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Jindal Steel & Power Ltd.

Engineering Division , Raipur

Technical Specifications
10t x 20.5m Double Girder Crane
Crane No.: CRN-1(D-E Bay), Quantity- 1 Crane No.: ED-ESTQ-13194

Client : JSPL, RAIGARH

Ravi.V.

Jindal Steel & Power Ltd.


Engineering Division , Raipur Crane Requirement
Basic Input Data : Crane Capacity : SWL Crane Span Lifting Height Top of Crane Rail Hook Approach : LH Side Hook Approach : RH Side Crane Travel Length Class of Crane Location of Crane Long Travel Cross Travel Hoisting Structural Long Travel Speed Cross Travel Speed Hoisting Speed Nos. Of Starts / Stops Cyclic Duty Factor Ambient Temperature Humidity Rope Construction Q L H TOR L1 L2 L3 IS M M M M V1 V2 V3 CDF Temp. 10 20.5 5.7 6.77 1 1.0 90 3177 Indoor M8 M8 M8 M8 40 15 4 300 60 45 95 t m m m m m m m/min. m/min. m/min. Per / Hour % C %

Rope Core Rope Gra!e Rope Treat.ent Hook Detail Type of Motor Power Supply Control Voltage In ulation Cla Spee! Variation Power Supply Met"o! #perator Ca$in % Pen!ant Gantry Rail Buffer Type for CT Buffer Type for LT Any Special Requirement :

&'(& Steel Core )*&+ ,on Gal-ani e!


As per IS / DIN : Single Hook with safety latch & Anti swivel lock AC , Squirrel Cage Induction Motor ,TEFC Degree of Protection : IP - 54 415V 10% ,3-Phase, 50 Hz 5% 220V/110V 10% ,1-Phase, 50 Hz 5% Class-F, with temp. rise limited to Class - B VVVF , variation 10% - 100% DSL Pendent Operated CR-80

Spring Spring

/) /5 /( , , , 8 8r ,w3t ,wlt

+01 1 5+ )+++ )+++ 71+ 9 : 9 9 )& rp. rp. rp.

2eig"t of Botto. Blo3k 4 2ire 2eig"t of Trolley 2eig"t of Crane Bri!ge Motor Spee! 6 LT Motor Spee! 6 CT Motor Spee! 6 MH ,o 0 of 8all Stati3 Re i tan3e ,o 0 of CT w"eel ,o 0 of LT 2"eel Hook ,o0;DI,<

Hoisting Machinery (MH)


General Data:
Mechanism Class Duty Factor / Service Factor Ambient Temperature Cyclic Duty Factor Start/Stop/hr Type of Motor Power Supply Protection Enclosure Insulation Class M Cdf Tamb. CDF M8 1.70 45.0 C 60.0 % 150.0 AC , Squirrel Cage Induction Motor ,TEFC 415V 10% ,3-Phase, 50 Hz 5%

IP54 TEFC Class-F, with temp. rise limited to Class - B

Hoist Motor
Mechanical Power Electrical Power (Without deration) Frame Size / Nos. Of Pole Kw Rating Speed Of Motor ( RPM ) Make P mech. P ele. 7.36 9.56

1 No./Crane
kW kW

200L 15.00 750 As per Approved Vendor List

** Remarks
M.H Gear Box (Parallel Shaft Helical, with Fabricated Housing)
Starting Frequency Factor Required Gear Box Rating Input Speed Output Speed ( Drum Speed ) Reduction Ratio Make Model Remarks ff Pr N1 N2 I ELECON /

1 No./Crane

1.6 14.73 kW 750 RPM 6.773 RPM 110.74 As per approved vendor list SDN-250

* ISDE AND OSDE

Input Coupling with Brake Drum


Required Torque : Mechanical Make Brake Drum diameter Model Trm Db

1 No./Crane
16.26 kg.m As per Approved Vendor List 200.0 ED 260 14.35 EHT As per Approved Vendor List 200.0 KBT-200/18 mm

BRAKE
Required Torque Type of Brake Make Brake Drum Diameter Model Tr

1 No./Crane
kg.m

Output Barrel / Drum Coupling


Required Torque : Mechanical Make Model Trm

1 No./Crane
1800.79 kg.m As per Approved Vendor List TTXs-1.6

CT Machinery
General Data:
Mechanism Class Duty Factor Ambient Temperature Cyclic Duty Factor Start/Stop/hr Type of Motor Power Supply Protection Enclosure Insulation Class M Cdf Tamb. CDF M8 1.50 45.0 C 60.0 % 300.0 AC , Squirrel Cage Induction Motor ,TEFC 415V 10% ,3-Phase, 50 Hz 5%

