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CPPE

TABLE OF CONTENT

I.

TECHNICAL OFFER FOR TWO-PHASE FIRST STAGE SEPARATOR ............................. 3

1.0 INTRODUCTION ................................................................................................... 3 2.0 PROCESS DESCRIPTION .................................................................................... 3 3.0 OPERATING CONDITIONS .................................................................................. 4 4.0 SCOPE OF SUPPLY ............................................................................................. 4 5.0 DESIGN STANDARDS COMPLIANCE STATEMENT ........................................... 5 6.0 PROCESS GUARANTEE STATEMENT ............................................................... 6 7.0 EQUIPMENT DATA ............................................................................................... 6 8.0 PIPING SPECIFICATIONS .................................................................................. 13 9.0 TUBING SPECIFICATIONS ................................................................................ 14 10.0 PAINTING SPECIFICATIONS ........................................................................... 15 11.0 INSULATION SPECIFICATIONS ...................................................................... 16 12.0 PACKING AND CRATING ................................................................................. 16 13.0 THIRD PARTY INSPECTION ............................................................................ 16 14.0 DOCUMENTATION ........................................................................................... 16 15.0 REGISTRATION ................................................................................................ 17 16.0 GENERAL NOTES ............................................................................................ 17
II. TECHNICAL OFFER for THREE-PHASE SECOND STAGE SEPARATOR ......................18

1.0 INTRODUCTION ................................................................................................. 18 2.0 PROCESS DESCRIPTION .................................................................................. 18 3.0 OPERATING CONDITIONS ................................................................................ 19 4.0 SCOPE OF SUPPLY ........................................................................................... 20 5.0 DESIGN STANDARDS COMPLIANCE STATEMENT ......................................... 20 6.0 PROCESS GUARANTEE STATEMENT ............................................................. 21 7.0 EQUIPMENT DATA ............................................................................................. 21 8.0 PIPING SPECIFICATIONS .................................................................................. 28 9.0 TUBING SPECIFICATIONS ................................................................................ 28 10.0 PAINTING SPECIFICATIONS ........................................................................... 29 11.0 INSULATION SPECIFICATIONS ...................................................................... 30 12.0 PACKING AND CRATING ................................................................................. 30 13.0 THIRD PARTY INSPECTION ............................................................................ 30 14.0 DOCUMENTATION ........................................................................................... 30 15.0 REGISTRATION ................................................................................................ 31 16.0 GENERAL NOTES ............................................................................................ 31

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CPPE
I. TECHNICAL OFFER FOR TWO-PHASE FIRST STAGE SEPARATOR
1.0 INTRODUCTION
We are proud to have developed superior experience over the years in design, engineering and fabrication of process system packages. In addition to building plants from concept stage, we are involved in providing engineering services for projects involving de-bottlenecking, capacity increase, adequacy checks for existing units requiring new process conditions, and recommending optimum design for various oil and gas applications. The major areas wherein we operate in the oil and gas upstream are; Engineering services Multiphase separation systems Gas Dehydration systems H2S and CO2 Removal Oil conditioning and Dehydration Debottlenecking

2.0 PROCESS DESCRIPTION


Separators are used in the oil and gas industry to split feed streams into individual phases of liquid and gas. The phase separation is required for measuring production rates and to prepare the hydrocarbons and water streams for further processing and transportation. Three phase separators are utilized to split the feed streams into gas and liquid streams. The process fluid flows into the two phase Vertical separator; where it splits into Gas and Liquid. At the inlet of separator, the fluid momentum is controlled with an inlet diverter that provides bulk gas/liquid separation. The Inlet Diverter and other internals such as Mist Extractor, Vortex Breakers are provided to improve the separation

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CPPE
efficiency. The entrained liquid particles get collected in the Mist Extractor provided at the top of the vessel. The Vortex Breaker is provided at the liquid outlet to prevent the entrapment of gas in to the liquid. The sufficient residence time is provided for separation of each of the phases. The liquid level in the vessel and the removal of liquid at the bottom is controlled by liquid level controls that will keep the mixture in the vessel long enough for complete separation of each of the phases. A Safety relief valve is provided for safe operation.

