After t'at t'e air flap opens t'e connectin duct to t'e fres' air system CH,A 10 AA 101D. ,astly t'e stop flap CH*3 01 AA 101D is closed 5et+een fan and t'e flue as duct. H*F 0)! Pul:eri4er recirculation -'e 'ot flue as is ta1en out of t'e com5ustion c'am5er o0er t'e re0erse suction s'afts CH3D 10.90D lined +it' fire proof material and fed into t'e pul0eri%ers for dryin and preumatic transport of t'e coal. ;ecirculated coal as CH3* 10.90D is i0en up for separator temperature re ulation directly at t'e 'ead of t'e re0erse suction s'aft. -'is recirculation comes form t'e lines H*3 07/08 o0er re ulatin flaps CH*3 10.90 AA 001D. -'e separator temperature of t'e mills is re ulated 5et+een 130 o C at full load and 190o C dependin upon t'e pul0eri%er loadin . -'e re ulation of t'e separator temperature t'en is done primarily o0er t'e <uality of cold as circulation. -'e separator temperature is re ulated only t'en o0er t'e 'ot air if all cold as <uantities a0aila5le for temperature re ulation are ta1en out to t'e mills. H*F 0)0) urner recirculation -'e coal dust 5urner CHHAD are i0en in t'e upper most part of t'e 5urner le0el of upper and lo+er fin er roup cold recirculated flue as. -'is is ta1en from t'e pipes H*3 S and led o0er flo+ measurement stations H*3 11.91 AA 001D. -'e <uantities to t'e upper and lo+er fin er roups can 5e ad@usted 5y manual flaps CH*3 12/13 = 92/93 AA "601D. PS SCHKOPAU S%EAM GE*ERA%OR
Operating Manual Mechanical Engineering H &Section ' KKS(Capital ' Page(Sl) *o) ' Amend)(date ' A HA ")$
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A
A HO A 0.0 A HO 1.0 A Hy 2.0 HOH (rotection #<uipment Summary &eneral System Descriptions Boiler protection
S.stem /escription

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GE*ERA;
H- !)0 Automati4ed Super:isior o1 the 2nstallation -'e automatised super0ision of t'e installation comprises announcin or indication on t'e conditions in t'e installation on distri5ution conditions +'ic' could pro0e to 5e critical or dan erous. It also i0es information on t'e automatic s+itc'in off criteria for protection of t'e indi0idual a re ates or +'ole system ran es. All a5normal mar1etin conditions or protection s+itc'in offs are indicated optically and alarm i0en acoustically. Additionally a correspondin protocol is made on t'e fault reportin points. In case non.permissi5le conditions or parameter on t'e installation operation are announced +'ic' could pro0e to 5e critical or dan erous> t'en in t'e 5e innin sta e so called preliminary alarm are i0en out. In t'is case t'e distri5ution staff 'a0e t'e possi5ility to influence decisi0ely so t'at a normal distri5ution condition is 5rou 't out. If it is not possi5le to remo0e t'e announced faults or it comes to too sudden e4cess of t'e critical limit 0alue conditions> t'en it can come to protection trippin an indi0idual a re ates CIndi0idual controlDor in case of endan erin of t'e +'ole installation to 5oiler protection trippin of t'e +'ole process ran es Ccom5ination fan etcD. ;emar1 ! Despite t'e detailed automation t'rou ' control and re ulation as +ell as t'e automatic super0ision> t'e operation staff is not a5sol0ed from t'e constant c'ec1s of t'e installation operation and also not on t'e manual acti0ities and s+itc'in operations. -'en are t'e assumptions for a perfect completion of t'e functional roups Ce. . for startin D or t'e re ulation circuits. Suc' assumin s+itc'in operations> +'ic' are not automatised are i0en in t'e operatin instructions Cpart $D. -'e functional roups runnin descriptions> are detailed oran e.

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A H- 0)$
S.stem /escriptions
H- 0)! Summar. o1 the indi:idual s.stem descriptions HOH Boiler protection

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S.stem /escriptions
H-H oiler Protection HOH 1 Description for t'e set up -'e safety connections for t'e installation is structured accordin to re<uirements of t'e tec'nical rules for a steam 5oiler. -'e uide lines for pul0eri%ed coal firin s as +ell as t'e oil firin s on steam 5oilers 'a0e 5een particularly ta1en into account C-;D "13/"11D. -'e connection is 5uilt up as release c'ain> +'ic' ma1es in possi5le to initiate t'e fuel deli0ery in case of t'e coal dust firin or t'e <uic1 actin 0al0e of t'e oil firin on t'e operatin pro ram only 5y 1eepin t'e stipulation re<uired accordin to -;D. /atc'in t'e protection criteria leads to a s+itc'in off t'e correspondin installation parts. -'e release c'ain consists of t'e follo+in part sections> refer also BHOH 3.0 Area ' oiler protection general +it' all safety rele0ant process si nals for 1. ;elease induced drau 't 2. ;elease fres' air fan 3. ;elease pre. 0entilation ". ;elease oil supply 6. ;elease firin . Area ! Boiler protection oil firin +it' all safety rele0ant process si nals for 1. ;elease of t'e 5lo+ out / oil firin operation Cprotection trippin oils on fuel 5ased eneral part of t'e ASSD. 2. ;elease of t'e oil surface Cprotection trippin acts on t'e oil 5urner of a planeD 3. (rotection on dri0in plane Cprotection trippin acts only on indi0idual 5urnerD Area ' oiler protection coal 1iring +it' all safety rele0ant process si nals for! 1. ;elease of t'e coal firin Cprotection trippin acts on all feederD 2. (rotection on dri0in plane Cprotection trippin acts only on indi0idual distri5utionsD -'e release conditions are put in series so t'at t'e pre0ious release s'ould 5e fulfilled al+ays as condition for t'e release to follo+. -'e correspondin installation parts are s+itc'ed off in case t'e release conditions are not fulfilled. In order to ac'ie0e safe s+itc'in off on one side and a 'i ' a0aila5ility on t'e ot'er> t'e s+itc'in off criteria are pro0ided +it' 3 time redundant +it' 2 or 3 reselecti0e s+itc'in . -ime la mem5ers are e4ecuted as safety time steps. Specific a re ate protecti0e trippin as e. . 5earin temperature too 'i ' > lu5ricatin oil le0el Cmin etc are not D t'e o5@ect of t'e safety s+itc'in and are t'erefore not considered 'ere. A detailed e4planation of t'e 5oiler protection fnction is found in t'e BHB = (art B.

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S-#I*/B#,,#; I(S =Sc'1opan ,CS = Com. *o. 01.3260
S.stem /escription
BABCFCA
Consotium ,.M C Steimuellar and Ba5coc1 ,entres (o+er Station -ec'nolo y ,td. B,A = Com. *o. 10."970
BHB = /A*BA, Section A

System Description
3or t'e Installation (FW#; S-A-IF* SCHAF(AB B*I- A/B $A,ID ISSB# Status 20.12.:7.

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SUMMAR- OF GROUP2*G OF %HE S-S%EM AREAS A AH A HA A HB A HC A HD A H3

S.stem /escription Con0entional steam eneratin plant /ain Steam enerator Support construction> casin Clearin of 'eatin surfaces on t'e flue as side As' remo0al installation Bun1er> feeder and pul0erisin installation. /ain firin Fil = i nition and support firin Com5ustion air system ;emo0al of flue as (rotection e<uipment
A HH A H) A H, A H* A HO

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Units A and !"#&%PH
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&$)0 2ssue and Amendment 2nde?
Summar.
C1D Amendment *o status C2D BHB . section C3D AAS Capital C"D (a e/Serial *o. C6D Issue C#D Amendment CAeD C7D Issue> complete system description
C8D Ae! complete re0ision after trial run/ 'andin o0er C9D Handled 5y data> si nature C:D all

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General /i:ision
. 1.1.2. -ied up au4iliary system +it'in/ outside t'e scope of deli0ery -'ese are assi ned to systems or system areas mentioned under A . 1.1.1 E #& #&; H H* H*#
Con:entional sediment disposal Slop oil installation Slop oil . feedin Con:entional steam generating plant ;emo0al of flue as C'imney #lectrical remo0al of dust #lectrostatic precipitator Chemical Flue gas treatment 3lue as remo0al arran ement 3lue as re'eatin Steam . flue as 'eatin Water / steam circuit 3eed +ater system 3eed +ater feedin Hi ' pressure in@ection +ater system /edium pressure in@ection +ater system Steam S.stem 3res' steam pipin system HAH (ipin System 'ot intermediate super'eater HA) (ipin system cold intermediate super'eater HA) Hi ' pressure di0artor Au4iliary steam pipin system Startin steam system> relie0er Condensate system Au4iliary condensate system Collector and feed 5ac1 system PS SCHKOPAU S%EAM GE*ERA%OR
Operating Manual Mechanical Engineering R&Section ' KKS(Capital ' Page(Sl) *o) ' Amend)(date ' A
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H) H*A
H*W -rap air system for t'e flue. as dampers H? H?A H% H-D HB HB , ,A ,AB ,A# ,A3 ; ,BA ,BB ,BC ,B3 ,&B ,BH ,C ,C* H,C H*A H*A
H*A
HAC> HAD HAD> HAH HA)
HAH> HA) HAD> H,C> H) HAD> HA*
A !)$
P (A (A; PC (CB (& (&B S S&
General /i:ision
Cooling 8ater installation /ain coolin +ater system Additional +ater. pipin system Au?) Cooling 8ater s.stem Au4. Coolin +ater circuit Intermediate coolin +ater system Intermediate coolin +ater circuit Au?iliar. 2nstallations 3ire e4tin uis'in +ater system Air 'eatin . 3ire protection arran ement Capti0e supply Hi ' 0olta e distri5ution normal net+or1 ,o+ 0olta e distri5ution emer ency supply ,o+ 0olta e distri5ution normal mains All electrically dri0en a re ate and fittin s of all systems H,D H,D HA&> H,D H3C> HDA
S&A B BB BD B3 C
Installation of t'e control and instrumentation /.>S.;.> tec'nolo y of all system Au?iliar. 2nstallation Static Air supply for +or1in Air net+or1 for +or1in Distri5ution in t'e 5oiler 'ouse and near all a re ate> e. . mills etc. 5ased on all system M part components in and at t'e 5oiler installation PS SCHKOPAU S%EAM GE*ERA%OR
Operating Manual Mechanical Engineering H &Section ' KKS(Capital ' Page(Sl) *o) ' Amend)(date ' A
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S SC SCB H BH BHA BH3 BH$
Buildin construction/space ear mar1in Buildin for con0entional steam enerator installation Boiler 'ouse Bun1er 'ea0y construction Air 'eater attac'ment
A 0)$
&0)! -
General Stipulations and 2nstructions
General KKS = Stipulations'
Kfor t'e system descriptionL ! Fn account of t'e dra+in or system parity of t'e steam enerations of unit A and unit B> t'e system description is structured eneral +it'out puttin for+ard AAS unit re ister num5ers. In case constructional differences 5et+een t'e steam enerator of unit A and unit B e4ist in e4ceptional cases> t'en t'e same is to 5e considered in t'e system description specially t'rou ' t'e introduced AAS = unit re istration num5er Csee 5elo+D 3or use of t'e eneral system description on t'e steam enerator of a special unit> t'e introduced AAS. unit re ister num5er is to 5e added in case of unit A C,CS . order no. 0.1.326D t'e AAS unit re istration no. 10 and is case of unit B C,CS = order no. 01.32661 +it' AAS unit re istration no. 20. 3or t'e assi ned system s+itc'in circuits and dra+in s! Fn account of t'e dra+in and system parity of t'e steam enerators of unit A and unit B> as an e4ample for unit A C,C6. order /dra+in num5er 44. 3260D 'as 5een used in t'e assi ned system s+itc'in dia ram and dra+in s. In e4ceptional cases> in +'ic' constructional differences occur 5et+een t'e steam uarantors of units A and B> also special system s+itc'in dia rams and dra+in s of unit B 'a0e 5een i0en +it' B C,CS . order/ dra+in under 44. 3266D.

