Professional Documents
Culture Documents
Evaporators
Crystallizer
Pumps
Filter Press
Ejectors
Exchangers
Total
$
$
$
$
$
$
$
2,760,480.00
82,620.00
108,345.60
3,942.00
36,352.80
407,602.80
2,991,740.40
Factor Assumed
1
0.39
0.31
0.1
0.1
0.13
0.39
0.1
0.55
0.34
0.32
0.18
0.36
4.27
Cost
Percent Total
$ 2,991,740.40
23%
$ 1,166,778.76
9%
$
927,439.52
7%
$
299,174.04
2%
$
299,174.04
2%
$
388,926.25
3%
$ 1,166,778.76
9%
$
299,174.04
2%
$ 1,645,457.22
13%
$ 1,017,191.74
8%
$
957,356.93
7%
$
538,513.27
4%
$ 1,077,026.54
8%
$ 12,774,731.51
100%
Evaporator #1
0.335
704.9
600
16266
38583
Evaporator #2
0.4057
616.8
525.0106398
15297.33333
22851.53667
CASE 1
Crystallizer
0.4685389
969.25
825.0106398
593.55
488.703
Thermodynamic Values
Heat capacity of Brine (Btu/lbF)
Heat capacity of Superheated Steam (Btu/lbF)
Latent Heat of Vapour (Btu/lb)
Heat Capacity of Steam Condensate (Btu/lbF)
0.8788
0.4717
913.1
1.025
0.9626
N/A
985.25
1.003
0.743035
0.4717
985.25
1.025
400
297.8
292.8
372.2
187.1
193.4
N/A
193.4
188.4
N/A
162.9
162.9
400
297.8
292.8
381
164.32
171.16
213612.5
688238.7
14852484.6
83363.3
15837699.0
N/A
N/A
15071697.7
76716.1
15148413.79
2483.8
25114.0
584795.1
3041.9
587837.0813
LMTD
Th1
Tc1
Th2
Tc2
Tm3
Th4
Tc4
LMTD1
LMTD2
MTD3
LMTD4
212.9
178.8
178.8
104.4
104.4
104.4
99.4
195.3542254
138.2801477
104.4
101.8795518
N/A
N/A
N/A
N/A
30.5
30.5
25.5
N/A
N/a
30.5
27.9254364
235.68
209.84
209.84
126.64
126.64
126.64
121.64
222.5099904
164.7534801
126.64
124.1232161
Area
A1
A2
A3
A4
Total Area
1.822437029
8.295221788
237.1086303
1.363755018
248.5900441
N/A
N/A
941.2266807
5.232612737
946.4592935
0.013530098
0.184765755
5.597231911
0.029705619
5.825233384
Temperatures
Superheated Vapour
Tsat Vapour
T sub-cooled Vapour
T vapour @ Brine Sat
Sub-cooled Brine
Tsat Brine
Duties
Q1 (heat steam to Tsat)
Q2 (For Steam De-superheating)
Q3 (Vapour Condensing)
Q4 (Steam Sub-cooling)
Total Duty (Btu/hr)
Callendria Sizing
Density of Liquid (lb/ft3)
Density of Vapour (lb/ft3)
Evaporator #1 Evaporator #2
60.96109
63.2
0.0258
0.01352
k - Constant (m/s)
k - (ft/s)
Allowable Vapour Velocity (ft/s)
0.1
0.32808399
15.94445306
0.1
0.32808399
22.42894125
169.1252
10.60714967
3.674975159
322.6067
14.38350105
4.279444161
5
6.247
31.235
2.944711913
5
1.8848
9.424
0.655195141
3.2808399
0.5
3.2808399
0.5
6.725551813
4.436035041
Disengaging Height
Demister Length (ft)
Height of Separator Section
Costing
Area (m^2)
Cp
Fma
Cpa