3.0 OPERATING CONDITIONS


The following process conditions are considered for the basic design of the Two Phase Vertical Separator. Sour service is considered for the equipment. Parameters Operating Pressure Operating Temperature Oil an Water Flow Rate Gas Flow Rate Design Pressure Design Temperature V-100 525 135 40,000 40.00 635
200

Unit psig F Bbls / day MMSCF/day psig F

4.0 SCOPE OF SUPPLY


Our scope of supply for the Separator Package includes Design, Engineering, Supply of Materials, Fabrication, Fabrication, Complete Mechanical, Instruments & Electrical Assembly, Protective Coating, Hydrostatic Testing, Inspection and Packing in accordance with the special conditions and other relevant sections of the tender documents as follows:

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CPPE
Two Phase Horizontal Separator with internals. Structural Skid w/ under skid Insulation and Drain Arrangement. All the Valves, Piping & Tubing's up-to skid limit & Supports. Associated Instrumentation & Controls

5.0 DESIGN STANDARDS COMPLIANCE STATEMENT


We confirm compliance to the following standards for the design, engineering and supply of the Two-Phase Horizontal Separator Description Stamping Process Design Material of Construction Pressure Vessel Code Piping Flanges Safety Devices Standards* ASME Section VIII Div. 1 'U' Stamp CPPE Proprietary standards ASME SECTION II* ASME Sec VIII Div 1* ASME B 31.3* ASME B16.5*/ASME B 16.47* API RP 520, API Recommended practice for process and Instrumentation safety* ASME SEC IX* ASME SEC V* ASME B 16.9* ASME B 16.11*

Welding NDE Butt weld fittings Forged Fittings (Socket weld & Threaded)

*-Latest Edition/Addenda at the time of design shall apply.

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CPPE
6.0 PROCESS GUARANTEE STATEMENT
CPPE warrants that the equipment will produce products with the following characteristics: Water in Oil Liquid in Gas (Max) Sand / Sludge removal: 5.0% Vol. (Max.) 0.1 US Gal./MMscf 98%

7.0 EQUIPMENT DATA


Horizontal Separator GENERAL Size Design Pressure MDMT Design Temperature Corrosion Allowance Internals NOZZLES Inlet Gas Outlet Liquid Outlet PSV Drain PI TI LC Bridle 14" CL-300 RFWN 6" CL-300 RFWN 8" CL-300 RFWN 4" CL-300 RFWN 2" CL-300 RFWN 2" CL-300 RFWN 2 CL 300 RFWN (4) 2" CL-300 RFWN 84 ID x 24-0 S/S 635 psig -20F 200F 1/8 Standard internals. V-100

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CPPE
Vent Spare Manway 2 CL- CL-300 RFWN 2 CL-300 RFWN 24 CL-300 RFWN

Desand Jetting In (2) 2" CL-300 RFWN Desand Water Out TESTING Radiography PWHT Hydrostatic Testing Impact Test Hardness Insulation Internal Coating MATERIALS Heads Shell Flanges & Couplings Butt-Weld Fittings Pipes / Nozzle Gaskets, Mist pads Studs Nuts Structural Internals SA-516-70N SA-516-70N SA105N / SA 105 SA-234WPB SA-106 Gr.B SS 304+Graphite SA-193-B7 SA-194-2H SA-36 SA 516 -70N / SA 516 - 70 100% As per Code Yes-as per code No No Yes Yes (2) 2" CL-300 RFWN

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CPPE
STRUCTURAL OIL FIELD SKID Size Main Members Cross Members Channels Chequered Plate Cover Lifting Lugs on Top of skid (FOS = 4) 12'-0" Wide x 30'-0" Long W12 x 54# W6 x 48 # C8 x 11.5 # 1/4" thk 4 Nos

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CPPE
INSTRUMENTATION AND CONTROL NOTE:- All Instruments and controls are for Sour service applications only unless otherwise specified TAG-NO LG-1001 / QTY DESCRIPTION 1 TRANSPARENT LEVEL GLASS ASSEMBLY TRANSPARENT LEVEL GLASS ASSEMBLY Make: Quality Model:19-R-20 Set of " NPT model 146 gauge cocks Standard Valve Dropped Forged Steel Body 12 5/8" visible glass (2250 psig @ 100 F) SPDT ELECTRICAL LEVEL SWITCH Make: Linc Model: L471-01 11/2"NPT Process Connection Type: SPDT switch suitable for 24VDC Certification: CSA Class1 Div 1 Group A,B,C,D C/W External Cage with 1" NPT threaded connections

LSHH-1001 / LSLL-1001 /

LEVEL SWITCH

LCV-1001

LEVEL CONTROL LEVEL CONTROL VALVE VALVE Make: Fisher Model: Fisher ET Body Control valve Process connection: 8 CL-300 RF Body Material: Carbon steel body Signal: 0-35 psig Equal % Trim B7 Studs, 2H Nuts ACTUATOR Make: Fisher Size 45 Actuator, 3-15 psi spring range Air to Open / Fail Close Service: Sour C/w 3582 Electro-Pneumatic Positioner with 67 CFR Regulators