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KKS Stipulations'
General Stipulations and 2nstructions
-'e system description contains representation of t'e +'ole plan and t'e indi0idual system 5elon in to t'em. Here t'e desi n data of t'e systems 'a0e 5een i0en and t'e indi0idual systems 'a0e 5een descri5ed terminolo ically in t'e flo+ direction or in t'e system se<uence. Additionally a eneral e4planation in eac' system 'as 5een added as uide for its function in operation of t'e +'ole plant. -'is system description e4plains t'e plant and t'e systems 5elon to it only in t'e normal function pro0ided for it. It does not replace t'e 0alid operatin instructions CBHB . Section BD 5ut it deli0ers for t'is rat'er t'e necessary 5ac1 round information o0er t'e system relations'ip durin t'e operations of t'e +'ole plant. -'e descriptions oin apart from t'is of indi0idual or au4iliary a re ate are assi ned in t'e operatin and maintenance specifications of t'e a re ate manufactures or suppliers in t'e operatin manual . section C C#<uipment> maintenance and ser0iceD. -'e pressure data mentioned in t'e system description i0es al+ays t'e o0er pressures. A5solute 0alues of pressure are mar1ed specially. -'is system description doesnTt put for+ard any claim for completeness and doesnEt i0e sufficient instructions in case operatin under fault conditions. In t'is care t'e staff s'ould refer to t'e operatin instructions CBHB. section BD for e4pert ad0ice> in order to com5at faults. In dou5tful cases a concurrence of t'e supplier is necessary. -'e concerned sc'emes and dra+in s mentioned in t'is system description are summari%ed in t'e dra+in anne4ure and is filed accordin to t'e stein mueller or as t'e case may 5e $A;. dra+in num5er. -'e position num5ers used in indi0idual system descriptions are 5ased on t'e i0en num5er t'e correspondin sc'emes or dra+in s.

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A 0)$
General Stipulation and 2nstructions
&0)" ;ist o1 A>>re:iations D#A H Steam enerator unit 1 CAAS = pre.num5er 10D D#B H Steam enerator unit 2 CAAS . pre.num5er H 20D D# H Steam enerator 3D H 3res' Steam HD H Hi ' pressure /D H /edium pressure HFB H Hi ' pressure di0ertin station *D H ,o+ pressure /DB H /edium pressure di0ertin station PB# H Intermediate Super'earer APB#H cold intermediate super'eater B# 'i H Super 'eater HPB#H Hot intermediate super'eater #CF H #conomiser #ntl. H De+aterin #ntl+. H $entin AW H Coolin +ater 3;, H 3res' air fan SP& H Induced drau 't ,u0o H Air 'eater Da0o H Steam 'eater ;& H 3lue as ;e%i H ;ecirculation 3; H Com5ustion c'am5er 33 H 3ire proof Clinin D I; H Infrased B$ H Bttra0iolet *B; H Smolderin rate AA, H Stop flap ASS H Stop slide AS$ H Stop 0al0e /$ H ma netic 0al0e ;$ H ;e ulatin flap> 0al0e ;SA> ;S$ H /on return damper> 0alue 3& H 3unctional roup B&CSD H Su5. roup CcontrolD &SA H &roup control> automatic BA H Fperational automatic $W H (reselection function

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/i:ision Summar. o1
A AH AHA AHB AHC AHD AH3 AHH

PA
Sc'emes and dra+in anne4ure for system description Coperatin manual section aD Con0entional steam enerator plant /ain steam enerator Support construction> casin Cleanin of 'eatin surfaces on t'e flue as side As' remo0al plant Bun1ar> feeder and pul0erisin installation /ain firin Fil i nition firin Com5ustion air system ;emo0al of flue as
AH) AH, A H*

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A 0A
Grouping
Appendi? o1 Schemes and /ra8ings

ContentsE *omendature /ra8ing num>er aD con0entional steam enerator plant F0er 0ie+ dra+in s ! steam enerator plant F0erall arran ement lon itudinal section a4is 7 F0erall arran ement crossection series >F Main steam generator! F0er0ie+ dra+in s ! Boiler Boiler upper part lon itudinal section Boiler upper part cross section C M I . s+itc'in sc'eme ! Water/ Steam run CD#D #CF and 0apori%er Super'eater Intermediate super'eater De+aterin > 0entin > in@ection Circulatin pump Boiler 'eatin and oil 5urner . pul0eri%in steam $A; = sc'eme ! upper +ater/ steam circuit 3eed +ater pressure and minimum <uantity line 3res' steam pipes Hot intermediate super'eater and o0erproduction lines intermediate super'eater pipes> -apped A 8 cD Supportin construction co0er 3ire proof li0in = summary C M I . Sc'eme #4pansion sc'eme dD Clearin of 'eatin surfaces on flue as side C M I sc'eme! Soot 5lo+in e<uipment Com5ustion c'am5er 5lo+er -rap and flus' air system for soot 5lo+in apparatus eD refer also H* 1 PS SCHKOPAU S%EAM GE*ERA%OR Units A and !"#$ %PH
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AZA Grouping
Appendi? 1or Schemes and /ra8ings

ContentsE *omenclature /ra8ing num>er
aF Ash remo:al installation C M I . Sc'emes Desla in . desla er Hydraulic connections for desla in dri0e Hydraulic sc'eme for stop flaps and immersed slide liftin /ra8ings Compilation compact a re ate Cto 09.3260 C 2000"D >F urnerE 1eeder and pul:eri4er installation) CM I . sc'eme Supplyin coal to mills> mill 1 C22D Supplyin coal to mills> /ill 3 C.9D D&S 76 unit NAL . Dri0e ! 0oit' D&S 76 unit NBN . Dri0e! S/ 5urner> /ill 1 5urner> /ill 2> See /ill 1 5urner> /ill 3 5urner > /ill " 5urner> /ill 6 See /ill 3 5urner> /ill 7 5urner> /ill 8> 5uner > /ill 9> cD /ain firin C G 2 Scheme ' Pul:erised coal 1iring 3uel . air.flue as Cprocess sc'emeD ; M I S+itc'in sc'eme! Smolderin rill / +ater tu5 &rill dri0e . Hydraulic Desla in . +ater tu5 dF oil ignition 1iring C M I . s+itc'in sc'eme Fil firin . o0er0ie+ Fil firin . supply Fil firin . 5urner Fil firin . slop oil 5urner eDsee also H3 /H, fD see also HA 1.7

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A 0A
Grouping
Appendi? o1 Schemes and /ra8ings

ContentsE *omenclature /ra8ing num>er
aF Com>ustion air s.stem C M I . S+itc'in sc'eme. com5ustion air system 3irin air sc'eme Air Sc'eme ; M I . s+itc'in sc'emeJ A re ate in t'e air system ,) . Air 'eater +'ic' A CAAH . ra+in 23.09."6"0 ;adial and co0er realin Air 'eater unit NAN Steam air 'eatin and condensation system 3res' air for s+itc'in sc'eme.
>F Remo:al o1 Flue gas C M I S+itc'in sc'eme ! 3lue as duct system 3lue as steam enerator C M I . s+itc'in sc'eme ! A re ate in t'e 3lue . as system Induced drau 't s+itc'in sc'eme ;ecirculation far functional runnin plan flue as analysis e<uipment/ ;adial fans 6KR & Scheme ' 1urther Fluegas passage 3lue as ducts from steam enerator to c'imney CBnit A and Au4iliary steam eneratorD 3lue as duct from steam enerator to c'imney CBnit BD cD See also HH1

A ZA 0)$
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Operating 2nstructions
H*F Flue gas recirculation s.stem BH*3 BH*3 BH*3 BH*3 BH*3 BH*3 BH*3 BH*3 BH*3 BH*3
0.0 1.0 2.0 3.0 ".0 6.0 7.0 8.0 9.0 :.0
Summary &eneral (reparation for commissionin Startin of t'e system *ormal operation Stoppin of t'e systems Distur5ances> 3aults Inspection and maintenance +or1s Data /Desi n s'eets Ad@ustin data

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H*F $)$ Grouping

Contents aD 3lue as recirculation system F0er0ie+ Co0er s'eet Content General Fperation of t'e cold as recirculation
Summar.
Contents Sheet
Preparation 1or commissioning Fperational readiness flue as . recirculation passa e 3lue as . recirculation duct system 3lue as . recirculation fan Starting o1 the s.stem Start fluctuational roup recirculation fan S+itc' on pro ram of t'e functional recirculation fan Fperational automatic (re. selection criteria. *ormal operation Fperational re<uirement of t'e coal as recirculation Fperation of t'e flue as recirculation +it' load Stopping o1 the s.stem Stop functional roup recirculation fan Fff . pro ram of t'e functional roup fan Fperational automatic (re.selection criteria /istur>ances 3lue. as recirculation duct system ,ea1a es on ducts and compensators 3aults on flaps 3lue as recirculation fan Distur5ances on recircualtion fans Distur5ances on au4iliary systems 3ault list 2nspection and Maintenance 8or+s C'ec1s on flue . as recirculation duct system C'ec1s and maintenance on flue as recirculation fans

A H*F $)$
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H*F $)$ Grouping Contents
Summar.
Sheet
aF /ate and design sheets Desi n data of t'e flue as recirculation fan Fperation of t'e cold as recirculation AdDustment data 3lue as recirculation duct system 3lue as recirculation fan Au4iliary system

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GE*ERA;
H*F !)! Operation o1 the cold gas recirculation C M I . s+itc'in sc'eme 01.3260 C20.021 N3unctional runnin plan for recirculation fanN 0:.3260 C20.00" N3lue as steam eneratorN 0:.3260 C20.011.19 N(ul0erised coal 5urner/ mill
Bpto 9G of t'e coal flue as C5ased on t'e <uantity 5efore air 'eaterD is recirculated to t'e com5ustion c'am5er +it' standard coal 100G load. -'e flue ases 'a0e in t'is case a temperature of appro4 180o C and ser0e CaD to limit t'e separator temperature after t'e mill C5D to reduce t'e com5ustion temperature in t'e com5ustion c'am5er CcD to maintain t'e intermediate super'eater outlet temperature. -'e flue as recirculation fan is a redial 5lo+er +it' momentum controller and dra+s t'e flue as 5et+een electrostatic precipitator and induced drau 't in order to feed it t'en to re0erse suction s'afts and pul0eri%ed coal 5urners o0er t'e recirculation duct system. -'e <uantities of t'e recirculation as are captured t'rou ' t'e indi0idual measurements and added to et'er. Fne ets t'en t'e total and recirculated <uantity. -'is <uantity is +it' standard coal in all cases is lar er t'an t'e <uantity re<uired 5y t'e mills> so t'at t'e re ulation capa5ility of t'e separator temperature al+ays remains in tact. -'e firin can also 5e operated +it'out t'e recirculation as system. In t'is case t'en t'e trap air in i0en into t'e recirculation duct system t'rou ' a connectin flap from t'e com5ustion air supply 5e'ind t'e fres' air fan o0er t'e recirculation fan standin +it' 5ra1e pulled up.

A H*F !)$
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H*F <)$
2nspection and Maintenance 3or+s
H*F <)! 2nspection o1 Flue gas& recirculation duct s.stem (articularly endan ered areas in t'e 5oiler 'ouse> +'ere in can come to lea1a es are found in t'e area of 0ie+ openin s> ramp dirm and particularly in t'e area of compensators. -'e stipulated c'ec1 rounds are t'erefore to 5e carried out +it' full attention and completely directed to t'e installation. H*F <)0 2nspection and maintenance o1 1lue gas recirculation 1an At first> place t'e insperation and maintenance tas1 on t'e recirculation fan is to 5e done as per instructions of t'e manufacturer Coperatin manual section C N#<uipment> maintenance and ser0iceND. -'e c'ec1s and maintenance +or1s are 5ased mainly on t'e connected au4iliary systems are also to 5e conducted durin t'e plant operational run. -'e maintenance inter0als i0en 5y t'e manufacturer are to 5e carried out independent of t'is.

A H*F <)$
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H*F C)$
/ata and /esign Sheets
H*F C)! /esign /ata o1 the Flue&gas recirculation 1an CaD /anufacturer -ype of fan #ffecti0e output /ass current Inlet temperature Futlet temperature #ffecti0e density
Static inlet pressure (ressure rise at t'e output (ressure loss at suc1in (ressure sise total Cdelta ptD #fficiency Futput at t'e s'aft ;ated speed ;ated tor<ue -or<ue +it' closed re ulatin or an.

