CA 01

Torque motors - 1FW3 complete torque motors for SINAMICS S120

Torque motors - 1FW3 complete torque motors for SINAMICS S120

Overview
1FW3 torque motors are liquid-cooled, high-pole (slow running) permanent-magnet synchronous motors with hollow-shaft rotor. The operating characteristics can be essentially compared to those of regular synchronous motors. 1FW3 torque motors are supplied as fully assembled units. The range includes 3 shaft heights with various lengths. For shaft heights 150 and 200, the stator and rotor have a flange with centering rings and tapped holes at the drive end according to type of construction IM B14. In shaft height 280, the flange is designed with centering ring and through-holes as for construction type IM B35. 1FW3 torque motors can be combined with the SINAMICS S120 drive system to create a powerful, high-performance system. The integrated encoder systems for speed and position control can be selected depending on the application.

Benefits
Highest torque in the most compact design High overload capability No elasticity in the drive train No torsional backlash High availability, since there are no mechanical transmission elements subject to wear in the drive train Low moment of inertia Direct coupling to the machine using flanges Hollow-shaft rotor design allows for flexible installation concepts Energy savings due to reduction in mechanical losses

Application

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Torque motors - 1FW3 complete torque motors for SINAMICS S120

The 1FW3 series was developed as a direct drive. This direct drive is a compact drive unit where the mechanical motor power is transferred directly to the driven machine without any mechanical transmission elements.
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Extruder main drives Screw drives for injection molding machines Pull-roll drives for foil-stretching machines Stretch, calender and chill rolls Dynamic positioning tasks, e.g. rotary tables, cyclic conveyor belts Substitute for hydraulic motors Roller drives in paper machines Cross-cutter drives for continuous material webs, e.g. paper, textiles, sheet metal Wire-drawing machines Choppers

Technical specifications
Type of motor Magnet material Insulation of the stator windingin accordance with EN 60034-1 (IEC 60034-1) Permanent-magnet synchronous motor Rare-earth magnet material Temperature Class 155 (F) for a winding temperature rise of T=1 0 0K a coolant (water) inlet temperature of 25 C (104 F) Water cooling KTY 84 temperature sensor in stator winding

Cooling Thermal motor protection in accordance with EN 60034-11 (IEC 60034-11) Type of construction in accordance with EN 60034-7 (IEC 60034-7)
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Shaft heights 150 and 200 Shaft height 280

IM B14, IM V18, IM V19 IM B35 IP54

Degree of protection in accordance with EN 60034-5 (IEC 60034-5) Shaft extension on the drive end in accordance with DIN 748-3 (IEC 60072-1)
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Hollow shaft

Inside diameter di SH 150 and SH 200 SH 280 152 mm 250 mm Tolerance N

Shaft and flange accuracy in accordance with DIN 42955 (IEC 60072-1)1)

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Torque motors - 1FW3 complete torque motors for SINAMICS S120

Vibration magnitude in accordance wih EN 60034-14 (IEC 60034-14) Sound pressure level L pA (1 m) in accordance with DIN EN ISO 1680 Tolerance + 3 dB
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Grade A mainained up to rated speed

At 4 kHz nominal pulse frequency At 2 kHz nominal pulse frequency

70 dB 73 dB Grade N (normal) Maximum permissible radial acceleration 50 m/s2 (not in operational state)

Flange accuracy Shock load

Bearings

Roller bearings with permanent grease lubrication (lubrication over the bearing lifetime = 20 000 h)
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Encoder systems for motors without DRIVE-CLiQ interface

Multi-pole resolver, belt-mounted Incremental encoder sin/cos 1 V pp, 2048 S/R, belt-mounted Absolute encoder Multi-turn with EnDat interface 2048 S/R, belt-mounted or coaxial mounted at NDE Single-turn with EnDat interface, 2048 S/R, coaxial mounted at NDE 15 bit resolver belt-mounted 22 bit incremental encoder (2048 S/R internal) belt-mounted Absolute encoder: 22 bit single-turn (2048 S/R internal) + 12 bit multi-turn (traversing range 4096 revolutions) belt-mounted or coaxial mounted at NDE 22 bit single-turn (2048 S/R internal) coaxial mounted at NDE

Encoder systems for motors with DRIVE-CLiQ interface

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Connection

Terminal box for power Connector for encoder signals and KTY 84 Anthracite RAL 7016 Enclosed separately
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Paint finish 2nd rating plate Options

Motor protection through PTC thermistor with 3 integrated

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Torque motors - 1FW3 complete torque motors for SINAMICS S120

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temperature sensors for tripping Shaft cover at NDE Relubrication device Non-standard paint finish Non-standard rated speeds (enquiry necessary)

S/R = signals/revolution
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Shaft extension run-out, concentricity of centering ring and shaft, and perpendicularity of flange to shaft.

Options
Order code A11 X01 X02 X03 X04 X05 X06 K40 T20 Option description Motor protection by PTC thermistors Jet black finish RAL 9005 Cream finish RAL 9001 Reseda green finish RAL 6011 Pebble gray finish RAL 7032 Sky blue finish RAL 5015 Light ivory finish RAL 1015 Re-lubrication devices at DE and NDE Shaft cover at NDE (not required with coaxial mounted encoder)

Dimensional drawings
Note

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