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CPPE
PSHH-1001 1 PRESSURE SWITCH HIGH PRESSURE SWITCH Make: ASCO Model No. SA12D Power supply: 24 VDC Range: 150 - 250 Psig Set pressure = 230 Psig pressure rising Transducer: Model No: TF10A44B 316SS material NPT process connection. PRESSURE TRANSMITTER Make: Rosemount Model No: 3051TG Process connection: 1/2" NPT -14.7 to 800 psig Adjustable range 4 to 20 mA (Hart Output) 316L SST diaphragm (Sour service) Silicone filled fluid polyurethane covered aluminum housing (1/2 NPT) Standard mounting CSA Approved for Class 1, Div 1 PRESSURE CONTROL VALVE Make: Fisher Model: Fisher ET Body Control valve Process connection: 6 CL-300 RF Body Material: Carbon steel body Signal: 0-35 psig, Equal % Trim B7 Studs, 2H Nuts ACTUATOR Make: Fisher Size 45 Actuator, 3-15 psi spring range Air to Close/Fail Open Service: Sour C/w 3582 Electro-Pneumatic Positioner with 67 CFR Regulators

PT-1001

PRESSURE TRANSMITTER

PCV-1001

PRESSURE CONTROL VALVE

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CPPE
PI-1001 PI-1002 2 PRESSURE GAUGE PRESSURE GAUGE Make: Wika 4" Dual scale 0 - 800 psig range (dual scale), liquid filled 316 SS bourdon tube/case " NPT Bottom connection PRESSURE SAFETY VALVE Make: Farris Model :TBD Process connection: 4" CL-300 x 6" CL-150 Service: Sour Set pressure 635 psig TEMPERATURE INDICATOR Make: Gauge-Tech 304 SS Case and Internals 5" Dial size; Dual Scale 0 to 250 Deg F c/w " x 1"x 9" 316SS thermo well CORROSION COUPON Make: ALSPI Model: HPTM Type: Retractable Material: 316L

PSV-1001 PSV-1002

PRESSURE SAFETY VALVE

TI-1001 TW-1001

TEMPERATURE INDICATOR

CC-1001

CORROSION COUPON

FE-1002

POSITIVE DISPLACEMENT FLOW METER

FLOW METER (Oil/Water Out) Make: Brodie Model: Birotor Plus B281 6 300# RF Positive Displacement Meter 61-607- BPH Viton Elastomers

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CPPE
FE-1001 1 FLOW METER TURBINE FLOW METER Gas out Make: Daniel Model: 3211 8 Cl-300 Mini Gas Turbine Meter Stainless Steel Body Flanges RF Carbon Steel 1 pick off and coil assembly Horizontal flow SS Rotor 440 SS bearing Linearty +/- 0.5% within flow range 6 point factory calibration + /- 0.1% repeatability Temperature Range -20 to 200 deg F. Local Totalizer / Flow Rate Indicator Model MRT-67 SDV-1001 1 SHUT DOWN VALVE 14 Class 300# RF Make: Grove Type: Ball Valve Material: SA350-LF2 Three Piece Bolted Viton seats and seals Fire Safe EL-OMATIC ACTUATOR Rack and Pinion Pneumatic Spring Return, Fail Closed Operation Sized for 80 psi supply Pressure 3 Way Solenoid Valve Make: ASCO 24VDC Coil Explosion proof 316SST Tubing Swagelok fittings c/w Explosion proof limit switch

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CPPE
MANUAL VALAVS NV-075 BA 075 BA 050 BA 100 NV 100 BAF 301 BAF 201 BAF 401 BA 150 6 18 12 5 4 12 12 3 6 3/4" NPT SS 316 Needle Valve 3000 WOG 3/4" NPT Ball Valve 1/2" NPT Ball Valve 1" NPT Ball Valve 1" NPT Needle Valve 3000 WOG 3" CL-300 RF Ball Valve 2" CL-300 RF Ball Valve 4" CL-300 RF Ball Valve 1 1/2" NPT Ball Valve