A H*F C)$
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H*F C)$
/ata and /esign Sheets
H*F C)0 Operation o1 the cold gas recirculation CaD 3i 1 C5D Fperation of recirculation for pressure and flo+ CcD (ressure set point 0alue flue as recirculation supply H f CloadD -otal <uantity flue as recirculation H f Csum fuelD CdD (ressure after recirculation fan CeD 3lo+ recirculation fan CfD (ressure C D 3lo+ C'D Boiler load CiD Stem enerator load C@D (ressure recirculation 'ot fan C1D ?uantity of recirculation> a5solute accordin to desi n ClD ?uantity of recirculation relati0e to fan output. CmD Dimensionin !5ased on 9G of t'e disc'ar ed fuel as current CnD Dimensionin of t'e far out put at "9 1 /n

A H*F C)$
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H*F C)$
/ata( /esign Sheet
CaD 3i 2J Standards for t'e cold as mass current C3lue as circulationD C5D 7 mills in operation CcD 8 mills in operation CdD Cold as mass current CeD Cold as to t'e mills CfD Cold as to t'e 5urners C D Boiler load
*ote Protection Mar+ According to /2* ",
C'D 3i .3.! Damper c'aracteristic of t'e recirculation re ulatin flaps to t'e mill 10 H*3 10.90 AA 001 Cold as mass current Crecirculation <uantityD dependin on damper position CiD Cold as mass current C@D Cold as to t5e mill C1D Damper position ClD Damper position CmD ;ecirculation <uantity

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H*F 5)$
CaD C5D CcD CdD CeD CfD
AdDustment /ata
AAS no. *omenclature /edium $alue ;emar1s 3lue as duct system ( recirculation as in recirculation fan ( recirculation in recirculation fan - 3lue as Ao Brn 3 a5o0e/ 5ottom Flue gas recirculation 1an S recirculation fan - #lectric motor = ro0ee 1.3 recirculation fan - fi4ed 5earin recirculation fan - loose 5earin recirculation fan - /at 5earin A/B . Se O recirculation fan C0ir5ationsD Au?iliar. S.stem , oil oil cont recirculation fan , oil Fil cont. recirculation fan D( oil 3i recirculation fan ( oil in oil filter circulation fan - oil oil cont. recircualtion fan C D 3lue as A re ate 3lue as A re ate 3lue as A re ate A re ate A re ate C'D ,u5ricatin oil ,u5ricatin oil ,u5ricatin oil ,u5ricatin oil ,u5ricatin oil ,u5ricatin oil CiD ,o+ C@D 'i ' C1D A Alarm indication 3 ;elease condition P (rotection s+itc'in off S Control Criteria C ;e ulation paramenters ClD Indication pressure and after :0 seconds SA recirculation fan and SP flap 5efore and SA flap trap air of fres' air system Indication temperature CmD . Su5 roup 3lue as fan Bra1e NonN recirculation fan Indication temperature (rotection off recirculation fan 2 of 3 3unctional roup / dri0e recirculation fan Indication temperature (rotection off recirculation fan 3unctional roup / dri0e recirculation fan Indication temperature (rotection of recirculation fan Fn recirculation fan Indication temperature (rotection off recirculation fan Indication 0i5rations (rotection off recirculation fan ;elease recirculation fan dri0e Indication 'ei 't status SA recirculation fan> oil 'eatin and oil pumps Indication pressure> filter clearin ;elease recirculation fan di0e Indication pressure Fpen ant. C'an e o0er oil pump 1 to 2 (rotection off recircl. 3an Indication temperature 3unctional roup recircl/oil pump on Fpen. ant. = oil 'eatin F* Fpen. ant = oil 'eatin F33 Indication temperature (rotection off oil container let

H &Section ' KKS(Capital ' Page(Sl) *o) ' Amend)(date ' H*F 5)$
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General /i:ision
H9 Oil ignition and support 1iring H)A H)3 H), HO H) H);

Fil i nition and support 5urner Fil supply installation Com5ustion air. feedin CoilD (ul0eri%er steam . feedin Coolin air . feedin Blo+ out steam . feedin Control air . supply Duct system 3res' air fan incl. au4. #<uipment Steam . air 'eater system 3lue as. air 'eater ;emo0al of flue as Duct system Induced drau 't fan incl. an4. #<uipment 3lue as . recirculation Cducts and fansD Control and instrumentation Boiler protection CaD &eneral functional 1ey accordin AAS . system Definition of indi0idual system System area> main roup Bpper functional area C5D CcD CdD
H)I Hl,A H,B H,C H,D H* H*A H*C H*3 HO HOH A
H; Com>ustion air s.stem

H &Section ' KKS(Capital ' Page(Sl) *o) ' Amend)(date ' A

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*ormal Operation
H*F ,)! Operational reBuirement on the cold gas recirculation -+o different re<uirements are t'ere for t'e cold as circulation from 'eat en ineerin and firin points of 0ie+! In case of 'eat calculation one starts from constant recirculation <uantities at same loadin s. -'e recirculation <uantity needed for pul0eri%er re ulation is directed in case of firin to+ards t'e actual pul0eri%er loadin . -'is loadin is +it' different pul0eri%er com5inations and +it' t'e same steam enerator loadin different. Because of t'is t'e cold as can 5e fed once to t'e re0erse suction s'aft for limitin of pul0eri%er temperature = as o0er.stream feedin . 5et+een t'e upper air of eac' fin er roup. -'e +'ole recirculation <uantity i0en to t'e firin is desi ned to 9G of t'e disc'ar ed flue as current Csee BH*3 9.2 3i . 1 22D. -'e di0ision of 5ot' t'e streams is done 'ere in suc' a+ay t'at t'e recirculation <uantity to t'e mill is predetermined 5y t'e pul0eri%er operation. -'e difference for t'e load depend out <uantity is t'en added o0er t'e fin er roups. -'e flue as circulation system is operated in t'e +'ole load ran e +it' a constant pressure in t'e duct system of appro4 10 m5ar. 3or t'at t'e for runs a ramp o0er t'e load for t'e pressure 5e'ind fan Csee BH*3 9.2 fi ureD. In case one of t'e re ulatin flaps for in@ection reac'es in t'e re0erse suction s'aft at a position more t'an 76G> t'e pressure is increased. -'e same 'olds oods for t'e in@ection at t'e fin er roups.
H*F ,)0 Operation o1 the 1lue gas recirculation o:er the load -'e flue as recirculation system is started o0er t'e firin control pro ram 5efore startin t'e first mill> if t'e firin out put in Q20G. -'e an ular flaps of t'e recirculation fan re ulate t'e pressure to 5e 1ept. -'e electrostatic precipitators C10 H ? A 101D 'a0e full 0olta e. In case t'e firin capacity falls s'ort of 16G> t'e flue as recirculation system is started. -'e cold as mass current per mill amounts to 3.1 1 /s at 60G pul0eri%er load and increase linearly to 7 1 /s at 100G load. -'e +'ole recirculation <uantity is seen from fi ure 2 in B H*3 9.2. As t'e indi0idual recirculation stream to t'e mills can not 5e measured Ct'ere is only one pul0eri%er recirculation total <uantity measurementD t'e tas1 of t'e recirculation <uantity in ta1en o0er 5y t'e indi0idual mills o0er t'e damper position Csee BH*3 9.2 fi 3D. 3or t'e re ulation of t'e separator temperature t'e ma4imum possi5le cold as mass current +it' "9 1 /s at 100G cold as flap opened is permitted as upper limitin 0alue. -'e lo+er limitin 0al0e is i0en 5y <uantity of lea1a e Cappro4 1 1 D +it' cold as flap closed Csee BH*3 9.2 fi . 2D PS SCHKOPAU S%EAM GE*ERA%OR
Operating Manual Mechanical Engineering H &Section ' KKS(Capital ' Page(Sl) *o) ' Amend)(date ' HA ,)$
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H*F 0)$
KKS *O) H*3 2.1 H*3 2.1.1. 10 H*3 01 AA 101 10 H*3 02 AA 10 H*3 02 AA 10 H*3 11 .91 AA 001 10 H*3 12 . 92 AA 601 10 H*3 13.93 AA 601 10 H*3 10.90 AA 001 H*3 2.12 10 H*3 01 AA 661 10 H*3 01 AA 022 10 H*3 01 AA 621/627 10 H*3 01 AA 621/627 10 H*3 01 AA 622/628 10 H*3 01 C( 331 10 H*3 01 A- 030 10H*3 01 AH 030 10 H*3 01 AA 631/632 10 H*3 01 A 633 10 H*3 01 AA 63" 10 H*3 01 AA 636.638 10 H*3 01 AA 630 10 H*3 01 B(001 10 H*3 01B( 011 10 H*3 01 B( 012 10 H*3 01 B( 013 10 H*3 01 A*001 10 H*3 01 AA *S001 10 H*3 01 AA 010/020 10H*3 01 A* 010/020 10 H*3 01 A* 010/:2: 10 H* 3 01 A3 001 10 H* 3 01 A( 020/026 -a1en in 'and ;eady for operation ;eady for operation Fpen Fpen Fpen Fpen Fpen Fpen Fpen Closed Already 3illed Fpen Common Fpen 3ree Fperation Fpen Fpen Fpen Fpen #n a ed Ad@usted Ad@usted Ad@usted Ad@usted ;eady for operation Closed ;eady for operation Position
Preparation 1or Commissioning

Action Fperation readiness 3lue as . recirculation pat' 3lue as recircuit duct system Stop flap +it' e.dri0e /easurin center 5loc1ed /easurin center 5loc1ed Stop flap +it' # dri0e Stop flap Stop flap Stop flap in t'e #.dri0e 3lue as recirculation fan Stop 0al0e Heatin ,ocal oil le0el indicator Hand stop 0alce *on.return 0alue /easurin station 5loc1in Dou5le oil filter ,u5. Fil coiler /anual stop 0alue -'ree +ay 0al0e Stop 0alue /easurin station 5loc1in F0er stream 0al0e 3lo+ limites 3lo+ limites 3lo+ limites 3lo+ limites Dri0in motor Control dri0e Dri0e motors 3ree suction filter Safety 0al0e Dri0e motor Dri0e /otor Additional 2n1ormation
Before flue as recircl fan (ressure transmission recirl. &as pipe ,ocal pressure super0ision recircl as pipe ;e ulation flaps 5efore pul0erised coal 5urner 3laps 5efore pul0eri%ed coal 5urner upper plane 3laps 5efore pul0eri%ed coal 5urner lo+er plane ;e ulatin flaps 5efore mills -an1 emptyin concluded Fil container 'eatin temp. controlled 3or oil container 10 H*301 BB 021 C8 cl 321/322D (ressure side recircle fan oil pumps (ressure side recircl fan oil pumps 3or local and measurement 10 H* 3 01 C( 331 S+itc' o0er after ( CC( 331D in free +ay /i4ed 5y pass +it' temp. control In.let and outlet coolin +ater lu5ricatin oil cooler /i4ed 0alue oil cooler> temperature controlled position ,ocal pressure super0ision lu5ricatin oil. (ressure transmitter lu5ricatin oil pressure 3or+ard pressure re ulated o0er. stream 0al0e ad@usted 3or fi4ed 5earin oil <uantity 10 H* 3 01 . C3 6"1 3or loose 5earin oil <uantity 10 H* 3 01 . C3 6"2 3or /otor 5earin oil <uantity 10 H* 3 01 C3 6"3 3or motor 5earin oil <uanitity 3or flue as recirculation fan off and ready for operation Au ularcontroller dri0e ready for operation Side duct compressor 1/2 trap air S'aft sealin Suction filter duct compressor U free Blo+ F33 . SI$ of t'e side duct compressor ad@usted ;ecirculaiton fan oil pump 5ra1e ;ecirculation fan oil. pumps

H &Section ' KKS(Capital ' Page(Sl) *o) ' Amend)(date ' HA 0)$
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H*F 7)$
KKS no
aD Fff
Slopping o1 the S.stem

Position Action
cD Assumptions! . Hand control or . /easure from roup recircl fan
Additional in1ormation
5D Fperation automatic Fperation automation (re selection recircl fan oil pumps Fpn. Fut. (re rel. reircl. 3an oil pumps.
functional
Auto / Hand F33 F33 F* *ote protection mar+ according to /2* ",
(reselection recir. fan oil pumps Fper. Ant. ;eciral fan oil container 'eatin Fpe. Aut. ;ecicl fan oil container 'eatin ;ecird . fan oil 'eatin Fpen . cut. 3lue as recircl. 3an 5ra1e Fpen. cut. ;ecircl fan oil pump
Assumptions!. . Hand control or measure from functional roup resiral fan t'en Assumptions !. Hand control or Income from functional roup recircal. fan It as t'an Fil pump for 5ra1e Cfor 5ra1e pulled upD air BH*3 3.1.2 Assumptions !. Hand control or measure from functional roup recirculation fan If and and t'en Bloc1 air from 1 and 2 off S+it' can and off of one of t'e t+o recirculation fan oil pumps! automatic redundance s+itc' o0er on faults (re selection function +it' 'and solution or control (reselection function Fil pump 1 off and Fil pump 2 off
F* F33 /I* F*
Fper. ant> recircl fan oil pump 3lue as recirl . fan S recircl.fan 3lue as recirel fan pump 5ra1e Fperatin automatic recirculation fan 5loc1 fan Fper. ant. recircl fan 5loc1 air fan Fpen. ant. recircl. 3an 5loc1 air fan
F* F33
#4istin F33 F33 F33
*o fire in t'e 5oiler Fpen. Fut. ;ecirel. 3an 5loc1 airfan 3lue as recirculation fan Side duct compressor 1/2 (reselection criteria (reselection flue as fan oil pumps 3unction of t'e pre selection function
Ser0ice Auto/ Hand HA*D F33 F33 If open ant. NF33N (re selection oil pump Fil pump1 Fil pump 2

A H*F 7)$
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Faults
H*F #)!
Flue gas recirculation duct s.stem
-'e flue as drau 't> air ducts etc in all parts s'ould 5e free from persons and forei n 5odies. Fne s'ould i0e 'ere full attention to t'e closin of all 0ie+. +indo+s and ramp doors. A re ated and mac'ines are endan ered t'rou ' forei n 5odies particularly in t'e area of t'eir rotatin parts. H*3 7.1.1. ,ea1a es at ducts and compensators Futlets of flue as in t'e 5oiler 'ouse s'ould 5e a0oidal on account of t'eir dan er to persons and t'e installation i.e. correspondin measures 'a0e to t'e ta1en at t'e recirculation duct system for rectifyin t'e flue as outlets.
H*F #)!)0) Faults at the /ampers (Flaps Here mec'anical and electrical Cdri0in D pro5lems can occur. -'ese are. Hea0y mo0ement or fi4in lu5ricatin medium. of t'e damper mec'anic on account of missin
,oose or missin fi4in parts 5ent connectin rods at multiple 0aned dampers. #arly s+itc'in off t'e dri0e t'rou ' tor<ue or startin of damper 0ane on t'e 'ousin t'rou ' e. . +ron tor<ue i0en or incorrect ad@sutment of t'e limit s+itc'.