Delivery, Freight Tax (8%)
Cost of Delivered Equipment
Number of evaporators
Total Cost of Evaporators, Delivered
23.09476087
87.92890774
0.541181657
14000
57000
9000
9
9
9
126000
513000
81000
10080
41040
6480
$ 136,080.00 $ 554,040.00 $
87,480.00
4
4
$ 2,760,480.00
CASE 2
Crystallizer
0.4605492
969.25
825.0106398
531.833243
688.63909
CASE 5
Crystallizer
0.4685389
969.25
825.0106398
593.55
488.702569
0.7828
0.4717
985.25
1.025
0.743035
0.4717
985.25
1.025
400
297.8
292.8
381
163.98
168.24
400
297.8
292.8
381
164.32
171.16
2296.4
22502.7
523988.7
2725.6
526714.348
2483.762095
25113.98489
584795.1375
3041.94375
587837.0813
236.02
212.76
212.76
129.56
129.56
129.56
124.56
224.1889305
167.7349435
129.56
127.0436019
235.68
209.84
209.84
126.64
126.64
126.64
121.64
222.5099904
164.7534801
126.64
124.1232161
0.012415905
0.162611293
4.902204618
0.026005009
5.103236824
0.013530098
0.184765755
5.597231911
0.029705619
5.825233384
V k
L V
V
0.474106011
0.541181657
8500
9000
9
9
76500
81000
6120
6480
$
82,620.00 $
87,480.00
Q
V
4 A
Suction head
height of liquid (ft)
head of liquid height
Vessel Pressure (ft)
hfs (ft)
Suction Head
10
10.1228576
11.40982167
2.31
19.22267927
Discharge Head
Discharge Pressure (psia)
discharge head
vessel height (ft)
receiver vessel head (ft)
frictional losses (ft)
Discharge Head
13.5
30.80651851
13
13.15971488
2.31
46.27623339
27.05355412
11.85537991
0.408090674
0.6
0.680151123
0.507188605
Costing
Cp
Fma
Fp
Cpa
Delivery, Freight Tax (8%)
Cost of Delivered Equipment
3000
3.3
1
9900
792
10,692.00
42,768.00
108,345.60
CASE 1
Distillate from Evap 1 to Evap 2 5 psia step-up pump
Product Charge Pump
0.325
0.411
0.365
10
5
10
60.961
61.05
60.73
0.976469646
0.977895243
0.972769502
59
93.62
189.8
$
$
Recycle Pump
0.468798
5
67.6432937
1.083506226
1.995
10
9.76469646
23.65664933
2.31
31.11134579
10
9.778952427
11.81108108
2.31
19.28003351
10
9.727695018
23.74663264
2.31
31.16432765
10
10.83506226
10.65983722
2.31
19.18489948
10
23.65664933
20
19.52939292
2.31
45.49604225
10
23.62216216
0
0
2.31
25.93216216
63.5
150.7911172
0
0
2.31
153.1011172
10
21.31967444
4.263934889
4.62
2.31
28.24967444
14.38469646
6.080614485
0.209309367
0.6
0.348848945
0.260136613
6.652128654
2.816054097
0.153815044
1.6
0.096134402
0.071687411
121.9367896
51.34908661
5.686147397
2.6
2.186979768
1.630830533
9.06477496
4.251835545
0.004948898
3.6
0.001374694
0.001025109
2300
3.3
1
7590
607.2
8,197.20 $
32,788.80
2000
3.3
1
6600