8.0 PIPING SPECIFICATIONS


Description Pipe NPS " - 1 " 2" - 10" 12" - 24" 12" - 24" Nipples Flanges " - 2" " - 1 " 2" - 3" 3" - 24" Threaded Fittings Welded Fittings Fasteners Gaskets Corrosion Allowance Internal Coating Hydrotest " - 2" 2"- 24" SPECIFICATIONS CL-150 Cl-300 Sch. 80 Sch. 40 0.375" WT Min Sch.20 Sch. 80 RF Scrd, or SW RFWN Sch. 40 RFLWN (same as pipe W.T) CL-3000 Scrd. Or SW (Same as pipe W.T) SA 193 B7 / SA 194 2H 1/8" Thk. SPW 316 SS 0.125" Yes 1.5 x Design Pressure

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CPPE
PWHT Hardness Testing Non Destructive Testing > 2" NPS Not Applicable Not Applicable 100% RT on Butt welds

1. All piping will be designed to ASME B31.3 2004 Edition. 2. Piping over 2" NPS and up to 12" NPS shall be of seamless construction with Butt welded fittings and flanges. 3. High point vent and low point drain shall be provided. 4. Valve Manufacturers will be VELAN, WKM, Grove, Kitz Valve International and TK Valve Ltd.

9.0 TUBING SPECIFICATIONS


Process (CL-150 -CL-300) Instrument s Size Tubing Material Fitting Material 3/8" (.035") 316SS 316SS 1/4" (.035") 316SS 316SS Vents

1/4" (.035") 316SS 316SS

Process Tubing Fittings shall be of 316 SS Parker Compression, Swagelok or Equivalent.

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CPPE
10.0 PAINTING SPECIFICATIONS
Equip Surface Preparation Commercial blast SSPCSP-6 Primer Coat Intermediate Coat None Final Coat Thickness (mils) 3

Vessel (Insulated)

Industrial Metal Zinc Rich Primer Alkyd Resin 2 coats (71309-Grey) Industrial Metal Zinc Rich Primer Alkyd Resin Industrial Metal Zinc Rich Primer Alkyd Resin 2 coats (71309-Grey) Industrial Metal Zinc Rich Primer Alkyd Resin Industrial Metal Zinc Rich Primer Alkyd Resin (71309-Grey)

None

Vessel (Uninsulated)

Commercial blast-SSPCSP-6

Industrial Enamel Alkyd Resin(74811-Grey) None

Industrial Enamel Alkyd Resin(74811-Grey) None

4.5

Piping (Insulated)

Commercial blast SSPCSP-6

1.7

Piping (uninsulated)

Commercial blast SSPCSP-6

Industrial Enamel Alkyd Resin(74811-Grey) Industrial Enamel Alkyd Resin(74811-Grey)

Industrial Enamel Alkyd Resin(74811-Grey) Industrial Enamel Alkyd Resin(74811-Grey)

Structural steel

Commercial blast SSPCSP-6

* Denotes the Painting Ref No; Make - CLOVERDALE or equivalent

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CPPE
INTERNAL COATING Vessel and Inlet and outlet piping to be coated internally with DEVCON 253. DFT of the vessel will be 12 -14 Mils thick. Notes Color Coding of Piping shall be done as per specifications.

11.0 INSULATION SPECIFICATIONS


2" Thick Mineral wool insulation shall be provided on Equipment and 1 for piping c/w aluminum cladding as shown in P&ID.

12.0 PACKING AND CRATING


Unit shall be box crated.

13.0 THIRD PARTY INSPECTION


We welcome third party inspection at our fabrication premises.

14.0 DOCUMENTATION
Qty - Five (5) set of hard binder copy and one soft copy (where applicable) will be provided within in one (1) week from the date of shipment. CPPE will provide the standard documentation for this project. The data book will contain the following minimum Inspection & Test Plan Material Test Report (traceable to job#) Record of Welder Qualifications Record of Welding Procedures Nondestructive Examination Reports Nondestructive Examination & Weld ID Maps Certified Leak Test Report (without chart)

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CPPE
CDN Reg. No. Vessels (ABSA) Pressure Vessels Manufacturers Data Report Pressure Piping Engineering Design Registration Pressure Piping Construction Data Report Pressure Piping Completion of Construction Report Vessel Name Plate Facsimile Coating Holiday Test Reports (if applicable) Test Reports (Performance / Mechanical Run/ Functional test/ hydro test) Operating and Maintenance Manual

15.0 REGISTRATION
Vessel and Bridle shall be registered with National Board and U stamped on the nameplate.

16.0 GENERAL NOTES


1. All piping will be designed to ASME B31.3 Code Latest Edition. 2. Piping 2" NPS and larger to be of welded construction with Butt weld fittings and

Weld Neck Flanges. (unless indicated otherwise)


3. We shall provide to the Client relevant drawings or documents for the project and

shall exclude those drawings & documents that are Proprietary.