H &Section ' KKS(Capital ' Page(Sl) *o) ' Amend)(date ' H*F #)$
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H*F #)$
Faults
H*F #0
Flue gas recirculation 1an
W'ile reco nisin t'e irre ularities +'ic' cannot 5e remo0ed> or formation of endan ered places> correspondin measures are to 5e ta1en immediately. Fne s'ould react ur ently. -'is is 0alid also +it' automatic functions connected +it' t'e fault announcements. -'ese are to 5e c'ec1ed at first for orderly compliance. /easures 'a0e 'o+e0er> to 5e initiated in eac' case> in order to remo0e t'e e4istin distur5ance itself as +ell as to reco ni%e also t'e cause of t'e fault and to remo0e t'e same. ;efer also to t'e manufacturers data in operatin manual CBHBD . section C N#<uipment /aintenance and Ser0iceN H*F #)0)!) Faults on reciurculation 1ans
In case t'e recirculation fan is not a0aila5le condensation as +ell as t'e entry of 'ot flue ases are to 5e a0oided in t'e system. In t'is case all control dampers / flaps 5usiness 5usiness are to 5e run Celectrical closin D to coolin position. -'e an ular controller of t'e recirculation fan is closed. After t'at t'e air flap of t'e connection duct ets opened to t'e fres' air system. ,astly t'e c'ec1 . flap 5et+een fan and flue as duct is closed. -'e fan is e<uipped +it' non.return 5ra1e in order to pre0ent possi5le 5ac1+ard turnin t'rou ' t'e 5loc1ed air. In order to determine t'e return streams> t'e temperature in t'e cold as system at t'e fin er roup +it' 0alues more t'an 'i ' is alarmed Csee point :.1D. H*F #)0)0) Faults at au?iliar. s.stems Distur5ances occur mainly at t'e 'eld ti 't 5ra1e> t'e 5loc1ed air fans or t'e lu5rication oil supply of t'e a re ate. ;efer also to t'e manufacturerEs details in operatin manual CBBHD Section C N#<uipment> maintenance and ser0iceN In t'e follo+in list B H*3 7.3> possi5le faults on t'e systems or functions of indi0idual components +it' possi5le causes and t'e measures to 5e ta1en for t'at 'a0e 5een descri5ed.

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Sl) *o) 1. 1.1 .2 Fault and( or indication H*3 7.3 ,ist of 3aults ;ecirculation fan Speed recircl fan min 10 H*3 01 CS301 -emperature #. /otor . roo0e 1.3 . Q'i ' 10 H*3 01 C- 071.073 . Qma4 -emperature fi4ed 5earin 10 H*3 01 C- 911/912 -emperature floatin 5earin 10 H*3 01 C- 911/912 $i5rations 10 H* 3 01 Cy 901 Q'i ' Q ma4 2. 2.1 2.2 Au4iliary systems Holdin 5ra1e 10 H* 3 01 C& 311 closed Fil le0el oil container 10 H* 3 01 C, 321 C, 322 R lo+ Q 'i ' Diff. pressure oil filter Q 'i ' 10 H*3 01 C3 331 Fil temperature Q ma4 1 Fil container 10 H*3 01 C- 921 /a4 1 /a42 Q min Bloc1 Air 10H* 3 01 A* 010 nation
Faults
Cause Appro4imation initiations do not +or1 (ossi5ly o0erloadin of t'e motor Remed. Ad@ust initiations afres' ;educe po+er> o5ser0e run and in case of furt'er increase s+itc' off and c'ec1. (ro5lem in t'e lu5ricatin oil supply
1.3
(ossi5ly 5earin defact 5e innin > s+itc' off a re ate> 5earin c'ec1 Ali nment a re ate of +'ole
1."
Fil irre ulatin in a Condition
r.
Fil pumps 10 H* 3 01 C( 001 not on c'ec1 ,ea1a e caused in t'e system 3ilter dirty
(realarm c'ec1 ali nment coolin inspect condition an ular 5lade> c'ec1 5ra1e for open position> c'ec1 alarm e<uipment S+itc' off a r. Immediately and c'ec1 +it' manufacturer A re ate condition and circuit C'ec1 system > oil to 5e tapped up C'an e o0er to clears filter and clean t'e dirty filter (re sla+ C'ec1 t'ermostat and circuit c'ec1 5earin temp. C'ec1 mec'anic and s+itc'in condition
2.3 2."
Container 'eatin doesnEt et s+itc'ed off. ;e0erse oil flo+ temp too 'i ' Bloc1ed mec'anically or not nearly for operation electrically
2.6

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H*F ")$
KKS *o) H*3 3.1 3unction! Position
Starting o1 the S.stem

Action Start functional roup recircl l fan -'e roup control Nrecircl fanN contains Startin of t'e recircl fan +it' Control of t'e lu5ricatin oil pumps Control of t'e stop flaps air to flue as recircl. Control of t'e trop air fan Ser0ice ! roup control +it' -'rou ' upper functional roup control +it' -'rou ' upper functional roup firin CM I pro ra. Additional in1ormation
/anual auto Auto on Auto on ;emar1s! In case of use of indi0idual a re ates or indi0idual fittin s 0arious release conditions> protection interloc1in and automatic F*/F33 functions are to 5e considered CSee ABB functional documentsD. Fn. pro ram of t'e functional roup recirculation = fan Hi '
(er 'and selection (er 'and selection
H*3 3.1.1
*ote protection mar+ according *ote protection to /2* ", mar+ according to /2* ",
01 H* 3 01 C- 901/902
10 H* 3 01 C- 911/912 10 H* C 01 A* 001/A/B 10H* 3 01 C- 921A 10 H* 3 00 #A 100 10 H* 300 #A 22 10 H* 300 #A 12" 10 H* 301 A* 010/020 10 H* 3 01 C- 921 A 10 H* 300 #A 121 10 H* 301 C( 932 A 10 H* 301 AS 001 10 H* 301 AA 101 10 H* 301 C& 301 10H*3 00 #A 123 10H,A 10 AA 101 10 H*3 01 A3 001 10H* 301 C& 311 10 H* 301 A* 001 A/B 10 H* 300 #A 10 H* 301 A6001 10 H* 300 #A 123 10 H* 311.91 F3 100 10 H* 3 11.91 AA 001 10 H* 3 10.90 D3100 10 H* 10.90 AA 001 10H* 10.90.D3 100
Hi ' F* /in Bef. F* F* F* Fn /in Fn Hi ' Closed/ manual Fpen Fpen F33 Closed F33 F33 Fn 30 Sec Autom. F* F* Auto Fpen/F* Auto Fpen /F*
;elease = F*. conditions temperature fi4ed 5earin -emp floatin 5earin recircl fan -emperatures floatin 5earin Induced fan motor Induced fan motor -emp oil container recircl fan -emperature oil in t'e oil container 3& recirel fan Se<. (reo r. Ff 3& on. selection 3& recircl fan op. aut. ;ecircl. 3an/ oil Fpen. Auto. Fil container container 'eatin . Fper. Auto. ;ecircl 3an 5loc1 air fan Fpen. aut. 5loc1ed air fan ;ecircl fan 5loc1 air for U Bloc1 air fan 1 or 2 in operation Fil temperature in t'e oil -emperature oil container recircl fan container (reselection recircl oil pump U (reselection oil pumps (ressure oil 5e'ind oil filter recircl fan (ressure oil 5e'ind oil filter Spiral re ulator> flue as recircl fan Stop flap flue as recirculation & 3lue as . flap of recir. 3an Fpen.auto. recircl fan 5ra1e Stop flap cir to flue as recircl. 3lue as recircl pump 5ra1e 3lue as recircl pump 5ra1e 3lue as recir fan motor Wait Au ular flap recir. 3an Fper autom. ;ecircl fan 5ra1e &uide set point flue as to 5urner ;e ulatin flap 3lue as recir. Burner 1.9 Setpoint flue as recir. to mill 1.9 ;e . 3lap flue as recirl. /ill 1.9 Setpoint flue as recircl to mill =19 Spiral re ulator re ulation dri0e Stop flap flue as (osition 3lue as flap Fpen.auto.5ra1e recircl fan Stop flap air to flue as recircl. Fil pump for 5ra1e Cfor loose 5ra1eD (osition 5ra1e. 3lue as = recircl fan dri0e Startin time recir fan. Au ular flap . ;e ulatin dri0e Fper. Autom. Bra1e recir. 3an Set point uide <uantity flue as to t'e 5urners res. 3lat. 3lue as recirfl. Ff t'e 5urner. Set point uide <uantity flue as to mills ;e ulatin flap flue as . recircl. of 5urner Set point uide <uantity flue as to mills
-em fi4ed 5earin recircl. 3an

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Faults
KKS *o) H*3 3.12 10H* 300 #A 121
Position F*
Action Fperation automatic oper. Auto preselection fan oil pumps Fper. Auto preselection recircl. 3lue as fan oil pumps (re sel. ;ecircl flue as fan oil pumps oper. Auto. ;ecircl. Fil container 'eatin Fper. Fut. ;ecircl. fan oil container 'eatin Fper. Fut. ;ecircl if fan oil container 'eatin -em. Fil oil container recircl. 3an ;ecirl. Fil 'eatin Fper. Aut. ;ecircl. an oil container 'eatin Fper. Autom. ;ecircl. 3an 5ra1e
Additional 2n1ormation Assumptions Hand control or /easure from functional t'en roup fan Assumptions! Hand control or /easure from functional rap fan If And -'en it is If And Assumptions!. Hand central on Step from Fn pro r recircl. 3an Fil pump for 5ra1e Cloosen for 5ra1eD Assumptions!. Hand control or Step from functional roup recirl. 3an t'en 5loc1ed in fan 1 an CoffD and Bloc1ed air fan 2 off ConD C DH alternati0e s+itc'in in case of fault of an a re ate
Auto/Fn
10H* 300 HA 122 10H* 300 HA 122 10H* 3 01 C- 921 A 10H* 300 HA 001 10 H* 3 00 #A 122 10 H* 300 #A 123
F* F* Blo+er F* F* F33
10H*3 01 A3 001 10 H*3 00 #A 112"
F33 F*
3lue as recrcl. 3an pump 5ra1e Fper. Aut. ;ecircl fan 5loc1ed air fan
10 H* 3 01 A* 010 10 H* 3 01 A* 020 H*3 3.1.3 10 H*3 00 #A 111
F* /F33 F*/F33
Side duct compressor 1 Side duct Compressor 2 (re selection criteria (re selection flue as recirculation fan oil pumps 3unction of t'e preselection
Ser0ice 10H*301 #A111 1: H*3 01 A( 020 10 H* 3 01 A( 026 Auto/Fn Fn F*/F33 F* / F33 If operational automatic NF*N (reselection oil pump Fil pump 1 Fil pump 2
S+it'in on and off one of t'e t+o recirculation fan oil pumpsJ automatic redundance . s+itc' o0er on faults (reselection function +it' 'and selection on control (reselection function in operation Fil pump 1 on CoffD and Fil pump 2 off ConD CD H alternati0e s+itc'in incase of a fault on t'e a ra ate or +it' process criteria> if oil pressure 5e'ind oil filler
10 H* 3 01 C3 932A
,o+er
(ressure oil 5e'ind oil filter recirl.fan