IP54 TEFC Class-F, with temp. rise limited to Class - B

CT Motor
Mechanical Power Electrical Power (Without deration) Frame Size / Nos. Of Pole Kw Rating Speed Of Motor ( RPM ) Make P mech. P ele. 0.38 0.58

1 No./Crane
kW kW

80 0.75 1000 As per Approved Vendor List

C.T Gear Box


Frequency Factor Required Gear Box Rating Input Speed Output Speed ( Wheel Speed ) Reduction Ratio Make Model

1 No./Crane
ff 1.7 Pr 0.56 kW N1 1000.0 rpm N2 19.10 rpm I 52.36 ELECON / As per approved vendor list SCN-180

Input Coupling with Brake Drum


Required Torque : Mechanical Make Brake Drum Diameter Model

1 No./Crane
Trm 0.55 kg.m ELECON/As per Approved Vendor List Db 100.0 mm ED 130

BRAKE
Required Torque Type of Brake Make Model Brake Drum Diameter Tr 0.55 EHT

1 No./Crane
kg.m

KAKKU / As per approved vendor list KBT-100/18 100.0

Output Geared Coupling


Required Torque : Mechanical Model Make Trm 28.78 ED 1000 ELECON

4 No./Crane
kg.m

Remarks

LT Machinery
General Data:
Mechanism Class Duty Factor Ambient Temperature Cyclic Duty Factor Start/Stop/hr Type of Motor Power Supply Protection Enclosure Insulation Class M8 1.50 45.0 C 60.0 % 300.0 AC , Squirrel Cage Induction Motor ,TEFC 415V 10% ,3-Phase, 50 Hz 5% IP54 TEFC Class-F, with temp. rise limited to Class - B M Cdf Tamb. CDF

LT Motor
Mechanical Power Electrical Power (Without deration) Frame Size / Nos. Of Pole Kw Rating Speed Of Motor ( RPM ) Make P mech. P ele.

2 No./Crane
1.49 kW 2.10 kW 112M 3.70 1000 As per Approved Vendor List

LT Gear Box
Frequency Factor Required Mechanical Power Input Speed Output Speed ( Wheel Speed ) Reduction Ratio Make Model

2 No./Crane
ff 1.7 Pr 2.23 kW N1 1000.0 RPM N2 39.79 RPM I 25.13 ELECON / As per approved vendor list SCN-160

Input Coupling with Brake Drum


Required Torque : Mechanical Make Model Brake Drum Diameter Trm

2 No./Crane
2.17 kg.m As per Approved Vendor List ED 130 100.0 2.17 EHT mm

Db Tr

BRAKE
Required Torque Type of Brake Make Brake Drum Diameter Model

2 No./Crane
kg.m

KAKKU / As per approved vendor list 100.0 KBT-100/18

Output Geared Coupling


Required Torque : Mechanical Model Make Trm 54.59 ED 500 Elecon / Eq

4 No./Crane
kg.m

Remarks

Client: JSPL, RAIGARH !D"!S#$"1%1&' Items ,AIH.IS# Hoist Motor I&'(t Co('li&g .rake .rake ,r(m 1 (mm) 3ear .o4 Ro'e ,r(m Co('li&g/ .erral Co('li&g Ro'e ,r(m : M/C Ro'e ,r(m .eari&g .lo5k Ro'e ,r(m .eari&g U''er <(lley U''er <(lley .eari&g .ottom <(lley .ottom <(lley .eari&g Hook : Sa*ety $o5k : Hook .eari&g : Cross Head .ottom <(lley 3a(rds Hook:$i*ti&g .eam Wire Ro'e Com'e&sati&g <(lley An( S)e*i l Re+uirement