4. We reserve the rights to substitute brand names of equal quality on any or all of the

above-specified controls to assist in meeting deliveries provided the substitution is on the acceptable vendors list and with the acceptance of the client.
5. All drawings and engineering calculation will be done only in Imperial units. All

drawings supplied by CPPE will have imperial units as the primary unit system with other secondary system of units specified in brackets.

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CPPE

II.

TECHNICAL OFFER for THREE-PHASE SECOND STAGE SEPARATOR

1.0 INTRODUCTION
We are proud to have developed superior experience over the years in design, engineering and fabrication of process system packages. In addition to building plants from concept stage, we are involved in providing engineering services for projects involving de-bottlenecking, capacity increase, adequacy checks for existing units requiring new process conditions, and recommending optimum design for various oil and gas applications. The major areas wherein we operate in the oil and gas upstream are;

Engineering services Multiphase separation systems Gas Dehydration systems H2S and CO2 Removal Oil conditioning and Dehydration Debottlenecking

2.0 PROCESS DESCRIPTION


Separators are used in the oil and gas industry to split feed streams into individual phases of liquid and gas. The phase separation is required for measuring production rates and to prepare the hydrocarbons and water streams for further processing and transportation. Three phase separators are utilized to split the feed streams into gas and liquid streams. The process fluid flows into the 3-phase Vertical separator; where it splits into Gas and Liquid. At the inlet of separator, the fluid momentum is controlled with an inlet diverter Page 18 of 32

CPPE
that provides bulk gas/liquid separation. The Inlet Diverter and other internals such as Mist Extractor, Vortex Breakers are provided to improve the separation efficiency. The entrained liquid particles get collected in the Mist Extractor provided at the top of the vessel. The Vortex Breaker is provided at the liquid outlet to prevent the entrapment of gas in to the liquid. The sufficient residence time is provided for separation of each of the phases. The liquid level in the vessel and the removal of liquid at the bottom is controlled by liquid level controls that will keep the mixture in the vessel long enough for complete separation of each of the phases. A Safety relief valve is provided for safe operation.

3.0 OPERATING CONDITIONS


The following process conditions are considered for the basic design of the ThreePhase Vertical Separator. Sour service is considered for the equipment.

Parameters Operating Pressure Operating Temperature Oil Flow Water Flow Gas Flow Design Pressure Design Temperature

V-300 35 120 20000 30000 3.00 100 200

Unit psig F Bbls / day Bbls/day MMSCF/day psig F

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CPPE
4.0 SCOPE OF SUPPLY
Our scope of supply for the Separator Package includes Design, Engineering, Supply of Materials, Fabrication, Fabrication, Complete Mechanical, Instruments & Electrical Assembly, Protective Coating, Hydrostatic Testing, Inspection and Packing in accordance with the special conditions and other relevant sections of the tender documents as follows: 3-Phase Horizontal Separator with internals. Structural Skid w/ under skid Insulation and Drain Arrangement. All Valves, Piping & Tubing's up-to skid limit & Supports. Associated Instrumentation & Controls

5.0 DESIGN STANDARDS COMPLIANCE STATEMENT


Our compliance to the following standards for the design, Engineering and supply of the Three-Phase Horizontal Separator Description Stamping Process Design Material of Construction Pressure Vessel Code Piping Flanges Safety Devices Welding NDE Butt weld fittings Forged Fittings (Socket weld & Threaded) Standards* ASME Section VIII Div. 1 'U' Stamp CPPE Proprietary standards ASME SECTION II* ASME Sec VIII Div 1* ASME B 31.3* ASME B16.5*/ASME B 16.47* API RP 520, API Recommended practice for process and Instrumentation safety* ASME SEC IX* ASME SEC V* ASME B 16.9* ASME B 16.11*

*-Latest Edition/Addenda at the time of design shall apply.