H &Section ' KKS(Capital ' Page(Sl) *o) ' Amend)(date ' HA ")$
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H*F 7)$
KKS *o) H*3 6.1 Position 3unction Hand/Auto Atuo F33 B#3 Fff Step F* ;emar1s
Slopping o1 the S.stem

Action Stop functional roup recirl. 3an -'e roup control Nrecircl fanN contains t'e . stoppin recircl au4> system and recircl. duct system C5loc1ed in functionD Ser0ice! &roup control/ +it' assi ned oper. out. 3lue as recircl. System 3unct. &roup air/ flue as ;ecicl. System emer ency F33 W'ile +or1in an t'e indi0idual a re ates or fittin s di0erse release conditions> protection inter loc1in s and automatic F*/F33 functions 'ere to 5e considered Csee ABB 3unctional documentsD F33 para ram of t'e functional roup recirculation fan 3unctional &roup recircl. 3an Au ular 3lap recircl.fan Fper. Aut. 3lue as recircl. fan 5ra1e 3lue as recircl. 3an motor Control flap flue as recirl 5urner 1.9 Control flap flue as recrl. Burner 1.9 Stop flap flue as recirl & 5ra1e recirl fan 3lue as recirl fan pump 5ra1es S recirl. 3an Fpen. Ant. ;ecirl. 3an 5loc1ed air fan ;ecirl. 3an 5loc1 air fan 1/2 Fper.aut. recircl. 3an oil pump 1/2 (reselection recircl. 3an oil pump 1/2 Fper. Aut. 3an oil container 'eatin Additional in1orma
(er 'and seleciton Fr Fr
10 HOO 11 #A 12" 10 HOO 11 #A 066 10 H* 3 00 #A 100
H*3 6.11
10 H* 3 00 #A 100 10 H* 3 01 AS 100 10 H* 3 00 #A 123 10 H* 3o1 A* 001 A/B 10 H*3 11 .91 AA 001 10 H* 3 10 .91 AA 001 10 H*3 01 101 10 H* 3 01 CD 312 10 H* 3 01 A( 001 10 H* 3 01 CS 301 10 H* 3 00 #A 12" 10 H* 3 01 A* 010/020 10 H* 3 00 #A 121 10 H* 3 00 #A 111 10 H* 3 300 #A 122 Condition!
Bef Fff Closed/ Hand F* Fff Closed/ 'and Closed /'and Fpen Closed F* R /I* F* F* F33 Hand F33 3unctional roup recircl. 3an F33
C*o release . Fff. conditionsD Se<. (ro rm of (& after off.rel. Au uler flap> control dri0e Fpen>. Aut. Bra1e recircl .fan 3lue as. recircl. fan dri0e Control flap flue as recirl of t'e 5urners Control flap flue as recirl . mills Stop flap air flue as recirl (osition 5ra1e Coil pump for 5ra1e Cfor 5a1e pull upD Speed recirl fan Fpen. Anto. Bloc1 air fan Bloc1 air fan 1 or 2 in operation Fper. aut. (reselection oil pumps (re. selection flue as recirl. 3an oil pumps Fperatin automatic oil container 'eatin

H &Section ' KKS(Capital ' Page(Sl) *o) ' Amend)(date ' H*F 7)$
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S.stem /escriptions
Fig)' PS Sch+opau & Filling and e?haust steam lines ( o:er li1t 3i .! #CF fillin and e4'aust steam line from $-01 C(rocess tec'nical description +ater steam system 3i . 2 actualised s'eet of /r. Pinn> B,A of 20.11.:7.

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S.stem /escriptions
HAC !)" /e8atering and :enting -'e de+aterin of t'e #CF 'eatin surfaces is carried out o0er t'e common inspection de+aterin for t'e #CF outlet collector Csee HA*D. 3or complete emptyin of t'e o0er lift in t'e connectin pipes to t'e 0apori%er> t'ere e4ists as ne4t outlet an unstoppa5le pipe of t'e first -. piece C(osition 1360D of t'e connectin line HAC 23 to t'e #CF de+aterin . -'e 0entin of t'e #CF is done o0er t'e inlet side a5o0e> o0er t'e e4'aust steam pipe and t'e 0entin of t'e o0er.raised in t'e connectin pipe to 0apori%er Co0er liftD o0er t'e o0er lift 0entin . ;efer follo+in capital HAC 2. HAC 0 Filling and e?haust steam pipes ( o:erli1ting -'e #CF fillin pipe HAC "0 is installed +it' t'e fittin AA 101 in order to fill completely +it' feed +ater t'e 'i ' lyin #CF as +ell as t'e startin and lean load system of t'e 5oiler. 3or t'at t'e +ater is ta1en from t'e feed line ,AB "0 5efore #CF and t'en fed into #CF 5ac1+ards after a radial distri5utor o0er t+o connectin pipes of outlet collector eac'. C3illin N3rom 5ottomND. As a rule t'e fillin is done Nfrom a5o0eN +it' close fillin fittin HAC "0 AA 101. -'e #CF . e4'aust steam pipin s HAC 31/32 5ranc' off eac' from an #CF inlet distri5utor and are e<uipped eac' +it' t'e fittin s HAC 23 AA 101. -'ese ta1e o0er +'ile startin from t'e cold state t'e 0entin of t'e #conomiser. W'ile startin from +arm state t'ey ta1e o0er t'e e4'aust of t'e steam formed durin t'e stand.still or +'ile 0or . 0entin to t'e +ater 5ottle. -'e e4'aust steam line run into in one of t'e 5ot' radial distri5utor 5efore separator from +'ere t'e air or steam is remo0ed o0er t'e separator to t'e super'eater. -'e fillin process of t'e economiser is o0er> +'en t'e feed +ater streams o0er t'e o0er raised connectin pipe HAC 23 C#CF o0er liftD to t'e 0apori%er> +'ic' is installed at t'e 'i 'est point of t'e o0er.lift 0entin . -'is fittin as a rule remains closed for t'e fillin Nfrom a5o0e KCrefer fillin fittin a5o0eD. In case t'e +ater le0el rises in t'e 5ottle HAD 60 C, 001 .003 in t'e furt'er course of t'e fillin process> t'en it is assured t'at t'e +'ole #CF already is filled +it' +ater. After conclusion of t'e fillin process and reac'in a safe fillin +ater le0el> t'e stop fittin s of t'e e4'aust steam pipes HAC 31/32 AA 01> t'e o0er.lift. air 0entin HAC 23 AA 161 and t'e #CF fillin line HAC "0 AA 101V are closed. CV only +'ile fillin Nfrom 5elo+N . see follo+in fi ureD. -'e fittin s of t'e e4'aust stem lines o0er.lift air 0entin s'all 5e closed 5efore reac'in t'e fillin +ater le0el of 12 m as ot'er.+ise t'e 5loc1ed <uic1 actin outlets upto t'is +ater le0el open CHAD 61 AA 001/101 and AA 011/111. As t'e +ater le0el in 5ottle rises +it' appro4. " cm/s after reac'in a 0isi5le +ater le0el in t'e 5ottle itself +it' t'e reduced fillin +ater mass current> t'e fittin of t'e o0er.lift air 0entin and t'e e4'aust steam lines are pro0ided +it' <uic1 dri0es. In case t'e <uic1 actin outlet control 0al0es HAD 61 AA 011 or AA 011 open 5efore t'e fittin s of t'e air . 0entin and e4'aust steam lines are closed> t'e filin process is to 5e repeated. -'e pre. 0entin process +it' +arm start is timely so planned t'at +it' N#nd of fillin process #CF and $apori%erN also t'e pre. air 0entin process is completed.

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HA/ 6apori4er Summary dra+in s . Boiler
S.stem /escriptions
01. 3260 # 20.601 NF0erall arran ement lon itudinal section a4is 7 01.3260. # 20.602 NF0erall arran ement cross section series 1N C M I . S+itc'in sc'eme 01.3260. C 20.001 N#CF and $apori%erN E?ecution o1 heating sur1aces /esign data
HA/ ! HA/ !)!
CaD $arpori%er . Hopper! Si%e of t'e 'eatin surface *um5er of parallel pipes! 1. 2. *ote protection mar+ according to /2* ", Section Cside +allsD Section C 3ront/ 5ac1 +allD
Di0ision pipe . +e5.pipe /aterial> pipe dae +all t'ic1ness 122 Section C5D $apori%er spiral Si%e of t'e 'eatin surface *um5er of parallel pipes! Di0ision pipe . +e5. pipe! 1. 2. 1. 2. Section! Section!
/aterial> pipe dae 4 +all t'ic1ness Section ! Section!
HA/ !)0 Arrangement o1 heating sur1aces Inlet 'oppper side +alls Connection pipes from t'e radial distri5utor -. piece C(osition 1"10D of t'e #CF connection lines for t'e left side +all HAD 01 and t'e r ri 't side +all HAD 03. Inlet 'ei 't in case of t'e respecti0e left and ri 't +allJ at appro4 2 763 m in t'e main distri5utior and at appro4 2 13>36 m in t'e au4iliary distri5utor C'ei 't in cold stateD Stream per side +all ! o0er an a4ially streamed main distri5utor on 5ot' sides +'ic' is arran ed centrally 5y t'e respecti0e side +all> as also t'e au4iliary distri5utor streamed a4ially on 2 one sides> arran ed or 5ot' sides of t'e respecti0e side +alls on 5ot' sides C5ase o0er lappin +it' t'e 'opper startin D. /easurin points . none -'e temperature corresponds to t'at of #CF outlet Hopper . side +all. 'eatin surfaces! (ipe. +e5. mem5rane +alls as.li 't! left HAD 11 and ri 't HAD 13.

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S.stem /escriptions
/ode ! #ac' side +all laterally re0ersed as 0ertically piped +all 'eatin surface in t'ree parts +it' totally 3 different 'eated pipe len t's. 3irst part ! t'e middle 19" of t'e total 2:9 pipes on eac' side +all are streamed o0er t'e 'ole 'opper len t' from t'e concerned main distri5utor to t'e correspondin outlet collector C1 pipe len t'D. An e4tension is 'ere caused in t'e ran e of +ater tray Ci.e. o0er t'e +idt' of t'e 'opper openin and t'e len t' of t'e coolin co0er rateD +it' 97 of t'e 19" pipes C2 pipe len t's H 1 pipe len t' 2 2 4 1.2mD 5ecause t'ese are di0erted at first 5y appro4 1>2 m to+ards 5ottom o0er t'e formed price. Wit' t'is it can ascend only from t'at t'rou ' narro+ 190o . directin 5ond parallel +it' eac' second risin pipe directly upto t'e outlet collector. H 2. 2 3. (arts! Bot' t'e s'ortened side 'eatin surfaces on t'e +all for co0erin +it' 'appen startin s are streemed from t'e respecti0e au4iliary distri5utors upto t'e concerned outlet collector C3 pipe len t'D appro4 1/2 or 1 pipe len t'D. -'e 'eatin surfaces consist of t'e 5alance 11" +all pipes eac' side +all. - Connection ! #ac' side +all parallel> perpendicular to t'e flue as direction in t'e same flo+. - /easurin sports . nil Fut let 'opper . side +alls - Futlet 'ei 't in case of eac' of left and ri 't side +all ! to appro4 2 18>26 m CcoldD - Disc'ar e per side +all ! o0er a collector a4ially streamed on t+o sides. - Special measures for stream sta5ility! correspondin pressure compensatin lines> +'ic' connects 5ot' t'e outlet collector of t'e left and ri 't 'opper side +all and 'as a controlled air . 0entin outlet to t'e seperatin system. Csee s1etc' under HAD 1."D. - Connection pipes from t'e side +all collectors lyin ne4t to t'e distri5utors of t'e 'opper front and 5ac1 +all> i.e. - Futlet left side +all front . connectin pipe HAD 11 front . inlet front +all left - Futlet left side +all rear . connectin pipe HAD 11 rear . inlet 5ac1 +all left. - Futlet ri 't side +all front . connectin pipe HAD 13 front . in let front +all ri 't. - Fut let ri 't side +all rear . connectin pipe HAD 13 rear . inlet 5ac1 +all ri 't. 2nlet hopper 1ront( >ac+ 8all - connectin pipes from t'e 'apper . side +all! see a5o0e - In let 'ei 't eac' +it' front and rear +alls to appro4 2 7> 63 m Ccold stateD - Streamin eac' +all! o0er a distri5utor streamin a4ially on 5ot' sides - /easurin station! nil Hopper & 1ront( rear 8all heating sur1aces - (ipe . +e5. pipe. mem5erane +alls as ti 't! front HAD 12 and rear HAD 1". - 3ormation! #ac' +all in t'e com5ustion c'am5er +it' 'eated pipe len t's of t'e same len t'. Before t'at from eac' distri5utor to t'e 'opper openin 5ut of different pipe uides! - 3ront +all ! As in case of a part of t'e lon 'opper side +all pipes> eac' front and +all is at first a5out 1.2 m turned 5ac1 do+n+ards o0er t'e +'ole +all len t' of eac' second pipe of t'e 2:7 front +all pipes +it' firm pieces. 3rom t'en t'ey rise t'rou ' narro+ 190oC.turn cur0ature parallel +it' eac' second directly risin pipe upto t'e outlet collector. -'ere are t'us t+o different pipe len t's! 2. (ipe len t' H 1 pipe len t' 2 24 1.2 m - ;ear +all ! Wit' t'is 'eatin surface from distri5utor to t'e 'opper openin all pipes parallel Ci.e. all pipes of t'e same len t'/ in form of t'e B. arms sa in 5y a5out 1>2 m uided o0er t'e +'ole len t' of t'e surroundin ratin > t'ere is a formation of t'e so.called coolin co0er ratin N.