10t x 20.5m Double Girder Cr ne Material Used/IS Sq. Cage / IS3 ! )(ll/ Hal* +HT/ ,C+M Cast Iro&2 Heli5al Ty'e 3ear 8oi&t/ .arrel )a;ri5ated / <i'e(,iameter 4 $e&gt=) MS <late 2 IS@ #S/)/)A3 Cast Steel 2 IS "#3#2 3r.II S/)/)A3 Cast Steel 2 IS "#3#2 3r.II S/)/)A3 IS 0"!!-# / !7?> MS <late 2 IS #MS <late 2 IS #IS0 --2 ">-#6/mm Cast Steel 2 IS "#3#2 3r.II Qty " " " " " " " " " # # Size ##$ +, -# /.T0 ##/"% ## S,60 !# TT9s0".13-#9%## Wt (kg) Total Wt Remarks (kg) %! %! "# "# 3" 3" "# "# !7# !7# 33 33 >? >? !# ? " "! " "! ""# !# 6/A ?-.> !# ? # # ? 3# ""# !# 6/A >? 2000

" " # "

"3 3-# S$#?!#"3 3-# S$#?!#"3 !"

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CR.SS #RA8!L

TraBel Motor I&'(t Co('li&g .rake .rake ,r(m 1 (mm) 3ear .o4 C(t'(t Co('li&g /0eel A11embl( W=eel .eari&g A4le .o4 )loati&g S=a*t .(**er An( S)e*i l Re+uirement TraBel Motor I&'(t Co('li&g .rake .rake ,r(m 1 (mm) 3ear .o4 C(t'(t Co('li&g /0eel A11embl( W=eel .eari&g A4le .o4 )loati&g S=a*t .(**er <arki&g .rake *or 3a&try Cra&e An( S)e*i l Re+uirement ,in. L.# /0eel Lo d 34it0out im) *t5 , x. L.# /0eel Lo d 34it0out im) *t5

Sq. Cage / IS3 ! )(ll/ Hal* +HT/ ,C+M Cast Iro&2 Heli5al Ty'e )(ll/ Hal* C!!M&7! 2 )orged2 3!# to ?## .6H S/)/)A3 C.S. / M.S. <late 2 IS@"#3#2 3r.II/IS@ #C?! )orged R(;;er/ S'ri&g / Hyd.

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%# +, "3# /.T0"##/"% "## SC60"%# +, "### !# "3

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%# !# ## 1000 7# "# !# % 3?# 3#

ITC/" #? a Sub #ot l "" M +, "3# /.T0"##/"% "## SC60"-# +, !##

S'ri&g

L.-G #RA8!L

Sq. Cage / IS3 ! )(ll/ Hal* +HT/ ,C+M Cast Iro&2 Heli5al Ty'e )(ll/ Hal* C!!M&7! 2 )orged2 3!# to ?## .6H S/)/)A3 C.S. / M.S.<late 2 IS@"#3#2 3r.II/IS0 #C?! )orged R(;;er/ S'ri&g / Hyd. +HT/ ,C+M / Rail Hold ? % %

3! ! ! ? "7# "!

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?## 1200 5122.0 121%'.1

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!L!C#RICAL MH/AH/CT/$T ,riBe $imit SEit5=es A&tiCollissio& SEit5= +room / <a&els <e&de&t RRC ( 8oy Sti5k / <. Ty'e) Ca;i& Ca;i& A55essories Ca;i& AC $oad Cell MH/AH/CT/$T Ca;le Ca;le Tray Ca;le Trolley ,rag C=ai& CR, *or A&y Atte5=me&t +art=i&g Cra&e $ig=ts C(rre&t Colle5tor Te&dam C'eratio& ;etEee& tEo 5ra&e An( S)e*i l Re+uirement Stru*tur l Cra; Str(5t(re P rt CT Rail )estoo& Tra5k Mai& 3irder +&d Carriage <lat*orm ,S$ Cage G 3a(rds $adle / Sto''ers / 8a5ki&g <ad S'li5e 8oi&t *or Tra&s'ortatio& Mis5 Wt. i* a&y. )estoo& tra5k *or U&der ;ridge Hoist C(t ,oor 3a(rds / Sta&d Str(5t(re 3a&try $eg Et. : S(''ort Mo&orail .eam *or U&der .ridge Hoist An( S)e*i l Re+uirement #ot l /ei60t o7 Cr ne 3t5

DDD) Hoist0 Rotary: 3raBity :TraBel I&*ra red ty'e I<0-%

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s=ear 'i& ty'e I&s(lated )le4i;le C( Ca;le

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Sub #ot l M.S <late 2 IS #- 2 3r. A or . IS 03??3/ Sq(are .ar )rom FT Se5tio& or .eam IRS0! " ## ### %## %## >### "!## 3!## "!3## !## 6/A 6/A 6/A 6/A Sub #ot l

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12%00.0 25t

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