528
7,128.00 $
7200
3.3
1
23760
1900.8
25,660.80 $
1000
3.3
1
3300
264
3,564.00
CASE 1
Filter Press Pump
0.5962182
5
76.9288832
1.232242243
0.179
CASE 2
Recycle Pump
Filter Press Pump
0.4514054
1.063177
5
5
72.2548614
72.2548614
1.157374041
1.157374041
2.296
0.297
CASE 4
Disposal Pump
0.392
5
63.197
1.01228576
2.256
10
12.32242243
9.373156999
2.31
19.38557942
10
11.57374041
9.979487692
2.31
19.2432281
10
11.57374041
9.979487692
2.31
19.2432281
10
10.1228576
11.40982167
2.31
19.22267927
40.5
75.92257169
0
0
2.31
78.23257169
10
19.95897538
3.991795077
4.62
2.31
26.88897538
40.5
80.8338503
0
0
2.31
83.1438503
13.5
30.80651851
0
0
2.31
33.11651851
58.84699227
31.39123364
0.003278314
4.6
0.000712677
0.000531443
7.645747278
3.830731353
0.005131481
5.6
0.000916336
0.000683312
63.9006222
32.01598327
0.005547694
6.6
0.00084056
0.000626805
13.89383924
6.088543555
0.008013859
7.6
0.001054455
0.000786307
1000
3.3
1
3300
264
3,564.00 $
1000
3.3
1
3300
264
3,564.00 $
1000
3.3
1
3300
264
3,564.00 $
1000
3.3
1
3300
264
3,564.00
CASE 5
Recycle Pump
Disposal Pump
0.468798
0.5962182
5
5
67.6432937
76.9288832
1.083506226
1.232242243
1.995
0.179
0
0
0
0
10
10
10.83506226
12.32242243
s
SS
fs
10.65983722
9.373156999
Assume 1 lb pressure drop
2.31
2.31
19.18489948
19.38557942
0
0
0
0
10
13.5
21.31967444
75.92257169
d
sd
fd
4.263934889
0
4.62
0
2.31
2.31
28.24967444
78.23257169 at design flowrate
0
0
9.06477496
58.84699227
4.251835545
31.39123364
0.004948898
0.003278314
3.6
4.6
0.001374694
0.000712677
d
s
0.001025109
0.000531443
0
0
0
0
1000
1000 Ullrich pg 390
3.3
3.3
1
1
3300
3300
264
264
$
3,564.00 $
3,564.00
H h h
10 ft
10 ft
Recycle Pump
CASE 2
qt (ft3/s)
3.99E-04
6.62E-04
qt (m3/s)
1.13E-05
1.87E-05
0.00075
0.0151
0.00075
0.0250
0.10
0.10
0.30
0.30
qt *A
A (m2)
Feed wt % solids
Assume 100% solid collection
Final wt % solids
Cp
Fma
Cpa
Delivery, Freight Tax (8%)
Cost of Delivered Equipment
500
500
7.3
7.3
3650
3650
292
292
$ 3,942.00 $ 3,942.00
mvapinTOT (lb/hr)
rp
m i RT 1 p
M p1
ln
1863
p2
p1
97% Case
psteam (psi)
1 effect
4 trains
188.5
1/2 effects
4 trains
188.5
2/2 effects
4 trains
188.5
1/2 effects
4 trains
188.5
2/2 effects
4 trains
188.5
pvapin (psi)
10
10
pvapout (psi)
13.5
13.5
13.5
13.5
13.5
Tsteam (F)
440
440
440
440
440
157
188
157
188
157
0.0265
0.0531
0.0265
0.0531
0.0265
2.7
1.35
2.70
1.35
2.70
30
0.6
45
2.2
32
0.64
45
2.20
32
0.64
corrected wb/wa
1.004
3.366
1.071412
3.365659
1.071412
mvapin (kg/s)