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S.stem /escriptions
Connections ! eac' side +all parallel> risin inclined in t'e uniform stream to t'e flue as direction. /easurin spots! nil Futlet 'opper front and 5ac1 +all! Futlet 'ei 't eac' in case of t'e front and 5ac1 +all! to appro4. 2 18>26 m Ccold stateD Futflo+ eac' +all ! o0er a collector outla+in a4ially on 5ot' sides.> Connectin pipes from front and 5ac1 +all collectors lyin ne4t to t'e special distri5utors arran ed at t'e corners Cposition 1:30D of t'e 0apori%er spiral i.e. Fut let front +all left . connectin pipe HAD 12 ri 't . distri5utor front left Futlet rear +all ri 't . connectin pipe HAD 1" ri 't . distri5utor turn ri 't. Fut raear +all ri 't. connectin pipe HAD 1" ri 't . distri5utor rear ri 't. /easurin spots in t'e connectin pipes to t'e sp'erical distri5utors! H Connectin pipe HAD 12 left H Connectin pipe HAD 12 ri 't H Connectin pipe HAD 1" left H Connectin pipe HAD 1" ri 't as outlet temperature and pressure 0apori%er 'opper CV ! (ertinant testin pro5e VV ! pulse leads of t'e pressure measurement +it' dou5le measurin spot .cut out 2nlet :apori4er spiral Connectin pipes of t'e sp'erical distri5utors Csee a5o0eD arran ed on t'e corners> +'ic' impin e on 'alf of t'e respecti0e +alls on t'e 'alf of t'e radial distri5utor Ce. . t'e sp'erial distri5utor front left supplies t'e radial distri5utor of t'e left 'alf of t'e front +all and t'e radial distri5utor of t'e front 'alf of t'e left side +allD Inlet 'ei 't on all side +alls ! appro4 18>26 m Ccold stateD Streamin of t'e pipes directly o0er t'e from pieces to+n t'e a5o0e mentioned radial distri5utors /easurin spots . nil . 5ut inlet temperature and pressure 0apori%er spiral corresponds to t'e outlet temperature and pressure damper 'opperCsee a5o0eD Heating sur1ace :apori4er spiral! &as ti 't pipe. +e5. pipe mem5rane +alls ! HAD 20 3ormation! 'eatin surface +all piped inclined> +'ic' comprises all side +alls of t'e com5ustion c'am5er in a spiral coil> on all side +alls 5i pipe 5ends for t'e openin s of t'e oil and pul0eri%ed 5urner. Connections all +all pipes of t'e 0ertical side +alls parallel> risin inclined in t'e uniform stream to t'e flue as direction. /easurin spots ! surface +all temperature measurements nearin outlet HAD 20 C- 001. 2:7. Special measures for stream sta5ility! 3or impro0in t'e dynamic sta5ility of t'e spiral coil a 5reat'in collector is arran ed 5et+een 5ot' t'e 5urner planes. -'is 5reat'er effects a pressure e<ualisation 5et+een all 0apori%er pies of t'e spiral coil and pre0ents +it' t'at t'e occurrin of mass current oscillations in indi0idual pipes. Bet+een t'e rotatin 5reat'er arran ed at t'e perip'ery of t'e com5ustion c'am5er C" part pieces on t'e +all sideD t'ere are " pressure e<uali%in lines o0er corner " to t'e outlet collectots of t'e 0apori%in spiral arran ed on t'e +all side. As furt'er measure to sta5ili%e t'e 0apori%er flo+s 5roadenin of t'e 2:7 0apori%er pipes from 39.0 dae 4 6>7 to "2>" dae 4 7>3 is done after a5out 2/3 of t'e spiral +indin . Futlet 0apori%er = sprinal! Futlet 'ei 't on all +all sides ! to appro4 2 73>66 m Ccold stateD Futflo+ per +all ! o0er a collector a4ially flo+in out on 5ot' side. /easurin spots ! nil

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S.stem /escriptions
Connection pipes spiral outlet to the separations 3rom t'e four outlet collectors flo+in out on 5ot' sides t'e outlet pipin s are com5ined to t+o dou5le - . collectors HAD 31/32 C(osition 2360D. - After t'at t+o connectin pipes HAD 31/32 ta1e t'e medium C+ater/ steam dependin upon t'e operatin conditionD to t'e 'ei 't of t'e separator to t+o radial distri5utors HAD 31/32 Cposition 2380D> +'ic' t'an feeds t'e medium at appro4. 2 120 m o0er four connectin pipes CHAD 31/32D to all form radial distri5utors eac'! - 3urt'er tie.up +it' t'e radial distri5utors! - An e4'aust steam line HAC 31/32 Csee HAC c2 D at eac' radial distri5utor and - t'e air 0entin of t'e pressure e<ualisin pipe of t'e 'opper side +alls Csee HAD 1."D. - /easurin spots in t'e connection lines to t'e front distri5utors ! HAD 31 and 32 C001.003 CC- 701V as 0apori%er outlet temperature CV -est pro5es pertainin to t'isD. HA " !)" /e8ateringE air & :enting o1 the heating sur1aces) -'e de+aterin of t'e 0apori%er 'eatin surfaces is done o0er t'e inspection de+aterin operations Csee HA*D for! - t'e 'opper side +alls at t'e respecti0e main distri5utor left and ri 't @ointly. - -'e 'opper front and 5ac1 +all separately at eac' distri5utor and - -'e 0apori%er spiral at all from sp'erical distri5utors Cposition 1:30 D indi0idually 3or practically complete emptyin of t'e parts arran es 'i 'er of t'e 0apori%er 'opper side +all 'eatin surfaces and t'e tied up #CF connectin pipe HAC 23> t'ree Cnot stoppa5leD residue outlets . t+ice from 5ot' t'e radial distri5utor -. parts Cposition 1"10D and once from t'e lo+er - . piece of t'e #CF connectin line C(osition 1380D are installed on t'e common c'ec1 de+aterin of t'e 'opper side +alls. 3urt'er non.stoppa5le residue outlets are pro0ided at eac' dou5le - . collector HAD 31/32 Cposition 2360D of t'e connection from 0apori%er outlet to t'e separators. As t'e only e4ception> t'e turned . do+n needles uided a5out 1>2 m do+n.+ards in t'e area of +ater tray of t'e 'opper front +all and side +alls as +ell as t'e B . line pipe Ccoolin co0er rate ND of t'e 'opper 5ac1 +all are not draina5le. -'e air. 0entin of t'e 0apori%er 'eatin surface is done for t'e " 'opper +all indi0idually at t'e outlet Collectors Csee HA*D. -'e air 0entin of t'e 0apori%er coil is carried out necessarily o0er t'e separator into t'e super'eater. -'ere is pro0ision at eac' spinnin distri5utor HAD 31/32 Cposition 2380D for complete air . 0entin of t'e connection from 0apori%er outlet to t'e separators non. stoppa5le compulsory 0entin to et'er +it' t'e separator 0entin . HA/ !), Pressure eBuali4ation and air :enting o1 the hopper side 8alls In order maintain t'e uniform distri5ution on t'e side +alls despite a possi5le pressure difference> +'ic' can 5e caused from t'e static 'ei 't 5et+een t'e outlet of t'e 'opper side +alls lyin 'i 'er t'an t'e lo+ lyin inlet of t'e 'opper front and 5ac1 +all> correspondin pressure e<uali%in line HAD 'as 5een pro0ided 5et+een t'e outlet collectors of t'e left and ri 't 'opper side +all +it' t'e controlled air . 0entin 0al0e HAD. -

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A HA ,)$
S.stem /escriptions
HAD 1: AA 101 in t'e radial distri5utor. HAD 31/32 5efore separator Csee fi . Belo+D In order to e<uali%e t'e e4pansion difference of t'is air .0entin pipe at t'e normal operation o0er t'e +'ole len t' of t'e 0apori%er 'opper a5out 2 18 m upto t'e radial distri5utor to a5out 2 121>6 m> t'e pipe is 1ept +arm. 3or t'at a +arm current is passed on o0er t'e HAD 19 . line to et'er +it' e4'aust steam line HAD 66 Csee HAD " to t'e 'i ' pressure cooler 5efore 'e controlled air . 0entin 0al0e HAD 1: AA 101 o0er a 'and t'rottle 0al0e.
Fig' PS Sch+opau & connection 8ith pressure eBualisation and e?haust steam pipes
aD #CF distri5utor
5D #4istin air . 0entin cD #4'aust steam pipe from #conomiser dD #co distri5utor eD ;adial distri5utor 5efore separtor fD #4'aust steam pipes . front +all D Indi0idual line 'D Futlet . +arm 'oldin +ater to t'e cooler 3 iD @D lD -o circulatin pump 3ront +all Bac1 +all
1D ,eft side +all mD 3rom ;i 't side +all nD #<uali%in pressure pipes oD 3rom #CF

A HA ,)$
5 !(0$)!0)5#
A HA ,)$
S.stem /escriptions
HA/ 0 Separator and 3ater tra. -'e four separators and t'e +ater trays are parts of t'e startin and lean load system Csee for t'at also HA& . t'e circulation systemD HA/ 0)! Separator HA/ ,!&,, 3unction! separation of t'e +ater steam mi4ture fallin from t'e 0apori%er spiral durin t'e lean load operationJ in case of t'e Benson operation t'rou ' feedin of t'e steam from t'e 0apori%er spiral to t'e super'eater 1 . +all 'eatin surfaces. - Arran ement! Collector arran ed standin at appro4 2 11: mm +it' sp'erical 5ases on 5ot' sidesJ di0ersion of t'e collector ! ""0> 0 mm F left 4 66>0 mm +all t'ic1ness> len t' appro4 :100 mmT - Streamin per separator! once eac' from t'e connection pipes HAD 31 and 32 from t'e 0apori%er outlet to eac' separator radially in t'e upper t'ird on 5ot' sides! - Additionally on a5out 'alf 'ei 't of eac' separator for eac' of t'e o0er streamin pipe from t'e = +ater tray as direct 5ottle air 0entin . - 3ittin s! 5ottle plates for supportin t'e separation of +ater steam mi4ture. - Fut flo+ of eac' separator ! -'e follo+in +ater is released a4ially 5elo+ on t'e respecti0e direct connectin pipes HAD "1."" to t'e +ater tray> +'ereas t'e steam is fed furt'er a4ially a5o0e t'e respecti0e connectin pipes HAH 11.1" to t'e super'eater 1 C0ertical +all pipin a5o0e 73>6 mD. - /easurin spots ! /aterial temperature measurement ConlyD at t'e separators 2 CHAD "2D and " CHAD ""D one time eac' collector inner c'amfer HAD "2/"" C- 0:1 /7:1 V and one time eac' t'e collector central c'amfer HAD "2 C"" C- 0:2/7:2D CV. -emperature measurin pro5es pertainin to t'isD in order to 'a0e +it' t'is a super0ision and c'ec1 on t'ic1 +alled components durin operation t'rou ' calculation of temperature difference HAD "2/"" C- :09. HA/ 0)0 3ater >ottle HA/ 7$ - 3unction! Collection of t'e +ater fallin from t'e 0apori%er in t'e lean load operation and +ater separated in t'e separators as condensate for t'e circulatin pump for free%in into t'e feed +ater current 5efore #CF> in case of Benson operation t'e 5attle remains dry. - Arran ement! A collector arran ed standin at a5out 2 116.6 > +it' sp'erical 5ases a lon er air . 0entin support is and set up J Dimension of t'e collector ! ""0>0 mm on 5out' sides of t'e lo+er sp'erical 5ase a s'ort collection support and at t'e upper sp'erical 5ase left 66.0 mm +all t'ic1ness> len t' a5out :990 mm. - Streamin ! -'e +ater stands ne4t do+n+ards a4ially on t'e 0ertical do+n door pipe HA& 01 CH suction line of t'e circulatin pumpD> +'ereas t'e fallin residual steam reac'es o0er t'e o0er streamin pipes at t'e air . 0ent supports put up as 5ottle 0entin directly 5ac1 to t'e separators. /easurin points! operational measurements for pressure and +ater le0el in t'e 5ottle! H 3 times measurement pressure difference 5et+een 5ottle 5ased and air 0entin supports set up for determination of t'e +ater le0el HAD 60 C, 001 . 003V 3 times pressure measurement HAD 60 C( 001. 003V DV pulse lines +it' dou5le first 5loc1in D. Additional measurin pro5es for super0ision of t'e t'ic1 +alled components! Collector inner c'amfer HAD 60 C- 7:11 and collector middle c'amfer HAD 60 C- 7:2. -