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CPPE
6.0 PROCESS GUARANTEE STATEMENT
CPPE warrants that the equipment will produce products with the following characteristics: Oil in water Water in Oil Liquid in Gas Sand / Sludge removal: 1000 ppmv (Max) 5.0% Vol. (Max.) 0.1 US Gal./MMscf (Max) 98%

7.0 EQUIPMENT DATA


Horizontal Separator GENERAL Size Design Pressure MDMT Design Temperature Corrosion Allowance Internals NOZZLES Inlet Gas Outlet Liquid Outlet Oil Liquid Outlet Water PSV Drain PI TI LC Bridle Vent Spare Manway Desand Jetting In Desand Water Out TESTING Radiography PWHT Hydrostatic Testing Impact Test Page 21 of 32 100% As per Code Yes-as per code No 12" CL-150 RFWN 4" CL-150 RFWN 6" CL-150 RFWN 8" CL-150 RFWN (2) 2" CL-150 RFWN 2" CL-150 RFWN 2" CL-150 RFWN 2 CL 150 RFWN (4) 2" CL-300 RFWN 2 CL-150 RFWN 2 CL-150 RFWN 24 CL-150 RFWN (2) 2" CL-150 RFWN (2) 2" CL-150 RFWN 108 ID x 34-0 S/S 100 psig -20F (-29C) 200F 1/8 Standard internals. V-102

CPPE
Hardness Insulation Internal Coating MATERIALS Heads Shell Flanges & Couplings Butt-Weld Fittings Pipes / Nozzle Gaskets, Mist pads Studs Nuts Structurals Internals STRUCTURAL OIL FIELD SKID Size Main Members Cross Members Channels Chequered Plate Cover Lifting Lugs on Top of skid (FOS = 4) 15'-0" Wide x 40'-0" Long W10 x 54# W6 x 48 # C8 x 11.5 # 1/4" thk 4 Nos SA-516-70N SA-516-70N SA105N / SA 105 SA-234WPB SA-106 Gr.B SS 304+Graphite SA-193-B7 SA-194-2H SA-36 SA 516 -70N / SA 516 - 70 No No Yes

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CPPE
INSTRUMENTATION AND CONTROL NOTE:- All Instruments and controls are for Sour service applications only unless otherwise specified TAG-NO LG-1001 / LG-1002 QTY 2 DESCRIPTION TRANSPARENT LEVEL GLASS ASSEMBLY TRANSPARENT LEVEL GLASS ASSEMBLY Make: Quality Model:19-R-20 Set of " NPT model 146 gauge cocks Standard Valve Dropped Forged Steel Body 12 5/8" visible glass (2250 psig @ 100 F) SPDT ELECTRICAL LEVEL SWITCH Make: Linc Model: L471-01 11/2"NPT Process Connection Type: SPDT switch suitable for 24VDC Certification: CSA Class1 Div 1 Group A,B,C,D C/W External Cage with 1" NPT threaded connections LEVEL TRANSMITTER Make: Rosemount Model No: 3051L Process connection: 2" CL 150 Flanged -250 to 250 inWC Adjustable range 4 to 20 mA (Hart Output) 316L SST diaphragm (Sour service) Silicone filled fluid polyurethane covered aluminum housing (1/2 NPT) Standard mounting CSA Approved for Class 1, Div 1

LSHH-1001 / LSHH-1001 / LSLL-1002

LEVEL SWITCH

LT-1001/ LT-1002

LEVEL TRANSMITTER

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CPPE
LCV-1001 1 LEVEL CONTROL VALVE LEVEL CONTROL VALVE (OIL SIDE) Make: Fisher Model: Fisher ET Body Control valve Process connection: 6 CL-150 RF Body Material: Carbon steel body Signal: 0-35 psig Equal % Trim B7 Studs, 2H Nuts ACTUATOR Make: Fisher Size 45 Actuator, 3-15 psi spring range Air to Open / Fail Close Service: Sour C/w 3582 Electro-Pneumatic Positioner with 67 CFR Regulators LEVEL CONTROL VALVE (WATER SIDE) Make: Fisher Model: Fisher ET Body Control valve Process connection: 6 CL-150 RF Body Material: Carbon steel body Signal: 0-35 psig Equal % Trim B7 Studs, 2H Nuts ACTUATOR Make: Fisher Size 45 Actuator, 3-15 psi spring range Air to Open / Fail Close Service: Sour C/w 3582 Electro-Pneumatic Positioner with 67 CFR Regulators HIGH PRESSURE SWITCH Make: ASCO Model No. SA12D Power supply: 24 VDC Range: 50 - 150 Psig Set pressure = 110 Psig pressure rising Transducer:

LCV-1002

LEVEL CONTROL VALVE

PSHH-1001

PRESSURE SWITCH

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CPPE
Model No: TF10A44B 316SS material NPT process connection. PT-1001 1 PRESSURE TRANSMITTER PRESSURE TRANSMITTER Make: Rosemount Model No: 3051TG Process connection: 1/2" NPT -14.7 to 800 psig Adjustable range 4 to 20 mA (Hart Output) 316L SST diaphragm (Sour service) Silicone filled fluid polyurethane covered aluminum housing (1/2 NPT) Standard mounting CSA Approved for Class 1, Div 1 PRESSURE CONTROL VALVE Make: Fisher Model: Fisher D Body Control valve Process connection: 2 CL-150 RF Body Material: Carbon steel body Signal: 0-35 psig Equal % Trim B7 Studs, 2H Nuts ACTUATOR Make: Fisher Size 45 Actuator, 3-15 psi spring range Air to Close/Fail Open Service: Sour C/w 3582 Electro-Pneumatic Positioner with 67 CFR Regulators PRESSURE GAUGE Make: Wika 4" Dual scale 0 - 250 psig range (dual scale), liquid filled 316 SS bourdon tube/case " NPT Bottom connection

PCV-1001

PRESSURE CONTROL VALVE

PI-1001 PI-1002 PI-1003

PRESSURE GAUGE

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CPPE
PSV-1001 PSV-1002 2 PRESSURE SAFETY VALVE PRESSURE SAFETY VALVE Make: Farris Model :TBD Process connection: 2" CL-150 x 3" CL-150 Service: Sour Set pressure 100 psig TEMPERATURE INDICATOR Make: Gauge-Tech 304 SS Case and Internals 5" Dial size; Dual Scale 0 to 250 Deg F c/w " x 1"x 9" 316SS thermo well CORROSION COUPON Make: ALSPI Model: HPTM Type: Retractable Material: 316L

TI-1001 TW-1001

TEMPERATURE INDICATOR

CC-1001

CORROSION COUPON

FE-1003

FE-1002

FE-1001

FLOW METER (Oil Out) Make: Brodie Model: Birotor Plus B281 6 150# RF Positive Displacement Meter 61-607- BPH Viton Elastomers FLOW METER (Water Out) POSITIVE Make: Brodie DISPLACEMENT Model: Birotor Plus B281 6 150# RF FLOW METER Positive Displacement Meter 61-607- BPH Viton Elastomers TURBINE FLOW TURBINE FLOW METER (Gas out) Make: Daniel METER Model: 3211 2 Cl-150 Mini Gas Turbine Meter Stainless Steel Body Flanges RF Carbon Steel 1 pick off and coil assembly
POSITIVE DISPLACEMENT FLOW METER

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CPPE
Horizontal flow SS Rotor 440 SS bearing Linearty +/- 0.5% within flow range 6 point factory calibration + /- 0.1% repeatability Temperature Range -20 to 200 deg F. Local Totalizer / Flow Rate Indicator Model MRT-67 SDV -1001 1 SHUT DOWN VALVE 12 150# RF Make: Grove Type: Ball Valve Material: SA350-LF2 Three Piece Bolted Viton seats and seals Fire Safe EL-OMATIC ACTUATOR Rack and Pinion Pneumatic Spring Return, Fail Closed Operation Sized for 80 psi supply Pressure 3 Way Solenoid Valve Make: ASCO 24VDC Coil Explosion proof 316SST Tubing Swagelok fittings

MANUAL VALAVES NV-075 BA 075 BA 050 BA 100 NV 100 BAF 301 BAF 201 BAF 401 BA 150 6 18 12 5 4 12 12 3 6 3/4" NPT SS 316 Needle Valve 6000 WOG 3/4" NPT Ball Valve 1/2" NPT Ball Valve 1" NPT Ball Valve 1" NPT Needle Valve 6000 WOG 3" CL-150 RF Ball Valve 2" CL-150 RF Ball Valve 4" CL-150 RF Ball Valve 1 1/2" NPT Ball Valve

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CPPE
8.0 PIPING SPECIFICATIONS
Description Pipe NPS " - 1 " 2" - 10" 12" - 24" 12" - 24" " - 2" " - 1 " 2" - 3" 3" - 24" " - 2" 2"- 24" SPECIFICATIONS CL-150 Sch. 80 Sch. 40 0.375" WT Min Sch.20 Sch. 80 RF Scrd, or SW RFWN Sch. 40 RFLWN (same as pipe W.T) CL-3000 Scrd. Or SW (Same as pipe W.T) SA 193 B7 / SA 194 2H 1/8" Thk. SPW 316 SS 0.125"

Nipples Flanges

Threaded Fittings Welded Fittings Fasteners Gaskets Corrosion Allowance Internal Coating Yes Hydrotest 1.5 x Design Pressure PWHT Not Applicable Hardness Testing Not Applicable Non Destructive > 2" NPS 100% RT on Butt welds Testing All piping will be designed to ASME B31.3 2004 Edition. Piping over 2" NPS and up to 12" NPS shall be of seamless construction with Butt welded fittings and flanges. High point vent and low point drain shall be provided. Valve Manufacturers will be VELAN, WKM, Grove, Kitz Valve International and TK Valve Ltd.