R (kJ/kmol.K)
Tvapin (K)
M (kg/kmol)
wfrp (kW)
0.0783
8.314
342
18.02
33.2
0.0548
8.314
360
18.02
3.7
0.0235
8.314
342
18.02
10.0
0.0548
8.314
360
18.02
3.7
0.0235
8.314
342
18.02
10.0
1050
3.3
3465
277.2
$ 3,742.20
1500
3.3
4950
396
$ 5,346.00
1050
3.3
3465
277.2
$ 3,742.20
1500
3.3
4950
396
$ 5,346.00
387
522
387
522
Tvapin (F)
Pressure Ratio (povapin/posteam)
Cp ($)
Fma
Cpa ($) = Cp * FBM
Delivery, Freight Tax (8%)
Cost of Delivered Equipment
2500
3.3
8250
660
8,910.00
msteamin (lb/hr)
1855
msteaminTOTAL (lb/hr)
1855
$ 36,352.80
909
909
Distillate Condenser
Evaporator
product
Subcooling(2)
Mass flow rate d (lb/hr)
Cp 2d (BTU/lb.F)
Td2 in (F)
Td2 in (C)
Td2 out (F)
Td2 out (C)
Q2d (BTU/hr)
Q2w (BTU/hr)
Mass flow rate w (lb/hr)
Cp 2w (BTU/lb.F)
Tw2 out (F)
Tw2 out (C)
Tw2 in (F)
Tw2 in (C)
Condensing (1)
Cp 1w (BTU/lb.F)
Tw1 in (F)
Tw1 in (C)
Tw1 out (F)
Tw1 out (C)
Q1w (BTU/hr)
Q1d (BTU/hr)
Total Duty (BTU/hr)
14796.3333
1.008
162.9
72.72
157.1
69.50
86513.8651
Crystallizer
Case 2
Case 5
Case 1
593.55
565.33
1.008
1.008
171.16
166.45
77.31
74.69
157.15
157.15
69.53
69.53
8384.6613 5300.56792
593.55
1.00830073
171.16
77.3111111
157.15
69.5277778
8384.66133
1.014
1.02
1.02
1.02
72
72
72
72
22.22
22.22
22.22 22.2222222
119.734945
119.345 119.536015
119.345
48.7416363
48.525 48.6311193 48.5249997
-15489035 -606063.34 -543051.43 -606063.34
15489035
15575548.9
614448
548352
614448
u1 (BTU/sq.ft.k.hr)
u2 (BTU/sq.ft.k.hr)
380.4
285.3
380.4
285.3
380.4
285.3
380.4
285.3
21.88
0.01
0.98
21.39
0.01
1.00
20.04
0.01
1.00
21.39
0.01
1.00
1.00
1.00
1.00
1.00
50.50
23.98
23.98
20.61
55.09
28.79
28.79
20.64
52.47
26.06
26.06
20.64
55.09
28.79
28.79
20.64
FT1 (constant)
Approach Temperature
Th1 (C)
Tc1 (C)
Th2 (C)
Tc2 (C)
Tlm1 (C)
Tlm2 (C)
A1 (ft2)
A2 (ft2)
Total Area (m2)
Cp ($)
Fma
Fp
Cpa
Delivery, Freight Tax (8%)
Number of exchangers
Cost of Delivered Equipment
35.61
22.25
40.52
24.49
37.74
23.25
40.52
24.49
1143.45
13.90
107.56
39.31
1.20
3.77
37.83
0.80
3.59
39.31
1.20
3.77
11000
2400
2300
2400
7.3
7.3
7.3
7.3
1
1
1
1
$ 80,300.0 $ 17,520.0 $ 16,790.0 $ 17,520.0
6,424.00
1,401.60
1,343.20
1,401.60
4
1
1
1
$ 346,896.0 $ 18,921.6 $ 18,133.2 $ 18,921.6
1.08
1.07
F
200
210
212
220
230
240
250
260
270
280
290
300
310
320
330
340
350
360
Cp
BTU/lb.F
1.005
1.007
1.008
1.01
1.012
1.013
1.015
1.02
1.022
1.025
1.032
1.035
1.04
1.042
1.047
1.052
1.062
1.07
160 164.155
161.80
1.0081 1.008301 1.008178
119.8675 119.6725 119.768