A HA ,)$
!$ !(0$)!0)5#
A HA ,)$
-
S.stem /escriptions
3urt'er tie.ups on t'e +ater 5ottle! at t'e out up air. 0entin supports t'e #CF o0er lift 0entin HAC 23 Csee HACD at t'e lo+er collector supports employed radially opposite to t'e return flo+ of t'e circulatin pumps . minimum <uantity line HA& 30 Csee HA&D and on t'e ot'er t'e <uic1 actin outflo+ line HAD 61 Csee HAD 3DJ - 3urt'er relations'ip in t'e 0ertical do+n line to B.pipe HA& 01 +it'in t'e collector supports of t'e +ater 5ot' at a cross . -. piece to one of t'e e4'aust steam lines HAD 66 Csee HAD " and refer HA&D and t'e *(SH . in@ection ,AP 11 Crefer HA&D. HA/ 0)" /e8atering E air & :enting o1 >ottle and separator -'e de+aterin of t'e separators and +ater 5ottle is carried out o0er t'e inspection de+aterin in t'e pressure lines of t'e circulatin pumps HA& 20 and t'e residual de+aterin of t'e circulatin pump HA& 10 A( 001 Csee HA& and HA*D. Additionally possi5ilities e4ist to empty t'e 5ottle o0er t'e unsecured <uic1 outflo+s. -'e air. 0entin of t'e +ater 5ottle and of t'e " separators to et'er +it' t'e air. 0entin of 5ot' radial distri5utors 5efore t'e separators to t'e collecti0e 0entin for t'e super'eater CSee HA*D is carried out o0er a common connectin pipe. HA/ Buic+ out1lo8 s.stem 8ith 8arm +eeping -'e <uic1 outflo+ system 'as t'e tas1 to pre0ent in t'e circulation operation Cparticularly +'ile startin coldD an o0erfeedin of t'e +ater 5ottle le0el for protection of t'e super'eater 'eatin surfaces and on t'e ot'er side to ma1e it possi5le to start +it' dry super'eater if t'e circulatin pump is not a0aila5le or is out of operation. -'e <uic1 out.flo+ system consists of - Futflo+ line HAD 61> +'ic' ends up at t'e lo+er part of t'e +ater 5ottle le0el HAD 60 and 5ranc'es off 5efore t'e atmosp'ere release in t+o pipes> as +ell as t'e stop slides HAD 61 AA 101 / 111 and t'e outflo+ control 0al0es HAD 61 AA 001 / 011 in 5ot' lines to t'e release Csee HA / ,BHD. -'e co0er slide HAD 61 AA 101/11 and control 0al0e HAD 61 AA 101/11D and control 0al0e HAD 61 AA 001/ 011 open as a function of t'e +ater le0el in t'e +ater 5ottle. - Durin t'e +'ole steam enerator operation> t'e <uic1 outflo+ is 1ept +arm in order to pre0ent not permissi5le 'i ' temperature difference for sudden fallin of +ater . Wit' t'at an a immediate and material protectin crac1in of t'e <uic1 outflo+ pipe is safe uarded in all operatin conditions. -'e 5ranc'ed +arm 'oldin pipe HAD 17 C+it' 'and 5loc1in AA 601D 5inds for t'at directly 5efore t'e stop slides> in order flo+ 5ac1.+ards t'e <uic1 outflo+ line upto t'e 5ottle +it' +arm +ater. - -'e fallin +arm +ater is released o0er t'e e4'aust steam pipe HAD 66 to t'e last 'i ' pressure cooler Csee HAD "D. - -'e ta1in out of t'e +arm +ater is done from t'e main distri5utor of t'e left side +all of t'e 0apori%er 'opper HAD 11 and t'e +ater t'us ta1en is used also at t'e same for 1eepin in +arm t'e +'ole circulatin pump pressure> suction and minimum <uantity pipe Csee HA& 1.3D.

A HA ,)$
!! !(0$)!0)5#
A HA ,)$
S.stem /escriptions
HA/ , 'E?haust stem pipe HA/ 77 -'e e4'aust steam pipe HAD 66 'as t'e function to safe uard 1eepin t'e 5ottle dry durin Benson operation > i.e. in case of t'e opened stop fittin HAD 66 AA 101 durin Benson operation> t'e +'ole +arm 'oldin +ater fallin Csee HAD 1."> HAD 3 and HA&D to 3. sta e of t'e 'i ' pressure in@ection cooler HAH 61.6" is released Csee and HAHD. -'e fittin HAD 66 AA 101 is closed and interloc1ed in t'e circulation operation. -'e e4ist of t'e e4'aust steam line is done at cross -. piece in t'e 0ertical suction line of t'e B.ppe HA& 01 to et'er +it' t'e *(SH in@ection ,A# 11 +it'in t'e +ater 5ottle. Csee HAD 2D. At t'e same time> cross connectin pipes to t'e minimum <uantity line HA& 30 and t'e <uic1 out flo+ line HAD 61 e4ist. -'us t'e +arm 'oldin +ater t'ere is released directly. At t'e cross connection to t'e HA& 30 minimum <uantity line> t'e +arm 'oldin line HAD 19 of t'e 'opper side +all air 0entin HAD 1: is connected. HA/ 7 Heating 8ith separate Steam
In order to ma1e it possi5le a material smoot' startin of t'e 5oiler operation durin startin from t'e cold start t'e steam enerator s'ould 5e 'eated +it' separate steam 5efore 5e innin t'e fire operation. -'e steam <uantity needed for t'e pre'eatin is ta1en o0er t'e separate steam tappin HAD 3: from t'e au4. Steam system ,B& "6 Csee also HA/,B&D. -'e au4. steam made a0aila5le at site 'as a pressure of 19 5ar Ca5s D and a temperature of 29oC. -'e +armin of t'e 5oiler from t'e cold start is done 5y in@ectin of t'e separate steam in 5ot' t'e connectin pipes HAD 31/32 5et+een 0apori%er outlet and t'e separators. 3or t'at t'e au4. Steam pipe HAD 3: is 5ranc'ed 5efore t'e in@ections. Wit' t'e 'elp of t'e circulation system Cassumption! t'e #CF and 0apori%er system is filled completely +it' +ater> t'e #CF and t'e 0apori%er are 'eated. Fn reac'in t'e saturation condition in t'e 0apori%er> t'e super'eater and o0er t'e HDB also t'e inter.mediate super'eater are t'an 'eated. -'e au4. Steam run.offs ,B& "6 is safe uarded a ainst t'e 'i ' pressure system t'rou ' non.return flap HADA 3: AA 601 and a dou5le sloppin HAD 3: AA 101/102 +it' pressure release HAD 3: AA 111. -'e fittin s are super0ised for ti 'tness 5y means of a temperature measurement HAD 3: C- 001 in t'e release line to t'e e4'ause 0apour pipe of t'e releaser Csee HA / ,BHD and a pressure measurement HAD 3: C( 001 5et+een t'e dou5le stoppin . Bot' t'e 0al0es of t'e dou5le loc1in et a protection. %u. command +it' a 5ottle pressure HAD 60 C( :01 Q 26 5ar> a pressure 5et+een t'e dou5le loc1in Q26 5ar or of medium temperature Q 300o C. Wit' closed dou5le loc1in t'e release 0al0e is opened. In case t'e pressure 'ere 5et+een t'e dou5le loc1in rises to a 0alue o0er Q 2 5ar or t'e temperature to a 0alue Q 300o C> t'en an alarm follo+s. -'e temperature alarm is independent of t'e 0al0e position. *ote! A start of t'e steam enerator +it'out separator steam 'eatin is only permissi5le from t'e cold state.

A HA ,)$
! !(0$)!0)5#
A HA ,)$
S.stem /escriptions
HA9 !)" /e8ateringE Air&6enting -'e de+aterin of t'e intermediate super'eater 'eat surfaces is carried out t'rou ' t'e operational de+aterin of t'e intermediate super'eater 2 distri5utor and t'e connection pipes of intermediate super'eater C"4D C%ee HA*D lyin ad@acently. In order to uarantee a complete de+aterin a non = s'utoff residual outlet is installed to intermediate super'eater 2 eac' in 5ot' t'e intermediate super'eater 1 outlet collectors to t'e ad@acent connectin pipes. -'e air 0entin of t'e intermediate super'eater 'eatin surfaces is done e4clusi0ely o0er t'e air 0entin 0al0es installed in 5ot' t'e intermediate super'eater 1 inlet distri5utors. ,eft distri5utor line HA) 1" AA 611 /612 and ri 't distri5utor line HA) 12 AA 611/612. HA9 2ntermediate superheater = inDection cooler
-'e intermediate super'eater in@ection system 'as t'e tas1 to 1eep t'e intermediate outlet temperature t'e tas1 to 1eep t'e intermediate outlet temperature at 670 oC in all " lines in t'e load ran e 5et+een 80G and 100G. -'e intermediate in@ection coolers HA) 11.1" AH001 C2 :3>86mD inte rated 5et+een 5ot' t'e intermediate super'eater 'eatin surfaces in t'e connection lines are to struc' from t'e medium in@ection system ,A3 11.1" Crefer HA/,A3D respect in +it' a sperial in@ection re ulatin 0al0e C0al0e AA 001D. A correspondin +ater s'ut off 0al0e and a temperature and pressure corrected measurement 'as 5een pro0ided for eac' in@ection cooler in t'e control ,A3 in@ection station on 8:>6 m in addition to an indi0idual 'and s'ut off. -'e intermediate in@ection coolers are needed for <uic1 5ut steam temperature re ulation. -'e indi0idual in@ection coolers are formed a mi4ed steam stretc'es. -'is is cooled do+n t'rou ' in@ection of feed +ater into t'e 'ot steam so muc'> t'at t'e ma4imum permissi5le 5ut steam temperature is not e4ceeded in t'e follo+in 'eat surface and t'e desired intermediate super'eater temperature is 1eep up. 3or in@ection for eac' intermediate super'eater cooler a spiral K*ris1L in@ection 0al0e CHA) 11.1"D is used. An acti0ator controls directly a 0al0e piston> +'ic' releases dependin upon t'e in@ection <uantity re<uires one or more @et openin s. Fne can ac'ie0e +it' t'is a microfine dustin of +ater ta1en in eac' 0al0e position from t'e se+ed sta e of feed +ater pump. 3or protection of t'e fine orifice openin s> eac' in@ection 0al0e is pro0ided +it' a fi0e sie0e. -'e steam temperature can 5e re ulated 5y c'an in t'e in@ection <uantity. In order to ensure a constant re ulation> a constant in@ection <uantity is needed. Wit' an in@ection current e<ual to fe+ a temperature fall can not 5e arrested on t'e ot'er 'and no re ulation can 5e carried out +it' fully opened in@ection 0al0es +it' temperature si%es. Cit is 'olds ood for t'e 'i ' pressure in@ection cooler. t'erefore e<uipped t'ere +it' t'e additional in@ection 0al0es. refer HAH 2D. 3or pre0entin t'e crac1s due to t'ermal s'oc1s an inner protection pipe of small +all t'ic1ness of t'e pressure 5earin part protects t'e respecti0e in@ection cooler Ce4tended connectin pipe is a t'ic1 +a1ed componentD from stri1in of +ater damps.