9.0 TUBING SPECIFICATIONS


Process (CL-150 -CL-600) Instruments Size Tubing Material Fitting Material 3/8" (.035") 316SS 316SS 1/4" (.035") 316SS 316SS Vents 1/4" (.035") 316SS 316SS

Process Tubing Fittings shall be of 316 SS Parker Compression, Swagelok or Equivalent.

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CPPE
10.0 PAINTING SPECIFICATIONS
Equip Surface Preparation Commercial blast SSPCSP-6 Primer Coat Intermediate Coat None Final Coat Thickness (mils) 3

Vessel (Insulated)

Industrial Metal Zinc Rich Primer Alkyd Resin 2 coats (71309-Grey) Industrial Metal Zinc Rich Primer Alkyd Resin

None

Vessel (Uninsulated)

Commercial blast-SSPCSP-6

Industrial Enamel Alkyd Resin(74811-Grey)

Industrial Enamel Alkyd Resin(74811-Grey)

4.5

Piping (Insulated)

Commercial blast SSPCSP-6

Industrial Metal Zinc Rich Primer Alkyd Resin 2 coats (71309-Grey) Industrial Metal Zinc Rich Primer Alkyd Resin Industrial Metal Zinc Rich Primer Alkyd Resin (71309-Grey)

None

None

1.7

Piping (uninsulated)

Commercial blast SSPCSP-6

Industrial Enamel Alkyd Resin(74811-Grey) Industrial Enamel Alkyd Resin(74811-Grey)

Industrial Enamel Alkyd Resin(74811-Grey) Industrial Enamel Alkyd Resin(74811-Grey)

Structural steel

Commercial blast SSPCSP-6

* Denotes the Painting Ref No; Make - CLOVERDALE or equivalent

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CPPE
Internal Coating Vessel and Inlet and outlet Piping to be coated internally with DEVCON 253. DFT of the vessel will be 12 -14 Mils thick. Notes Color Coding of Piping shall be done as per following details per specifications. INTERNAL COATING Vessel and Inlet and outlet Piping to be coated internally with DEVCON 253. DFT of the vessel will be 12 -14 Mils thick. Notes Color Coding of Piping shall be done as per specifications.

11.0 INSULATION SPECIFICATIONS


2" Thick Mineral wool insulation shall be provided on Equipment and 1 for piping c/w aluminum cladding as shown in P&ID.

12.0 PACKING AND CRATING


Unit shall be box crated. All loose items shall be crated and able to be shipped in a Container.

13.0 THIRD PARTY INSPECTION


We welcome third party inspection at our fabrication premises.

14.0 DOCUMENTATION
Qty - Five (5) set of hard binder copy and one soft copy (where applicable) will be provided within in one (1) week from the date of shipment. CPPE will provide the standard documentation for this project. The data book will contain the following minimum

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CPPE
Inspection & Test Plan Material Test Report (traceable to job#) Record of Welder Qualifications Record of Welding Procedures Nondestructive Examination Reports Nondestructive Examination & Weld ID Maps Certified Leak Test Report (without chart) CDN Reg. No. Vessels (ABSA) Pressure Vessels Manufacturers Data Report Pressure Piping Engineering Design Registration Pressure Piping Construction Data Report Pressure Piping Completion of Construction Report Vessel Name Plate Facsimile Coating Holiday Test Reports (if applicable) Test Reports (Performance / Mechanical Run/ Functional test/ hydro test) Operating and Maintenance Manual

15.0 REGISTRATION
Vessel and Bridle shall be registered with National Board and U stamped on the nameplate.

16.0 GENERAL NOTES


6. All piping will be designed to ASME B31.3 Code Latest Edition. 7. Piping 2" NPS and larger to be of welded construction with Butt weld fittings and

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CPPE
Weld Neck Flanges. (unless indicated otherwise)
8. We shall provide to the Client relevant drawings or documents for the project and

shall exclude those drawings & documents that are Proprietary.


9. We reserve the rights to substitute brand names of equal quality on any or all of the

above-specified controls to assist in meeting deliveries provided the substitution is on the acceptable vendors list and with the acceptance of the client.
10. All drawings and engineering calculation will be done only in Imperial units. All

drawings supplied by CPPE will have imperial units as the primary unit system with other secondary system of units specified in brackets.

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