1.009716 1.00974 1.009728
95.86747 119.345 119.536
1.013761 1.009779 1.009756
1.06
1.05
1.04
1.03
1.02
1.01
1
0
100
200
300
Series1
Poly. (Series1)
400
Cooler
Mass flow rate d (lb/hr)
Cp d (BTU/lb.F)
Td out (F)
Td out (C)
Td in (F)
Td in (C)
Qd (BTU/hr)
172.16
1.027
166.405
74.67
86
30.00
14215.955
Q2w (BTU/hr)
Mass flow rate w (lb/hr)
Cp w (BTU/lb.F)
Tw in (F)
Tw in (C)
Tw out (F)
Tw out (C)
-14215.955
2125
1.04
72
22.22
77
25.00
F
200
210
212
220
230
240
250
260
270
280
290
300
310
320
330
340
350
360
14215.955
285.3
16.081
0.0529633
0.98
Approach Temperature
Th (C)
Tc (C)
5.00
52.45
Area (ft2)
1.07
2.5186831
Cp ($)
2000
Fma
7.3
Fp
1
Cpa
$ 14,600.0
Delivery, Freight Tax (8%) 1,168.00
Number of exchangers
1
Cost of Delivered Equipment
$ 15,768.0
52.33
1.026977
23.61
1.039848
Cp
BTU/lb.F
1.005
1.007
1.008
1.01
1.012
1.013
1.015
1.02
1.022
1.025
1.032
1.035
1.04
1.042
1.047
1.052
1.062
1.07
1.06
1.05
1.04
1.03
1.02
1.01
1
0
1.08
1.07
1.06
1.05
Series1
1.04
Poly. (Series1)
1.03
1.02
1.01
1
0
100
200
300
400
Non-Condensable Condenser
Evaporator
Subcooling(2)
Mass flow rate d (lb/hr)
Cp 2d (BTU/lb.F)
Td2 in (F)
Td2 in (C)
Td2 out (F)
Td2 out (C)
Q2d (BTU/hr)
1863
1.015
212.69
100.38
207.69
97.61
9456.081937
Q2w (BTU/hr)
Mass flow rate w (lb/hr)
Cp 2w (BTU/lb.F)
Tw2 out (F)
Tw2 out (C)
Tw2 in (F)
Tw2 in (C)
-9456.081937
40000
1.02
120
48.89
119.7682333
48.76
Condensing (1)
Cp 1w (BTU/lb.F)
Tw1 out (F)
Tw1 out (C)
Tw1 in (F)
Tw1 in (C)
Q1w (BTU/hr)
1.013
118.96
48.31
73.69385056
23.16325031
-1834184.375
Q1d (BTU/hr)
1834184.375
Superheated
Mass flow rate d (lb/hr)
Cp 2d (BTU/lb.F)
Td in (F)
Td in (C)
Td out (F)
Td out (C)
Qd (BTU/hr)
1863
0.456
294.04
145.58
212.69
100.38
69109.1028
Qw (BTU/hr)
Mass flow rate w (lb/hr)
Cp w (BTU/lb.F)
Tw in (F)
Tw in (C)
Tw out (F)
Tw out (C)
-69109.1028
40000
1.02
72
22.22
73.69385056
23.16
1912749.56
210.19
1.015146
96.32693
1.013662
u (BTU/sq.ft.k.hr)
u1 (BTU/sq.ft.k.hr)
u2 (BTU/sq.ft.k.hr)
42.00
380.4
285.3
21.57341713
0.002494213
0.999
FT1 (constant)
R
S
FT (from graph)
48.02666893
0.007628583
0.999
Approach Temperature
Th (C)
Tc (C)
Th1 (C)
Tc1 (C)
Th2 (C)
Tc2 (C)
123.36
77.22
77.22
52.07
52.07
48.72
98.49350573
63.82253487
50.37581957
A (ft2)
A1 (ft2)
A2 (ft2)
Total Area (m2)
16.72294958
75.54894986
0.658600175
8.636663534
Cp ($)
Fma
Fp
Cpa
Delivery, Freight Tax (8%)
Number of exchangers
Cost of Delivered Equipment
3400
7.3
1
24,820.0
1,985.60
1
26,805.6