A HA ,)$
! !(0$)!0)5#
A HA ,)$
S.stem /escriptions
HA9 " Steam dra8ing 1or root >lo8er and 8ar on +eeping 3or t'e operation of t'e steam root 5lo+ers> t'e re<uired steam is dra+n from t'e left intermediate super'eater 2 inlet distri5utor t'rou ' t'e pipes HCB 01 and t'rou ' HB 02 from t'e ri 't intermediate super'eater 2 inlet distri5utor. Bot' t'e pipin s HCB01 and 02 are com5ined in a common pipe HC 303 and are fed 5ut t'e correspondin pressure reducin stations of t'e 5oiler and 'eater root 5lo+er or 5ranc'ed Crefer section HC and especially HCBD In order to 1eep t'e steam pipes to t'e pressure reducin station of t'e 5oiler and air 'eatin soot 5lo+er constantly +arm 5et+een t'e 5lo+in periods +it'out steam dra+in > a continuous part current to t'e outlet collectors of t'e intermediate super'eater 2 is fed 5ac1 5efore t'e reducin stationJ in t'e left intermediate super'eater 2 outlet collector t'e line HCB 26 of t'e 5oiler root 5lo+er 5efore t'e reducin station and in t'e ri 't t'e pipe HCB 20 of t'e air 'eatin 5lo+er 5efore t'e reduction station Crefer section HC and especially HCBD.
HA9 , 2ntermediate superheater starting line -'e intermediate super'eater ,BB 36 and 37 air installed as a module. -'e intermediate super'eater startin 0al0es ,BB 36/37 AA 101 ser0e for 5uildin t'e pressure and maintainin it. -'e intermediate super'eater startin line is used only t'en> +'en t'e condensor is rot in a position to ta1e. *ormally t'e medium pressure reducin station ta1en o0er t'e pressure maintenance in t'e intermediate super'eater and ta1e a+ay t'e steam formed into t'e condenser. HA9 7 2ntermediate superheater sa1et. :al:es -'e intermediate super'eater safety 0al0es CSI$D ,BB "1 and "2 AA0:1 are installed as a module.

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HA* /e8atering (Air :enting C M I Sc'eme!
S.stem /escriptions
. 01.3260. C 20.00" KDe+aterin > air. $entin > In@ectionL Summary! aD Air 0entin 5D De+aterin cD ;esidual outlet dD #conomiser eD -'rou ' spiral and to t'e 5ottle
fD
-.piece at t'e connectin pipe
D $apori%er 'D Hopper +alls iD Connection lines 5efore 'opper H left/ri 't side +all H 3ront +all H 5ac1 +all iD Sprial mD Water 5ottle pD Circulatin system rD Super'eater 1D Seperator lD to t'e 5ottle oD t'rou ' circulatin system 'D to t'e separations <D o0er t'e 5ottle sD F0er super'eater 2
tD Intermediate super'eater uD F0er intermediate super'eater 2 0D %4 outlet collector V H ;esidual outlets are not dou5le 1D H #CF e4'aust steam li1es HAC 31/32 2D H #CF o0erli 't air 0entin HAC 23 3D H Common inspiration de+aterin of t'e #CF inlet distri5utor +it' refine outlet.

A HA ,)$
! !(0$)!0)5#
A HA ,)$
S.stem /escriptions
-'e de+aterin of t'e Bc3 collector is done +it'out fittin in a permanent 5ypass upto t'e 5efore t'e cooler 3. In order to a0oid a 5i pressure fall in t'e system> t'e 'i ' pressure de+aterin 0al0es are not opened automatically more t'an 10G. A fittin opened 5y 'and is closed automatically at 10G at a pressure in t'e 5ottle of Q 22 5ar. Automatic F(#*! Automatic openin of 0al0es at K3I;# F*L. Automatic closed! Automatic closin of t'e 0al0es +it' a steam <uantity of 20G and perfect o0er 'eatin in 'and> i.e. t'e temperature difference o0er Be1 CKHAH 26/27/28/29 C- 001 to C- 003L = HAD 31/32 C- 001 to C- 003LD s'all 5e Q 261.
In case of fulfillment of t'is criteria t'e closin is done earliest after 6 min +it' cold s'ort or after 6 min in case of 'ot start. -'e de+aterin 0al0es remain al+ays closed +it' t'e pressure in t'e +ater 5ottle of 160 5an. 2ntermediate superheater de8atering in operation -'e intermediate super'eater de+aterin s are com5ined in t'e collector HA* 30 and is fed o0er t'e pipe HA* 31 to t'e releaser Crefer HA /7BHD -'e intermediate super'eater de+aterin 0al0es HA) HA) 23/2" Cintermediate super'eater 2. distri5utorD 5e opened independent of t'e system pressure. In order to a0oid for 5i a pressure fall in t'e system> t'e intermediate super'eater de+aterin 0al0es do not open more t'an 10G automatically. A fittin operated 5y 'and is closed automatically at 10G in case of an intermediate super'eater inlet pressure 87 5ar. Automatic F(#*. Automatic openin of t'e 0al0es +it' K3I;# F*L Automatic C,FS#D! Automatic closin of t'e 0al0es at a 'i ' pressure steam <uantity of 20G and +it' perfect o0er'eatin in 'and> i.e. t'e temperature difference o0er intermediate super'eater 1 CKHA) 11/12/13/1" C- 001 to C- 003L = ,BC 11/21C-WLD s'all 5e Q 30 A. In case t'is criteria is i0en> t'e closin follo+s of earliest after 10 min +it' cold start or after 10 min in case of +arm start.

A HA ,)$
! !(0$)!0)5#
A HA ,)$
S.stem /escriptions
t'e 5oiler of filin it> in order to 5reat'
HA* 0 Air =:enting o1 the heating sur1aces -'e 0entin 0al0es are opened for a emptyin ot'er+ise closed system. 6enting o1 Economiser'
-'e 0entin of t'e economiser in done o0er t'e #CF e4'aust steam lines 10 HAC 31 and 32 from #CF inlet tot 'e radial distri5utor 5efore t'e separators. -'e correspondin 0al0es are pro0ided +it' <uic1 motor dri0es. -'e o0er lift 0entin HAC 23 Cconnection lines 5et+een economiser and 0apori%erD is 0ented to+ards t'e +ater 5ottle and t'e correspondin 0al0e is pro0ided +it' or motor dri0e. -'e application is done as descri5ed under t'e section #CF fillin and e4'aust 'aus' steam pipes/ o0er lift Crefer HAC2D. 6enting o1 6apori4er -'e 0entin of t'e 0apori%er is com5ined in t'e 0entin station. HA* "0 and is fed o0er t'e line HA* "1 to t'e releaser Csee HA/,BHD -'e 0entin 0al0es.
HAD 11 HAD 12 HAD 13 HAD 1" HA& 10
$apori%er 'opper left side +all $apori%er 'opper front +all $apori%er 'opper ;i 't side +all $apori%er 'opper ;i 't +all ;esidual de+aterin circulatin pump.
are actuated 5y 'and> as soon as t'e system are Crefer HAC 2D s'o+s a continuos +ater outlet an closed 5efore 5e innin of a cold start. 6enting o1 High pressure Superheater -'e 0entin of t'e super'eater are com5ined in t'e 0entin station HA* 60 and is fed o0er t'e pipe HA* 61 to t'e releaser Csee HA /,BHD. -'e 0entin 0al0es HAH 11/1" Connection lines 5e'ind separator C1D Includin 0entin separator> +ater 5ottle and radial distri5utor 5efore separators o0er a matelin connection line. HAH 31 HAH 3" HAH 63/6" HAH 71/72 Be3 Be2 Be3 Be" Distri5utor front +all Distri5utor Bac1 +all Distri5utor Collector
are actuated 5y land. SI$ CSafety 0al0es are closed at t'e 5e innin of cold s'ort. 6enting o1 intermediate superheater -'e 'eatin surfaces of t'e intermediate super'eater 0ent into t'e pipin system put 5efore and after. 3or t'e 0entin of t'e intermediate super'eater no 0al0es e4ist.

A HA ,)$
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A HA ,)$
S.stem /escriptions
HA* ! /e8atering o1 the heating sur1aces -'e de+aterin system 'as t'e tas1 to empty #CF and 0apori%er> in order to carry out repair +or1 after a pressure test or in case of pipe dama e. -o remo0e t'e condensate fallin durin cold> +arm or 'ot starts in t'e super'eater and intermediate super'eater.
/e8atering during insperation -'e insperation de+aterin s are needed> in order to empty t'e enconomiser and 0apori%er so t'at one can carryout repair +or1 after a pressure tas1 or after t'e inspection. SI$ CSafety 0al0esD are actuated 5y 'and> i.e. is motor dri0es are a0aila5le. HAC 10 HAD11
#CF = collector $apori%er 'opper left +all/ ri 't +all $apori%er 'opper front +all $apori%er 'opper ri 't +all $apori%er spiral AA 66A.AA 669 -. piece. (ressure line.
HAD 12 HAD 1" HAD 20 HA& 20
-'e 0apori%er and #CF de+aterin are com5ined in a collector HA* 10 and are i0en into collecti0e pipin HA* 11 and HA* 12 to t'e release Csee HA /,BHD. Operational de8aterings -'e 'i ' pressure and intermediate super'eater de+aterin are needed in case of cold and +arm starts> in order to remo0er +arm collections> +'ic' 'as 5een formed in t'e systems durin stand still of t'e 5oiler. W'ile pre.'eatin t'e steam enerator +it' t'e 'elp of au4iliary steam t'e de+aterin 0al0es are closed. SI$Es Csafety 0al0es are not actuated durin t'e 'eatin process. High pressure operation de8aterings -'e 'i ' pressure de+atrin s are com5ined in a collector HA* 20 and are fed o0er t'e pipes HA* 21 to t'e return Crefer HA/,BHD -'e 'i ' pressure de+aterin 0al0es! HAH 21 Be1 3ront +all HAH 22 Be1 ,eft side +all HAH 23 Be1 Bac1 +all HAH 2" Be1 Bac1 +all HAH 31.32 Be2 Support pipe front +all HAH 33.3" Be2 Support pipe 5ac1 +allX HAH 71.72 Be" Be" Distri5utor (ossi5le only in case of small Ksystem pressuresL C(ressure +ater 5ottle K10 HAD 60 C( 101 upto C( 003L R 20 5arD to fill 100G.
PS SCHKOPAU S%EAM GE*ERA%OR Units A and

A HA ,)$
" !(0$)!0)5#
!"#$ %PH

A System Description-Bhatia

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A A HA

System Description Main Steam Generator

A HA 0.0 A HA 1.0 A HA 2.0

A HA 3.0 A HA ".0 HAC HAD HA& HAH HA) HA* HA/,

H &Section ' KKS(Capital ' Page(Sl) *o) ' Amend)(date '

Units A and !"#$ %PH

PS SCHKOPAU S%EAM GE*ERA%OR

H &Section ' KKS(Capital ' Page(Sl) *o) ' Amend)(date '

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PS SCHKOPAU S%EAM GE*ERA%OR

H &Section ' KKS(Capital ' Page(Sl) *o) ' Amend)(date '

Units A and !"#$ %PH

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PS SCHKOPAU S%EAM GE*ERA%OR

H &Section ' KKS(Capital ' Page(Sl) *o) ' Amend)(date '

Units A and !"#$ %PH

General /escription O1 oiler S.stem

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PS SCHKOPAU S%EAM GE*ERA%OR

H &Section ' KKS(Capital ' Page(Sl) *o) ' Amend)(date '

Units A and !"#$ %PH

PS SCHKOPAU S%EAM GE*ERA%OR

H &Section ' KKS(Capital ' Page(Sl) *o) ' Amend)(date '

Units A and !"#$ %PH

General /escription o1 oiler S.stem

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Units A and !"#$ %PH

General /escription O1 oiler S.stem

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PS SCHKOPAU S%EAM GE*ERA%OR

H &Section ' KKS(Capital ' Page(Sl) *o) ' Amend)(date '

Units A and !"#$ %PH

General /escription O1 oiler S.stem

Units A and !"#$ %PH

PS SCHKOPAU S%EAM GE*ERA%OR

H &Section ' KKS(Capital ' Page(Sl) *o) ' Amend)(date '

Units A and !"#$ %PH

General /escription O1 oiler S.stem

PS SCHKOPAU S%EAM GE*ERA%OR

H &Section ' KKS(Capital ' Page(Sl) *o) '

Operating Manual Mechanical Engineering

Units A and !"#$ %PH

Summar. = Control and 2nstrumentation

CB& = su5.functional roupD

PS SCHKOPAU S%EAM GE*ERA%OR

H &Section ' KKS(Capital ' Page(Sl) *o) ' Amend)(date '

Units A and !"#$ %PH

Summar.&Control and 2nstrumentation

ClD Intermediate super'eater in@ection cooler PS SCHKOPAU S%EAM GE*ERA%OR

H &Section ' KKS(Capital ' Page(Sl) *o) ' Amend)(date '

Units A and !"#$ %PH

Summar. Control and 2nstrumentation

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PS SCHKOPAU S%EAM GE*ERA%OR

H &Section ' KKS(Capital ' Page(Sl) *o) ' Amend)(date '

Units A and !"#$ %PH

Summar.&Control and 2nstrumentation

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PS SCHKOPAU S%EAM GE*ERA%OR

H &Section ' KKS(Capital ' Page(Sl) *o) ' Amend)(date '

Units A and !"#$ %PH

Summar. Control and 2nstrumentation

all " lines

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ote protection mar+ according to /2 ",

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HA HC H*3

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